Pitco Frialator RS14D Pasta Maker User Manual
Contents
1. rca 13 2 OPERATION a 14 2 1 OPERATIONAL 8 2 4242442 0 nara 14 2 2 FILLING THE APPLIANCE o 252555 16 224 da dessin 16 2 2 2 16 2 3 APPLIANCE START 2 narrar 16 24 cuadueeuutaiunwarvsd ensudshvausuabeves 17 244 SIMMER MODE cic ccs nun adh een iis ia einen Bee 17 24 2 BOM MODE aAA ia ad 17 TABLE OF CONTENTS 2 423 UMER OPERATION iconoclasta dosis 17 24 4 id atada 17 2 4 5 ADDITIONAL CONTROLLER 0 17 24 6 COOKING TIPS cucuta anni edhe 18 2 5 APPLIANCE 4 18 2 043 STANDBY Ad 18 2 52 COMPLETE SHUTDOWN aiseee2. 18 3 PREVENTATIVE 1 19 3 1 DAILY PREVENTATIVE MAINTENANCE nana 19 311 APPLIANCE INSPECTION til dile 19 3 1 2 CLEANING THE COOK TANK RINSE TANK IF EQUIPPED 19 3 1 3 CLEANING THEYCABINET cuicos di 19 3 2 MONTHLY PREVENTATIVE MAINTENANCE 20 3227 IDELIMING 20 3 3 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND 20 3 3 1 TEMPERATURE PROBE 4 HIGH LIMIT 8 20 3 3 25 CONTROLLER Dart 20 3 3 3 CONTROL BOX 8 ELECTRICAL 2 8 20 3 34 TANK A adic 21 3325 DRAIN SYSTEM taeeds a aa aa aaa TA aaa 21 3 3 6 GAS COMBUSTION 5 21 3 4 VENTILATION 0 2 11 1 eiaa a Eann aca Eea ene egean Ean eca ae Vaene 21 4 TROUBLESHOOTING oi iio ecient sees 22 4 1 POWER FAILURE ci cteisiteciissces cccccdtetesccesdsscasdndsessaeivestesneudasusdsvacevecnbnsddacdsudeduevashedagceadetuieatus
3. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Date Purchased 22 2 Installation amp Operation Manual PG14D Floor Model Gas Pasta Cooker RS14D Floor Model Rinse Station Built after 4 1995 20 294 rev 0 1 06 TO THE PURCHASER OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas Obtain this information from your local gas supplier WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this appliance WARNING Installation maintenance and repairs should be performed by a Pitco Authorized Service and Parts ASAP company technician or other qualified personnel Installation maintenance or repairs by an unauthorized and unqualified personnel will void the warranty WARNING Installation and all connections must be made according to national and local regulations and codes in force WARNING During the
4. Write this information on the front cover of this manual for future reference If you have completed the above Accessories steps that are applicable to the appliance you purchased the Description appliance is now ready to be installed Although it may be possible Tube Rack Standard for you to install and set up your new Drain Cleanout Rod Standard appliance itis STRONGLY recommended that you have this done by qualified professionals A Smal Round Basket Optonal_ Opional Large Round Pasta Basket Opi i 9 qualified professional will ensure that the installation is safe and meets local building and fire codes Oblong Pasta Basket Optional Portion Cups with Rack Optional Optional INSTALLATION CEA WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover workshelf drain board is not a step Serious injury could result from slipping falling or contact with hot liquids 1 2 INSTALLATION CLEARANCES The clearances shown below are for combustible and non combustible installations and will allow for safe and proper operation of your appliance Combustible Construction Non Combustible Construction Inches centimeters Inches centimeters Back 6 0 15 24cm 0 0 0 0cm Sides 6 0 15 24cm 0 0 0 0cm Counter 6 0 15 24cm 6 0 15 24cm In addition to the above clearances there must also be at least 16 inches 40
5. a solution of soap and water when pressure is applied INSTALLATION CEA 1 6 ELECTRICAL CONNECTIONS It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control This will prevent the appliance from being operated without the ventilator on If your appliance requires an electrical connection the power requirements are listed below North America International Input Voltage 120 VAC 50 60 Hz 220 230 or 240 VAC 50 60 Hz Current per unit 1 0 Amp 0 5 Amps CAUTION Connecting the appliance to the wrong power supply may damage the appliance and void the warranty WARNING This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the inside of the appliance door WARNING DO NOT attempt to connect the appliance to an electrical supply other then that indicated on the data plate Electrical connection should be performed by qualified personnel WARNING The electrical connection used by this appliance must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC ANSI NFPA 70 for installation in the US In Canada refer to CSA Standard C22 2 and local codes In all other cases refer to local and national codes and regulations WARNING The appliance must be grounded in accordance with local code if there is no local code comply with the NEC and ANSI NFPA No 70 la
6. may be necessary to clean these components more then once a day WARNING The power supply must be disconnected before cleaning and servicing this appliance 3 1 1 APPLIANCE INSPECTION v Check that the high temperature limit and temperature probe in the correct position and secured in place Y Check that wires and cords are not frayed or loose and out of the cabinet v Check around the appliance for loose parts or accessories that need to be secured or other foreign items ex Aerosol cans that should be removed from the area v Check for water leaks around the drain lines and water supply and out of the cabinet and around the appliance WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water The water is extremely hot and can cause severe injuries 3 1 2 CLEANING THE COOK TANK RINSE TANK IF EQUIPPED 1 Turn the appliance off WARNING Read the operation section of this manual prior to filling or operating the appliance 2 Scrub the tank basket hanger baskets and temperature probe using a Scotchbrite or other abrasive pad with a commercial type cleaner specifically designed for cleaning and sanitizing food contact surfaces Follow the directions and familiarize yourself with the safe use of this cleaner prior to using it to clean the appliance Care must be taken to remove all the foreign material on the tank and on components in the ta
7. simmer mode Models with electric thermostat Press the boil simmer switch to the simmer position All other Models Press the 5 button until 5 M mi is displayed If you are not ready to cook enter simmer mode This will conserve energy and keep water in the tank longer then when in boil mode 2 4 2 BOIL MODE Boil mode consistently heats the water so that the water will boil Once the water starts to boil the appliance is ready to cook pasta To enter boil mode Models with electric thermostat Press the boil simmer switch to the boil position All other Models Press the id e button until b is displayed 2 4 3 TIMER OPERATION Not all control types include timers Timers provide accurate cook times for multiple product quantities and types Refer to the operator s manual for your appliance s specific control type to determine how to set the cook timers if equipped 1 To start a timer Press the appropriate timer button Typical Timer Buttons 2 4 4 BASKET LIFT OPERATION If the appliance is equipped with basket lifts place the pasta basket onto the basket lift prior to starting the timer s The basket s will be lowered into the cook tank when the timer cycle starts At the end of the preset cooking time the basket lift will raise the basket out of the cook tank 2 4 5 ADDITIONAL CONTROLLER FUNCTIONS Some controllers have additional functions not described in this manual If your appliance s control
8. the pilot tubing on the gas valve The pilot flame adjustment screw is recessed behind this Turning the pilot flame adjustment screw clockwise lowers the pilot flame and millivolt output Turning the pilot flame adjustment screw counter clockwise increases the pilot flame size and millivolt output 5 Rotate the screw in the direction needed to achieve a reading between 600 and 750 Note Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize 6 Replace the cap screw A Pilot Adjustment under cap screw B Gas Pressure Adjustment under cap screw 10 L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION 1 9 4 MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the gas supply valve must be open and the thermostat must be turned on The main power switch must be on The main burners receive gas from the main gas supply through the thermostatically controlled valve When the water temperature drops below the preset temperature the gas control valve opens The main burners must be adjusted to deliver optimum flame Refer to the following procedure to adjust the main burners 1 Ensure that the main gas valve is shut off remove the manifold pressure tap plug and connect an accurate pressure gauge range of 0 16 W C 39 85mbar 3 98kPa in 0 1 25mbar 02kPa increments or manometer Turn on this and all appliances connected to the gas supply line and light
9. turns off the gas supply to the appliance Refer to the following procedures to enter the appropriate shutdown mode 2 5 1 STANDBY MODE 1 Ifthe appliance is equipped with a controller it should be turned OFF If the controller has an ON OFF button press and hold the button until the controller is off 2 Ifthe appliance is equipped with a 1 0 ON OFF switch turn it to the 0 OFF position 3 Turn the knob on the gas valve clockwise to the PILOT position WARNING NEVER leave the appliance in standby mode for prolonged periods or overnight 2 5 2 COMPLETE SHUTDOWN 1 Ifthe appliance is equipped with a controller it should be turned OFF If the controller has an ON OFF button press and hold the button until the controller is off 2 Ifthe appliance is equipped with 1 0 ON OFF switch turn it to the 0 OFF position 3 Turn the ON OFF knob on the gas valve clockwise to the OFF position 4 appliance is now completely shut down and be cleaned if desired D 4 18 120 294 0 1 06 PG14D Floor Model Gas Pasta Cooker PREVENTATIVE MAINTENANCE 3 PREVENTATIVE MAINTENANCE 3 1 DAILY PREVENTATIVE MAINTENANCE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance During the cooking process starch build up will form on the temperature probes tank and heating element If you are producing high quantities of pasta it
10. warranty period if a customer elects to use a non original part or modifies an original part purchased from Pitco and or its Authorized Service and Parts ASAP companies this warranty will be void In addition Pitco and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arises directly or indirectly in whole or in part due to the installation of any modified part and or received from an unauthorized service center WARNING This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection Single appliances equipped with legs must be stabilized by installing anchor straps All appliances equipped with casters must be stabilized by installing restraining chains WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device This quick disconnect must comply with ANSI Z24 41 WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING This appliance is intended for professional use only and should be operated by fully trained and qual
11. water level line s DRAIN VALVE 2 2 2 FILLING THE RINSE TANK CLOSED Once pasta is cooked to the desired doneness it will continue to cook after being removed from the cook tank until its internal temperature is lowered Submerging the pasta in cold water or rinsing it with cold water will lower the pasta s internal temperature and stop the cooking process Rinsing or submerging will also prevent sticking and remove dissolved starch If the appliance is equipped with a rinse tank it may be filled with cold or ice water for submerging the pasta after it leaves the cook tank Refer to the following procedure to fill the cook tank prior to operation 1 Ensure that the drain valve is closed 2 Fill the tank with cold water and ice if desired until the water reaches the water level line s If the rinse tank does not have level lines fill the tank so that the water is 4 inches 10 16cm below the overflow The tank can be filled up beyond the desired level but water may be lost through the overflow once pasta is placed into the tank 2 3 APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation 1 Ensure that the drain valve is closed 2 Fill the cook tank with water See section 2 1 Filling the Appliance 3 Light the appliance See section 1 8 2 Lighting Instructions 4 lf the appliance is equipped with a 1 0 ON OFF switch turn it to the ON position WARNING WARNING NEVE
12. when they are outside of the cook tank ON OFF Switch Turns the appliance ON and OFF Some controllers require that they are turned ON by another button after the ON OFF switch is in the ON position Boil Simmer Switch Switches the appliance between boil and simmer mode Manual Water Fill Knob Not on all Models Fills the cook tank with water May be adjusted for the proper water flow into the cook tank Gas Valve Knob The gas valve controls the flow of gas to the pilot and burners Turning the gas valve knob to the OFF position shuts off the gas supply to the pilot and burners Pilot The pilot lights the burners when the water in the cook tank requires more heat Burners Heats the water inside the cook tank L20 294 rev O 1 06 PG14D Floor Model Gas Pasta Cooker OPERATION OPERATION CEA 2 2 FILLING THE APPLIANCE 2 2 1 FILLING THE COOKER TANK It is recommended that the cooker tank is filled with hot water This will greatly decrease the time it takes for the appliance to reach operating temperature Refer to the following procedure to fill the cook tank prior to operation CAUTION WARNING This appliance is not Water must completely Capacity PG14D 12 Gal 45 5 Liters Tank Capacity designed for cooking with oil cover the heat tubes at all Fill with potable water only times while appliance is on 1 Ensure that the drain valve is closed 2 Fill the tank with water until the water reaches the
13. will greatly decrease the time it takes for the appliance to reach operating temperature Prior to installation a water treatment specialist should inspect the water supply Water hardness should contain no more then 2 0 grains gallon The pH level should be between 6 5 and 8 0 These conditions can be obtained with the use of a properly maintained water softener The incoming water pressure should be between 20 psi 1 38 bars to 60 psi 4 14 bars For higher water pressures a high pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer The maximum allowable incoming water is 180 F 82 Have your water tested and record the measured values WARNING When water is at a high temperature and high pressure excessive splashing of hot water may occur that could result in injury Water Quality Checklist Measured Range Temperature 180 82 4 ave HE 1 4 2 DRAIN CONNECTIONS Each tank has a drain that can be inserted into a drainage system Each tank also has an overflow line The overflow connection is after the drain valve to provide an unobstructed overflow path The drain and overflow line for each tank is connected together to form a common drain line 4 L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION 1 5 GAS CONNECTION Your appliance will give you peak performance when the gas supply line is of sufficie
14. 64cm of aisle space in front of the unit WARNING DO NOT obstruct the flow of ventilation or air openings around the appliance Adequate clearance around the appliance is necessary for servicing and proper component ventilation Ensure that you meet the minimum clearance requirements specified in this manual WARNING DO NOT install this appliance next to a deep fat fryer A splash over of water into the hot oil may cause a flash fire CAUTION To prevent equipment damage and or personal injury do not tilt the appliance onto any two of its casters or legs or pull the appliance by the splash back 2 L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION 1 3 LEG CASTER INSTALLATION AND LEVELING When you receive your appliance it is completely assembled with the possible exception of the legs or casters This appliance must be installed with legs or casters it cannot be curb mounted Curb mounting will seriously inhibit this appliance s ability to effect proper component ventilation The legs casters must be installed before connecting the appliance to the gas supply The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system Use the following procedure Required tools 7 16 wrench and socket and a large pair of water pump pliers 1 Lay the appliance on its back being careful not to damage the splash back by pulling on it Protect the out
15. R operate the appliance with an empty cook tank It may Water must completely void the warranty Adding water after the heat tubes have been cover the heat tubes at all heated may cause injuries from hot splattering liquids and steam times while appliance is on 5 If the appliance is equipped with a controller it may need to be turned on Press the li button to turn the controller on The specified button may appear slightly different then shown Refer to the operator s manual for your appliance s specific control type to determine the exact appearance of each button and display 6 The appliance is now on and heating the water in the cook tank 16 120 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker OPERATION 2 4 COOKING It is important to keep the cook tank full of water to minimize the chance of boiling the appliance dry and to keep the water at a level that will provide optimum cooking performance To keep the water at its normal operating temperature it is best to add water in small amounts If the appliance is equipped with manual water fill it is recommended that the fill knobs are set so that water enters the tank slowly during cooking WARNING Dry fired heat tubes are extremely hot will shorten its service life and may void your warranty 2 4 1 SIMMER MODE Simmer mode maintains the water temperature to just below boiling This mode can be used to reheat pasta or as a stand by mode To enter
16. ce 1 10 INITIAL CLEANING When your appliance is shipped many of its parts are covered with a thin coat of oil for protection Before the appliance is ready for cooking it must be cleaned This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment Refer to the following procedure to clean the appliance 1 Read the operation section of this manual prior to filling or operating the appliance 2 following steps should be followed using a grease dissolving commercial cleaner 3 Following the manufacturer s directions clean the tank interior and all other food contact surfaces 4 When cleaning is complete rinse the inside of the tank thoroughly with cool water Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank 5 Using a clean dry cloth wipe out all of the water 6 Repeat the previous steps to clean the rinse station if equipped WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces CEA 2 OPERATION An operator s manual for your appliance s specific control type should be included with this manual Refer to that manual prior to operati
17. has been completely and thoroughly rinsed from the tank 4 Using a clean dry cloth wipe out all of the water 5 Repeat the previous steps to clean the rinse tank if equipped 3 3 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by Pitco It may be necessary perform this inspection more then once a year WARNING The power supply must be disconnected before cleaning and servicing this appliance 3 3 1 TEMPERATURE PROBE amp HIGH LIMIT PROBE v Verify probes are in good working condition Check for damage and that the fasteners are tightly secured to the tank v Verify compression fittings are leak free Y Check wiring for loose electrical connections 3 3 2 CONTROLLER Perform the following inspection if the appliance is equipped with a temperature controller Y Verify that the controller is in good mechanical condition Check all lights displays and switches to assure that they are working properly Examine overlay for damage that could allow moisture to enter Y Check for loose electrical connections Y Verify simmer temperature Check temperature 1 above controller probe if necessary check probe resistance Y Check drain valve interlock if provided to ensure that the applia
18. ified personnel WARNING If the appliance is equipped with a power cord and it is damaged it must be replaced by a Pitco Authorized Service and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard WARNING The power supply must be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT jet stream approved DO NOT clean the appliance with a water jet WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids Serious personal injury could result if skin comes in contact with the hot surfaces or liquids WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover workshelf drain board is not a step Serious injury could result from slipping falling or contact with hot liquids WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury could result from slips trips or from contacting hot liquids WARNING The water level should be maintained at the level line DO NOT turn the appliance on until the heat tubes are fully covered with water at all times Serious injury could result from hot steam vapors off the heat tubes WARNING If overflow drain is not equipped or if overflow drain stop is used do not leave appliance unattended
19. ion ii L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker TABLE OF CONTENTS INS TABLA TION concolor 1 1 1 CHECKING YOUR NEW 1 1 2 INSTALLATION CLEARANCES 2 1 3 LEG CASTER INSTALLATION AND 3 1 4 PLUMBING 8 4 1 1 1 4 1 4 1 WATER INLET 8 4 142 DRAIN CONNECTIONS 5 5 etario dedo conde alicia 4 1 5 GAS 20200 00 tive 5 1 5 1 QUICK DISCONNECT 5 1 5 2 FUEL SUPPLY LINE LEAK AND PRESSURE TESTING 2 2 2 442 44 5 1 6 ELECTRICAL CONNECTIONS 6 1 7 VENTILATION AND FIRE SAFETY 7 1 82 INSPECTION uni iia T 8 1 9 INITIAL 9 191 FILLING THE APPLIANCE Aonta nnana 9 1 9 2 LIGHTING INSTRUCTIONS 9 1 9 3 PILOT FLAME 2 carroceria 10 1 9 4 BURNER SYSTEM 5 11 1 10 INITIAL 4 2 4
20. ler has additional functions refer to the controller s operation manual to access these functions The specified buttons and or displays may appear slightly different then shown Refer to the operator s manual for your appliance s specific control type to determine the exact appearance of each button and display 17 CEA 2 4 6 COOKING TIPS v Rinse pasta after cooking only if it is for cold dishes or if the pasta will NOT be served immediately Cooked Pasta Volumes v For best results when cooking dry pasta use at least 1 gallon of water for every 1 Ib of dry pasta 1lb Dry Pasta Type Cooked Sticky cooked pasta can be avoided by increasing Spaghetti the quantity of water per pound or use of the manual fill option while cooking if equipped The manual fill should be set to a trickle while cooking to allow the water continue boiling Y When storing pasta keep the sauce separate because the pasta will continue to absorb liquids This table is for reference only after cooking Please refer to the pasta manufacturer s specifications to Y Cooking oil can be added to cooked pasta prior to determine exact cooked quantity storage to prevent sticking 1 2 tsp of oil per pound cooked is typical 2 5 APPLIANCE SHUTDOWN There are two shutdown modes of appliance operation STANBY and COMPLETE The standby mode removes the ability of the appliances main burners to operate Complete shutdown
21. n the thermostat to light the main burners 8 Adjust the shape and size of the main burner flame by raising or lowering the air collars to achieve a soft blue flame with well defined inner cones Refer to burner flame diagram to determine the ideal flame profile 9 When the main burner flames have been properly adjusted lock the air collars in place by tightening the set screws INSUFFICIENT FLOW The flame impinges on the tank front Tubes and baffles are carbonized Check vent and adjust if necessary Check heat tube and flue for blockage EXCESSIVE FLOW The flame seems to lift off the burner face To correct adjust main burner pressure as describe in this section INSUFFICIENT FLOW Low burner or supply pressure Adjust burner pressure or gas company check incoming pressure NORMAL FLOW Burner and pressure adjusted properly A soft steady blue flame enter the heat tube without impinging on the tube rim or tank front 12 120 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION CAUTION DO NOT leave the appliance unattended during cleaning Never let the water level go below the heat tubes WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water The water is extremely hot and can cause severe injuries CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this applian
22. nce stops heating when the drain valve is open 3 3 3 CONTROL BOX 8 ELECTRICAL COMPONENTS v Verify that all components transformer terminal block relays drain switches etc are in good condition Verify that wires are tight and in good condition v Verify enclosures are free of leaks Check for water stains and wet surfaces Y Verify that the covers and panels tact and provide a safe condition Check for loose parts Y Verify power cord is in good condition Check for frayed or exposed wires Verify that the insulation is in good condition and the attachment to the appliance is tight L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker PREVENTATIVE MAINTENANCE 3 3 4 TANK Verify that the tank is in good condition Check for scale build up and inspect for signs of corrosion Verify that tank is leak free Check drain overflow if equipped for scale build up and debris blockage 3 3 5 DRAIN SYSTEM v Verify that drain valve is in good condition Check for leaks in the seal area and fitting region v Verify that drain lines are leak free kink free and in good condition Check for scale build up and debris blockage Verify that the clamps and connections are securely tightened 3 6 GAS COMBUSTION SYSTEM Check for gas leaks Check and clean vent tube on gas valve pressure regulator Check burners clean debris and grease from pilot and pilot orifice tips Check and adjust burner manifold gas pressure t
23. ng this appliance 2 1 OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance Refer to the following sections of this manual to learn more about these features 1 2 10 11 12 13 14 14 Cook Tank Controller Not on all Models Controls the water temperature inside the cook tank Optional timers are located on the controller if equipped Includes button to switch between boil mode and simmer mode not on all models If the controller has an ON OFF button it will be used to turn ON the controller as well as other features on the appliance Door Shown Open Provides access to the drain valve handle high temperature reset button and gas valve pilot burners and shutoff valves Drain Valve Handle Shown in the closed position Opens the drain valve so water can be drained from the cook tank If the drain valve interlock feature is equipped the appliance will stop heating if the drain valve is opened Drain Outlet Water exits the cook tank through the drain outlet when draining or overflowing Overflow Line When the cook tank water level reaches the overflow water will flow unobstructed through the overflow line and eventually exit the appliance through the drain outlet High Temperature Reset Button This button may need to be pressed in the event that the high temperature limit has tripped Basket Hanger For hanging and or draining baskets
24. nk WARNING DO NOT leave the appliance unattended during cleaning 3 When cleaning is complete rinse the inside of the tank and its components thoroughly with cool water Continue to rinse at least twice or until the cleaner has been completely and thoroughly rinsed from the tank 3 1 3 CLEANING THE CABINET 1 The inside of the cabinet should be cleaned with a clean dry cloth removing oil dust dirt and cooking debris on all accessible surfaces and components 2 The outside of the cabinet should be cleaned with a wetted cloth and mild detergent to remove oil dust dirt and debris Be careful not to introduce the detergent into the tank and food zone regions of the appliance PREVENTATIVE MAINTENANCE CEA 20 3 2 MONTHLY PREVENTATIVE MAINTENANCE Water can leave mineral deposits inside the tank Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance If you are producing high quantities of pasta or your water is heavily mineral based then it may be necessary to clean these components more then once a month 3 2 1 DELIMING 1 Read the operation section of this manual prior to filling or operating the appliance 2 Following the manufacturer s deliming instructions remove deposits from the tank s interior 3 When cleaning is complete rinse the inside of the tank and its components thoroughly with cool water Continue to rinse at least twice or until the cleaner
25. nt size to provide the correct gas flow The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223 1 and NFPA 54 latest editions In Canada install the appliance in accordance with CSA B149 1 or 2 and local codes Gas line sizing requirements can be determined by a qualified installation professional your local gas company or by referring to the National Gas Fuel Code Appendix C Table C 4 for natural gas and Table C 16 for propane The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance A properly sized and installed gas line will deliver a supply pressure between 7 0 W C 17 4mbars 1 74kPa 10 0 W C 24 9mbars 2 49kPa natural gas or between 11 0 W C 27 4mbars 2 74kPa and 13 0 W C 32 4mbars 3 25kPa propane to all appliances connected to the supply line operating simultaneously at full demand The pressure at the gas valve shall not exceed Y PSI Each appliance is equipped to operate on one certain fuel type The type of fuel with which the appliance is intended to operate is stamped on the data plate which is attached to the inside of the door WARNING NEVER supply the appliance with a gas other than the one that is indicated on the data plate Using the incorrect gas type will cause improper operation and could result in serious injury or death If you need to convert the appliance to anothe
26. o nameplate reading Check incoming gas pressure when all gas appliances are on Check ignition system and adjust pilot flame as required Check flame sensor reading Recheck for gas leaks after inspection 55555 lt lt 59 3 4 VENTILATION HOOD Proper ventilation hood operation is very important for the correct operation of this appliance and the safety of personnel The ventilation hood should be inspected at the time of installation of this appliance to insure that it will operate properly in conjunction with the appliance A regular schedule of examination in accordance with ANSI NFPA 96 latest edition and or local codes must be followed 21 TROUBLESHOOTING CEA 4 TROUBLESHOOTING 4 1 POWER FAILURE If electric power is removed for any reason the appliance will shut down Wait five minutes after the power is restored before attempting to restart the appliance This will allow time for any gas that may have accumulated in the burner or tubes to dissipate To restart the appliance follow the appliance start up procedure in section 2 2 CAUTION DO NOT attempt to operate this appliance during a power outage 4 2 HIGH TEMPERATURE LIMIT This appliance is equipped with a high temperature limit switch The high temperature limit switch will stop the appliance from functioning if the internal cook tank reaches an unsafe temperature In the event that the high temperature limit has tripped Please refer to the following procedure to re
27. od WARNING Ensure that your ventilation system does not cause a down draft at the appliance s flue opening A down draft will not allow the appliance to exhaust properly and will cause overheating which may cause permanent damage Damage caused by down drafts will not be covered by the warranty NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the appliance NEVER place anything on top of the flue area or block the flue in any way Never place a hood grease condensating drip pan over the flue opening WARNING NEVER connect the ventilation blower or hood directly to the flue of this appliance The resulting increased flow of air through the combustion system will cause improper operation poor temperature recovery poor ignition and could extinguish the pilot INSTALLATION CEA 1 8 INSPECTION Before you begin filling and adjusting the appliance perform the following visual checks v After the appliance is in its permanent location check the levelness Any additional leveling that is necessary can be performed as previously described Y Ensure that the probe and high temperature limit is in place and secure Check the high limit bulb mounting screws to ensure that they are tight Y Review the installation portion of this manual and ensure that all steps have been followed and executed properly RS N S N da NE SR ES ra 6 N N 1 Probe 2 High Tempera
28. r type of fuel contact the dealer you purchased it from NOTICE NEVER use an adapter to make a smaller gas supply line fit the appliance connection This may not allow proper gas flow for optimum burner operation resulting in poor performance and improper operation 1 5 1 QUICK DISCONNECT CONNECTION Gas appliances equipped with casters must be installed with connectors that comply with the Standard for Movable Gas Appliances ANSI 221 69 CSA 6 16 latest edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI 221 41 CSA 6 9 latest edition When installing a quick disconnect you must also install adequate means for limiting the movement of the appliance without depending on the connector and quick disconnect device or it s associated piping to limit the movement of the appliance The restraining device should be attached to the appliance on the back panel 1 5 2 FUEL SUPPLY LINE LEAK AND PRESSURE TESTING The fuel supply system must be tested before the appliance is used If the fuel line is going to be tested at a pressure greater than gt PISG 3 45 kPa insure that that appliance is disconnected from the fuel line If the fuel line is to be tested at a pressure equal to or less than Y PSIG 3 45 kPa the appliance can be connected during the test but the unit s gas valve must be shut Test all gas line connections for leaks with
29. s that it is heating but High temperature limit has tripped Allows appliance cool ANTERE l High temperature limit water will not heat 4 5 CONTROLLER WARNING DISPLAYS If your appliance is equipped with a temperature controller it may display the following warnings on its display Display Problem Action A Water temperature Wait for appliance to heat up is low Incorrect probe Contact Authorized Service Company reading Water level is low Turn off appliance Allow ample time for appliance to cool before filling with water and turning on Incorrect probe Contact Authorized Service Company reading Drain valve is open Turn off appliance Close drain valve before turning while controller is appliance back on on 23 In the event of problems with or In the event of problems with or questions questions about your order please about your equipment please contact the contact the Pitco Frialator factory at Pitco Frialator Authorized Service and Parts 800 258 3708 US and Canada only or representative ASAP covering your area or 603 225 6684 World Wide contact Pitco at the numbers listed to the left Website Address www pitco com MAILING ADDRESS BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY ST CONCORD 03301 20 294 rev 0 1 06
30. set the switch 1 Turn the appliance off 2 Allow the appliance ample time to cool to room temperature E 3 Add water to the cook tank as needed High Temperature 4 Press the high temperature reset button if equipped Reset Button 5 The high limit switch is now reset and the appliance is ready for start up WARNING DO NOT add water to the tank until it has been given ample time to cool down Failure to do so may result in damage to the appliance and or injury to the operator 4 3 DRAIN VALVE INTERLOCK If your appliance is equipped with a drain valve interlock circuit the appliance will stop heating if the tank drain valve is opened In some cases the appliance will turn off Refer to the following procedure to resume operation after the drain valve interlock is tripped 1 the appliance OFF if not already OFF 2 Close the tank drain valve and fill the tank with water 3 Turn the appliance ON 22 120 294 0 1 06 PG14D Floor Model Gas Pasta Cooker TROUBLESHOOTING 4 4 TROUBLESHOOTING CHART Probable Causes Corrective Actions No power to appliance Check main building power supply Circuit Breaker tripped Reset circuit breaker Controller does not 1 0 Switch 0 position Flip 1 0 switch to position and turn activate on controller Controller not turned on urn on controller Power Cord loose or not connected Connect power cord Controller display
31. side of the appliance with cardboard or a drop cloth when laying it down 2 Attach each leg caster with the hex head screws and nuts supplied Each leg caster requires four 4 20 x 5 8 hex head screws and nuts Insure that all screws are tight 3 Mount the screws from the inside of the appliance with the nut on the outside bottom of the appliance The nuts have lock washers attached to them therefore it is not necessary to use separate lock washers 4 When all four legs casters are securely mounted stand the unit up being careful not to put too much weight on any one leg Adjust the height and level the appliance by adjusting the leveling devices B with water pump pliers On casters loosen 2 screws A before leveling make your height adjustments then retighten WARNING This appliance must be installed with the legs or casters provided by the manufacturer WARNING DO NOT install legs or casters or perform leveling procedure when appliance is in operation or full of hot liquids Serious injury could result INSTALLATION CEA 1 4 PLUMBING CONNECTIONS The plumbing installation should be done by a licensed plumber and must comply with local and national codes 1 4 1 WATER INLET CONNECTIONS If a faucet or water fill option is equipped on your appliance connections to a potable water supply will be required If a single water connection is required it is recommended that the appliance is connected to hot water supply This
32. test edition for US and Canadian installations In all other cases refer to local and national codes and regulations To comply with European requirements European models are equipped with an equalization bonding clamp An equalization bonding lead must be connected to this clamp to provide sufficient protection against potential difference This clamp located on the rear of the appliance is marked with the following universal symbol WARNING A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation CE countries WARNING This equipment must be installed so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided WARNING If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less then 167 F 75 C WARNING All copper wiring for this appliance must be made in accordance with the wiring diagram s located on the appliance 6 L20 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION WARNING If your appliance is uses line current it is equipped with an oil proof electrical supply cord with a three prong safety plug This is to protect operators from electrical shock hazard in the event of an equipment malfunction DO NOT cut or remove the grounding third prong from this plug it should be plugged in
33. their main burners The pressure reading of the installed pressure gauge should not drop from the required installation pressure Any loss of pressure indicates inadequate supply line installation which will cause poor performance of all appliances during peak usage The installed pressure gauge should be the same 0 1 W C 25mbar 02kPa as that marked on the data plate on the inside door of the appliance If the pressure is correct go to step 6 if it is not adjust the pressure as outlined in step 4 To adjust the pressure remove the regulator adjustment screw cap and with a flat head screwdriver adjust the regulator screw until the proper burner pressure is reached Turning the screw clockwise will increase the burner pressure Turning the screw counterclockwise will decrease the burner pressure When the pressure is correct replace the regulator adjustment screw cover Turn off the ALL appliances shut the main gas valve to your Pitco appliance and remove the pressure gauge Apply pipe joint compound to the manifold pressure tap plug and reinstall it Burner Burner Orifice Air Collar Set Screw Burner Fitting Gas Pressure Test Plug 11 INSTALLATION CEA 7 Now that the main burner pressure is set properly you may adjust the main burner flame Unlock the air collars by loosening the set screw on each collar Open the main gas valve light the pilot if the appliance has a manual pilot and tur
34. to a properly grounded three prong receptacle 1 7 VENTILATION AND FIRE SAFETY SYSTEMS Your new appliance must have proper ventilation to function safely and properly Exhaust gas temperatures can reach as high as 1100 F 593 C Therefore it is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire Ventilation and fire safety systems must comply to local and national codes Refer to ANSI 83 11 for a list of reference documents that will provide guidance on ventilation and fire safety systems For installations in U S and Canada additional information can be obtained from CSA International 8501 East Pleasant Valley Road Cleveland OH 44131 or visit their website at www csa international org It is essential that the appliance be operated only when adequate ventilation is provided Your ventilation hood should be properly maintained A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance Inadequate ventilation may not properly evacuate appliance all emissions Excessive or unbalanced ventilation may cause drafts which could interfere with proper operation of the pilot and burners Leave at least 18 inches 45 72cm of open space between the flue of the appliance and the intake of the exhaust ho
35. ture Limit L20 294 rev O 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION 1 9 INITIAL ADJUSTMENTS After your appliance has been properly installed as described in the installation section of this manual it will need to be adjusted to ensure that it will perform as designed A qualified person must perform these adjustments To perform these adjustments the following tools will be needed e Manometer Digital Thermometer Temperature Probe DC Voltmeter 1 9 1 FILLING THE APPLIANCE Refer to the following procedure to fill the cook tank prior to operation 1 Ensure that the drain valve is closed 2 Fill the tank with wat til th t hes th ter level ioe with water until the water reaches the water leve DRAIN VALVE CLOSED WARNING Water must completely cover the heat tubes at all times while appliance is on CAUTION This appliance is not designed for cooking with oil Fill with potable water only WARNING During operation there is an open flame inside this appliance The unit may get hot enough to set near by materials on fire Keep the area around the appliance free from combustibles 1 9 2 LIGHTING INSTRUCTIONS Refer to the following instructions to light the appliance WARNING If pilot extinguishes wait 5 minutes before attempting to relight the pilot to allow any built up gas to dissipate 1 Open gas supply valves to the appliance 2 Make sure that the appliance is turned OFF 3 T
36. unsdesis 22 4 2 HIGH TEMPERATURE 11 cnc 22 4 3 DRAIN VALVE INTERLOCK 0 1 1 22 4 4 TROUBLESHOOTING CHART 23 4 5 CONTROLLER WARNING 23 120 294 rev 0 1 06 PG14D Floor Model Gas Pasta Cooker INSTALLATION 1 INSTALLATION 1 1 CHECKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate Every effort has been made to ensure that it is delivered to you in perfect condition As you unpack your new appliance inspect each of the pieces for damage If something is damaged DO NOT sign the bill of lading Contact the shipper immediately the shipper is only responsible for 15 days after delivery Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance If you are missing any parts contact the dealer from whom the appliance was purchased As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed Refer to the table below to identify which accessories should be included with your appliance Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased
37. urn the gas valve knob to the PILOT position and push in on the knob A Hold the knob in for approximately one minute to purge the air out of the line Hold a flame to the pilot until the pilot ignites this may take a little ry while the first time you light the pilot because of the air in the lines Once lit hold the knob in for approximately one minute and then release 9 4 Ifthe pilot goes out 5 minutes and repeat step If after three tries the pilot will not remain lit refer to the operator troubleshooting section of this manual 5 Once a pilot flame has been established turn the gas valve knob EN counterclockwise to the ON position e 6 The main burners will light and be controlled by the thermostat INSTALLATION CEJ 1 9 3 PILOT FLAME ADJUSTMENT Perform this procedure with the pilot lit This procedure requires a DC voltmeter set to a scale of 0 1000 mV Using test leads with sharp probes will help in taking the required readings 1 Locate the thermopile wires coming from the thermostat limit box going to the gas valve The wire size decreases near the gas valve connections 2 Using the positive test probe connect the probe to the high limit wire terminal On particular systems pierce the high limit wire insulation with the tip of the test lead probe at the gas valve safety magnet connection 3 Connect the negative test probe to the pilot tubing 4 Remove the cap screw located below
38. while filling with water Over filling the appliance can cause serious injuries and damage the equipment WARNING Completely shut the appliance down when the water is being drained from the appliance This will prevent the appliance from heating up during the draining and filling process Serious injury can occur WARNING This appliance is intended for indoor use only WARNING DO NOT operate appliance unless all panels and access covers are attached correctly WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis WARNING There is an open flame inside this appliance The unit may get hot enough to set nearby materials on fire Keep the area around the appliance free from combustibles WARNING DO NOT supply the appliance with a gas that is not indicated on the data plate If you need to convert the appliance to another type of fuel contact your dealer WARNING DO NOT use an open flame to check for gas leaks WARNING If gas flow to appliance is interrupted or pilots extinguish wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate WARNING Ensure that the appliance can get enough air to keep the flame burning correctly If the flame is starved for air it can give off a dangerous carbon monoxide gas Carbon monoxide is a clear odorless gas that can cause suffocat
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