Porter-Cable 100 Router User Manual
Contents
1. For safest operation only Porter Cable Delta recommended accessories should be used with this product PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implie2. used for many cutting and shaping operations such as slotting mortising dadoing grooving rabbeting corner rounding beading dovetailing veining inlay work etc ASSEMBLY SELECTING THE BIT This Router comes with a 1 4 split type collet which accommodates bits with 1 4 shanks A CAUTION Disconnect tool from power source while preparing it for use making adjustments and when it is not in use IIA INEA DISCONNECT TOOL FROM POWER SOURCE 1 To remove motor unit from base unit Open the clamp A Fig 1 While holding base turn power unit COUNTERCLOCKWISE until lower pin B in motor housing is disengaged from groove in base Lift power unit free from base unit 2 Clean and insert shank of bit into collet until shank bottoms then back it out approximately 1 16 ACAUTION not use router bits with a diameter in excess of 1 5 in this 3 Lay power unit on its side on bench with the collet pointing AWAY from you 4 Place one wrench on flats of chuck with the opposite end of the wrench resting on the bench to your left Fig 2 5 Place other wrench on collet and tighten COUNTERCLOCKWISE TIGHTEN FIRMLY 6 To remove the bit reverse the procedure AVOID POSSIBLE DAMAGE TO COLLET NEVER TIGHTEN COLLET WITHOUT BIT ATTACHING THE MOTOR TO THE ROUTER BASE IM ities DISCONNECT TOOL FROM POWER SOURCE 1 Open the clamp A Fig 1 and set the power unit in the base unit 2 Align the lower pin of the power unit
3. B Fig 1 with the groove in the base 3 Rotate the power unit CLOCKWISE into the base until the upper guide pins are set in the groove of the base 4 Close the clamp ADJUSTING DEPTH OF CUT NULL DISCONNECT TOOL FROM POWER SOURCE 1 Open the clamp A Fig 3A 2 Hold the base E and turn the power unit F Fig 3A COUNTER CLOCK WISE until the tip of the bit is above the bottom of the base 3 Set the tool on a flat surface 4 Turn the power unit F Fig 3A CLOCKWISE until bit touches the work 5 Close the clamp A Fig 3A 6 Rotate the depth adjusting ring B Fig 3A until the zero line C Fig 3B is Opposite the index line D Fig 3B on the housing 7 Open the clamp A Fig 3A 8 Tip the router so that the bit is clear of the wood surface Turn the power unit F Fig 3A CLOCKWISE until the index line D Fig 3B on the motor housing reaches the desired depth indicated on the ring 9 Close the clamp A Fig 3A Ni OS SS x a EN eN S Fig 3A Fig 3B NOTE Setting the index line to 1 4 on the ring means the cutting edge of the bit is exposed 1 4 below the base OPERATION CONNECTING TO POWER SOURCE Before connecting tool to power source ALWAYS MAKE SURE SWITCH IS IN THE OFF POSITION Also check that the power circuit is the same as that shown on specification plate of the router STARTING AND STOPPING THE MOTOR ACAUTION Before starting the router make sure that the bit
4. Fig 5 Climb Cutting increases the chance for loss of control resulting in possible personal injury When Climb Cutting is required backing around a corner exercise extreme caution to maintain control of router The speed and depth of cut will depend largely on the type of workpiece Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively More than one pass may be necessary on exceptionally hard woods or problem materials to get the desired depth of cut When making cuts on all four edges of the workpiece make the first cut on the end of the piece across the grain Thus if chipping of wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain THE EDGE GUIDE An optional Edge Guide is available to aid straight edge planing parallel grooving and dado or slotting operations To assemble insert guide rods A in holes in base Fig 6 and secure with screws B Adjust the guide C on the rods and secure it with thumb screws D TEMPLET GUIDES A wide variety of templet guides is available for use in pattern and templet routing operations Fig 7 shows a typical combination bit templet guide and locknut PAGNI eg DISCONNECT TOOL FROM POWER SOURCE 10 KROQ RRRA BASE SUB BASE TEMPLET GUIDE To install insert templet guide in center hole of router base and secure in place with the locknut BE
5. Tools When not in use before servicing and when changing accessories such as blades bits cutters 15 Remove Adjusting Keys and Wrenches Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 16 Avoid Unintentional Starting Don t carry tool with finger on switch Be sure switch is off when plugging in 17 Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The EXTENSION CORD SELECTION table shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 18 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 19 Stay Alert Watch what you are doing Use common sense Do not 4 operate tool when you are tired 20 Check Damaged Parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is
6. damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off SAVE THESE INSTRUCTIONS SPECIFIC SAFETY RULES AND SYMBOLS FOR ROUTERS 1 HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOL MAY CONTACT HIDDEN WIRING OR ITS OWN CORD Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 TIGHTEN COLLET NUT SECURELY to prevent the bit from slipping 3 ea CLEARANCE under workpiece for router bit when through cutting 4 CHECK TO SEE THAT THE CORD will not hang up during operation 5 CLEAR THE ROUTER BIT AREA before starting motor 6 MAINTAIN FIRM GRIP ON TOOL to resist starting torque 7 KEEP HANDS CLEAR OF BIT WHEN MOTOR IS RUNNING to prevent personal injury 8 LET THE MOTOR COME TO A COMPLETE STOP before putting the tool down 9 oe TOUCH ROUTER BITS AFTER USE They may be extremely ot 10 AVOID CLIMB CUTTING See section USING THE TOOL in this manual Climb cutting increases the chance for loss of control resulting in possible personal injury 11 DO NOT HAND HOLD THE ROUTER IN AN UPSIDE DOWN OR HORIZONTAL POSITION The motor can separate from the base if not properly attached according to the instructi
7. test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 12 ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter Cable ee Delta have not been tested with this product use of such accessories could be hazardous
8. work area 5 Store Idle Tools When not in use tools should be stored in dry and high or locked up place out of reach of children 6 Don t Force Tool It will do the job better and safer at the rate for which it was intended 7 Use Right Tool Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use circular saw for cutting tree limbs or logs 8 Dress Properly Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair 9 Use Safety Glasses Also use face or dust mask if cutting operation is dusty 10 Don t Abuse Cord Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 11 Secure Work Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 Don t Overreach Keep proper footing and balance at all times 13 Maintain Tools With Care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease 14 Disconnect
9. FORE CONNECTING TOOL TO POWER SOURCE install the bit adjust the depth of cut and rotate the router chuck by hand Make sure that the bit or collet do not contact templet guide 11 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air Remove buildup of grime resulting from working with green or sappy wood All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION AND LUBRICATION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricate with fresh lubricant Have new brushes installed and
10. Instruction manual To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE PROFESSIONAL POWER TOOLS Copyright 2004 Porter Cable Corporation PORTER CABLE a ea MEAN cure MOTOS CAUTION T EE Sea ESPA OL P GINA 15 FRAN AISE PAGE 29 Router e MODEL 100 MODO 1501 ea BASE ALTE E d ii e ea T a NA AA u IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No Part No 907395 03 22 04 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and under stand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these sections indicates an imminently hazardous situation which if not A DANGER avoided will result in death or serious injury indicates a potentially hazardous situation which if not MAA avoided could result fe death or serious injury indicates a potentially hazardous situation which if not Mer eae avoided may result in minor or moderate injury used without the safety alert symbol in
11. LTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc 2 FLEX Flying Chips FRAME SAW Grip Vac Homecraft INNOVATION THAT WORKSS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es
12. a 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadel
13. d warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 13 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable e Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemnot Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlant
14. dicates potentiall CAUTION hazardous situation hick if nol avoided may result in 7 property damage NEN ites Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear dell approved properly fitting face mask or respirator when using such tools Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operating instructions before using this tool When using power tools basic safety precautions should always be followed to reduce the risk of personal injury For additional information visit our website www porter cable com Additional Information regarding the safe and proper operation of power tools i e a safety video is available from the Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute com Additional Information is also available from the National Safet
15. is clear of the workpiece and foreign objects Keep a firm grip on router to resist starting torque Start and stop the motor by setting the toggle switch A Fig 4 to the ON or OFF position Fig 4 ACAUTION To avoid personal injury or damage to finished work always allow the motor to come to a COMPLETE STOP before setting it down USING THE ROUTER IMPORTANT Before using your router consider the kind and total amount of material to be removed Depending on the workpiece more than one cut may be necessary to avoid overloading the motor Before beginning the cut on the actual workpiece make a sample cut on a piece of scrap lumber to show exactly how the cut will look as well as enable you to check dimensions TW Always be sure that the work is rigidly clamped or otherwise secured before making a cut Generally speaking when working on a bench the workpiece should be held on the bench by wood clamps When routing edges the router should be held firmly down and against the work by both guiding knobs Since the cutter rotates clockwise when viewing router from top the router should be moved from left to right as you stand facing the work see Fig 5 When working on the inside of Fig 5 a templet move router in clockwise direction When working on the outside of a templet move router in a counterclockwise direction Avoid Climb Cutting cutting in direction opposite that AWARNING shown in
16. ons See ATTACHING THE MOTOR TO THE ROUTER section 12 SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier SYMBOL DEFINITION VW O ion volts A amperes EZ eos hertz A watts KW earn kilowatts TN e microfarads O los liters a kilograms N CM anses oncom newtons per square centimeter Pa E E TET pascals A hours MIN ae minutes A seconds AZ a alternating current 3 ONG tos three phase alternating current 3N NY os three phase alternating current with neutral A emcee TS direct current o arar no load speed AD rs alternating or direct current Ol E E Class Il Construction A os splash proof construction 4 odie canos watertight construction II aereas revolutions or reciprocation per minute REPLACEMENT PARTS When servicing use only identical replacement parts MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C curren
17. par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays Printed in U S A PC 0104 150
18. phia 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centre
19. s de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acces a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA MANITOBA QU BEC Bay 6 2520 23rd St N E 1699 Dublin Avenue 1515 Ave Calgary Alberta Winnipeg Manitoba St Jean Baptiste Suite 160 T2E 8L2 R3H 0H2 Qu bec P Q Phone 403 735 6166 Phone 204 633 9259 G2E 5E2 Fax 403 735 6144 Fax 204 632 1976 Phone 418 877 7112 BRITISH COLUMBIA ONTARIO Fe Gee Orta 129 8520 Baxter Place 505 Southgate Drive 1447 Begin Burnaby B C Guelph Ontario St Laurent Mtl P Q V5A 4T8 N1H 6M7 H4R 1V8 Phone 604 420 0102 Phone 519 767 4132 Phone 514 336 8772 Fax 604 420 3522 519 767 4131 Fax 514 336 3505 The following are trademarks of PORTER CABLE e DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Auto Set BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw II Delta DE
20. t To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use 6 RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25Ft 5OFt 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50Ft 100 Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 E 3 4 18 18 16 14 12 12 10 10 8 E 4 5 18 18 14 12 12 10 10 8 8 S 56 18 16 14 12 10 10 8 8 6 e 6 8 18 16 12 10 10 8 6 6 6 gt 8 10 18 14 12 10 8 8 6 6 4 a 10 12 16 14 10 8 8 6 6 4 4 3 12 14 16 12 10 8 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 FUNCTIONAL DESCRIPTION FOREWORD The router is one of the most useful tools in the woodworking field lt may be
21. t shown in Figure C An adapter see Figure B is available for connecting Figure B type plugs to 2 prong receptacles The green colored rigid ear lug or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box No adapter is available for a plug as shown in Figure C EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords PN LNaiiiles Read and understand all instructions Failure to a follow all instructions listed below may result in electric shock fire jury SAVE TH SE INSTRUCTIONS GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING PRONG IS LONGEST OF THE 3 PRONGS Fig B GROUNDED OUTLET BOX CURRENT CARRYING PRONGS e GROUNDING PRONG IS LONGEST OF THE 3 PRONGS Fig C 1 Keep Work Area Clean Cluttered areas and benches invite injuries 2 Consider Work Area Environment Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases 3 Guard Against Electric Shock Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 4 Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from
22. y Council 1121 Spring Lake Drive Itasca IL 60143 3201 the American National Standards Institute ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 IMPORTANT SAFETY INSTRUCTIONS PN IIEe When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read All Instructions and or serious personal in GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with a 3 conductor cord and 3 prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal If your unit is for use on less than 150 V it has a plug that looks like that shown in Figure A If it is for use on 150 to 250 V it has a plug that looks like tha
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