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Poulan 182565 Lawn Mower User Manual

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2. PARKING BRAKE MOTION CONTROL LEVER FIG 5 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH POSITION Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off AMMETER Indicates charging or discharging of battery 10 MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height OPERATION WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the en
3. DESCRIPTION Control Th ch Flag Screw Hex Thd Cut 1 4 20 x 1 2 Engine Briggs Model 311777 Order Parts From Engine Manufacturer Muffler Gasket Eng Tube Drain Oil Easy Washer Lock Ext Tooth 3 8 Shield Brn Dbr Guard Kit Spark Arrestor Flat Scrn Tank Fuel Front Cap Asm Fuel W sym Vented Clamp Hose Black Line Fuel 20 Plug Drain Oil Easy Bushing Snap Nyl Fuel Line Stem Tank Fuel Screw Hexwsh Thdrol 1 4 20x3 4 Screw Hexwsh Thdr 3 8 16 x 3 4 Washer 9 32 X 7 8 X 16 Ga Washer Lock Hvy Hlcl Spr 5 16 Screw Hex Hd Cap 5 16 18 x 3 4 Screw 3 8 16x1 1 4 Nut Keps Hex 1 4 20 UNC Bushing NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD MOWER DECK 157 ar 68 156 40 153 155 6 M m 40 1 2 e 2 3 147 142 1 14 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD MOWER DECK KEY PART NO NO 1 165892 421 2 72140506 3 138017 4 165460 5 4939 6 178024 8 850857 9 10030600 10 140296 11 134149 138498 13 137645 14 128774 15 110485 16 174493 18 72140505 19 132827 20 159770 21 73680500 23 177563 24 105304 25 123713 26 110452 27 130968 428 28 19111016 29 131491 30 173984 31 129963 32 173436 33 178342 34 72110614 36 173438 37 19131316 40 73680600 44 140088 45 4497H 46 137729 48 133944 49 1742
4. MOWER LIFT KEY PART NO NO 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 170770 11 139865 12 139866 13 4939 15 173288 16 73350800 17 175689 18 73800800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 169484 27 126971X 28 73350600 29 138057 30 150233 31 169865 32 73540600 36 155097 37 123935X 38 17060516 40 19112410 41 155098 49 145212 50 110452X DESCRIPTION Wire Asm Inner Sprg W plunger LT Shaft Asm Lift RH w Inf Pin Groove 1 500 Zinc E Ring 5133 62 Washer 21 32 X 1X 21 Ga Bearing Nylon BIk 629 Id Grip Handle Button Plunger Yellow Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Lock w Wsh 1 2 13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer 13 32 X 5 8 X 16 Ga Spring 2 1 8 Retainer Clip Rod Adj Lift Zinc 7 49 Wrk Lg Nut Hex Jam 3 8 16 Unc Knob Inf 3 8 16 Unc BIk W sym Trunnion Infin Height Bearing Pvt Lift Nut Crownlock 3 8 24 Pointer Height Indicator Plug Hole 1 485 1 515 Dia Screw Thdrol 5 16 18 x 1 Washer 11 32 x 1 1 2 10 Ga Indicator Height STLT Nut Hex Flange Lock Nut PUsh Phos amp Oil NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 5 44 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in ma
5. 124181X 17000616 19131614 174894 166369 O O OQ gt Q N SS DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3 8 16 Unc X 1 Washer 13 32 X 1 X 10 Ga Clip Push In Nut Hex w Ins 3 8 16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3 8 16 X 1 5 Washer 13 32 X 1 X 14 Ga Pan Seat Knob Seat 36 KEY PART NO NO 12 121246X 13 121248X 14 72050412 15 134300 16 121250X 17 123976X 21 171852 22 73800500 24 19171912 25 127018X DESCRIPTION Bracket Mounting Switch Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sqnk 1 4 20x1 1 2 Spacer Split 28x 88 Spring Cprsn Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 Unc Nut Hex Lock W Ins 5 16 18 Washer 17 32 X 1 3 16 X 12 Ga Bolt Shoulder 5 16 18 X 62 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD DECALS KEY PART NO NO 157032 176305 176308 178206 176679 179128 180891 170563 172740 OQ Q NS 11 16 DESCRIPTION Decal Oper Decal Fender Side Decal Hood LH Decal Side Panel Logo Decal HP Engine Decal Deck B 42 Decal Repl Parts DecalWarning Mult Language Decal Fender Logo WHEELS AND TIRES 4 10 11 37 KEY NO 10 11 14 16 18 19 20 gt sch PART NO 157140 172743 160396 176307 173587 173589 145005 179768X428 179769X
6. adjustment as described below before loosening cable If adjustment is necessary proceed as follows e Withengine notrunning move throttle control lever from slow to choke position Slowly move lever from choke to fast position e Check that holes in governor control lever and hole in governor plate line up If holes A are not aligned loosen clamp screw and move throttle cable until holes are aligned Tighten clamp screw securely GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE HOLES A FIG 33 TO ADJUST CARBURETOR See Fig 33 The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare yourtractorfor storage atthe end ofthe season the tractor will not be used for 30 days or more CAUTION Never store the tractor with gaso
7. by reversing above procedure ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSIO INPUT PULLEY FIG 26 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMIS SION in the Operation section of this manual TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 27 The motion control lever has been preset at the factory and adjustment should not be necessary Loosen adjustment bolt in front of the right rear wheel and lightly tighten e Start engine and move motion control lever until tractor does not move forward or backward e Hold motion control lever in that position and turn engine off e While holding motion control lever in place loosen the adjustment bolt Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely NOTE If additional clearance is needed to getto adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps Loosen the adjustment bolt Move the motion control lever 1 4 to 1 2 inch in the direction it is trying to creep e Tighten adjustment bolt securely e Start engine and test If tractor still creeps r
8. cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e Tochangeengineoil see the Customer Responsibilities section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 329 2 090 USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank startthe engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may
9. east to west the next week This will help prevent matting and graining of the lawn 14 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation lt Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Joop Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen ES 5 5 Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e Onceayear youshouldrep
10. occur CAUTION Fill to bottom of gas tank filler neck Do notoverfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Besurefreewheelcontrolis inthe transmission engaged position e Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral N position Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below 13 e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above e When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above C
11. of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used IMPORTANT FIG 10 MULCHING MOWING TIPS FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE The special mulching blade will recutthe grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and notbe noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 11 For extremely heavy mulching reduce your width of cut on each pass and mow slowly Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to
12. position Afterthetractor moves approximately five 5 feet return the motion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times Your tractor is now purged and now ready for normal operation MOWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 10 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by selecting a low enough gear to give the mower cutting perfor mance as well as the quality
13. the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 14 and 15 Determine temperature range expected before oil change oil must meet service classification SF SJ sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove yellow cap from bottom fitting of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE AND YELLOW CAP FIG 15 e Unlock drain valve by pushing inward and turning coun terclockwise e To open pull out on the drain valve e Afteroilhasdrained completely close and lockthe drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual e Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if
14. tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual OPERATION Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral N position slowly disengage clutch brake pedal Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times NOTE Duringthis procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is running move throttle controlto half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control leverto reverse
15. 1 145212 212 156229 219 17000512 5479J DESCRIPTION Chassis Drawbar Screw 3 8 16x 75 Bumper Hood Dash Dash P L Bolt Carriage 3 8 16 x 1 Panel Dash Lh Clip Tinnerman Panel Dash Rh Screw Thdrol 3 8 16 x 1 1 4 HoodLT PL Bumper Hood Plate Mtg Battery Fuel Tank Fr Bushing Bolt Fin Hex 3 8 16 x 1 Gr 5 Washer 13 32 X 13 16 X 12 Ga Nut Lock Hex W Ins 3 8 16 Unc Grille LT PL Lens LT PL Fender Footrest STLT Pnt Bracket Support Fender Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 6 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Nut Lock Hex W Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracjet Grukke Lh Screw Hex Wshd 8 18 x 7 8 Bracket Grille Rh Bolt Hex 1 4 20 x 3 4 Duct Air Dash Lower STLT Keeper Belt Rear Lh Screw 3 8 16 x 1 1 4 Plate Reinforcement STLT Rod Pivot Chassis Hood Cupholder Bolt Shoulder 5 16 18 Screw Thdrol 5 16 18 x 1 2 Screw Thdrol 3 8 16 x 1 2 Nut Hex Flange Lock Insert Lens Reflect P L LT Screw 5 16 18 x 3 4 Plug NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD DRIVE REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD DRIVE KEY PART NO NO 8 165619 10 176020416 14 10040400 15 74490544 16 73800500 19 73800600 21 140845 22 169498 24 173350600 25 106888 26 19131316 27 176020412 28 175765 29 71673 30 169592 32 174760512 34 175
16. 165746 118 73930600 119 19121414 132 17060612 142 165890 143 157109 144 173441 145 173437 146 173443 147 131335 148 169022 149 165898 150 19091216 151 169670 152 169676 153 169674 154 169675 155 169671 156 169672 157 169669 158 17720408 159 72140614 182 179126 183 163552 130794 172559 DESCRIPTION Roller Nose Bracket Asm Noseroller RH Mulcher Cover Screw Washer Flat Washer Lock Latch Assembly Nut Weld Bracket Gauge Wheel LH Bracket Gauge Wheel RH Screw 3 8 16 x 625 Nut Keps 5 16 18 UNC Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Wheel Gauge Nut Centerlock 3 8 16 Washer 3 8 x 7 8 x 14 Ga Screw 3 8 16 x 75 Arm Spring Brake Mower Bracket Arm Idler 42 Keeper Belt 42 Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9 32 x 3 4 x 16 Ga Bracket Clutch Cable Clutch Cable 42 Washer Flat 3 8 Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3 8 Screw Hex Thd Cut 1 4 20 x 5 8 Bolt Rdhd Sqn 3 8 16 UNC x 1 3 4 Rod Roller Nose Retainer Spring Mandrel Assembly Includes Housing Shaft and Shaft Hardware Only Pulley Not Included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD MOWER LIFT 42 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD
17. 2 1 2 wrenches 1 9 16 wrenches Pliers Utility knife Tire pressure gauge When right or left handis mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton Cut from top to bottom along lines on all four corners of carton and lay panels flat Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mount ing holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE e Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND RE
18. 428 138311 169210 182565 182566 PART NO 59192 65139 170455 59904 106732 421 278H 9040H 106108X421 170456 7152J 104757 421 144334 DESCRIPTION Decal Fender Danger E F Decal Ins Strg Whl Decal V Belt Schematic Decal Hood Rh Decal Fender Reflector RH Decal Fender Reflector LH Decal Bat Dan Psn Pad Footrest LH Pad Footrest RH Decal Handle Lft Height Adjust Decal By Pass Manual Owner s English Manual Owner s French DESCRIPTION Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 6 Service Tube Front Service Item Only Rim Asm 6 front Service Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Asm 8 rear Service Tire R Ts 20x10 8 C Service Tube Rear Service Item Only Cap Axle 1 50 X 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD ENGINE 4 f 7 INN wT E An SC DI 2 ie lt Spark Arrester 38 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD ENGINE KEY PART NO NO 1 170551 2 17720408 Beet 4 137352 13 165291 14 148456 16 11050600 23 169837 29 137180 31 180645 32 140527 33 123487X 37 137040 38 148315 40 124028 41 139277 44 17670412 45 17000612 46 19091416 62 10040500 72 71070512 78 17060620 81 73510400 112 3645
19. 578 35 120183 36 19211616 37 1572H 38 179114 39 174760648 41 175556 47 127783 48 154407 49 123205X 50 174760624 51 73680600 52 73680500 53 105710X 55 105709X 56 17060620 57 140294 59 169691 61 17120614 62 8883 63 175410 64 71170764 65 10040700 DESCRIPTION Transaxle Hydro Gear 314 0510 Order Parts From Transaxle Manufacturer Rod Shift Hydro LT Pin Cotter 1 8 x 1 CAD Washer Lock Hvy Helical Bolt Hex FLGHD 5 16 18 Gr 5 Nut Lock Hex W Ins 5 16 18 Unc P Nut Lock Hex W Wsh 3 8 16 Unc Knob Round 1 2 13 Rod Brake Hydro Nut Spring Brake Rod Washer Pin Cotter 1 8 x 3 4 CAD Rod Parking Brake Cap Parking Brake Bracket Transaxle Bolt Hex Hd 5 16 18 Unc x 3 4 Shaft Foot Pedal Bearing Nylon Washer Pin Roll Pulley Flat Composite Bolt Fin Hex 3 8 16 x 3 Keeper Belt Idler Pulley V Groove Bellcrank Clutch Grnd Drv STL Retainer Belt Bolt Nut Crownlock 3 8 16 UNC Nut Crownlock 5 16 18 UNC Link Clutch Spring Return Clutch Screw 3 8 16 x 1 1 4 V Belt Ground Drive Keeper Center Span Screw 3 8 16 x 875 Cover Pedal Pulley Engine Bolt Hex Washer 33 KEY NO 66 69 70 71 73 74 75 76 77 78 81 82 83 84 89 95 96 116 120 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212 250 PART NO 154778 142432 134683 169183 169182 137057 121749X 12000001 123583X 121748X 165596 123782X 19171216 1
20. 6266H 6 121748X 8 12000029 10 175121 11 10040600 13 136518 15 145212 17 177876 29 17060612 32 171888 33 19111216 34 10040500 35 73540500 36 155099 37 152927 38 159946X428 39 19132411 40 7810H 41 159945 42 145054X428 43 121749X 44 153720 46 121232X 51 73800500 54 74780520 63 74780616 65 160367 67 72140618 68 169827 71 175146 82 169835 87 173966 88 175118 91 175553 DESCRIPTION Wheel Steering Axle Asm Cast Iron LT Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16 Ga Ring Klip t5304 75 Link Drag Washer Lock Hvy Hlcl Spr 3 8 Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Steering Screw 3 8 16x 75 RodTie Washer 11 32 x 3 4 x 16 Ga Washer Lock Hvy Hlcl Spr 5 16 Crownlock Nut 5 16 24 Bushing Strg Screw Insert Cap Strg Wh Au Washer Lock nut Adaptor Wheel Strg Boot Steering Dash Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Shaft LR LT Cap Spindle Fr Top Blk Nut Lock Hex w Ins 5 16 18 Bolt Fin Hex 5 16 18 Unc x 1 1 4 Bolt Fin Hex 3 8 16unc x 1 Gr 5 Brace Axle Bolt Rdhd Sq 3 8 16 Unc x 2 1 4 Axle Brace Steering Asm Bracket Susp Chassis Front Washer Flat 781 x 1 1 2 14 Bolt Shoulder 7 16 20 Unc Clip Steering NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD SEAT ASSEMBLY KEY PART NO NO 171683 140551 71110616 19131610 145006 73800600
21. 69594 169373X428 170201 4497H 72140608 73900600 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110614 145212 17060612 DESCRIPTION Keeper Belt Engine Screw Guide Belt Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer Axle Washer 25 32 x 1 1 4 x 16 Gauge E Ring Key Square Washer 25 32 x 1 5 8 x 16 Gauge Shaft Asm Cross Hydro Spring Torsion T A Washer 17 32 x 3 4 x 16 Ga Link Transaxle Console Hydro Control Asm Bypass Hydro Retainer Spring 1 Zinc Cad Bolt Rdhd Sq Neck 3 8 16 x 1 Nut Lock Flg 3 8 16 Spacer Retainer Washer 13 32 x 2 x 10 Ga Washer Srrted 5 16 ID x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20 Unc x 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Nyliner Snap In 5 8 ID Washer Nyl 7 8 ID x 105 Bolt Shoulder 5 16 18 Unc Bolt Rdhd Sqnk 5 16 18 Unc x 1 Bolt RDHD 3 8 16 x 1 3 4 Gr 5 Nut Hex Flg Lock Screw Thdrol 3 8 16 x 75 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD STEERING ASSEMBLY 34 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD STEERING ASSEMBLY KEY PART NO NO 1 159944X428 2 172393 3 169840 4 169839 5
22. 84 50 131340 51 69180 52 139888 53 131845 54 133943 55 155046 56 122052 59 173442 67 171598 68 144959 91 180532 DESCRIPTION Mower Deck Assembly 42 Bolt Bracket Asm Fr Sway Bar 3 42 Bracket Asm Deck 42 Sway Bar Retainer Spring Bar Sway Deck Bolt 3 8 24 x 25 Grade 8 patched Washer Lock Washer Hardened Blade Mulching 42 Blade Mower 42 Hi Lift Shaft Assembly Mandrel Vented Housing Mandrel Vented Bearing Ball Mandrel Stripper Mandrel Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Bracket Deflector Mower 42 Cap Sleeve 80 x 112 BIk Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Oil Shield Deflector 42 BIk Washer 11 32 x 5 8 x 16 Gauge Rod Hinge 42 6 75 W G Screw Thdrol Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Toplock 9 16 Flange Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Guard Mandrel LH Retainer Screw Thdrol 1 4 20 x 5 8 T Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake Washer Hardened Arm Idler Spacer Retainer Guard Idler Knob V Belt 42 Mower Bracket Asm Noseroller LH 41 KEY PART NO NO 94 132264 95 180533 101 136420 102 71081010 103 19061216 104 10071000 105 160793 106 2029J 111 179292 421 112 179293 421 118 17060510 114 73510500 115 172110505 116 4898 117
23. E TO SIDE ADJUSTMENT See Figs 20 and 21 e Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Three fullturns of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE BOTTOM EDGE OF MOWER TO GROUND FIG 21 FRONT TO BACK ADJUSTMENT See Figs 22 and 23 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT 15 NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS See SO MOWER WILL STAY LEVEL SIDE TO IDE Toobtainthe bestcutting results the mowerhousing should be adjusted so that the front is approximately 1 8 to 1 2 lowerthanthe rear when the moweris in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front links are equal in length e If links are not equal in length adjust one link to same length as other link Tolower fro
24. ER RESPONSIBILITIES 4 15 18 55 6 8 MAINTENANCE SCHEDULE 2 0 GALLONS UNLEADED REGULAR SAE 30 above 32 F SAE 5W 30 below 32 F W FILTER 3 5 PINTS W OFILTER 3 0 PINTS CHAMPION RC12YC Forward 0 5 5 Reverse 0 2 4 FRONT 14 PSI REAR 10 PSI 3 AMPS Battery 5 AMPS Headlights AMP HR 28 MIN CCA 230 CASE SIZE U1R 27 35 FT LBS CONGRATULATIONS on your purchase of anewtractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under the Customer Responsi bilities and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust syst
25. ER TRAIN COMPONENTS SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state E No Dealer Warranty Tecumseh neither assumes nor authorizes any other person natural or corporate to assume for Tecumseh any other obligations or liabilities in connection with or with respect to any part s of a Power Train Component The seller or dealer of part s of a Power Train Component has no authority whatsoever to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way 46 Lv SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION D Ling SLOPE S a Oe E Ss 2 ZA ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL Sawa 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extrem
26. GAUGE WHEEL FIG 7 TO OPERATE MOWER See Fig 8 Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut Lower mower with attachment lift control Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers soequipped orthe deflector shield in place ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION DEFLECTOR SHIELD ATTACHMENT CLUTCH LEVER DISENGAGED POSITION TO OPERATE ON HILLS CAUTION Donotdriveupor down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills e slowing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestartmovement slowly release parking brake and clutch brake pedal Slowly move motion contr
27. IMPORTANT MANUAL DO NOT THROW AWAY Poulan PRO OWNER S MANUAL Read this Owner s Manual and MODEL follow all Warnings and Safety 2 Instructions Failure to do so PR17HA2STD EE LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION 182565 Rev 1 3 18 02 MH TR Printed in U S A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION e Read understand and follow allinstructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besurethe area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Beaware ofthe mower discharge direction and do not point itatanyone Do not operate the mower without either the entire grass catcher or the guard in place Slowdownbefore turning e Neverleave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting T
28. MODEL NUMBER PR17H42STD ELECTRICAL KEY PART NO NO DESCRIPTION 1 163465 Battery 2 74760412 Bolt Hex Hd 1 4 20unc X 3 4 8 176689 Battery Box 16 176138 Switch Interlock Push In 21 175685 Harness Socket Light 22 4152J Bulb Light 1156 24 4799J Cable Battery 25 146147 Cable Battery 6 Ga Red w 16 wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 179720 Harness Ign 41 71110408 Bolt Fin Hex 1 4 20uncx 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 141940 Protection Loop 90 180449 Cover Terminal NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 29 REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD CHASSIS AND ENCLOSURES REPAIR PARTS TRACTOR MODEL NUMBER PR17H42STD CHASSIS AND ENCLOSURES KEY PART NO NO 1 174619 2 176554 3 17060612 5 155272 9 168337X012 10 72140608 11 174996 12 145660 13 172106 14 17490608 17 159639X428 18 126938X 20 180679 23 124028X 24 74780616 25 19131312 26 73800600 28 179844 29 170472X599 30 169470X428 31 136619 33 179716X428 34 179717X428 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 144696 57 74780412 58 174930 64 154798 114 158112 115 17060620 142 175702 145 156524 159 169473X428 206 170165 207 17670508 208 17670608 21
29. MOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID INSERT f HEX BOLT d 2 8 LOCK WASHER LARGE FLAT WASHER STEERING WHEEL EXTENSION SHAFT 5 16 HEX BOLT LOWER STEERING FIG 1 HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 Lift seat pan to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows youto press clutch brake pedalall the way down Get off seat without moving its adjusted position Raise seat and tighten adju
30. OLD WEATHER STARTING 50 F AND BELOW When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the tempera ture AUTOMATIC TRANSMISSION WARM UP e Beforedrivingtheunitin cold weather the transmission should be warmed up as follows Be sure the tractor is on level ground Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments can also be used during the engine warm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your
31. P Wi SEAT SWITCH lt IGNITION 5 SWITCH 212 a WHITE Ee BLACK 5 BLACK D ATT MENT CLUTCH GROUNDING TE Back CLUTCH OFF CONNECTOR OC meter O OPTIONAL e SPARK BLACK IGNITION PLUG ge UNIT mO ca 9 9 I 2 PLUGS e BLUE N UNE TWIN CYL ENGINES 1 db l CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM i e 3 AMP DC 3600 RPM CHARGING SYSTEM DISCONNECTED pu J FUEL SHUT OFF SOLENOID RED O IF SO EQUIPPED ORANGE S AMP AC 3600 RPM DIODE ALTERNATOR E 14 VOLTS AC MIN 3600 RPM LIGHTS OFF NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS 73 WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH cue gt E REMOVABLE POSITION CIRCUIT MAKE CONNECTIONS 27 WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING TRACTOR MODEL NUMBER PR17H42STD REPAIR PARTS ELECTRICAL s SS Z N Y A 4 99 E 2 28 REPAIR PARTS TRACTOR
32. Starttheengine After engine has started move throttle control to idle position e Release parking brake Slowly move the motion control lever forward and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place motion control lever in neutral position e ignition key to OFF position Continue with the instructions that follow ASSEMBLY IMPORTANT FOR SHIPPING PURPOSES THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER SEE FIG 4 TO SET UP YOUR MOWER FOR MULCHING Remove high performance blades and install mulcher blades see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual TO INSTALL MULCHER PLATE See Fig 4 NOTE If you installed the mulching blades you will needto install the mulcher plate e Raise and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown e Hook front latch into hole on front of mower deck e Hook rear latch into hole on back of mower deck CAUTION Donotremove deflector shield from mower Raise andhold shield when attaching m
33. TRANSMISSION in the Opera tion section of this manual ss lt SS us OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning BATTERY CAUTION OR FORWARD REVERSE FAST WARNING SLOW 2 Wee LIGHTS LIGHT g M Ang M MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED ENGINE OFF OIL PRESSURE MOWER LIFT PARKING BRAKE AS RN HL REVERSE NEUTRAL HIGH LOW CLUTCH ENGAGED rm KEEP AREA CLEAR ATTACHMENT IGNITION SLOPE HAZARDS CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractorto familiarize yourself with the locations of various controls and adjustments Save this manual for future reference AMMETER THROTTLE CHOKE CONTROL ATTACHMENT CLUTCH LEVER GNITION CLUTCH Nr dii BRAKE PEDAL HEIGHT LIGHT SWITCH SWITCH POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER ADJUSTMENT KNOB FREE WHEEL CONTROL
34. U OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BESTPERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Itisimportantto purgethe transmission before operating your tractor for the first time Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE
35. Y IS INVOLVED CAUTION In orderto prevent acciden tal starting when setting up transport ing adjusting or making repairs al ways disconnect spark plug wire and place wire where it cannot contact spark plug CAUTION Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only atthe low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor WARNING Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals knowntothe State of Californiato cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OIL TYPE API SF SJ OIL CAPACITY SPARK PLUG GAP 030 GROUND SPEED MPH TIRE PRESSURE CHARGING SYSTEM BATTERY BLADE BOLT TORQUE SAFETY RULES PRODUCT SPECIFICATIONS CUSTOM
36. ainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING HOUSING GUIDE LAR GE RETAINER SPRING BRACKET TO INSTALL MOWER SEE FIG X Raise attachment lift lever to its highest position Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer spring Push clutch cable housing guide into bracket slide collar onto guide and secure with large retainer spring Install belt onto engine pulley 27 RETAINER SPRINGS BOTH SIDES SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual Iftires are over or underinflated you will not properly adjust your mower SID
37. ak to start the engine it should be recharged See BAT TERY inthe Customer Responsibili ties section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connecteach end ofthe RED cable to the POSITIVE terminal of each battery taking care not to short against chassis e Connect one end ofthe BLACK cable to the NEGATIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries NEGATIVE TERMINAL POSITIVE TERMINAL CHASSIS CABLES CHARGED BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals atthe same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected firstto prevent sparking from acciden tal grounding e Lift seat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove ba
38. amp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drainoil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into 5 Turnignition key to START position for a few seconds to distribute o
39. and clamps are properly positioned Immediately wipe up any spilled gasoline FILTER FIG 18 CLEANING e Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER SEE FIG 19 Mower will be easier to remove from the right side of tractor Place attachment clutch DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving ret
40. anty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 the event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Electrolux Home Products In Canada contact a division of WCI Outdoor Products Inc Electrolux Home Products Outdoor Products Customer Service Dept a division of WCI Outdoor Products Inc 250 Bobby Jones Expressway 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may no
41. blades e Remove hex bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer exact order as shown e Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED 16 MANDREL ASSEMBLY FLAT WASHER HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 12 TO SHARPEN BLADE See Fig 13 NOTE Wedonotrecommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower Tocheck blade balance you will need 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of
42. e Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor or by contacting Tecumseh c o Service Manager Engine and Transmission Group Service Division 900 North Street Grafton Wisconsin 53024 Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton Wisconsin Atthe time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transporting the product to and from the place where the inspection and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and or part s of the Power Train Components submitted for inspection and or warranty work D Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Neither Tecumseh nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the Power Train Component or any of its parts other than as set forth herein ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT EITHER MAY APPLY TO ANY PART S OF POW
43. e caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit FOR SERVICE OR REPLACEMENT PARTS Consult your dealer place of purchase Consult the yellow pages of your phone directory for the name of the nearest service dealer under saws for Chain Saws or under lawn mowers for Trimmers Brushcutters and Blowers For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distribu tors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs fromthose described inthis Manual please contact your local dealer for updated information and assistance
44. em is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator Inthe state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federallaws apply on federal lands TABLE OF CONTENTS SERVICE AND ADJUSTMENTS 19 23 STORAGE m 24 TROUBLESHOOTING 25 26 REPAIR PARTS TRACTOR 28 43 WARRANTY 2 40 00 46 UNASSEMBLED PARTS Steering Wheel 52 Steering Wheel Insert Steering Extension Shaft 1 Hex Bolt Steering 3 8 16 x 1 Sleeve Steering Adapter 1 Large Flat Washer 1 Lock washer 3 8 O ocknut 1 1 L 5 16 18 SEES NS 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob 2 Slope Sheet CEPIT Key 1 Oil Drain Tube ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed
45. epeat above steps until satisfied SERVICE AND ADJUSTMENTS MOTION CONTROL BOLT TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straightforward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affectthe front wheeltoe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 28 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repairtire and reassemble e Onrearwheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING AXLE COVER WHEEL ONLY FIG 28 TO START ENGINE WITH A WEAK BATTERY See Fig 29 CAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from bat teries Always weareye protection when around batteries If your battery is too we
46. eriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extracare in handling gasoline and otherfuels They are flammable and vapors are explosive Useonly an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Cleanoilorfuelspillage Allow machineto cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subjectto wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrapthe blade s or wear gloves and use extra caution when servicing them Check brake
47. gine Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER THROTTLE CHOKE ENGAGED POSITION CONTROL LEVER DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION BRAKE POSITION CONTROL LEVER CLUTCH BRAKE PEDAL DRIVE POSITION PARKING BRAKE HEIGHT DISENGAGED ADJUSTMENT POSITION KNOB FIG 6 STOPPING See Fig 6 MOWER BLADES e Tostop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral N position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine 11 The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safet
48. ial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY 90 DAYS ONLY and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser New Power Train Components Incorporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY 30 DAYS ONLY and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to the original purchaser B Products And Items Not Warranted 1 Alterations or Modifications of Power Train Components 2 Accidents Normal Maintenance Failure to follow the Original Equipment Manufacturer s Manual This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Servic
49. id or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 10 SO O1 P QS cx PONS Ur ONS O0 t Oy TF G S gt CONOARWN CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center departmen
50. il e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems fpossible store your tractor indoors and cover itto give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE 1 2 3 4 5 6 7 8 9 o WO E eo Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty soleno
51. ission while engine is running or while the transmission is hot To prevent possible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 14 NOTE Although multi viscosity oils 5 30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Checkthe crankcase oil level before starting
52. lacethe spark plug clean or replace airfilter and checkblades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and interlock systems for proper operation e Check for loose fasteners 5 SS lt 1111 15 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten LUBRICATION CHART SPINDLE SPINDLE ZERK ZERK FRONT WHEEL BEARING ZERK WHEEL BEARING ZERK 1 ENGINE ef H 4 Wawas satin a GENERAL PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMER RESPONSIBILITIES TRAILING EDGE UP TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION Iftractor requires more than six 6 feet stopping distance at high speed in highest gear then brake m
53. line in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Customer Responsibilities section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Customer Responsibilities section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage e After a period of time in storage battery may require recharging Tohelppreventcorrosion and power leakage during long periods of storage battery cables should be discon nected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS inthe Customer Respon sibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or d
54. low gear so that you will not have to stop or shift while on the slope Follow the manufacturers recommendations for wheel weights or counterweights to improve stability e Useextracare with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope Iftires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do notmow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes II CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine andthe mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and downfor small children Never carry children They may fall off and be s
55. ng height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches height should be mowed twice Make the first cut relatively high the second to desired height OPERATION TO ADJUST GAUGE WHEELS See Fig 7 Gauge wheels are properly adjusted when they are slightly offthe ground when moweris atthe desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely e Repeatforopposite side installing gauge wheel in same adjustment hole GUAGE WHEEL MOUNTING BRACKET 3 8 WASHER BOLT
56. nt of mower loosen nut E on both frontlinks an equal number of turns 20 e Whendistance D is 1 8 to 1 2 lower atfrontthan rear tighten nuts F against trunnion on both front links e Toraisefront of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equal number of turns e Whendistance D 15 1 8 to 1 2 lower atfrontthan rear tighten nut F against trunnion on both front links e Recheck side to side adjustment FIG 22 NUT E TRUNNION FIG 23 TO REPLACE MOWER BLADE DRIVE BELT See Fig 24 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION e nstall new belt in reverse order of removal e sure beltis in all pulley grooves and inside all belt guides e Install mower in reverse order of removal instructions SERVICE AND ADJUSTMENTS IDLER A PULLEYS FIG 24 TO ADJUST BRAKE See Fig 25 Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle Iftractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concre
57. ol lever to slowest setting allturns slowly TO TRANSPORT See Figs 5 and 9 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel controlis located atthe rear drawbar of tractor e Raise attachment lift to highest position with attach ment lift control e Pull freewheel control out and down into the slot release so it is held in the disengaged position Donot push or tow tractor at more than two 2 MPH Toreengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc Z gt 11 lt 2 nm FIG 9 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause youto lose control of yourtractor OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL e The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw
58. operation frequently Adjust and service asrequired SAFETY RULES A Safe Operation Practices for Ride On Mowers Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Al ways look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose alow gear sothat you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFET
59. rtridge e Reinstall cover and secure with knob s TO SERVICE CARTRIDGE e Remove cartridge nut e Carefully remove cartridge to prevent debris from enter ing carburetor Clean base carefully to prevent debris from entering carburetor e Cleancartridge by tapping gently on flat surface If very dirty or damaged replace cartridge e Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE 18 CARTRIDGE NUT COVER PAPER CARTRIDGE FOAM PRE CLEANER FIG 17 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacementis required With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks
60. stment knob securely SHOULDER BOLT ADJUSTMENT KNOB NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section page 10 for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal Place freewheel control in freewheeling position to disengage transmission See TO TRANSPORT in the Operation section of this manual e Rolltractor forward off skid e Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged po sition e Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place motion control lever in neutral position Pressliftlever plunger and raise attachment lift lever to its highest position
61. t Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run 1 when operator leaves sea with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Loss of drive Engine backfires when turning engine OFF PODONDAPWN gt CAUSE Fa
62. t apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 45 8 POLICY TECUMSEM WARRANTY TECUMSEM Issued January 1980 Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company Tecumseh subject to the limitations contained below will at its option repair or replace without charge for parts or labor only any part of a new Power Train Component which as used herein means and includes the transaxle gear box transmission differential and right angle drives and any part of the Power Train Component EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton Wisconsin to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 900 910 915 920 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products New Power Train Components incorporated in equipment used for commerc
63. te or paved surface then brake must be adjusted Depress clutch brake pedal and engage parking brake Measure distance between brake operating arm and nut A on brake rod e fdistanceisotherthan 1 9 6 loosen jam nutandturn nut A until distance becomes 1 9 16 Retighten jam nut against nut A e HRoadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING BRAKE ENGAGED NUT JAM OPERATING ARM DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT FIG 25 TO REPLACE MOTION DRIVE BELT See Fig 26 Park the tractor on level surface Engage parking brake For assistance there is a beltinstallation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades Pull belt toward front of tractor and remove downward from around engine pulley e Install new belt
64. terials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warr
65. the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE FIG 13 BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour CUSTOMER RESPONSIBILITIES NOTE The original equipment battery on your tractor is maintenance free Do notattemptto open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor e Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section ofthis manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transm
66. the tractor is used more than 100 hours in one year CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or 17 compressedairto remove dirtand stubborn dried gum fibers CUSTOMER RESPONSIBILITIES ENGINE COOLING FINS See Fig 16 Remove any dust dirt or oil from engine cooling fins to preventengine damage from overheating e Remove oil fill cap dipstick Remove hex bolts from blower housing and lift housing off engine Cover oil fill opening to prevent entry of dirt Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins e Toreassemble reverse above procedure HEX BLOWER HOUSING BOLTS AIR SCREEN OILL FILL DIPSTICK ENGINE COOLING FINS FIG 16 AIR FILTER See Fig 17 Your engine will not run properly using a dirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob s and cover TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge e Wash itin liquid detergent and water e Squeeze it dry in a clean cloth e Saturate itin engine oil Wrap itin clean absorbent cloth and squeeze to remove excess oil If very dirty or damaged replace pre cleaner e Reinstall pre cleaneroverca
67. ttery from tractor SERVICE AND ADJUSTMENTS e Installnewbattery with terminals in same position as old battery e Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely TERMINAL COVER POSITIVE RED CABLE G BLACK CABLE FIG 31 REPLACE HEADLIGHT BULB Raise hood Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Closehood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY Fig 32 Raise hood e Unsnapheadlight wire connector e Standinfrontoftractor Grasp hood at sides tilt toward engine and lift off of tractor Toreplace reverse above procedure 23 HEADLIGHT WIRE CONNECTOR FIG 32 ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 33 The throttle control has been preset at the factory and adjustment should not be necessary Check
68. ulcher plate and allow it to rest on plate while in operation DEFLECTOR MULCHER FIG 4 TO CONVERT TO BAGGING OR DISCHARGING NOTE The mulcherblades will discharge and bag grass but for best bagging and discharging install the high performance blades e Remove mulcher plate and mulcher blades and install high performance blades see BLADE REMOVAL inthe CUSTOMER RESPONSABILITY section ofthis manual Store mulcher blades and mulcher plate in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YO
69. ulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set at SLOW position for 30 seconds before stopping engine 26 CORRECTION Qu ONS ONES mm m P Fe O fO 0 L Oy Q Ps G N Check wiring switches connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Le
70. urn off blades when not mowing Stop engine before removing grass catcher or unclogging chute only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Useextracare when loading or unloading the machine into a trailer or truck e Dataindicates that operators age 60 years and above involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury e Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a
71. ust be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described repair the problem immediately The engine should not start unless the clutch brake is fully depressed and attachement clutch control is in the disengaged position Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine Whenthe engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e Theattachmentclutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades mustbe kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 12 e Raise mower to highest position to allow access to
72. vel mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER PR17H42STD SCHEMATIC RED T BLACK BATTERY C Hoa yo RED eu B I RED 1 1 2 des 2 9 STARTER OPTIONAL d BLACK eo WHITE SOLENOID CLUTCH BRAKE PEDAL U
73. y glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Undercertain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 6 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 6 The direction and speed of movement is controlled by the motion control lever Start tractor with motion control lever in neutral position Release parking brake Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT See Fig 6 The cutting height is controlled by turning the height adjust ment knob in desired direction e knob clockwise X to raise cutting height e Turn knob counterclockwise Y to lower cutting height The cutti

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