Poulan 545137279 Trimmer User Manual
Contents
1. closest to engine on the safety label 1 Loosen wing nut on handle 2 Rotate the handle on the shaft to an up right position retighten wing nut OPERATION KNOW YOUR PRUNER READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments Save this manual for future reference Assist Handle Pruner Coupler ds PES Shaft i Attachment Hanger Bar oil fill cap Chain An un As PISO MORO ROBO Bar Bar nut ON OFF SWITCH The ON OFF switch is located on the trigger handle and is used to stop the engine Move the switch to the OFF position to stop the engine PRIMER BULB The PRIMER BULB removes airfromthe car buretor and fuel lines and fills them with fuel This allows you to start the engine with fewer pulls on the starter rope Activate the primer bulb by pressing it and allowing it to return to its original form START LEVER The START LEVER helps to supply fuel to the engine to aid in starting Activate the starting BEFORE STARTING ENGINE A WARNING Be sure to read the fuel information in the safety rules before you be gin If you do not understand the safety rules do not attempt to fuel your unit Call 1 800 554 6723 FUELING ENGINE A WARNING Remove fuel cap slowly when refueling Throttle trigger Fuel mix fill cap Primer 42. in Operation hot section Spark plug incorrect Carburetor requires adjustment 4 Carbon build up on muffler outlet screen D On Replace with correct spark plug Contact an authorized service dealer Contact an authorized service dealer Chain moves at idle speed 1 Idle speed requires adjustment 2 Clutch requires repair N See Carburetor Adjustment in Service and Adjustments Section Contact an authorized service dealer 17 LIMITED WARRANTY Poulan PRO warrants to the original pur chaser that each new Poulan PRO brand gasoline tool or attachment is free from de fects in material and workmanship and agrees to repair or replace under this war ranty any defective gasoline product or at tachment as follows from the original date of purchase 2 YEARS Parts and Labor when used for household purposes 90 DAYS Parts and Labor when used for commercial professional or income produc ing purposes 30 DAYS Parts and Labor if used for rental purposes This warranty is not transferable and does not cover damage or liability caused by improper handling improper maintenance or the use of accessories and or attachments not spe cifically recommended by Poulan PRO for this tool Additionally this warranty does not cover tune ups spark plugs filters cutting line or rotating head parts that will wear and require replacement with reasonable us
3. your left shoulder Make sure the danger sign is centered on your back and the hook is to the right side of your waist NOTE A one half twist is built in the shoul der strap to allow the strap to rest flat on the shoulder 3 Adjust the strap allowing the hook to be about 3 6 inches 8 15 cm below the waist 4 Fasten the strap hook to the clamp lo cated between the throttle handle and the assist handle and lift the tool to the oper ating position NOTE It may be necessary to relocate the shoulder strap clamp on the shaft for proper balancing of unit TO RELOCATE SHOULDER STRAP CLAMP 1 Loosen and remove both clamp screws 2 Place the upper shoulder strap clamp over the upper shaft 3 Position the lower shoulder strap clamp under the upper shaft and align the upper and lower clamp screw holes r POWERHEAD END a U Lower Shoulder Strap Clamp Upper Shoulder Strap Clamp ATTACHMENT J END Screws 4 Insert two screws into the screw holes 5 Secure shoulder strap clamp by tighten ing screws with a hex wrench ADJUSTING THE ASSIST HANDLE WARNING When adjusting the as sist handle be sure it remains between the coupler and the lower arrow closest to coupler on the safety label to ensure proper balancing of unit When adjusting the assist handle or handlebar during use of optional at tachments it must be repositioned between the throttle trigger and the m upper arrow
4. AND CHAIN LUBRICATION The bar and chain require lubrication The chain oiler provides continuous lubrication to the chain and guide bar Be sure to fill the bar oil tank when you fill the fuel tank Capacity 4 6 fl 0Z Lack of oil will quickly ruin the bar and chain Too little oil will cause overheating shown by smoke coming from the chain and or discolor ation of the bar The oil output is automatically metered during operation Always fill the bar oil tank when you fill the fuel tank Genuine Poulan or Poulan PRO bar and chain oil is recommended to protect your unit against excessive wear from heat and fric tion Poulan or Poulan PRO oil resists high temperature thinning If Poulan or Poulan PRO bar and chain oil is not available use a good grade SAE 30 oil e Never use waste oil for bar and chain lubrication e Always stop the engine before removing the oil cap IMPORTANT Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during stor age Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems empty the fuel system before stor age for 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Se
5. TIP IMPORTANT Have all repairs other than the rec ommended maintenance described in the instruction manual performed by an authorized service dealer If any dealer other than an authorized service dealer performs work on the product Poulan PRO may not pay for repairs under warranty It is your re sponsibility to maintain and perform general maintenance CHECK FOR LOOSE FASTENERS AND PARTS e Spark Plug Boot e Air Filter e Housing Screws e Assist Handle Screw CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for re placement of damaged or worn parts ON OFF switch Ensure ON OFF switch functions properly by moving the switch to the OFF position Make sure engine stops then restart engine and continue Fuel tank Discontinue use of unit if fuel tank shows signs of damage or leaks Oil tank Discontinue use of unit if oil tank shows signs of damage or leaks INSPECT AND CLEAN UNIT AND LA BELS e After each use inspect complete unit for loose or damaged parts Clean the unit and labels using a damp cloth with a mild deter ent Wie off unit with a clean dry cloth CHECK CHAIN TENSION WARNING Wear protective gloves when handling chain The chain is sharp and can cut you even when itis not moving Make chain adjustments with lower end supported Chain tension is very important Chains stretch during use This is especially true dur ing the first few times you use your prune
6. charged for diagnostic labor which leads to the determination that a war ranted part is defective if the diagnostic work is performed at an approved Poulan PRO servicing center CONSEQUENTIAL DAM AGES Poulan PRO may be liable for dam ages to other engine components caused by the failure of a warranted part still under war ranty WHAT IS NOT COVERED All failures caused by abuse neglect or improper main tenance are not covered ADD ON OR MO DIFIED PARTS The use of add on or modi fied parts can be grounds for disallowing a warranty claim Poulan PRO is not liable to cover failures of warranted parts caused by HOW TO FILE A CLAIM If you have any questions regarding your warranty rights and responsibilities you should contact your nearest authorized service center or call Pou lan PRO at 1 800 554 6723 WHERE TO GET WARRANTY SERVICE Warranty ser vices or repairs shall be provided at all Poulan PRO service centers Call 1 800 554 6723 MAINTENANCE RE PLACEMENT AND REPAIR OF EMISSION RELATED PARTS Any Poulan PRO ap proved replacement part used in the perfor mance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty EMISSION CONTROL WARRAN TY PARTS LIST Carburetor Ignition Sys tem Spark Plug covered up to maintenance schedule Ignition Module Muffler including catalyst Fuel Tank California only MAIN TENANCE STATEMENT The owne
7. idle speed until en gine runs without chain moving idle too fast or stalling idle speed too slow e Turn idle speed screw clockwise to in crease engine speed if engine stalls or dies e Turn idle speed screw counterclockwise to decrease engine speed if chain moves at idle A WARNING Recheck the idle speed after each adjustment The chain must not move at idle speed to avoid serious injury to the operator or others If you require further assistance or are unsure about performing this procedure contact your authorized service dealer or call 1 800 554 6723 15 STORAGE WARNING Perform the following steps after each use e Allow engine to cool before storing or trans porting Store unit and fuel in a well ventilated area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc Store unit with all guards in place Position unit so that any sharp object cannot acci dentally cause injury Store unit and fuel well out of the reach of children SEASONAL STORAGE Prepare unit for storage at end of season or if it will not be used for 30 days or more If your unit is to be stored for a period of time e Clean the entire unit before lengthy storage Store in a clean dry area e Lightly oil external metal surfaces FUEL SYSTEM Under FUELING ENGINE in the OPERA TION section of this manual see message la beled IMPORTANT regarding the use of
8. Holes om e Burring of guide bar rails is a normal process of rail wear Remove these burrs with a flat file When rail top is uneven use a flat file to restore square edges and sides lt File Rail Edges and Sides Square Worn Groove Correct Groove Replace guide bar when the groove is worn the guide bar is bent or cracked or when excess heating or burring of the rails occurs If replacement is necessary use only the guide bar specified for your pruner in the repair parts list LUBRICATION Bar Oil mm Fill Cap Om PE LE CE CHER AL CC a RA CC Ci See GUIDE BAR AND CHAIN OIL under the OPERATION section MUFFLER AND SPARK ARREST ING SCREEN WARNING The mutter on this prod uct contains chemicals known to the State of California to cause cancer As your unit is used carbon deposits build up on the muffler and spark arresting screen For normal homeowner use however the muffler and spark arresting screen will not re quire any service After 50 hours of use we recommend that your muffler be serviced or replaced by your authorized service dealer REPLACE SPARK PLUG Replace the spark plug each year to ensure the engine starts easier and runs better In spect spark plug every 25 hours of usage Clean and or replace as necessary Set spark plug gap at 0 025 inch 0 6 mm Ignition tim ing is fixed and nonadjustable Twist then pull off spark plug boot 2 Remove spark plug from cyli
9. Poulan PRO Instruction Manual Manual de Instrucciones Manuel d Instructions m zZ a 7 I PP446E TONVdS43 For Occasional Use Only WARNING Read and follow all Safety Rules and Operating Instructions before using this product Failure to do so can result in serious injury ADVERTENCIA Lea el manual de instrucciones y siga todas las advertencias e instrucciones de seguridad El no hacerlo puede resultar en le siones graves AVERTISSEMENT Lire le manuel d instructions et bien respecter tous les avertisse ments et toutes les instructions de s curit Tout d faut de le faire pourrait entrainer des blessures graves Poulan PRO 1030 Stevens Creek Road Augusta GA 30907 SIVONVHYS 545137279 11 30 06 IDENTIFICATION OF SYMBOLS DANGER This pruner can be dangerous Careless or im proper use can cause serious or even fatal injury cut Read and understand the instruction manual before using the pruner Always wear appropriate ear protection eye protection and head protection DANGER Falling objects can cause severe head injury Wear head protection when operating this unit Do not stand beneath branch being SAFETY RULES A WARNING Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting up transporting adjusting or making re pairs except carburetor adjustments Because a pruner is a high speed wood cu
10. aged in any other way Have worn or damaged parts re placed by your authorized service dealer Always keep unit in front of your body Keep all parts of your body away from the cutting blade Keep the cutting blade and air vents clear of debris SNOW THROWER SAFETY WARNING keep hands and feet away from the rotor when starting or running the engine Never attempt to clear the rotor with the engine motor running Stop engine and disconnect spark plug before unclogging snow or debris from discharge chute or when adjusting vanes YY N 24 4 WARNING Never lean over dis charge chute Rocks or debris could be thrown into the eyes and face and cause seri ous injury or blindness A WARNING Inspect the area where the unit is to be used Remove objects that could be thrown or damage the unit Some objects may be hidden by fallen snow be alert for the possibility Direct material discharge away from glass enclosures automobiles etc Do not run engine at high speed while not removing snow Be attentive when using the snowthrower and stay alert for holes in the terrain and other hidden hazards Make sure the rotor will spin freely before attaching the snowthrower to the power head If the rotor will not rotate freely due to frozen ice thaw the unit before thoroughly before attempting to operate under power Keep the rotor clear of debris Do not throw snow near other people The snow thrower could pr
11. any object at the tip of the guide bar Keep the working area free from obstructions such as other trees branches rocks stumps etc Eliminate or avoid any obstruction that your chain could hit while you are cutting When cutting a branch do not let the guide bar contact branch or other objects around it Keep your chain sharp and properly tensioned A loose or dull chain can increase the chance of kickback occurring Follow manufacturer s chain sharpening and maintenance instructions Check tension at regular intervals with the engine stopped never with the engine running Make sure the bar clamp nut is securely tightened after tensioning the chain Begin and continue cutting at full speed If the chainis moving at aslower speed there is greater chance of kickback occurring Cut one branch at a time Use extreme caution when re entering a previous cut Do not attempt cuts starting with the tip of the bar plunge cuts Watch for shifting of wood or other forces that could close a cut and pinch or fall into chain Use the Reduced Kickback Guide Bar and Low Kickback Chain specified for your unit MAINTAIN CONTROL ww Ox Keep a good firm grip on the pruner with both hands when the engine is running and don t let go A firm grip will help you reduce kickback and maintain control Keep the fingers of your left hand encircling and your left thumb under the assist handle Keep your right hand completely around th
12. bulb tart le Start lever Muffler system by moving the start lever to the START position DO NOT squeeze the throttle trigger until the engine has started and runs After the engine starts allow the engine to warm up 5 seconds then fully squeeze the throttle trigger to deactivate the starting system COUPLER The COUPLER enables optional attach ments to be installed on the unit CHAIN TENSION It is normal for a new chain to stretch during first 15 minutes of operation You should check your chain tension frequently See CHAIN TENSION in the SERVICE AND AD JUSTMENTS section HELPFUL TIP To obtain the correct oil mix ratio pour 3 2 ounces of 2 cycle synthetic oil into one gallon of fresh gas This engine is certified to operate on unleaded gasoline Before operation gasoline must be mixed with a good quality synthetic 2 cycle air cooled engine oil designed to be mixed at a ratio of 40 1 Poulan WEED EATER brand synthetic oil is recommended Mix gasoline and oil at a ratio of 40 1 A 40 1 ratio is obtained by mixing 3 2 ounces 95 ml of oil with 1 gallon 4 liters of unleaded gasoline DO NOT USE automotive oil or marine oil These oils will cause engine damage When mixing fuel follow instructions printed on container Once oil is added to gasoline shake container momentarily to assure that the fuel is thoroughly mixed Always read and follow the safety rules relating to fuel before fueling your unit BAR
13. ct oc curs stop the engine and inspect the unit for damage Never operate the cultivator without the tine cover in place and properly secured Keep the tines and guard clear of debris After striking a foreign object stop the engine disconnect the spark plug and inspect the cul tivator for damage Repair before restarting Disconnect attachment from the drive en gine before cleaning the tines with a hose and water to remove any build up Oil the tines to prevent rust e Always wear gloves when servicing or cleaning the tines The tines become very sharp from use e Do not run unit at high speed unless culti vating HEDGE TRIMMER SAFETY A DANGER RISK OF CUT KEEP HANDS AWAY FROM BLADE Blade moves momentarily after the trigger is re leased Do not attempt to clear away cut ma terial when the blade Is in motion Make sure the switch is in the OFF position the spark plug wire is disconnected and the blade has stopped moving before removing jammed material from the cutting blade Do not grab or hold the unit by the cutting blade Blades move Allow blades to stop momentarily before removing after the them from the cut trigger is released WARNING Inspect the area before starting the unit Remove all debris and hard objects such as rocks glass wire etc that can ricochet be thrown or otherwise cause injury or damage during operation Do not use a cutting blade that is bent warped cracked broken or dam
14. d weather has been linked to blood vessel dam age in otherwise healthy people If symptoms occur such as numbness pain loss of strength change in skin color or texture or loss of feeling in the fingers hands or joints discontinue the use of this tool and seek med ical attention An anti vibration system does not guarantee the avoidance of these prob lems Users who operate power tools on a continual and regular basis must monitor closely their physical condition and the condi tion of this tool Can Obstruct Material SPECIAL NOTICE This unit is equipped with a temperature limiting muffler and spark ar resting screen which meets the requirements of California Codes 4442 and 4443 All U S forest land and the states of California Idaho Maine Minnesota New Jersey Oregon and Washing ton require by law that many internal combus tion engines be equipped with a spark arresting screen If you operate in a locale where such regulations exist you are legally responsible for maintaining the operating condition of these parts Failure to do so is a violation of the law For normal homeowner use the muffler and spark arresting screen will not require any ser vice After 50 hours of use we recommend that your muffler be serviced or replaced by an au thorized service dealer ADDITIONAL SAFETY RULES FOR OPTIONAL ATTACHMENTS WARNING For each optional at tachment used read entire instruction manu al before use and follo
15. de bar occurring when the chain near the upper tip of the guide bar contacts any object such as a log or branch or when the wood closes in and pinches the chain in the cut Contacting a foreign object in the wood can also result in loss of control e Rotational Kickback can occur when the moving chain contacts an object at the upper tip of the guide bar This contact can cause the chain to dig into the object which stops the chain for an instant The result is a lightning fast reverse reaction which kicks the guide bar up and back toward the operator e Pinch Kickback can occur when the wood closes in and pinches the moving chain in the cut along the top of the guide bar and the chain is suddenly stopped This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the pruner to move in the opposite direction of the chain rotation The pruner is driven straight back toward the operator e Pull lIn can occur when the moving chain contacts a foreign object in the wood in the cut along the bottom of the guide bar and the chain is suddenly stopped This sudden stopping pulls the pruner forward and away from the operator and could easily cause the operator to lose control of the pruner REDUCE THE CHANCE OF KICKBACK Recognize that kickback can happen With abasic understanding of kickback you can reduce the element of surprise which contributes to accidents Never let the moving chain contact
16. e throttle handle whether your are right handed or left handed Stand with your weight evenly balanced on both feet Stand slightly to the left side of the pruner to keep your body from being in a direct line with the cutting chain KICKBACK SAFETY FEATURES The following features are included on your pruner to help reduce the hazard of kickback however such features will not totally elimi nate this danger As a pruner user do not rely only on safety devices You must follow all safety precautions instructions and mainte nance in this manual to help avoid kickback and other forces which can result in serious injury e Reduced Kickback Guide Bar designed with a small radius tip which reduces the size ofthe kickback danger zone on the bar tip fathead Kickback Symmetrical Guide Bar K Y Small Radius Tip Symmetrical Guide Bar e Large Radius Tip Low Kickback Chain designed with a contoured depth gauge and guard link which deflect kickback force and allow wood to gradually ride into the cutter Contoured Depth Gauge Elongated Guard Link Deflects kickback force Low Kickback and allows wood Chain to gradually ride into cutter x a Not a Low Kickback Chain SAFETY NOTICE Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers hands and joints of people prone to circulation disorders or ab normal swellings Prolonged use in col
17. e and upper shaft pull the attachment straight out of the coupler INSTALLING OPTIONAL ATTACH MENTS 1 Remove the shaft cap from the attach ment if present 2 Position locking release button of attach ment into guide recess of coupler 3 Pushthe attachment into the coupler until the locking release button snaps into the primary hole 4 Before using the unit tighten the knob se curely by turning clockwise Coupler Primary Hole Guide Recess Vall Upper Locking Attachment Shaft Release Button WARNING Make sure the locking release button is locked in the primary hole and the knob is securely tightened before op erating the unit All attachments are designed to be used in the primary hole unless otherwise stated in the applicable attachment instruction manual Using the wrong hole could lead to seri ous injury or damage to the unit Locking Release Button in Primary Hole INSTALLING ATTACHMENT HANGER An attachment hanger is provided for storage when attachment is not in use Jo install hanger on attachment Remove the shaft cap from the attach ment if present and discard 2 Press and hold the locking release button 3 Push hanger onto the attachment until the locking release button snaps into the hole OPERATING INSTRUCTIONS It is recommended that the engine not be operated for longer than 1 minute at full throttle OPERATING POSITION ALWAYS EAR art Head protection E
18. e dur ing the warranty period This warranty does not cover predelivery setup or normal adjust ments explained in the instruction manual THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE NO CLAIMS FOR CONSEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED AND THERE ARE NO OTHER EXPRESS WARRANTIES EXCEPT THOSE EX PRESSLY STIPULATED HEREIN SOME STATES DO NOT ALLOW LIMITA TIONS ON HOW LONG AN IMPLIED WAR RANTY LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CON SEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU The policy of Poulan PRO is to continuously improve its products Therefore Poulan PRO reserves the right to change modify or discontinue models designs specifications and accessories of all products at any time without notice or obligation to any purchaser U S EPA CALIFORNIA ENVIRONMENT CANADA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OB LIGATIONS The U S Environmental Protection Agency California Air Resources Board Environment Canada and Poulan PRO are pleased to explain the emissions control system warranty on your year 2007 and later small off road engine In California all small off road engines must be designed built and equipped to meet the State s strin gent anti smog standards Poulan PRO must warrant the emission control system on your small off road engine for the periods of t
19. e the STORAGE sec tion for additional information HOW TO STOP YOUR UNIT e To stop the engine move the ON OFF switch to the OFF position ON OFF Switch HOW TO START YOUR UNIT A WARNING Make sure the chain will not make contact with any object while start ing the engine Never try to start the unit when the guide bar is in a cut Avoid any contact with the muffler A hot muffler can cause seri ous burns S Kii Position HELPFUL TIP If your engine still does not start after following these instructions please call 1 800 554 6723 STARTING A COLD ENGINE NOTE DO NOT squeeze the throttle trigger until the engine has started and runs Set unit on a flat surface Move ON OFF switch to the ON position Slowly press the primer bulb 6 times Move the start lever to the START posi tion Rene Muffler 5 Pull starter rope handle sharply until en gine starts and runs 6 Allow unit to run for 5 seconds then fully squeeze the throttle trigger to disengage the starting system STARTING A WARM ENGINE 1 Move ON OFF switch to the ON position 2 Squeeze and hold the throttle trigger Keep throttle trigger fully squeezed until engine runs smoothly 3 Pull starter rope sharply while squeezing throttle trigger until engine runs NOTE Normally the warm starting proce dure can be used within 5 10 minutes after the unit is turned OFF If the unit sits for more than 10 minutes without being ran
20. ea Do not allow other people or animals to be near when starting or operating the pruner HAZARD ZONE A 50 feet 15 meters A DANGER Do not use near electrical wires or power lines Keep pruner at least jp 30 feet 10 meters away from all power lines Do not handle or operate a pruner when you are fatigued ill or upset or if you have taken alcohol drugs or medication You must be in good physical condition and mentally alert If you have any condition that might be aggravated by strenuous work check with doctor before operating a pruner Carefully plan your pruning operation in advance Do notstart cutting until you have a clear work area secure footing and a planned retreat path If situations occur which are not covered in this manual use care and good judgment If you need assistance contact your authorized service dealer or call 1 800 554 6723 OPERATE YOUR PRUNER SAFELY Do not operate a pruner with one hand Serious injury to the operator helpers bystanders or any combination of these persons may result from one handed operation A pruner is intended for two handed use Operate the pruner only in a well ventilated outdoor area Do not operate pruner from a ladder or ina tree Donotuse a prunerto cut down trees or any portion of the tree trunk Only use for pruning limbs or branches overhead not greater than 4 inches 10 cm in diameter Never stand under the limb you are pruning Always
21. ga sohol in your engine Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to the gasoline in the fuel tank or fuel storage container Fol low the mix instructions found on stabilizer container Run engine at least 5 minutes after adding stabilizer HELPFUL TIP During storage of your gas oil mixture the oil will sepa rate from the gas We recommend that you shake the gas can weekly to insure proper blending of the gas and oil ENGINE Remove spark plug and pour 1 teaspoon of 40 1 2 cycle engine oil air cooled through the spark plug opening Slowly pull the starter rope 8 to 10 times to distribute oil Replace spark plug with new one of recom mended type and heat range Clean air filter Check entire unit for loose screws nuts and bolts Replace any damaged broken or worn parts At the beginning of the next season use only fresh fuel having the proper gasoline to oil ratio OTHER Do not store gasoline from one season to another e Replace your gasoline can if it starts to rust 16 TROUBLESHOOTING TABLE A WARNING Always stop unit and disconnect spark plug before performing all of the recommended remedies below except remedies that require operation of the unit TROUBLE CAUSE REMEDY Engine will not 1 ON OFF switch in 1 Move ON OFF switch to ON start OFF position 2 Engine flooded 2 See Star
22. ime listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system includes parts such as the carburetor the ignition system and the fuel tank California only Where a warrantable condition exists Poulan PRO will repair your small off road engine at no cost to you Ex penses covered under warranty include diagno sis parts and labor MANUFACTURER S WARRANTY COVERAGE If any emissions related part on your engine as listed under Emissions Control Warranty Parts List is defec tive or a defect in the materials or workmanship of the engine causes the failure of such an emis sion related part the part will be repaired or re placed by Poulan PRO OWNER S WARRAN TY RESPONSIBILITIES As the small off road engine owner you are responsible for the per formance of the required maintenance listed in your instruction manual Poulan PRO recom mends that you retain all receipts covering maintenance on your small off road engine but Poulan PRO cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should be aware that Poulan PRO may deny you war ranty coverage if your small off road engine or a part of it has failed due to abuse neglect im proper maintenance unapproved modifications or the use of parts not made or approved by the original equip
23. injury CHECK CHAIN SHARPNESS Asharp chain makes wood chips A dull chain makes a sawdust powder and cuts slowly See CHAIN SHARPENING in the SERVICE AND ADJUSTMENTS section 13 CLEAN AIR FILTER A dirty air filter decreases engine perform ance and increases fuel consumption and harmful emissions Always clean after every 5 hours of operation 1 Clean the cover and the area around it to keep dirt from falling into the carburetor chamber when the cover is removed 2 Remove parts by pressing button to re lease air filter cover NOTE To avoid creating a fire hazard or producing harmful evaporative emissions do not clean filter in gasoline or other flammable solvent 3 Wash the filter in soap and water 4 Allow filter to dry 5 Replace parts Button BAR MAINTENANCE If your pruner cuts to one side has to be forced through the cut or been run with anim proper amount of bar lubrication it may be necessary to service your bar Aworn bar will damage your chain and make cutting difficult After each use ensure ON OFF switch is in the OFF position then clean all sawdust from the guide bar and sprocket hole 19 maintain guide bar e Move ON OFF switch to the OFF position and disconnect spark plug Loosen and remove bar clamp nut and chain brake Remove bar and chain from pruner Clean the oil holes and bar groove after each 5 hours of operation Remove Sawdust From Guide Bar Groove Oil
24. it will be necessary to start the unit by following the steps under STARTING A COLD ENGINE or following the starting instruction steps shown on the unit STARTING A FLOODED ENGINE Flooded engines can be started by placing the ON OFF switch in the ON position Move the start lever to the RUN position and fully squeeze throttle trigger Pull the starter han dle repeatedly while squeezing throttle trigger until engine starts and runs This could re quire pulling the starter handle many times depending on how badly the unit is flooded If the unit still doesn t start refer to TROUBLESHOOTING TABLE or call 1 800 554 6723 10 OPERATING THE COUPLER This model is equipped with a coupler which enables optional attachments to be installed The optional attachments are MODEL A enna Siena PP1000E Cultivator PP2000T A dose Bets PP3000B Brushcutter cece bee es PP4000C A WARNING Always stop unit and dis connect spark plug before removing or instal ling attachments REMOVING PRUNER ATTACHMENT OR OTHER OPTIONAL ATTACH MENTS CAUTION When removing or installing at tachments place the unit on a flat surface for stability 1 Loosen the coupler by turning the knob counterclockwise Upper Shaft ae Coupler MR OOSEN Lower Attachment TIGHTEN 2 Press and hold the locking release button Locking Release Button O Lower Attachment 3 While securely holding the engin
25. jury to bystanders or operator Never place objects inside the blower tubes vacuum tubes or blower outlet Al ways direct the blowing debris away from people animals glass and solid objects such as trees automobiles walls etc The force of air can cause rocks dirt or sticks to be thrown or to ricochet which can hurt people or animals break glass or cause other damage Never run unit without the proper equip ment attached When using your unit as a blower always install blower tubes Check air intake opening blower tubes or vacuum tubes frequently always with en gine stopped and spark plug disconnected Keep vents and discharge tubes free of de bris which can accumulate and restrict proper air flow Never place any object in air intake opening as this could restrict proper air flow and cause damage to the unit Never use for spreading chemicals fertiliz ers or other substances which may contain toxic materials To avoid spreading fire do not use near leaf or brush fires fireplaces barbecue pits ashtrays etc BRUSHCUTTER SAFETY A DANGER Blade can thrust violently away from material it does not cut Blade thrust can cause amputation of arms or legs A WARNING Donotuse trimmer head as a fastening device for the blade WARNING The blade continues to spin after the throttle is released or engine is turned off The coasting blade can throw ob jects or seriously cut you if accidentally touched S
26. ll you off balance Use extreme caution when cutting small size limbs or slender material Watch out for branches immediately behind the branch being pruned If the chain hits the rear branch damage to the unit may occur Be alert for springback Watch out for branches that are bent or under pressure Avoid being struck by the branch or the pruner when the tension in the wood fibers is released Keep a clear work area Frequently clear branches out of the way to avoid tripping over them Long branches should be removed in several pieces PRUNING TECHNIQUE When ready to cut accelerate to full throttle and apply a light cutting pressure DO NOT use back and forth sawing action Third cut Collar pa First cut Pruning technique Hi 1 Make the first cut 6 inches 15 cm from the tree trunk on the bottom of the limb Use top of guide bar to make this cut Cut 1 3 through the diameter of the limb NOTE When making the second and third cuts rest the foot of the pruner against the tree limb that is being cut to prevent whipping of the branch fal 2 Next move 2 4 inches 5 10 cm far ther out on the limb and make a second cut all the way through the limb 3 Then makea final cut leaving a 1 2inch 2 5 5 cm collar from the trunk of the tree to avoid damage to the tree 12 MAINTENANCE WARNING Disconnect the spark plug before performing maintenance except for carburetor adjustments HELPFUL
27. ment manufacturer You are re sponsible for presenting your small off road en gine to an Poulan PRO authorized repair center as soon as a problem exists Warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and re sponsibilities you should contact your nearest authorized service center or call Poulan PRO at 1 800 554 6723 WARRANTY COM MENCEMENT DATE The warranty period be gins on the date the small off road engine is purchased LENGTH OF COVERAGE This warranty shall be for a period of two years from the initial date of purchase WHAT IS COV ERED REPAIR OR REPLACEMENT OF PARTS Repair or replacement of any war ranted part will be performed at no charge to the owner at an approved Poulan PRO servicing center If you have any questions regarding your warranty rights and responsibilities you should contact your nearest authorized ser vice center or call Poulan PRO at 1 800 554 6723 18 WARRANTY PERIOD Any warranted part which is not scheduled for replacement as re quired maintenance or which is scheduled only for regular inspection to the effect of re pair or replace as necessary shall be war ranted for 2 years Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part DIAGNOSIS The owner shall not be
28. nder and discard 3 Replace with Champion RCJ 6Y spark plug and tighten securely with a 3 4 inch 19 mm socket wrench 4 Reinstall the spark plug boot SERVICE AND ADJUSTMENTS A WARNING Disconnect the spark plug before performing maintenance service or adjustments except for carburetor adjustments CHAIN SHARPENING Chain sharpening is a complicated task that requires special tools We recommended you refer chain sharpening to a professional chain sharpener CHAIN REPLACEMENT WARNING Wear protective gloves when handling chain The chain is sharp and can cut you even when it is not moving It is normal for a new chain to stretch during the first 15 minutes of operation You should re check your chain tension frequently and adjust the chain tension as required See CHAIN TEN SION section 14 Replace the old chain when it becomes worn or damaged Use only the Low Kickback replace ment chain specified in the repair parts list TO REPLACE CHAIN 1 Move ON OFF switch to the OFF position and disconnect spark plug 2 Remove bar clamp nut 3 Remove bar clamp 4 Turn adjusting screw by hand counter clockwise until adjusting pin just touches the stop 5 Slide guide bar behind sprocket until guide bar stops against sprocket 6 Remove the old chain 7 Carefully remove new chain from pack age Hold chain with the drive links as shown 8 Place chain over sprocket fitting the drive links in
29. on a flat surface for stability 1 Loosen the coupler by turning the knob counterclockwise Coupler Shipping protector Y TIGHTEN Remove shipping protector from coupler Remove the shaft cap from the pruner at tachment if present Position locking release button of attach ment into guide recess of coupler Push the attachment into the coupler until the locking release button snaps into the primary hole 6 Before using the unit tighten the knob se curely by turning clockwise Coupler Primary Hole Guide Recess So ON Upper Locking Attachment Shaft Release Button WARNING Make sure the locking release button is locked in the primary hole and the knob is securely tightened before op erating the unit All attachments are designed to be used in the primary hole unless otherwise stated in the applicable attachment instruction manual Using the wrong hole could lead to seri ous injury or damage to the unit Locking Release Button in Primary Hole For optional attachments see the AS SEMBLY section of the applicable attach ment instruction manual SHOULDER STRAP ASSEMBLY WARNING Proper shoulder strap adjustments must be made with the engine completely stopped before using unit 1 Try on shoulder strap and adjust for fit and balance before starting the engine or beginning a cutting operation 2 Insert your right arm and head through the shoulder strap and allow it to rest on
30. opel small objects at high speed causing injury After striking a foreign object stop the en gine disconnect spark plug and inspect the snowthrower for damage and repair if nec essary before restarting unit Never operate the snowthrower near glass enclosures automobiles and trucks Never attempt to use the snowthrower ona roof Never operate the snowthrower near win dow wells dropoffs etc Never discharge snow onto public roads or near moving traffic Clear snow from slopes by going up and down never across Use caution when changing directions Never clear snow from steep slopes Let snowthrower run for a few minutes after clearing snow so moving parts do not freeze Look behind and use care when backing up Exercise caution to avoid slipping or fal ling especially when operating in reverse e Know how to stop quickly ASSEMBLY WARNING If received assembled repeat all steps to ensure your unit is properly assembled and all fasteners are secure Examine parts for damage Do not use dam aged parts NOTE If you need assistance or find parts missing or damaged call 1 800 554 6723 lt is normal for the fuel filter to rattle in the empty fuel tank Finding fuel or oil residue on muffler is normal due to carburetor adjustments and testing done by the manufacturer TOOLS REQUIRED e Hex wrench provided INSTALLING PRUNER ATTACH MENT CAUTION When removing or installing at tachments place the unit
31. or correction refer to CARBURETOR ADJUSTMENTS Never modify your unit in any way Keep the handles dry clean and free of oil or fuel mixture Keep fuel and oil caps screws and fasteners securely tightened Make carburetor adjustments with lower end supported to prevent chain from contacting any object Keep others away when making carburetor adjustments Use only Poulan PRO accessories and replacement parts as recommended HANDLE FUEL WITH CAUTION Do not smoke while handling fuel or while operating the pruner Eliminate all sources of sparks or flame in the areas where fuel is mixed or poured There should be no smoking open flames or work that could cause sparks Allow engine to cool before refueling Mix and pour fuel in an outdoor area on bare ground store fuel in a cool dry well ventilated place and use an approved marked container for all fuel purposes Wipe up all fuel spills before starting engine Move at least 10 feet 3 meters from fueling site before starting engine Turn the engine off and let unit cool in a non combustible area not on dry leaves straw paper etc Slowly remove fuel cap and refuel unit Store the unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc KICKBACK WARNING Avoid kickback which can result in serious injury Kickback is the backward upward or sudden forward motion of the gui
32. position yourself out of the path of falling debris Do not cut small brush and saplings with the pruner Slender matter may catch in the chain and be whipped toward you pulling you off balance Make sure the chain will not make contact with any object while starting the engine Never try to start the unit when the guide bar is in a cut Do not put pressure on the pruner at the end of the cut Applying pressure can cause you to lose control when the cut is completed Do not run the unit at high speed when not pruning If you strike or become entangled with a foreign object stop the engine immediately and check for damage Have any damage repaired by an authorized service dealer before attempting further operations Do not operate a pruner that is damaged improperly adjusted or not completely and securely assembled Always replace bar and chain immediately if it becomes damaged broken or is otherwise removed Always stop the unit when work is delayed or when walking from one cutting location to another Stop the engine before setting the unit down Use only in daylight or good artificial light Use only for jobs explained in this manual or manuals for optional attachments MAINTAIN YOUR PRUNER IN GOOD WORKING ORDER e Have all service performed by a qualified service dealer with the exception of the items listed in the maintenance section of this manual Make certain the chain stops moving when the throttle trigger is released F
33. r Al ways check chain tension each time you use and refuel your unit 1 Use the screwdriver end of the chain ad justment tool bar tool to move chain around guide bar to ensure kinks do not exist The chain should rotate freely Chain Adjustment Tool 2 Loosen bar clamp nut until it is finger tight against the bar clamp f NO CO On SI 4 4 Saro F clamp nut Adjusting Screw 3 Turn adjusting screw clockwise until chain solidly contacts bottom of guide bar rail Then turn adjusting screw an addi tional 1 4 turn Adjusting Screw 1 4 Turn Dee 4 Using bar tool roll chain around guide bar to ensure all links are in bar groove 5 Lift up tip of guide bar to check for sag Release tip of guide bar then turn adjust ing screw 1 4 turn clockwise Repeat until sag does not exist 6 While lifting tip of guide bar tighten bar clamp nut securely with the bar tool Use the screwdriver end of the bar tool to move chain around guide bar 8 If chain does not rotate it is too tight Slightly loosen bar clamp nut and loosen chain by turning the adjusting screw 1 4 turn counterclockwise Retighten bar clamp nut 9 If chain is too loose it will sag below the guide bar and needs to be tightened fol lowing above procedure A WARNING DO NOT operate the pruner if the chain is loose If the pruner is oper ated with a loose chain the chain could jump off the guide bar and result in serious
34. r is re sponsible for the performance of all required maintenance as defined in the instruction manual the use of add on or modified parts The information on the product label indicates which standard your engine is certified Example Year EPA Phase 1 or Phase 2 and or CALIFORNIA ROAD ENGINES FAMILY DISP SERIAL MODEL EMISSION THE AIR INDEX OF THIS ENGINE IS 3 L I 4i el d sf 10 THE LOWER THE AR NEX THE LESS POLLUTION REFER TO OWNER ANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS This engine is certified to be emissions compliant for the following use X Moderate 50 hours Ol Intermediate 125 hours O Extended 300 hours 19
35. the area to be edged before each use Remove objects rocks broken glass nails wire etc which can be thrown by the blade or can wrap around the shaft e Blade rotates momentarily after the trigger is released The blade can seriously cut you or others e Allow blade to stop before removing it from the cut Blade rotates Allow blade to stop momentarily before removing it after the from the cut trigger is released Throw away blades that are bent warped cracked broken or damaged in any other way Replace parts that are cracked chipped or damaged before using the unit Do not attempt to remove cut material nor hold material to be cut when the engine is running or when cutting blade is moving Always keep the wheel and depth adjusting skid in contact with the ground Always push the unit slowly over the ground Stay alert for uneven sidewalks holes in the terrain large roots etc Always use the handlebar when using edg er attachment BLOWER VACUUM SAFETY WARNING Inspect area before starting unit Remove all debris and hard ob jects such as rocks glass wire etc that can ricochet be thrown or otherwise cause injury or damage during operation Do not set unit on any surface except a clean hard area while engine is running Debris such as gravel sand dust grass etc could be picked up by the air intake and thrown out through discharge opening damaging unit property or causing serious in
36. the sprocket 9 Fit bottom of drive links between the teeth in the sprocket in the nose of the guide bar 10 Fit chain drive links into bar groove 11 Pull guide bar forward until chain is snug in guide bar groove Ensure all drive links are in the bar groove 12 Now install bar clamp making sure the adjusting pin is positioned in the lower hole in the guide bar foe Guide Bar 13 Install bar clamp nut and finger tighten only Do not tighten any further at this point Proceed to the CHAIN ADJUST MENT section CHAIN ADJUSTMENT See CHECK CHAIN TENSION in MAINTE NANCE section CARBURETOR ADJUSTMENT A WARNING Keep others away when making idle speed adjustments The chain will be moving during most of this procedure Wear your protective equipment and observe all safety precautions After making adjust ments the chain must not move at idle speed The carburetor has been carefully set at the factory Adjustment to the idle speed may be necessary if you notice any of the following conditions Engine will not idle when the throttle is re leased e The chain moves at idle Make adjustments with the unit supported so the pruner is off the ground and the chain will not make contact with any object Hold the unit by hand while running and making adjust ments Keep all parts of your body away from the chain and muffler 2 Idle Speed Screw FE ro A SN IDLE SPEED ADJUSTMENT Allow engine to idle Adjust
37. ting a Flooded Engine in Operation Section 3 Fuel tank empty 3 Fill tank with correct fuel mixture 4 Spark plug not firing 4 Install new spark plug 5 Fuel not reaching 5 Check for dirty fuel filter replace carburetor o Carburetor requires adjustment Check for kinked or split fuel line repair or replace Contact an authorized service dealer Engine will nat idle properly e Idle speed set too high or too low Compression low Crankshaft seals worn See Carburetor Adjustment in Service and Adjustments Section Contact an authorized service dealer Contact an authorized service dealer Engine will not accelerate lacks power or dies under a load Air filter dirty Spark plug fouled MVN Carburetor requires adjustment Carbon build up on muffler outlet screen A gt 0 D wn Clean or replace air filter Clean or replace plug and regap Contact an authorized service dealer Contact an authorized service dealer 5 Compression low 5 Contact an authorized service dealer Engine 1 Choke partially on 1 Adjust choke smokes 2 Fuel mixture incorrect 2 Empty fuel tank and refill with excessively correct fuel mixture 3 Air filter dirty 3 Clean or replace air filter 4 Carburetor requires 4 Contact an authorized service dealer adjustment Engine runs 1 Fuel mixture incorrect 1 See Fueling Engine
38. top the blade by contacting the right hand side of the coasting blade with ma terial already cut Stop coasting blade by contact with cut material WARNING Inspect the area to be cut before each use Remove objects rocks broken glass nails wire etc which can be thrown or become entangled in the blade or trimmer line e Throw away and replace blades that are bent warped cracked broken or damaged in any other way e Install required shield properly before using the unit Use the metal shield for all metal blade use A WARNING Only use brushcutter at tachments that provide a metal shield with proboscis nose Proboscis Use only specified blade and make sure itis properly installed and securely fastened Cut from your left to your right Cutting on the right side of the shield will throw debris away from the operator Always use the handlebar and a properly adjusted shoulder strap with blade see AS SEMBLY instructions in brushcutter attach ment instruction manual CULTIVATOR SAFETY A WARNING Rotating tines can cause serious injury Keep away from rotating tines Stop the engine and disconnect the spark plug before unclogging tines or making repairs WARNING Inspect the area to be cultivated before starting the unit Remove all debris and hard and sharp objects such as rocks vines branches rope string etc Avoid heavy contact with solid objects that might stop the tines If heavy conta
39. tting tool special safety precautions must be ob served to reduce the risk of accidents Careless or improper use of this tool can cause serious or even fatal injury PLAN AHEAD e Read this manual carefully until you completely understand and can follow all safety rules precautions and operating instructions before attempting to use the unit Restrict the use of your pruner to adult users who understand and can follow safety rules precautions and operating instructions found on the unit and in this manual Pa SAFETY INFORMATION ON THE UNIT INSTRUCTION MANUAL e Wear protective gear Always use steel toed safety footwear with non slip soles snug fitting clothing heavy long pants and long sleeves heavy duty non slip gloves eye protection such as non fogging vented goggles or face screen an approved safety hard hat and sound barriers ear plugs or mufflers to protect your hearing Regular users should have hearing checked regularly as engine noise can damage hearing Secure hair above shoulder length Secure or remove loose clothing and jewelry or clothing with loosely hanging ties straps tassels etc Hearing Safety Hat Protection Eye e Protection Snug Fitting Heavy Duty Clothing Gloves Safety Safety Chaps Shoes id p A e Keep all parts of your body away from the chain when the engine is running e Keep children bystanders and animals a minimum of 50 feet 15 meters away from the work ar
40. w all warnings and in structions in manual and on attachment WARNING Ensure handlebar is installed when using edger or brushcutter at tachments Attach handlebar above arrow on safety label on the upper shaft engine end of unit If your edger or brushcutter attachment does not include a handlebar a handlebar ac cessory kit 530071451 is available from your authorized service dealer LINE TRIMMER SAFETY A DANGER Never use blades with line trimmer attachment Never use flailing de vices with any attachment Use of any other accessories with line trimmer attachment will increase the risk of injury SOO WARNING Trimmer line throws ob jects violently You and others can be blinded in jured Wear eye and leg protection Keep body parts clear of rotating line Eye Protection M uk IN boos Keep children bystanders and animals 50 feet 15 meters away Stop unit immediately if ap proached WARNING Inspect the area to be trimmed before each use Remove objects rocks broken glass nails wire etc which can be thrown by or become entangled inline Hard objects can damage the trimmer head and be thrown causing serious injury Use only for trimming scalping mowing and sweeping Do not use for edging pruning or hedge trimming e Cut from your right to your left Cutting on left side of the shield will throw debris away from the operator EDGER SAFETY WARNING Inspect
41. ye protection Long pants Heavy pol a lt shoes A Maa DANGER Do not extend arms above shoulders while pruning Do not stand be neath branch being cut WARNING Always wear head eye hearing foot and body protection to reduce the risk of injury when operating this unit When operating unit clip shoulder strap onto clamp stand as shown and check for the fol lowing e Extend your left arm and hold assist handle with your left hand 11 e Hold throttle grip with your right hand with finger on throttle trigger Keep engine end below waist level Keep shoulder strap pad centered on your left shoulder and danger sign centered on your back e Maintain full weight of tool on your left shoulder Always release the throttle trigger and allow the engine to return to idle speed when not pruning To stop engine e Release the throttle trigger e Move the ON OFF switch to the OFF posi tion PRUNING WARNING Be alert for and guard against kickback Do not allow the moving chain to contact any other branches or ob jects at the nose of the guide bar when prun ing Allowing such contact can result in seri ous injury IMPORTANT POINTS Work slowly keeping both hands firmly gripped on the pruner Maintain secure footing and balance Plan cut carefully Check direction branch will fall Watch out for springpoles Springpoles are small size limbs which can catch the chain and whip toward you or pu
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