Ryobi RZ 100 Router User Manual
Contents
1. Installation Instructions TO AVOID CONFUSION DURING INSTALLATION follow steps 1 through 5 listed below Step 1 Remove pages 2 through 7 from book Step 2 Remove your router install pages Step 3 Return extra pages to box Step 4 For smoothest plunging action purchase STP before installation SEE PAGE 2 Step 5 See page 3 for parts diagram Router Install Pages Craftsman 27505 27506 27510 27511 8 9 10 De Walt DW 625 amp ELU 3337 3338 3339 11 12 13 De Walt DW 621 14 15 16 Freud FT 2000 17 18 19 Hitachi M12V 20 21 22 Hitachi TR12 23 24 25 Makita 3612 Series 26 27 28 29 Porter Cable 6931 Plunge Base 30 31 32 33 34 35 Porter Cable 7538 7539 36 37 38 Porter Cable 7529 8529 39 40 41 Ryobi RE 600 42 43 44 Ryobi RE 500 instructions available on our website For Parts or Installation Assistance Contact i IP phone 1 866 266 1293 TECHN NOLOGIES we fax 1 515 266 2122 2729 Delaware Ave Des Moines IA 50317 Visit our Website www routertechnologies com 2000 2005 Router Technologies All Rights Reserved Craftsman is a registered trademark of the Sears Roebuck and Co Corporation DeWalt is a registered trademark of the Black and Decker Corporation ELU is a registered trademark of the A G Corporation Freud is a registered trademark of Freud USA Ltd Hitachi is a registered trademark of the Hitachi Ltd Corporation Makita is a registered2. Page 8 NOTE Check Off Each Step When Done Craftsman Tools Required Two 11 16 wrench s phillips screwdriver 5 16 drill bit drill hacksaw Router Raizer Parts Required see page 1 1 7 12 13 14 three 15 16 17 18 20 21 22 23 24 26 27 28 29 30 31 46 for router table installation 1 Cut 1 mainshaft to 9 1 8 overall length and debur cut end Set aside to install later fig 2 Motor Housing e 0 Preparing the Base Shins Guides Height Knob 1 Using fig 1 engage plunge lock Loosen jam nut Unthread height rod from base Unhook the top of both rubber dust boots Grasp router handles release plunge lock and lift motor housing free from base and plunge springs 2 Using fig 2 Remove both plunge springs and top spring guides Plunge Springs 3 Remove original plastic round subbase 4 Using fig s 3 amp 4 The threaded height rod hole must be enlarged and drilled through the base Drill slowly using a sharp drill bit for best results clamp base to a drill press table Center 5 16 bit in top of the threaded height rod hole and drill completely through staying parallel with plunge post Note This can be done with a hand held drill drill slowly Drill Threaded fig 3 5 Select 1 mainshaft 7 brass washer 13 hollow spring guide Height Rod Hole 14 steel 3 16 washer one 15 retainer Cut 1 mainshaft to 9 1 8 overall leng
3. LIMITED TWO YEAR WARRANTY Router Technologies warrants the Router Raizer to be free from defects in material and workmanship for a period of Two 2 Years from the original date of purchase to original owner Our responsibility under this warranty is to replace at no cost any part which upon inspection at our facility is found to be defective in either material or workmanship This warranty does not imply that the product is fit for a particular use or application this warranty does not apply to parts which have been modified altered misused damaged by improper storage It also does not cover loss of parts during use or mechanical adjustments which are covered in the instruction manual In no event shall Router Technologies be liable for any indirect incidental or consequential damages from the sale or use of the product This disclaimer applies both during and after the term of the warranty This warranty is your only remedy and parts are to be returned prepaid to our facility for i inspection at Router Technologies 2729 Delaware Ave Des Moines IA 50317 This warranty gives you specific legal rights and you may have other rights which may vary from state to state Any legal actions must be brought in Polk County lowa 2000 2005 Router Technologies All Rights Reserved READ THIS PAGE BEFORE INSTALLATION FULL SIZE PARTS DIAGRAM ON BACK OF THIS PAGE PAGE 3 1 Remove Pages From Book Before installat
4. Using fig 1 support router upside down on bench and place locating pin into bottom of 1 mainshaft head Secure subbase to router base gently tightening screws Using a hammer gently tap the subbase over the pin Remove subbase and drill hole on center punch mark Original Subbase or Router Table 46 Locating Pin using the Router Raizer template instructions Locating Hole in Router Table Man na If your router table is already drilled to mount the router use above step using table or insert plate in place of original subbase 1 i Bottom If your router table or insert plate have not been drilled use the provided paper template or Router Base original subbase to first locate and drill the router mounting holes then use 46 locating pin to drill Router Raizer access hole i 1 Mainshaft e 2 Plunge fia 1 z Post Ig NOTE For highest accuracy the locating pins point should just project above the 1 mainshaft head Shorten the pin to desired length by securing pointed end of locating pin in jaws of cord less or electric drill Grind but end of pin off and debur ground end Cool pin before removing from chuck jaws Preparing and Drilling Router Table Top 1 Determine if the head of the 1 mainshaft protrudes above the base of your router shown Fig 1 above A If the head of the 1 mainshaft does not protrude above the base of your router use 46 locating pin then dri
5. e of router table or inset plate 2 Router table fence reference line Setting this line parallel with the back edge of the router table or insert plate positions the router so the Router Raizer access hole will be drilled out in front of the fence 3 Center cross hairs Accurately center this point in the hole of the router table or insert plate using a pencil compass or tape measure Tape in place and recheck before drilling holes 4 Router mounting holes For highest accuracy place the routers original subbase over the templates router mounting holes and tape subbase down Use a Vix bit center punch or drill bit to transfer holes to the router table or insert 5 Router Raizer access hole Use page 4 and 46 locating pin to accurately mark the access hole location WARNING IF 3 4 POCKET IS REQUIRED PAGES 4 amp 5 DO NOT DRILL 3 4 HOLE COMPLETELY THROUGH THE TABLE TOP OR INSERT PLATE A 1 2 HOLE IS REQUIRED IN THE TOP TO ACCEPT THE 30 DUST COVER INSERT IF ORIGINAL SUBBASE IS USED BETWEEN ROUTER AND TABLE PAGES 4 amp 5 USE 46 LOCATING PIN THEN DRILL 3 4 HOLE THROUGH ORIGINAL SUBBASE Troubleshooting Solution Router Raizer will not 19 or 20 Drive nut loose raise or lower the router Router plunge posts dry The drive nut cannot rotate Retighten the drive nut on router Clean posts and lubricate with STP amp MOTOR OIL TREATMENT Pocket in table top or insert plate Router Raizer Speed Wrenc
6. e smoothest possible plunge action and helps prevent binding and chattering during use Reassembling Router Plunge Springs Must be Installed 13 Hollow Spring Ti 1 Stand base upright using fig 2 amp 8 replace both plunge springs Place the original ange p spring guides in the top of both springs Caution Do not assemble router without P plunge springs and spring guides Replace rubber dust boots if removed remove amp store i 2 Unlock plunge lock Grasp router handles and guide springs into motor housing Slowly lower the motor housing Aligning 1 mainshaft through 20 long drive nut ED Plunge the router and engage plunge lock See other side to finish installation 2000 2005 Router Technologies All Rights Reserved 15 retainer clip install teeth up n Plunge Lock Trigger 20 Long Drive Nut 20 Long Drive Small Shoulder Nut cc 18 Drive Nut 18 Drive Nut Washer Washer 15 Retainer 14 Steel Washer Small A Shoulder ixl Washer al U Shaped A Height Rod 3116 Housing d Bushing WE i Boss 17 Housing X z Bushing Washer 17 Housing Bushing 7 Brass Washer 311 Mainshaft Page 9 Craftsman 3 With router completely plunged and locked center long drive nut and housing bushing assembly on 1 mainshaft Secure using two 11 16 wrenches 4 Select 12 green bushing Two 15 retainers 21 lead
7. ee ZH u r 17 u2U8JM Uellv QZ MIA epis Mal doy ZE OL weios jes aua dol 9Z molIA 7 git M NV W QAM z LL L EF E E H E 2 L L L m E X eJ1xe SONU peuibeJ eel JeuseM 9L pepnjoul xis leeis p Li Jeurejed G i li il oo Buiusng Buiusng peBue J uol N poH BH UOI N GJIUM 8 Heysem sse J o O ll uoueJM peeds GZ jnN e ug INN e ug Duo OZ MOUS 6 Ls JeuseMw Jeusew Buiusng 2005 Router Technologies All Rights Reserved 2000 LU Buiusng BulsnoH O INN SAL 9 Li Bulsnoy J T epino Buuds olloH L3 SUICIIOY MOJIBA 9 SUIdIOH ped GH suldijod USAID pH Uld e ug peu 6uo1 es Uld SAL ueeuo 6uo1 zit yeusure Lg ZI N UMOY sued weibeig SHed OOL ZY t L ZL yua yeysueu jenjoy e3oN XOq 0 S4 y 0 uunja4 seabed pej ejsui Bureq 193no4 pue eBed siu eAouire4 uomej ejsui Buunp uoisnjuoo pIone oj Using the 46 Locating Pin Pagea Use this pin to simplify locating the Router Raizer access hole required through the original subbase or router table Locating Hole in Original Subbase
8. h not counter sunk deep enough turns hard Check pocket depth and deepen if necessary 1 mainshaft head must rotate freely 821 lead screw has no lubrication Re lubricate using supplied red grease or heavy wheel bearing grease Router plunge posts dry BiouterBalzer will not Turret stop on router improperly set raise router high enough Clean posts and lubricate with STP MOTOR OIL TREATMENT Locate rotating turret stop on base of router and adjustable stop directly above Adjustable stop must be retracted as high as possible Turret stop must be rotated so shortest post is under adjustable stop Reached maximum plunge depth of router All plunge routers have a predetermined plunge stroke the Router Raizer will not increase this stroke With router fully compressed check amount of plunge post still visible 1 16 to 1 4 post should be visible If more than 1 16 to 1 4 of post is visible Call 1 866 266 1293 Addition of a collet extension is required to safely run some bits Router becomes harder to raise and lower Router plunge posts dry Clean posts and lubricate with STP MOTOR OIL TREATMENT 2000 2005 Router Technologies All Rights Reserved Page Router Raizer Use Instructions Caution Always make sure router switch is in the off position and tool is disconnected from power source when performing maintenance or making any adjustments to either the router or height adjustments to avo
9. h plunge posts NOTE STP on the posts can attract dust but the lubricating properties are not affected periodically wiping the posts clean and reapplying STP to the posts only will keep the router operating smoothly Post Bushings Apply light film on the inside surface of both post bushings Plunge Posts Apply light film to the outside surface of both plunge posts 5 Plunge Post Boots Some plunge routers use rubber boots to seal the posts from dust and debris We recommend leaving these boots off when reassembling the router and using the above lubrication and maintenance to keep the router operating smoothly Plunge Post Boots 2000 2005 Router Technologies All Rights Reserved Page 3 uid 6ugeoo maos URIIY Opi AUQ qe9 420d Buds 4907 ebunid Ges pepnjou omy seiBojouuoe Je1noH Z00Z o unfui peuossad ui jjnseJ Aew uoiuM o0 eu 40 Buruejs E 3uepio29e pioAe o e24nos 4e od wody pejoeuuoosip Sj OO pue uoijisod Jjo y ui si u91Ms JeMod ens exeui Jezied 49 nog Jo uomejpejsui Buunp pue asojag uomne2 yesu Je 00 ISNA LE 19400 IsNq OSH Puben ZE 0L MaS 198 M S 6uu o Jejoo yoelg euondo GZ JeurejeH MOIIA Ces e fl rn Buiusng uo AN eBueJO pe poiinbai euo W pepnjoui om Buiusng uo AN eidund ZE H Buiusng Buiusng Buiusng UOJ N USAID z 4 uoI N ng LL UOIAN 0218 OL 00 O O MeloS p
10. his method may require slightly longer mounting screws METHOD 2 B Routers Original Sub Base Preferred method for steel insert plates or installations where the router is secured to the plate using a pre designed clamping system This method may also be used in place of method 2 A 1 Use 46 locating pin then drill 3 4 hole through original sub base and secure subbase to router with original screws METHOD 2 A Black Rubber spacer Mounting holes cut out either round or square Pre stamped 3 4 hole placed over 1 mainshaft head Center hole cut out to match router 8 X 8 black rubber spacer 1 mainshaft head protruding above base of router NOTE DeWalt router shown for illustration purposes only Mainshaft head can protrude on most installations Install 430 dust cover insert Installing 30 Dust Cover Insert and 31 Dust Cover Stop Ring Down 1 Using fig 7 select 30 dust cover insert 1 2 dia X 3 16 tall turned aluminum ring and 31 dust cover Top 3 8 dia X 1 8 thick stamped steel plug From top of insert plate press 30 cover insert into the 1 2 Router Raizer access hole until flush Tip If cover insert fits loosely secure with drop of Super Glue or Krazy Glue 330 dust cover insert 2 Mount router to insert plate and install into table 3 Place 31 dust cover into 30 dust cover insert Using fig s 1 amp 2 remove 30 dust cover with magnet on Stop R
11. id accidental starting of tool which may result in personal injury Using in a Router Table CINE ee pee renc Dust Cover Insert and Dust Cover ia The dust cover insert and dust cover allow easy adjustment access to the Router Raizer mainshaft and restricts dust and debris infiltration during use A small magnet is recessed into speed wrench handle to remove and hold the dust cover during adjustments re Made 1 Removing dust cover Using fig 1 place 29 speed wrench over 31 dust cover lift speed wrench to remove dust cover Leave dust cover on wrench while making height adjustments 30 Dust Cover Insert 31 Dust Cover 2 Replacing dust cover Position speed wrench with dust cover over the insert press cover into insert and swipe wrench away leaving the dust cover in the insert 3 Always remove 31 dust cover before removing router and insert from table Or cleaning table with vacuum sweeper Warning Never remove the dust cover while the router is running Allways wait until the bit has stopped spinning 4 Rapid collar positioning The rapid collar is for hand held use only for router table use A T position collar against retainer clips and top drive fig 2 Secure with 24 thumb screw or optional 25 black set screw Using Handheld Ela b med 26 Top Drive _ 22 Rapid Collar Screw When used hand held the hex shaped 1 mainshaft provides a constant engagement of the K ff Router Raizer mechanism a
12. ing back of 29 speed wrench With dust cover on speed wrench insert wrench to make adjustments To reinstall dust cover place cover into insert and slide wrench away Caution Remove dust cover with speed wrench before removing router from table or cleaning table with vacuum sweeper fig 1 Insert Plate e 29 Speed Wrench C eS Magnet 30 Dust Cover Insert 31 Dust Cover 2000 2005 Router Technologies All Rights Reserved Router table fence reference line Refer to pages 4 5 6 before using template Additional Templates Available on Website Router mounting holes Router Raizer access hole Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Router Raizer Access Hole 3 4 reference circle for drilling the routers original subbase only Table mounted drill 1 2 hole in table top 1 2 500 500 reference circle for drilling table top or insert plate Use this 6 scale to check accuracy when copied 6 Scale If template is copied or downloaded from web site use this scale to accurately check template size Problem Cause Page 6 Using Paper Drilling Template 1 Place paper template lettering up onto top sid
13. ion please remove the pages required for your router from this book Failure to due so can result in referring to the wrong page confusion and damaged parts 2 Installation The Router Raizer is designed to make the plunge router easy and enjoyable to adjust It may appear to be complex and difficult to install but the plunge router is an easy tool to disassemble and reassemble Allow approximately 11 2 hours for installation For technical assistance call toll free 1 866 266 1293 3 Multiple Parts After installation you will have extra parts The Router Raizer is a universal kit containing many parts you will not install into your router Each instruction page lists the parts required for installation into that router We advise keeping and storing all the extra parts and instructions 4 STP for Lubricating The Plunging Action Ai Plunge Routers For maximum performance and smoothest plunging action all plunge posts require a light film of lubrication We only recommend using STP MOTOR OIL TREATMENT Before beginning the installation please purchase a bottle of STP Apply a light film to the posts and inside the post bushings just before reassembling the router 1 Install the Router Raizer components into the base and motor housing of the router 2 Before reinstalling the motor housing onto the base use a Q tip brush or little finger to apply a film of STP to the inside of both post bushings and the outside of bot
14. ll a 1 2 hole throught table top or insert plate and install 30 dust cover insert as shown at bottom of page 5 B If the head of the 1 mainshaft protrudes above the base of your router clearance is required for the head of 1 mainshaft to rotate freely Select either method 1 or 2 page 4 and 5 and follow instructions for selected method METHOD 1 Drilling 3 4 Pocket in Back of Insert Plate requires min 3 8 thick plate Use the 46 locating pin to mark the back of the insert plate or table top Center 1 8 drill bit on locating pin center mark and drill completely through plate or top Ay 2 3 CAUTION 3 4 pocket must be drilled on the bottom side of plate or table top figs 2 amp 3 From bottom side center 3 4 forstner bit on 1 8 pilot hole and drill pocket no deeper than 3 32 4 5 From top side center 1 2 drill bit on 1 8 pilot hole and drill through into 3 4 pocket From top side press 30 dust cover insert into 1 2 hole until flush with top surface If insert is loose in 1 2 hole place a drop of super glue from bottom side around edge of the insert ring figs 3 amp 4 METHOD 1 Pocket requires min 3 8 plate This is the preferred method as it allows you to directly bolt the router to the plate eliminating the black rubber spacer or original sub base providing maximum collet height of your router when fully raised 1 2 diameter hole drilled through the top of your router table 3 4 diamete
15. llowing easy height adjustments while retaining original plunge WW ELA rl E d f capabilities and all other original functions of the router 21 Lead 1 Height adjustments can be made from either end of the router To adjust from the base engage Screw 29 speed wrench into the head of 1 mainshaft To adjust from the top engage 29 speed e wrench into the top of 26 top drive The knurled 26 top drive also allows adjustments by hand The 24 thumb screw and 22 rapid collar allow positioning the cutter to height bypassing multiple revolutions of the speed wrench 1 fig 2 Illustrates compressing the plunge router with rapid collar locked in the router table position Insert 29 speed wrench into 26 top drive or lay router on its side and insert 29 speed wrench into bottom of 1 mainshaft Rotating the speed wrench will thread 21 lead screw in or out of the drive nut compressing and un compressing the router 2 fig 3 Illustrates compressing the plunge router with the rapid collar Thread 21 lead screw into the drive nut leaving approx 1 2 exposed threads the router will be un compressed Secure desired router bit in collet stand router upright hand plunge to approx desired depth lock plunge lock lever Release 24 thumb screw and drop rapid collar into contact with 21 lead screw secure thumb screw and release plunge lock lever Insert 29 speed wrench into 26 top drive 266 129glay router on its side a
16. nd insert 29 speed wrench into bottom of 1 mainshaft and adjust to required depth Re lock plunge lock before routing When done release thumb screw and router will quickly return to the un compressed position for easier bit removal Caution 22 rapid collar is not designed to maintain cutter height during routing operations i Always secure plunge lock before and during all routing operations 26 Top Drive yy 4 If 24 thumb screw will not provide enough pressure to secure 22 rapid collar replace thumb screw with 25 optional black set screw and 28 allen wrench ith Direction of Rotation for Adjustment Mna n Adjustments from 26 top drive udis Clockwise rotation Decreases depth of cut Counterclockwise rotation Increases depth of cut Ma rem pA Adjustments from 1 Mainshaft Head 4 Drive Nut Clockwise rotation Increases depth of cut Counterclockwise rotation Decreases depth of cut mn One complete rotation of the speedwrench raises or lowers the bit 1 16 d Transporting or Storing Router A I To prevent damage to the 1 mainshaft and 21 lead screw adjust the lead screw S ae leaving 1 2 threads exposed Grasp router handles release plunge lock advance router up until B lead screw rapid collar and retainers are all in contact engage plunge lock Caution Always secure plunge lock during routing operations O 2000 2005 Router Technologies All Rights Reserved
17. of both original and Router Raizer parts Keep all spare parts instruction manual and templates for future reference Responsibility of the Owner Important Read understand and follow instructions to avoid personal injury 1 The responsibility of the owner is to follow the instructions cautions and warnings bellow and in the instructions 2 Know and understand the location of both original and Router Raizer parts 3 Follow all the assembly instructions carefully 4 Correctly adjust the components making sure the plunge action is smooth and plunge lock operates properly 5 Carefully read and follow all notes tips cautions and warnings 6 Make sure all operators of the Router Raizer know how to correctly use it Caution Before and during installation of Router Raizer make sure power switch is in the off position and tool is disconnected from power source to avoid accidental starting of the tool which may result in personal injury Caution Always make sure router power switch is in the off position and disconnected from power source before and during any adjustments to the router or Router Raizer Warning Never remove or reinstall 31 dust cover or make any depth of cut adjustments from either end of 1 mainshaft until router power switch is off cutting tool has completely stopped rotating and tool is disconnected from power source Caution Always secure plunge lock before and during routing operations ROUTER TECHNOLOGIES
18. r for router table installation Pages 4 amp 5 a Router table fence reference line 3e Subbase mounting holes Router table mounting holes Additional Templates Available on Website o LIN vane Xp Router Raizer Access Hole 3 4 reference circle for drilling the v original subbase only Table Router Raizer Access Hole Drill 500 hole through router table insert plate install 30 dust cover insert into 500 hole and press flush with top of insert plate NOTE This hole must be drilled 1 2 or 500 for 30 dust cover insert to fit properly Craftsman mounted drill 1 2 hole in table top 1 2 500 b 500 reference circle for drilling table top or insert plate Use this 6 scale to check accuracy when copied Note Cross lines for locating and drilling holes are accurate The illustration of subbase may vary slightly in size and design but is accurate enough for cutting the rubber spacer if required 2000 2005 Router Technologies All Rights Reserved
19. r pocket drilled from bottom of your router table CUTAWAY ILLUSTRATION OF 3 4 POCKET SHOWN FROM BOTTOM SIDE BOTTOM SIDE OF INSERT PLATE 3 4 DIAMETER 3 32 DEEP POCKET FROM BOTTOM fig 3 Side view of insert or table top 30 Dust Top Side Cover Insert a 1 2 Hole Through Insert Plate or Table Top 3 4 Pocket 1 2 DIAMETER HOLE 3 32 Deep i FROM TOP TOP SIDE OF INSERT PLATE Mcd A R Bottom Side 2000 2005 Router Technologies All Rights Reserved 7 31 Dust Cover Page5 Preparing and Drilling Router Table Top Method 2 A and B NOTE All installations require a 1 2 diameter hole drilled through the top of your router table top or insert plate to accept the 30 dust cover insert shown bottom of page If metod 1 drilling pocket is not possible a spacer must be placed between the router and table top providing space for 1 mainshaft rotation METHOD 2 A Black Rubber spacer Some table tops and steel insert plates do not allow cutting the pocket from the back side An 8 X 8 black rubber spacer is provided to cut out and place between the router and the table top or insert plate 1 Place the rubber spacer onto base of your router with the pre punched 3 4 hole centered on the 1 mainshaft head 2 Use a utility knife or raiser blade to cut out the center hole and router mounting holes Note Mounting holes can be cut square and rounding outside of spacer is optional T
20. screw 22 rapid collar 23 O ring 24 thumb screw 26 top drive 27 yellow set screw 28 allen wrench red grease Using fig 8 place grease on threads of 21 lead screw Place lead screw down 1 mainshaft and thread into 20 long drive nut leaving one inch of lead screw threads exposed Alignment of 1 mainshaft and 21 screw hex is required fig 7 Tip 29 speed wrench can be used to speed threading 5 Press 23 O ring onto 24 thumb screw shaft Thread thumb screw into 22 rapid collar Place rapid collar onto 1 mainshaft 1 2 from top of mainshaft to top of rapid collar and tighten Release plunge lock and slowly raise the router until lead screw contacts the rapid collar If the collar moves reset to 1 2 Place one 15 retainer teeth up on top of 1 mainshaft using 12 green bushing as installation tool push retainer into contact with collar repeat with second 15 retainer and push flush with first retainer Return 12 green bushing to box Place 26 top drive onto 1 mainshaft until it contacts retainer clip Thread 27 yellow set screw into 26 top drive using 28 allen wrench and tighten Reinstall rubber dust boots 6 With plunge lock disengaged make sure plunging action operates smoothly If not loosen drive nut re center and retighten Sub base Plate or Router Table Insert Plate Installation F 1 Use 46 locating pin to locate the Router Raizer access hole on the original subbase or router table For detailed fig 7 instr
21. th Mong nane nang and debur cut end Using fig 5 Grease both sides of 7 brass washer with included a WISTEN red grease Slide 7 down 1 mainshaft From bottom slide 1 mainshaft through drilled threaded height rod hole Place base upright drop 14 3 16 washer down 1 mainshaft Set 15 retainer teeth up on top of 1 mainshaft Use 13 hollow spring guide flange up to start and push 15 retainer down mainshaft until 15 retainer is tight Return 13 hollow spring guide to box Check end play of 1 mainshaft re tighten if necessary Preparing Motor Housing 1 Select 16 housing bushing 17 housing bushing washer 18 drive nut washer 20 long Plunge Post drive nut Using fig 6 16 bushing and 20 nut have small shoulders which center 17 deed and 18 washers These washers are not the same Compare washers to box A and box B before installation Place 17 housing bushing washer on 16 housing bushing Place and Keep Bit raae hold these pieces in the U shaped height rod boss found on the side of the motor housing eee figs 1 amp 6 Place 18 drive nut washer on 16 housing bushing Thread 20 long drive nut onto 16 housing bushing until finger tight These parts will be tightened securely later Drill from top fig 4 2 Using fig 8 back of page Clean inside all post bushings Apply a light film Drill 5 16 through of STP motor oil treatment This lubricants anti friction properties provides the 4 Bas
22. trademark of the Makita Electric Works Corporation Porter Cable is a registered trademark of the Porter Cable Corporation Ryobi is a registered trademark of the Ryobi Ltd Corporation Hitachi TRI2 Makita DEVE 361 2 A 3 Bi G00 Pi Page 1 METRIC EQUIVILANTS FOR INTERNATIONAL CUSTOMERS Note The following metric drill bit or wrench sizes may be substituted for all operations other than drilling hole for 30 Dust Cover Insert 1 8 0 125 3 20mm 0 126 3 32 0 093 2 4mm 0 094 5 32 0 156 no metric equivilant this hole must be drilled to 5 32 7 32 0 218 5 5mm 0 216 5 16 2 0 312 8 0mm 0 315 21 64 0 328 8 3mm 0 326 or 8 5mm 0 334 1 2 0 500 12 8mm 0 503 or 18mm 0 511 11 16 0 687 17 5mm 0 689 or 18mm 0 708 3 4 0 750 19 0mm 0 748 30 Dust Cover Insert must be 0 500 use a 12 5mm bit and sand hole to fit cover 12 5mm 0 492 This instruction manual covers several different makes and models of plunge routers The instructions are written for a person with some mechanical ability If you understand the parts and operation of a plunge router installing the Router Raizer is not difficult Before beginning installation compare the illustrations and photos to your router original subbase or router table insert plate Understand the location and function
23. uctions see page 4 Drill original subbase hole to 3 4 fig 9 Use the three optional router plate mounting Top veiw of 21 lead holes for router table applications screw and 1 main shaft through center 2 See pages 4 5 6 for further instruction 30 dust cover insert and 31 dust cover are table insert only Drill a 1 2 hole through insert plate at the Router Raizer access point and press 30 in from top until flush 31 sets in 30 and is removed during adjustments with magnet on back edge of 29 speed handle These components keep dust from entering the Router Raizer hex drive 3 Periodic inspection and re greasing of 21 lead screw is recommended GD TTT 1115 retainer clip install teeth up 26 Top Drive O O emm MA 23 O Rin 27 Yellow Set Screw 9 Sl 24 Th bs 15 Two Retainers Bl DEUS 22 Rapid Collar CO 2000 2005 Router Technologies All Rights Reserved 21 Lead Screw fig 9 Locate raizer access point on original subbase Drill a 3 4 hole through subbase 20 Long Drive Nut 18 Drive Nut Access hole Drill 3 4 NS T N U Shaped D Height Rod ae oh 17 Housing Bushin Ll Um Washer 3115 One Retainer 1114 Steel 3 16 Washer 7 Brass Washer 1 Mainshaft Craftsman Page 10 Refer to pages 4 5 6 before using template NOTE This router requires a 3 4 pocket or use of 8 X 8 black rubber space
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