Pitco Frialator L20-293 Pasta Maker User Manual
Contents
1. If you are not ready to cook stay in simmer mode This will conserve energy and maintain the water level in the tank longer than when in boil mode 2 4 2 BOIL MODE Boil mode consistently heats the water so that the water will boil Once the water starts to boil the appliance is ready to cook pasta To enter boil mode Press the ON OFF 1 Button once The Digital Control will display h L in the display window To toggle between simmer and boil mode simply press the ON OFF 1 button to change modes 2 4 3 TIMER OPERATION Timers provide accurate cook times for multiple product quantities and types Refer to the operator s manual for your appliance s specific control type to determine how to set the cook timers for your 4 Button Digital Control To start a timer Press the appropriate timer button 2 The control displayed above shows for timer buttons which allows you to cook reheat up to 4 different items at one 2 4 4 BASKET LIFT OPERATION This appliance can be ordered with a single basket or twin basket basket lift option If the appliance is equipped with basket lift s place the pasta basket s onto the basket lift prior to starting the timer s The basket s will be lowered into the cook tank when the timer cycle starts At the end of the preset cooking time the basket lift will raise the basket out of the cook tank 2 45 ADDITIONAL CONTROLLER FUNCTIONS Some controllers may have additional func2. 6 1 5 4 NON GE GASTABLDE rt metere deett 7 1 6 EEEGTRIGAE CONNECTIONS un secre dea aede seed ced esee tae de go ce dada deen dba dis dese DEED 8 1 7 VENTILATION AND FIRE SAFETY 5 5 5 04 8 1 8 INSPECTION pee MEM 9 1 9 INITIAL ADJUST MEN TGE a aara aa aaa aaa a e er a a a aa a E aaa aT iaaa A da aada aiaa 10 1 9 1 EEEE EE E E E EE E ETT 10 1 9 2 LIGHTING 1 5 10 1 9 3 SELF CLEANING BURNER SYSTEM 11 1 9 4 PILOT FLAME ADJUSTMENT sese sa adn sadi ss essen 11 1 9 5 MAIN BURNER SYSTEM ADJUSTMENT ccccccccccccecsessseceeeeccecseseuaeceseeseeeseseeaeceeeeseeeseeeaeeeeess 12 1 10 INITIAL CEEANING 13 2 OPERATION uann 14 2 12 OPERATIONAL FEATURE O at 14 2 2 5 ick ascended 16 221 FELLING THE COOKER TAN K est tient edente de eee rt n 16 222 FIEEING THE RINSE TANK dete e t e etes tree dente te pe tones 16 2 3
3. APPLIANCE START UPR cce ecce 1a araea eataa ara Aaaa ts a AdaAda aanl eaei aiaa Rian RAGA 16 LP COOKING EE E A E E 17 244 SIMMER MODE eee tbe nee b a 17 2 42 BOIL MODE ei iio semi a tis reci dafs 17 2 4593 beet er ie Een tbe eu redire reda 17 24 45 BASKET iniret Eid tert Lee t it ee e dl Pec rea 17 2 45 ADDITIONAL CONTROLLER FUNCTIONG c cccccccscsssssececeescecsesseaeceeeesceesesaeaeceecesesesssteaeeeeess 17 2 4 6 MANUAL WATER 18 247 GOONINGITIBS ici eet tte teret eret ces Ree tus Ete suse de cius e dex eus une 18 2 5 APPLIANCE SHUTDOWMIN eret ec cakes senses DOCERE RR 18 SEANDBYMODBE x Ihn Nha e Nee 18 252 COMPEETE SHUTDOMWNesi 2 nce ftot e ERI de ducas NNI 18 3 PREVENTATIVE MAINTENANCE cssscssssesssssssssessseesssesssseessseesseessseessneersneesssees 19 120 331 02 08 11 ii TABLE OF CONTENTS 3 4 DAILY PREVENTATIVE MAINTENANCE 19 311 INSPECTION 19 3 1 2 CLEANING THE COOK TANK RINSE TANK IF EQUIPPED essen 19 3 1 3 CLEANING THE GABINET neon mra een oen 19 3 2 MONTHLY PREVE
4. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Installation amp Operation Manual SSPG14 Floor Model Gas Pasta Cooker SSHRS14 Floor Model Rinse Station L20 331 02 08 11 ENGLISH TO THE PURCHASER OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas Obtain this information from your local gas supplier WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this appliance WARNING Installation maintenance and repairs should be performed by a Pitco Authorized Service and Parts ASAP company technician or other qualified personnel Installation maintenance or repairs by an unauthorized and unqualified personnel will void the warranty WARNING Installation and all connections must be made according to national and local regulations and codes in force WARNING During the warranty period if a customer elects to use a non original part
5. L20 331 rev 02 08 11 7 INSTALLATION 1 6 ELECTRICAL CONNECTIONS It is advised that this appliance be plugged into a wall receptacle that is controlled by the ventilation control This will prevent the appliance from being operated without the ventilator on If your appliance requires an electrical connection the power requirements are listed below Electrical Requirements North America International Input Voltage 120 VAC 50 60 Hz 220 230 or 240 VAC 50 60 Hz Current Unit 1 0 Amp s 0 5 Amp s CAUTION Connecting the appliance to the wrong power supply may damage the appliance and void the warranty WARNING DO NOT aitempt to connect the appliance to an electrical supply other then that indicated on the data plate WARNING The electrical connection used by this appliance must comply with local codes If there are no local codes that apply refer to the National Electrical Code NEC ANSI NFPA 70 for installation in the US In Canada refer to CSA Standard C22 2 and local codes In all other cases refer to local and national codes and regulations WARNING This equipment must be installed so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided WARNING If your appliance uses line current it is equipped with an oil proof electrical supply cord with a three prong safety plug This is to protect operators from electrical shock hazard in the event of
6. 55 5 x gt EO iL xO A MODEL NOT APPROVED FOR USE WITH LP GAS 175 175 175 THIS COUNTRY DOES NOT USE NATURAL GAS 175 175 Dim emi LP MODEL NOT APPROVED FOR USE WITH LP GAS Hl ae MODEL NOT APPROVED FOR USE WITH LP GAS 475 MODEL NOT APPROVED FOR USE WITH LP GAS FR 175 GB 175 i GR LP HU 175 Natural gas models for Belgium require a 3 45 mm restrictor orifice Continued on next page 6 L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION CE Gas table Continued gt 4 2 o E a 8 2 EGR 235 8 s8 5 o oj EE o 5 5 298 25 is 2 a 5 Y iL 2 IE 475 YES 17 161 50 37 175 16 1 50 37 LP MODEL NOT APPROVED FOR USE WITH LP GAS 175 i ar ee MODEL NOT APPROVED FOR USE WITH LP GAS MT THIS COUNTRY DOES NOT USE NATURAL GAS LP16 175 N22 LP16 N22 MODEL NOT APPROVED FOR USE WITH LP GAS 175 22 50 37 LP16 175 N22 50 37 LP16 175 N22 50 37 LP16 SE N22 MODEL NOT APPROVED FOR USE WITH LP GAS 175 22 50 37 LP16 Sk 175 N22 50 37 LP16 TR 175 N22 50 37 LP16 1 5 4 NON CE GAS TABLE NON CE Gas Information Table NatualGas Propane LP Gas Supply Pressure 1 WC Main Burner Orifice 46 dms dms
7. cycle 6 The main burners will light and be controlled by the thermostat after the Self Cleaning Burner cycle 10 L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION 1 9 3 SELF CLEANING BURNER SYSTEM The Self Cleaning Burner System SCBS is a self contained system inside your appliance which operates automatically once each time the appliance is turned ON The Pitco Self Cleaning Burner System is designed to help maintain proper operation and efficiency of your appliance s combustion system by minimizing the build up of any foreign material inside the burner housings Proper installation of this upgrade and periodic maintenance of the appliance are critical to safe reliable and efficient operation 1 9 4 PILOT FLAME ADJUSTMENT Perform this procedure with the pilot lit 1 Connect the DC microampmeter between the Pilot flame sensor terminal 11 and the ignition wire Not Shown Observe proper polarity if the meter needle goes below 0 reverse the leads The current reading must be 1 0 uA or greater 0 15 uA or greater for CE units 2 Ifthe current reading is below the required uA level the level can be increased by adjusting the pilot flame Remove the pilot adjustment cap screw 6 to expose the pilot adjustment needle screw Turn the needle screw counter clockwise CCW to increase the size of the pilot flame and flame sense current Turning the pilot adjustment needle screw clo
8. process starch build up will form on the temperature probes and the inner surfaces of the tank If you are producing high quantities of pasta it may be necessary to clean these components more then once a day WARNING All fuel or power supplies must be shut down or disconnected before cleaning and servicing this appliance 3 1 1 APPLIANCE INSPECTION Y Check that the high temperature limit and temperature probe are in the correct position and secured in place Y Check that all gas and electrical connections are not loose or damaged in any way inside and outside of the cabinet Y Check around the appliance for loose parts or accessories that need to be secured or other foreign items ex Aerosol cans that should be removed from the area Y Check for water leaks around the drain lines and water supply in and out of the cabinet and around the appliance WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water The water is extremely hot and can cause severe injuries WARNING Read the operation section of this manual prior to filling or operating the appliance 3 1 2 CLEANING THE COOK TANK RINSE TANK IF EQUIPPED 1 Turn the appliance off as described in Section 2 5 2 2 Scrub the tank basket hanger baskets and temperature probe using a Scotchbrite or other abrasive pad with a commercial type cleanser specifically designed for cleaning and sanitizing food co
9. 3 3 6 GAS COMBUSTION SYSTEM Check for gas leaks Check and clean vent tube on gas valve pressure regulator Check burners clean debris and grease from pilot and pilot orifice tips Check and adjust burner manifold gas pressure to nameplate reading Check incoming gas pressure when all gas appliances are on Check ignition system and adjust pilot flame as required Check flame sensor reading Recheck for gas leaks after inspection 3 4 VENTILATION HOOD Proper ventilation hood operation is very important for the correct operation of this appliance and the safety of personnel The ventilation hood should be inspected at the time of installation of this appliance to insure that it will operate properly in conjunction with the appliance A regular schedule of examination in accordance with ANSI NFPA 96 latest edition and or local codes must be followed 120 331 rev 02 08 11 21 TROUBLESHOOTING 4 TROUBLESHOOTING POWER FAILURE If electric power is removed for any reason the appliance will shut down Wait five minutes after the power is restored before attempting to restart the appliance This will allow time for any gas that may have accumulated in the burner or tubes to dissipate To restart the appliance follow the appliance start up procedure in section 2 2 CAUTION 22 4 1 DO NOT attempt to operate this appliance during a power outage 4 2 HIGH TEMPERATURE LIMIT SWITCH This appliance is equipped
10. NTATIVE MAINTENANCE 20 3 21 DEMING 295 20 3 3 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND 20 3 3 1 TEMPERATURE PROBE amp HIGH LIMIT PROBE esses nene nennen nnne nennen 20 33 2 CONTROLLER 20 3 3 3 CONTROL BOX amp ELECTRICAL 24 600000000 nennen nnne nennen 20 3 34 21 3 3 5 lt 21 3 3 6 GAS COMBUSTION 5 5 21 34 VENTIEATION HOOD 21 4 TROUBLESHOOTING 22 41 E 22 4 2 HIGH TEMPERATURE LIMIT 22 4 2 1 Tank Temperature Limit Switch eene nnne nnne nennen 22 4 2 2 Self Cleaning Burner System Temperature Limit 22 43 DRAIN VALVE INTERLOCK crece cm anode cuum chain netur am au rax andai anedes 22 44 TROUBLESHOOTING CHART dics cscs ioter oer Da 23 4 5 CONTROLLER WA
11. RNING 31 23 iv L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION 1 INSTALLATION 1 1 CHECKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate Every effort has been made to ensure that it is delivered to you in perfect condition As you unpack your new appliance inspect each of the pieces for damage If something is damaged DO NOT sign the bill of lading Contact the shipper immediately the shipper is only responsible for 15 days after delivery Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance If you are missing any parts contact the dealer from whom the appliance was purchased As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed Refer to the table below to identify which accessories should be included with your appliance Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased Write this information on the front cover of this manual for future reference If you have completed the above steps that are Accessories applicable to the appliance you purchased the ITEM DESCRIPTION 55 014 558514 appliance is now ready to be installed Although it 1 BasketHanger Standard Standard may be po
12. Range OK Temperature 180 82 C Max NEUEN Hardness o OGrnsGa Max 88080 Presue O Z0ps iS8kPa io60psidi4kPa 1 4 2 DRAIN CONNECTIONS Each tank has a drain that can be connected to a drainage system Each tank also has an overflow line The overflow connection is after the drain valve to provide an unobstructed overflow path The tank drain and overflow line for each tank is connected together to form a common drain line When there are more than 2 appliances joined together the common drains can be connected together with a manifold that has a 1 1 4 NPT outlet connection The outlet on the can be mounted so it can drain under the left or right hand unit 4 L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION 1 5 GAS CONNECTION Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS 7223 1 and NFPA 54 latest editions In Canada install the appliance in accordance with CSA B149 1 or 2 and local codes Gas line sizing requirements can be determined by a qualified installation professional your local gas company or by referring to the National Gas Fuel Code Appendix C Table C 4 for natural gas and Table C 16 for propane The gas line needs to be large enough to supply the n
13. al 4 3 DRAIN VALVE INTERLOCK This appliance is equipped with a drain valve interlock circuit the appliance will stop heating if the tank drain valve is opened In some cases the appliance will turn off Refer to the following procedure to resume operation after the drain valve interlock is tripped 1 Turn the appliance OFF if not already OFF 2 Close the tank drain valve and fill the tank with water 3 Turn the appliance ON L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker TROU BLESHOOTING 4 4 TROUBLESHOOTING CHART Probable Causes Corrective Actions Check power cord and p pp building power supply Circuit Breaker tripped Reset circuit breaker Controller does not Press 1 0 button to to turn on activate 0 button not pressed On Controller not turned on Turn on controller Power Cord loose or not connected Connect power cord Allow appliance to cool and reset High temperature limit s Controller displays that it is heating but High temperature limit s has tripped water will not heat 4 5 CONTROLLER WARNING DISPLAYS If your appliance is equipped with a temperature controller it may display the following warnings on its display Display Problem Action Water temperature Wait for appliance to heat up Incorrect probe Contact Authorized Service Company reading Water level is low Turn off appliance Allow ample time for applian
14. an equipment malfunction DO NOT cut or remove the grounding third prong from this plug it should be plugged into a properly grounded three prong receptacle 1 7 VENTILATION AND FIRE SAFETY SYSTEMS Your new appliance must have proper ventilation to function safely and properly Exhaust gas temperatures can reach as high as 750 F 398 C Therefore it is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire Ventilation and fire safety systems must comply to local and national codes In North America refer to ANSI Z83 11 CSA 1 8 for a list of reference documents that will provide guidance on ventilation and fire safety systems For installations in U S and Canada additional information can be obtained from CSA International 8501 East Pleasant Valley Road Cleveland OH 44131 or visit their website at www csa international org It is essential that the appliance be operated only when adequate ventilation is provided Your ventilation hood should be properly maintained A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance Inadequate ventilation may not properly evacuate appliance all emissions Excessive or unbalanced ventilation may cause drafts which could interfere with proper operation of th
15. board or a drop cloth when laying it down Take care not to pinch any electrical cords between the cabinet and the floor 2 Attach each leg caster with the hex head screws and nuts supplied Each leg caster requires four 1 4 20 x 5 8 hex head screws and nuts Insure that all screws are tight 3 Mount the screws from the inside of the appliance with the nut on the outside bottom see diagram below of the appliance The nuts have lock washers attached to them therefore it is not necessary to use separate lock washers 4 When all four legs casters are securely mounted stand the unit upright being careful not to put too much weight on any one leg or caster Adjust the height and level the appliance by adjusting the leveling devices B with water pump pliers Rotating the leveling device in a Clockwise CW direction will reduce the height of the appliance Counter Clockwise rotation will increase the height of the appliance For casters loosen 2 set screws A before leveling adjust the height then retighten WARNING This appliance must be installed with the legs or casters provided by the manufacturer WARNING DO NOT install legs or casters or perform leveling procedure when appliance is in operation or full of hot liquids Serious injury could result RECOMMENDED BOLT NUT POSITION L20 331 rev 02 08 11 3 INSTALLATION 1 4 PLUMBING CONNECTIONS T
16. ce to cool before filling with water and turning on Incorrect probe Contact Authorized Service Company reading Drain valve is open Turn off appliance Close drain valve before turning while controller is appliance back on on L20 331 rev 02 08 11 23 In the event of problems with or In the event of problems with or questions questions about your order please about your equipment please contact the contact the Pitco Frialator factory at Pitco Frialator Authorized Service and Parts 603 225 6684 World Wide representative ASAP covering your area or Website Address www pitco com contact Pitco at the numbers listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY ST CONCORD 03301 20 331 rev 02 08 11
17. ckwise CW will decrease the pilot flame size and the flame sense current 3 Rotate the screw in the direction needed to achieve a reading of 1 0 uA or greater 0 15 uA or greater for CE units Note Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize 4 Once the pilot flame has been adjusted properly replace the pilot adjustment screw cap screw and remove the microammeter Note This procedure requires the use of a DC microammeter FIGURE 2 L20 331 rev 02 08 11 11 INSTALLATION 1 9 5 MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the manual gas supply valve 1 Figure 2 must be open the gas valve control knob 5 Figure 2 must be on and the appliance must be turned on by the digital control 4 Figure 1 The main burners receive gas from the main gas supply through the thermostatically controlled gas valve When the water temperature drops below the preset temperature the gas control valve opens Th
18. e 2 Following the manufacturer s de liming instructions remove deposits from the tank s interior 3 When cleaning is complete rinse the inside of the tank and its components thoroughly with cool water Continue to rinse at least twice or until the cleanser has been completely and thoroughly rinsed from the tank 4 Using a clean dry cloth wipe out all of the water 5 Repeat the previous steps to clean the rinse tank if equipped 3 3 ANNUAL PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by Pitco It may be necessary perform this inspection more then once a year WARNING The power supply must be disconnected before cleaning and servicing this appliance 3 3 1 TEMPERATURE PROBE amp HIGH LIMIT PROBE Y Verify probes in good working condition Check for damage and that the fasteners are tightly secured to the tank Y Verify compression fittings are leak free Y Check wiring for loose electrical connections 3 3 2 CONTROLLER Perform the following inspection if the appliance is equipped with a temperature controller Y Verify that the controller is in good mechanical condition Check all lights displays and switches to assure that they are working properly Examine overlay for damage that co
19. e exact cooked Y Cooking oil can be added to cooked pasta prior to storage quantity to prevent sticking 1 2 tsp of oil per pound cooked is typical 2 5 APPLIANCE SHUTDOWN There are two shutdown modes of appliance operation STANBY and COMPLETE The standby mode removes the ability of the appliances main burners to operate Complete shutdown turns off the gas supply to the appliance Refer to the following procedures to enter the appropriate shutdown mode 2 5 1 STANDBY MODE 1 Press and hold the ON OFF I O button on the Digital Control 2 for 2 seconds the Display will read OFF See Figure 3 2 There is no pilot running and the main burners will not come on until the control is turned on 2 5 8 COMPLETE SHUTDOWN 1 Press and hold the ON OFF I O button on the Digital Control 2 for 2 seconds the Display will read OFF See Figure 3 2 Turn the gas valve control knob 11 to the Off position 3 Turn the manual shut off valve 10 to the Closed position closed is when the handle is perpendicular to the gas line 4 The appliance is now completely shut down and can be cleaned if desired L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker PREVENTATIVE MAINTENANCE 3 PREVENTATIVE MAINTENANCE 3 1 DAILY PREVENTATIVE MAINTENANCE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance During the cooking
20. e main burners must be adjusted to the nominal burner pressure to deliver optimum flame Refer to the following procedure to adjust the main burners 1 Ensure that the shut off valve 1 Figure 2 is shut off remove the steel plug from the manifold pressure tap 7 Figure 2 and connect an accurate pressure gauge range of 0 16 W C 39 85 mbar 3 98 kPa in 0 1 25 mbar 02 kPa increments or manometer Open the shut off valve turn on the appliance and all other appliances connected to the gas supply line and light their main burners The pressure reading should be taken when all the appliances main burners are operating The pressure reading of the appliance should not drop from the nominal burner pressure Any loss of pressure indicates inadequate supply line installation which will cause poor performance of all appliances during peak usage The main gas supply pressure should only be checked by an authorized professional The pressure reading of the appliance should be within 0 1 W C 25 mbar 02 kPa of the nominal pressure setting marked on the data plate located on the inside of the appliance door If the pressure is correct go to step 6 if the pressure needs to be adjusted continue to step 4 To adjust the pressure remove the cap on the regulator adjustment screw 3 and with a flat head screwdriver adjust the regulator screw until the proper burner pressure is reached Turning the screw clockwise CW will increase the b
21. e oil coating and any foreign matter that may have accumulated during storage and shipment Refer to the following procedure to clean the appliance 1 2 Read the operation section of this manual prior to filling or operating the appliance The following steps should be followed using a grease dissolving commercial cleaner Following the manufacturer s directions clean the tank interior and all other food contact surfaces When cleaning is complete rinse the inside of the tank thoroughly with cool water Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank Using clean dry cloth wipe out all of the water Repeat the previous steps to clean the rinse station if equipped WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces L20 331 rev 02 08 11 13 2 OPERATION An operator s manual for your appliance s specific control type should be included with this manual Refer to that manual prior to operating this appliance 2 1 OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance see Figure 3 Refer to the following sections of this manual to learn more about these fea
22. e pilot and burners Leave at least 18 inches 45 72cm of open space between the flue of the appliance and the intake of the exhaust hood 8 120 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION WARNING Ensure that your ventilation system does not cause a down draft at the appliance s flue opening A down draft will not allow the appliance to exhaust properly and will cause overheating which may cause permanent damage Damage caused by down drafts will not be covered by the warranty NEVER allow anything to obstruct the flow of combustion air or ventilation air entering or exiting the appliance NEVER place anything on top of the flue exhaust area or block the flue in any way Never place a hood grease condensating drip pan over the flue opening WARNING NEVER connect the ventilation blower or hood directly to the flue of this appliance The resulting increased flow of air through the combustion system will cause improper operation poor temperature recovery poor ignition and could extinguish the pilot 1 8 INSPECTION Before you begin filling and adjusting the appliance perform the following visual checks Y After the appliance is in its permanent location check the levelness Any additional leveling that is necessary can be performed as previously described Ensure that the temperature probe 2 and high temperature limit sensing bulb 1 is in place and secure Check the high limit bulb mou
23. ear by materials on fire Keep the area around the appliance free from combustibles 4 CLOSED POSITION 1 9 2 LIGHTING INSTRUCTIONS f Refer to the following instructions to light the FIGURE 1 appliance WARNING If pilot extinguishes wait 5 minutes before attempting to relight the pilot to allow any excess gas to dissipate 1 Open the shut off valve 2 for each cooking appliance 2 Make sure that the appliance is turned OFF the digital control will display the word OFF If there is nothing in the controller s display make sure the appliance is plugged in to a grounded outlet 3 Turn the gas valve control knob 3 to the ON position Press the On Off I O button 4 on the Digital control once to light the appliance The matchless ignition system will automatically light the pilot 5 The first time you start the unit excess air may have to be purged from the gas lines this may cause the ignition control to exceed the 90 second ignition cycle If you hear the ticking of the pilot stop turn off the digital control by pressing and holding the I O key 4 for 2 second s 4 fthe pilot 5 goes out or does not ignite wait 5 minutes and repeat step 3 If after three tries the pilot will not remain lit refer to the operator troubleshooting section of this manual 5 Onceapilot flame has been established the digital control will automatically start the heating
24. ecessary amount of fuel to all appliances without losing pressure to any appliance A properly sized and installed gas line will deliver a supply pressure between 7 0 W C 17 4 mbars 1 74 kPa and 10 0 W C 24 9 mbars 2 49 kPa natural gas or between 11 0 W C 27 4 mbars 2 74 kPa and 13 0 W C 32 4 mbars 3 25 kPa propane to all appliances connected to the supply line operating simultaneously at full demand The pressure at the gas valve must not exceed 1 2 PSI Each appliance is equipped to operate on one certain fuel type The type of fuel with which the appliance is intended to operate is stamped on the data plate which is attached to the inside of the door WARNING NEVER supply the appliance with a gas other than the one that is indicated on the data plate Using the incorrect gas type will cause improper operation and could result in serious injury or death If you need to convert the appliance to another type of fuel contact the dealer you purchased it from NOTICE NEVER use an adapter to make a smaller gas supply line fit the appliance connection This may not allow proper gas flow for optimum burner operation resulting in poor performance and improper operation 1 5 1 QUICK DISCONNECT CONNECTION In North America gas appliances equipped with casters must be installed with connectors that comply with the Standard for Movable Gas Appliances ANSI Z21 69 CSA 6 16 latest edition This connection should include a qu
25. edge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Do not allow children to operate or play on or around the appliance WARNING If the appliance is equipped with a power cord and it is damaged it must be replaced by a Pitco Authorized Service and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard WARNING The power supply must be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT jet stream approved DO NOT clean the appliance with a water jet WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids Serious personal injury could result if skin comes in contact with the hot surfaces or liquids WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover workshelf drain board is nota step Serious injury could result from slipping falling or contact with hot liquids WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury could result from slips trips or from contacting hot liquids WARNING The water level should be maintained at the level line DO NOT turn the appliance on until the heat tubes are fully covered with water at all tim
26. es Serious injury could result from hot steam vapors off the heat tubes WARNING If overflow drain is not equipped or if overflow drain stop is used do not leave appliance unattended while filling with water Over filling the appliance can cause serious injuries and damage the equipment WARNING Completely shut the appliance down when the water is being drained from the appliance This will prevent the appliance from heating up during the draining and filling process Serious injury can occur WARNING This appliance is intended for indoor use only WARNING DO NOT operate appliance unless all panels and access covers are attached correctly WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis WARNING There is an open flame inside this appliance The unit may get hot enough to set nearby materials on fire Keep the area around the appliance free from combustibles WARNING DO NOT supply the appliance with a gas that is not indicated on the data plate If you need to convert the appliance to another type of fuel contact your dealer WARNING DO NOT use an open flame to check for gas leaks WARNING If gas flow to appliance is interrupted or pilots extinguish wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate WARNING Ensure that the appliance can get eno
27. flow of ventilation or air openings around the appliance Adequate clearance around the appliance is necessary for servicing and proper component ventilation Ensure that you meet the minimum clearance requirements specified in this manual WARNING DO NOT install this appliance next to a deep fat fryer A splash over of water into the hot oil may cause a flash fire CAUTION To prevent equipment damage and or personal injury do not tilt the appliance onto any two of its casters or legs or pull the appliance by the splash back L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION 1 3 LEG CASTER INSTALLATION AND LEVELING When you receive your appliance it is completely assembled with the possible exception of the legs or casters This appliance must be installed with legs or casters it cannot be curb mounted Curb mounting will seriously inhibit this appliance s ability to effect proper component ventilation The legs casters must be installed before connecting the appliance to the gas supply The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system Use the following procedure Required tools 7 16 wrench and socket and a large pair of water pump pliers 1 Remove all loose accessories and carefully place the appliance on its back to avoid damage to the cabinet and splash back Protect the outside of the appliance with card
28. gas valve controls the flow of gas to the pilot and burners Turning the gas valve knob to the OFF position shuts off the gas supply to the pilot and burners 12 Self Cleaning Burner System SCBS Runner Tube The runner tube supplies a small amount of gas to the entrance of the main burners to activate the self cleaning feature 13 Pilot The pilot lights the burners when the water in the cook tank requires more heat 14 Burners These main burners provide flame to heat the water inside the cook tank 14 L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker FIGURE 3 120 331 rev 02 08 11 OPERATION 2 2 FILLING THE APPLIANCE 2 2 1 FILLING THE COOKER TANK It is recommended that the cooker tank is filled with hot water This will greatly decrease the time it takes for the appliance to reach operating temperature Refer to the following procedure to fill the cook tank prior to operation WARNING CAUTION Water must completely cover the heat This appliance is not designed for cooking tubes at all times while appliance is on with oil Fill with potable water only Tank Capacity 55004 CookStaion 12 Gals 45 5 Ltr 534514 Rinse Station 10 Gals 37 9 Ltr 1 Ensure that the drain valve is closed See Figure 3 2 F
29. he plumbing installation should be done by a licensed plumber and must comply with local and national codes The instructions for appliances connected to the water mains by detachable hose sets shall state that new hose sets will be used and that the old hose sets should not be reused if applicable 1 4 1 WATER INLET CONNECTIONS If your appliance is equipped with a faucet or a water fill option connections to a potable water supply will be required If a single water connection is required it is recommended that the appliance is connected to hot water supply This will greatly decrease the time and energy required for the appliance to reach operating temperature Prior to installation a water treatment specialist should inspect the water supply Water hardness should contain no more then 2 0 grains gallon The pH level should be between 6 5 and 8 0 These conditions can be obtained with the use of a properly maintained water softener The incoming water pressure should be between 20 psi 138 kPa to 60 psi 414 kPa For higher water pressures a high pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer The maximum allowable incoming water temperature is 180 F 82 C Have your water tested and record the measured values below WARNING When water is at a high temperature and high pressure excessive splashing of hot water may occur that could result in injury Water Quality Checklist MakLimior
30. ick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 latest edition When installing the appliance you must also install adequate means for limiting the movement of the appliance without depending on the connector or quick disconnect device or it s associated piping to limit the movement of the appliance The restraining device should be attached to the appliance on the back panel 1 5 2 FUEL SUPPLY LINE LEAK AND PRESSURE TESTING The fuel supply system must be tested before the appliance is used If the fuel line is going to be tested at a pressure greater than 1 2 PISG 3 45 kPa insure that that appliance is disconnected from the fuel line If the fuel line is to be tested at a pressure equal to or less than 1 2 PSIG 3 45 kPa the appliance can be connected during the test but the unit s gas valve must be shut Test all gas line connections for leaks with leak detection solution or a solution of soap and water when pressure is applied L20 331 rev 02 08 11 5 INSTALLATION 1 5 3 GAS TABLE Refer to the following table for gas specifications for the country of use If the country of use is NOT listed refer to the information stamped on the data plate gt o D 2 ee m Fun ao EIE 2 225 ZS 528 22889 2 52 E ae 5 9 i
31. ill the tank with water until the water reaches the water level line s 2 2 2 FILLING THE RINSE TANK Once pasta is cooked to the desired doneness it will continue to cook after being removed from the cook tank until its internal temperature is lowered Submerging the pasta into cold water or rinsing it with cold water will lower the pasta s internal temperature and stop the cooking process Rinsing or submerging will also prevent sticking and remove dissolved starch If the appliance is equipped with a rinse tank it may be filled with cold or ice water for submerging the pasta after it leaves the cook tank Refer to the following procedure to fill the cook tank prior to operation 1 Ensure that the drain valve is closed Drain handle has the same closed position as the cook station 2 Fill the tank with cold water and ice if desired until the water reaches the water level line s If the rinse tank does not have level lines fill the tank so that the water is 4 inches 10 16cm below the overflow The tank can be filled up beyond the desired level but water may be lost through the overflow once pasta is placed into the tank 2 3 APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation Ensure that the drain valve is closed See Figure 3 Fill the cook tank with water See section 2 2 1 Filling the Appliance Light the appliance See section 1 9 2 Lighting Instructions The appliance is now on a
32. nd heating the water in the cook tank Press the ON OFF I O Button once to Toggle to between Boil and Simmer Mode see Sections 2 4 1 and 2 4 2 WARNING NEVER operate the appliance with an empty cook tank It may void the warranty Adding water after the heat tubes have been heated may cause injuries from hot splattering liquids and steam WARNING Water must completely cover the heat tubes at all times while appliance is on The specified button may appear slightly different than shown Refer to the operator s manual for your appliance s specific control type to determine the exact appearance of each button and display 16 120 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker OPERATION 2 4 COOKING It is important to keep the cook tank full of water to minimize the chance of boiling the appliance dry and to keep the water at a level that will provide optimum cooking performance To keep the water at its normal operating temperature it is best to add water in small amounts WARNING Dry fired heat tubes are extremely hot will shorten its service life and may void your warranty 2 4 1 SIMMER MODE Simmer mode maintains the water temperature to just below boiling This mode can be used to reheat pasta or as a stand by mode To enter simmer mode Press the ON OFF 1 Button once The Digital Control will display f1f1 inthe display window
33. ntact surfaces Follow the directions and familiarize yourself with the safe use of this cleanser prior to using it to clean the appliance Care must be taken to remove all the foreign material on the tank and on components in the tank WARNING DO NOT leave the appliance unattended during cleaning 3 When cleaning is complete rinse the inside of the tank and its components thoroughly with cool water Continue to rinse at least twice or until the cleaner has been completely and thoroughly rinsed from the tank 3 1 8 CLEANING THE CABINET 1 The inside of the cabinet should be cleaned with a clean dry cloth removing oil dust dirt and cooking debris on all accessible surfaces and components 2 The outside of the cabinet should be cleaned with a wetted cloth and mild detergent to remove oil dust dirt and debris Be careful not to introduce the detergent into the tank and food zone regions of the appliance L20 331 rev 02 08 11 19 PREVENTATIVE MAINTENANCE 20 3 2 MONTHLY PREVENTATIVE MAINTENANCE Water can leave mineral deposits inside the tank Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance If you are producing high quantities of pasta or your water is heavily mineral based then it may be necessary to clean these components more then once a month 3 2 1 DE LIMING 1 Read the operation section of this manual prior to filling or operating the applianc
34. nting wing nut s 3 to ensure that they are tight Review the installation portion of this manual and ensure that all steps have been followed and executed properly L20 331 rev 02 08 11 9 INSTALLATION 1 9 INITIAL ADJUSTMENTS After your appliance has been properly installed as described in the installation section of this manual it will need to be adjusted to ensure that it will perform as designed A qualified person must perform these adjustments To perform these adjustments the following tools will be needed e Manometer WC Digital Thermometer Temperature Probe Voltmeter 1 9 1 FILLING THE APPLIANCE Refer to the following procedure to fill the cook tank prior to operation 1 Ensure that the drain valve handle 1 is closed 2 Fill the tank with water until the water reaches the water level line approx 12 Gals WARNING Water must completely cover the heat tubes at all times while appliance is on CAUTION This appliance is not designed for cooking with oil Fill with potable water only WARNING During operation there is an open flame inside this appliance The unit may get hot enough to set n
35. or modifies an original part purchased from Pitco and or its Authorized Service and Parts ASAP companies this warranty will be void In addition Pitco and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arises directly or indirectly in whole or in part due to the installation of any modified part and or received from an unauthorized service center WARNING This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection Single appliances equipped with legs must be stabilized by installing anchor straps All appliances equipped with casters must be stabilized by installing restraining chains WARNING In North America an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device This quick disconnect must comply with ANSI 224 41 WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING This appliance is not intended for persons including children with reduced physical sensory or mental capabilities or lack of experience or knowl
36. ssible for you to install and set up your 2 TubeRack Standard new appliance itis STRONGLY recommended that DranOCleanutRod Standard Standard 2 Oe aone Y ee que as i i 4 Smal Bulk Pasta Basket Optional Optional qualified professional will ensure that the installation opisna is safe and meets local building and fire codes 8 Oblong Pasta Basket 9 Individual Portion Cups Rack Optional NOTE UNIT SHOWN WITH OPTIONAL 9 CASTERS 9 LEGS STANDARD EQUIPMENT L20 331 rev 02 08 11 1 INSTALLATION WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover workshelf drain board is not a step Serious injury could result from slipping falling or contact with hot liquids 1 2 INSTALLATION CLEARANCES The clearances shown below are for combustible and non combustible installations and will allow for safe and proper operation of your appliance Combustible Construction Non Combustible Construction Inches centimeters Inches centimeters Back 6 0 15 24cm 0 0 0 0cm Sides 6 0 15 24cm 0 0 0 0cm In addition to the above clearances there must also be at least 16 inches 40 64cm of aisle space in front of the unit WARNING DO NOT obstruct the
37. tions not described in this manual If your appliance s controller is equipped with these functions refer to the controller s operation manual to access these functions L20 331 rev 02 08 11 17 18 2 4 6 MANUAL WATER FILL If the appliance is equipped with manual water fill or mixing valve it is recommended that the knob is set so that water enters the tank slowly during cooking Turn the knob counterclockwise to increase the flow of water into the tank Some appliances are equipped with a regulated mixing valve where the left knob is for regular filling and the right knob has a regulated flow rate specifically for refilling the tank during cooking and reheating Manual Fill Valve Mixing Valve 2 4 7 COOKING TIPS Rinse pasta after cooking only if it is for cold dishes or if the Cooked Pasta Volumes pasta will NOT be served immediately 116 Dry Y For best results when cooking dry pasta use at least 1 Pasta Type Cooked gallon of water for every 1 Ib of dry pasta Sticky cooked pasta can be avoided by increasing the quantity of water per pound or use of the manual fill option while cooking if equipped The manual fill should be set to a trickle while cooking to allow the water continue boiling This table is for reference When storing pasta keep the sauce separate because the only Please refer to the pasta pasta will continue to absorb liquids after cooking manufacturer s specifications to determin
38. tures 1 Cook Tank 2 Controller Digital 2 Button Control Controls the water temperature inside the cook tank Programmable timers are located on the controller Buttons 1 amp 2 Soft ON OFF Press once for ON Press amp Hold for Off When Control is ON Press the ON OFF button once to Toggle between Boil and Simmer Mode 3 Door Shown Open Provides access to the drain valve handle high temperature reset button s and gas valve pilot burners and shutoff valves 4 Drain Valve Handle Shown in the closed position Opens the drain valve so water can be drained from the cook tank This unit is standard with a drain valve interlock feature the appliance will stop heating if the drain valve is opened 5 Drain Outlet Water exits the cook tank through the drain outlet when draining or overflowing 6 Overflow Line When the cook tank water level reaches the overflow water will flow unobstructed through the overflow line and eventually exit the appliance through the drain outlet 7 High Temperature Reset Button This button may need to be pressed in the event that the high temperature limit has tripped 8 Basket Hanger For hanging and or draining baskets when they are outside of the cook tank 9 Manual Water Fill Knob Optional Equipment Fills the cook tank with water from an optional rear water connection 10 Gas Supply Shut Off Valve Manual valve to control off the gas supply to the appliance 11 Gas Valve Knob The
39. ugh air to keep the flame burning correctly If the flame is starved for air it can give off a dangerous carbon monoxide gas Carbon monoxide is a clear odorless gas that can cause suffocation ii L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker TAB LE OF NTENTS 1 TINS TAL EA TION 1 1 1 CHECKING YOUR NEW APPLIANCE cccccsssssssesceceeeensnnsncceesessensnneaconoesessensnseacoeoeseenensnaeaconseesenens 1 1 2 2 1 3 LEG CASTER INSTALLATION 2 04 2400 8 3 1 4 PLUMBING CONNECTIONG 2 ccccc s nceseescessessencneneesseseensensaeeeesseessnsces neocon sesssnacasoeeeeeseessnacasoeesseseenaes 4 1 4 1 WATER INLET 6 0 0002 0 2 20 00000000000010100000000000 4 1 4 8 DRAIN 5 2 000 00004 01 201 4 1 5 GAS CONNECTION eed sed ee decd dee oe 5 1 5 1 QUICK DISCONNECT CONNECTION 01 2 00 2000 00 000000000000 5 1 5 2 FUEL SUPPLY LINE LEAK AND PRESSURE enne nnne 5 15 3 GAS TABEE ee rient rf eo epe ER Y
40. uld allow moisture to enter Y Check for loose electrical connections v Verify simmer temperature Check temperature 1 above controller probe if necessary check probe resistance Check drain valve interlock to ensure that the appliance stops heating when the drain valve is open 3 3 8 CONTROL BOX amp ELECTRICAL COMPONENTS Verify that all components transformer relays drain switches etc are in good condition Verify that wires are tight and in good condition Verify enclosures are free of leaks Check for water stains and wet surfaces Verify that the covers and panels are in tact and provide a safe condition Check for loose parts v Verify power cord is in good condition Check for frayed or exposed wires Verify that the insulation is in good condition and the attachment to the appliance is tight L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker PREVENTATIVE MAINTENANCE 3 3 4 TANK Y Verify that the tank is in good condition Check for scale build up and inspect for signs of corrosion Verify that tank is leak free Check drain overflow for scale build up and debris blockage 3 3 5 DRAIN SYSTEM Y Verify that drain valve is in good condition Check for leaks in the seal area and fitting region Y Verify that drain lines are leak free kink free and in good condition Check for scale build up and debris blockage Verify that the clamps and connections are securely tightened
41. urner pressure Turning the screw counterclockwise CCW will decrease the burner pressure Refer to the gas table s in Sec 1 5 3 amp 1 5 4 of this manual When the pressure is correct replace the cap for the regulator adjustment screw 3 Turn off the ALL appliances shut the main gas valve 1 to your Pitco appliance and remove the pressure gauge Apply pipe joint compound to the Plug for the manifold pressure tap 7 and replace it insuring that it is tight and leak free A soap and water solution can be used to check for leaks during normal operation No further adjustment is required The burner system has been designed to operate at peak performance with the optimum burner pressure and the SCB system cleaning the main burners L20 331 rev 02 08 11 SSPG14 Floor Model High Efficiency Gas Pasta Cooker INSTAL LATION CAUTION DO NOT leave the appliance unattended during cleaning Never let the water level go below the heat tubes WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water The water is extremely hot and can cause severe injuries CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance 1 10 INITIAL CLEANING When your appliance is shipped many of its parts may be covered with a thin coat of oil for protection Before the appliance is used for cooking it must be cleaned This will remove th
42. with a high temperature limit switch The high temperature limit switch will stop the appliance from functioning if the internal cook tank reaches an unsafe temperature In the event that the high temperature limit has tripped Please refer to the following procedure to reset the switch 4 2 1 Cook Tank Temperature Limit Switch 2 Turn the appliance off Allow the appliance ample time to cool to room temperature Add water to the cook tank as needed Press the high limit reset button 7 See Figure 3 The high limit switch is now reset and the appliance is ready for start up If the high temperature limit switch continues to trip have the appliance inspected by an Authorized Professional WARNING ed A I gt SCBS Reset Button FIGURE 4 DO NOT add water to the tank until it has been given ample time to cool down Failure to do so may result in damage to the appliance and or injury to the operator 4 2 2 1 2 3 Turn the appliance off Self Cleaning Burner System Temperature Limit Switch Allow the appliance ample time to cool to room temperature Press the SCBS high limit reset button 1 See Figure 4 The reset button is located behind the front panel at the top of the main burners The SCBS high limit switch is now reset and ready for startup If the SCBS high temperature limit switch continues to trip have the appliance inspected by an Authorized Profession
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