Poulan 193747 Lawn Mower User Manual
Contents
1. models only For models with spring loaded discharge guard only Screw Mounted Nut Mounted KIN 2 Hox Washer Head Locknut Hpo egege eig O 7 ASSEMBLY LOCATION PARTS BAG CONTENTS continued REMOTE Diecast Clamp with THROTTLE EN AG x 5 8 Hex Head Screw Kk For Briggs Quantum Engines CONTROL If equipped TO ENGINE _ NOTE Tecumseh engines have clamp and screw preassembled to engine fm Cable Clip with a x 5 8 Hex Head Screw A N For Briggs Classic amp Sprint Engines 20 x 3 8 For models without remote throttle control CONTROL C an CABLE S TO UPPER HANDLE For models with remote throttle control K D ca 1 Locknut 1 Hex Head Screw 1 4 20 1 4 20 x 2 1 8 1 Hex TA Head Screw 1 4 20 x 1 1 2 STARTER ROPE GUIDE TO HANDLE 1 Keps Locknut 1 4 20 ASSEMBLY ACAUTION Do not operate this mower without the discharge guard or an entire approved grass catcher in place These guards are for your protection and are re quired by the American National Standards Institute and Consumer Products Safety Commission ACAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug ASSEMBLE LOWER HANDLE USE HARDWARE GROUP A MODELS WITH BOLT ON LOWER HANDLE e For ease of lower handle assembly raise rear of deck and block securely e Position lower handle on deck as shown 20 mowers cut off flat forward 22 m2. OPERATOR S MANUAL ECONOMY PUSH ROTARY Lawn Mower e Assembly e Operation e Maintenance e Service and Adjustments e Storage e Troubleshooting AWARNING This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center 193747 Rev 2 04 12 06 BY Printed in U S A TABLE OF CONTENTS Safety Rules acres de eeisnes cabo dadenessiek tece tans 2 Service and Adjustmenits 0 00 20 Assembly cgiccicscrsvsdesuseentysersieuiunieiseheeeds 9 Storage ee ene ee eet 21 COWS T AION icenen aiee 15 Troubleshooting sssnoeenoeenneennneeneenneee 22 DNS Caeser Oeeeerreseeneeptcerudvens netis 18 SAFETY RULES IMPORTANT This cutting machine is capable of amputating hands and feet and throw ing objects Failure to observe the following safety instructions could result in serious injury or death ALook for this symbol to point out impor e Be sure th
3. Replace spark plug Tighten blade bolt or replace blade adapter Depress control bar to handle Replace control bar 10 Turn fuel valve lever to the ON position 11 Charge battery 12 Connect battery to engine Raise cutting height Raise cutting height Clean replace air filter Clean underside of mower housing Check oil level Cut at slower walking speed Replace blade Tighten blade bolt Set all wheels at same height Clean underside of mower housing Replace blade Tighten blade bolt Contact a qualified service center TROUBLESHOOTING continued See appropriate section in this manual unless directed to an authorized service center Grass catcher not filling If so equipped Bent engine crankshaft Blade adapter broken Blade dragging in grass Cutting height too low Lift on blade worn off Catcher not venting air PROBLEM CAUSE CORRECTION Starter rope Engine flywheel brake is on 1 Depress control bar to hard to pull when control bar is released upper handle before pulling starter rope Contact a qualified service center Replace blade adapter Move lawn mower to cut grass or to hard surface Raise cutting height Replace blade Clean grass catcher Hard to push Grass is too high or wheel height is too low Rear of lawn mower housing or cutting blade dragging in grass Grass catcher to
4. STRATTON CLASSIC OR SPRINT ENGINE Cable attaches under brake arm cover which is opposite spark plug end of engine e Straighten cable and find the end with the small plastic fitting e Hook the Z bend fitting on inner wire of cable into hole in brake arm of engine e Align the tapered end of the plastic fitting with the hole in mounting bracket and push in until fitting snaps into place e Route cable below crossbar portion of lower handle and up to upper handle control bar e Hook Z bend fitting on inner wire into hole in control bar See ASSEMBLE CABLES TO UPPER HANDLE in this manual Brake arm cover Mounting Brake bracket arm Engine cable clip Z Fitting Small plastic fitting Hex head screw 10 x 5 8 MODELS WITH TECUMSEH ENGINE e Straighten cable and find the end with the small tapered plastic fitting e Hook the Z bend fitting on inner wire of cable into hole as shown e Align the tapered end of the plastic fitting with the hole in the mounting bracket and push in until fitting snaps into place e Route cable under crossbar portion of lower handle and up to upper handle control bar e Hook Z bend fitting on inner wire into hole in control bar See ASSEMBLE CABLES TO UPPER HANDLE in this manual Small plastic fitting Mounting bracket MODELS WITH BRIGGS amp STRATTON QUANTUM ENGINES e Hook the zZ bend fitting on inner wire of c
5. the two 2 holes in blade with raised lugs of adapter e Reassemble blade bolt lock washer and flat washer into blade adapter and crankshaft in exact order as shown e Position block of wood between blade and mower housing e Tighten blade bolt securely Recom mended tightening torque is 35 40 ft Ibs IMPORTANT Blade bolt is heat treated If bolt needs replacing replace only with approved bolt shown in the Repair Parts section of this manual Crankshaft Blade bolt Hardened washer Trailing edge TO SHARPEN BLADE NOTE We do not recommend sharpening the blade but if you do be sure the blade is balanced An unbalanced blade will cause excessive vibration and eventual damage to lawn mower and engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e To check blade balance drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of blade over the head of the nail If blade is balanced it should remain ina horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced GRASS CATCHER IF SO EQUIPPED Grass catcher may be hosed with water but must be dry when used ACAUTION Under normal usage the catcher material is subject to deterioration and wear and should
6. entirety before you at tempt to assemble or operate your new lawn mower to insure proper operation and to prevent injury to yourself and others Save this manual for future reference e Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your lawn mower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness e All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag TO REMOVE MOWER FROM CARTON e Remove all loose parts from carton e Remove lawn mower housing with care Avoid touching blade under housing Always wear gloves or other protection when working under or lifting mower THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR LAWN MOWER Do I have a side or rear discharge lawn mower Look for the grass discharge opening on your mower If the opening is on the right side of the mower housing it is a side discharge mower If the opening is at the back of the mower housing it is a rear dis charge mower Only rear discharge lawn mowers have a grass catcher included with the mower Approved grass catchers for side discharge mowers may be purchased from your nearest authorized dealer Do I have a mulching lawn mower Look for the grass discharge opening on your mower Raise the discharge
7. etc which check immediately for the cause Vibra could be picked up and thrown by blade 2 tion is generally a warning of trouble e Always wear safety goggles or safety glasses with side shields when operating mower ll SLOPE OPERATION Slopes are a major factor related to slip amp fall accidents which can result in severe in jury All slopes require extra caution If you feel uneasy on a slope do not mow it DO e Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Tall grass can hide obstacles DO NOT e Do not trim near drop offs ditches or embankments The operator could lose footing or balance e Do not trim excessively steep slopes e Do not mow on wet grass Reduced foot ing could cause slipping lll CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them e Keep children out of the trimming area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area e Before and while walking backwards look behind and down for small children e Never allow children to operate machine e Use extra care when approaching blind corners s
8. guard rear door on rear discharge mowers If the opening is closed off by a plate then your lawn mower is mulcher ready To convert to a discharging mower see the Operation section of this manual FRONT LEFT HAND SIDE BACK or REAR Operating Position What is the right and left side of the lawn mower When right hand RH or left hand LH is mentioned in this manual it means when you are in the operating position standing behind the handle What kind of engine is on my lawn mower When learning how to operate your new lawn mower you will need to know what kind of engine powers the mower A decal on the engine will indicate the manu facturer and type or brand name of the engine BRIGGS amp STRATTON ENGINES BRIGGS amp STRATTON BRIGGS amp STRATTON BRIGGS amp STRATTON QUANTUM TECUMSEH HONDA ENGINES ENGINES A HONDA TECUMSEH NOTE Depending upon the features on the lawn mower model you purchased all the parts shown may not be included with your mower For ease of assembly aside of your work area lay out all hardware in the groups shown Each step of the assembly instructions will identify the group needed for that step PARTS PACKED SEPARATELY IN CARTON Sc One 1 only of the Control Bar Engine Zone Control Cables 1 Remote e Snown DEIOW I Throttle Control Ng If Equipped a 9 1 Upper Handle 4 Wheel Height Ad
9. muffler as it could create a fire hazard and or damage CLEANING IMPORTANT For best performance keep mower housing free of grass build up and trash Clean the underside of your mower after each use e Clean the underside of your lawn mower by scraping to remove buildup of grass and trash e Clean engine often to keep trash from accumulating A clogged engine runs hotter and shortens engine life e Keep finished surfaces and wheels free of all gasoline oil etc We do not recommend using a garden hose to clean your lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can shorten engine life SERVICE AND ADJUSTMENTS ACAUTION Before performing any service or adjustments e Release operator presence control bar e Make sure the blade and all moving parts have completely stopped e Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug LAWN MOWER REAR DEFLECTOR IF EQUIPPED The rear deflector attached between the rear wheels of your mower is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position If the deflector becomes damaged it should be replaced ENGINE CARBURETOR The carburetor has been preset at the fac tory and adjustment should not be neces sary However minor adjustment may be required to compensate for
10. must be placed between guard and mower housing e Place discharge guard on top of lawn mower discharge opening e Install two 2 1 4 20 short hex bolts through housing and discharge guard e Install two 2 3 4 washers and two 2 1 4 20 locknuts Tighten securely BOLT ON GUARD WITH RIBBING Locknuts Locknuts ribbing INSTALL CONTROL BAR NO HARDWARE REQUIRED e Position control bar so flattened section with hole is on opposite side of upstop i bracket POETON GUARD NYITECEAT RIEBISIG e Insert one end of control bar into hole be Locknuts hind upstop bracket Carefully push in on opposite end of control bar and insert into formed hole on inside of upper handle e N Control bar Up stop bracket poene 11 Hex bolts Discharge guard ASSEMBLE REMOTE THROTTLE CONTROL TO ENGINE ON MODELS SO EQUIPP USE HARDWARE GROUP E NOTE If your lawn mower does not have a remote throttle control go on to ASSEMBLE ENGINE ZONE CONTROL CABLE TO ENGINE e First move lever on remote throttle control to the CHOKE if equipped or FAST START position s FAST START AN n L Determine the manufacturer and brand or type engine on your lawn mower and fol low the appropriate instructions that follow MODELS WITH BRIGGS amp STRATTON CLASSIC OR SPRINT AND MODELS WITH TECUMSEH ENGINES NOTE Tecumseh engines have cable mounting clamp and screw preassembled on engin
11. while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the fuel tank start the engine and let it run until fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur 16 TO START ENGINE MOWING TIPS ACAUTION The mower blade rotates A CAUTION Do not use de thatcher whenever the engine is running blade attachments on your mower Such e Move engine speed control to FAST attachments are hazardous will damage position or to CHOKE START position your mower and could void your warranty on models equipped with choke feature For most cutting conditions and better e f your mower has a primer to start a bagging performance the engine speed cold engine push primer the number of should be set in the FAST position times as instructed in the engine manual e Under certain conditions such as when packed with your mower Use a firm mowing very tall grass raise the mower push This step is not usually necessary height on the first cut to reduce pushing when starting an engine which has effort to avoid overheating the engine and already run for a few minutes to avoid leaving clumps of grass clippings e Hold operator presence control bar Make the second cut to the desired height down against handle e For extremely heavy cut
12. GUIDE USE HARDWARE GROUP G e Put threaded end of rope guide through hole in side of upper handle above lower handle crossbar Secure with 1 4 20 keps locknut e Hold control bar against upper handle and slowly pull starter rope out until rope will slip into loop of rope guide Upper handle Locknut Rope guide Lower handle NU crossbar starter rope Engine SPARK PLUG BOOT IF EQUIPPED NO HARDWARE REQUIRED On some model lawn mowers a spark plug boot is packed loose in the parts bag If your model has one install it on spark plug wire and then reconnect plug to spark plug gt Spark plug wire AllkRI ASSEMBLE GRASS CATCHER REAR DISCHARGE MODELS ONLY NO HARDWARE REQUIRED e Put grass catcher frame into grass bag with rigid part on bottom e Slip vinyl bindings over frame If bind ings are too stiff hold them in warm water for a few minutes Allow bag to dry before using Frame i opening OPERATION WEAR YOUR The operation of any lawn mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear Safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs We recom mend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL MODELS WITH REMOTE THROTTLE Engine speed is controlled by t
13. Medium position is best for most lawns e Tochange cutting height squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements Be sure all wheels are in the same setting NOTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs LEVER BACKWARD TO LOWER MOWER Plate tab 15 LEVER FORWARD TO RAISE MOWER Lever OPERATOR PRESENCE ENGINE CONTROL BAR Your lawn mower is equipped with an op erator presence engine control bar which requires the operator to be positioned behind the lawn mower handle in order to start and operate the lawn mower ACAUTION Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury Do not under any circumstances attempt to defeat the function of the operator control The blade turns when the engine is running GRASS CATCHER REAR DISCHARGE MODELS ONLY TO ATTACH GRASS CATCHER e Open rear door Place frame onto formed tabs on hinge bracket e Release rear door and allow to rest on catcher TO REMOVE GRASS CATCHER e Simply open rear door and lift grass catcher up and away from mower Rear door Hinge bracket formed tabs Catcher frame ACAUTION Under normal usage the catcher material is subject to deterioration and wear and should therefore be checked freque
14. able end with tapered plastic fitting into hole in brake lever of engine Cor rect brake lever to use is determined by position of spark plug on your mower forward or rearward e Position the tapered plastic fitting into the mounting bracket on engine Snap fitting into place e Route cable under crossbar portion of lower handle and up to upper handle control bar e Hook Z bend fitting on inner wire into hole in control bar See ASSEMBLE CABLES TO UPPER HANDLE Brake lever forward spark plug Brake lever rearward spark plug Mounting bracket rearward spark plug Mounting bracket forward spark plug 13 ASSEMBLE CABLE S TO UPPER HANDLE USE HARDWARE GROUP F e Assemble cable s to opposite side of upstop bracket e Be sure to route cable s underneath crossbar of lower handle e Position throttle control if equipped on outside of handle and zone control square fitting on the inside e Secure to handle with the 1 4 20 ma chine screw or hex bolt supplied and locknut if required as shown Tighten securely e Secure cable s to crossbar and lower handle with cable tie s as needed MODELS WITH REMOTE THROTTLE Upstop bracket Throttle control Machine screw Engine zone control cable square fitting C Wire tie MODELS W O REMOTE THROTTLE Upper handle Up stop bracket Engine zone control cable Screw Wire tie ___ ASSEMBLE ROPE
15. andle bolts ASSEMBLE UPSTOP BRACKET SEE ILLUSTRATION ABOVE e Position upstop bracket over hole inside the left side of upper handle and install upstop bracket screw 10 24 x 1 2 Tighten securely ASSEMBLE WHEELS USE HARDWARE GROUP C NOTE Some model mowers do not have baffles on underside of mower housing On models without baffle in front and or rear of housing use the 1 1 4 washers supplied when you assemble the wheels MODELS WITH BOLT ON WHEELS Cutting height is determined by assem bling wheels in one of four possible posi tions on the mower housing All wheels must be in the same height position for even cutting e For each wheel assemble shoulder bolt wheel and spacer as shown e Assemble 1 1 4 diam washer if sup plied and 3 8 16 locknut on inside of mower housing and tighten securely 1 1 4 diameter Washer Rear wheels only Mower housing Shoulder bolt Wheel Locknut SIDE DISCHARGE MOWER SHOWN MODELS WITH QUICK ADJUST WHEEL HEIGHT ADJUSTERS Look carefully at the four 4 adjuster assemblies Notice that there are two 2 each of two 2 different types Type is for the Right Rear and Left Front installation Type Il is for the Right Front and Left Rear installation ASSEMBLE ADJUSTERS TO DECK e Position appropriate adjuster at each corner of mower e Install each adjuster with adjuster bolt and tab in deck holes as shown and secure with 1 1 4
16. ccessories Only use accessories ap parts become extremely proved by the manufacturer hot during operation and Stop the blade s when crossing gravel remain hot after engine drives walks or roads e Stop the engine motor whenever you has stopped To avoid leave the equipment before cleaning the severe burns on contact mower or unclogging the chute stay away from these areas e Shut the engine motor off and wait until I GENERAL ace ll the blade comes to complete stop before e Read understand and follow all hier a anes ficial instructions on the machine and in the Ey Ooh MUA OP goo arigi light manual s before starting Be thoroughly bo not operate the machine while under familiar with the controls and the proper the influence of alcohol or drugs use of the machine before starting e Never operate machine in wet grass e Do not put hands or feet near or under l Always be sure of your footing keep a eng paris Keep clear of the dis firm hold on the handle walk never run charge opening at all times e Only allow responsible individuals who gt Disengage ihe sell propellad mech tarnii ithe instructi t anism or drive clutch on mowers so are lamar with the INStructions to Oper equipped before starting the engine ate the machine e CI th rohea h k e f the equipment should start to vibrate ear tne area Ol O9jecItS SUCN aS rOCKS abnormally stop the engine motor and toys wire bones sticks
17. diam washer if sup plied and 3 8 16 locknut Tighten all adjusters securely SIDE DISCHARGE MOWERS 1 1 4 Washer If supplied Locknuts oe X a Right rear left front height adjuster TYPE Il Right front left rear height adjuster Tab hole REAR DISCHARGE MOWERS Locknuts 1 1 4 Washer l A If supplied N Right rear left front height adjuster TYPE Il Right front left rear height adjuster Tab hole ASSEMBLE WHEELS TO ADJUSTERS e Secure each wheel with flat washer and retainer spring or flange locknut if equipped with threaded axle e Assemble adjustment knobs to adjuster levers by pressing or tapping lightly e f your mower is equipped with hubcaps install by pressing or tapping lightly until hubcap snaps securely over flat washer Axle arm Adjustment knob Flange locknut If equipped with threaded axle arm INSTALL DISCHARGE MODELS WITH SPRING LOADED GUARD DISCHARGE GUARD SIDE DISCHARGE MODELS ONLY e Place discharge guard on top of lawn USE HARDWARE GROUP D mower discharge opening e Install two 2 hex self tapping screws through housing and into guard mount ing bracket or install two 2 1 4 20 locknuts If equipped Tighten securely If your mower is a rear discharge mower go on to INSTALL CONTROL BAR MODELS WITH BOLT ON GUARD NOTE If your discharge guard has ribbing as shown in the illustration below there are two 2 spacers which
18. differences in fuel temperature altitude or load 20 e The air filter must be assembled to the carburetor when running engine e Best carburetor adjustment is obtained when fuel tank is 1 4 full e In order for the engine to run the operator presence control bar must be held in the operating position Therefore and assis tant will be required to hold the control bar in the operating position when making final adjustment to the carburetor See the ADJUSTMENT section of your engine manual for further instructions ENGINE SPEED The engine speed has been factory set Do not attempt to increase engine speed as it may result in personal injury If you believe the engine is running too fast or too slow take your lawn mower to an authorized engine service center for repair and adjustment THROTTLE CONTROL If it becomes necessary to adjust or re place the throttle control see the ADJUST MENT section of your engine manual STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more ACAUTION Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure LAWN MOWER When lawn mower is to be stored for a pe riod of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire mower S
19. e e At engine carburetor insert wire Z bend of throttle control into hole of speed lever use inner hole on Briggs amp Stratton engine e Briggs amp Stratton only Assemble di ecast clamp and 10 x 5 8 screw loosely to engine e Position throttle cable under clamp and push cable towards speed lever until speed lever touches boss Hold cable at this po sition and tighten clamp screw securely Speed lever Diecast clamp 10 x 5 8 Hex head screw BRIGGS amp STRATTON ENGINE SHOWN Clamp and Screw are preassembled on Tecumseh engines BRIGGS amp STRATTON CLASSIC AND SPRINT ENGINES e Attach throttle cable to side of engine housing with cable clip and 10 x 5 8 hex washer head screw Tighten securely 10 x 5 8 Hex head screw mil MODELS WITH BRIGGS amp STRATTON QUANTUM ENGINES e Slide throttle lever on engine to CHOKE position away from spark plug Push gently beyond first stop to lock in detent CHOKE position e Insert wire Z bend of throttle cable into throttle lever hole from top side e Secure throttle cable to engine with diecast clamp and 10 x 5 8 hex head screw and tighten securely Hex Throttle cable Head a ky Screw 10 x daa Throttle por tem se F ASSEMBLE ENGINE ZONE CONTROL CABLE TO ENGINE NO HARDWARE REQUIRED Follow the appropriate instructions below for the brand or type of engine on your mower MODELS WITH BRIGGS amp
20. e area is clear of other people tant safety precautions It means CAU before mowing Stop machine if anyone TION BECOME ALERT enters the area YOUR SAFETY IS INVOLVED e Do not operate the mower when bare AWARNING In order to prevent accidental foot or wearing open sandals Always starting when setting up transporting ad wear substantial foot wear justing or making repairs always disconnect Do not pull mower backwards unless spark plug wire and place wire where it cannot absolutely necessary Always look down come in contact with plug and behind before and while moving AWARNING Engine exhaust some of its backwards constituents and certain vehicle compo e Never direct discharged material toward nents contain or emit chemicals known to anyone Avoid discharging material against the State of California to cause cancer and a wall or obstruction Material may richo birth defects or other reproductive harm chet back toward the operator Stop the AWARNING Battery posts terminals and blade when crossing gravel surfaces related accessories contain lead and lead Do not operate the mower without compounds chemicals known to the State proper guards plates grass catcher or of California to cause cancer and birth other safety protective devices in place defects or other reproductive harm Wash See manufacturer s instructions for hands after handling proper operation and installation of A CAUTION Muffler and other engine a
21. ee CLEANING in the Maintenance section of this manual e Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting HANDLE STORAGE HANDLE BRACKET MODELS ONLY Your handle may be folded for storage as shown e Squeeze the bottom ends of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower e Loosen upper handle mounting hard ware enough to allow upper handle to be folded back IMPORTANT When folding handles for storage or transportation be sure to fold handles as shown or you may damage the control cables When setting you handles up from the storage position the lower handle will au tomatically lock into mowing position MOWING ES POSITION Operator presence control bar NEY SSQ 4 Sg Upper handle Handle knob Lower handle 21 ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel systme
22. he throttle control located on the upper handle e Move lever forward to FAST engine speed for starting and better bagging e Move lever backward for SLOW speed e Some models have engines equipped with a choke feature Move the lever all the way forward to the CHOKE position when starting a cold engine FORESIGHT IS BETTER THAN NO SIGHT CHOKE B SLOW START FAST acs nN 7 x e 7 x ra p x p 1 1 Pi u 11 47 Remote throttle control MODELS WITH FIXED SPEED ENGINES Engine speed was set at the factory for optimum performance Engine speed is not adjustable TO ADJUST CUTTING HEIGHT Adjust cutting height to suit your require ments Medium position is best for most lawns Raise wheels for low cut and lower wheels for high cut MODELS WITH MANUAL ADJUST BOLT ON WHEELS e Remove wheel bolt and hardware and reassemble in desired adjustment hole e Reinstall wheel components in the same order as they were before removal Tighten securely e Make sure all wheels are at the same height Flat washer Wheel 3 8 16 Spacer Locknut MODELS WITH QUICK ADJUST WHEEL HEIGHT ADJUSTERS NOTE For shipping purposes the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels Before operating mower adjust all wheels to the same cutting height e Raise wheels for low cut and lower wheels for high cut e Adjust cutting height to suit your require ments
23. hrubs trees or other objects that may obscure vision IV SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only an approved container e Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling e Never refuel the machine indoors e Never store the machine or fuel contain er where there is an open flame spark or pilot light such as a water heater or on other appliances e Never fill containers inside a vehicle on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely V GENERAL SERVICE e Never run machine inside a closed area e Never make adjustments or repairs with the engine motor running Disconnect the spark plug wire and keep the wire away from the plug
24. justers If Equipped 1 Grass Catcher Frame A Rear Discharge mowers only A Lower Handle cS 4 Wheels lt NN N f A NOTE Some model S l lawn mowers already s have the wheels 1 Discharge Guard 1 Grass Catcher Bag preassembled Side Discharge models only Rear Discharge mowers only to the mower PARTS BAG CONTENTS NOT SHOWN ACTUAL SIZE 1 Upstop 4 Hubcaps Cable Ties 1 Rope Guide e Equipped ASSEMBLY LOCATION PARTS BAG CONTENTS GROUP A For models with Bolt on lower handle only S N HANDLE TO Nae MOWER 4 Hex Bolts 4 Flanged Locknuts DECK 3 8 16 x 3 4 4 Washers 7 8 Dia 3 8 16 For models with deck handle brackets only KA 2 Hairpin Cotters GROUP B For models with fixed upper handle only For all models tiie M 4 Hex Bolts 2 Locknuts Bracket a 16 x 3 4 Screw 10 24 x 1 2 G q 2 Wing Nuts 2 Handle Bolts ASSEMBLY LOCATION PARTS BAG CONTENTS continued GROUP C For models with bolt on wheels only WHEELS 4 Shoulder Bolts HOUSING 4 Locknuts 3 8 16 2 or 4 Washers 4 Spacers 1 1 4 Dia For models with Quick Adjust 4 Locknuts wheel height adjusters only 3 8 16 4 Retainer Ae 4 Flanged ae 4 Washers 1 Dia 4 Wheel Adjuster Knobs GROUP D For models with bolt on discharge guard only O e 2 Hex Bolts 2 Spacers 2 Locknuts Side 1 4 20 lf equipped 2 Washers 1 4 20 Discharge Pow Dia
25. ly maintain your unit Side di All adjustments in the Service and Adjust ICE ais q charge mower ments section of this manual should be guard hinge rod checked at least once each season e Once a year replace the spark plug clean or replace air filter element and check blade for wear A new spark plug and clean new air filter element assures proper air fuel mixture and helps your engine run better and last longer Follow the Maintenance Schedule in this manual BEFORE EACH USE e Check engine oil level e Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRICATION CHART Rear dis charge mower rear door hinge rod Handle bracket mounting pins Spray lubricant See ENGINE in Maintenance section IMPORTANT Do not oil or grease plastic wheel bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry M e graphite type lubricant sparingly LAWN MOWER Always observe safety rules when perform ing any maintenance TIRES e Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blade must be kept sharp Replace a bent or damaged blade ACAUTION Use only a replacement blade a
26. ntly for replacement Any replacement catcher should be checked to ensure compliance with original manufacturer s specifications ACAUTION Do not run lawn mower without the discharge guard rear door approved grass catcher or clipping deflector in place Never attempt to operate mower with the discharge guard rear door removed or propped open BEFORE STARTING ENGINE Read engine manual packed with your unit FILL ENGINE WITH OIL Your lawn mower is shipped without oil in the engine e Be sure mower is level and area around oil fill is clean e Remove engine oil filler plug oil fill cap dipstick on models so equipped e Slowly add oil For type and grade of oil to use see ENGINE in the Mainte nance section of this manual e Fill to the top of slot in filler hole to FULL line on dipstick on models so equipped Do not overfill e Replace plug oil fill cap dipstick on models so equipped and tighten e Check oil level before each use Add oil as needed e To change oil see TO CHANGE EN GINE OIL in the Maintenance section of this manual FILL GASOLINE TANK e Fill gasoline tank with fresh clean un leaded gasoline DO NOT USE PRE MIUM GASOLINE BE CAREFUL NOT TO OVERFILL TANK WARNING Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine
27. o full Handle height position not right for you 23 Raise cutting height Raise rear of lawn mower housing one 1 setting higher Empty grass catcher Adjust handle height to suit
28. of an engine while in storage e Drain the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean oil See ENGINE in the Maintenance section of this manual CYLINDER e Remove spark plug e Pour one ounce 29 ml of oil through spark plug hole into cylinder e Pull starter handle slowly to distribute oil e Replace with new spark plug OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your unit indoors and cover it to protect it from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to
29. ore use Operator presence control bar Recoil starter handle 17 EVERY 25 HOURS HOURS OR SEASON MAINTENANCE MAINTENANCE store Arten SCHEDULE USE USE Gheck ortoose Fastones AA Clean Inspect Grass Catcher oY KU Check Tires o Check Drive Wheels 4 Clean Lawn Mower fo Clean under Drive Cover Check Drive Belt Pulleys Check Sharpen Replace Biade_ Lubrication Clean and Recharge Battery Check Engine Oil level v nee Clean Air Fiter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empl fuel system or add Stabilizer x if so equipped x Electric Start mowers xxx Power Propelled mowers xxx Use a scraper to clean under deck GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to op erator abuse or negligence To receive full value from the warranty operator must main EVERY 10 4 NSS Ssss SS 1 Change more often if operating under a heavy load or in high outdoor temperatures 2 Service more often if operating in dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Charge 48 hours at end of season 5 And after each 5 hours of use LUBRICATION CHART Wheel adjuster on each wheel tain mower as instructed in this manual Engine oil Some adjustments will need to be made periodically to proper
30. owers arrow down e Align holes in handle with holes in deck as shown and assemble 3 8 16 x 3 4 hex bolts 7 8 washers and flanged locknuts Tighten securely e Repeat for opposite side of mower Lower handle 7 8 Washers__ Flanged locknuts Cut off flat forward Hex bolts 20 Mowers MODELS WITH DECK HANDLE BRACKETS e Install lower handle onto handle brackets by squeezing the bottom ends of handle towards each other until the handle will slip onto the mounting pins on the handle brackets e Pull handle back to lock in operating position e Install the two 2 hairpin cotters sup plied onto the mounting pins SQUEEZE TO INSTALL Handle bracket mounting pin REAR DISCHARGE MOWER SHOWN Hairpin cotter ASSEMBLE UPPER HANDLE USE HARDWARE GROUP B MODELS WITH NON FOLDING HANDLES e Position upper handle over lower handle 20 mowers small hole for mounting upstop bracket to left hand side 22 mowers side of handle with four 4 holes as shown to left hand side e Assemble 1 4 20 x 1 1 2 hex bolts and 1 4 20 locknuts Tighten securely Hex bolts Upstop bracket Locknuts screw 10 24 x 1 2 MODELS with FOLDING UPPER HANDLE e Position upper handle over lower handle with small hole for mounting upstop bracket to left hand side e Assemble handle bolts and wing nuts Tighten securely Upstop bracket Upstop bracket screw 10 24 x 1 2 Wing nuts ZA H
31. pproved by the manufacturer of your mower Using a blade not approved by the manu facturer of your mower is hazardous could damage your mower and void your warranty TO REMOVE BLADE e Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug e Turn lawn mower on its side Make sure air filter and carburetor are up e Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counter clockwise e Remove blade and attaching hardware bolt lock washer hardened washer NOTE Remove the blade adapter and check the key inside hub of blade adapter The key must be in good condition to work properly Replace adapter if damaged TO REPLACE BLADE e Turn lawn mower on it s side See engine manual for proper direction of turning over the engine e Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt e Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt lock washer flat washer e Remove blade and blade adapter e Inspect the key inside blade adapter Replace adapter if damaged IMPORTANT Blade bolt is Grade 8 heat treated e Install new or sharpened blade with trailing edge up toward the engine e Position blade on blade adapter Align
32. rust IMPORTANT Never cover mower while engine and exhaust areas are still warm A CAUTION Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before stor ing in any enclosure TROUBLESHOOTING See appropriate section in this manual unless directed to an authorized service center PROBLEM CAUSE CORRECTION Does not start Loss of power Dirty air filter Out of fuel Stale fuel Water in fuel Spark plug wire is disconnected Bad spark plug Loose blade or broken blade adapter Control bar in released position Control bar defective 10 Fuel valve lever if so equipped in OFF position Koe 0 NO or gt N 11 Weak battery if equipped 12 Disconnected battery connector if equipped Rear of lawn mower housing or cutting blade dragging in heavy grass Cutting too much grass Dirty air filter Buildup of grass leaves and trash under mower Too much oil in engine Walking speed too fast Worn bent or loose blade Wheel heights uneven Buildup of grass leaves and trash under mower Worn bent or loose blade Bent engine crankshaft 22 No a e NH Clean replace air filter Fill fuel tank Drain fuel tank and refill tank with fresh clean gasoline Drain fuel tank and refill tank with fresh clean gasoline Connect wire to plug
33. therefore be checked to ensure compliance with original manufacturer specifications ENGINE Read the maintenance section of your engine manual LUBRICATION Change the oil after the first two hours of oper ation and every 25 hours thereafter or at least once a year if the lawn mower is not used for 25 hours in one year Referto engine manual g Crankshaft 19 TO CHANGE ENGINE OIL SEE ENGINE MANUAL e Be sure mower is on a level surface e Oil will drain more freely when warm e Catch oil in a suitable container e For engines without dipstick remove bottom oil drain plug e For engines with oil fill cap dipstick remove bottom drain plug or remove en gine oil cap and turn mower on its side e After oil has drained completely replace oil drain plug and tighten securely e Refill engine with oil Pour slowly Do not overfill e Fill to top of slot inside of filler hole or to FULL line on dipstick on models so equipped Keep oil at proper level AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter Clean the element after every 25 hours of operation more often if lawn mower is used in very dusty dirty conditions See the maintenance section of your engine manual SPARK PLUG Change the spark plug once a year to make the engine run better and easier to start Set spark plug gap according to engine manual specifications MUFFLER Inspect and replace corroded
34. ting reduce the e Pull starter handle quickly Do not allow width of cut starter rope to snap back e For side discharge lawn mowers cut ina e For engines equipped with choke slowly counterclockwise direction starting at the move engine speed control lever to outside of the area to be cut in order to FAST position after engine starts spread grass clippings more evenly and e To STOP engine release operator pres to put less load on the engine To keep ence engine control bar clippings off of walkways flower beds etc NOTE For engines with a primer it may be make the first cuts in a clockwise direction necessary to repeat priming steps in cooler weather In warmer weather overpriming may cause flooding and engine will not start If you do flood engine wait a few minutes before attempting to start and DO NOT repeat priming steps e When using a rear discharge lawn mower in moist heavy grass clumps of cut grass may not enter the grass catcher Reduce ground speed pushing speed and or run the lawn mower over the area a second time e If atrail of grass clipping is left on the right side of a rear discharge lawn mower mow inaclockwise direction with a small overlap to collect the clippings on the next pass e Pores in cloth grass catchers can be come filled with dirt and dust with use and the catcher will collect less grass To prevent this regularly hose catcher off with water and let dry bef
35. to prevent accidental starting e Keep nuts and bolts especially blade attachment bolts tight and keep equip ment in good condition e Never tamper with safety devices Check their proper operation regularly e Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing e Stop and inspect the equipment if you strike an object Repair if necessary before restarting e Never attempt to make wheel height adjustments while the engine is running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects tobe thrown Frequently check components and replace with manufacturer s recom mended parts when necessary e Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them e Do not change the engine governor set ting or overspeed the engine e Maintain or replace safety and instruc tion labels as necessary CONGRATULATIONS on your purchase of a new Lawn Mower It has been designed engineered and manufactured to give you the best possible dependability and perfor mance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center They have competent well trained technicians and the proper tools to service or repair this unit e Read the SAFETY RULES and this Operator s Manual in its
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