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Rover 385002X108A Lawn Mower User Manual

Contents

1. 417 HOW TO REPLACE THE LIGHT BULB rc SEXE EOS IR HOW TO TRANSPORT THE UNIT 1 HOW TO CLEAN THE MOWER HOUSING HOW TO OPERATE WITHTHE MOWER HOUSNG 18 STORAGE OVER 30 DAYS HOW OPERATE THE UNIT ON HILLS 18 TROUBLE SHOOTING CHART BEFORE STARTING THE ENGINE 19 PARTS LIST HOW TO START THE ENGINE 19 SLOPE GUIDE repente Dale eni OPERATING TIPS ee une 20 JNDEX oer roce De e a esi A P eA WARRANTY General Rover Mowers Limited warrant this machine or accessory is free of defects in material and workmanship Claims are limited to making good or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New Zealand only Contact any Rover Mowers Limited authorised service dealer or Rover Agent Extended warranty For domestic use only a 24 months extended warranty applies It requires the customer to complete the 2 Year warranty registration card and forward along with a copy of the cash register receipt to Warranty Rover Mowers Limited Normal warranty exclusions as listed still apply Exclusions Following is
2. MOL 0 9jes sy y adojs ayy dn yoeq ue jj ado s ayy dn 141645 yoeq ol c pue esjanes jun ayy Ind z s epeiq aBebuasip 1 0 5 90015 e yy eunuejep oj Bujpy e UD a n HD ce 805 996 ayy 550 08 E AA 5388930 St 533493001 sanu sadojs umop 10 dn e z samow Bujpu e ajesado 25524 d sadojs umop Jo dn IE 8 jo 826 eu 580128 e ejeedo HC e e xn P 5 e P LIST J9N34 HO 3104 INN H3AAOd V 3H8N LINYLS V JO H3NHOO V Iyos 3381 TVOILH3A V HUM 13A31 SIH1 G1OH LHBIS 930 Senne 301N9 38075 gt 50 F 050758L Adjustments Blade Rotation Control 23 Clutch 24 Drive Brake 24 Mower Housing Level 28 Shift Lever 25 Assembly Battery 13 Front Wheel 11 Seat 12 Steering Wheel 12 Attachments 16 B Battery Charge 25 Check 13 Clean 25 Install 13 Removal 25 Storage 33 Belt Motion Drive Adjust 24 Replace 29 Mower Drive Adjust 23 Replace 31 Blade Inspect 22 Remove And Install 22 Sharpen 22 Blade Control Lever Operation 16 Blade Rotation Control Adjust 23 Location 15 C Clutch Adjust 24 Check 24 Clutch Brake Pedal Location 15 Controls Location 15 Cutting Height Adjust 28 Change 17 D
3. When you look over the lawn remember obstacles that cannot be removed like pipes stumps or rocks Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower Clear the area of rocks toys wire or other loose objects These items can damage the mower or can be discharged by the mower blade 5 The blade of a power mower rotates very fast It can discharge rocks and other objects over a long distance which can be dangerous The force of the objects can break windows cause injuries or even put an eye out Most of the time the injury is to a person like a child Keep every person completely away from the area to be mowed Make sure the grass is not discharged toward anyone Planning your mowing pattern has a double advantage It can decrease the possibility of an injury and make the clean up after mowing easier Check the terrain of the area to be mowed Mow in a pattern that will keep you away from dangerous areas Check the distance you need to stop and the distance available to turn Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all With riding mowers mow up and down the hill When you must mow rough terrain or on slopes never change directions or change gears and stop in these areas only in an emergency Before you ride up or down a slope try to back straight up the slope Do not ride up or down a slope that is
4. Install the battery the positive terminal before you connect the black cable 0 WARNING To prevent sparks fasten the red cable to Fasten the red cable and terminal cover if equipped to the positive terminal with the fasteners as shown Fasten the black cable to the negative terminal with the fas teners as shown Positive Terminal p _ Cable Carriage Bolt Wing Nut Terminal Cover Battery Black Cable Carriage Bolt Battery Tray Figure 19 MAINTENANCE WHERE TO LUBRICATE Apply grease with a brush to the areas shown Lubricate the areas shown with engine oil NOTE Apply grease the steering gear assembly CAUTION If the unit is operated in dry areas that have sand use a dry graphite spray to lubricate the unit Figure 20 HOW TO CHECK THE FUEL FILTER NOTE Before you replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 21 Replace the old Fuel Line filter with a new filter Use an original equipment part See an authorized service dealer in your area Fuel Filter Figure 21 CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct
5. DO OY O P GO O N 3 4 5 Mow up and down slopes not across Remove obstacles such as rocks limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass baggers or other attachments they can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction turn off the blades and proceed slowly straight down the slope NOT Do not turn on slopes unless absolutely necessary then only turn slowly and gradually downhill if possible Do not mow drop offs ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use a grass bagger or other rear mounted accessories on steep slopes greater than 10 degrees Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 1 2 3 4 10 11 Keep children out of the mo
6. 3 Move the throttle control to a position between SLOW and 1 Move the blade rotation control to the DISENGAGE position FAST 2 Raise the lift lever to the highest position 4 To go faster move the shift lever to a faster speed F 050758L 17 OPERATION HOW TO OPERATE WITH THE MOWER HOUSING A IMPORTANT When you operate with the mower housing always operate with the throttle control in the FAST position WARNING The deflector is a safety device Do not re move the deflector The deflector forces the dis charged material toward the ground Always keep the deflector in the down position If the deflector 15 aged replace the deflector with an original equipment part from an authorized service center 1 Start the engine 2 Move the lift lever to a height of cut position In high or thick grass cut the grass in the highest position first and then lower the mower housing to a lower position CAUTION Do not operate with the mower housing in the LEVEL ADJUSTMENT position If you operate in the LEVEL ADJUSTMENT position the mower housing and blades can be damaged 3 Move the throttle control to the SLOW position HOW TO OPERATE THE UNIT ON HILLS 1 Before you ride up or down hill move the shift lever to the slowest speed 2 Do not stop or change speed settings on a hill If you must stop quickly push the clutch brake pedal forward and set the parking brake WARNING Do not ride up or down slope
7. 302031 407078 1002004 26x229 15x116 024x32 26x229 021075 002x82 014x79 690604 250x67 094159 024x31 REPAIR PARTS ELECTRICAL SYSTEM Description Harness Light Wire Socket Light Bulb Light Harness Chassis Wire Switch Ignition Key Ignition Nut Hex Cap Ignition Switch Limit Fuse Holder Fuse Solenoid Screw Mounting Locknut Cable Battery Ground Screw Ground Cable Battery Bolt Carriage Wingnut Boot Battery Positive Harness Seat Switch Wire Switch Seat Sensor Cable 49 30109 349075 357 170 we e we e e e e e e en wm we we we e e we e e we o e nn sg e e zm me mm mm me e me mm suononasqo pue sado s Jeau uo alea epa asn Sadorg umop 10 dn sados jo ay 55008 e sedojs jo 2983 550126 sodojs umop 10 dn Buipu e ejesado sado s uo uj 40 jenuew siu u 1 MOJO Y 5 10 suinj ueppns Sou 469 es 189j OL u 129 2 ye eu e si ados 01 v 01 u 188 672 ur jey riu e sr adojs SI v apinB siy aen auns Ajayajdwoo jou J 40 ayes jou ji
8. Location 15 Operation 17 Parts Bag 10 S Safety Rules American National Standard Institute 3 4 Safe Mowing Guide 5 7 Seat Install 12 Seat Switch Operation 19 Shift Lever Adjust 25 Location 15 Operation 16 Slope Guide 50 Spark Arrester 14 21 Steering Wheel 12 Storage 33 T Throttle Control Location 15 Operation 16 Tire Pressure 14 26 Trouble Shooting Chart 34 W Warranty 2 F 040736L 52
9. fects or other reproductive harm Battery posts terminals and related accesso ries contain lead and lead compounds chemi cals known to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below 1 Carefully read and follow the rules for safe operation 2 Follow all the assembly instructions 3 Inspect the unit 4 Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment 5 Operate the unit only with guards shields and other safety items in place and working correctly 6 Correctly adjust the unit 7 Service the unit only with authorized or approved replacement parts 8 Complete all maintenance on the unit Environmental Awareness Do not fill the engine s fuel tank completely full Drain fuel for off season storage Use only unleaded gasoline Service the air cleaner regularly Change oil regularly Use 10W 30 oil in summer Tune up the engine regularly Keep equipment in efficient operating condition t o 9 9 Dispose of used engine oil properly SAFETY RULES Safe Operation Practices for Ride on Mowers WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death l General operation Read
10. neutral on the gearbox Adjuster Nut Shifter Bracket 2 Motion Drive Belt 02 f SS N Figure 18 MAINTENANCE FREE BATTERY HOW TO REMOVE THE BATTERY To charge or clean the battery remove the battery from the unit as follows WARNING To prevent sparks disconnect the black battery cable from the negative terminal before you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water Disconnect the black cable from the negative terminal Figure 19 Disconnect the red cable from the positive terminal Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 2 Remove the battery Wash the battery with a solution of one gallon of water and four tablespoons of baking soda sodium bicarbonate Make sure the solution does not get into the battery cells Clean the terminals and the ends of the cables with a wire brush Install the battery To prevent corrosion apply grease to the battery terminals HOW TO CHARGE THE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion F 050758L 25 Before you charge the battery remove the battery To charge the battery use a 12 volt battery charger Charge at a rate of 6 amperes for 1 hour
11. DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug Check the operation of the blade brake Rotate the pulleys with your hand Make sure the brake pads are pressed tightly against the pulleys Figure 15 WARNING If the brake pads do not press tightly against the pulleys take the unit to an authorized service center Blade Brake Brake Pad Against Pulley Move the blade rotation control to the ENGAGE position Check the pads for the blade brake If the pads are excessively worn or damaged replace the brake pad assemblies Correct replacement parts and assistance are available from an autho rized service center Attach the wire to the spark plug Mow for a short distance and again check the operation of the blade rotation control When you move the blade rotation control to the DISENGAGE position all movement will stop within five se conos If there is movement of the belt or the blades continue to rotate engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt If you need assistance take the unit to an autho rized service center If you replace the mower drive belt move the blade drive spring to the top hole Figure 14 MAINTENANCE HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the clutch brake pedal forward Set the parking e Move the shift lever to the neutral N position Push the unit If the rear whe
12. Explosive Gases Can Machine Cause Blindness Or Injury 8 WARNING Do Not Use This Machine 3 No Sparks Flames or Smoking On Slopes Greater Than 15 Degrees 4 Sulphuric Acid Can Cause Blindness 9 DANGER Keep People Especially Or Severe Burns Children Away From Unit max 15 10 11 12 13 14 15 DANGER No Step DANGER Keep Feet And Hands Away From Rotating Blade DANGER Keep Hands Away From Rotating Blade DANGER Disconnect Spark Plug Wire Before Servicing Unit WARNING Hot Surface WARNING Use Caution When Connecting Or Disconnecting Accessories WARNING Crushed Fingers 90N 150N Control And Operating Pictorials 6 Brake 1 Engine Start 7 Parking Brake 2 Lights 8 Clutch 3 Engine Off 9 Slow 4 Engine On 10 Fast 11 12 13 14 15 15 Choke Oil Blade Rotation Control Raise Fuel ta E y gt 1 stor 13 14 15 F 050758L 9 ASSEMBLY ASSEMBLY WARNING Before doing any assembly or mainte Read and follow the assembly and adjustment instructions for your to the mower remove the wire from the spark mower All fasteners are in the parts bag Do not discard any parts plug or material until the unit is assembled NOTE In this instruction book left and right describe the loca tion of a part with the operator on the seat PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full si
13. air pressure is 14 PSI 1 BAR F 050758L 26 MAINTENANCE 1 Move the blade rotation control to the DISENGAGE position 2 Move the lift lever to the level adjustment position Figure 22 sure the lift lever is locked in the LEVEL ADJUST washers from the adjuster arms Figure 23 See illustra ers from the suspension links Positi See illustrations A and B WARNING The lift lever MENT position Ze tions C and D 5 Disconnect the extension spring from the blade control rod HOW TO REMOVE THE MOWER HOUSING is spring loaded Make 3 Remove the hair pins and the Remove the hair pins and wash Level Adjustment See illustration E Figure 22 6 Disconnect the front hanger from the axle support See illustration F 7 Remove the mower drive belt from the stack pulley 8 the mower housing away from the right side of the unit 9 To operate without the mower housing move the lift lever to the TOP position Lift Lever b Suspension Link g Control X Assembly Suspension Link F 050758L HOW TO INSTALL THE MOWER HOUSING 1 Push the mower housing under the right side of the unit 2 Putthe mower drive belt around the stack pulley Make sure the V side of the mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as
14. engine will not turn over 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Check the level of the acid in the battery If needed add water Charge the battery 3 Replace the fuse 4 Check the wiring harness for damage or a loose connection Repair the damaged wire 5 Electric Start Models replace the solenoid Recoil Start Mod els replace the module PROBLEM The engine is difficult to start 1 Adjustthe carburetor 2 Replace the spark plug 3 Replace the fuel filter PROBLEM The engine does not run smooth or has a loss of power 1 Checkthe oil Clean the air filter Clean the air screen Replace the spark plug The engine is working too hard Use a lower gear Adjust the carburetor Replace the fuel filter NDR NND PROBLEM The engine does not run smooth at fast speed 1 Replace the spark plug 2 Adjustthe throttle control 3 Clean the air filter 4 Replace the fuel filter PROBLEM The engine stops when the blades are engaged 1 To activate the seat sensor always sit in the middle of the seat 2 Check the wiring harness for damage or a loose connection Repair the damaged wire PROBLEM On slopes the engine stops 1 Mow up and down slopes Never mow across a slope 2 To activate the seat sensor always sit in the middle of the seat PROBLEM The engine will not idle 1 Replace the spark plug Clean the air filter Adjust the ca
15. full size Um Q A B 2x82 14x79 1 Remove the protective caps from the battery terminals Fasten the red cable and terminal cover if equipped to the positive terminal with the fasteners as shown Figure 4 3 Fasten the black cable to the negative terminal with the fasteners as shown os all F 050758L Red Cable Terminal Cover Battery Tray Figure 4 ASSEMBLY IMPORTANT BEFORE YOU START MOWING Check the engine oil Fill the fuel tank with gasoline Check the level of the mower housing Check the air pressure of the tires LU LI O Make sure the battery cables are attached HOW TO PREPARE THE ENGINE NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of gasoline and oil to use Before you use the unit read the information on safety operation maintenance and storage WARNING Follow the engine manufacturer s instructions for the type of gasoline and oil to use Always use a safety gasoline container Do not smoke when adding gasoline to the engine When inside an enclosure do not fill with gasoline Before you add gasoline stop the engine Let the engine cool for several minutes NOTE Actual sustained horsepower will likely be lower due to operating limitations and environmental factors CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut
16. place your feet apart and away from the blade s Hold the rope handle tight Never wrap the rope around your arm or fingers for a better grip To start the engine follow the instructions on the mower in this book and in the engine operating instructions For electric start engines sit in the seat to start the engine The battery can be dangerous Follow the instructions on the battery the acid container and in this book when working with the battery Even small batteries have enough voltage to cause an injury Always be careful The mower is designed to be operated by one person Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet lawn Wet grass can cause an accident affect mower performance and can cause problems with future lawn growth and appearance Wet grass is slippery and can cause the mower to slip Someone can get injured by touching the blade s Wet grass tends to clog the mower causing poor discharge Cut wet grass will collect on the lawn retarding the growth of the grass Also getting the mower wet will cause parts to rust and decrease the life of the unit
17. shown See illustration F Make sure the mower drive belt is between the stack pulley and the two belt guides See illustration G 5 Attach the suspension links to the lifter assembly Fasten with the washers and hair pins See illustrations A and B 6 Attach the right and the left adjuster arms to the suspension brackets Fasten with the washers and hair pins See illustra tions C and D 7 Attach the extension spring to the blade control rod See illustration E 8 Move the blade rotation control to the ENGAGE position Make sure the mower drive belt is inside all the belt guides 9 Make sure the mower housing is level See the instructions on How To Level The Mower Housing Checkthe operation of the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Stack Pulley Blade Rotation Adjuster Arm Blade Control Rod Front Hanger Hanger Rod Figure 23 MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level the blade will cut easier and the lawn will look better ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident WARNING Before you make an inspection adjust 1 Make sure the unit is on a hard flat surface 2 Checkthe air pressure in the tires If the air pressure is incor rect the mower housing will not cut level Mak
18. the blade and the blade mounting fasteners Keep the fasteners tight If the blade hits a solid object stop the engine Remove the wire from the spark plug Check for a blade that is bent cracked or for other damages Before you start the engine replace a damaged blade s For safety replace the blade every two years A sharp blade decreases the workload on the engine and more evenly cuts grass Frequently sharpen the blade for a better looking cut Use the left side of the mower housing to trim near an object A grass bagger is a good accessory for your mower For best performance and safety make sure the grass bagger is approved for use with your mower Follow the assembly and operation instructions included with the grass bagger Some grass baggers require a special blade for best performance Before you attach check or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown Use a lower height of cut in cool months when the grass is thicker Raise the height of cut in hot dry periods If you cut the grass with a blade that is not sharp or
19. too steep to back straight up See the Guide in the back of this Instruction Book to check any slopes Before you start cutting make sure the mower was completely assembled according to the Instruction Book If the mower was completely assembled at the store you must still check the mower according to the assembly instructions Make sure the mower is correctly assembled and that all fasteners are tight Make sure the engine has the correct amount of oil Check these items often during the life of the mower Your mower has a gasoline engine Gasoline is a dangerous fuel Keep gasoline only in an approved safety gasoline container Do not keep large amounts of gasoline When you add gasoline to the fuel tank do not smoke Store the gasoline container and the mower in an area that has good ventilation Also keep the gasoline away from any flames like the pilot light of a furnace or any other source of ignition If the mower is to be stored for more than a few weeks remove the gasoline from the fuel tank When inside an enclosure do not add gasoline to the fuel tank Before you add gasoline move the mower outside and add gasoline carefully Before you start the engine remove any gasoline from the outside of the fuel tank or from the mower Warm gasoline will expand Leave some space in the fuel tank for the gasoline to expand Also the fuel cap has a vent hole for fuel vapors Always use the correct fuel cap Failure
20. torque wrench HOW TO CHECK THE MUFFLER Check the muffler every 50 hours Make sure the muffler is correctly mounted and is not loose If the muffler is worn or burnt replace with a new muffler A worn muffler is a fire hazard and can also damage the engine F 050758L 21 If you mount a spark arrester to the muffler also check the spark arrester when you check the muffler If the spark arrester is worn or damaged replace it with a new spark arrester See your nearest authorized service center for a spark arrester MAINTENANCE INSPECT BLADE WARNING Before you inspect or remove the blade disconnect the wire to the spark plug If the blade hits an object stop the engine Check the unit for dam age The blade has sharp edges When you hold the blade use gloves or cloth material to protect your hands If you keep the blade sharp and inspect the blade for damage the blade will cut better and be more safe to operate Frequently check the blade for excessive wear cracks or other damage Frequently check the nut that holds the blade Keep the nut tight If the blade hits an object stop the engine Disconnect the wire to the spark plug See if the blade is bent or damaged Check the blade adapter for damage Before you operate the unit replace damaged parts with original equipment parts See the authorized service center in your area Every three years have an authorized service person inspect the blade or replace the old b
21. understand and follow all instructions in the Instruction Book on the machine the engine and with any attachments before starting 2 Only allow responsible adults who are familiar with the instructions to operate the machine 3 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade 4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area 5 Never carry passengers 6 Turn off power to the blades or any attachments before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass bagger or the mower guard in place 8 Slow down before turning 9 remove the key before dismounting Never leave a machine unattended with the engine running Always turn off the blade s set the parking brake stop the engine and 10 Turn off power to attachment s when transporting or not in use Turn off the blade s when not mowing 11 Stop the engine before removing the grass bagger or unclogging the chute 12 Mow only in daylight or good artificial light 13 Do not operate the machine while under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadways 15 Use extra caution when loading or unlo
22. 01 091770E700 015x88 002x53 1001200 690539E701 690411 095104E701 17x166 17x165 15x100 0166x4 028x23 094957 Z 094707 094956E701 094062E700 017x45 Z 094781 094681E700 26x249 165x118 690369 094061E701 015x98 776000 REPAIR PARTS MOWER HOUSING Description Bracket Right Suspension Plate Nut Flange Bolt Carriage Mandrell Bracket Suspension Adapter Blade Blade Washer Washer Nut Spring Cap Push On Rod Pivot Deflector Assembly Bracket Deflector Bracket Front Hanger Washer Guide Belt Bracket Support Screw Spring Extension Spacer Housing Blade Nut Flange Complete Mower Housing Assembly MODEL 385002x108A REPAIR PARTS ENGINE MOUNT 32 F 050758L MODEL 385002x108A Key No oO O N NN NN a SF TF O O N N O N O 000 0 O 092317 690280 095197 7601033 095197 26x201 094006E700 092371 1001720 091309 1001737 06x103 009x59 092378 0025x7 690439 Z 019x35 1x140 17x170 26x249 094384 015x79 Z 094066 26x253 1001744 26x263 06x104 REPAIR PARTS ENGINE MOUNT Description Fuel Cap Fuel Tank Hose Clamp Fuel Line Must cut to length Hose Clamp Screw Plate Engine Throttle Control Engine BRIGGS amp STRATTON Muffler Gasket Muffler Adapter Muffler Screw Adapter Bolt Muffler Lock Screw Bolt Engine Mount S
23. 05E700 094027E701 094026E701 094158 Z 690539E701 1001098E701 Description Washer Washer Pin Hair Washer Bolt Carriage Lever Assembly Lift Pin Bracket Rear Suspension Spacer Lifter Bolt Shoulder Bracket Pivot Washer Nut Flange Spring Nut Flange Bracket PTO Hanger Left Deck Hanger Right Deck Rod Hanger Bracket Suspension Plate Stiffening MODEL 385002x108A REPAIR PARTS MOWER HOUSING F 050758L 44 MODEL 385002x108A Key No Part No Description 1 092852 Pulley Jackshaft 2 15x140 Nut Hex 3 037x86 Belt Mower Drive 4 690387 Pulley Idler 5 015x84 Nut Flange 8 690212E701 Link Lift 9 094137 Pad Friction 10 009x52 Bolt Shoulder 11 094055E701 Bracket Suspension 12 094049E701 Pad Assembly Left Brake 13 094068 Knob 14 009x51 Bolt Shoulder 15 094128E700 Plate Suspension 16 166x43 Spring 17 015x79 Nut Flange 18 094054E701 Bracket Left Suspension 19 095194 Pin Hanger 20 017x91 Washer 21 0031x4 Pin Cotter 22 0025x7 Bolt 23 094051E701 Cover Pulley 24 009x39 Bolt Shoulder 25 094177 Arm Idler 26 166x41 Spring 27 094047E701 Pad Assembly Right Brake 28 094059E700 Bracket Assembly Brake 29 166x42 Spring Includes Key No 17 18 30 31 32 33 45 46 47 and 51 F 050758L 45 Key No 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part No 094052E7
24. 701 Description Seat Cap Push On Spring Screw Bolt Wing Washer Bolt Shoulder Support Seat Rod Pivot Bracket Pivot Bolt Nut Bolt Shoulder Washer Spring Screw Screw Spring Deck Seat Nut Plate Index Screw Mat Left Mat Right Hood W1 Grille Lens Housing Headlamp Bracket Lower Pivot Support Battery 37 Key No 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 53 54 55 56 57 59 70 Part No 26x270 26x238 1001491 1001584E701 26x201 093007 E701 095318E701 1001270E701 094083E700 094007 E701 094082E700 009x58 1001928E701 1001927E701 690424 1001002E701 690434E700 015x81 26x277 15x124 1001802 1001803 1001804 1001800 1001801 1001755 1001542 1002050 F 050758L REPAIR PARTS CHASSIS amp HOOD Description Screw Screw Bearing Steering Dash Screw Panel Access Support Dash Bracket Rear Hanger Support Left Grille Axle Hanger Support Right Grille Bolt Shoulder Frame Right Frame Left Container Battery Plate Hitch Panel Rear Nut Screw Nut Insert Center Grille Insert Left Grille Insert Right Grille Insert Left Hood Insert Right Hood Grommet Parking Brake Holder Cup Parts Bag Assembly Instruction Book amp Parts List MODEL 385002x108A REPAIR PARTS MOTION DRIVE F 050758L 38 MODEL 385002x108A Key No Part No 1 009x39 2 015x
25. 8097 Owner s fn model 385002x108A This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTENANCE PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit This information includes the INSTRUCTION BOOKS the REPLACEMENT PARTS and the WARRANTIES This information must be included to make sure state laws and other laws are followed s RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT WHERE PURCHASED DATE PURCHASED Day Ye MODEL NO DATE OF MANUFACTURER F 050758L TABLE OF CONTENTS MOWING AND BAGGING TIPS WARRANTY ud eun E woo te e ce D rw cec 2 RESPONSIBILITY OF THE OWNER a MAINTENANCE SAFETY RULES 3 MAINTENANCE CHART INTERNATIONAL PICTORIALS 9 HOW TO CHECK THE MUFFLER ASSEMBLY eegene enee jo HOW TO REMOVE ANDIINSTALL PARTS BAG CONTENTS 10 SHARPEN THE HOW TO INSTALL THE FRONT WHEELS 11 HOW TO ADJUST THE BLADE ROTAT
26. 89 3 690173 Z 4 094041 Z 5 015x79 6 17x102 7 092697 8 030x20 9 094043 Z 10 017x47 Z 11 094044 Z 12 021920 13 091079 14 1001245 Z 15 094815 16 1001303 Z 17 26x249 18 015x84 19 094042 Z 20 009x54 21 165x116 22 1001978E701 23 1001928E701 24 002x53 25 1001927E701 26 094045 Z 27 021544 28 094038E700 29 015x98 30 037x87 31 094031 Z Description Bolt Shoulder Nut Hex Arm Idler Rod Clutch Nut Washer Grip Pin Cotter Lever Shift Washer Link Shift Nut Adjuster Grip Rod Parking Brake Nut Adjuster Bracket Shift Pivot Screw Nut Mount Stud Spring Bolt Shoulder Spring Extension Bracket Right Shifter Frame Right Bolt Carriage Frame Left Latch Parking Brake Pedal Lever Brake Clutch Nut Belt Motion Drive Yoke Shift Key No 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Part No 0031x6 017x38 690369 06x105 015 88 020697 01 155 094008 701 690409 094433E701 0011x7 1002092 021553 17x160 1401043 2 024373 091912 407049 1002046601 17 195 0011x3 094618 093349 0031x4 165x115 165x92 26x216 17x148 26x267 17x169 REPAIR PARTS MOTION DRIVE Description Pin Hair Washer Spacer Bolt Transaxle DANA Nut Key Woodruff Bolt Bracket Transaxle Pulley Bracket Transaxle Support E Ring Pulley Drive Key Square Washer Spacer Wheel Stem Valv
27. At the end of each year prepare the unit for storage as follows THE ENGINE For storage information see the the engine manufacturer s instructions THE BATTERY 1 Remove the battery 2 Clean the battery terminals of any deposits 3 Charge the battery See the instructions on How To Prepare And Charge The Battery 4 Store the battery in a cool dry place NOTE After a long time in storage charge the battery F 050758L 33 THE FUEL SYSTEM WARNING Do not drain the gasoline inside a build ing or near a fire Do not smoke because the fumes from the fuel can cause an explosion 1 Startthe engine 2 Runthe engine until the fuel tank and the carburetor are out of fuel and the engine stops 3 After storage make sure you use fresh fuel CLEAN THE UNIT 1 Clean the dirt and grass from the engine 2 Clean the mower housing LUBRICATE THE UNIT See the Lubrication instructions in this book TROUBLE SHOOTING CHART PROBLEM The engine will not start 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Clean the battery terminals Tighten the cables 3 Drain the fuel tank Clean the fuel line Replace the fuel filter Remove the spark plug s Move the throttle to the SLOW posi tion Turn the ignition key to the ON position Try to start the en gine several times Install the spark plug 5 Replace the spark plug 6 Adjustthe carburetor PROBLEM The
28. Drive Brake Adjust 24 Check 24 E Engine Fuel 14 19 Cil 14 19 Preparation 14 Spark Arrester 14 21 F 040736L INDEX Starting 19 Storage 33 Throttle Control 16 F Filter Fuel 26 Front Wheel Assembly 11 Fuel Type 19 Fuse 33 H Headlight Replace Light Bulb 33 Headlight Switch Location 15 Ignition Switch Location 15 L Location 15 Operation 17 Lift Lever Lubrication Mower 26 Maintenance Battery Charge 25 Clean 25 Belt Motion Drive 29 Mower Drive 31 Blade 22 Blade Rotation Control 23 Clutch 24 Drive Brake 24 Filter Fuel 26 Fuse 33 Headlight 33 Install Wheels 32 Lubrication 26 Mower Housing Clean 33 Install 27 Level 28 Remove 27 Muffler 21 Storage 33 Maintenance Chart 21 Motion Drive Belt Adjust 24 Replace 29 Mower Drive Belt Adjust 23 Replace 31 Mower Housing Clean 33 Cutting Height 17 Install 27 Level Adjustment 28 51 Operation 18 Remove 27 Muffler 21 Spark Arrester 21 Cil Check 19 Type 19 Operation Attachments 16 Blade Control Lever 16 Blade Rotation Control 15 Clutch Brake Pedal 15 Headlight Switch 15 Ignition Switch 15 Lift Lever 15 17 Location Of Controls 15 Mower Housing 18 Mowing And Bagging 20 Operate On Hills 18 Parking Brake 15 17 Shift Lever 15 16 Start The Engine 19 Stop The Unit 17 Throttle Control 15 16 Transport 17 P Parking Brake
29. ION CONTROL HOW TO INSTALL THE SEAT 12 HOWTO CHECK AND ADJUST THE DRIVE BRAKE HOW TO ASSEMBLE THE STEERING WHEEL 12 HOWTO CHECK AND ADJUST THE CLUTCH MAINTENANCE FREE BATTERY 13 HOW ADJUST THE SHIFT LEVER HOW TO INSTALL THE BATTERY CABLES 13 MAINTENANCE FREE BATTERY HOW TO PREPARE THE ENGINE 14 HOW CHARGE THE BATTERY CHECK THE LEVEL OF THE MOWER HOUSING 14 WHERE TO LUBRICATE HOW TO CHECK THE FUEL FILTER CHECK THE TIRES 222 ccs ev eee eter exse ra EE 14 OPERATION jg CHECICTHETIRES cx ace LOCATION OF CONTROLS 15 REMOVE THE MOWER HOUSING ATTACHMENTS he ee uns sea 46 HOW TO INSTALL THE MOWER HOUSING HOW TO USE THE THROTTLE CONTROL 16 HOW TO LEVEL THE MOWER HOUSING eene deve HOW TO USE THE BLADE ROTATION CONTROL 46 HOW TO REPLACE THEMOTIONDBIVE BELT HOW TO USE THE SHIFT LEVER 16 HOWTOREPEAGE THE MOWER DRIVE BELT ii er HOW TO SET THE PARKING BRAKE 17 HOW TO INSTALL THE WHEELS Eder erg a ees 17 HOW TO REPLACE THE FUSE HOW TO STOP THE UNIT
30. Key Slot N Washer W S y Axle Spacer RA Washer E Ring Valve Stem P dd Figure 35 MAINTENANCE HOW TO REPLACE THE FUSE If the fuse is blown the engine will not start The location of the fuse is next to the battery Remove the fuse and replace with a automotive fuse Figure 36 Automotive Fuse HOW TO REPLACE THE LIGHT BULB 1 Raise the tractor hood Turn the light socket until the tabs on the socket align with the notches in the bezel Figure 37 Remove the light socket Turn the light bulb and remove the bulb 3 Install a new light bulb Align the light socket with the notches in the bezel and turn the light socket to lock in position Light Socket Figure 37 WARNING Before you clean the mower housing HOW TO CLEAN THE MOWER HOUSING stop the engine and disconnect the wire to the spark plug Grass and other debris on top of the mower housing can keep the belt from working correctly For safety and correct operation frequently clean the top of the mower housing Remove grass and debris from around the pulleys and other moving parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cutthe grass clean the bottom of the mower housing STORAGE over 30 days
31. TARTING THE ENGINE CHECK THE OIL NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of gasoline and oil to use 1 Make sure the unit is level NOTE Do not check the level of the oil while the engine runs 2 Check the oil Follow the procedure in the engine manufactur er s instructions 3 If necessary add oil until the oil reaches the FULL mark on the dipstick The quantity of oil needed from ADD to FULL is shown on the dipstick Do not add too much oil ADD GASOLINE WARNING Always use a safety gasoline container Do not smoke when adding gasoline to the fuel tank Do not add gasoline when you are inside an enclo sure Before you add gasoline stop the engine and let the engine cool for several minutes CAUTION A mixture of alcohol ethanol or methanol and gasoline called gasohol will attract moisture and cause acid deposits during storage While the unit is in storage the acids in the fuel can damage the fuel system To prevent engine problems with the fuel system empty the fuel system before storage of 30 days or longer as follows 1 Drain the fuel tank 2 Startthe engine Let the engine run until the fuel lines and the carburetor are empty 3 After storage make sure you use fresh fuel See the storage instructions for additional information 4 Neveruse engine cleaner or carburetor cl
32. a list of conditions excluded from warranty all engines parts that are considered suffering from wear and tear parts that are damaged due to abuse or misuse parts that can be subjected to use beyond their normal intended working capacity Eg blades blade bolts v belts and spark plugs If repairs or alterations have been made without the manufacturer s written authority Any transport costs involved in the repair or replacement of and defective parts If it is found that parts other than genuine have been used on the machine NOTE This warranty does not exclude any conditions or warranty implied by the Trade Practices Act 1974 or any other relevant legislation Engine warranty is covered by the engine manufacturer and could differ from the warranty of the rest of the machine Refer to the engine manual if included or consult the nearest engine service dealer Proof of date of purchase should be retained as it needs to be presented if warranty is to be claimed Fill out the details on previous page as a record for warranty purposes Rover Mowers Limited reserves the right to make changes and add improvements to its products at any time without notice or obligation Rover Mowers Limited reserves the right to discontinue manufacture of any product any any time 5 GWAIL at its discretion Rover Mowers Limited PO Box 1235 Eagle Fram Queensland 4009 AUSTRALIA ABN 11 000 257 303 F 050758L 2 Auckland Rover Mowers Limited Eas
33. ading the machine into a trailer or truck 16 Always wear goggles safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit Always wear eye protection when you make an adjustment or repair to the machine 17 Use care when pulling loads or using heavy equipment a Use only approved drawbar hitch points b Limit loads to those you can safely control F 050758L 18 19 20 OWNER S INFORMATION c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in the Instruction Book Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine Do not use this machine if you are mentally or physically unable to operate this machine safely Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These opera tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury Slope operation Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death ALL slopes require extra caution If you cannot back up the slope or if you feel uneasy on the slope do not mow it See the Slope Guide in the back of this book to check for safe operation
34. at a slow engine speed you can damage the grass Move the throttle control to the FAST position when mowing and using the grass bagger Also use a slower ground speed when using the grass bagger If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker Do not add oil or gasoline to the mower while on the lawn Spilled oil or gasoline can kill the grass In high or thick grass do not try to cut all the grass the first time Raise the height of cut on the first cutting and lower the height for the next cutting Another way is to cut only part of the width of the mower and decrease your ground speed not the engine to move more slowly so that the mower can discharge the grass as it moves forward Understand the controls and how they work Learn the ground speed s of your mower Check the stopping distance required at different travel speeds Check the turning radius of the mower The controls on your riding mower are different from an automobile The throttle is operated by hand and holds the engine speed constant until it is changed The location of the shift lever and the shift pattern is different from that of an automobile Also the brake and clutch systems are different Remember the procedures to follow in an emergency Remember turning off the engine ignition switch will stop the blade and the drive mechanism If the traction of the wheels is lost or does not fee
35. by the mower Also a dust or a pollen mask can help Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower If a safety device is lost damaged or no longer functions repair or replace the device before you operate the mower It is best to mow during the day If you must mow at night make sure there is enough light for safe operation Your mower will require regular maintenance and service The maintenance schedule depends on the hours of use Also mowing conditions can change the schedule Check the Instruction Book for more information Correct maintenance will help the mower function safely Do not service the mower except for the carburetor adjustment while the engine is running Before you service the unit even E with the engine stopped always disconnect the wire from the spark plug to prevent the engine from starting If you hit a large object during operation stop the engine Remove the wire from the spark plug Carefully inspect the mower for damage Before you start the engine again make the necessary repairs If you F 050758L SAFE MOWING GUIDE feel new or excessive vibration immediately stop the engine and check for the problem Vibration can be a warning of a problem Keep all nuts bolts and screws tight The blade is the most dangerous part of the mower Frequently check
36. d 1 Adjustthe clutch 2 Replace the motion drive belt PROBLEM When the clutch brake pedal is released belt noise can be heard 1 Temporary belt noise does not change the operation of the unit If belt noise is continuous check the routing of the belt Make sure the belt is inside all belt guides 2 Ifthe noise is continuous adjust the clutch PROBLEM The rear wheels spin over uneven terrain 1 Checkthe front axle If the front axle does not freely pivot loos en the axle 5 PROBLEM The transaxle is difficult to shift between gears with the engine running and the clutch depressed 1 Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in N neutral 2 Check the belt guides around the transaxle drive pulley Make sure the belt guides do not touch the pulley 5 F 050758L 35 REPAIR PARTS CHASSIS amp HOOD MODEL 385002x108A 36 F 050758L MODEL 385002x108A Key No 0 O N N N N N MM 9 9 BN a ch BF ch S ch XAO QO N N A N F 050758L Part No 690566 028x23 094057 26x229 1001054 017x47 Z 009x56 094154E701 094156 Z 1001648E700 001x45 015x89 009x55 094155 Z 164x31 26x249 26x263 164x30 1001987E285 15x123 094829E701 009x47 094999 094998 1001797 285 1001798 285 1001806 1001805 1001799 701 690482
37. de rotation control must operate correctly In normal usage the blade rotation control will not require an adjustment However if the cutting performance decreases or the quality of cut is poor make the following changes 1 When you mow make sure the throttle control in in the FAST position Move the blade rotation control to the DISENGAGE position Figure 13 Stop the engine Disconnect the wire from the spark plug Disengage Position Blade Rotation Control Engage Position Figure 13 Check the blade s Keep a sharp edge on the blade s A blade that is not sharp will cause the tips of the grass to become brown Disconnect the blade drive spring from the blade control rod Move the blade drive spring to the middle hole Figure 14 This will increase the tension on the mower drive belt DISENGAGE POSITION Top Hole New Belt Middle Hole ottom Hole Blade Control Rod Blade Drive Spring Figure 14 F 050758L 23 6 T 10 11 12 Attach the wire to the spark plug Mow for a short distance and again check the quality of cut If necessary move the blade drive spring to the bottom hole Again check the quality of cut If the quality of cut has not im proved replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center Move the blade rotation control to the
38. e Tire Tube Wheel amp Tire Assembly Washer E Ring Hub Cap Guide Belt Pin Hair Spring Extension Spring Extension Screw Washer Screw Washer When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match Forinformation on Replacement Parts for this transaxle contact the manufacturer F 050758L 39 MODEL 385002x108A REPAIR PARTS STEERING ZJ SY 36 35 F 050758L 40 MODEL 385002x108A Key No Part No Description 1 1001980 Wheel Steering 2 690625 Post Steering 3 1001982 Cover Steering Wheel 4 094124 Bearing T 5 15x111 Nut Flange t 6 009x57 Bolt Shoulder 7 1001893 Gear Pinion T 8 011x25 Ring Snap f 9 094121 Gear Sector 10 094123 Bearing 11 001x84 Bolt 12 1001121E701 Plate Steering 13 094006E700 Plate Engine 14 015x88 Nut Flange 15 15x118 Nut Flange 16 1001270E700 Bracket Hanger 17 94007E701 Axle Hanger 18 01x146 Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt Key No 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 Part No 17x104 017x53 Z 015x84 1001460E701 095329E701 094575E701 095328E701 26x249 091334 024373 091912 407924 1001840 601 17x195 17x192 17x113 094618 26x267 092059 0025x3 17x146 REPAIR PARTS STEERING Descriptio
39. e Also make sure the nut for the blade is tight Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting Use the left side of the mower housing to trim near an object Discharge the cut grass onto the mowed area The result is a more even discharge of cut grass When you mow large areas start by turning to the right so that the cut grass will discharge away from shrubs fences drive ways etc After one or two rounds in the opposite direc tion making left turns until finished Figure 9 If the grass is very high cut two times to decrease the load on the engine First cut with the mower housing in the highest posi tion and then lower the mower housing for the second cut F 050758L 20 10 11 12 13 Before you make an inspection adjustment except for the car buretor or repair make sure the wire from the spark plug is dis connected For longer life of the battery on electric start models charge the battery every three months Use the shift lever to change the ground speed not the throttle control Belt noise can occur when the blade or clutch is engaged This noise is normal and does not affect the operation of the unit For better engine performance and an even discharge of the cut grass always operate the engine with the throttle in FAST po
40. e sure the tires are inflated to 14 PSI 1 BAR IMPORTANT On models equipped with gauge wheels the gauge wheels must be removed to correctly adjust the level of the mower housing 3 Some models have gauge wheels on the mower housing If equipped remove the gauge wheels 4 Move the lift lever to the LEVEL ADJUSTMENT position Figure 24 T WARNING The lift lever is spring loaded Make sure the lift lever is locked in the LEVEL ADJUSTMENT position 5 Loosen the left and right adjuster knobs Figure 25 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links are loose and can easily move up or down 6 Push down on the lift links and tighten the left and right adjust er knobs Figure 25 Make sure the adjuster knobs are tight If necessary use a wrench to tighten the adjuster knobs For plastic adjuster knobs tighten to a torque of 7 foot pounds 9 5 N m For metal adjuster knobs tighten to a torque of 10 foot pounds 13 5 N m 7 Raise the lift lever from the LEVEL ADJUSTMENT position to a CUTTING HEIGHT position Figure 26 8 If equipped install the gauge wheels 9 Mow for a short distance If the height of cut is not level repeat the above steps CAUTION Do not operate with the mower housing in the LEVEL ADJUSTMENT position If you operate in the LEVEL ADJUSTMENT position the mower housing and blades can be da
41. e the V side of the mower drive belt is against the mandrel pulleys as shown Install the mower housing See the instructions on How To Install The Mower Housing Before you mow check the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Left Mandrel Pulley Belt Retainer Idler Pulley Mower Drive Belt Figure 33 MAINTENANCE HOW TO INSTALL THE WHEELS If the wheels must be removed for service make sure they are installed as follows Front Wheel 1 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle See Figure 34 2 Fastenthe front wheel with washer and cotter pin Bend the ends of the cotter pin apart to keep the front wheel on the spindle 3 If your model has hub caps install the hub caps Make sure the washer hold the hub caps in place Rear Wheel Install the washers and spacer onto the axle as shown in Figure 35 Mount the square key in the key slot See Figure 35 Make sure the valve stem is to the outside of the tractor Align the slot in the rear wheel with the square key Slide the rear wheel on the axle Fasten the rear wheel with washer and e ring If your model has hub caps install the hub caps Make sure the washer hold the hub caps in place F 050758L 32 Cotter Pin Hub 4 Washer Valve Stem Rear Wheel SAna Spindle Front Wheel Figure 34 Square Key
42. e the fasteners shown below to install the seat The fasteners are shown at full size A 1001054 B 17x47 NOTE Fasteners may be attached to seat for shipping purposes if so remove fasteners before proceeding 2 Align the holes in the seat hinge to the holes in the seat Figure 2 Fasten the seat to the seat hinge with the fasteners as shown 3 Check the operating position of the seat If the seat needs to be adjusted loosen the two wing bolts Slide the seat forward or backward along the seat adjusting holes as shown Tighten the wing bolts A Seat Seat Hinge Seat Adjusting Hole Figure 2 HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the bellows over the steering post Figure 3 NOTE Before attachment of the steering wheel make sure that the front wheels point forward and are straight For proper alignment of the steering wheel see Figure 3 Slide the steering wheel onto the steering post Use the fasteners shown above to secure the steering wheel The fasteners are shown at full size Tighten the screw until snug and then add 1 4 turn DO NOT over tighten 5 Attach the cover to the steering wheel 6 Some models have an optional decal in the parts bag Attach the decal to the center of the steering wheel as shown F 050758L Decal Op
43. eaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth am 1 gie Na til hugi Tank 2 Achange from summer to winter operation premium unleaded gasoline Full Make sure the gasoline is fresh 3 40 degree change in the operation temperature The carbure and clean Leaded gasoline will Y tor was adjusted at 80 degrees at the factory increase deposits and shorten the life of the valves 4 The engine is operated above 4 000 feet HOW TO START THE ENGINE 3 Make sure the blade rotation control is in the DISENGAGE position WARNING The electrical system has an operator presence system that includes a sensor switch for the 4 Move the throttle control completely forward to the CHOKE or seat These components tell the electrical system if FAST position Some models have a separate choke knob Pull A the operator is sitting on the seat This system will the choke knob to the full CHOKE position stop the engine when the operator leaves the seat EET For your protection always make sure this system 5 Turn the ignition key to the START position Release the key operates correctly when the engine starts NOTE The engine will
44. els rotate adjust or replace the brake pads Adjust the drive brake as follows 1 The location of the drive brake is the right side of the gearbox Figure 16 Make sure the parking brake is set and the shift lever is in neutral N Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward Release the parking brake and push the unit If the unit does not roll turn the hex nut in a counterclockwise direction until the unit rolls Set the parking brake Push the unit If the rear wheels do not turn the drive brake is correctly adjusted Release the parking brake WARNING If you cannot correctly adjust the drive brake replace the brake pads Correct replacement parts and assistance are available from an autho rized service center HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose the clutch will slip when 1 going upa Adju 7 F 0 hill 2 pulling a heavy load or 3 the unit will not move forward stthe clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident Check the routing of the motion drive belt Make sure the belt is installed correctly and is inside all the belt guides Remove the cotter pin washer and brake spring from the adjustable nut Figure 17 Di
45. he blade is not correctly balanced or if the blade is damaged blade that is damaged with cracks can break and cause an accident Keep a sharp edge on the blade A blade that is not sharp will cause the tips of the grass to become brown 1 Sharpen the blade two times a year or every 25 hours 2 Remove the blade according to the instructions in How To Re move And Install The Blade 3 Clean the blade with a brush soap and water Check the blade Look for cracks nicks or other damage Replace a badly wom or damaged blade with an original equipment blade See an authorized service center in your area 4 Sharpen the blade with a file Figure 12 Make sure you keep the original bevel angle 5 Make sure the blade is balanced Use a screwdriver and hold the blade parallel to the ground Figure 12 A blade that is balanced will stay parallel to the ground If the blade is not bal anced the heavy end will rotate toward the ground Sharpen the heavy end until the blade is balanced 6 Anew blade will cut better than a badly worn blade Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment blade 7 Assemble the blade according to the instructions How To Re move And Install The Blade Blade is balanced when parallel to the ground Figure 12 Ground MAINTENANCE HOW TO ADJUST THE BLADE ROTATION CONTROL WARNING To prevent an injury the bla
46. heir proper operation regularly To reduce fire hazards keep the machine free of grass leaves or other debris build up Clean up oil or fuel spills Allow the machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running Do not change the engine governor settings or over speed the engine Grass bagger components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For storage always make sure the grass bag is empty Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blade s are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them or the blade housing area Check the brake operation frequently Adjust and service as required Wait for all movement to stop before servicing any part of the unit Look for this symbol to indicate important safety precautions This symbol indicates Attention Become Alert Your Safety Is At Risk F 050758L 4 Each person that operates power equipment must learn to use correct and safe mowing procedures To help you learn carefully read the following pages Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book bef
47. is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section of this instruction book CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure PSI is 14 PSI 1 BAR The tires were over inflated for shipment F 050758L nance to the mower remove the wire from the spark WARNING Before doing any assembly or mainte plug NOTE In this instruction book left and right describe the loca tion of a part with the operator on the seat IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See an Authorized Service Center for a spark arrester for the muffler In some areas local law requires the use of a resistor spa
48. ive belt under the steering shaft assembly Steering Assembly Motion Drive Belt 11 Remove the motion drive belt A correct replacement part or assistance is available from an Authorized Service Center in your area MAINTENANCE INSTALLATION 1 10 11 12 13 Slide the motion drive belt between the stack pulley and the belt guides Figure 30 Install the motion drive belt on the top pulley of the stack pulley Make sure the V side of the belt is against the pulley Push the motion drive belt through the opening between the steering plate and the engine plate Install the end of the motion drive belt around the drive pulley Figure 27 Tighten the belt guides at the drive pulley Figure 28 Put the belt around the idler pulley Figure 27 Figure 32 Assemble the idler pulley Fasten the idler pulley with the hex nut Make sure the flat side of the belt is against the idler pulley Also make sure the belt is not twisted Make sure the motion drive belt is inside all the belt guides Figure 27 Figure 28 Attach the adjuster nut and shift link to the adjuster bracket with a hair pin Figure 29 See How To Adjust The Shift Lever Attach the steering shaft assembly to the steering plate with two screws Figure 31 Attach the access panel Figure 31 Check the routing of the motion drive belt Make sure the motion drive belt is installed correctly on the idler pulley Make sure the stee
49. l safe disengage all systems and stop the engine Dismount from the mower Push the unit to a safe place before you begin mowing again Your unit has an electrical system that includes an operator presence switch in the seat The operator presence switch detects if the operator is sitting on the seat The engine will stop if the operator leaves the seat when the blade engagement control is engaged This operator presence switch is a safety device only It must not regularly be used to stop the engine or the blade There are other control systems on the mower for this purpose Always keep the operator presence switch and other safety devices and controls in place and operating for your protection Remember your mower is a tool that can be dangerous if it is not correctly used Follow the instructions in this Instruction Book Safe and careful use of the mower Will give you many safe hours of problem free use STEPS FOLLOW BEFORE MOWING Be sure to dress correctly Wear hard shoes not sandals or tennis shoes Examine the blade A blade that is bent cracked or damaged must be replaced with a factory replacement blade Fill the fuel tank outside Clean off spilled fuel Read and follow the Owner s Manual the instructions with the engine and the instructions with any attachments Owner s Manual instructions are for your safety and the safety of others Exhaust fumes are dangerous Start the engine outside Make sure all safe
50. lade with an original equipment part HOW TO REMOVE AND INSTALL THE BLADE 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Use a piece of wood to keep the blade from rotating 3 Remove the nut that holds the blade Figure 10 Mandrel e CD Blade Adapter Belleville Washer Washer e 4 Check the blade and the blade adapter according to the in structions for Inspect Blade Replace a badly worn or dam aged blade with an original equipment blade See an authorized service center in your area 5 Clean the top and bottom of the mower housing Remove all the grass and debris 6 Mount the blade and blade adapter on the mandrel Figure 10 7 Mountthe blade so that the hi lift edges are up If the blade is upside down the blade will not cut correctly and can cause an accident 8 Fastenthe blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 11 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause an accident Figure 10 F 050758L 9 Tighten the nut that holds the blade to a torque of 35 foot pounds 47 5 N m 10 Install the mower housing See How To Install The Mower Housing Blade Adapter 74 Washer Belleville Washer Outside rim must be against the blade Figure 11 HOW TO SHARPEN THE BLADE WARNING Vibration can be caused if t
51. maged F 050758L Lift Lever Cutting Height Positions Level Adjustment Position Figure 24 Lift Link Cutting Height Positions Figure 26 MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT REMOVAL 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Completely push the pedal forward and engage the parking brake 3 Remove the idler pulley Figure 27 Motion Drive Belt 22 Loosen The Belt Guides 4 access the belt guides remove the battery and battery tray See How To Remove The Battery 5 Loosen the belt guides at the drive pulley Figure 28 T Belt Guides Seat Spring Figure 28 6 Remove the motion drive belt from the drive pulley Figure 27 7 Remove the adjuster nut from the shifter bracket Figure 29 Pull the motion drive belt over the shifter bracket F 050758L 29 Adjuster Nut Shifter Bracket Hair Pin Figure 29 8 To remove the motion drive belt the stack pulley pull the front end of the belt under the stack pulley and then back between the stack pulley and the steering plate Figure 30 97 4 Stack Pulley Steering Plate Belt Guides Motion Drive Belt Figure 30 Remove the access panel Figure 31 Remove the two screws that attach the steering shaft assembly Figure 31 Raise the steering wheel and steering shaft assembly Pull the motion dr
52. n Washer Washer Nut Flange Axle Assembly Drag Link Left Spindle Assembly Right Drag Link Right Screw Bearing Wheel Stem Valve Tire Tube Wheel andTire Assembly Washer Washer Washer Hub Cap Screw Bellows Bolt Washer When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match T These parts are included when ordering Key number 2 F 050758L 41 MODEL 385002x108A REPAIR PARTS MOWER HOUSING SUSPENSION 10 F 050758L 42 MODEL 385002x108A Key No 10 12 13 14 15 16 17 18 19 20 21 F 050758L Part No 092698 094157 Z 094022 Z 0025x3 092697 166x40 17x103 690533 094017 Z 009x39 030x20 017x57 094004 Z 015x84 26x249 166x39 094018E701 165x119 690394E701 690212E701 690122E701 Description Grip PTO Handle PTO Pad Switch Bolt Grip Lifter Spring Washer Lever Lift Lever PTO Bolt Shoulder Pin Cotter Washer Link PTO Nut Flange Screw Spring Bracket PTO Spring Crank PTO Link Lift Link Lift Handle REPAIR PARTS MOWER HOUSING SUSPENSION 43 Key No 22 23 24 25 26 27 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 Part No 17x168 017x57 0031x4 017x91 Z 002x85 1001111E701 094067 094055E701 690151 009x53 094015E701 17x191 015x84 165x131 015x68 0940
53. ngine is running Mount and dismount from the seat on the side of the unit that is marked ENTER EXIT Make sure you are in good condition when you mow When you mow for several hours your reflexes will decrease and your mind will not be as alert Take a short break or an accident can occur If the temperature is hot use caution to prevent dehydration If you are tired angry or not completely alert do not operate the mower If you use alcohol medication or drugs do not use the mower or any type of power equipment Engine speed is a key to safe mowing and to a good looking lawn The maximum speed of the engine was set at the factory Do not change the setting of the engine governor Select the maximum engine and ground speed that is right for the terrain and the height of the grass The blade cuts best when the engine is operating at maximum speed The engine and transmission will also run cooler at maximum engine speed Also the grass bagger will function better when the engine is operating at maximum speed On slopes decrease the ground speed and use care making sure the mower feels safe to operate If the weather conditions are bad do not mow If weather conditions become bad stop cutting and finish later It is dangerous to cut grass in the rain Always find protection in an electrical storm If the weather conditions are extra dry protect your eyes with safety glasses from the dust and from the objects discharged
54. not start unless you depress the NOTE If the engine does not start after four or five tries clutch brake pedal or engage the parking brake and move the see the TROUBLE SHOOTING CHART blade rotation control to the DISENGAGE position 6 Slowly move the throttle control to the SLOW position 1 Push the clutch brake pedal completely forward Keep your foot on the pedal 7 Leta cold engine run for several minutes Begin work when the engine is warm To start a hot engine move the throttle control 2 Move the shift lever to the neutral N position to a position between FAST and SLOW F 050758L 19 OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment For the blade s to disengage correctly the adjustment must be cor rect Before you use the unit check the oil in the engine and add oil if necessary If the engine will not start first make sure the wire is attached to the spark plug Make sure all the belts are inside all the belt guides See the in structions on how to remove and install the motion drive and mower drive belts MOWING AND BAGGING TIPS For a lawn to look better check the cutting level of the mower housing See How To Level The Mower Housing in the Main tenance section For the mower housing to cut level make sure the tires have the correct amount of air pressure Every time you use the unit check the blade If the blade is bent or damaged immediately replace the blad
55. ore using the unit Also some operators do not have enough experience The result is unsafe use endangering the operator bystanders and the equipment Another result can be a poor appearance of the area mowed Read this book Read the instructions on the unit Operate the mower according to the Safe Mowing Guide Follow all safety rules cautions or warnings in this book and on the unit Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower The mower will give you good service and durability if operated in normal conditions If the mower is not correctly serviced or is used where the terrain is rough or unsuitable product performance and safety will be decreased Correct clothing is an important part of safe mowing Safety glasses will protect the eyes from objects discharged by the mower Safety shoes with steel plates can protect a foot from injury by the blade For protection from objects discharged from the mower wear clothing that will cover the arms and legs Before you start cutting the grass practice using the mower in a large open and level area Learn the location of the controls on the mower Know the purpose of the F 050758L SAFE MOWING GUIDE controls and how they work In an emergency how fast you can stop the blade is important Learn how to control the mower at all times Many engines are started by hand When you use a pull start or rope start
56. ove the throttle control lever to the SLOW position 3 To go forward move the shift lever to a forward speed setting To go backward move the shift lever to reverse Slowly release the clutch brake pedal Do not keep your foot on the pedal 5 Move the throttle control to the FAST position F 050758L 16 Disengage Position Blade Rotation Control Engage Position Figure 6 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position 2 Move the blade rotation control to the ENGAGE position to rotate the blade s NOTE If the engine stops when you engage the blade s the seat switch is not activated Make sure you sit in the middle of the seat 3 Move the blade rotation control to the DISENGAGE position to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating Before you ride the unit across a sidewalk or a road move the blade rotation control to the DISENGAGE position WARNING Always keep your hands and feet away from the blade deflector opening and the mower housing when the engine runs FUNCTION SHIFT LEVER THROTTLE 5 Speeds Trimming Snow Thrower Mulching Grass zors E Snow Blade Wem os EE THROTTLE See the Instruction Book for the Attachment HOW SET THE PARKING BRAKE T move the shift lever to the neutral N position Set the OPERATION Completel
57. pull behind attachments or trailers the maximum gross weight is 250 pounds Gross weight is the weight of the attachment or trailer and any load that might be on or in it Do not operate on a slope that is greater than 10 degrees when using a pull behind attachment or trailer We have included a slope guide in this book to help you determine the slope on which you will be operating your unit Never allow someone to stand or ride on or in an attachment or trailer HOW TO USE THE THROTTLE CONTROL Use the throttle control to increase or decrease the speed of the engine 1 The FAST position is marked with a detent For normal opera tion and when using a grass bagger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine operate the engine in the FAST position 2 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine HOW TO USE THE BLADE ROTATION CONTROL Use the blade rotation control to engage the blade s Figure 6 HOW TO USE THE SHIFT LEVER To change the forward speed or the direction of the unit follow the steps below CAUTION Before you move the shift lever completely push the clutch brake pedal forward to stop the unit If the unit is not stopped the gearbox can be damaged 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal 2 M
58. rburetor Adjust the throttle control Drain the fuel tank Clean the fuel line Replace the fuel filter F 050758L ak oN 34 PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade Check for loose engine bolts Decrease the air pressure in the tires Adjust the carburetor Check for a damaged belt or damaged pulley Replace the damaged parts 920m PROBLEM The grass does not discharge correctly Stop the engine Clean the mower housing Raise the height of cut Replace or sharpen the blade s Move the shift lever to a slower speed Move the throttle control to the FAST position Replace the spring for the blade idler ow PROBLEM The mower housing does not cut level 1 Check the air pressure in the tires 2 Adjust the level of the mower housing 3 Checkthe front axle If the front axle does not freely pivot loos en the axle 5 PROBLEM The mower blades will not rotate 1 Checkthe mower drive belt Make sure the belt is installed cor rectly 2 Replace the mower drive belt PROBLEM The unit will not move when the clutch is engaged 1 Check the motion drive belt Make sure the belt is installed correctly 2 Adjustthe clutch 3 Replace the motion drive belt PROBLEM The unit moves slower or stops when the clutch is engage
59. ring shaft assembly in inside the motion drive belt Figure 32 Install the battery Before you use the unit check the adjustment of the clutch See the instructions How To Check And Adjust The Clutch Install the mower housing See the instructions How To Install The Mower Housing F 050758L a RO CERES Stack Pulley Steering Shaft Assembly Motion Drive Belt Idler Pulley Figure 32 30 1 MAINTENANCE HOW TO REPLACE THE MOWER DRIVE BELT Remove the mower housing See the instructions on How To Remove The Mower Housing Pull the belt retainer away from the idler pulley and remove the mower drive belt Figure 33 Pull the belt retainer away from the right mandrel pulley and remove the mower drive belt Pull the belt retainer away from the left mandrel pulley and remove the mower drive belt NOTE Replace the mower drive belt with an original equipment belt from an authorized service center Install the new mower drive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley Right Mandrel Pulley Belt Retainer F 050758L 31 10 Pull the belt retainer away from the left mandrel pulley Put the belt around the left mandrel pulley Pull the belt retainer away from the idler pulley Put the flat side of the mower drive belt around the idler pulley Make sur
60. rk plug to control the ignition signals See an Authorized Service Center for a resistor spark plug for the engine OPERATION Throttle Control Lever Clutch Brake Pedal Parkiing Brake Blade Rotation Control LN Ignition Shift Lever Np y Figure 5 LOCATION OF CONTROLS BLADE ROTATION CONTROL Use the blade rotation control to start and stop the rotation of the blade CLUTCH BRAKE PEDAL The pedal has two functions The first function is a clutch The second function is a brake HEADLIGHT SWITCH The headlight switch 15 the first part of the ignition switch To use the lights with the engine running turn the key to the position for the lights IGNITION SWITCH use the ignition switch to start and stop the engine F 050758L SHIFT LEVER Use the shift lever to change the speed of the unit LIFT LEVER use the lift lever to change the height of cut PARKING BRAKE LEVER use the parking brake lever to engage the brake when you leave the unit THROTTLE CONTROL LEVER use the throttle control lever to increase or decrease the speed of the engine OPERATION ATTACHMENTS This unit can use many different attachments See the attachment page in this book This unit can pull attachments like a lawn Sweeper a lawn aerator a hopper spreader or a small trailer This unit can not use attachments that engage the ground like a plow a disk harrow or a cultivator For trailer and
61. s bolts and screws before you use the unit Empty and clean any grass catcher or other accessory Remove the key or disconnect the spark plug wire to prevent unauthorized use Make sure the mower is not kept near a source of ignition Gas fumes can cause an explosion Only original parts or factory approved substitutes can be used to service the mower When storing the mower for an extended period remove the fuel from the fuel tank Instruct children to leave the mower alone It is not a toy Never keep gasoline near a source of ignition Always use an approved container Keep gasoline away from children Lubricate according to the Instruction Book See Lubrication IMPORTANT Read the Instruction Book Keep this book for future use and reference safety precautions It means Attention Become Alert WARNING Look for this symbol to point out important Your Safety Is Involved F 050758L 8 INTERNATIONAL PICTORIALS INTERNATIONAL PICTORIALS IMPORTANT Some of the following pic 5 Flush Eyes Immediately With Water torials are located on your unit or on Get Medical Help Fast literature supplied with the product Be IMPORTANT Read Owner s Manual fore you operate the unit learn and un Before O tina This Machi derstand the purpose for each pictorial Ire S Perang AS Macine 7 WARNING Thrown Objects Keep Safety Warning Pictorials Bystanders Away Read User 1 Warning Instructions Before Operating This 2 Shield Eyes
62. s that are too steep to back straight up Never ride the unit across a slope See the Slope Guide in the back of this book for information on how to check slopes F 050758L 18 4 Slowly move the blade rotation control to the ENGAGE position 5 Push the clutch brake pedal completely forward 6 Move the shift lever to one of the speed settings NOTE When you mow in heavy grass or mow with a bagger put the shift lever in the slowest speed Slowly release the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section WARNING For better control of the unit always select a safe speed 3 To start again make sure the shift lever is in the slowest speed Move the throttle control to the SLOW position Slowly release the pedal 4 f you must stop or start on a hill have enough space for the unit to roll when you release the brake and engage the clutch 5 Be very careful when you change directions on a hill When on a slope or in a turn on a hill move the throttle control to the SLOW position to help prevent an accident OPERATION BEFORE S
63. sconnect the adjustable nut from the brake lever assembly and the parking brake latch Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 17 Pull the clutch rod forward until tight Turn the adjustable nut until the nut will fit through the hole in the brake lever Assemble the adjustable nut to the parking brake latch brake lever and brake spring Fasten with the washer and cotter pin Remove the 1 4 inch 6 mm pin or bolt 50758L 24 8 Drive Brake Figure 16 If the belt still slips after the clutch has been adjusted then the motion drive belt is worn or damaged and must be replaced See How To Replace The Motion Drive Belt Pin or Bolt Parking Brake Latch Brake Spring Washer L Brake Lever Assembly A Cotter Pin Figure 17 MAINTENANCE HOW TO ADJUST THE SHIFT LEVER If the NEUTRAL position on the shift lever does not match neutral on the gearbox adjust the shift lever as follows Stop the engine Disconnect the adjuster nut from the shifter bracket Figure 18 Make sure the shift lever is in the NEUTRAL position Push the unit forward Make sure the gearbox is in neutral To align the adjuster nut with the hole in the shifter bracket turn the adjuster nut Connect the adjuster nut to the shifter bracket Make sure the NEUTRAL position on the shift lever matches
64. sition When you use a bagger operate the engine with the throttle in FAST position and the shift lever in first or second gear For better cutting performance and a quality cut mow with the shift lever in one of the slower speeds After each use clean the bottom and top of the mower housing for better performance Also a clean mower housing will help prevent a fire gt 2 Figure 9 MAINTENANCE MAINTENANCE CHART PROCEDURE Blade Inspect and Sharpen Blade Rotation Control Check Brake Check Clutch Check Tires Check Battery Check and Charge Battery Clean Dusty conditions every 25 hours FIRST EVERY EVERY 2 25 50 BEFORE HOURS HOURS HOURS STORAGE GENERAL RECOMMENDATIONS 1 The owner s responsibility is to maintain this product This will extend the life of the product and is also necessary to maintain warranty coverage 2 Check the spark plug drive brake lubricate the unit and clean the air filter once a year 3 Check the fasteners Make sure all fasteners are tight 4 Follow the Maintenance section to keep the unit in good operat ing condition WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident NOTE Torque is measured in foot pounds metric Nm This measurement describes how tight a nut or bolt must be The torque is measured with a
65. t Tamaki NEW ZEALAND 20 21 21 21 22 22 23 24 24 25 25 25 26 26 26 27 27 28 29 31 32 33 33 33 33 34 36 50 51 OWNER S INFORMATION This instruction book is for several different models The instructions are written for a person with some mechanical ability Like most ser vice books not all the steps are described Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability Read and follow these instructions before you use the unit Know your product If you understand the unit and how the unit oper ates you will get the best performance As you read this manual com pare the illustrations to the unit Learn the location and the function of the controls To help prevent an accident follow the operating instruc tions and the safety rules Keep this manual for future reference IMPORTANT Many units are not assembled and are sold in car tons It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed Other units are pur chased in an assembled condition On assembled units it is the re sponsibility of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used AA WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to cause cancer and birth de
66. tack Pulley Assembly Lockwasher Bolt Hex Washer Screw Guide Belt Nut Flange Guide Belt Screw Shield Heat Screw Screw Forinformation on Replacement Parts for this engine contact the manufacturer These parts are included with Key number 2 F 050758L 47 REPAIR PARTS ELECTRICAL SYSTEM MODEL 385002x108A c6X0S8c SSINYVH LHOM 19 08482 554 HV3H LELXOSC SS3NHVH NIVIN S 8 levas S SLOOL B q39v5N3SsId HOLIMS Old an 1vaae 039 9 3910 HOLIMS vua Lexpz 9 E 6291001 N p ova 11666 HOLIMS NOLL INDI 39 NVdO 104100 ualuvis 1 8 26 052 S3NUVH SSINYVH HOLIMS LV3S 49X0Sc 1 MOTTA 42 e D Wm MOTTSA 21976 dI0N3105 108100 031dM990NN HOLMS 1945 jquiassy 24 uo p sn LON SI 1032924109 SJL Am Oo 1891 4 aunividv E 2000 0000 3804 A 91 gt 13701A 9 NOILISOd 440 NI NMOHS HOLIMS 40 NOLLVLNAS4 LATOIA 4310 J3ONVHO 39NVHO 39NVHO 48 F 050758L MODEL 385002x108A Key No F 050758L Part No 250x92 1001716 090084 250x113 092377 020729 091489 091488 1001575
67. thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening Always operate the mower as if the blade is rotating Do not service or make an adjustment except to the carburetor while the engine is running Use only accessories that are factory approved for your mower The wrong accessory can decrease the safety of the mower and can even damage the unit Read and follow the instructions included with the accessory and the mower Use only original equipment or replacement parts that are factory approved for service If you need service select an Authorized Service Center for your mower If you do the work on the unit follow the instructions in the Instruction Book When you mow remember that children are attracted to the mower Always use caution when mowing around obstacles like trees or shrubs or when moving backward Only mow in a forward direction if possible Your visibility is decreased when you mow backward Also the blades are made to cut while the unit is moving forward If you mow backward the cutting performance decreases Before you leave the mower stop the engine Remove the key Disengage and lower any attachment Set the parking brake Never mount or dismount from the seat while the engine is running An accident can occur if you touch the brake shift lever throttle clutch or blade control while the e
68. tional Bellows Steering Post Figure 3 ASSEMBLY MAINTENANCE FREE BATTERY IMPORTANT Before you attach the battery cables to the battery check the battery date The battery date tells if the battery must be charged 1 Checkthe top of the battery for the location of the battery date Figure 4 2 Ifthe battery is put into service before the battery date the battery cables can be attached without charging the battery See How To Install The Battery Cables 3 If the battery is put into service after the battery date the battery must be charged See How To Charge The Maintenance Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion 1 Remove the battery and battery tray 2 Remove the protective caps from the battery terminals Terminal 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery 4 Install the battery and battery tray Make sure the positive terminal is on the left side HOW TO INSTALL THE BATTERY CABLES WARNING To prevent sparks fasten the red cable to the positive terminal before you connect the black cable Use the fasteners shown below to install the battery cables The fasteners are shown at
69. to follow safety rules about gasoline will cause fires and explosions injury to you and damage to the equipment and other property If you add gasoline to an engine that is running or hot the result can be an explosion Before you add gasoline stop the engine and let the engine cool for several minutes Remove dry grass and other debris from the mower Keep the mower clean to improve the performance help the engine and transmission run cooler extend the life of moving parts and decrease the danger of a fire Fires and explosions are not the only dangers when working around a mower The engine transmission and the muffler will get hot in several minutes when the engine is running Do not touch these parts F 050758L SAFE MOWING GUIDE of the mower Stop the engine Let the engine and transmission cool before servicing the mower Remember exhaust fumes are dangerous Never operate the engine inside a building When you get a new mower it can bea new experience for the family Tell each person how a mower can be dangerous Remember a mower is not a toy A mower is not to be used by children or anyone not old enough strong enough or that does not have experience If the mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut
70. ty devices are in place and working correctly Operation of the mower is only for a person that has experience Wet grass can be dangerous Let the grass dry Instruct children and others to keep away from the work area Never cut the grass without good light Pick up loose objects Remove them from the mowing area WHILE MOWING Watch for fixed objects and avoid them They can damage the mower or cause injury A hot engine muffler and transmission will cause a burn Do not touch Inclines and slopes must be carefully mowed See the Guide in the back of this book to check a slope Lack of daylight or good artificial light is cause to stop mowing Examine the mower the blade and other parts for damage after hitting a foreign object or if the unit vibrates excessively Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back before changing direction of travel In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower Never remove any safety related parts Do not pour gasoline into a engine that is hot or running AFTER MOWING Always let the mower cool before storing in an enclosed area Foreign material on the mower is dangerous Clean off grass leaves grease and oil before storing Tighten all loose nut
71. wing area and in the watchful care of another responsible adult Be alert and turn the engine off if children enter the area Before and when backing look behind and down for small children Never carry children or any passengers even with the blades off They may fall off and be seriously injured or interfere with the safe operation of the machine Never allow children to operate the machine Instruct children in the potential dangers of the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Service Use extra care when handling gasoline and other fuels Fuels are flammable and the vapors are explosive a Use only an approved container b Never remove the gas cap or add fuel with the engine running Allow the engine to cool for several minutes before refueling Do not smoke c Never refuel the machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater Never start or run the engine inside a closed area Keep all nuts and bolts especially the blade attachment nuts tight Frequently check the blade s for wear or damage such as cracks and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer For safety replace the blade every two years Keep the equipment in good condition Never tamper with the safety devices Check t
72. y push the clutch brake pedal forward Lift the parking brake lever Figure 7 Remove your foot from the clutch brake pedal and then release the parking brake lever Make sure the parking brake will hold the unit To release the parking brake completely push the clutch brake pedal forward The parking brake will automatically release WARNING Before you leave the operator s position parking brake Move the blade rotation control to the DISENGAGE position Stop the engine and remove the ignition key HOW TO CHANGE THE CUTTING HEIGHT To change the cutting height raise or lower the lift lever as follows 1 Lift Lever 17 Move the lift lever forward to lower the mower housing and back to raise the mower housing Figure 8 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position a N Figure 8 HOW TO STOP THE UNIT 1 WARNING Make sure the parking brake will hold the unit Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal Move the blade rotation control to the DISENGAGE position P 5 Move the throttle control to the SLOW position Move the shift lever to the NEUTRAL position 6 stop the engine turn the ignition key to the OFF position Re Set the parking brake move the key HOW TO TRANSPORT THE UNIT To transport the unit follow the steps below
73. ze The quantity is shown in brackets Cab 2x82 14x79 Carriage Bolt 2 Wing Nut 1 Bolt 17x146 1 Washer 1001054 17x47 30x49 2 Knob 2 Washer 2 Cotter Pin INDAK 20729 1 Keys 8 Ring 17x195 17x192 94618 690604 2 Washer 2 Washer 2 Hub Cap Terminal Cover F 050758L 10 ASSEMBLY HOW TO INSTALL THE FRONT WHEELS Use a knife and cut the four sides of the container Install the front wheels in the container NOTE Use a piece of wood about 4 feet 1 25 meters long to raise the front of the tractor If a piece of wood cannot be found get another person to help lift the tractor Be careful do not let the tractor fall 1 Raise the front of the tractor Set a support block of wood under the tractor Cotter Pin S 4 eS Washer 17x195 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle Fasten each front wheel with washer washer and cotter pin Bend the ends of the cotter pin appart to keep the front wheel on the spindle After the front wheels are installed lift the tractor from the support Roll the tractor off of the container If your tractor has hub caps install the hub caps Make sure the washers hold the hub caps in place Washer 17x192 1 Black Cable Valve Stem F 050758L 11 Spindle Front Wheel Figure 1 ASSEMBLY HOW TO INSTALL THE SEAT 1 Carefully remove the plastic bag from the seat Us

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