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Multiquip SP2S13H20A Welder User Manual

1. 80 81 Crankcase Assembly 02 83 Crankshaft Assembly 04 85 Cylinder Barrel Assembly 86 87 Cylinder Head Assembly 88 89 Fan Cover Assembly 90 91 Flywheel Assembly 92 93 Fuel Tank Assembly 94 95 Ignition Coil Assembly 96 97 Muffler Assembly 98 99 Piston Assembly 100 101 Recoil Stater Assembly 102 103 Labels Assemb y 104 105 Terms And Conditions Of Sale Parts 106 PAGE 4 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Note Discounts Are Subject To Change Effective January 13 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquips SmartEquip website and Password E mail us at parts Q multiquip ll View Parts Diagrams com Order Parts To obtain an MQ Account contact your Q IB Print Specification Information District Sales Manager fo
2. a H ar PAGE 50 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 LIFTING BALE ASSY LIFTING BALE ASSY NO PART NAME QTY REMARKS 1 28890 351 13HP LIFT BALE ASSY 1 1 28890 352 20HP LIFT BAIL ASSY 1 2 28893 001 BRACE 13HP BAIL 1 2 28893 002 BRACE 20HP BAIL 1 3 0205 SCREW HHC 3 8 16 X 1 0 2 4 10133 NUT NYLOG 3 8 16 2 5 10136 WASHER FLAT SAE 3 8 4 6 5283 NUT NYLOC 5 16 18 2 7 0300 WASHER FLAT SAE 5 16 4 8 0202 SCREW HHC 5 16 18 X 1 ZINC 2 SP2S13H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 51 CONSOLE ASSY CONSOLE ASSY PAGE 52 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 CONSOLE ASSY NO PARTNO 1 28796 351 2 15081 3 4196 4 0166 5 10136 6 28091 401 8 28834 001 9 0131A 10 10024 11 4001 12 1579 13 0181 B 14 28 91 751 15 28805 701 16 29013 001 17 0948 18 0205 19 0166 PART NAME HANDLE ASSY GRIP 1 ID SCREW HHC 3 8 16 X 75 WASHER LOCK 3 8 MED WASHER FLAT SAE 3 8 SHIFT CONTROL ASSY COVER REAR SCREW HHC 1 4 20 X 3 4 NUT NYLOC 1 4 20 WASHER FLAT USS 3 8 PLD SCREW HHC 1 4 20 X 1 2 WASHER LOCK 1 4 MED HOUSING ASSY RED COVER CONSOLE SIDE RED WRENCH BOX END 1 1 2 WASHER FLAT SAE 1 4 SCREW HHC 3 8 16 X 1 0 WASHER LOCK 3 8 MED QTY 1 2 4 4 4 1 1 2 2 8 8 8 1 1 1 4 8 8 CONSOLE ASSY REMARKS SP2813H20A SAW
3. a WX w w TE PAGE 64 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 MANUAL RAISE AND LOWER ASSY 20 IN JACK SCREW ASSY 20 BLADE PART NO 28793 352 2621 28806 001 28083 001 28809 001 4568 28877 751 1579 0948 0181 0730 1162 10024 1121 1876 4403 28808 002 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 65 PART NAME JACKPOST ASSY ZERK GREASE STR 1 4 28 JACKSCREW BEARING FLANGE SPACER JACKSCREW PIN ROLL 3 16 X 1 SCREW COVER ASSY RED SCREW HHC 1 4 20 X 1 2 WASHER FLAT SAE 1 4 WASHER LOCK 1 4 MED SCREW HHC 1 4 20 X 1 CAPGREASE ZERK 2 NUT NYLOC 1 4 20 SCREW HHC 3 8 16 X 2 3 4 NUT HEX JAM 3 8 16 CLASS 2B KNOB SHIFT ARM CRANK QTY 1 1 1 1 1 1 1 3 7 3 2 1 2 1 1 1 1 REMARKS BATTERY ASSY BATTERY ASSY ste ary F unuusuuuuusuuumuuum mi seede BR ET NOTES INCLUDED WITH ITEM 3 PAGE 66 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 BATTERY ASSY BATTERY ASSY NO PARTNO PART NAME QTY REMARKS 1 4671 BATTERY WET GR U1 G
4. REV 1 05 17 10 PAGE 31 Maintenance General maintenance practices are crucial to the performance and longevity of your saw The extreme environments of sawing operations require routine Cleaning lubrication belt tensioning and inspection for wear and damage The following procedures devoted to main tenance can prevent serious saw damage or malfunctioning Before servicing or in spection ALWAYS park the saw on a level surface with the blade removed and the Console Engine ON OFF switch amp Engine ON OFF switch in OFF position Some maintenance operations may re quire the engine to be run Ensure that the maintenance area is well ventilated Exhaust contains poisonous carbon mon oxide gas that can cause of unconscious ness and may result in DEATH General Cleanliness Clean the machine daily Remove all dust and slurry build up If the saw is steam cleaned ensure that lubrication is accomplished AFTER steam cleaning operations General Engine Care Engine check Check daily for any oil and or fuel leakage thread nut amp bolt tightness and overall cleanliness Engine oil Check daily Inspect with blade removed and saw frame level on a level surface Keep the oil clean and at the proper servicing level Figure 8 DO NOT OVERFILL SAE 10W 30 of SG is recommended for general use Engine oil change Change engine oil the first month or 20 hours of operation Then every 3 months or 50 HOURS of operat
5. operating the saw adjust the handle bar height to a comfortable 2 Rotate the crank handle clockwise to lower the blade working position Rotate the crank handle counter clockwise to raise the blade Figure 37 The handle will stop rotating when the 1 Loosen the height adjustment bolts Figure 35 on the handle blade has been fully raised or lowered bars until the handle bars can freely pivot RAISE BLADE Figure 35 Handle Bar Adjustment Bolts Figure 37 Blade Height Adjustment 2 Move the handle bars Figure 36 up or down to operators desired preference When moving the saw around between cutting fully raise the blade to avoid striking the ground with the blade Determining the Cut Depth When preparing to cut your blade size determines the depth of the cut See Table 6 to determine the proper blade size for your required cutting depth Figure 36 Handle Bar Height Adjustment Tightenthe height adjustment bolts to secure the handle bars Visio in place Diamond Blade Depth of Cut Diameter In To avoid losing control of the SP2S13H20A saw be sure to fully tighten the adjustment bolts before operating the saw to prevent the bolts from loosening during cutting PAGE 28 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 OPERATION 3 Move the travel lever towards the FORWARD position to increase forward travel speed during cutting Figure 40 designed tendenc
6. 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel PAGE 18 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 Hydrostatic Transmission An EATON Model 7 hydrostatic transmission Figure 8 provides the power for the saw s propulsion system The transmission drives a sprocket that directly connects the spline drive to the rear wheels The no load forward reverse speeds are approximately 80 ft min HYDROSTATIC TRANSMISSION SPROCKET Figure 8 Hydrostatic Transmission The transmission is factory filled with approved hydraulic fluid that has a viscosity equivalent to SAE 20W 20 Should additional servicing be required the following hydraulic fluids are recommended General Motors Dextron Ford MM2C 33F Ford M2C 41A amp International harvester Hy Tran Fluids DO NOT over fill the fluid reservoir Figure 10 Note the level marks on the reservoir It is essential to reference the existing oil conditions A cold or B hot prior to operating the saw Overfilling the transmission with hydraulic fluid may cause the seals to rupture causing mechanical damage INSPECTION Battery The 12 volt DC battery Figure 10 is shipped dry and will require a proper electrolyte level for operation Figure 10 Battery When servicing of the battery is required perform the following A face shield and rubber gloves should be worn whi
7. OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 53 13HP HONDA ENGINE MOUNT ASSY 13HP HONDA ENGINE MOUNT ASSY Fin lt owl 1 1 1 ad et art s t Pod H w 1 1 mt 1 1 og 1 1 1 act og a d og e x Pd od et H p y wu F Wow wo a La ur let 1 yf Lar a d Pi 1 l 1 at L d 1 et i ae 1 1 at d d et jort R7 Po 1 7 a on ete Ie z AQ t ac 1 ir H uut 1 hin h ad 1 P Pd 1 K E y sy 1 1 at bon 1 at L at Lar P f 2t h r pr a i a at Me HE at te 1 k Hi at at nt an at e at e M NN Fs Pd we a aF 1 i Fu dg kar Xr a a e F Y F Nr ue Fg 1 PN LEE EN 1 l S Seg M NOTES ENGINE SHOWN FOR MOUNTING PURPOSE ONLY ENGINE MAY NOT LOOK LIKE ILLUSTRATION PAGE 54 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 13HP HONDA ENGINE MOUNT ASSY 13HP HONDA ENGINE MOUNT ASSY NO PARTNO PART NAM
8. and may cause injury to the user or other in the operating area 1 Place the forward reverse speed lever in the NEUTRAL position Self propelled models only Figure 29 Speed Lever Neutral Position SS a 2 Place the engine throttle lever Figure 30 in the SLOW position and listen for the engine speed to decrease THROTTLE LEVER Figure 30 Throttle Lever 3 the console engine ON OFF switch Figure 31 to the OFF position ENGINE ON OFF SWITCH Figure 31 Engine ON Off Switch Off Position 4 Place the fuel valve lever Figure 32 to the OFF position OFF Figure 32 Fuel Valve Lever Off Position PAGE 26 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 NOTES SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 27 OPERATION Adjusting the Blade Height The 5 2513 20 saw uses a manual raise lower crank NEVER stop the engine while cutting at high speeds exceptfor handle located on the console with clockwise rotation providing extreme emergencies This can damage your SP2S13H20A lowering action and counter clockwise rotation providing Saw raising and lowering action Figure 37 Adjusting the Handle Bars To adjust the blade height The SP2S13H20A has adjustable height handle bars Before 1 Pull upward on the raise lower crank handle knob
9. 2886 1 001 CORD TANK RETAINER 1 14 28860 001 KNOB 1 15 06499 004 HHCS 1 4 20 x 1 2 1 16 28089 002 VALVE WATER TANK SPIGOT ONLY 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 61 BLADE GUARD ASSY BLADE GUARD ASSY PAGE 62 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 BLADE GUARD ASSY BLADE GUARD ASSY NO PART NAME QTY REMARKS 1 29406 754 BLADE GUARD W A RED 1 2 28729 002 GUARD SPLASH BLADE 1 3 60021 HOSE 3 8ID X 5 80D BRAIDED PVC PAC 1 670 4 0131A SCREW HHC 1 4 20 X 3 4 2 5 10024 NUT NYLOC 1 4 20 2 6 24642 001 Y CONNECTOR 3 8 1 7 12694 006 HOSE CLAMP SPRING TYPE 3 4 HOSE 2 8 24778 001 FITTING BRASS 1 2BARB X 3 4F GRDN 1 9 18626 001 SPRING TENSION GUARD BLADE 2 10 22129 001 PIPE STRAP 3 8 2 11 21168 SCREW HHC 3 8 16 X 4 75 1 12 0424 SCREW HHC 1 4 20 X 1 1 4 4 13 0949 NUT HEX FINISH 1 4 20 PLATED 4 14 0181B WASHER LOCK 1 4 MED 4 15 0948 WASHER FLAT SAE 1 4 6 17 0166 A WASHER LOCK 3 8 MED 2 18 10136 WASHER FLAT SAE 3 8 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 63 MANUAL RAISE AND LOWER ASSY 20 IN MANUAL RAISE AND LOWER ASSY 20 IN tan 5 Q LUBRICATION POINT mM w
10. 7 189227 6 01 GASKET EX PIPE 1 8 18355ZE2W00 ARRESTER SPARK OPTIONAL 1 9 18381ZE2W10 GASKET MUFFLER ARRESTER OPTIONAL 1 10 18381ZE2800 GASKET MUFFLER 1 19 90050ZE1000 SCREW TAPPING 5X8 4 22 90055ZE1000 SCREW TAPPING 4X6 3 27 90006ZE2000 SCREW TAPPING 6X10 1 28 9405008000 NUT FLANGE 8MM 5 31 90055ZE1000 SCREW TAPPING 4X6 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 99 HONDA GX390K1QWT2 ENGINE PISTON ASSY PISTON ASSY PAGE 100 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE PISTON ASSY PISTON ASSY NO PART NAME QTY REMARKS 13010ZF6003 RING SET PISTON STD I 1 13011ZF6003 RING SET PISTON OS 0 25 OPTIONAL 1 1 13012ZF6003 RING SET PISTON OS 0 50 OPTIONAL 1 1 13012ZF6005 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZF6003 RING SET PISTON 0 75 NIPPON 1 2 13101ZF6W00 PISTON STD 1 2 13102ZF6W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZF6W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZF6W00 PISTON 0 75 OPTIONAL 1 13111ZF6W00 PIN PISTON 1 4 132007 3010 ROD ASSY CONNECTING STD INCLUDES ITEM W 4 132007 3315 ROD ASSY CONNECTING US 0 25 OPT 1 INCLUDES ITEM W 90001ZE8000 BOLT CONNECTING ROD 2 6 906017 3000 CLIP PISTON PIN 20MM 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10
11. Familiarization The 5 2513 20 saw is designed for wet or dry cutting of concrete or asphalt utilizing diamond blades They have been engineered for general industrial and high production flat cutting applications The reinforced steel box frame design adds strength necessary to reduce vibrations while cutting Minimizing vibrations enhances the performance of the blade and extends the life of the saw Heavy duty front and rear axles sturdy oversized wheels and industrial undercarriage assembly ensures accurate tracking and years of reliable use Additionally the general weight to strength ration design of the frame and chassis assembly provides optimum weight distribution to keep the blade running true in the cut A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds Power Plants The SP2S13H20A saw is generally classified in the industry as LOW to MEDIUM horsepower saws This classification is particularly useful when selecting the proper diamond blade for an application The SP2S13H20A saw uses 13 HP Honda GX390K1QWT2 gasoline engine air cooled 4 stroke single cylinder OVH rated at 3600 RPM Blade rotation is v belt driven This is accomplished by connecting to the output shaft of the engine to an upper drive pulley The lower drive pulley Blade is then connected to the upper drive pulley Engine by three V belt
12. Global Lane Fax 0161 339 3226 Contact pmastretta cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales 9 multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is NRL MULTIQUIP
13. HOLDER 1 16 90701HC4000 PIN DOWEL 8X12 2 17 91201ZE3004 OIL SEAL 35 52 8 1 18 9410106800 WASHER PLAIN 6MM 1 19 957010804000 BOLT FLANGE 8X40 7 20 961006202000 BEARING RADIAL BALL 6202 1 21 961006207000 BEARING RADIAL BALL 6207 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 83 HONDA GX390K1QWT2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 84 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY J REMARKS 2 13310ZF6W10 CRANKSHAFT Q TYPE pem INCLUDES ITEM W 8 13351ZE3010 WEIGHT BALANCER 1 11 90745ZE2600 KEY 6 3X6 3X43 1 102 91001ZF6003 BEARING RADIAL BALL 6207S 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 85 HONDA GX390K1QWT2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 86 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO 1 12000ZF6W13 2 155104 2043 2 16541ZE3010 9 90131896650 10 90446 1000 12 912012 3004 13 912012 9003 14 91353671003 17 9405010000 18 9410912000 19 9425110000 20 957010601200 21 961006202000 22 34150ZH7003 23 90013883000 PART NAME CYLINDER ASSY ALERT SWITCH ASSY OIL LEVEL SHAFT GOVE
14. PAGE 101 HONDA GX390K1QWT2 ENGINE RECOIL STATER ASSY RECOIL STARTER ASSY PAGE 102 SP2S13H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE RECOIL STATER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 28400ZE3W01ZB STARTER ASSY RECOIL NH1 BLACK INCLUDES ITEMS W 2 28410ZE3W01ZB CASE RECOIL STARTER NH1 BLACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIB STARTER 1 11 284622 7003 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 103 HONDA GX390K1QWT2 ENGINE LABELS ASSY LABELS ASSY PAGE 104 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE LABELS ASSY LABELS ASSY PART NAME QTY REMARKS 2 87521ZF6W01 EMBLEM 1 4 87522ZH9000 LABEL CAUTION 1 7 875282 2810 MARK CHOKE EXTERNAL 1 9 87532ZH8810 MARK OIL ALERT E 1 12 87534ZE1841 LABEL AIR CLEANER CAUTION 1 13 875352 1840 MARK AIR CLEANER SALES POINT 1 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 105 TERMS AND CONDITIONS
15. Wet Cutting Operation and or saw 1 Connect hose from water source on board water tank or external water source to the hose fitting connection If the engine stalls for ANY reason during cutting raise the Figure 3 of the saw The source pressure should be Blade out of the cut before restarting approximately 30 40 psi 7 Follow steps 1 4 of the Traveling During Cutting section 2 Ensure the vinyl water tubes are properly inserted intothe The rotation of the blade creates a tendency for the saw to blade guard holes and are clear of any obstructions slightly pull in a particular direction To ensure a straight line 3 Turn water source on Figure 43 of sawing apply pressure against the appropriate side of the handle bar as you slowly advance the saw forward OFF DO NOT force the blade into the cut any faster than its design Figure 43 On board Water Tank ON OFF Valve will allow This can damage your blade and or your machine 4 Openthe water system valveon the left side of the console by movingthe leverto the ON position Figure 44 andensure Cutting Operation is flowing equally to both sides of the diamond whendrycutting follow steps 5 8 of the Wet Cutting Operation 6 section PAGE 30 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 OPERATION Finishing A Cut Diamond Blades 1 Raise the blade out of the cut by cranking the Raise Lower Diamond blade sawing
16. and does not misfire Weak in power compression is proper but misfires Engine overheats Rotational speed fluctuates Recoil starter malfunction POSSIBLE CAUSE Air cleaner not clean Improper level in carburetor Defective Spark plug Defective Spark plug Water in fuel system Dirty spark plug Ignition coil defective spark plug heat value improper Correct type of fuel Cooling fins dirty Governor adjusted correctly Governor spring defective Fuel flow restricted Recoil mechanism clogged with dust and dirt Sprial spring loose SOLUTION Clean or replace air cleaner Check float adjustment re build carbureator Clean or replace spark plug Flush fuel system and replace with correct type of fuel Clean or replace spark plug Replace ignition coil Replace with correct type of spark plug Replace with correct type of fuel Clean cooling fins Adjust governor Replace governor spring Check entire fuel system for leaks or clogs Clean recoil assembly with soap and water Replace sprial spring SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 39 TROUBLESHOOTING BLADE Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Blade Troubleshooting Table 8 information shown below and on the proceeding
17. mm Max Length Handle Bars amp Front Pointer fully raised 43 in 1092 mm 1727 Crated Dimension L x W x 47 x 30 x 44 in 1194 x 762 x 1118 mm SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 7 SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the SP2813H20A Saws Depending on the power plant you have selected please refer to the engine manufacturers instructions for data relative to its safe operations Before using the SP2S13H20A Saw ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directio
18. see Figures 48 and 49 7 Replace tighten set screws treated with adrop of LOCTITE Threadlocker 266 8 Orient the proper replacement V Belt s around the blade shaft pulley and engine pulley 9 Reference steps 6 9 of the Drive V Belt s Replacement steps Figure 49 V Belt Alignment PAGE 34 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 Blade Shaft Bearing Replacement The 5 2513 20 saw is supported by tapped base lock collar w set screw self aligning Blade Shaft Bearings Figures 51 and 52 These heavy duty bearings support the 1 1 4 blade shaft and have grease zerk points conveniently located for Service 1 Itis recommended to replace both left right bearings at the sametime Follow steps 1 thru 4 of Drive V Belt s Replacement amp Tension Adjustments Remove Drive V belts Figure 51 Pulley Side Bearing Left Side MAINTENANCE Reference Figure 50 amp Figure 51 for steps 4 9 4 5 Remove Blade Hex Nuts Figures 50 amp 51 item 1 and Outside Inside Blade Flanges Figures 50 item 2 amp 3 Loosen set screws Figure 51 item 4 and slide Pulley Figure 51 item 5 off the Blade Shaft Loosen Bearing set screw remove Bearing Bolt Figure 51 item 6 and slidethe Blade Shaft Bearing Figure 51 item 8 offthe blade shaft Loosen set screws Figure 50 item 5 remove Bearing Bolt Figure 50 item 4 and slide the Blade Shaft Bearing Figure
19. with proper safety Examine blade flanges for damage excessive wear and precautions and operating techniques before using the saw cleanliness before mounting blade Blade should fit snugly NEVER leave the machine unattended while running on the shaft and against the inside outside blade flanges Ensure the blade is marked with an operating speed greater Block the unit when leaving or when using on us than the blade shaft speed of the saw ALWAYS check to make sure that the operating area is clear before starting the engine e Maintain this equipment in a safe operating condition at all times ALWAYS inspect diamond blades ALWAYS stop the engine before servicing adding fueland before each use The blade should oil exhibit no cracks dings or flaws in the NEVER run the engine without the air filter Severe engine 5 im rie damage could occur arbor ole must be undamaged an ALWAYS service air cleaner frequently to prevent carburetor l malfunction m i Only cut the material that is specified by the diamond blade AVOID wearing jewelry or loose fitting clothing that may Read the specifications of the diamond blade to ensure the snag on the controls or moving parts this can cause a serious proper tool has been matched to the material being cut ALWAYS keep blade guards in place Exposure of the ALWAYS keep clear of rotating Or moving parts while diamond blade must not exceed 180 degre
20. 18 9807956846 SPARK PLUG NGK 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 89 HONDA GX390K1QWT2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 90 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NAME QTY REMARKS 4 16731ZE2003 CLIP TUBE 1 7 19610ZE3010ZB COVER FAN NH1 BLACK 1 10 196312 00 SHROUD 1 13 36100ZH7003 SWITCH ASSY ENGINE STOP 1 15 90013883000 BOLT FLANGE 6X12 CT200 6 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 91 HONDA GX390K1QWT2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 92 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NAME QTY REMARKS 19511ZE3000 FAN COOLING 1 3 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 7 311007 3701 FLYWHEEL 1 10 90201ZE3V00 NUT SPECIAL 16MM 1 1 11 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 93 HONDA GX390K1QWT2 ENGINE FUEL TANK ASSY FUEL TANK ASSY PAGE 94 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE FUEL TANK ASSY FUEL TANK ASSY NO PART NAME QTY REMARKS 1 16854ZH8000 RUB
21. 50 item 6 off the blade shaft Replace Blade Shaft Bearings and reassemble the Blade Shaft Assembly Re tension Drive V belts as shown in the Drive V Belt s Replacement amp Tension Adjustments section 10 Replace all guards and covers SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 35 MAINTENANCE Battery Maintenance Check the battery regularly and make sure that each Mishandling of the battery shortens the service life of the battery electrolyte level is to the bottom of the vent well and adds to maintenance cost When handling the battery do the Figure 43 If necessary add only distilled water in a following well ventilated area Becareful not to let the battery electrolyte come in contact BATTERY ELECTROLYTE with your body or clothing LEVEL Always wear eye protection and rubber gloves since VENT WELL the battery contains sulfuric acid which burns skin and eats through clothing Always check the battery terminals periodically to ensure that they are in good condition TT Use wire brush or sand paper to clean the battery terminals Se Always check battery for cracks or any other damage LOW If white pattern appears inside the battery or paste Figure 43 Battery Electrolyte Levels has accumulated at the bottom replace the battery e fthe pump will not be in operation for a long period of time store in cool dry place and check the battery charge level ever
22. 5ZE5010 901145 0000 93500050320A 93500050160A 9405006000 PART NAME ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN CONTROL ASSY REMOTE LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN BOLT FLANGE 6X12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5X32 SCREW PAN 5X16 NUT FLANGE 6MM I I lA cl ND o cl c cl dt cl REMARKS INCLUDES ITEMS W SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 81 HONDA GX390K1QWT2 ENGINE CRANKCASE ASSY CRANKCASE COVER ASSY PAGE 82 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CRANKCASE ASSY CRANKCASE COVER ASSY NO PART NO PART NAME QTY REMARKS 2 113004 3602 COVER ASSY CRANKCASE Q TYPEB Lar INCLUDES ITEMS W 3 11381ZE3801 GASKET CASE COVER 1 4 15600704003 CAP Foo Ye OIL FILLER INCLUDES ITEM W 5 15600735003 OIL FIELER Lappen erm INCLUDES ITEM W 84 156252 1003 GASKET OIL FILLER 2 9 16510ZE3000 SEN Vanden INCLUDES ITEMS W 10 16511ZE8000 WEIGHT GOVERNOR 3 11 16512ZE3000 HOLDER GOVERNOR WEIGHT 1 12 16513ZE2000 PIN GOVERNOR WEIGHT 3 19 16531ZE2000 SLIDER GOVERNOR 1 19 16531Z0A000 SLIDER GOVERNOR 1 15 90602ZE1000 CLIP GOVERNOR
23. 6 Transmission Engage Disengage Lever Disengage Position Loosenthe linkage adjustment nut and slightly lengthen the linkage rod see Transmission Engage Lever Assy items 11 and 13 4 Movethe transmission engage disengage lever to the ENGAGE positionto observethe proper spline to rear wheel contact 5 Hetightenthe adjustment nut SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 33 Drive V Belt Check V Belts of the 5 2513 20 saw have been factory set utilizing precision standards Operating the saw with less than the specified number of V belts See Table 5 or belts that are Slipping or are over tensioned will significantly diminish the performance of the saw and may cause damage to the blade Drive V Belt s Replacement Tension Adjustments Reference Pointers and Covers Assembly Blade Shaft Assembly and Engine Mount Assembly for this operation 1 Remove the Belt Guard Pointers and Covers Assy item 15 then loosen the tension of the V Belts 2 Loosen the 4 1 1 2 HHC screws Engine Mount Assy item 5 3 Loosen and back off the Engine Mount Carriage Bolt Engine Mount Assy item 1 from the frame to permit the Engine Base Plate Engine Mount Assy item 9 to pivot 4 Pivotthe Engine Base Plate to provide slack in the Drive V belts 5 Remove Replace the required V belts See Table 5 6 Rotate the engine back into place and tighten the Engine Mount Ca
24. BER SUPPORTER 107MM 1 3 16955ZE1000 JOINT FUEL TANK 1 6 17510ZE3010ZB FUEL NH1 BLACK 1 8 17620ZH7023 FUEL FILLER onenn INCLUDES ITEM W 176312 7003 GASKET FUEL FILLER CAP 1 15 91353671003 O RING 13 5X1 5 ARAI 1 17 9405008000 NUT FLANGE 8MM 2 18 950014500360M BULK HOSE FUEL 4 5X3000 4 5X235 1 20 9500202080 CLIP TUBE B8 2 22 957010802500 BOLT FLANGE 8X25 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 95 HONDA GX390K1QWT2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY 12 PAGE 96 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PARTNO PART NAME QTY REMARKS 30500ZF6W01 COIL ASSY IGNITION I 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 8 31512ZE2000 GROMMET WIRE 1 12 36101ZE2701 WIRE STOP SWITCH 430MM 1 17 90015883000 BOLT FLANGE 6X28 2 18 90684ZA0601 CLIP WIRE HARNESS 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 97 HONDA GX390K1QWT2 ENGINE MUFFLER ASSY MUFFLER 1 ASSY PAGE 98 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE MUFFLER ASSY MUFFLER 1 ASSY NO PART NAME QTY REMARKS 20 18310ZE2W61 MUFFLER 1 3 18320ZE2W61 PROTECTOR MUFFLER 1 5 18330ZE2W00 PIPE EX 1 6 18331ZE3810 CAP MUFFLER 1
25. Belt Cover Covers the drive shaft belt engine pulley and the hydraulic transmission belt Drive Shaft Pulley Guard Covers the drive shaft pulley Rear Wheels Allows the saw to be rolled across ground The rear wheels are turned by the spline gears attached to the hydraulic transmission system Pointer Arm Front pointer wheel assists in straight tracking Lifts up for storage and pivots down for use Lifting Bale Kit Allows for easy lifting and transporting the SP2S13H20A saw PAGE 14 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 13HP HONDA ENGINE COMPONENTS Figure 4 Engine Controls and INITIAL SERVICING Components Honda GX390K1QWT2 The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine Causing rapid engine wear Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and t
26. CSI POINTER NUT HEX FINISH 3 8 16 NUT NYLOC 3 8 16 SLEEVE SASH ROPE 1 4 NYLON BRAIDED WHITE SCREW HHC 5 16 18 X 3 4 WASHER LOCK 5 16 MED WASHER FLAT SAE 5 16 WASHER FLAT SAE 3 8 WASHER LOCK 3 8 MED SCREW HHC 3 8 16 X 1 0 BELT GUARD RED GUARD PULLEY SPINDLE GUARD ASSY RED QTY 1 1 1 1 2 2 2 y 7 7 3 3 3 1 1 1 REMARKS WATER SYSTEM ASSY WATER SYSTEM ASSY pT Tie e e a m rcu r ar TETTE nn CONNECT WATER SOURCE HERE wuzmanmaraanananmanqanni NOTES INCLUDED WITH ITEM 4 INCLUDED WITH ITEM 6 PAGE 60 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 WATER SYSTEM ASSY WATER SYSTEM ASSY NO PARTNO PART NAME QTY REMARKS 1 12694 008 HOSE CLAMP SPRING TYPE 7 8 HOSE 4 2 23255 004 HOSE WATER 1 2 37 1 3 23566 001 FITTING PLASTIC 90 1 2MP X 1 2BARB 1 4 23259 001 VALVE BALL 1 2 MPT BRASS NIBCO 1585 70 1 5 23254 001 FITTING NIPPLE 1 2MP X 2 GALV 1 6 16378 009 U BOLT W NUTS 1 15544 FITTING BRASS 1 2FP 3 4F GRDN STR 1 8 24778 001 FITTING BRASS 1 2 BARB X 3 4 GRDN 1 9 1662 TIE CABLE TY RAP BLACK 2 10 28861 501 TRIM KIT WATER TANK RUBBER 1 11 28089 001 TANK 5 GAL WATER RDUM bue INCLUDES ITEM W 12 2 040 001 HOSE 19 IN VINYL WATER TANK 1 13
27. D EATON 1 8 1578 KEY WOODRUFF 3 2 9 0166 A WASHER LOCK 3 8 MED 4 10 1456 NUT HEX FINISH 3 8 16 4 11 28828 351 SHIFT ARM ASSY 1 12 28829 001 PIN PIVOT 2 13 10450 SCREW SHS 10 32 X 1 4 1 14 103530 000 CAP TRANSMISSION 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 71 HYDROSTATIC DRIVE ASSY HYDROSTATIC DRIVE ASSY PI 4 T o NOTES 19 USE LOCTITE P N 60091 BLUE p SEE ENGINE ASSY REQUIRES A 4 GROOVE PULLEY ITEM 2 PAGE 72 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HYDROSTATIC DRIVE ASSY HYDROSTATIC DRIVE ASSY NO PARTNO PART NAME QTY REMARKS 1 23227 001 SPROCKET TRANSMISSION 12 TOOTH MACH 1 2 29039 SCREW SHS 10 24 X 1 4 2 3 23231 503 CHAIN ROLLER 375 PITCH X 21 75 1 4 10504 035 LINK CHAIN 1 5 0283 NUT NYLOC 5 16 18 8 6 28084 001 SPROCKET 3548 X 3 4 1 7 0126 KEY WOODRUFF 9 3 8 28832 001 JACKSHAFT 1 9 23284 001 BEARING FLANGE 3450 x 3 4ID 2 10 0300 B WASHER FLAT SAE 5 16 4 11 2623 SCREW HHC 5 16 18 X 1 1 4 4 12 28831 001 GEAR DRIVE 2 13 1578 KEY WOODRUFF 3 1 14 28087 001 PULLEY MA60 X 17MM 1 15 25682 001 IDLER PULLEY 1 16 9154 SCREW HHC 3 8 16 X 1 3 4 1 17 10136 WASHER FLAT SAE 3 8 1 18 10133 NUT NYLOC 3 8 16 4 19 23303 001 IDLER ARM 1 21 1284 SCREW HHC 3 8 16 X 1 1 2 1 22 18574 004 WASHER BELLEVILLE 3 8 1 23 28864 001 WASHER FIBRE 1 20 07055 050 V BELT TRANSM
28. E QTY REMARKS 1 15868 032 SCREW SQHS 1 2 13 X 4 CUP PLAIN 1 2 0447 WASHER FLAT SAE 1 2 9 3 968011 NUT HEX FINISH 1 2 13 1 4 10176 NUT NYLOC 1 2 13 4 5 3214 SCREW HHC 1 2 13 X 1 1 4 4 6 9154 SCREW HHC 3 8 16 X 1 3 4 4 7 10136 WASHER FLAT SAE 3 8 8 8 10133 NUT NYLOC 3 8 16 4 9 28804 351 ENGINE BASE ASSY 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 55 ENGINE ASSY ENGINE ASSY NOTES SEE BLADE SHAFT ASSY SEE HYDROSTATIC DRIVE ASSY PAGE 56 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 ENGINE ASSY ENGINE ASSY NO PART NAME QTY REMARKS 1 15103 ENGINE HONDA 13HP GX390K1QWT2 1 2 23 03 003 PULLEY ENGINE 13 HP 4 26 1 1 3 6059 B KEY 1 4 SQ X 2 1018 STOCK 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 57 POINTERS AND COVERS ASSY POINTERS AND COVERS ASSY PAGE 58 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 POINTERS AND COVERS ASSY POINTER AND COVERS ASSY PART NO 28646 351 28649 001 28648 001 28647 001 1456 10133 15114 60087 0655 0161C 0300 B 10136 0166 A 0205 28 99 751 28835 001 29745 754 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 59 PART NAME BLADE GUIDE WELDMENT SPANNER BUSHING CSI WHEEL 3 00 X 1 25 50 ID POLY
29. EVER operate the saw without blade guards and covers Figures 13 14 and 15 in place DO NOT operate with the front of the blade guard raised The blade exposure cannot exceed 180 degrees during operations Adhere to the safety guidelines of the American National standards Institute ANSI B7 1 and B7 5 Figure 13 Blade Guard CHECK the following on the blade guard Check to ensure the capacity of the blade guard matches the diameter of your diamond blade Check that the guard seats firmly upon the bayonet fitting of the saw frame Check that the spring tensioned front cover of the guard is firmly seated with the rear section of the guard and there are no gaps Check the fit of the water hoses in the sides of the blade guard NEVER lift the blade guard while cutting Check that the flood water tubes are clear and open Test the water supply for pressure and flow to both sides of the blade before sawing operations CHECK the following on the blade flange cover BI Check that the flange cover seats firmly upon the bayonet fitting of the saw frame prior to operation This flange cover is to be in place when cutting from either the right or left side of the saw Figure 14 Blade Flange Cover V Belts and Covers NEVER attempt to check the V belt with the engine running because severe injury can occur Keep fingers hands hair and clothing away from all moving parts V belts Alignment and T
30. GE 47 BLADE SHAFT ASSY BLADE SHAFT ASSY LUBRICATION POINT LUBRICATION POINT NOTES ENGINE PULLEY SEE ENGINE ASSY 48 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 BLADE SHAFT ASSY NO PARTNO 1 28807 002 2 28081 001 3 2881 1 002 4 26928 002 26928 004 5 0125 6 6059 7 06922 003 8 06502 012 9 2955 10 0448 11 25172 003 12 1528 13 28841 001 14 0424 15 2621 16 1162 17 16052 18 23250 002 19 07038 016 20 15046 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 49 PART NAME SPINDLE BLADE BEARING PILLOW BLOCK 1 2510 AS206 20 FLANGE BLADE INSIDE 4 00D X 1 010 FLANGE BLADE OUTSIDE 1 0ID X5 00D X 56 FLANGE BLADE OUTSIDE 1 0ID X4 00D X 56 KEY WOODRUFF 15 KEY 1 4 SQ X 2 1018 STOCK NUT HEX JAM LH 1 14 PLATED SCREW 7 16 14 X 1 1 2 WASHER LOCK 7 16 ZINC WASHER FLAT SAE 7 16 PULLEY BLADE SHAFT 3F3V33X112 SCREW SHS BUSHING SPLIT TYPE SCREW 1 4 20 X 1 1 4 ZERK FITTING CAPGREASE ZERK 2 RED V BELT 3V x 335 SPACER SPINDLE NUT HEX JAM 1 14 PLATED PIN DOWEL 3 8 x 1 1 4 LG QTY 1 2 1 1 1 1 1 1 4 4 4 1 2 1 3 2 2 3 1 1 1 BLADE SHAFT ASSY REMARKS LIFTING BALE ASSY LIFTING BALE ASSY 4 Fe 3 ata tat P wawamununananamunanananaanuanananuanunnannuq FO POP PEELE
31. H H H HE u m o w n oa HH H HH fas i PAGE 68 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 TRANSMISSION ENGAGE LEVER ASSY HYD TRANSMISSION ENGAGE LEVER ASSY NO PART NAME QTY REMARKS 1 28825 351 LEVER ASSY TRANS ENGAGE 1 2 3360 GRIP 1 4 X 1 BLACK 1 3 28822 351 MOUNT ASSY LEVER RED 1 4 0655 SCREW 5 16 18 X 3 4 4 5 10136 WASHER FLAT SAE 3 8 6 6 6014B PIN COTTER 3 32D X 1 0 1 7 08326 005 PIN CLEVIS 5 16 X 1 O ALL LENGHT PLATED 2 8 07028 031 PIN COTTER 3 32D X 1 2 2 9 0283 NUT NYLOC 5 16 18 8 10 08326 019 PIN CLEVIS 3 8 X 2 USEABLE LENGHT 1 11 2199 NUT HEX JAM 3 8 24 2 12 08327 012 YOKE END 3 8 24 X 2 50 2 13 28830 001 ROD TRANS ENGINE 1 14 28819 351 TRANS BRACKET ASSY 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 69 HYDROSTATIC TRANSMISSION ASSY HYDROSTATIC TRANSMISSION NOTES INCLUDED WITH ITEM 6 CONSOLE ASSY PAGE 70 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HYDROSTATIC TRANSMISSION ASSY HYDROSTATIC TRANSMISSION ASSY NO PARTNO PART NAME QTY REMARKS 1 20559 001 SPRING EXT 3 38FL X 7100 X 105 1 2 1493 SCREW HHC 3 8 18 X 3 25 4 3 28836 001 LINK RETURN SPRING 1 4 10133 NUT NYLOC 3 8 16 7 5 10136 WASHER FLAT SAE 3 8 8 6 1023 SCREW 3 8 16 X 1 1 4 GR 5 2 7 15354 TRANSMISSION HY
32. ING 1 11 25249 001 DECAL KEEP HANDS CLEAR WARNING 1 12 13118 DECAL POWDER COATED 1 13 23330 001 DECAL BELT GUARD CAUTION 2 11246 DECAL BELT DRIVE 1 B 11246 DECAL CHECK OIL LEVEL 1 C 11246 DECAL HOT 1 D 11246 DECAL LUBRICATION 2 REMARKS CONTACT MQ PARTS DEPT SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 45 UNDER CARRIAGE ASSY UNDER CARRIAGE ASSY 4 F Ss NN PL CN 7 7 4 WM x w N 7 vm 4 PAGE 46 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 UNDER CARRIAGE ASSY UNDERCARRIAGE ASSY NO PART NAME QTY REMARKS 1 28777 352 FRAME ASSY 16718720 1 2 28781 002 AXLE REAR amp FRONT 1 3 28782 351 FRAME UNDERCARRIAGEE ASSY 1 4 28086 001 WHEEL 8 X 2 75 ROLLER BEARING REAR 2 5 28085 001 WHEEL 5 X 2 75 ROLLER BEARING FRONT 2 6 8151 WASHER FLAT SAE 3 4 8 7 10065 090 BEARING PLAIN 2 8 25181 001 COLLAR SET 0 75 1 50 X 50 SPLIT 4 9 8081 PIN CLEVIS 1 2 X 2 3 4 1 10 0447 WASHER FLAT SAE 1 2 4 11 3216 PIN COTTER 1 8D X 1 1 12 0685 SCREW SHS 5 16 18 X 5 16 2 13 2621 ZERK GREASE STR 1 4 28 1 14 1162 A CAP ZERK FITTING 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PA
33. ISISON 41500 S N WE0308831 AND BELOW 20 07055 051 V BELT TRANSMISSION 41510 pem S N W30308832 AND ABOVE SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 73 HONDA GX390K1QWT2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 74 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PARTNO PART NAME QTY REMARKS 1 16271ZE2000 GASKET ELBOW 1 2 17210ZE3505 ELEMENT AIR CLEANER m INCLUDES ITEMS W 17218ZE3505 FILTER OUTER 1 42 17219HA2405 SEAL AIR CLEANER COVER 1 5 17230ZE3841 COVER AIR CLEANER CYCLONE 1 6 17232891000 GROMMET AIR CLEANER 1 Ti 172382 2310 COLLAR AIR CLEANER 2 8 17239ZE3840 COLLAR B AIR CLEANER 1 9 17410ZE3840 ELBOW AIR CLEANER jm INCLUDES ITEMS W 10 17470ZE3841 CASE PRE AIR CLEANER 1 11 17475ZE3841 CAP PRE AIR CLEANER 1 12 17476ZE3841 GUIDE PRE AIR CLEANER 1 13 90142 0000 SCREW PAN 5 16 5 5 14 90325044000 WINGNUT TOOL BOX SETTING 2 15 90009ZE2003 BOLT WASHER 6X22 1 16 0405006000 NUT FLANGE 6MM 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 75 HONDA GX390K1QWT2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY PAGE 76 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA G
34. NCLUDES ITEM W 160442ZE3W20 CHOKE SET 1 9 16100ZF6V21 CARBURETOR ASSY BE85C 1 INCLUDES ITEMS W 10 161242 0005 SCREW THROTTLE STOP 1 11 16166ZF6W10 NOZZLE MAIN 1 12 16173001004 GASKET FUELSTRAINERCUP 1 13 16211ZF6000 INSULATOR CARBURETOR 1 14 16220ZA0702 SPACER CARBURETOR 1 15 16221ZF6800 GASKET CARBURETOR 1 16 16223ZE3W00 GASKET INSULATOR 1 20 16610ZE1000 LEVER CHOKE 5 ion INCLUDES ITEM W 22 16953ZE1812 LEVER VALVE 1 23 1695471812 PLATE LEVER SETTING 1 24 16956ZE1811 SPRING VALVE LEVER 1 25 16957ZE1812 GASKET VALVE 1 26 169677 0811 CUP FUEL STRAINER 1 28 93500030060H SCREW PAN 3X6 2 31 9430520122 PIN SPRING 2X12 1 33 99101ZH80950 JET MAIN 95 OPTIONAL 1 33 99101ZH80980 JET MAIN 98 OPTIONAL 1 33 991017981000 JET MAIN 100 1 34 992047400450 JET SET PILOT 845 INCLUDES ITEM W 35 16172ZE3W10 COLLAR SET 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 79 HONDA GX390K1QWT2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 80 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CONTROL ASSY CONTROL ASSY NO NO PART NO 16551ZE3000 16555ZE3000 16561ZE3000 16562ZE3000 16570ZE3W20 16571ZE3W00 16574ZE1000 16575ZE2W00 16576891000 16578ZE1000 16581ZE3W00 16584883300 16592883310 90013883000 9001
35. OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return
36. OPERATION AND PARTS MANUAL MULTIQUIP SP2 StreetPro SERIES MODEL SP2S13H20A SELF PROPELLED PROFESSIONAL PAVEMENT SAW HONDA GX390K1QWT2 GASOLINE ENGINE Revision 1 05 17 10 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES P N 38263 PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some its constituents and some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silicafrom bricks 9 Cementandother masonry products e Arsenicand chromium from chemically treated lumber Your risk from these exposures varies depending on how often you dothis type of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 SILICOSIS RESPIRATORY WARNINGS SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mist
37. OR CREDIT CARDS n 2 2 2 va MULTIQUIP SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 5 SPECIFICATIONS Table 1 Specifications SP2SISH20OA O Honda 13 HP GX390K1QWT2 Gasoline Engine Table 2 Engine Specifications Engine Model Honda GX390K1QWT2 Air cooled 4 stroke Single Cylinder OHV gine Horizontal Shaft Engine Bore x Stroke 3 5 in x 2 5 in 88 mm x 64 mm Displacement 23 7 cu in 389 cc Maximum Power Output 18 HP 3600 RPM 19 5 ft lbs 2500 RMP Maximum Torque 2 7 kg m 2500 RPM Idle Speed 1400 150 RPM Maximum No Load RPM 3600 100 RPM Specific Fuel Consumption 1 gal hr 20 81 liters hr Fuel Tank Capacity 1 72 gallons 6 5 liters Dry Weight 68 4 lbs 31 kg 15 0 x 17 7 x 17 4 In Dimensions L x W x 380 x 450 x 443 mm PAGE 6 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 DIMENSIONS A gt AZ 2 B qu Va umm p B AI l Ld mA N i _ ee Figure 1 SP2S13H20A Dimensions TABLE 3 DIMENSIONS REFERENCE DIMENSIONS LETTER DESCRIPTION IN A Max Height Handle Bars fully lowered amp Front Pointer raised 36 in 914 mm ight Max Handle Bar Height fully raised 40 in 1016
38. RNOR ARM BOLT DRAIN PLUG WASHER 8 2X17X0 8 OIL SEAL 35X52X8 OIL SEAL 8X14X5 O RING 13 5X1 5 ARAI NUT FLANGE 10MM WASHER DRAIN PLUG 12MM PIN LOCK 10MM BOLT FLANGE 6X12 BEARING RADIAL BALL 6202 ALERT UNIT OIL BOLT FLANGE 6X12 CT200 QTY 1 PO REMARKS INCLUDES ITEMS W SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 87 HONDA GX390K1QWT2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 88 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NAME QTY REMARKS 1 12200ZF6W01 CYLINDER INCLUDES ITEMS W 2k 122047 2306 GUIDE VALVE OS OPTIONAL 1 3x 122057 2305 GUIDE EX VALVE OS OPTIONAL 1 4 12216 23 0 CLIP VALVE GUIDE 1 5 12251ZF6W00 GASKET CYLINDER HEAD 1 6 123102 2791 COVER HEAD 1 7 123157 3840 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 17316611000 CLIP BREATHER TUBE 2 11 90014ZE2000 BOLT HEAD COVER 1 12 900427 8000 BOLT STUD 8 131 5 2 13 92900080320E BOLT 2 STUD 8X32 2 14 904417 2010 WASHER HEAD COVER 1 16 9430112200 PIN A DOWEL 12X20 2 17 957011008000 BOLT FLANGE 10X80 4 18 9807955846 SPARK PLUG BPR5ES 1
39. Saw Pointer 2 Toreorient a pointer position loosen the screw that secures the pointer bar to the shaft adjust as necessary and retighten the screw SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 29 OPERATION Cutting The operator MUST wear the appropriate protective equipment and clothing while engaged in sawing Failure to do so can result in SERIOUS INJURY Figure 44 Water System ON OFF Valve 5 Align the saw along the cut line utilizing the front pointer DO NOT operate this machine without the Blade Guard or V belt Guards in place While the blade is spinning DO NOT place hands feet or other body parts near the blade to avoid SERIOUS INJURY or DEATH ALWAYS saw in a straight line only SERIOUS DAMAGE to the blade or saw may occur if the saw is twisted or forced to cut radius shapes 6 Slowlylowerthe diamond blade onto the cutline by cranking When cutting determine the required cutting depth and use an the Raise Lower handle CLOCKWISE Figure 37 When appropriately sized blade Deep sawing is wasteful to the life of the handle can no longer be turned the blade will be at its full the blade rated depth The preferred method of sawing is to Step Cutin increments of 2 51 Step Cutting provides the optimum opportunity for the blade to cut fast and last longest If the water supply to your blade is interrupted STOP cutting immediately to prevent damage to your blade
40. T X GOLD LA 1 2 28096 001 BRACKET BATTERY 1 3 28095 401 BATTERY HOLD DOWN KIT 425 405 1 4 28093 001 CABLE BATTERY POS 6GA X 42 RING TONGUE 1 5 28094 001 STRAP GROUND 1 6 0131A SCREW HHC 1 4 20 X 3 4 2 7 0948 WASHER FLAT SAE 1 4 2 8 0949 NUT HEX FINISH 1 4 20 PLATED 2 9 0655 SCREW 5 16 18 3 4 3 10 0161D NUT HEX FINISH 5 16 18 3 11 01610 WASHER LOCK 5 16 3 12 0300 B WASHER FLAT SAE 5 16 6 13 0181 WASHER LOCK 1 4 MED 2 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 67 TRANSMISSION ENGAGE LEVER ASSY TRANSMISSION ENGAGE LEVER ASSY oi H HE fic i vi H LI LI H H H 5 1 i i H H H H II H H E H H te KM H gt i m H H I 5 a m z E r x Po x gt R r1 HS E 5 1 a at d LOW I EC ER V 5 5 H i 5 4
41. X390K1QWT2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NAME QTY REMARKS 1 14100ZF6WO01 CAMSHAFT ASSEMBLY 1 INCLUDES ITEM W 2 144102 3013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 144512 1013 PIVOT ROCKER ARM 2 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE INTAKE 1 8 14721ZE3000 VALVE EXHAUST 1 9 147512 2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 147732 2000 RETAINER EXHAUST VALVE SPRING 1 12 147752 2010 SEAT VALVE SPRING 1 13 14781ZE2000 ROTATOR VALVE 1 14 14791ZE2010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 8MM 2 16 90206ZE1000 NUT PIVOT 2 17 12209ZE8003 SEAL VALVE STEM 1 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 77 HONDA GX390K1QWT2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 78 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 HONDA GX390K1QWT2 ENGINE CARBURETOR ASSY CARBURETOR ASSY NO PART NO PART NAME QTY REMARKS 1 160102 2812 GASKET SET 2x 16011ZA0931 VALVE SET FLOAT 1 3x 16013ZA0931 FLOAT SET 1 Ax 16015ZE8005 CHAMBER SET FLOAT un INCLUDES ITEMS W 5k 160162H7W01 SCREW SET 1 160247 1811 SCREW SET INCLUDES ITEM W 7 160287 0005 SCREW SET I
42. al and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 3 SP2S13H20A StreetPro Saw OS MENN 2 Silicosis Respiratory Warnings 9 Table Of Contents 4 Parts Ordering Procedures 9 SPECICATION RENE 6 DIMENSION 7 Safety Message Alert Symbols 8 9 Rules For Safe Operation 10 12 Major EN Er 14 13HP Honda Engine Components 15 General Information 16 EE 18 19 Inspection Blade 20 Inspection Blade Placement 21 Inspection Guards Covers Belts 22 Inspection BeLts Water Tank 23 Vista Iz 24 25 Shut Down Procedures 26 ODT HOM 28 31 uuu 32 36 13HP Engine Wiring Diagram Recoil St
43. and clothing away from all moving parts to prevent injury PAGE 8 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 SAFETY MESSAGE ALERT SYMBOLS WN Accidental Starting A Respiratory Hazard OFF ALWAYS place the ON OFF switch in the OFF position remove key and or disconnect the spark plug lead before servicing the engine or equipment Ground the lead to prevent sparks that could ignite a fire ALWAYS wear approved respiratory protection WN Over Speed Conditions NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable ALWAYS wear approved eye and hearing protection A Guards and Covers In Place Other important messages are provided throughout this manual to help prevent damage to your saw other property or the NEVER operate the saw without blade guards surrounding environment and covers in place Adhere to safety guidelines ANSI American National Standards Institute OSHA or other applicable local regulations This saw other property or the surrounding environment could be damaged if you DO NOT follow instructions SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 9 RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts t
44. are dependent on the specific model saw selected The function of each console component or indicator is explained below ls Handle Bars Used to steer and push the 5 2513 20 saw during cutting operations The handle can be folded down for transportation Forward Reverse Speed Lever Controls forward and reverse speeds for self propelled operation Provides positive neutral for engine start ALWAYS place transmission engage disengage lever in the engage position before setting speed lever Raise Lower Crank Handle Physically orients saw raises or lowers depending on cranking direction CW or CCW Turning the handle clockwise lowers the saw turning the saw counter clockwise raises the saw Transmission Engage Disengage Lever Forward locking position engages transmission Rear Locking position disengages transmission from rear axle and permits free wheeling Water Tank A 5 gallon capacity water tank provides water for the saw blade during wet cutting applications 10 in 12 13 Water ON OFF Valve ON position opens valve and permits water to flow from source through saw water hose OFF position closes valve and halts the flow of water Hydraulic Drive Transmission Controls the saw s forward and reverse movement by using the forward reverse speed lever Saw Blade Guard Covers the saw blade during cutting operations amp allows water hoses to be connected to the cover for wet cutting
45. art 37 Troubleshooting Engine 38 39 Troubleshooting Blade 40 Explanation Of Code In Remarks Column 42 Suggested Spare 43 Component Drawings Name Plate And Decals 44 45 Under Carriage Assembly 46 47 Blade Shaft Assembly 48 49 Lifting Bale Assembly 50 51 Console Assembly 52 53 13hp Honda Engine Mount Assembly 54 55 Engine Assembly 56 57 Pointers And Covers Assembly 58 59 Water System Assembly 60 61 Blade Guard Assembly 62 63 Manual Raise And Lower Assembly 20 In 64 65 Battery ASSGIIID 66 67 Transmission Engage Lever Assembly 68 69 Hydrostatic Transmission Assembly 70 71 Hydrostatic Drive Assembly 72 73 TABLE OF CONTENTS Honda Gx390k1qwt2 Engine Air Cleaner 74 75 Camshaft Assembly 76 77 Carburetor Assembly 78 79 Control Assembly
46. cates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 42 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 SUGGESTED SPARE PARTS 5 2513 20 SAW 13HP SELF PROPELLED 1 to 3 Units PIN Description 10052 succum V BELTS DRIVE 07055 051 osos V BELTS TRANSMISSION 29013 001 WRENCH BOX END 1 1 2 IN ROPE FRONT POINTER 1 4 IN 1900 GRIPS HANDLE BAR 1 IN 06922 0089 BLADE SHAFT NUT RIGHT SIDE 07038 0106 BLADE SHAFT NUT LEFT SIDE 26928 002 OUTER BLADE FLANGE 17210ZE3505 ELEMENT AIR CLEANER 9807956846 SPARK PLUG 17620ZH7023 CAP FUEL TANK 28462ZV7003 ROPE RECOIL STARTER SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 43 NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 44 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY 1 38213 DECAL MULTIQUIP 4 2 23596 001 DECAL RECOMMENDED MAINTENANCE 1 3 38224 DECAL 5 2513 20 2 4 NAMEPLATE tT pre 5 28853 001 DECAL FORWARD REVERSE LEVER 1 6 20525 DECAL PROP 65 1 22122 001 DECAL SERIOUS INJURY WARNING 1 8 20491 DECAL CW ROTATION 1 9 35137 DECAL READ 1 10 20200 001 DECAL KEEP FEET CLEAR WARN
47. consists of cutting WET using water to handle COUNTER CLOCKWISE Figure 37 Raise the cool the blade or DRY using the circulating air to cool the blade blade high enough out ofthe cutto clearthe surface andallow Selecting the diamond blade TYPE and GRADE defines how the saw to be maneuvered the blade will perform both in cutting speed and blade life 2 Move the engine throttle lever to the idle SLOW position 56 2197 of the proper diamond blade consists of Figure 30 33 Determining WET or DRY cutting Material to be Cut D ON OFF switch to the OFF position Figure S Toor U w Horsepower of Saw 4 Place the water valve Figure 44 in the OFF position as Hardness Characieisicsotihe Malena required Performance Expectations Factors for sawing economy Type of Blade Depth of Cut Engine components can generate EXTREME heat fit Sawing Speed Characteristics of the Material Being Cut Wetor Dry Sawing Blade Speed A diamond blade s performance is directly connected to specific peripheral rim speeds The following shaft rotational speeds have been factory set to ensure optimum blade performance e SP2S13H20A 20 Capacity 2 800 RPM S Operating saw blades at rotational speeds greater than those specified by the manu facture can cause blade damage and may injure the user or others in the operating area SP2813H20A SAW OPERATION AND PARTS MANUAL
48. cuts with the turn of the shaft the saw and may cause injury to the user or others in the 5 Diamond Segment or Rim Ensure there are no cracks operating area dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 6 Specifications Ensure that the blade specifications size and diameter properly match up to the sawing operation Wet blades must have water to act as a coolant Utilizing a diamond blade not matched properly to the task may result in poor performance and or blade damage 7 Arbor Hole It is essential that the arbor hole diameter properly matches the blade and that it is free from distortions Correct blade flanges collars must be used The inside face of the flanges must be clean amp free of debris An out of round arbor condition will cause damage to the blade and the saw 8 MAX RPM This RPM reference is the maximum safe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the Figure 11 Diamond Blade RPM is dangerous and may cause poor performance and may damage the blade 1 Drive Pin Hole commonly located hole on the diamond blade core that prevents operational blade slippage between the inner amp outer blade flanges collars Inspect the
49. d switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry iia spark gap and SPARK is present at the spark plug Clean points ie insulation worn or short Replace condenser Spark plug wire broken or short circuiting beg defective spark plug Flush fuel system and replace 9 J with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Nie Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel 9 x PIPETY cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 38 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING CONTINUED SYMPTON Weak in power compression is proper
50. diameter of the hole to ensure there is no distortion and that a snug fit develops between the hole and drive pin 2 Stress Relief Holes Gullets Check the steel core for cracks that may have propagated from the slots and or gullets Cracks indicate extreme fatigue failure and if sawing continues catastrophic failure will occur 3 Edge Of The Steel Core Check the diameter edge for discoloration blue oxidation indicating an overheating condition caused by insufficient cooling water air Overheating of blades may lead to loss of core tension and or increase the possibility tor blade failure Check to make sure the steel core s width is uniform about the rim of the blade and not succumbing to an under cutting condition brought about by highly abrasive material or improper under cutting core protection PAGE 20 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 M Raise the saw to a high position by INSPECTION BLADE PLACEMENT The following steps should be accomplished before placing the diamond blade on the blade shaft Set the engine ON OFF switch to the OFF position cranking the Raise Lower handle in a counterclockwise direction Use the Blade Nut Wrench amp Blade Shaft Locking Wrench Stored on the front section of the console to install the diamond blade Reference Figure 12 Diamond Blade Placement when removing or installing the diamond blade Blade Guard Raise the front
51. emoving dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check theairfilterfor dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level place the saw on secure level ground with the engine stopped and the diamond blade removed 2 Removethe filler cap dipstickfrom the engine oil filler hole Figure 6 and wipe it clean Honda GX620 engine shown Figure 6 Engine Oil Dipstick Removal INSPECTION 3 Insertandremovethe dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figures 6 and 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity for the Honda GX390 engine is 2 32 pints 1 1 liters and for the Honda GX620 engine it is 3 18 pints 1 50 liters Reference manufacturer engine manual for specific servicing instructions Figure 7 Engine Oil Dipstick Oil Level Table 4 Oil 25 or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 A Explosive Fuel o Gasoline Check 1 Removethe gasoline cap located on top of fuel tank 2 Visually inspect to see if fuel level is low If fuel is low replenish with unleaded fuel
52. ensioning This saw is equipped with premium V belts 3 for 13HP models 4 V belts for 20HP models that have been aligned and tensioned by factory personnel All V belts MUST be installed for proper operation of the saw Failure to run the saw with less than the required number of belts may damage the saw or equipment Use the following procedure to check the alignment of V belts 1 Remove the bolts that secure the V belt cover Figure 15 to the saw frame 2 Check uniform parallelism Figure 16 of V belts and pulley sheaves Use a straight edge or machinists s square against both pulleys and adjust both pulleys until equally aligned Figure 16 V Belt Parallelism PAGE 22 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 INSPECTION BELTS amp WATER TANK 3 Check V belt tension Figure 17 by using a tensionmeter Water Tank 6 0 9 0 lbs against the inside belt at a mid point between the two pulleys or by deflecting the center belt at a mid point The 5 2513 20 Saw is equipped with a removable 5 gallon 3 8 10 mm 1 2 13 mm on board water tank fitted in the top of the console which can be connected to the brass hose fitting on the rear of the operators CORRECT V BELT TENSION 3 8 IN console Figure 18 10 MM TO 1 2 IN 13 MM WHEN DEPRESSED AT MIDPOINT AS SHOWN Before using the water tank ensure it is filled to capacity and connected to the hose fitting to provide l
53. es Ine saws In u Ensure that the diamond blade does not come into contact ALWAYS store equipment properly when it is not being with the ground or surface during transportation DO NOT used Equipment should be stored in a clean dry location drop the diamond blade on ground or surface out of the reach of The engine governor is designed to permit maximum engine e NEVER use accessories or attachments which are not speedin a no load condition Speeds that exceed this limit recommended by the manufacturer for this equipment may cause the diamond blade to exceed the maximum safe Damage to the equipment and or injury to user may result allowable speed Keep all inexperienced and unauthorized people away from Ensure that the blade is mounted for proper operating the equipment at all times direction ALWAYS check to make sure that the operating area is clear before starting the engine SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 11 Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and ALWAYS replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to d
54. factory set to ensure optimum blade operating speeds THROTTLE LEVER Figure 23 Throttle Lever Grasp the starter grip Figure 24 and slowly pull it out The resistance becomes the hardest at a certain position corre sponding tothe compression point Pull the starter grip briskly and smoothly for starting DO NOT pull the starter rope all the way to the end DONOT release the starter rope after pulling Allow it to rewind as soon as possible STARTER GRIP ak EI AUT EA Figure 24 Starter Grip 9 MANUAL START UP If the engine has started slowly return the choke lever Figure 22 to the CLOSED position If the engine has not started repeat steps 1 through 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guard and or covers All sawing is done at full throttle Your engine governor has been set at the factory to ensure an optimum speed setting SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 25 SHUT DOWN PROCEDURES Stopping the Engine 13 HP Honda Engine Emergency Stop Procedure 1 Turn the console engine ON OFF switch Figure 31 to the OFF position NEVER stop the engine while the blade is in the cut except for extreme emergencies A sudden stoppage of the engine at high speed while in a cut could damage the blade and or saw
55. half of the blade guard to expose the blade shaft nut amp outer flange Blade Nut Wrench Remove the blade nut wrench 3 from the tool holder and unscrew the blade shaft nut right side This nut loosens clockwise and tightens counter clockwise Blade Nut Remove the blade nut 4 For reassembly DO NOT over tighten the blade nut against the outer flange Tighten blade nut approximately 45 50 ft lbs 62 69 N m Outside Blade Flange Collar Ensure that the flange face is clean and free of debris and is placed flush against the diamond blade 7 Check that the drive pin goes through the blade pin hole 6 and seats properly into the inner flange 8 Blade Pin Hole Align this hole with the drive pin hole on the inner flange collar Diamond Blade Ensure that the proper blade has been selected for the job Pay close attention to the directional arrow on the blade clockwise for right side cutting counter clockwise for left side cutting The arbor hole ofthe blade must match the 1 arbor of the blade shaft Inner Flange Collar This flange is fixed upon the blade shaft and is manufactured with a drive pin hole The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade Figure 12 Diamond Blade Placement SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 21 INSPECTION GUARDS COVERS amp BELTS Guards and Covers Check N
56. he area surrounding the engine is dry Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Spark Plug Provides spark to the ignition system Set spark plug gap HONDA to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed p p Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 15
57. her assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 106 SP2S13H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 NOTES SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 107 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420
58. ing blade is ALWAYS spinning Raise the blade high above the surface when maneuvering the 2 N C saw Damage to the blade and or saw may occur if the blade strikes the pavement 927 Maij P ALA Figure 21 Choke Lever Open Position CHOKE LEVER 1 Ensure the diamond blade has been mounted correctly and that it is raised above the surface you are about to saw q e uA 2 A El 2 Forwet cutting operations ensure the water tank is filled to capacity 5 gallons Connectthe water tank hose to the water system brass fitting onthe rear of the console Figure 18 and test for adequate water flow to the diamond blade before operation Place the fuel valve lever Figure 19 to the ON position 6 foperatingthe SP2S13H20A in cold weather conditions place the Choke Lever Figure 22 inthe CLOSED position FUEL LEVER OFF Figure 19 Fuel Valve Lever 4 Place the Engine ON OFF switch Figure 20 in the ON position ENGINE ON OFF SWITCH The engine governor speed has been set at the factory Changing the governor speed could damage the blade and or the saw Figure 20 Engine ON Off Switch PAGE 24 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 Place the throttle lever Figure 23 halfway between FAST and SLOW for starting All sawing is done at full throttle The engine governor speed is
59. ion See Engine Owner s Manual for detailed information ALWAYS dispose of used oil in a responsible manner Ensure that the disposition of all hazardous waste is handled properly Call your Recycling Center for information about recycling engine oil MAINTENANCE Engine air filter Clean air filter 2 to 3 times daily when DRY cutting See Engine Owner s Manual for detailed information Engine tank amp strainer Clean every year or 300 hours Fuel line Replace every two years or as necessary Spark plug Clean adjust every 6 months or 100 hours Replace every year or 300 hours Bearing Lubrication Care There are four grease points for the SP2S13H20A saw Use only Premium Lithium 12 based Grease conforming to NLG1 Grade 2 consistency Rear Wheels 1 Grease daily see Undercarriage Assy item 10 Blade Shaft Bearings 2 Grease daily see Blade Shaft Assy item 15 Raise Lower Adjust Tube 1 Grease daily see Raise Lower Assy item 2 When cutting DRY lubricate blade shaft bearings 2 to 3 times daily The grease can provide an added protective seal for the bearings PAGE 32 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 General Transmission Care All SP2S13H20A model saws utilize spline gear wheel design coupled with an EATON Model 7 Hydrostatic Transmission that provides forward reverse propulsion The simple design of the system keeps maintenance to a minimum Tran
60. ispose of hazardous waste Saw Transportation Safety Use appropriate lifting equipment to ensure the safe movement of the saw DO NOT use the handle bars and or front pointer as lifting points When transporting of the saw is required place saw directly inside towing vehicle truck bed and tie down securely NEVER tow saw directly behind towing vehicle DO NOT use the saw on slopes or on extremely un level surfaces An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult NEVER transport the saw with the blade mounted RULES FOR SAFE OPERATION Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit KIT In emergencies ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency AS FIRE Lem so PAGE 12 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 lt e m o SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 13 MAJOR COMPONENTS Figure 3 SP2S13H20A Saw Major Components Figure 3 displays the location of the various operational control features of the SP2S13H20A pavement saw Features
61. le handling and servicing battery s electrolyte Disconnect battery terminal clamps and remove the battery from the saw when servicing is required e DO NOT overfill the battery Electrolyte is an acid and must be handled with caution Servicing instructions from the electrolyte manufacturer must ALWAYS be followed to ensure safety Serious injury can result from careless handling and noncompliance to safety handling instructions Additionally when connecting the positive cable to the battery s positive terminal post DO NOT allow contact of the wrench or any metallic part to come in contact with the battery s negative terminal post This may result in an electrical short circuit or an explosion Hill Gi p Overfilling the battery may cause the electrolyte to overflow resulting in corrosion to nearby components Immediately wash off any spilled electrolyte battery acid Use only distilled water in the battery Tap water can reduce the operating life of the battery SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 19 INSPECTION BLADE 4 Directional Arrow Check to ensure that the blade is oriented properly on the blade shaft for sawing Reference Failure to thoroughly inspect the diamond blade Figure 11 the directional arrow in the blade and place it so the direction for operational safety could result in damage to the blade of rotation down
62. ll ventilated area away from sparks NEVER operate the saw under the influence or drugs or alcohol NEVER smoke around or near the machine Fire or explosion could result NEVER use accessories or attachments which are not from fuel vapors or if fuel is spilled on recommended by or Multiquip for this equipment Damage a hot engine to the equipment and or injury to user may result e Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials equipment modification will void all warranties I An explosion or fire could result causing severe bodily Whenever necessary replace nameplate operation and harm or even death safety decals when they become difficult read Topping off to filler port is dangerous as it tends to spill ALWAYS check the saw for loosened hardware such as fuel nuts and bolts before starting NEVER use fuel as a cleaning agent PAGE 10 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 RULES FOR SAFE OPERATION General Safety Diamond Blade Safety ALWAYS read understand and follow procedures in Use appropriate steel centered diamond blades Operator s Manual before attempting to operate equipment manufactured for use on saws ALWAYS be sure the operator is familiar
63. ns You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with SP2S13H20A Saw operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases gt Sa Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards removed Rotating Parts gt We AC NEVER operate equipment with covers or guards removed Keep fingers hands hair
64. o cool before servicing the saw HOT DO NOT TOUCH LET COOL Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only e High Temperatures Allow the engine to cool before The following safety guidelines should always be used when adding fuel or performing service and maintenance operating the SP2S13H20A Saw functions Contact with hot components can cause serious burns SAFETY DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate the saw without proper protective clothing shatterproof glasses steel RE toed boots and other protective devices 4 required by the job and open flames NEVER operate this equipment when not ALWAYS use extreme caution when foal fat T taki working with flammable liquids 2 When refueling STOP the engine and allow it to cool The engine of this saw requires an adequate free flow of cooling air NEVER operate the saw in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will Cause serious damage to the saw s engine and may cause injury to people Remember the saw s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a we
65. or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indi
66. page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 8 BLADE TROUBLESHOOTING SYMPTON POSSIBLE CAUSE SOLUTION Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade cut Engine Torgue diminished because of V Bel s Tighten and or replace V Belts Blade slows or Stops cutting still remains on blade Insufficent Engine power Check Throttle setting Check Engine horespower Check that the blade is oriented and rotational arrow points in a Down Cutting direction Check that the blade amp flange pin is properly Blade is slipping on the blade shaft installed on the blade shaft see Figure 10 Blade being used on misaligned saw e shaft bearings and alignment Check specifications of the blade with the Blade too hard for the material being Improper direction of rotation material being cut Consult Dealer or Multiquip for information material being cut Blade does not cut straight and or Ensure blade surface feet per minute speed Tues Blade being used at Improper RPM SFPM is approximately 6 000 see Page 29 Blade improperly mounted on arbor Ensure blade is properly affixed on the blade shoulders and flanges shaft Excessive force applied to blade while Do not force the blade in the cut A
67. pply a cutting slow steady pace to sawing Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade Blade too hard for the material being Cut Ensure blade is properly affixed on the blade shaft Ensure the blade flanges are clean amp free of debris Blade improperly mounted on arbor shoulders and flanges Ensure proper flow amp volume of water is provided for wet cutting blades Ensure sufficent cooling air Is circulated about a dry cutting blade Abor hole out of round blade is properly affixed on the blade Check specifications of the blade with the material being cut Consult Dealer or multiquip for information Excessive force applied to blade while Do not force the blade in the cut Apply a cutting slow steady pace to sawing PAGE 40 SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 Blade not receiving enough cooling Blade discoloring crackling and or water or air wearing excessively Incorrect blade chosen for material being cut NOTES SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 41 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of
68. r more information FR ee ee AE I Goto www multiquip com and click on Use the internet and qualify for a 5 Discount eT Parts tolog in and save on Standard orders for all orders which include Parts i complete part numbers CS J Note Discounts Are Subject To Change J EEE EE Order via Fax Dealers Only Fax your order in and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 i c E C ER ER Order via Phone Domestic US Dealers Call 1 800 427 1244 Jaa 1 PE 1 Non Dealer mers aaa Multiquip International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 2 4 o eue ci When ordering parts please supply O Dealer Account Number CJ Specify Preferred Method of Shipment CJ Dealer Name and Address UPS Fed v DHL C Shipping Address if different than billing address Priority One v Truck C Return Fax Number Next Day C Applicable Model Number Second Third Day 1 Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJ
69. rriage Bolt 7 Adjustforthe correct V belt tension See Figure 47 CORRECT V BELT TENSION 3 8 IN 10 MM TO 1 2 IN 13 MM WHEN DEPRESSED AT MIDPOINT AS SHOWN A Figure 47 V Belt Adjustment Tension 8 Retighten the 4 1 1 2 HHC screws 9 Replace all guards and covers CLUICH PULLEY NEVER attemptto checkthe V belt with the engine running Severe injury can occur if your hand gets caught between the V belt and the clutch Always use safety gloves VIBRATOR PULLEY MAINTENANCE Adjust V Belt Alignment Replacement Pulleys The V belts and their respective pulleys have been professionally aligned at the factory If there is a requirement to remove replace or adjust the pulleys proceed with the following instructions 1 Selectthe proper sized pulley both in outside diameter and arbor size Use approved parts to ensure the compo nent compatibility 2 Achangein Pulley diameters may require specifically sized V Belts Contact Multiquip Service Department to en sure V Belt compatibility Complete Drive V Belt s Replacement steps 1 through 4 Remove the V Belts from around the Pulley s Remove the set screws that secure the pulleys to the respec tive shafts PTO shaft for engine pulley or the blade shaft for the blade shaft pulley Remove replace the pulley by sliding it off the shaft Reorient the new pulley on the shaft and ensure precise pulley alignment by utilizing an accurate straight edge
70. s As the engine shaft rotates so does the blade Refer to the engines Owner s Manual for the specific instructions regarding engine operation and maintenance practices Console An ergonomically designed control console allows the operator to easily understand and or operate the adjustable handlebars Raise Lower Crank Handle and transmission engage disengage lever Additionally the console also provides forward reverse controls Manual Raise Lower System The SP2S13H20A saw uses an ACME thread manual raise lower assembly easily raises and lowers the blade and can lock into position to ensure a constant depth when cutting See Table 6 for blade selection with respect to depth of cut GENERAL INFORMATION Water System All saws provide a water direction system to provide cooling water to the diamond blade This system consists of a standard garden hose valve that connects to the water source via hose to the saw an ON OFF console water valve The 20 inch blade guard is designed with two 6 inch vinyl water tubes to direct water to the diamond blade Under Carriage System A jig welded heavy steel gauge under carriage assembly supports the saw in tracking pivoting and stabilization A rear axle supports two solid rubber cast hub wheels with roller bearings grease fittings and locking collars A front axle supports two solid rubber cast hub wheels with roller bearings grease fittings and locking collars The assembly pi
71. s containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupation
72. shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credi
73. smission Reservoir Cup Check every 8 hours ofoperation When the transmission is cold A check oil level against the level indicator see Figure 45 ILLEVEL HOT IL LEVEL COLD lt Figure 45 Transmission Reservoir Servicing The transmission reservoir is factory filled Should servicing be required use SAE20W 20 API classification SE CC CD or better General Motors Dexron Ford M2C 33F M2C 41A or International Harvester Hy Tran fluids For extreme hot weather drain oil and refill with an oil having a viscosity of SAE30W 30 or SAE40W 40 Drive Chain Check every 50 hours Periodically wipethe chain clean and re lubricate with penetrating chain oil The drive chain may stretch requiring tension adjustments To adjust the drive chain tension 1 Loosenthe 3 transmission attachment screws Hydrostatic Transmission Assy item 2 2 Pivotthe transmission inthe U slots ofthe transmission mount until the proper tension is achieved Hydrostatic Transmission Assy item 7 Excessive tension onthe drive chain will reduce chain life MAINTENANCE Spline Gear Wheels Check every 25 hours and clean as necessary If the spline wheels DO NOT engage the rear wheels with sufficient pressure slippage of the rear wheels may occur To adjust the Spline Gear Assembly 1 Placethe transmission engage disengage lever in the DISENGAGE position Figure 46 DISENGAGE Figure 4
74. t issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neit
75. the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 8 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately
76. ubrication during cutting An external water source can also be connected to the SP2S13H20A for extended wet cutting operations Figure 17 V Belt Tension 4 DO NOT over or under tension the V belts Severe damage can occur to the saw and engine crank shaft if the belts are over tensioned decrease of power to the blade and poor performance will result if the belts are under tensioned loose on pulleys 5 If the V belts becomes worn or loose see Table 5 for Figure 18 On board Water Tank Hose Connection replacement part numbers Table 5 V Belts and Pulleys Part Number V Belt 16052 Engine Pulley 23703 003 Blade Shaft Pulley 25172 003 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 23 MANUAL START UP The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine DO NOT attempt to operate the saw until the Safety General Information and Inspection sections have been read and understood Depending on engine manufacturer operating steps may vary See engine operating manual The followi kes ref HONDA iub ih r meee e 5 Ifoperatingthe SP2S13H20A in cold weather conditions skip this step and proceed to step 6 Place the Choke Lever Figure 21 inthe OPEN position Skip to step 7 When the engine is running the cutt
77. vots about two rocker blocks with bushings Blade Drive System A rugged blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaftto the blade shaft and to ensure minimal vibratory conditions on the tips of the shaft Balanced engine amp blade shaft pulleys are connected to their respective shafts 3 V belts 13HP 4 V belts for 20HP models connect to the engine pulley to the blade shaft pulley The blade shaft is supported by two self aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame The combination of pulley and blade shaft bearing positioning ensures minimal vibration amp flutter to the ends of the blade shaft Water System The 5 2513 20 saw comes standard with a 20 inch hinged two piece heavy steel gauge blade guard The blade guard provides access for vinyl water tubes that supply optimum volume and dispersal of water for cooling and or dust suppression The SP2813H20A saw is designed engineered and manufactured with strict adherence to American National Standards Institute Inc ANSI guidelines B7 1 and B7 5 PAGE 16 SP2513H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 lt e m o SP2813H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 17 Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the saw r
78. y is effective cut and remove material This maximum speed can damage your blade and or your machine Traveling During Cutting KE The 5 2513 20 saw has a hydrostatic transmission which gt mechanically propels the saw during cutting operations prepare the machine for self propelled cutting Figure 40 Transmission Engage Disengage Lever 1 Place the travel lever in the NEUTRAL position Forward Position 4 When reverse movement is required move the travel lever towards the REVERSE position Figure 41 Placing the travel lever fully in reverse will move the saw backwards at its maximum reverse speed Figure 38 Transmission Engage Disengage Lever Neutral Position Figure 41 Transmission Engage Disengage Lever 2 Lift the transmission engage disengage lever Reverse Position located on the console Figure 39 Leaving the lever down disengages the transmission to allow for manual pushing Saw Alignment during cutting or moving the machine around the job site 1 The SP2S13H20A saw employs a front pointer Figure 42 that has been precisely aligned with the diamond blade at the factory Referencing the figure below accurate tracking is accomplished by referencing the front pointer tip over the cut line Precise saw direction is accomplished by slight operator pressure against the handle bars ENGAGE Figure 39 Transmission Engage Disengage Lever Engage Position POINTER Figure 42
79. y month to maintain the performance of the battery Wear safety glasses or face mask protective clothes and rubber gloves when working with battery PAGE 36 5 2513 20 SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 13HP ENGINE WIRING DIAGRAM RECOIL START OIL ALERT UNIT IGNITION SWITCH TRANSISTORIZED ch IGNITION UNIT ON 2 AT s GREEN SWITCH Figure 52 13HP Honda Engine Wiring Diagram SP2S13H20A SAW OPERATION AND PARTS MANUAL REV 1 05 17 10 PAGE 37 TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine Troubleshooting Table 7 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 7 ENGINE TROUBLESHOOTING SYMPTON POSSIBLE CAUSE SOLUTION Check gap insulation or 9 Spark plug bridging replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Console or engine ON OFF switch is Check switch wiring replace shorte

Multiquip SP2S13H20A Welder User Manual

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