Ryobi D41 Drill User Manual
Contents
1. CHUCK COLLAR TIGHTEN DRILL BIT RIGHT LOCK ON BUTTON Fig 5 OPERATION DRILLING See Figure 6 7 Levels are located on the top and end of the motor housing to help keep the drill bit level during use E Depress and release the switch trigger to be sure the drill is in the OFF position before connecting it to a power supply Check the direction of rotation selector for the correct setting forward or reverse E Secure the material to be drilled in a vise or with clamps to keep it from turning as the drill bit rotates E Plug the drill into power supply Hold the drill firmly and place the bit at the point to be drilled E Depress the switch trigger to start the drill E Move the drill bit into the workpiece applying only enough pressureto keep the bit cutting Donotforce the drill or apply side pressure to elongate a hole Let the tool do the work A WARNING Be prepared for binding at bit breakthrough When these situations occur the drill has a tendency to grab and kick in the opposite direction and could cause loss of control when breaking through material If not prepared this loss of control can result in possible serious injury E When drilling hard smooth surfaces use a center punch to mark the desired hole location This will prevent the drill bit from slipping off center as the hole is started E When drilling metals use a light oil on the drill bit to ke2. Indicates a potentially hazardous situation which if not avoided may result CAUTION in minor or moderate injury Without Safety Alert Symbol Indicates a situation that may result in prop erty damage CAUTION SERVICE A Servicing requires extreme care and knowledge and should WARNING be performed only by a qualified service technician For To avoid serious personal injury do not attempt to use this service we suggest you return the product to the nearest product until you read thoroughly and understand com AUTHORIZED SERVICE CENTER for repair When servic pletely the operator s manual Save this operator s manual ing use only identical replacement parts and review frequently for continuing safe operation and instructing others who may use this product A WARNING The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles 2 safety glasses with side shields or a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always use eye protection which is marked to comply with ANSI Z87 1 SAVE THESE INSTRUCTIONS ELECTRICAL DOUBLE INSULATION Double insulation is a concept in safety in electric power tools which eliminates the need for the usual three wire grounded power cord All exposed m
3. follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warn ings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS WORK AREA SAFETY E Keep work area clean and well lit Cluttered or dark areas invite accidents E Do not operate power tools in explosive atmo spheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes E Keep children and bystanders away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY E Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock E Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded E Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of elec tric shock E Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock E When operating a p
4. related to this tool Following this rule will reduce the risk of electric shock fire or serious injury Always wear safety glasses Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Following this rule will reduce the risk of serious personal injury Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will reduce the risk of serious personal injury Protect your hearing Wear hearing protection during extended periods of operation Following this rule will reduce the risk of serious personal injury Inspect tool cords periodically and if damaged have repaired at your nearest authorized service center Constantly stay aware of cord location Following this rule will reduce the risk of electric shock or fire Check damaged parts Before further use of the tool a guard or other part that is damaged should A WARNING be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center Following this rule will reduce the risk of shock fire or serious injury Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to c
5. usage may cause the drill to become overheated If this occurs cool the drill by running it without a load and at full speed KEYLESS CHUCK See Figure 3 The drill has a keyless chuck that makes it simple to tighten or release drill bits in the chuck jaws Grasp and hold the collar of the chuck with one hand Rotate the chuck body with your other hand The arrows on the chuck indicate which direction to rotate the chuck body in order to LOCK tighten or UNLOCK release the drill bit A WARNING Do not hold the chuck body with one hand and use the power of the drill to tighten the chuck jaws on the drill bit The chuck body could slip in your hand or your hand could slip and come in contact with the rotating drill bit This could cause an accident resulting in serious personal injury A WARNING Always unplug the tool when installing or removing bits adjusting settings or when the tool is not in use Failure to unplug the tool may result in accidental starting and serious personal injury 10 DIRECTION OF ROTATION SELECTOR FORWARD REVERSE CENTER LOCK REVERSE SWITCH TRIGGER LOCK ON FORWARD BUTTON Fig 2 INSTALLING BITS See Figure 3 4 E Unplug the drill E Open or close the chuck jaws to a point where the open ing is slightly larger than the bit size you intend to use Also raise the front of the drill slightly to keep the bit from falling out of the chuck jaws E Insert the drill b
6. 800 525 2579 for your nearest Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number and serial number in the space provided below e HOW TO ORDER REPAIR PARTS When ordering repair parts always give the following information e MODEL NUMBER D41 e SERIAL NUMBER Ryobi is a registered trademark of Ryobi Limited used under license RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 www ryobitools com 983000 809 11 15 05 REV 02
7. OPERATOR S MANUAL 3 8 in DRILL DOUBLE INSULATED D41 Your drill has been engineered and manufactured to our high standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance Thank you for your purchase SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS WTEC e E A A E A E T E T 2 E Gomeral Saroy RUNGS ets va sii cscs deca aa Ss duavegeg tava cae dia eyst ideas dade deceadevidveevceaveedeaneastietetievetidensestadectidevice 3 4 E Specilic Safety RULES eisor nuina Lace ces ee kE ENEAS EAEE RA E NAAA EEE pace devevybcadestas bacdevy desucne ced eaueadeguny none ceeeveeondy 4 MB SYMONS sss sauce E E ete ceeds dua gutenceaastba ute sveauaneacnecedcig sau cdeds E E deca ih sVieeesdes ealersarsienantedeadiecegbaces 5 6 MB ESC Urea A ee ce See eh ss eck cee sect ects cece E A a ancckeeevtunct T A seus aces vas iaeeas teen sdeneeaeeetuctes 7 E FaSo E re tee err errr enema etree reenter teercer rer eee rere 8 ME ASSOMDIY e tienen E E N E iver E aie civ deere eee edd erinebdes eden end 9 E Operation eea a E a e a E errr creer eeceretr rete 9 12 MB aI ACO AA A A A A E E T 13 14 E Parts Ordaing SOS necit anirnin nr ARTA EE Back Page INTRODUCTION This tool has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to m
8. aintain and operate WARRANTY RYOBI POWER TOOL LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY One World Technologies Inc warrants its RYOBI power tools with the following conditions 30 DAY EXCHANGE POLICY During the first 30 days after date of purchase you may either request service under this warranty or you may exchange any RYOBI power tool which does not work properly due to defective workmanship or materials by returning the power tool to the dealer from which it was purchased To receive a replacement power tool or requested warranty service you must present proof of purchase and return all original equipment packaged with the original product The replacement power tool will be covered by the limited warranty for the balance of the two year period from the date of the original purchase WHAT THIS WARRANTY COVERS This warranty covers all defects in workmanship or materials in your RYOBI power tool for a period of two years from the date of purchase With the exception of batteries power tool accessories are warranted for ninety 90 days Batteries are warranted for two years HOW TO GET SERVICE Just return the power tool properly packaged and postage prepaid to an Authorized Service Center You can obtain the location of the Service Center nearest you by contacting a service representative at One World Technologies Inc RO Box 1207 Anderson SC 29622 1207 by calling 1 800 525 2579 or by logging on to www ryobito
9. aintained power tools E Keep cutting tools sharp and clean Properly main tained cutting tools with sharp cutting edges are less likely to bind and are easier to control E Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif ferent from those intended could result in a hazardous situation GENERAL SAFETY RULES SERVICE E Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained When servicing a power tool use only identical replace ment parts Follow instructions in the Maintenance sec tion of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury A WARNING To reduce the risk of injury user must read instruction manual SPECIFIC SAFETY RULES E Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Know your power tool Read operator s manual care fully Learn its applications and limitations as well as the specific potential hazards
10. amage occurred during shipping E Do not discard the packing material until you have care A WARNING fully inspected and satisfactorily operated the tool E f any parts are damaged or missing please call 1 800 525 2579 for assistance Do not attempt to modify this tool or create accesso ries not recommended for use with this tool Any such alteration or modification is misuse and could result in a PACKING LIST hazardous condition leading to possible serious personal Drill ee Case Operator s Manual A WARNING Warranty Registration Card Do not connect to power supply until assembly is complete Failure to comply could result in accidental starting and possible serious personal injury OPERATION APPLICATIONS A WARNING You may use this tool for the purposes listed below Do not allow familiarity with tools to make you care m Drilling in wood less Remember that a careless fraction of a second is sufficient to inflict serious injury Drilling in ceramics plastics fiberglass and laminates E Drilling in metals E Mixing paint A WARNING SWITCH TRIGGER Always wear safety goggles or safety glasses with side See Figure 2 shields when operating power tools Failure to do so To turn the drill ON depress the switch trigger To turn it could result in objects being thrown into your eyes OFF release the switch trigger resulting in possible serious injury VARIABLE SPEED The variable speed switch delivers higher spee
11. arry the current your product will draw A wire gauge size A W G of at least 14 is recommended for an extension cord 50 feet or less in length A cord exceeding 100 feet is not recom mended If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Inspect for and remove all nails from lumber before using this tool Following this rule will reduce the risk of serious personal injury Save these instructions Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SYMBOLS Some of the following symbols may be used on this tool Please study them and l
12. d and torque A WARNING with increased trigger pressure and lower speed with de creased trigger pressure NOTE You might hear a whistling or ringing noise from the switch during use Do not be concerned this is a normal part of the switch function Do not use any attachments or accessories not recommended by the manufacturer of this tool The use of attachments or accessories not recommended can result in serious personal injury OPERATION DIRECTION OF ROTATION SELECTOR FORWARD REVERSE CENTER LOCk See Figure 2 The direction of bit rotation is reversible and is controlled by a selector located above the switch trigger With the drill held in normal operating position the direction of rotation selector should be positioned to the left of the switch trigger for drilling The drilling direction is reversed when the selector is to the right of the switch trigger Setting the switch trigger in the OFF center lock position helps reduce the possibility of accidental starting when not in use CAUTION To prevent gear damage always allow the chuck to come to a complete stop before changing the direction of rotation To stop the drill release the switch trigger and allow the chuck to come to a complete stop NOTE The drill will not run unless the direction of rotation selector is pushed fully to the left or right Avoid running the drill at low speeds for extended periods of time Running at low speeds under constant
13. d cords listed by Underwriter s Laboratories UL should be used When working outdoors with a tool use an extension cord that is designed for outside use This type of cord is desig nated with WA on the cord s jacket Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 jo 6 e a OO Used on 12 gauge 20 amp circuit NOTE AWG American Wire Gauge 7 1 12 0 12 1 16 0 A WARNING Keep the extension cord clear of the working area Position the cord so that it will not get caught on lumber tools or other obstructions while you are working with a power tool Failure to do so can result in serious personal injury A WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury FEATURES PRODUCT SPECIFICATIONS Chuck Capacity 1 16 in to 3 8 in SWIG hiirien VSR Variable Speed Reversible KEYLESS CHUCK SWITCH TRIGGER KNOW YOUR DRILL See Figure 1 Before attempting to use this product familiarize yourself with all operating features and safety rules DIRECTION OF ROTATION SELECTOR FORWARD REVERSE CENTER LOCK Your drill has a direction of rotation forward reverse center
14. earn their meaning Proper interpreta tion of these symbols will allow you to operate the tool better and safer SYMBOL NAME DESIGNATION EXPLANATION Wet Conditions Alert Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand Read The Operator s Manual operator s manual before using this product Always wear safety goggles safety glasses with side shields or a full face shield when operating this product Safety Alert Precautions that involve your safety Failure to keep your hands away from the blade will result in seri ous personal injury No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Hot Surface To reduce the risk of injury or damage avoid contact with any ins hot surface H m AG Eye Protection No Hands Symbol No Hands Symbol SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING Indicates an imminently hazardous situation which if not avoided will DANGER result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury WARNING
15. ep it from overheating The oil will prolong the life of the bit and increase the drilling action E f the bit jams in the workpiece or if the drill stalls stop the tool immediately Remove the bit from the workpiece and determine the reason for jamming MAINTENANCE A WARNING When servicing use only identical replacement parts Use of any other parts may create a hazard or cause product damage A WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask GENERAL MAINTENANCE Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt dust oil grease etc 13 A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts Chemicals can damage weaken or destroy plastic which may result in serious personal injury Electric tools used on fiberglass material wallboard spackling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes commu tators etc Consequently we do not recommended using this tool for extended work on these types of materials However if you do work
16. etal parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not need to be grounded A WARNING The double insulated system is intended to protect the user from shock resulting from a break in the tool s internal insulation Observe all normal safety precautions to avoid electrical shock NOTE Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest authorized service center for repair Always use original factory replace ment parts when servicing ELECTRICAL CONNECTION This tool has a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the tool does not operate when plugged into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the current the tool will draw An undersized cord will cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size required in an extension cord Only round jackete
17. it A WARNING Make sure to insert the drill bit straight into the chuck jaws Do not insert the drill bit into the chuck jaws at an angle then tighten as shown in figure 4 This could cause the drill bit to be thrown from the drill resulting in possible serious personal injury or damage to the chuck E Rotate the chuck clockwise to tighten the chuck jaws securely on the bit NOTE Rotate the chuck body in the direction of the ar row marked LOCK to tighten the chuck jaws Do not use a wrench to tighten or loosen the chuck jaws OPERATION REMOVING BITS See Figure 3 Unplug the drill Rotate the chuck sleeve clockwise to open the chuck jaws NOTE Rotate the chuck body in the direction of the ar row marked UNLOCK to loosen the chuck jaws Do not use a wrench to tighten or loosen the chuck jaws Remove the drill bit LOCK ON BUTTON See Figure 5 This drill is equipped with a lock on feature which is con venient for continuous drilling for extended periods of time To lock on Depress the switch trigger Push in and hold the lock on button located on the side of the handle Release the switch trigger Release the lock on button and the drill will continue running To release the lock depress and release the switch trig ger If the lock on feature is engaged during use and the drill becomes disconnected from the power supply disengage the lock on feature immediately CHUCK BODY UNLOCK RELEASE
18. lock selector located above the switch trigger for changing the direction of bit rotation Setting the switch trigger in the OFF center lock position helps reduce the possibility of accidental starting when not in use KEYLESS CHUCK The keyless chuck allows you to hand tighten or release the drill bit in the chuck jaws No Load Speed cccccccceeeessssssseeeeeeeeeeeeeeens 0 1 600 min INPUT kirain 120 V 60 Hz AC only 4 5 Amps Net Wel Mtiesiccscczicccteviseucecscedhsecepensshecntagesesdcentestsien 3 8 Ibs DIRECTION OF ROTATION SELECTOR FORWARD REVERSE CENTER LOCK LOCK ON BUTTON LEVELS Levels are located on the top and end of the motor housing to help keep the drill bit level during use LOCK ON BUTTON The lock on button is convenient for continuous drilling for extended periods of time VARIABLE SPEED The variable speed switch trigger delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure ASSEMBLY UNPACKING A This product has been shipped completely assembled WARNING E Carefully remove the tool and any accessories from the If any parts are damaged or missing do not operate this box Make sure that all items listed in the packing list are tool until the damaged or missing parts are replaced included Failure to do so could result in possible serious personal E Inspect the tool carefully to make sure no breakage or Injury d
19. ols com When you request warranty service you must also present proof of purchase documentation which includes the date of purchase for example a bill of sale We will repair any faulty workmanship and either repair or replace any defective part at our option We will do so without any charge to you We will complete the work in a reasonable time but in any case within ninety 90 days or less WHAT S NOT COVERED This warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers defects arising under normal usage and does not cover any malfunction failure or defects resulting from misuse abuse neglect alteration modification or repairs by other than Authorized Service Centers One World Technologies Inc makes no warranties representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty ADDITIONAL LIMITATIONS Any implied warranties granted under state law including warranties of merchantability or fitness for a particular purpose are limited to two years from the date of purchase One World Technologies Inc is not responsible for direct indirect or incidental damages so the above limitations and exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GENERAL SAFETY RULES A WARNING Read all instructions Failure to
20. ower tool outdoors use an exten sion cord suitable for outdoor use Use of a cord suit able for outdoor use reduces the risk of electric shock PERSONAL SAFETY E Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury E Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropri ate conditions will reduce personal injuries E Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents E Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury E Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations E Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts E If devices are provided for the connection of dust extraction and collection facilities ensure
21. these are connected and properly used Use of these devices can reduce dust related hazards E Do not wear loose clothing or jewelry Contain long hair Loose clothes jewelry or long hair can be drawn into air vents E Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the power tool in unexpected situations POWER TOOL USE AND CARE E Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed E Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired E Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally E Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users E Maintain power tools Check for misalignment or bind ing of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly m
22. with any of these materials it is extremely important to clean the tool using compressed air LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrica tion is required MAINTENANCE CHUCK REMOVAL See Figures 8 9 MALLET The chuck may be removed and replaced with a new one E Unplug the drill E Insert a 5 16 in or larger hex key into the chuck of the drill and tighten the chuck jaws securely E Tap sharply with a mallet in a counterclockwise direction This will loosen the chuck on the spindle It can now be unscrewed by hand E Open the chuck jaws and remove the hex key TO RETIGHTEN A LOOSE CHUCK The chuck may become loose on the spindle and develop a wobble To tighten E Unplug the drill KEYLESS m Open the chuck jaws CHUCK E Insert a hex key into the chuck and tighten chuck jaws se curely Tap the hex key sharply with a mallet in a clockwise direction This will tighten the chuck on the spindle E Open the chuck jaws and remove the hex key MALLET 14 NOTES OPERATOR S MANUAL 3 8 in DRILL DOUBLE INSULATED D41 e SERVICE Now that you have purchased your tool should a need ever exist for repair parts or service simply contact your nearest Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1
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