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Poulan 407139 Lawn Mower User Manual

1. 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY EE 6 10 OPERATION 2 2 11 17 MAINTENANCE 5 18 18 21 SERVICE AND ADJUSTMENTS 22 25 STORAGE 26 TROUBLESHOOTING 27 28 REPAIR PARTS TRACTOR 30 46 UNASSEMBLED PARTS Steering Wheel 1 Washer 17 82 x 1 3 16 x 12 Gauge Steering Wheel Adapter 45 1 Knob Steering Wheel Insert Battery CH 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20 Steering Boot mu 6 1 Oil Drain Tube ps Washer For Future Use Key 2 Keys Steering S Extension Slope Sheet Shaft 1 Large Flat Washer 1 Hex Bolt 5 16 18 4 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembl
2. 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 47 PoulanPRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact an authorized distributor e For replacement parts have available the following information a Model Number Manufacturer s 1 0 Number b Description of part Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance
3. CLUTCH BRAKE PEDAL THROTTLE CHOKE CONTROL IGNITION ROS ON POSITION SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE MOTION CONTROL LEVER FREEWHEEL CONTROL ee FIG 9 Our tractors conform to the applicable safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Usedfor declutching and brak ing the tractor and starting the engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position 12 LIGHT SWITCH Turns the headlights on and off MOTION CONTROL LEVER Selects the speed and direction of tractor PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse SERVICE REMINDER HOURMETER Indicates when service is required for the engine and
4. IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel sys tem of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 9 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besurefreewheelcontrolisinthetransmission engaged position e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place motion control lever in neutral position e Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run
5. OPTIONAL BATTERY SOLENOID STARTER 1 BLACK O i FBIBUZZER SWITCH CLUTCH BRAKE ATT MENT CLUTCH PEDAL UP CLUTCH OFF e GREEN BLACK OPERATOR PRESENCE 177 Briav 1 y RELAY 86 GC JO e OPTIONAL a g 53 3 3 GRAY BLACK SEAT SWITCH 1 NOT OCCUPIED BAGGER po INTERLOCK CHUTE PLUG BLACK GROUNDING 9 SPARK O IGNITION r O PLUGS GaP 1 1 2 PLUGS ON BLUE 1 RED TWIN CYL ENGINES e 4 CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN amp 3600 RPM CARBURETOR SOLENOID 3 AMP DC 3600 RPM CHARGING SYSTEM DISCONNECTED iF SO EQUIPPED BED pee DIODE ALTERNATOR LIGHTING SYSTEM 1 OUTPUT 5 4 5 AMP 3600 RPM 1 1 HEADLIGHTS mvensesuron 777 REMOVABLE 87 IGNITION SWITCH WIRING INSULATED CLIPS CONNECTIONS lal NOTE IF WIRING INSULATED CLIPS 89717 89 POSITION IRCUIT MAKE SIRCU WERE REMOVED FOR SERVICING OF e Lao OFF M G A1 UNIT THEY SHOULD BE REPLACED NORBEMCIVABLE RELAY RUN OVERRIDE 1 TO PROPERLY SECURE YOUR WIRING CONNECTIONS RUN 1 L A2 START B S A1 03134 29 TRACTOR MODEL PP16H36RB 96061015701 PRODU
6. Move motion control lever to neutral position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Turn ignition key to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD spectacles or standard safety glasses 13 NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 10 Always operate engine at full speed fast e Operating engine at less than full speed fast reduces the engine s operating efficiency Full speed fast offers the best mower performance TO MOVE FORWARD AND BACKWARD See Fig 10 The direction and speed of movement is controlled by the motion control lever Start tractor with motion control lever in neutral position e Release parking brake e Slowly move motion control lever to desired pos
7. Remove belt downward from engine pulley and around clutch Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades BELT INSTALLATION e Carefully work new belt down around transmission cooling fan and onto the input pulley e Pull belt toward front of tractor and roll belt around clutch and onto engine pulley e Install belt through all stationary idlers and clutching idler e Reinstall clutch locator and tighten nut securely 24 e sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower See INSTALL MOWER in this sec tion of manual CLUTCHING IDLER STATIONARY CLUTCH LOCATOR FIG 31 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGETRANSMISSION in the Operation section of this manual TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 32 The motion control lever has been preset at the factory and adjustment should not be necessary e Loosen adjustment bolt in front of the right rear wheel and lightly tighten e Start engine and move motion control lever until tractor does not move forward or backward e Hold motion control lever in that position and turn engine off e While holding motion control lever in pl
8. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers GENERAL SERVICE 08 08 08 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil orfuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necess
9. See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid Remove banding holding the deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all the above assembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual ASSEMBLY e Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place motion control lever in neutral position Press lift lever plunger and raise attachment lift lever to its highest position e Remove key from bag and start the engine see START ENGINE in the Operation section of this man ual After engine has started move throttle control to idle slow position e Release parking brake e Slowly move the motion control lever forward and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place motion control lever in neutral position e Turn ignition key to STOP position Continue with the in
10. FIG 26 FRONT TO BACK ADJUSTMENT See Figs 27 and 28 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side oftractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown e Before making any necessary adjustments check that both front links are equal in length e If links are not equal in length adjust one link to same length as other link e lower front of mower loosen nut E on both front links an equal number of turns e Whendistance D is 1 8 to 1 2 loweratfrontthan rear tighten nuts against trunnion on both front links NUT E TRUNNION e raise front of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length e Whendistance D is 1 8 to 1 2 loweratfrontthan rear tighten nut against trunnion on both front links e Recheck side to side adjustment TO REPLACE MOWER BLADE DRIVE BELT See Fig 29 Park the tractor on level surface Engage parking brake BELT RE
11. I meme 8 532 19 27 06 9 532 18 03 54 10 87602 04 16 14 81004 04 00 15 87449 05 44 16 873 80 05 00 19 87380 06 00 21 532 12 66 39 22 53217 56 07 24 873 35 06 00 25 532 19 20 36 26 81913 13 16 27 876 0204 12 28 53217 57 65 29 53207 16 73 30 532 16 95 92 34 532 17 55 78 35 532 1201 83 36 81921 16 16 37 532 12 49 63 38 532 16 59 36 39 874 76 06 44 40 532 12 49 65 42 81913 13 12 43 81911 10 12 47 532 12 77 83 48 532 15 44 07 49 532 12 32 05 50 87211 06 12 51 873 68 06 00 52 87368 05 00 53 532 19 96 52 55 532 10 57 09 56 817 06 06 20 57 532 17 01 40 62 532 12 48 72 65 81004 07 00 66 532 15 47 78 71 532 16 91 83 73 532 1691 82 74 53213 70 57 75 532 12 17 49 76 8120000 01 77 532 12 35 83 78 532 12 17 48 81 532 17 00 06 82 532 1657 11 83 81917 12 16 84 532 17 00 07 Transaxle Hydro Gear 321 0510 Order parts from transaxle manu facturer Rod Shift Fender Adjust Lt Clutch Asm Noram Pin Cotter 1 8 x 1 Washer Lock Hvy Helical Bolt Hex FGHD 5 16 18 x Gr 5 Nut Lock Hex W Ins 5 16 18 unc Nut Lock Hex w Insert 3 8 16 unc Knob Rod Brake Nut Spring Rod Brake Washer 13 32 x 13 16 x 16 Ga Pin Cotter 1 8 x 3 4 Rod Parking Brake Cap Parking Brake Bracket Mfg Transaxle Shaft Asm Pedal Foot CRD Bearing Nylon Washer 21 32 x 1 x 16 Ga Pin Roll 3 16 x 1 Pulley Flat Composite 3 06 Bolt Fin Hex 3 8 16 unc x 2 3 4 Spacer Split 395 x 59 Bzp Washer 13 32 x 13 16 x 12 G
12. MODEL PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 REPAIR PARTS ENGINE 2 a 2 DI 2 2 engine bs 1cyl 48 o lt x 6 Q o 40 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 ENGINE KEY PART NO NO 1 532 17 05 51 2 817 72 04 08 3 eem 4 532 13 73 52 13 532 16 52 91 14 532 14 84 56 23 532 16 98 37 29 532 13 71 80 31 532 18 55 34 32 532 19 77 25 33 532 12 34 87 37 532 13 70 40 38 532 18 16 54 44 81767 04 12 45 81700 06 12 46 81909 14 16 62 81001 05 00 72 532 19 23 34 78 81706 06 20 81 873 51 04 00 DESCRIPTION Control Throt Ck Screw Hex Thd Cut 1 4 20 x 1 2 Engine B amp S Model 283H07 Order parts from engine manufacturer Muffler Gasket Muffler Tube Drain Oil Easy Shield Brn Dbr Guard Kit Spark Arrestor Flat Scrn Tank Fuel Cap Asm Fuel Top Clamp Hose BIk Line Fuel Plug Drain Oil Easy Screw Hexwsh thdrol 1 4 20 x 3 4 Screw Hexwsh Thdr 3 8 16 x 3 4 Washer 9 32 x 7 8 x 16 Ga Washer Split Screw Socket Hd 5 16 18 x 75 Screw 3 8 16 x 1 4 Nut Keps Hex 1 4 20 unc NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 MOWER 36 92cm deck elect CRD 42 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01
13. 14 50 05 11 532 18 21 66 12 532 15 97 37 13 53216 69 60 DESCRIPTION Decal Warning Syms CE Decal Hp Engine Decal Hood RH Decal Warning Eng Syms Decal Hood LH Decal Tick Mark Decal Ins Strg Whl Decal Chassis Decal Bat Dan Poi P L Sym Wpn Decal Mower Cut Finger CE Decal Brake Clutch Symbol Lt Decal Bypass WHEELS amp TIRES 4 10 11 wheel_1 39 KEY OMNAOAWNM o 11 PART NO 532 15 97 36 532 40 36 45 532 19 68 42 532 14 08 37 532 16 62 86 532 18 78 11 532 13 83 11 532 18 04 35 532 18 10 90 532 18 10 91 532 40 71 39 532 05 91 92 532 06 51 39 532 10 62 22 532 05 99 04 532 12 51 21 532 00 02 78 532 12 49 59 532 12 51 22 532 13 84 68 532 12 49 26 532 19 32 68 532 14 43 34 DESCRIPTION Decal Chassis Hot Muffler Decal Panel SD Decal Sdl Shf CRD Sym Cutfngr Decal Saddle Brake Parking Decal Deck Sch 92 CRD Decal Enviro Deck Decal Lift Handle Decal Plate Rear Pad Footrest R H Pad Footrest L H Manual Owner s DESCRIPTION Cap Value Tire Stem Value Tire F Ts 15 60 6 Service Tube Inner Front 35060 Rim Asm 6 front Service Fitting Grease Bearing Flange Rim Asm 8 rear Service Tire R Ts 20 x 8 8 C Service Tube Rear 9 5 x 8 Service Cap Axle 1 50 x 1 00 Sealant Tire 10 oz tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR
14. 872 14 06 20 819 13 20 16 873 51 06 00 532 18 82 03 532 18 82 02 532 17 46 62 817 96 85 05 532 16 07 93 532 12 50 04 819 06 12 16 810 07 10 00 871 08 10 10 532 16 89 37 817 49 06 08 817 67 05 08 817 67 06 08 817 00 06 12 532 18 13 61 532 18 97 55 532 18 97 54 532 18 97 53 532 18 38 33 532 18 38 32 532 18 57 04 532 18 57 03 532 19 16 11 532 00 54 79 532 18 78 01 DESCRIPTION Support Battery CRD Cover Battery Backplate CRD Bolt Rdhd Sqnk 3 8 16 x 2 1 2 Gr 5 Washer 13 32 x 1 1 4 x 16 Ga Nut Keps Hex 3 8 16 unc Door Trap Rod Pivot FBI CRD Bracket Actuator Bagger CRD Knob Rod Brake Parking Latch Asm Mulch Bagger Nut Weld Washer 10 Washer Lock 10 Screw Pan Hd Phillip 10 24 x 5 8 Nut Push Screw Thdrol 3 8 16 x 1 2 Screw Thdrol 5 16 18 x 1 2 Screw Thdrol 3 8 16 x 1 2 Screw Hex Wsh Thdrol 3 8 16 Cover Fender Rack Lens Grille RH Lens Grille LH Insert Grille Bezel Grille RH Bezel Grille LH Seal Side RH Bagger Seal Side LH Bagger Screw 10 x 3 4 Single Head Hex Plug Button Plug Switch Light NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 DRIVE E MDG T A j LA 7 52 3 drive hydro CRD Laser 19 34 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 DRIVE KEY PART NO NO
15. LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual 10 CHECKLIST BEFORE YOU OPERATE YOUR NEW WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel c
16. Nut Lock Hex Flange 5 16 18 Bracket Pivot RH Bag Asm CRD Bracket Side Bagger CRD Tube Pivot Bagger CRD Tube Front Bagger CRD 46 KEY PART NO NO 28 532 16 57 87 31 532 16 94 84 32 532 12 68 75 33 532 16 55 71 34 532 16 55 70 35 532 16 55 72 36 819 13 20 12 37 532 17 54 01 38 87201 05 20 39 532 18 09 85 41 532 16 96 83 43 532 17 40 83 44 532 19 33 12 46 87211 05 10 47 532 19 37 04 49 532 19 33 05 50 87380 05 00 51 532 19 99 03 52 872 14 04 06 53 87351 04 00 DESCRIPTION Grip Handle Retainer Clip Rivet Rd Hd Drilled 3 8 Dia Plug Mulcher Handle Mulcher Pin Mulcher Washer 13 32 x 1 1 4 x 12 Ga Plug Support Bagger CRD Bolt 5 16 18 x 2 1 2 Seal Bracket Pnt Adj Pvt Bagger CRD Plug Tubing End Pin Clevis 3 8 x 11 16 Bolt carr 5 16 18 x 1 1 4 Gr 5 Tube Upper Bar Spreader Nut Lock Hx W Insert 5 16 18 unc Latch Spring Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Keps Hex 1 4 20 unc NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION I LN 3 Y lt ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes
17. assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE e special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biode grade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades e Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried the newly cut area will not be exposed to direct sunlight e For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 15 For extremely heavy mulching re duce your width of cut on each pass and mow slowly d mulcher 9 FIG 15 e Certain types of grass and grass conditions may require that an area be mulched a second
18. in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 33 TO START ENGINE WITH A WEAK BATTERY See Fig 34 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameand smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassi
19. into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning
20. key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 24 Mower will be easier to remove from the right side of tractor e Place attachment clutch control in DISENGAGED position e Move attachment lift lever forward to lower mower to its lowest position e Roll belt off clutch pulley e Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs e Disconnect front links from deck by removing retainer springs e Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHERTHANTHE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS TO INSTALL MOWER See Fig 24 Be suretractoris on level surface and mower suspension arms are raised with attachment lift control Engage parking brake e Slide mower under tractor IMPORTANT Check belt for proper routing in all mower pulley grooves e Install belt into clutch pulley groove e Installleftfrontlinkintothe left hand front mower bracket retain with single loop retainer springs as shown RETAINER SPRING RETAINER SPRING e Slide right side of mower back and install right front link into right hand front mower bracket retain with single loop re
21. manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE e Depress clutch brake pedal all the way down and en gage parking brake e Measure distance between brake operating arm and nut A on brake rod e If distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position e Roadtesttractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED OPERATING ARM JAM NUT DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER VICE CENTER DEPARTMENT FIG 30 TO REPLACE MOTION DRIVE BELT See Fig 31 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Remove clutch locator e Remove belt from clutching idler and all stationary idlers
22. not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use com pressed air or high pressure sprayer to clean cooling fins 20 TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 80 100 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc e 60 NOTE Although multi viscosity oils SW30 10W30 etc improve starting in cold weather they will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possibl
23. starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above e When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below e When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP e Before driving the unit in cold weather the transmission should be warmed up as follows sure the tractor is on level ground OPERATION e Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobe used during the engine warm up period after the transmission has been warmed up NOTE If at a high alti
24. 12 47 00 68 532 18 02 17 69 532 16 54 82 84 532 15 60 85 116 532 18 42 19 117 532 17 48 73 118 873 93 06 00 119 819 12 14 14 124 872 11 06 12 130 872 11 05 06 131 532 16 56 61 152 532 17 60 74 158 817 72 04 08 185 532 18 82 34 532 18 18 57 532 18 18 58 532 18 99 49 DESCRIPTION Bracket Gauge Wheel Hf Pulley Idler V Groove Dim 4 25 Nut Crownlock 3 8 16 unc Nut Flangelock 3 8 16 unc Cover Mandrel Lh Cover Mandrel Rh Screw Thd Roll 1 4 20 x 5 8 Arm Idler Spacer Retainer Spring Tension Belt Knob Hex Belt Mower Shaft Asm W Lwr Brg Rh Thd Keeper Belt Idler Bolt Shoulder Wheel Gage Nut Centerlock 3 8 16 unc Washer 3 8 x 7 8 x 14 Ga Bolt Carr Sh 3 8 16 x 1 1 2 Gr5 Bolt Rdhdsqnk 5 16 18 unc x 3 4 Chute Bagger CRD 92cm Cable Clutch Screw 1 4 20 x 1 2 Head Asm Cable Clutch Mandrel Asm Service Mandrel Asm CRD Lh Threads VC Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 MOWER LIFT lift rh 1piece 3 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 532 19 84 17 Washer Asm Inner Spring W 13 532 1246 70 Retainer Spring Plunger 15 532 17 32 88 Link Front 2 532 19 80 70 Shaft Asm Lift 16 87335 08 00 Nut Jam 1 2 13 unc 3 532 18 88 22 Pin Groove 17 532 17 56 89 Trunnion Zinc 4 812 00 00 02 Ring 45133 62 18 87380 08 00 Nut Lock w wsh 1 2
25. 13 unc 5 819 21 16 21 Washer 21 32 x 1 x 21 Ga 19 532 13 98 68 Arm Suspension Mower 6 532 12 01 83 Bearing Nylong 20 532 19 42 09 Retainer Spring 7 532 10 94 13 Grip Handle Bicycle 31 532 16 98 65 Bearing Pvt Lift 8 532 12 43 85 Button Plunger Black 32 873 54 06 00 Nut Crownlock 3 8 24 11 532 16 58 29 Link Asm Lift L H 12 532 16 58 31 Link Asm Lift NOTE All component dimensions given in U S inches 1 inch 25 4 mm 44 TRACTOR MODEL PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 REPAIR PARTS BAGGER _12 Bagger Asy 45 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 BAGGER KEY PART NO NO 1 532 16 52 49 3 532 12 39 76 4 532 16 99 16 5 874 98 10 24 6 874 98 10 32 7 873 40 10 00 8 532 18 25 14 9 872 14 04 18 10 53218 12 82 11 532 16 57 19 12 53218 88 48 14 87452 06 36 15 532 12 46 70 16 8739006 00 17 872 14 05 06 19 87390 05 00 20 532 18 88 47 21 532 19 38 38 22 532 16 57 81 24 532 16 57 83 25 532 19 37 05 DESCRIPTION Tube Handle Bagger CRD Nut Lock 1 4 Lge Flg Gr 5 Zinc Handle Bagger w Lvrs Screw Pan Head 10 24 x 1 50 Screw Pan Hd Nut Wiz Lock Hex Serr Hd 10 24 Cover Bagger Bolt Carr 1 4 20 x 2 25d x Gr 5 Tube Support Bagger CRD Bracket Support Upper Bag CRD Bracket Pivot LH Bolt SQNK 3 8 16 x 2 1 4 Gr 5 Retainer Spring Nut Lock Flg 3 8 16 unc Bolt Rdhd Sht Sqnk 5 16 18 unc x 3 4
26. 2 71 872 14 06 28 532 19 70 33 532 17 91 14 DESCRIPTION Control Asm Bypass Hydro Spring Retainer 1 Washer 9 32 x 3 4 x 10 Ga Nut Lock Flg 3 8 16 unc Bushing Bellcrank Grnd Dr Washer 13 32 x 2 x 10 Ga Washer Srrted 5 16 ID x 1 125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 unc Bolt Hex Fin 1 4 20 unc x 1 Gr 5 Bracket Pivot Lever Screw 5 16 18 x 5 8 Bracket Support Shift CRD Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Screw Thdrol 3 8 16 x 1 2 Ty Tt Shaft Asm Shifter Frt CRD Keeper Flat Idler 3 06 CRD Bracket Idler Ground Drive CRD Keeper Belt 2 5 Od V Idler CRD Pulley V Idler 2 50 Od CRD Link Shift Hub Tapered Round CRD Screw Thdrol 5 16 18 x 1 25 Nyliner Snap In 5 8 Bolt Shoulder 5 16 18 unc Bolt RDHD SQNK 5 16 18 x 1 Bolt Hex 7 16 20 x 5 Washer Nylon Rear Shaft Asm Brake Rod Brake Hydro Washer 13 32 x 1 x 16 Ga Bracket Cable Chassis Screw 3 8 16 x 1 Brace Shaft Brake Mtg Clip Retainer Bracket Pulley Pulley Idler bolt Rdhd 3 8 16 unc x 2 3 4 Gr 5 Screw 3 8 16 x 3 4 Bracket Clutch Mounting Spacer Idler Chassis Shield Idler Mower Spacer Noram Bolt Rdhd Sqnk 3 8 16 x 3 1 2 Nut Jam 3 8 16 Pulley Idler Composite NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 STEERING ASSEMBLY steering pl It 60 36 REPAIR PARTS
27. 57 MOWER KEY PART NO NO 1 532 40 01 08 2 872 14 05 06 3 532 16 55 69 4 532 16 55 58 5 532 12 46 70 6 532 16 55 57 8 532 18 17 12 9 810 03 06 00 11 532 18 63 85 13 53213 76 45 14 532 12 87 74 15 53211 04 85 16 532 18 63 86 17 87368 06 00 18 87211 06 06 19 532 13 28 27 20 532 18 17 13 21 873 68 05 00 22 532 19 95 90 23 532 16 54 46 24 532 16 52 42 25 532 16 52 44 26 53240 01 10 27 532 16 55 68 28 532 16 55 67 30 53217 39 84 31 532 18 76 90 32 532 15 35 31 33 53240 02 34 34 53240 01 07 DESCRIPTION Housing Asm Mower Bolt Rdhd Sqnk 5 16 18 unc x 3 4 Bracket Asm S Bar Chass Bracket Bar Sway Deck Retainer Spring Bar Sway Bolt 3 8 24 x 1 25 Gr 8 Patched Washer Lock Hvy 3 8 Unplated Blade 3 1 Lh Shaft Asm W Lower Bearing Housing Mandrel Vented Machd Bearing Ball Mandrel Blade 3 1 Rh Nut Crownlock 3 8 16 unc Bolt Rdhd Sqnk 3 8 16 x 3 4 Gr 5 Bolt Shoulder 5 16 18 Thd Form Bolt 3 8 24 x 1 25 Gr 8 Ptch Nut Crown Lock 5 16 18 Bracket Idler Sprt RR Bracket Idler Sprt RF Bracket Suspension LF Bracket Suspension RF Brace Support Susp Frt CRD Bracket Asm Susp RR Bracket Asm Susp LR Screw Thd Rolling Dod PT Hex Washer Spacer Mower Vented Mandrel Pulleys Nut Flg Top Lock Bracket Gauge Wheel Lf 43 KEY PART NO NO 35 532 40 01 06 36 532 14 67 63 40 87368 06 00 41 873 90 06 00 44 532 17 55 38 45 53217 55 39 46 532 13 77 29 55 532 1994 98 56 532 16 57 23 61 532 16 59 45 67 532
28. CT NO 960 61 01 57 REPAIR PARTS ELECTRICAL REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 ELECTRICAL KEY PART NO NO 1 532 16 34 65 2 874 76 04 12 16 53217 61 38 21 532 18 37 59 22 532 00 41 52 24 532 12 47 80 25 532 16 59 87 26 532 17 51 58 27 87351 04 00 28 532 12 77 25 29 532 19 27 49 30 532 19 33 50 33 532 14 04 01 34 532 11 07 12 40 53240 36 20 41 871 11 04 08 42 532 13 15 63 43 532 19 25 07 46 532 19 81 38 58 532 16 94 19 59 532 18 03 79 66 817 49 06 08 81 532 10 97 48 92 532 1966 15 93 532 1925 40 94 532 19 18 34 DESCRIPTION Battery Bolt Hex Hd 1 4 20 unc x 3 4 Switch Interlock Harness Asm Light W 4152J Bulb Light 1156 Cable Starter 6 Ga 11 Red Cable Battery Crd 56 Red Fuse Nut Keps Hex 1 4 20 unc Cable Ground 6 Ga 18 Black Switch Seat Switch Ignition Key Ignition Switch Light Reset B B Red Harness Ignition Bolt FIk Fin Hex 1 4 20 unc x 1 2 Cover Terminal Red Solenoid Gauge Service Reminder Hrmtr Rect Buzzer Crd Switch FBI CRD Screw Thdrol 3 8 16 x 1 2 Ty Tt Relay Asm Harness Pigtail Console ROS Screw Plastite 10 14 x 2 0 Module Reverse ROS NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 CHASSIS AND ENCLOSURES 189 188 45g Chassis Elite Pro CRD 1 32 REPAIR PARTS TRACTOR MODEL N
29. ESSED e Torestart movement slowly release parking brake and clutch brake pedal e Slowly move motion control lever to slowest setting e all turns slowly TO TRANSPORT See Figs 9 and 13 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located under the seat e Raiseattachmentliftto highest position with attachment lift control Raise seat and pul freewheel control up and back into the slot and release so it is held in the disengaged position OPERATION e Donot push tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc Transmission Engaged Transmission Disengaged FIG 13 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor SERVICE REMINDER HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mow
30. GED PEDAL KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION D LIGHTS ON BEWARE OF DRAWBAR LOADING THROWN OBJECTS DO NOT OPERATE WITHOUT BAGGER OR DEFLECTOR FREE WHEEL Automatic Models only DANGER indicates a hazard which if not avoided DANGER KEEP HANDS will result in death or serious injury WARNING indicates hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided to tolow Imstimellons might result in minor moderate injury could result in serious injury or CAUTION when used without the alert symbol death The safety alert symbol indicates a situation that could result in damage is used to identify safety inform to the tractor and or engine ation about hazards which can HOT SURFACES indicates a hazard which result in death serious injury Aim not avoided could result in death serious injury and or property damage and or property damage FIRE indicates a hazard which if not avoided could result in death serious injury and or property damage 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER SERVICE REMINDER HOURMETER LIGHT SWITCH
31. IMPORTANT MANUAL Do Not Throw Away PoulanPRO gt y 5 MANUAL 4 WARNING L 5 Read this Manual and follow all and Safety Instructions Failure to do so can result in serious injury PP16H36RB LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 407139 Rev 1 05 25 06 rad TR Printed in U S A SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and com ply with specifications of the manu facturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor I GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or f
32. K LARGE FLAT WASHER STEERING WHEEL STEERING ADAPTER LOWER STEERING SHAFT FIG 1 CONNECT BATTERY See Figs 2 CAUTION Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected firstto prevent sparking from accidental grounding e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in the Maintenance section of this manual for charging instructions e Remove battery cover Remove terminal protective caps and discard ASSEMBLY e First connect RED battery cable to positive ter minal with hex bolt and keps nut as shown Tighten securely e Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely e Replace battery cover Open battery cover for e Inspection for secure connections to tighten hard ware e Inspection for corrosion e Testing battery e Jumping if required e Periodic charging BATTERY COVER NEGATIVE CABLE BLACK DISCARD TERMINAL PROTECTIVE CAPS HEX BOLT RED FIG 2 INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer
33. MOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Remove screws from RH mandrel cover and remove cover e Remove screws from LH mandrel cover and remove cover e Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Install new belt in reverse order of removal See belt routing decal located on right mandrel cover sure belt is in all pulley grooves and inside all belt guides e nstallleftandrightmandrel covers and tighten securely Make sure belt is in mandrel pulley cover e Install mower see To install mower in this section of this manual RH MANDREL MANDREL PULLEY TO CHECK AND ADJUST BRAKE See Fig 30 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position SERVICE AND ADJUSTMENTS The rear wheels must lock and skid when you try to
34. O PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 CHASSIS AND ENCLOSURES KEY PART NO NO 1 532 17 46 20 2 532 18 03 84 3 817 06 06 12 5 532 15 52 72 6 532 18 44 19 8 532 12 64 71 9 532 40 51 14 10 87214 06 08 11 532 17 49 96 13 532 18 69 52 15 874 18 05 12 16 87351 05 00 17 532 18 65 80 18 532 18 49 21 24 874 78 06 16 25 81913 13 12 26 87380 06 00 28 532 18 82 24 30 532 19 73 64 31 532 16 51 56 33 532 18 25 07 34 532 18 25 08 35 87211 06 06 37 81749 05 08 38 532 18 17 48 39 532 17 47 14 69 532 14 24 32 89 532 19 73 66 145 532 15 65 24 162 532 18 03 82 163 532 18 03 83 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Saddle Clip Insulator 13 32 Mtg Hole Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash L H Panel Asm Dash R H Screw Machine Truss Head 5 16 18 unc x 3 4 Nut Hood Bumper Hood Bolt Washer 13 32 x 13 16 x 12 Ga Nut Grille Lens Asm Includes Key nos 258 261 Fender Bracket Fender Support Footrest L H Footrest R H Bolt Screw Thdrol 5 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Bracket Pivot Laser LT Screw Hx Wsh Hi Lo 1 4 1 2 Console Crd Auto Rod Pivot Chassis Hood Bracket Exten Chassis Lh CRD Bracket Exten Chassis Rh CRD 33 KEY PART NO 164 165 170 171 172 173 175 179 184 185 186 187 188 189 190 198 205 207 208 209 256 258 259 261 263 264 265 266 278 532 16 56 05 532 18 13 56 532 19 94 88
35. ON If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never ope
36. ON position WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Move motion control lever to neutral position e With engine running turn ignition key counterclockwise to ROS ON position e down and behind before and while backing e Slowly move motion control lever to reverse position to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING TO OPERATE ON HILLS WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPR
37. TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 STEERING ASSEMBLY PART NO 532 19 45 95 532 18 47 06 532 16 98 40 532 16 98 39 532 12 49 31 532 12 17 48 812 00 00 29 532 17 51 21 810 04 06 00 532 13 65 18 532 14 52 12 532 19 07 53 817 00 06 12 532 17 01 62 819 11 12 16 810 04 05 00 873 54 05 00 532 15 50 99 532 15 29 27 532 19 46 03 819 11 38 12 873 54 06 00 532 18 67 37 532 16 96 33 532 12 17 49 532 19 07 52 532 12 12 32 532 16 03 67 872 11 06 18 532 16 98 27 532 17 51 46 532 19 99 78 532 17 39 66 532 17 51 18 532 17 55 53 532 18 89 67 874 78 05 64 DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Ga Ring Klip Link Drag Washer Lock Spacer Axle Nut Hex Flange Lock Shaft Assembly Steering Screw 3 8 16 x 3 4 Rod Tie Washer 11 32 x 3 4 x 16 Ga Washer Lock Hvy Hlcl Spr 5 16 Crownlock Nut 5 16 24 unf Bushing Steering Screw TT 10 32 x 5 x 3 8 Flange Cap Wheel Steering Washer 11 32 ID x 2 3 8 OD 12 Ga Nut Crownlock 3 8 24 Adaptor Steering Wheel Boot Steering Dash P L Mtl Washer 25 32 x 1 1 4 x 16 Ga Extension Steering Cap Spindle Spacer Axle Bolt Rdhd Sq 3 8 16 x 2 1 4 Brace Axle Steering Asm Bracket Susp Chassis Front Washer Flat 781 x 1 1 2 x 14 Bolt Shoulder 7 16 20 unc Clip Steering Washer Hardened 739 x 1 637 x 060 Bolt 5 16 18 un
38. URS EVERY EVERY BEFORE SEASON STORAGE HOURS HOURS v wv Ir Check Replace Mower Blades Lubrication Chart Check Battery Level Jo 40 3 2 z 5 lt 2 o Clean Battery and Terminals Check Transaxle Cooling Q T 22 UJ 7 Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Inspect Muffler Spark Arrester Replace Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter PENES EHE see SS ga E po O p o o gt 13 gt m du 2 1 Change more often when operating under a heavy load or in high ambient temperatures xu Ll 1 1 Esch NEN SS p sg 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments secti
39. a Washer 11 32 x 5 8 x 12 Ga Pulley Idler V Groove Plasitc Bellcrank Clutch Grnd Drv Retainer Belt Style Spring Bolt 3 8 16 x 1 1 2 Gr 5 Nut Crownlock 3 8 16 unc Nut Crownlock 5 16 18 Link Clutch 7 66 Spring Return Clutch Screw 3 8 16 x 1 1 4 V Belt Kev 112 0650 CRD Cover Pedal Washer Keeper Belt Engine F Proof Strap Torque Lh Strap Torque Rh Spacer Split Washer 25 32 x 1 1 4 x 16 Ga Ring E Key Square Washer 25 32 x 1 5 8 x 16 Ga Asm Shaft Cross Rear Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle 35 KEY PART NO 95 96 112 120 150 151 156 158 159 161 162 163 165 166 167 168 169 171 172 177 181 182 1838 185 186 187 197 199 200 203 207 214 215 252 253 254 255 258 259 261 262 263 264 265 266 292 293 294 295 NO 532 17 00 15 532 12 47 88 819 09 12 10 873 90 06 00 532 16 58 50 819 13 32 10 532 16 60 02 532 16 55 89 532 18 39 00 872 14 04 06 873 68 04 00 874 78 04 16 532 16 56 23 817 49 05 10 532 16 55 88 532 16 54 92 532 16 55 80 817 49 06 08 532 17 02 71 532 16 59 32 532 18 02 11 532 18 26 82 532 19 95 32 532 17 00 08 532 16 56 14 817 58 05 20 532 16 96 13 532 16 96 12 872 14 05 08 871 17 07 80 532 16 98 45 532 17 56 09 532 17 56 52 819 13 16 16 532 17 50 28 817 00 06 16 532 17 56 08 532 17 80 62 532 18 02 12 532 13 14 94 872 11 06 22 817 00 06 12 532 19 76 08 532 18 20 13 532 18 20 61 532 40 0
40. ace loosen the adjustment bolt e Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely NOTE If additional clearance is neededto getto adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral poeten follow these steps Loosen the adjustment bolt Move the motion control lever 1 4 to 1 2 inch in the direction it is trying to creep e Tighten adjustment bolt securely e Start engine and test e If tractor still creeps repeat above steps until satisfied NEUTRAL MOTION CONTROL ADJUSTMENT BOLT FIG 32 SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 33 Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves
41. act with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL METHANOL CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See in the Maintenance section of this manual CYLINDER S Remove spark plug s Pour one ounce of oil through spa
42. ary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS 2 0 Gallons Unleaded Regular SAE 30 above 32 F SAE 5W 30 below 32 Oil Capacity 48 oz 1 4 L Spark Plug Champion RC12YC Gap 030 Gasoline Capacity and type Oil Type API SG SL Ground Speed MPH Forward 0 5 5 Reverse 0 2 4 3 Amps Battery 5 Amps Headlights AMP HR 28 MIN CCA 230 CASE SIZE U1R 27 35 FT LBS Charging Sys
43. c x 4 L Gr 5 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 SEAT ASSEMBLY CR seat It knob 11 CRD KEY PART NO NO 1 532 18 87 12 2 532 14 05 51 3 871 11 06 16 4 819 13 16 10 5 532 14 50 06 6 873 80 06 00 f 532 12 41 81 8 817 00 06 16 9 819 13 16 14 10 532 19 55 30 11 532 16 63 69 12 53217 46 48 DESCRIPTION Seat Bracket Pnt Pivot Seat blk Bolt Fin Hex 3 8 16 x 1 Washer Flat 13 32 x 1 x 10 Ga Clip Push In Hinged Nut Lock Hex W Ins 3 8 16 Spring Seat Cprsn 2 250 Zi Screw 3 8 16 x 1 5 Washer 13 32 x 1 x 14 Ga Pan Pnt Seat blk Knob Seat Bracket Pnt Mounting Switch 38 PART 532 12 12 48 872 05 04 12 532 13 43 00 532 12 12 50 532 12 39 76 532 17 18 52 873 80 05 00 819 17 19 12 532 12 70 18 DESCRIPTION Bushing Snap Bik Nyl 50 Id Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 Spacer Split Spring Cprsn Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 unc 2A Nut Hex Lock w Ins 5 16 18 Washer 17 32 x 1 3 16 x 12 Ga Bolt Shoulder 5 16 18 x 62 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 DECALS KEY PART NO NO 1 532 40 03 89 2 532 18 96 83 3 532 18 61 63 4 532 19 68 41 5 532 18 61 64 6 532 16 88 69 7 532 17 27 43 8 532 40 36 21 10 532
44. cking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers See engine manual AIR FILTER Yourengine will not run properly using a dirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 50 hours of operation or every season whichever occurs first See engine manual CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating 21 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours o
45. e engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 22 Determine temperature range expected before oil change All oil must meet service classification SG SL e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE LOCKED POSITION YELLOW CAP MAINTENANCE e Unlock drain valve by pushing inward and turning counterclockwise e open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for che
46. eet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do notoperate machine withoutthe entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road Ways Use extra care when loading or unloading the machine
47. enough so the brackets keep their position but allow them to be moved e Move the brackets the amount up or down you wish the bag assembly to move Retighten the nuts securely e Reinstall the bagger assembly and check the bagger to fender fit If necessary repeat the procedure until proper fit is attained e After proper fit is attained remove bagger from trac tor and install bagger latch 4 to tractor back plate as shown Tighten securely e Install and carefully lower bagger to actuate latch e Measure distance between bagger and latch as shown 6MM 1 4 9MM 3 8 TOP SURFACES HORIZONTAL EVEN ADJUSTMENT BRACKET VERTICAL ADJUSTMENT BRACKET FIG 6 BAGGER LATCH FIG 7 If distance is not 10mm 16mm carefully remove bagger and repeat vertical adjustment as needed TO ASSEMBLE AND INSTALL MULCHER PLUG See Fig 8 Remove spring retainer and pin from handle e Insert plug into handle Make sure that the letter on both the plug and handle are on the same side and that they can both be seen from the top when laying on the ground e Secure with pin and retainer spring provided For in stallation see To Convert Mower in Section 5 of this manual ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown on tires CHECK DECK
48. er needs servicing When service is required the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when engine is not running BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness 15 CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame
49. f operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 23 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor sure there no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline FILTER CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove
50. g FIG 17 BAGGING see Fig 18 Place deck into the high cut position e Remove the rear discharge deflector or mulching plug e Insert the discharge chute into the opening in the backplate and onto the mower deck adaptor e Attach the chute to the tractor by hooking the two straps to the flange of the chute NOTE Thestrap hook must go through the discharge chute only Do not allow the hook to enter the slot in the tractor back plate If it does the discharge chute will not float with the mower deck when mowing on uneven terrain e Install bagger onto tractor BACKPLATE SLOT FIG 18 REAR DISCHARGING optional accessory required e Place deck into the high cut position e Remove bagger and mulching plug if installed Depress rear door and install discharge chute through opening in backplate and slide over deck adaptor e Attach the chute by hooking the two straps into the holes in the flange of the chute NOTE The strap hook must go through the discharge chute only Do not allow the hook to enter the slot in the tractor back plate If it does the discharge chute will not float with the mower deck when mowing on uneven terrain e nstallthe discharge deflector to the backplate by screw ing the four 4 wing screws into the threaded inserts located in the backplate Tighten the wing screws securely MAINTENANCE BEFORE EACH MAINTENANCE SCHEDULE EVERY 8 HOURS EVERY EVERY 100 HO
51. ind corners shrubs trees or other objects that may block your view of a child Ad TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck ortrailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle
52. ith fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run 1 Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade M
53. ition TO ADJUST MOWER CUTTING HEIGHT See Fig 10 The cutting height is controlled by turning the height ad justment knob in desired direction e Turn knob clockwise Y to raise cutting height e Turn knob counterclockwise to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface OPERATION e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled
54. lade has a 6 star pattern The bolt at taching this blade has Left Hand threads that loosens by turning clockwise and tighten by turning gt counter clockwise MAINTENANCE MANDREL ASSEMBLY BLADE BOLT LEFT HAND gt LOCK WASHER 6 STAR PATTERN 6 STAR CENTER HOLE TRAILING EDGE FIG 21 BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Remove battery cover Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See CONNECT BATTERY in the Assembly section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are
55. mower THROTTLE CHOKE CONTROL Used for starting and controlling engine speed OPERATION WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your trac tor or performing any adjustments or repairs We recommend wide vision safety mask over FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 10 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE CONTROL LEVER IGNITION KEY DISENGAGED POSITION BRAKE POSITION MOTION CONTROL 7 PARKING BRAKE ENGAGED PARKING BRAKE POSITION DISENGAGED POSITION SS CLUTCH BRAKE PEDAL DRIVE POSITION FIG 10 STOPPING See Fig 10 MOWER BLADES To stop mower blades move attachment clutch lever to DISENGAGEPD position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position
56. on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Nevercarry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching bl
57. on of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners 18 Check Tire Pressure Check Operator Presence amp ROS Seed W To Check for Loose Fasteners W W Lo Jw 3 Replace blades more often when mowing sandy soil 4 Not required if equipped with maintenance free battery LUBRICATION CHART D SPINDLE ZERK D SPINDLE ZERK Q FRONT WHEEL BEARING ZERK D FRONT WHEEL BEARING ZERK V 9 ENGINE D STEERING SECTOR GEAR TEETH D GENERAL PURPOSE GREASE Q REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHELIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATI
58. ontrol is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine v sure brake system is in safe operating condition Be sure Operator Presence System and Reverse eration System ROS are working properly See the Operation and Maintenance sections in this manual V Itis important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual SSNS S lt OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean NHL e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH a oi ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS eat i 48 OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT m m m a D 5 xL O ATTACHMENT ATTACHMENT BRAKE CLUTCH CLUTCH DISENGAGED CLUTCH ENGA
59. ower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels wow Bo mc Headlight s not working Switch is OFF if so equipped Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Badbattery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine backfires when Engine throttle control not set between half and turning engine OFF full speed fast position before stopping engine Mower will not operate 1 Bagger or optional rear discharge deflector is not installed correctly 28 au Q
60. prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown the Maintenance section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage After a period of time in storage battery may require recharging e help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in cont
61. rate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 19 BLADE CARE See Fig 19 For bestresults mower blades must be kept sharp Replace bent or damaged blades CAUTION Useonlyareplacementblade approved by the manufacturer of your tractor Using a blade not approved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty 5 STAR PATTERN 3 BLADE W RIGHT HAND THREADED BOLT N N 6 STAR PATTERN 1 S BLADE W LEFT HAND THREADED BOLT FIG 19 5 STAR PATTERN BLADE See Fig 20 The center of this blade has a five 5 star pattern The bolt that attaches this blade has normal Right Hand threads that loosens by turning counterclockwise and tightens by turning cx clockwise TRAILING EDGE MANDREL ASSEMBLY BLADE BOLT RIGHT HAND ck THREADED m 7 LOCK WASHER 5 STAR PATTERN 5 STAR CENTER HOLE BLADE FIG 20 6 STAR PATTERN BLADE See Fig 21 The center of this b
62. ring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel gt Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower 10 Rove 10 11 12 13 14 15 E G OOND Q EON CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank w
63. rk plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wi
64. rocedure three 3 times Move motion control lever to neutral position Shut off engine and set parking brake Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal e Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the trac tor moves approximately five 5 feet return the mo tion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times Your transmission is now purged and now ready for normal operation 16 MOWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual left hand side of mower should be used for trim ming e f grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing e Always operate engine at full throttle when mow ing to
65. s and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 34 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 35 Raise hood e headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor replace reverse above procedure HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is necessary see engine manual TO ADJUST CARBURETOR The carburetor has been preset atthe factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual 25 9 STORAGE Immediately
66. securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten e Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER BOLT NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Press lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal e Place freewheel control in transmission disengaged position
67. so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely e Repeatforopposite side installing gauge wheel in same adjustment hole 3 8 16 LOCKNUT GAUGE WHEEL MOUNTING BRACKET 3 8 WASHER 6 GAUGE WHEEL s SHOULDER BOLT FIG 11 TO OPERATE MOWER See Fig 12 Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills e Select desired height of cut e Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowers so equipped or the deflector shield in place ATTACHMENT LIFT LEVER HIGH POSITION ATTACHMENT CLUTCH LEVER ENGAGED POSITION DISENGAGED POSITION 14 REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attemptby the operatortotravelinthe reverse direc tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS
68. structions that follow TO INSTALL BAGGER COMPONENTS TO TRACTOR See Figs 4A 4D Remove discharge chute from rear of tractor Unhook the two 2 straps and pull chute out and away from tractor Remove the two 2 3 8 nuts and flat washers from the bolts at the tractor back plate DISCHARGE FLATWASHER FIG 4A e Using the nuts and flat washers removed from tractor back plate install the bagger support tube to the back plate as shown Tighten securely SUPPORT TUBE FLAT WASHER FIG 4B e Installthetwo upper support brackets through the back plate andto the chassis install the clevis pin 10x17mm and secure with retainer spring e Assemble both support brackets to the outside of the bagger support tube using two each 3 8 x 63 5mm hex bolts13 32 I D flat washers and 3 8 locknuts from parts bag Tighten securely e Replace discharge chute into rear opening of tractor Secure the chute with the two hook straps CLEVIS PIN 10 X 17MM 3 8 LOCK NUT SUPPORT BRACKET 10 3MM 13 32 FLAT WASHER 3 8 X 63 5MM HEX BOLT RETAINER SPRING FIG 4C NOTE The strap hook must go through the discharge chute only Do not allow the hook to enter the slot in the tractor back plate This will allow the discharge chute to float with the mower deck when moving on uneven terrain DISCHARGE BACKPLATE SLOT FIG 4D TO ASSEMBLE BAGGER See Figs 5A 5C Unfold bag by pivoting front bagger tube all the
69. tainer springs e Place the suspension arms on mower pins if necessary rock and raise front of mower to align mower pins with the holes in suspension arms Retain with double loop retainer spring loop down as shown e Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring e Raise deck to highest position TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 25 and 26 e Raise mower to its highest position e Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side e To lower one side of mower loosen lift link adjustment nut on that side CLUTCH PULLEY FRONT LINKS RETAINER SPRINGS SERVICE AND ADJUSTMENTS BOTTOM EDGE OF MOWER TO GROUND GROUND LINE lu 9 25 NOTE Threefullturns of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE LIFT LINK ADJUSTMENT NUT
70. tem Battery Blade Bolt Torque CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES e Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under the Maintenance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearestauthorized service center department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES 5 reiner sonata 2 3 PRODUCT
71. time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn OPERATION TO DUMP BAGGER See Fig 16 Your tractor is equipped with a Dump Bag Alarm To turn off the alarm disengage the attachment clutch switch e Position tractor in location you wish to dump bagger e motion control lever in Neutral position and set parking brake e Raise dump handle to its highest position Pull handle forward to raise bagger and dump clippings e continue mowing be sure bagger is down and in proper operating position which will allow mower to operate FIG 16 TO CONVERT MOWER See Fig 17 Converting to mulching or rear discharging will require a mulcher plug and discharge deflector MULCHING Requires mulcher plug e Place deck into the high cut position e Remove bagger or optional rear discharge deflector e Unhook the two 2 straps and remove discharge chute e nsertmulcher plug and handle assembly through back plate and onto the mower deck chute adaptor Secure the plug assembly by connecting the two straps over the handle and hook into the holes provided e Replace bagger or optional rear discharge deflector to allow mower to operate You are now ready to begin mulchin
72. tude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on a level surface that is clear and open with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral N position slowly dis engage clutch brake pedal CAUTION At any time during step 4 there may be movement of the drive wheels e Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this p
73. v e ONS POP QU ct RON Oooouoomsom CORRECTION Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control between half and full speed fast position before stopping engine Check bagger or optional rear discharge deflector for proper installation REPAIR PARTS TRACTOR MODEL NO PP16H36RB 96061015701 PRODUCT NO 960 61 01 57 SCHEMATIC 03134 403620 WITH LIGHTS 12VDC 5111 6 STARTER
74. way forward and pressing the bottom vinyl binding onto the tube e Inside the bag install spreader bars and retainer springs onto pins on both sides of bag as shown e Press the vinyl bindings onto the sides of front bagger tube e Slide the bagger dump handle through the hole in the bagger top install the clevis pin 10 x 44mm and secure with retainer spring FRONT BAGGER TUBE VINYL BINDING FIG 5A ASSEMBLY SPREADER BARS amp SPRING FIG 5B e Push cap over end of bagger dump handle NOTE For future use the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged DUMP HANDLE TUBE CLEVIS PIN 10 X 44MM RETAINER SPRING FIG 5C BAGGER ADJUSTMENT See Fig 6 amp 7 For proper bag function and appearance it may be nec essary to adjust the bagger assembly There should be 6mm 1 4 9mm 3 8 gap between the bagger top and fender and the bagger top surface should be even with the top surface of the fender To adjust bagger position HORIZONTSE ADJUSTMENT Slightly loosen the nuts securing the bagger RH and LH horizontal adjustment brackets Loosen only enough 50 the brackets keep their position but allow them to be moved e Movethe brackets the amount forward or backward you wish the bag assembly to move Retighten the nuts securely ve ADJUSTMENT Slightly loosen the nuts securing the vertical adjust ment brackets Loosen only
75. y easier Standard wrench sizes are listed 2 7 16 wrenches 1 3 4 wrenches Pliers Whenright or left hand is mentioned inthis manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft e Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 5 16 lock washer 5 16 hex bolt and tighten securely e Snap steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID Utility knife Tire pressure gauge INSERT 5 16 HEX BOLT V 5 16 LOC

Poulan 407139 Lawn Mower User Manual

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