Kenmore 415.1610711 Gas Grill User Manual
Contents
1. Open lid during lighting To ignite push and turn the IGNITION BURNER knob to HI Push and hold ELECTRONIC IGNITION button until the IGNITION BURNER lights Oi K NO Ox Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position etrifcdTee Lighting instructions are continued on the next page 464430111 7 Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn ON gas at LP cylinder 2 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the match light hole on right or left side of grill 3 Push in and turn far right or far left burner knob to the HI position depending on match light hole selected Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HI position Sideburner lgnitor Lighting A Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITION button 3 If2. Qty 1 in Wheel bui A Wheel Spacer o ane Oo O Hitch Pin E b E f Axle Washer Qty 1 Axle Washer Wheel Axle Rod Cone side of wheel against leg 464430111 13 Side Braces O Turn cart upright O Attach side braces to legs using four 1 4 20x1 2 screws each side 1 4 20x1 2 Machine Screws Qty 8 Side Brace Side Brace Front Panels 4 O Fit one front panel between front legs and attach with two 5 32 32x3 8 machine screws each side Then attach the front panel to bottom shelf with two 5 32 32x3 8 machine screws O Fit the other front panel between front legs and attach with two 5 32 32x3 8 machine screws each side Then use one 5 32 32x3 8 machine screw and nut to secure two front panels in the middle hole as shown 5 32 32x3 8 Machine Screws T is 5 32 32x3 8 Machine Screws E Qty 1 32 32 Front Panels Flange Nut o 5 32 32 Flange Nut Qty 1 aw Bottom Shelf 14 464430111 Tank Exclusion Brace O Insert the end without hole into the left slot in the front panels and then use one 5 32 32x3 8 machine screw to attach tank exclusion brace to bottom shelf T 5 32 32x3 8 Machine Screws Qty 1 Tank Exclusion Brace Back Brace O Use one 5 32 32x3 8 machine screw each side to attach back brace to rear legs Attach so that holes in back brace face up Back Brace 5 32 32x3 8 Machine Screws Qty 2 464430111 15
3. in enclosed space such as carport garage porch surfaces ensure no loose bristles remain on cooking covered patio or under an overhead structure of surfaces prior to grilling It is not recommended to clean any kind cooking surfaces while grill is hot Do not use charcoal or ceramic briquets in a gas A f you notice grease or other hot material dripping from i i grill onto valve hose or regulator turn off gas supply at grill Unless briquets are supplied with your grill once Determine the cause correct it then clean and Use grill at least 3 ft from any wall or surface inspect valve hose and regulator before continuing Maintain 1O ft clearance to objects that can catch Perform a leak test fire or sources of ignition such as pilot lights on A Keep ventilation openings in cylinder enclosure grill i cart free and clear of debris water heaters live electrical appliances etc A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the Apartment Dwellers underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise Check with management to learn the requirements and fire codes for using an LP gas grill in your during operation This will not affect safety or use of grill A f you have a grill problem see the Troubleshooting Section A apartment complex If allowed use outside on the ground floo
4. 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable Call the Grill Information Center for Help and Parts All electrical accessories such as a rotisserie must be Missing Parts Assembly Questions Operation Problems X electrically grounded in accordance with local codes or Bef turni ilios Il 1 800 241 7548 National Electrical Code ANSI NFPA 70 or Canadian eg eg Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces be stored in the vicinity of this or any other Product Record Grill is not for use in or on recreational vehicles and or boats IMPORTANT Fill out the product record information below This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other Model Number location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each Serial Number heading means Read and follow all of the messages found See rating label on grill for serial number throughout the manual Date Purchased To Installer Assembler Leave these instructions with consumer DANGER Indicates an imminently hazardous situation To Consumer Keep this manual for future reference which if not avoided will result in death or serious injury Some parts may contain sharp edges especially WARNING Be alert to the possibility of serious bodily injury
5. Tank Heat Shield O Use four 5 32 32x3 8 machine screws to attach tank heat shield to back brace on one side Attach other side under lip of upper front panel as shown 5 32 32x3 8 Machine Screws Qty 4 Tank Heat Shield a Grill Head O This step requires two people to lift and position grill head onto card O Cut tie wraps from regulator hose and remove styrofoam Carefully lower the grill head onto cart making sure the regulator hose and sideburner ignition wire are hanging outside cart Rest the back and front of grill head on tabs protruding from front and rear legs as shown A O Open top lid and use four 1 4 20x1 2 machine screws to attach grill head from inner firebox to cart side braces as shown B O Use two 1 4 20x1 2 machine screws to attach grill head to the two rear legs as shown C Grill Head 1 4 20x1 2 Machine Screws Qty 6 16 464430111 Side Shelf and Fascias O Use three 5 32 32x3 8 machine screws to attach fascia to left side shelf as shown A O Remove grate from beneath lid of sideburner shelf Use three 5 32 32x3 8 machine screws to attach fascia to sideburner shelf as shown B Left Fascia T 5 32 32x3 8 Machine Screws Qty Left Side Shelf Right Fascia Sideburner Shelf 464430111 17 Left Side Shelf O Loosen the preassembled screws in the left rear leg and front of firebox shown A to within 1 8 of surface Hang left side
6. and tight Are output connections on and tight f possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AAA size alkaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes f sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AAA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes NOTES 464430111 27 Get it fixed at your home or ours Your Home For troubleshooting product manuals and expert advice amp managemylife www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacemen
7. burner s When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot 2 Burner Cooking WARNING To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking USDA Safe Minimum Internal Temperatures Fish 145 F Pork 160 F Egg Dishes 160 F Steaks and Roasts of Beef Veal or Lamb 145 F Ground Beef Veal or Lamb 160 F Whole Poultry Turkey Chicken Duck etc 165 F Ground or Pieces Poultry 165 F Chicken Breast etc United States Department of Agriculture 10 464430111 ES ro herea O ssaszosnoo Ca 1 memmonruo seszosoos EN EN 2 4 4 38 1 LEFT Fascia 205040005 39 1 LEFT SIDE SHELF 207040062 43 1 RIGHTFASCIA 20605000 AGERE eae ELECTRODE F SB a Mu 7 5204280006 204260003 204310004 204280005 15 HEAT SHIELD F TANK 204130002 GRILL LID SH20701009 1 5 7 12 13 14 17 BEZEL F TEMPERATURE GAUGE _ 201150002 1 LOGO PLATE F LID SH302050021 TEMPERATURE GAUGE SH302020010 20 21 22 HANDLE F LID SH302390011 2 HANDLE END F LID HANDLE 201090001 HARDWARE PACK ASSEMBLY MANUAL ENGLISH ELECTRODE MAIN BURNER SH302190030 ES EN EN KS EN ES ES ES 1 BURNER CARRY OVER TUBE SH202090
8. shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws O Use two 1 4 20x1 2 machine screws to attach left side shelf to firebox from inner firebox as shown B 1 4 20x1 2 Machine Screws Qty 2 18 464430111 SideBurner Shelf O Loosen the preassembled screws in the right rear leg and front of firebox shown A to within 1 8 of surface Hang sideburner shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws O Use two 1 4 20x1 2 screws to lock side burner shelf with firebox as shown B Replace sideburner grate 1 4 20x1 2 Machine Screws Qty 2 t Crear ei Ced d ri ri ei ei ek e Cr e BN 464430111 19 Side Burner Valve and Bezel O Remove the two screws shown A preassembled to the sideburner valve O Insert the sideburner valve control stem through the fascia and sideburner bezel shown A Use the two previously removed screws to attach sideburner valve to fascia and bezel O Insert sideburner valve into sideburner tube Use two 5 32 32x3 8 screws to tighten sideburner bowl shown B Sideburner Bezel Sideburner Tube m m ant rg NES 5 32 32x3 8 Machine Screws Qty 2 Sideburner Valve 20 464430111 Sideburner Knob O Push knob onto valve stem Sideburner Knob Side Burner Ignitor Wire LJ Insert the socket pin of sideburner electrode wire into har
9. 002 ER EN EN LID BUMPER 302060001 FIREBOX GRILL BOTTOM SH20702011 1 MAIN BURNER SH302120014 TOP LID HARDWARE SH302010013 B 2 HARDWARE PACK 505020003 F PRE ASSEMBLY 5207250015 BRACKET F CONTROL PANEL SH203030006 If you are missing hardware or have damaged parts after unpacking grill call 1 800 241 7548 3 TOP PANEL F CONTROL PANEL _ sH203050004 SH203010008 To order replacement parts after using grill 302260011 call 1 800 4 MY HOME 3 3022600114 HOSE VALVE REGULATOR 35 30225002 ASSEMBLY BEZEL F CONTROL KNOB 302240001 2 3 2 2 2 2 2 3 3 3 A 5 6 7 8 9 0 2 3 4 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same 464430111 11 PARTS DIAGRAM ASSEMBLY Bottom Shelf and Legs O Attach legs to bottom shelf with 1 4 20x2 3 8 machine screws Be sure that metal tabs on legs face to cart interior as shown Left Rear Leg Left Front Leg Metal Tabs Metal Tabs Right Rear Leg Right Front Leg Bottom Shelf 1 4 20x2 3 8 Machine Screws Qty 8 Wheels and Leg Extenders O Turn cart upside down O Insert axle rod through wheel wheel spacer right legs another wheel spacer and wheel Secure with one axle washer and hitch pin Be sure that cone side of each wheel is against leg NANSA Hitch Pin
10. 6 Combination wrench not provided 464430111 3 USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 809 full If the information in the two points above is not followed exactly a fire causing death or serious injury may occur An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder and appliance and call your fire department LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an
11. ECTRICAL ISSUES e Electrode cracked or broken sparks at Replace electrode s 77 e crack Main Burners Electrode tip not in proper position Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Wire and or electrode covered with e Clean wire and or electrode with rubbing alcohol and clean cooking residue swab e Wires are loose or disconnected e Reconnect wires or replace electrode wire assembly Wires are shorting sparking between E Replace ignitor wire electrode assembly ignitor and electrode Dead battery Replace with a new AAA size alkaline battery 24 464430111 Troubleshooting continued Problem Burner s will not light using ignitor Possible Cause ELECTRONIC IGNITION No spark no ignition noise Prevention Solution See Section of Electronic Ignition System See Electronic Ignition Troubleshooting also No spark some ignition noise e See Section ll of Electronic Ignition System Sparks but not at electrode or at full strength See Section Ill of Electronic Ignition System Burner s will not See GAS ISSUES on previous page match light Match will not reach Use long stem match fireplace match Improp
12. LP tank in an area where children play 4 464430111 LP Tank The LP Tank used with your grill must meet the following requirements Use LP Tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tank valve must have e Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve OPD Hand Wheel LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge new tank before fil
13. Use amp Care Guide Model 415 16107110 Kenmore Liquid Propane Cas Grrill P N 307010030 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com pH Model 464430111 Nov 11 10 CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm h r han fter handling this pr Installation Safety Precautions Use grill as purchased only with LP propane gas and the Do not store or use gasoline or other regulator valve assembly supplied flammable liquids or vapors in the vicinity of Grill installation must conform with local codes or in the this or any other appliance absence of local codes with either the National Fuel Gas 2 An LP Tank not connected for use shall not Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational appliance Vehicles ANSI A 119
14. all tank correctly may cause gas hose to be damaged in operation resulting in the risk of fire Tank Thumbscrew 464430111 23 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Possible Cause Prevention Solution Gas leaking from Damaged hose Turn off gas at LP cylinder or at source on natural gas systems cracked cut burned If the hose is cracked or cut but not burned simply replace hose valve hose regulator If the hose is burned the cause could be other than a faulty valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem Gas leaking from LP Mechanical failure due to rusting or Replace LP cylinder cylinder mishandling Gas leaking from LP Failure of cylinder valve from Turn off LP cylinder valve Return LP cylinder to gas supplier cylinder valve mishandling or mechanical failure Gas leaking between Improper installation connection not Turn off LP cylinder valve Remove regulator from cylinder and LP cylinder and tight failure of rubber seal visually inspect rubber seal for damage See LP Cylinder Leak regulator connection Test and Connecting Regulator to the LP Cylinder Fire coming through Fire in burner tube section of burner Turn off control knobs and LP cylinder valve Leave lid open to control panel due to blockage allow flames to die down After fire i
15. alve 464430111 5 Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME Hold coupling nut and regulator as shown for proper connection to LP tank valve 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Call 1 800 4 MY HOME for identical replacement parts Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in 5 If growing bubbles appear there is a leak Close LP tank explosion fire severe personal injury or death valve immediately and retight
16. as noted in these instructions if the instructions are not followed Be sure to read and carefully follow all of the messages Wear protective gloves if necessary For residential use only Do not use for commercial CAUTION Indicates a potentially hazardous situation which cooking if not avoided may result in minor or moderate injury 2010 Sears Brands Management Corporation Printed in China 2 464430111 Table of Contents For Your Safety s amparo rd oer doe uae o n dC a Rd 2 Grill Information Center ccc cece cee ee eee ee 2 Product Record Information a iuo dcdit ar e 2 Safety Symboli ssir erissa t KIE 0 3 Sus pa RE S B IHRIER OUS RC 2 Installation Safety Precautions cc cece cece eens 2 Kenmore Grill Warranty leeren 3 Use and Care 5529202959 955 9 POT EPI ERN ODE dan 4 10 disppab er 11 Parts DiogidMi ac gar ies echo esa dades aD ded 12 Bssembily ioa seda var 23r qica aba ipa v Io dios ard rue 13 23 Troubleshooting s ovi mehrere xS n inR RR 24 26 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manvfactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Here s what the Repair Protection Agreement includes MV Expert service by our 10 000 professional repair specialists IV Unlimited
17. en connections If leaks f a leak is detected at any time STOP and call the fire cannot be stopped do not try to repair e Sears for department replacement parts at 1 800 4 MY HOME If you cannot stop a gas leak immediately close LP tank 6 Always close LP tank valve after performing leak test by valve and call LP gas supplier or your fire department turning hand wheel clockwise Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested 6 464430111 Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve A A For Safe Use of Your Grill and to Avoid Serious A Never move grill while in operation or still hot A A A Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 Ibs The grease tray must be inserted into grill and emptied Do not block holes in sides or back of grill after each use Do not remove grease tray until grill has completely cooled Check burner flames regularly Clean grill often preferably after each cookout If a Use grill only in well ventilated space NEVER use bristle brush is used to clean any of the grill cooking
18. er method of match lighting See Match Lighting section of Use and Care Sudden drop in gas flow or low flame Out of gas Check for gas in LP cylinder Excess flow valve tripped Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Vapor lock at coupling nut LP cylinder connection Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas Refill LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup e Clean burners and inside of grill firebox Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Grease trapped by food buildup around burner system Persistent grease fire Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are Turn knobs to OFF Clean burner and or burner tubes See fire in burner tube s blocked burner cleaning section of Use and Care Unable to fill LP Some dealers ha
19. ety of grill covers offered by manvfacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Detach electrode from burner NOTE Removal Detachment method will depend on the burner configuration See different configurations in illustrations below 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times ee B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 6 Wire brush entire outer surface of burner to remove food residue and dirt 7 Clean any blocked ports with a stiff wire such as an open paper clip 8 Check burner fo
20. flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to gas valve hose regulator components can result Q C OLR CORO rf a TS aier CHOC ESCH 09 Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve pe Type 1 outlet with thread on outside Do not insert a POL transport plug plastic part with external threads into the Type 1 tank valve outlet It will defeat the Safety Relief Valve feature 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank v
21. hly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only identical replacement part valve hose regulator as specified in the Parts List of this Use and Care Guide General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direct
22. ils when removing cooked foods and juices that drip during cooking Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly E For more information call USDA Meat and Poultry Hotline i at 1 800 535 4555 In Washington DC 202 720 3333 1 Burner Cooking 10 00 am 4 00 pm EST Cook with direct or indirect heat Best for smaller meals or foods How To Tell If Meat Is Grilled Thoroughly Consumes less fuel Meat and poultry cooked on a grill often browns very fast Indirect Cooking Instructions on the outside Use a meat thermometer to be sure food Always cook with the lid closed has reached a safe internal temperature and cut into Due to weather conditions cooking times may vary food to check for visual signs of doneness During cold and windy conditions the temperature setting e Whole poultry should reach 165 F Juices should run clear may need to be increased to insure sufficient cooking and flesh should not be pink temperatures Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria e Place food over the unlit
23. ion of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes SPIDER WEBS CONTROL PANEL INSIDE BURNER TUBE LL i V j 4 4 e 1 y RS GN i SL Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s burner tube s obstructing the flow of gas to the burner The backed up gas can ignite in the burner tube behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and burner tube assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a vari
24. ling Dealer should NEVER fill LP Tank more than 80 of LP Tank volume Volume of propane in tank will vary by temperature A frosty regulator indicates gas overfill Immediately close LP Tank valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP Tank contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open
25. ness of ignitor wire as shown below vt N lgnitor Wire la 464430111 21 Grease Tray and Grease Pan O Slide grease tray onto rails beneath firebox past rail stops Slide grease pan onto rails beneath grease tray past rail stops CAUTION Failure to install grease tray and pan will cause hot grease to drip from bottom of grill with risk of fire or property damage a Tray ED Tray CM Pan Heat Diffusers D Place heat diffusers over burners as shown Diffuser ends insert into channels on front and back of firebox Heat Diffuser 22 464430111 Install Grates Warming Rack and Battery 7 D Insert cooking grates into firebox To obtain sear marks in cooked meat be sure to insert grates so that side with four corner feet faces down Install warming rack into firebox with legs inserted into sidewall holes as shown O Unscrew ignitor cap and insert AAA battery into ignitor slot with positive end facing outward Replace the ignitor cap AAA Battery O LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator see Use and Care section O Place LP tank into hole in bottom shelf with tank collar opening facing to side as shown Finger tighten tank thumbscrew to hold LP tank securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check Failure to inst
26. r damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valveopenings See illustration at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement MD zo A 3 lt t o o D lt o G Y WIN uon ur DR Firebox burner bracket Pry off electrode with a flat blade screwdriver Bireboseburner bracket 464430111 9 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the the grill by indirect heat Place food over unlit burner s the outdoor cooking experience To keep food safe from heat from lit burners circulates gently throughout the grill harmful bacteria follow these four basic steps cooking meat or poultry without the touch of a direct flame Clean Wash hands utensils and surfaces with hot soapy This method greatly reduces flare ups when cooking extra water before and after handling raw meat and poultry fatty cuts because there is no direct flame to ignite the fats Separate Separate raw meats and pouliry from ready to eat foods to avoid cross contamination Use a clean platter and utens
27. r with a three 3 foot clearance from If the regulator frosts turn off grill and LP cylinder valve walls or rails Do not use on or under balconies immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is h A 3 3 3 If ignition does NOT occur in 5 seconds turn the burner SAATAIS controls OFF wait 5 minutes for gas to clear away and Never operate grill with LP cylinder out of repeat the lighting procedure correct position specified in assembly 7 To ignite remaining burners turn each burner knob in instructions sequence to the Hl position starting with the burner closest to the IGNITION BURNER 8 Once each burner has ignited turn knobs to desired setting If ignitor does not work follow match lighting Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on Hl If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting the Grill A Do not lean over grill while lighting 1 Turn OFF gas burner control valves Turn ON gas at LP cylinder
28. s out and grill is cold remove burner and inspect for spider nests or rust See Spider Alert and Cleaning the Burner Assembly sections of this Use amp Care Guide Turn off control knobs and LP cylinder valve Leave lid open to continuous excessive are allow flames to die down After cooling clean food particles flames above cooking and excess grease from inside firebox area grease tray and surface other surfaces Grease fire or Too much grease buildup in burner i Troubleshooting Problem Possible Cause Prevention Solution GAS ISSUES Burner s will not light Trying to light wrong burner See instructions on control panel and in Use and Care section using ignitor See Electronic Ignition Troubleshooting also Burner not engaged with control valve Make sure valves are positioned inside of burner tubes Obstruction in burner Ensure burner tubes are not obstructed with spider webs or other Comiased On Text matter See cleaning section of Use and Care puge e No gas flow e Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Vapor lock at coupling nut to LP Turn off knobs and disconnect coupling nut from LP cylinder cylinder Reconnect and retry Coupling nut and LP cylinder valve not e Turn the coupling nut approximately one half to three quarters fully connected additional turn until solid stop Tighten by hand only do not use tools EL
29. service and no charge for parts and labor on all covered repairs IV Product replacement up to 1500 if your covered product can t be fixed V Discount of 10 from regular price of service and related installed parts not covered by the agreement also 10 off regular price of preventive maintenance check IV Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME WARRANTY KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or
30. sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to the HI position Be sure burner lights and stays lit 8 464430111 Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HI Y t of gt o gt of o gt HA Turning Grill Off Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoot
31. t parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada WWW Sears com WWW Sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 USA 1 800 469 4663 Canada WWW Sears com WWW Sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparacion a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 www sears com Au Canada pour service en francais 1 800 LE FOYER 1 800 533 6937 WWW Sears ca Sears Registered Trademark Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros pa ses MC Marque de commerce Marque d pos e de Sears Brands LLC
32. ve older fill nozzles The worn nozzles don t have enough bite to engage the valve with worn threads Try a second LP dealer cylinder Grease buildup or food particles in end s of carryover tube s One burner does not light from other Clean carry over tube s with wire brush burner s 464430111 25 Troubleshooting Electronic Ignition Problem Ignition Possible Cause SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed no noise can be heard from spark module Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module SECTION II No sparks appear at any electrodes when Electronic Ignition Output lead connections not connected Button is pressed noise can be heard from spark module SECTION III Sparks are present but not at all electrodes and or not at full strength Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack 26 464430111 Check Procedure Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding f no sparks are generated with new battery and good wire connections module is faulty Are output connections on
33. workmanship within one year from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible Five Year Limited Warranty on Burners For five years from the date of purchase any burner that rusts through will be replaced free of charge After the first year from the date of purchase you pay for labor if you wish to have it installed All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or surface rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance All warranty coverage is void if this grill is ever used for commercial or rental purposes All warranty coverage applies only if this grill is used in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Brands Management Corp Hoffman Estates IL 60179 Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death This Grill is for Outdoor Use Only Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 1
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