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Hustler Turf 928192 Lawn Mower User Manual

1. Part Number 771436 A Keep engine and comparimentt clean es ean especialy n exhaust area to and provide m ferm eng and hydraulic cooling Part Number 788968 Read Owner s Manual and Quick Reference Decal before attempting to operate this machine Avoid skin contact with battery acid Always wear eye protection when checking the battery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage clothing Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the battery Use soda mixed in water to clean corrosion off the terminals Do not remove or modify stabilizer wheels or injury can result Never stop suddenly while backing down Slopes This action may result in a reaction of the tractor that can cause serious physical injury Keep engine and pump compart ment s clean especially in exhaust area to prevent fire and provide maximum engine and hydraulic cooling omoIng senda ei Cison up any gasoine spis A Avid quick mover m loved
2. The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm IMPORTANT This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest covered brush covered or grass covered unimproved land Other states or federal areas may have similar laws This spark ignition system complies with Canadian ICES 002 The enclosed Engine Owner s Manual is supplied for information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered per the information found in the Product Information section of this manual 107708 0808 107708_0808 HUSTLER MINI Z 36 42 TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS THREE YEAR LIMITED WARRANTY ON DECK SPINDLE BEARING amp DECK GAUGE FORK BEARING WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment makes the following warranty to the original purchaser only a First and Second Year Hustler Turf Equipment Tractors and Power Units are warranted for two 2 years from date of delivery on all materials and workmanship If the Purchaser discovers within this war
3. omer anciosd arsos oma e i NUT e Tct posi orale Part Number 793547 i Ep 2 Ghost Pacino when pared on a opo mS Do not remove or modify stabilizer wheels or injury can occur Keep a safe distance from machine When operating on a slope up to 15 degrees be aware of any conditions that may cause the tractor drive tires to lose traction resulting in a possible loss of control of the machine A itpunp bot ls dosing conto ie lost Reter to owner s morata Treten ardregtocemant oras and fe fo aooye paran or en E Part Number 600899 Do not smoke while refueling Do not fill tank with engine running or while the engine is hot Allow engine to cool before storing machine inside a building Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills Do not refuel while in enclosed trailer or other enclosed areas If you loose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate If pump belt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures M Part Number 793570 ERA Never operate the mower deck with side deflector damaged altered removed or in raised position except when the enti
4. A Control levers are in the park brake position B Deck clutch switch is in the down OFF position WARNING The safety interlock system must not be disconnected or bypassed Doing so could cause the machine to operate unexpectedly resulting in personal injury NOTE The operator s seat is equipped with a separate safety switch If for any reason the operator should become unseated when the control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures for starting the engine Tf difficulty is encountered contact the Hustler Dealer in your area 1 Before starting tractor each day perform daily pre operation checking See Safety start interlock system section 2 Make sure the control levers are in the park brake position and deck clutch switch is disengaged Only start the engine from the operator s position 3 Use choke if unit is equipped with one when engine is cold or if warm engine fails to start within 5 seconds of cranking Avoid flooding and operate engine without choking as soon as possible 4 Set throttle at approximately 1 2 open position 5 Insert key in ignition switch and rotate full clockwise to engage starting motor Release key when engine starts IMPORTANT The engine starter should not be operated for periods longer than 30 seconds at a time An interval of at least two minutes sh
5. IMPORTANT Always make certain the two bypass valves are returned to their operating position before running the tractor following repairs Driving the tractor DANGER Never make sudden stops or reverse direction especially when maneuvering on a slope The steering is designed for sensitive response Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury After starting engine engage the control levers and steer as follows To go forward push control levers forward an equal distance Fig 3 6 To go in reverse pull control levers rearward an equal distance Fig 3 6 To turn left move the right control lever farther forward from neutral than the left control lever Fig 3 6 To turn right move the left control lever farther forward from neutral than the right control lever Fig 3 6 Zero degree turn move one control lever forward and the other control lever back of neutral This will allow the drive wheels to counter rotate Fig 3 6 To stop or decrease speed move control levers to neutral When going forward pull back gently on control levers When going in reverse push forward gently on control levers For emergency stop when traveling forward or rearward place the steering control levers in the park brake position immediately 107708_0808 15 DANGER When moving in the rearward direction push forward gently on control levers and avoid s
6. a Check battery connections Check tire pressure with a gauge Check hydraulic oil level x px x qx x x x x Clean engine exterior a Clean and regap spark plugs a Check pump and deck belt tension amp condition 5 Check fuel and hydraulic lines 6 Check fuel valve and grommet 6 Tighten lug nuts on wheels 2 Change fuel filter Change hydraulic filter and oil 3 Replace spark plugs NOTES 1 P Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods Torque initially and after first 2 hours of operation Change engine oil filter per the engine manufacturer s recommendations Refer to Engine Owner s Manual for recommendations and other maintenance items Service more often under dusty or dirty conditions Use caution when servicing to prevent dust contamination in the engine Do not clean filter element Replace with a new one Pump drive belt only Inspect every 100 hours and replace if worn or cracking is noticed Otherwise replace every 400 hours or 2 years whichever comes first Check fuel line hoses fuel valve and grommets for any cracks or leaks Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first Thereafter replace filter and oil in each transaxle every 2 y
7. damaged Contact your Hustler Dealer The cutting blade s is are bent or unbalanced Install new cutting blade s A blade mounting bolt is loose Tighten the blade mounting bolt Spindle bearing is worn or loose Replace or tighten spindle bearing A blade spindle is bent Contact your Hustler Dealer Uneven cutting height The blade s are not sharp Sharpen the blades A cutting blade s is are bent Install new cutting blade s The deck is not level Level the deck per the Deck leveling amp height adjusting section of this manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clean the underside of the deck Tire pressure is incorrect Adjust the tire pressure to 8 10 psi A blade spindle is bent Contact your Hustler Dealer Blades do not rotate The deck drive belt is worn loose or broken Install a new deck drive belt The deck drive belt is off the pulley Install the deck drive belt and check for a reason Electric clutch is not engaging Check and or replace 10 amp fuse Contact your Hustler dealer 28 107708_0808 1 8 9 STORAGE When storing the unit at the the end of the mowing season the following steps should be taken to ensure readiness for the next mowing season Remove all grass dirt and trash from tractor and mower
8. do not mow it REMINDER Only operate on slopes of 15 degrees or less A gt gt gt bb Use extreme caution when operating on slopes Beextremely careful changing directions on a slope Slow down Do not operate where the machine could slip or tip Turn slowly Turn on the most level part of the slope To maximize traction it is better to turn the front of the machine uphill rather than downhill If drive tires lose traction steering control is lost which could cause serious injury or death fit becomes necessary to turn downhill turn slowly and gradually if possible Do not remove or modify the stabilizer wheels Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Remove obstacles such as rocks tree limbs etc Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting and stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope Mow a safe distance minimum of 10 feet away from drop offs retaining walls drainage ditches embankments water and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away This will reduce the risk of the machine suddenly roling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes and near drop
9. provided in the owner s packet If using the Warranty registration form it MUST be completed and signed by the authorized dealer and original purchaser 2 For validation the completed Warranty registration form MUST be forwarded to Hustler Turf Equipment within ten 10 days following date of purchase 3 The date of purchase constitutes delivery 107708_0808 FASTRAK SUPER DUTY 36 42 HUSTLER TURF CONSUMER PRODUCT FOUR YEAR OR 800 HOURS WARRANTY FOR RESIDENTIAL USE TWO YEAR OR 800 HOURS WARRANTY FOR COMMERCIAL USE UNITS WITH SERIAL NUMBER 0710 FIRST 4 DIGITS AND LATER WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment makes the following warranty to the original purchaser only a Residential use Hustler Turf Consumer Products used for normal residential purposes are warranted for four 4 years or 800 hours whichever comes first from date of delivery on all defects in materials and workmanship If the Purchaser discovers within this warranty period such a defect O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 30 days after expiration of warranty O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 30
10. slip excessively Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blade will tear rather than cut the grass leaving a brown ragged top on the grass within a few hours A dull blade also requires more power from the engine Replace any blade which is bent cracked or broken 22 Resharpening Pattern Do not sharpen to original pattern below It is easier to get a straight cutting edge following the resharpening pattern shown above lt Original Edge Figure 4 6 O gt A 0 Warped Blade Replace Cutting Plane Straight Blade Comparison of Warped and Straight Blades Figure 4 7 Cutting Edge Cutting Plane Twisted Blade Edge Replace Cutting Edge Straight Blade Edge End view of blades comparing twisted and straighten blades Figure 4 8 WARNING Never attempt to straighten a bent blade by heating or weld a cracked or broken blade as the blade may break and cause serious injury Replace worn or damaged blades DANGER Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch sw
11. 10 the upper control lever can be pivoted to fit the operator s personal preference The steering control levers can also be adjusted up and down Remove the cap screws and slide the upper control lever up or down and align the holes in it with the holes in lower lever Re install the cap screws and tighten The steering control levers should be adjusted so that they align with each other when in the neutral position 107708 0808 23 Operator s platform Figure 4 9 Model I IT I 117777777 ES LTM oe i Lower control lever gt Figure 4 10 Hustler Mini Z 36 42 amp FasTrak Super Duty 36 42 Maintenance Schedule Refer to Fig 4 11 WEEKLY MONTHLY ANNUALLY OR SERVICE AT INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and or damaged parts Visually inspect tires ily Check oil level engine 1 Daily or every 4 hrs Clean air intake screen 4 Daily or every 4 hrs Check fuel level Daily Blades sharpen amp securely fastened Daily Discharge chute securely in place in lowest position Dai Clean engine and transaxle compartment Daily Replace air cleaner paper element 5 As needed Change transaxle oil amp filter Every 200 hours or 2 years Grease deck height pivots Grease gauge wheel bearings Change engine oil amp filter 1 3 Clean cylinder and head fins
12. All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation expense of the product to and from the authorized dealer for warranty work will be paid by the owner of the product For warranty service you can contact an authorized dealer or write Hustler Turf Equipment 200 South Ridge Road Hesston Kansas 67062 or call 1 620 327 4911 WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment does not warranty O Some product components or parts not manufactured by Hustler Turf Equipment Repairs made by unauthorized persons Damage caused by use of the Hustler Turf Equipment for purposes other than those for which it was designed Damages caused by disasters such as fire flood wind and lightening Damages caused by neglect abuse abnormal use improper or unreasonable use accident negligence or misuse Repairs or replacement resulting from the use of unauthorized parts accessories or attachments Repairs or replacement as the result if any alterations or modifications in the determination of Hustler Turf Equipment which adversely affects the operation performance or durability of the equipment Hustler Turf Equipment which has the serial number removed or made illegible O Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow the product s owner s manual operating maintenance and adjustment instructio
13. Hustler Turf Equipment provides a limited warranty for the entire length of ownership by the original purchaser only commercial or residential for the following items O Against all defects in the tractor frame resulting from frame breakage O Against all defects in the mowing deck which results in the front edge of the deck being bent into the blades If the original Purchaser discovers within this warranty period such a defect O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect Such notification must be received by Hustler Turf Equipment or an authorized dealer during the period when the equipment is owned by the original purchaser O Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part s with new or used replacement parts O Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part s with either new or used replacement parts 107708 0808 O Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and d The Kawaski engine is covered by a two 2 year limited warranty by the engine manufacturer to the original owner commercial or residential only and e The battery is covered by a one 1 year limited warranty to the original owner only WHO MUST PERFORM THE WARRANTY SERVICE
14. days after expiration of warranty Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts O Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and Normal residential purpose means use of product on same lot as your home Use at more than one location is considered commercial use and then the commercial use warranty would apply b Commercial use Hustler Turf Consumer Products used for commercial or institutional use are warranted for two years or 800 hours whichever comes first from date of delivery on all defects in materials and workmanship Rental use is warranted for 90 days If the Purchaser discovers within this warranty period such a defect O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 30 days after expiration of warranty O Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts O Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and c
15. equipment before attempting normal speed operation An inexperienced operator should not mow on slopes or on uneven terrain WARNING If you lose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate WARNING The unit s steering control levers are very responsive Easy does it For smooth operation move lever slowly avoid sudden movement Skill and ease of operation come with practice and experience The machine can spin very rapidly Use caution when making turns and slow down before making sharp turns Inexperienced operators may have a tendency to oversteer and lose control Slow moving practice maneuvers are recommended to become familiar with these characteristics before attempting normal speed operation WARNING Sharp depressions or raised obstacles such as gutters or curbs should not be directly approached at high speed in an attempt to jump them as the operator could be thrown from the equipment Approach at a slow speed and angle one drive wheel at the obstruction Continue at an angle until the wheel clears and then pivot the opposite wheel around When turning on soft wet turf keep both wheels rolling either forward or backward Pivoting on one stopped wheel can damage turf This is especially important when mowing Tractor performance is maximum
16. left in carburetor for long periods forming gum and varnish deposits in carburetor These deposits will cause engine flooding and loss of power Remove and replace fuel filter per maintenance schedule Remove spark plugs and pour a tablespoon of engine oil into each spark plug hole Install plugs but do not reconnect plug leads Crank engine with starter at least a dozen revolutions to distribute oil over cylinder walls and valve mechanism Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are subject to corrosion Clean dirt and chaff from cylinders and fins blower housing and muffler Check oil filler cap and fuel tank cap to make certain they are securely in place Refer to engine manual for more information New season preparation Before starting the tractor following post season storage the following servicing is required 1 2 3 Clean tractor removing trash and dirt accumulation Check engine oil level Fill fuel tank with fresh gasoline Run machine at half speed for 5 minutes checking operation of steering control lever Stop engine and check for oil leaks loose fittings and so forth Tighten any bolts that have loosened and make sure all hair pins cotter pins and clevis pins are in place Install all safety shields and review safety precautions listed in this manual Check and inflate tires to 8 10 psi Refer to eng
17. offs retaining walls drainage ditches embankments and water to avoid machine rollover and serious injury or death Do not mow on wet grass Slippery conditions reduce traction which could cause sliding and loss of control Do not try to stabilize the machine by putting your foot on the ground If the mower s tires lose traction when operating on slopes disengage the blades place the control levers in the park brake position turn the engine off and get help Never make sudden starts stops turns or reverse direction especially when maneuvering on slopes The steering is designed for sensitive response Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury Never stop suddenly while backing down slopes This action may result in a reaction of the tractor that can cause serious physical injury The Hustler mower is capable of operating horizontally traverse on moderately steep slopes When operating on slopes up to 15 degrees be aware of any conditions that may cause the tractor drive tires to lose traction resulting in a possible loss of control of the machine An operator should not operate on a slope until he is thoroughly familiar with the equipment Do not operate on slopes greater than 15 degrees Refer to Figure 2 1 page 9 when determining the degree of slope to be mowed It is strongly recommended that the operator drive the machine off of the slo
18. referred to as barrier filtration Of course at some point the filter media becomes too clogged to allow air to pass The mowing conditions will determine the frequency of air filter element changing General engine maintenance Detailed instructions and recommendations for break in and regular maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bolt torques etc The engine warranty is backed by the manufacturer Special attention should be paid to applicable data which will not be duplicated here Belts Inspect belts frequently for wear and serviceability Replace a belt that shows signs of severe cuts tears separation weather checking and cracking or burns caused by slipping Slight raveling of belt covering does not indicate failure trim ravelings with a sharp knife WARNING If the pump belt fails loss of control will occur especially when operating on a slope If you lose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt will lose power and
19. the bypass valve rods and slide them into the slot to lock in position Both bypass valve rods are located underneath the rear of the tractor at the back of the transaxle Fig 3 5A The control levers must be placed in the neutral position to release the park brakes so that the tractor can be moved 107708 0808 FRONT OF TRACTOR FACES THIS DIRECTION FORWARD TRAVEL ZERO DEGREE TURN N Neutral Position Direction of arrows indicate direction of tractor movement FORWARD TRAVEL RIGHT TURN REVERSE TRAVEL RIGHT TURN REVERSE TRAVEL Figure 3 6 Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle the tractor must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating position before running the tractor following repairs Mini Z 36 42 and FasTrak Super Duty 36 42 units produced after serial number 06120544 Before moving the unit pull up on the bypass valve rod and slide it in the slot to the disengaged position Both bypass valve rods are located at the front corners of the engine on the engine platform Fig 3 5B The steering control levers must be placed in the neutral position to release the park brakes so that the tractor can be moved Do not tow the machine Move it by hand or use a winch to load on a trailer for transporting When transporting on another vehicle the tractor must be secured
20. when the throttle is set at full rpm This gives maximum power to the drive wheels and deck when needed Use the control levers to control ground speed rather than engine rpm Keep blades sharp Many professional mowing companies have additional sets of blades and change blades twice a day once in the morning and again at noon Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly Information on sharpening blades is listed in this manual s maintenance section In addition most communities have individuals or companies which specialize in sharpening mower blades Blade sharpness should be checked daily DANGER Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position place control levers in the park brake position and turn engine off and disconnect negative battery cable Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing Use high blade speed Your mower is designed to operate at full throttle The throttle setting directly controls blade speed The highest blade speed generally gives best cut Direct grass discharge to right away from unmown area Select a mowing pattern that directs grass discharge towards the outside not towards center of mowing area Generally th
21. with the safe operation of its equipment operator controls and safety signs before operating the equipment Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible accidents or injuries occurring to themselves other people or property IMPORTANT For more detailed maintenance and adjustment information refer to the proper parts manual for your machine Refer to the Product Literature section of this manual for ordering information Using this manual General operation adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable to most conditions Directions used in this manual for example RIGHT or LEFT refer to directions when seated on tractor facing forward unless otherwise stated A WARNING Photographs and illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary without notification If a change has been made to your machine which is not reflected in this owner s manual or the parts manual see your Hustler de
22. Clean tractor and mower and touch up all scrapes with Hustler spray paint IMPORTANT Wash the machine with a mild detergent and water Do not pressure wash the machine Avoid excessive use of water especially near the control panel engine and the transaxle units Install new air filter per Engine Owner s Manual Check thoroughly for any worn or damaged parts that need replacing and order them from your dealer Thoroughly lubricate machine according to lubrication instructions Check hydraulic oil level Add oil if necessary Change oil and filter if not done in last 200 hours Block tractor up so weight is off tires NOTE Do not deflate tires Remove the battery from machine A Clean battery B Check the electrolyte level C Charge the battery if necessary D Store battery in a cool dry place do not expose to freezing temperatures E Always keep the battery fully charged Especially important to prevent battery damage when the temperature is below 32 F Perform separate engine preparation as listed below Store tractor in a clean dry place Preparation of engine for storage When engine is to be unused for long periods proceed as follows 1 2 3 Run engine for a minimum of 15 minutes Drain oil from crankcase while engine is still warm Refill with fresh oil of proper viscosity 10 11 Drain fuel tank and run the engine until it stops from lack of fuel Gasoline evaporates if
23. DJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Service A Unless specifically required DO NOT have engine running when servicing or making adjustments to tractor Park the machine on level ground Place steering control levers in the park brake position disengage deck clutch lower deck remove ignition switch key and disconnect negative battery cable before doing any maintenance Wait for all movement to stop before adjusting cleaning or repairing Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only To prevent carbon monoxide poisoning be sure proper ventilation is available when engine must be operated in an enclosed area Read and observe safety warnings in front of manual A Before working on or under the deck make certain engine cannot be accidentally started Shut engine off and remove ignition switch key for maximum safety Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Except when changing or checking belt always keep belt covers on mower deck for safety as well as cleanliness A Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are under mower A Keep your machine clean and remove any deposits of trash and cli
24. HER WARRANTIES Unless modified in writing signed by both parties and approved by the President of Hustler Turf Equipment this agreement is understood to be the complete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Turf Equipment product following the maintenance procedures described in your owner s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any other powered equipment is potentially dangerous unless properly operated Any operator must be cautious and keep safety in mind at all times Any operator prior to using the Hustler Turf Equipment should thoroughly familiarize himself with the owner s manual regarding operation and safety of the machine as well as all safety warnings on the machine itself WARRANTY REGISTRATION 1 Register the unit on line at www Hustlerdealer com or by filling out the Warranty registration form
25. Owner s Manual Hustler Mini Z FasTrak Super Duty 36 42 HUSTLER GENERAL INFORMATION This manual applies to the following Hustler equipment lines Hustler Mini Z 36 42 FasTrak Super Duty 36 42 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler Mini Z tractor and deck Please read it carefully information and instructions furnished can help you achieve years of dependable performance A separate Engine Owner s Manual is included with your owner s packet which contains additional engine information that will not be repeated in this manual You are urged to read it before attempting any operation or repair of the engine The Quick Reference Decals are designed to give the operator brief information needed in the daily operation of the machine These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual These decals should not be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and the Quick Reference Decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar
26. SAE multi purpose grease Electrical system The electrical system is a 12 volt negative ground Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging specifications WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling WARNING Charge batteries in an open well ventilated area away from sparks and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools WARNING Avoid skin and clothing contact with battery acid Always wear eye protection when checking the battery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage clothing Do not drink the battery electrolyte Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap
27. Steering linkage needs adjustment Adjust linkage Tow valve open Close the tow valve The traction drive belt is worn loose or broken Install a new traction drive belt The traction drive belt is off the pulley Install the traction drive belt and check for a reason For additional causes See engine manual Overheating Air intake screen or cleaning fins clogged Clean screen and fin For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination High oil consumption Numerous See your dealer Tractor jerky when starting or operates in one direction only Steering control linkage needs adjustment ZT 2800 component faulty Adjust linkage See your dealer Tractor creeps when Steering control levers are in neutral Steering linkage needs adjustment Adjust linkage Tractor circles or veers in one direction Steering linkage needs adjustment Adjust linkage ZT2800 transaxle faulty See your dealer Tires improperly inflated Adjust tire pressure to 8 10 psi 107708 0808 27 There is abnormal vibration The engine mounting bolts are loose Tighten the engine mounting bolts The engine pulley idler pulley or blade pulley is loose Tighten the appropriate pulley The engine pulley is
28. ake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage Control Panel A Choke control Fig 3 1 a cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position B Throttle control Fig 3 1 a cable is linked to engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever rearward to decrease engine rpm C Deck clutch switch Fig 3 1 this switch engages the deck Pull the switch up to engage and push switch down to disengage the clutch IMPORTANT Never engage clutch with engine running at high rpm or when the deck is under load Clutch belts or deck could be damaged D Ignition switch Fig 3 1 a three position switch off run and start With key inserted rotate it clockwise to START position release key when engine starts and switch will automatically return to the RUN position E Oil pressure light Fig 3 1 this light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed If light comes on during operation shut engine off immediately and locate and correct the problem F 20 amp fuse Fig 3 1 Main 20 am
29. aler during the period when the equipment is owned by the original purchaser 107708 0808 O Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part s with new or used replacement parts O Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part s with either new or used replacement parts Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and e The engines are covered by a two 2 year limited warranty by the engine manufacturer to the original owner commercial or residential only and f The battery is covered by a one 1 year limited warranty to the original owner only WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation expense of the product to and from the authorized dealer for warranty work will be paid by the owner of the product For warranty service you can contact an authorized dealer or write Hustler Turf Equipment 200 South Ridge Road Hesston Kansas 67062 or call 1 620 327 4911 WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment does not warranty O Some product components or parts not manufactured by Hustler Turf Equipment O Repairs made by unauthorized persons O Damage caused by use o
30. aler for current information and parts Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection As the new equipment owner you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment IMPORTANT Any unauthorized modification alteration or use of non approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment Model and serial number Tractor model and serial numbers are found on the serial identification plate located on the frame directly below and to the right of the operator s platform These numbers are required on the Warranty Registration form They will also assure you of the correct service parts when replacement becomes necessary Parts and service Use original Hustler replacement parts only These parts are available through your local Hustler dealer To obtain prompt efficient service always provide the following information when ordering parts 1 Correct part description 2 Correct model number 3 Correct serial number All warranty repair and service must be handled through an authorized Hustler dealer Arrangements should be made through your local service center dh
31. and safely perform the job Only use accessories and attachments approved by the manufacturer Never leave a running machine unattended Always stop on level ground disengage deck clutch place steering control levers in park brake position stop tractor engine and remove ignition key before leaving operator s seat for any reason including emptying the catcher or unclogging the chute Do not change the engine governor setting or overspeed the engine Always remain seated while operating machine Always keep safety shields and covers in place except for servicing Always maintain a safe distance from people and pets when mowing Always stop machine if someone enters the area Always operate machine in daylight or with adequate working lights Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened Always observe traffic laws while driving machine from one location to another Watch for traffic when operating near or crossing roadways Always be alert for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Watch out for holes or deep depressions Inspect area to be mowed for hazards such as rocks metal objects and other debris which may be thrown or entangled by mower blades Remove these objects before mowing Always inspect machine for damage after striking a foreign object If damage is found repair machine immediately Be sure to stop on le
32. and water into the battery Clean the battery terminals with a solution of four parts water and one part baking soda when they become corroded WARNING Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks Sparks can cause a battery gas explosion which will result in personal injury Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery Do not allow metal tools to short between the battery terminals and metal tractor parts WARNING Incorrect battery cable routing could cause damage to the tractor and battery cables This can cause sparks which can cause a battery gas explosion which will result in personal injury Always disconnect the negative black battery cable s before disconnecting the positive red cable s Always connect the positive red battery cable s before disconnecting the negative black cable s Hydraulic system These units are equipped with two Hydro Gear ZT 2800 transaxles Fig 4 1 IMPORTANT Never use hydraulic or automatic transmission fluid in this system use only motor oil as specified Remember dirt is the primary enemy of any hydraulic system The hydraulic expansion tank is located in front of the engine and under the operator s platform Fig 4 2 Check oil level in hydraulic system after every 50 hours of operation or weekly whichever occurs first Check more often if system appears to be leak
33. ciated equipment Cost of capital Cost of any substitute equipment facilities services or downtime The claims of third parties including customers and injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you TIME LIMITS Any action for breach of warranty must be commenced within 30 days after expiration of warranty in a residential application Any action for breach of warranty must be commenced within 30 days after expiration of warranty in a commercial application NO OTHER WARRANTIES Unless modified in writing signed by both parties and approved by the President of Hustler Turf Equipment this agreement is understood to be the complete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any warranty in addition to those made in this agreement ALLOCATION OF RISKS This agreement allocates the risks of product failure between Hustler Turf Equipment and the purchaser This allocation is recognized by both parties and is reflected in the price of the goods OWNER S RESPONSIBILITY You must maintain your Hustler Turf Consumer Product following the maintenance procedures described in your owner
34. ck the deck using jack stands or blocks in the full up position and scrape the build up from underneath Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Hustler service center when assistance is needed Torque values WARNING Particular attention must be given to tightening the drive wheel lug nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal injury Torque values are given below Ft lbs Nm Wheel lug nuts cr 63 78 s 88 14 101 7 Blade spindle bolt top 118 ua 160 01 Blade spindle bolt bottom E AA 160 01 Lug nuts only It is recommended that these be checked after the first 2 hours of operation initially every 50 hours and following removal for repair or replacement For all other torques refer to the various tractor parts manuals for standard torque chart See page 21 for ordering information For engine torque values see engine owner s manual Tires It is important for level mowing that the tires have the same amount of air pressure The recommended pressure are Drive wheels Gauge wheels 8 12 psi 55 83 KPa 8 12 psi 55 83 KPa Solid fill tires are not recommended for Hustler turf equipment On any machine with solid filled tires the warranty claim will be denied Lubrication Use
35. d engine It only takes a few grams of ingested dirt over the normal service life of an engine to cause a dusted engine Do not clean element replace with a new element only Cleaning used air filter elements through improper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is important to note that whenever an air filter element is cleaned by any method the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on The warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of their control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air filter element works better than a new element Therefore a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected The reason is simple The media in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media When the next round of dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is
36. d not lean or tilt Spin the blade slowly blade should not wobble If blade is out of balance true it up before reinstalling Lay the blade on a flat surface and check for distortion Fig 4 7 and 4 8 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 01Nm when reinstalling blades IMPORTANT The blade sail curved part must be pointing upward toward the inside of the deck to ensure proper cutting WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them PP P Seat adjustment The seat can be adjusted forward and rearward by removing the locknut that locks the seat platform in place and pivoting the seat platform up and forward Then loosen the four cap screws on the underneath side of the operator s platform Position the seat where you have the best control of the machine and are the most comfortable and then tighten the cap screws Fig 4 9 Control lever adjustment The steering control levers can be adjusted for operator comfort By loosening the cap screws that attaches the upper control lever to the lower lever Fig 4
37. e 1 4 64 CM plate that is part of the stop Fig 3 9 EXAMPLE When the height adjusting stop is placed in the 1 2 54 CM hole with the 1 4 64 CM plate facing to the front of the unit the cutting height is at 1 2 54 cm When the height adjusting stop is placed in the 1 2 54 cm hole with the 1 4 64 Cm plate on the operator s side of the hole the cutting height is at 1 1 4 3 18 cm The notch located at the rear of the height adjusting bar is to be used when the deck is placed in the transport mode 107708_0808 17 Stop handle Anti scalp wheels Anti scalp wheel kits are standard on Hustler Mini Z 36 42 and FasTrak Super Duty 36 42 units These anti scalp wheels are designed to minimize scalping when mowing on rough uneven terrain After setting the cutting height adjust the anti scalp wheels so they extend below the deck but do not contact the ground They should always be at least 1 4 to 3 4 6 35MM to 19 05MM below the deck With the unit sitting on a flat level surface the wheel position can be adjusted up or down as needed from 3 4 to 1 3 4 19 05MM to 44 45MM below the blade surface Move the wheels up or down in 1 2 12 70MM increments using the different axle mount holes in the wheel mount bracket Fig 3 10 When adjusting the rear anti scalp wheels the wheel should be in the same axle mount hole as the front anti scalp wheels 18 107708_0808 MAINTENANCE amp A
38. e designed to prevent runaway or accidental entanglement To inspect the system 1 The operator must be on the seat when testing the seat switch 2 Set both control levers in the park brake position 3 Start the engine and allow it to warm up to operating temperature 4 With the deck clutch switch down and the control levers in the park brake position slowly raise off of the seat The engine should continue to run Control lever in park brake position Figure 3 3 Figure 3 4 5 With the deck clutch switch up and or the control levers in the neutral position slowly raise off of the seat The engine should stop 6 If the engine fails to stop when the deck clutch switch is up or one or both of the control levers is up and the operator is off the seat check the function of the seat switch If the seat switch is not operating properly is not opening or closing and if the cause can not be determined replace the seat switch Tf the problem can not be located contact your Hustler Dealer WARNING The safety interlock system should always function per steps 4 and 5 If it does not function properly it should be corrected immediately Do not operate machine without properly functioning seat safety switch Engine starting The tractor s safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting The engine starting motor will not engage until
39. e expense of the owner and c Rental Units 90 days Within 90 days of date of delivery Hustler Turf Equipment provides a limited warranty on all materials and workmanship for units used for rental purposes If the Purchaser discovers within this warranty period a defect in materials or workmanship O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than 120 days from date of delivery Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts O Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and d Hustler Turf Equipment provides a limited warranty for the entire length of ownership by the original purchaser for the following items O Against all defects in the frame resulting from frame breakage O Against all defects in the mowing deck which results in the front edge of the deck being bent into the the blades If the original Purchaser discovers within this warranty period such a defect O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect Such notification must be received by Hustler Turf Equipment or an authorized de
40. ears or 200 hours whichever comes first REFERENCES a Refer to Engine Owner s Manual NOTE After completing maintenance cycle 500 hours repeat cycle 24 107708 0808 Hustler Mini Z 36 42 amp FasTrak Super Duty 36 42 Maintenance Locator Chart Engine Oil Fill amp Dipstick Fuel Filter Engine Air Cleaner Engine Oil Drain Plug Battery Fuel Tanks Gauge Wheel Bearing Zerks 2 Engine Oil Filter Deck Lift Pivot Zerks 3 Park Brake Switch 2 Drive Tire 12 Deck Belt 13 Pump Belt 14 Blades 15 Engine Air Intake Screen 16 Front Gauge Wheel Tires 4 2 3 4 5 6 7 8 9 10 11 Viewed from top of unit WY Viewed from top of unit Figure 4 11 107708_0808 25 26 107708_0808 Hustler Mini Z 36 42 8 FasTrak Super Duty 36 42 TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service A consistently applied preventative maintenance program as outlined in the maintenance section of this manual will prevent many problems The following chart is designed to help y
41. engine manufacturer s recommendations after that If tractor is being operated in extremely dirty conditions then it is recommended oil be changed more frequently Engine air filter Perform engine air filter maintenance per the Service Interval chart shown elsewhere in this manual A specially designed dry filter is standard equipment on these tractors and supplies clean combustion air to the engine Fig 4 5 Recommended service procedure 1 Release clamps and remove element Clean the canister with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the paper Also check gaskets for cuts or tears Do not attempt to use a damaged element which will allow abrasive particles to enter the engine 3 Reinstall the dust cup Make sure it seals all the way around the air cleaner body then tighten the clamps 4 Check all fittings and clamps periodically for tightness and inspect hoses for holes or cracks 5 Periodically check the intake hose for signs of ingested dust Locate and repair the source of ingested dirt 6 Never operate a machine without an air filter installed Overservicing Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary Each time the filter is removed a small amount of dirt and dust could fall in the intake system This accumulated dirt can cause a duste
42. f the Hustler Turf Equipment for purposes other than those for which it was designed O Damages caused by disasters such as fire flood wind and lightening O Damages caused by neglect abuse abnormal use improper or unreasonable use accident negligence or misuse O Repairs or replacement resulting from the use of unauthorized parts accessories or attachments O Repairs or replacement as the result if any alterations or modifications in the determination of Hustler Turf Equipment which adversely affects the operation performance or durability of the equipment O Hustler Turf Equipment which has the serial number removed or made illegible O Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow the product s owner s manual operating maintenance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment O Normal maintenance parts and service including but not limited to filters fuel lubricants tune up parts belts blades blade sharpening bearings brake or steering adjustments Repairs necessary due to improper fuel contaminates in the fuel system or failure to properly prepare the fuel system prior to any period of non use over three months DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warranties expressed or implied including but not limited to the implied warranties of merchantability and fitness fo
43. ine manual for more information PRODUCT LITERATURE This section contains sources of additional literature concerning your tractor Literature should be ordered from your Hustler dealer or direct from indicated source Parts Manuals If you would like to order a Parts Manual for a particular tractor the Hustler part number for that manual is listed in the following chart Please contact your Hustler dealer to order the manual 107708_0808 29 Parts Model Manual List Model Number P N Price Hustler Mini Z 928192 928200 107652 22 50 36 42 with serial number prior to 07020000 Hustler Mini Z 928192 928200 108737 22 50 36 42 beginning with serial number 07020000 and later FasTrak Super 928192 928200 108737 22 50 Duty 36 42 30 107708_0808 INDEX PAGE Anti scalp wheels eusenn nee 17 LI EUER 22 Control lever adjustment 1 5 2 ere nase 23 Control panel decise terret etn rre R ERIS eges eepn 13 Control Suicidio is 13 Deck cutting height adjustment sse 17 Driving the tractores reor eret ea 15 Electrical system aeta iced eot tienen ade dai 20 Engine air filter innen 21 Engine oil and filter 25 21 Engine St rting ite eteetee ee vn nennen 14 Hustler Mini Z 36 42 amp FasTrak Super Duty 36 42 Troubleshooting 27 Hustler Mini Z 36 42 amp FasTrak Super Duty 36 42 Maintenance Locator Chart 25 Hustle
44. ing or otherwise malfunctioning 20 ZT 2800 integrated pump motor Figure 4 2 BE Filter Figure 4 3 Fluid level should be at the Full Cold line on the expansion tank Use only SAE 20W50 SL SM service motor oil Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first Thereafter replace filter and oil in each transaxle every 2 years or 200 hours whichever comes first NOTE The filter guard must be removed to access filter Each transaxle s filter is located per Fig 4 3 A standard oil filter wrench is used to change filter threads are right handed Use a Hustler 107708_0808 approved filter element only IMPORTANT Purging procedure must be followed after changing the oil and filter Refer to Parts Manual Hustler P N 107652 or 108737 for more detailed oil changing and purging information WARNING When washing the mower direct the spray away especially if using a power washer from the Hydro Gear ZT 2800 transaxle s seals to prevent water intrusion and to ensure component performance Fuel system DANGER Observe usual fuel handling precautions Do not smoke while refueling Extinguish all cigarettes cigars pipes and other sources of ignition Do not remove fuel cap or fill tank with engine running or while engine is hot Clean up any gasoline spills Allow engine to cool before storing machine inside a building Keep fuel away from open f
45. is means using a pattern utilizing left turns because side discharge is to right In any case avoid throwing grass discharge onto unmowed area because grass is then mowed twice Mowing twice puts an unnecessary load on the unit and reduces mowing efficiency When mowing a lawn for the first time cut grass slightly longer than normal to avoid scalping uneven terrain When possible it is best to use the cutting height that was used in the past When cutting grass taller than six inches you may want to mow the lawn twice to achieve a better quality of cut During normal mowing cut only about 1 3 of the grass blade 16 Three point turn Neutral u Right control lever Left control lever Figure 3 8 107708_0808 Cutting more than that is not recommended unless grass is sparse or it is the end of the mowing season Alternate mowing direction to keep the grass growing straight and better dispersion of the clippings Remember grass grows at different rates at different time of the year Mow more often in the early spring to maintain the same cutting height As the growth rate slows in mid summer mow less frequently If you cannot mow at a regular interval mow at a high cutting height then mow again two days later at a lower cutting height Raise the cutting height of the mower if the cutting width of the mower is wider than the previous mower This ensures that uneven turf is
46. itch in the disengaged position place control levers in the park brake position and turn engine off and disconnect 107708_0808 negative battery cable Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing WARNING Always wear adequate eye protection when grinding mower blades Always place deck clutch switch in the disengaged position place control levers in the park brake position and turn engine off and disconnect negative battery cable Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing Mower blade removal Use a 15 16 wrench to remove the 5 8 cap screw holding the blade to the spindle shaft from underneath NOTE A blade holding tool part number 381442 is available from Hustler Turf Equipment It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your Hustler dealer for more information Sharpen the blades on a grinder following pattern as shown Fig 4 6 Touch up sharpening can be done with a file Check the blades for balance following grinding A commercial balancing tool is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade shoul
47. k under the machine or attachment unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use only appropriate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Follow the instructions supplied with the vehicle stands Do not touch hot parts of machine Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good working condition Never tamper with safety devices Check their proper operation regularly Stop the engine before removing the grass catcher or unclogging the gt gt bb 107708 0808 19 discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand A Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary A Exercise caution when working under the deck as the mower blades are extremely sharp Wrap the blade s or wear gloves and use extra caution when servicing them A Use only genuine Hustler
48. lame or spark and store machine away from open flame or spark or pilot light such as on a water heater or appliances Use extreme care when handling gasoline and other fuels They are extremely flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Never refuel or drain the fuel from the machine indoors Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed with interior carpets or plastic truck bed liners Always place gasoline containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Read and observe safety precautions elsewhere in this manual WARNING Gasoline i
49. not cut too short Raise the cutting height of the mower if the grass if slightly taller than normal or if it contains a high degree of moisture Then mow it again with the cutting height set lower If the machine s forward motion must be stopped while mowing a clump of grass clippings may drop onto your lawn To avoid this move onto a previously cut area with the blades engaged WARNING Never direct discharge of material from mower deck towards bystanders Do not operate the mower without either the discharge chute or the entire grass collection system in place Fig 3 7 Mower deck operation A With the engine running engage the deck clutch switch Fig 3 1 and advance engine throttle to full rpm NOTE Engaging the deck clutch at high engine rpm or when under heavy load in tall grass for example can cause belts and or electric clutch to slip resulting in premature wear or possible damage DANGER Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged Mower blades cannot be seen and are located very close to deck housing Fingers and toes can be cut off instantly Deck cutting height adjustment Deck height is adjustable from 1 5 2 54 cM 12 7 CM in 1 4 64 CM increments The holes in the height adjusting bar are spaced at 1 2 1 27 cm intervals By turning the height adjusting stop around 1 4 64 CM increments can be attained due to th
50. ns or other operational instructions provided by Hustler Turf Equipment O Normal maintenance parts and service including but not limited to filters fuel lubricants tune up parts belts blades blade sharpening brake or steering adjustments O Repairs necessary due to improper fuel contaminates in the fuel system or failure to properly prepare the fuel system prior to any period of non use over three months DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warranties expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose However if the Hustler Turf Equipment is purchased as a consumer product any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment be liable for any special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability in tort or any other legal theory Such damages include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any asso
51. on IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention All operators and mechanics should read this manual and be instructed about safe operating and maintenance procedures If the operators or mechanics cannot read or understand English it is the owner s responsibility to explain this material to them Improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert A symbol which means DANGER or WARNING personal safety instructions Failure to comply with the instructions may result in personal injury or death Incorrect usage of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up operate adjust or service this machine 107708_0808 The Quick Reference Decals are designed to give the operator brief information needed in the daily operation of the machine These decals are not intended to be used in place of this manual but instead are to be used as an extension of this manual These decals should not be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this man
52. ou locate a problem by suggesting probable causes and the recommended solutions SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor does not crank Control handles not in park brake position or switch not adjusted Place control handles in park brake position or re adjust switch Deck clutch switch engaged Disengage clutch switch Weak or dead battery Recharge or replace Electrical connections are corroded or loose Check the electrical connections 20 amp fuse is blown Replace the 20 amp fuse For additional causes See engine manual The engine will not start starts hard or fails to keep running No fuel or line plugged Fill tank or replace line Fuel valve is turned off Open the fuel valve There is incorrect fuel in the fuel system Drain the tank and replace the fuel with the proper type There is dirt in the fuel filter Replace the fuel filter Dirt water or stale fuel in the fuel system Contact your Hustler Dealer The choke is not on Move the choke lever to On Numerous See engine manual Engine Runs with continuous misfiring or engine runs unevenly or erratically Loss of power or system will not operate in either direction Numerous Restrictions in air cleaner See engine manual Service air cleaner Poor compression See your dealer
53. ould be allowed between such cranking periods to protect the starter from overheating and burn out 6 Perform test to make sure safety start interlock system is operating properly Refer to Safety start interlock system section 7 As soon as engine begins to run check to make certain the oil warning light check engine light and alternator warning light if applicable are off If not stop engine immediately and check for 14 Figure 3 5A Bypass valve rod Left rod shown Bypass valve rod shown in towing position Figure 3 5B the cause 8 Allow the engine to idle a few minutes before advancing the throttle and or engaging the deck clutch Stopping the engine Use the following procedure to shut off the engine after operating the equipment 1 Place the control levers in the park brake position 2 Disengage the deck clutch 3 Throttle back to low idle for a couple of minutes 4 Rotate ignition key counter clockwise to the OFF position Remove the key from switch before leaving the tractor Moving tractor with stalled engine If it becomes necessary to move the tractor when the engine is inoperative the transaxles are equipped with bypass valves WARNING Allow engine exhaust manifold to cool before engaging or disengaging the bypass valves The bypass valve rods are located close to the exhaust system Mini Z 36 42 units produced prior to and including serial number 06120544 Before moving the unit pull out on
54. p blade type G 10 amp fuse Fig 3 1 Clutch Aux 10 amp blade type Controls A Control levers Fig 3 2 amp 3 3 these levers control the tractor s speed direction neutral lock and park brake Levers are used to steer accelerate decelerate and change direction When the control levers are in the park brake position 3 3 the tractor will not move when the engine is on and drive pumps are operating A 107708_0808 WARNING The parking brake may not hold the tractor if parked on a slope Block or chock the machine when parked on a slope 13 Control lever Shown with control levers in neutral position Figure 3 2 B Deck lift pedal Fig 3 4 the deck lift pedal is used to raise or lower the deck Push on the pedal to raise the deck and then place the deck height locking pin into the desired cutting height hole Push the deck lift pedal to raise the deck when going over obstructions Safety start interlock system The tractor is equipped with a safety start interlock system consisting of the park brake switches seat switch and deck clutch switch Check tractor safety start interlock system daily prior to operation This system is an important tractor safety feature It should be repaired immediately if it malfunctions The machine incorporates a separate seat switch which will stop the tractor engine when the operator is unseated for any reason while the tractor is operating This is a safety featur
55. pe using extreme caution if any sign of loss of traction is detected Wait until the condition that caused the problem is resolved before attempting to operate on the slope again Terrain conditions can affect traction resulting in possible loss of control of the machine Some of the conditions to be aware of are 1 Wet terrain Depressions in the ground i e holes ruts washouts Mounds of dirt Soil type i e sand loose dirt gravel clay Grass type density and height Extremely dry conditions of grass 7 Tire pressure The attachments mounted to the tractor will also affect the way it CX pA d amp pO b handles on a slope Be aware that each attachment s characteristics 12 vary Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope Extreme caution should be used when there is a hazard located at the bottom of the slope Some examples are 1 Water i e lake river 2 Cliffs retaining walls 3 Roads highways 4 Buildings 5 Rocks These are just a few examples of situations when caution must be used when operating on a slope There are many other possibilities too numerous to mention Just remember to always exercise extreme caution when operating on any slope Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where yo
56. perators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights If any attachment or additional weight is mounted on the rear of the unit any rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury Clean flammable material from machine Prevent fires by keeping engine compartment top of deck battery exhaust area fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil Using a ramp A A A A Use extreme caution when loading and unloading a unit onto a truck or trailer with a ramp Use only a single full width ramp do not use individual ramps for each side of the unit Having a full width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards It also reduces the risk of a wheel going off and the machine tipping over Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck When on a ramp avoid sudden acceleration Slope Operation Slopes are a major factor in loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it
57. ppings which can cause engine fires and hydraulic overheating as well as excessive belt wear Clean up oil or fuel spillage Allow machine to cool before storing Clean flammable material from machine Prevent fires by keeping engine compartment top of deck battery exhaust area fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil A Always wear adequate eye protection when servicing the hydraulic system and battery or when grinding mower blades and removing accumulated debris A Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive A Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause A Never remove the fuel cap or refuel tractor while engine is running never refuel near an open flame or near devices which can create a spark Refuel outdoors Never refuel or drain the fuel from the machine indoors A Never run the engine in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is odorless and deadly poison A Never attempt to make any adjustments or repairs to the tractor drive system mower deck or any attachment while the tractor engine is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained maintenance personnel only A Never wor
58. r Mini Z 36 42 amp FasTrak Super Duty 36 42 Maintenance Schedule 24 Ete Sy Stell tati e te AA S DS 21 General engine MmaMtenance vico 22 Hydraulic SyStem aset ea conet lira ass 20 Lu bric tion ovni aa 20 Maintenance amp adjustment introduction 19 107708 0808 31 PAGE Model and serial number essere 1 Moving tractor with stalled engine see 14 Mower blade Maintenance iu eter rito ceo era rra 22 Mower blade removal Mower deck operation Operating suggestions PANES and Service isso oae o p ae ret thier arre 1 Product trat cca a o ono 29 Safe operating practices sis siecsccsccaccsasedsrvensssesesasenecacesaiaesddsaseesaness 11 Safe servicing practices 19 Safety and instruction decals essen 8 Safety PrecautlONs EE 7 Safety start interlock system eee 13 Seat adj stmert io cce etre ri oir 23 Slope PUIG uites ecce dc 9 Stopping the englne 4 ceteri iii 14 Nic TE 29 Tires 19 LO ME new OWNER E TRES 1 Torque Vall s curados 19 Using this mari al 5t nre ettet erre eere eh 1 Warranty registration iia aaa 1 32 107708_0808 HUSTUER Hustler Turf Equipment PO Box 7000 Hesston Kansas 67062 620 327 4911 e hustlerturf com PN 107708
59. r a particular purpose However if the Hustler Turf Equipment is purchased as a consumer product any implied warranty of merchantability or fitness for a particular purpose is limited to the duration of this limited warranty Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITATION OF REMEDIES In no case shall Hustler Turf Equipment be liable for any special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability in tort or any other legal theory Such damages include but are not limited to Loss of profits Loss of savings or revenue Loss of use of Hustler Turf Equipment or any associated equipment Cost of capital Cost of any substitute equipment facilities services or downtime The claims of third parties including customers and injury to property Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you TIME LIMIT Any action for breach of warranty must be commenced within twenty five 25 months following delivery of the goods in a non rental application Any action for breach of warranty must be commenced within 120 days following delivery of the goods in a rental application NO OT
60. ranty period a defect in materials or workmanship O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than twenty five 25 months from date of delivery Within a reasonable time after such notification Hustler Turf Equipment will correct any defect in material or workmanship on the Hustler Turf Equipment by repairing or replacing part s with either new or used replacement parts O Such repair including parts and labor shall be at the expense of Hustler Turf Equipment and b Third Year At the conclusion of the two year limited warranty described in paragraph a above there shall be an additional one year limited warranty on deck gauge fork bearings and deck spindle bearings only no labor If the Purchaser discovers within this warranty period a defect in either of these bearings O He must promptly notify Hustler Turf Equipment or an authorized dealer in writing of the defect In no event shall such notification be received by Hustler Turf Equipment or an authorized dealer later than thirty seven 37 months from date of delivery Within a reasonable time after such notification Hustler Turf Equipment will provide new replacement bearing to install on the Hustler Turf Equipment O The installation of the deck gauge fork bearing and deck spindle bearing shall be at th
61. re grass catcher attachment or mulching system is being used Stay clear of mower blades as long as engine is running Keep a safe distance from machine Keep shields or covers in place while machine is in operation Keep hands away from rotating pulleys and belts Whirling blades Keep hands and feet away Beware of thrown objects Part Number 794297 Never operate the mower deck with side deflector removed or in raised position except when the grass catcher attachment is being used Stay clear of mower blades as long as engine is running Beware of thrown objects 107708_0808 SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed E 15 Slope Guide Lines D 109 Hold this sheet of paper in front of you Make sure that line A is horizontal Align line B with a vertical surface such as a pole tree or building Fold the paper along the slope guide lines C D or E Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed 1 Ze 3 4 Figure 2 1 107708 0808 9 10 107708_0808 OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death Operation A gt bb bbbb gt gt Evaluate the terrain to determine what accessories and attachments are needed to properly
62. replacement parts to ensure that original standards are maintained Introduction Regular maintenance is the best prevention for costly downtime or expensive premature repair The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis For more detailed information order the correct parts manual for your unit Refer to the Product Literature section of this manual Remain alert for unusual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing scheduled maintenance service Correcting the problem as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially in the engine and under the seat platform areas minute dust particle are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and dirt especially when grass is wet or has high moisture content This build up will harden restricting blade and air movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and blo
63. s harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank or fuel container opening Keep gas away from eyes and skin Tf fuel is spilled on clothing change clothing immediately The fuel tanks are located in the tractor s fenders Use regular unleaded gasoline with an octane rating of 87 or higher IMPORTANT Never use methanol gasoline containing methanol or gasohol containing more than 1046 ethanol because the fuel system could be damaged Do not mix oil with gasoline A fuel shut off valve is located on each tractor operation of the fuel valve will vary depending upon the unit Close the The location and fuel valve to prevent fuel flow to the engine The valve s two other positions will allow fuel to be drawn from either one or the other fuel tank 4 4 IMPORTANT Do not overfill the fuel tanks The fuel tanks should be filled no higher than 2 5 08 cm below the tank s fill neck 107708 0808 21 Fuel shut off valve 2 f Left fuel tank position Figure 4 4 Air intake screen Figure 4 5 Engine oil and filter Check engine oil daily and after every 4 hours of operation Tractor must be setting level when checking oil Refer to engine manual and maintenance schedule for oil recommendation and capacities Change the engine oil and filter after the first 5 hours of operation per the
64. s manual Such routine maintenance whether performed by a dealer or by you is at your expense This machine like any other powered equipment is potentially dangerous unless properly operated Any operator must be cautious and keep safety in mind at all times Any operator prior to using the Hustler Turf Equipment should thoroughly familiarize himself with the owner s manual regarding operation and safety of the machine as well as all safety warnings on the machine itself WARRANTY REGISTRATION 1 Register the unit on line at www hustlerdealer com or by filling out the Warranty registration form provided in the owner s packet If using the Warranty registration form it MUST be completed and signed by the authorized dealer and original purchaser 2 For validation the completed Warranty registration form MUST be forwarded to Hustler Turf Equipment within ten 10 days following date of purchase 3 The date of purchase constitutes delivery 107708 0808 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment DANGER denotes immediate hazards which WILL result in severe personal injury or death WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death This manual uses two other words to highlight informati
65. u last saw them A Never leave machine unattended with ignition key in switch especially with children present A Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended Always disengage deck clutch place control levers in park brake position stop tractor engine and remove ignition key when leaving operator s seat Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn the machine off if children enter the area Before and while backing look behind and down for small children Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Never allow children or others in or on towed equipment Use care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision gt gt gt gt gt gt gt 107708_0808 Control Panel Choke Throttle Deck clutch switch Ignition switch E Oil pressure light F 20amp fuse G 10 amp fuse Figure 3 1 IMPORTANT When access is required under the seat platform and the seat is equipped with the optional arm rests make certain to place the control arms in the park br
66. ual and the Quick Reference Decals before operating this machine It is also the owner s responsibility to make certain that the operators and mechanics are qualified and physically able individuals properly trained in the operation of this equipment All operators and mechanics must become familiar with the safe operation of its equipment operator controls and safety signs before operating the equipment Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible accidents or injuries occurring to themselves other people or property The owner should also ensure that the operator mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Safety and Instruction Decals A Specific safety warning decals are located on the equipment near the immediate areas of potential hazards obliterated Replace them if they become non readable These decals should not be removed or The following illustrations show the various decals that are located on the machine A brief explanation for those requiring one is shown to help the operator understand the meanings of these decals ADANGER Part Number 727016 AWARNING 4 Do nol remove or stabilizer modify
67. udden movement Any sudden movement could cause the front of the mower to come off of the ground resulting in possible loss of control To make a three point turn to the right move the left control lever farther forward from neutral than the right control lever and start the turn Next pull back on the control levers until they are past neutral and the machine starts to go rearward Pull right control lever farther rearward from neutral than the left control lever until the rear of the machine has pivoted around Then push the control levers forward until they are both past neutral and the machine starts to go forward Push the left control lever farther forward from neutral than the right control lever and finish the turn Fig 3 8 IMPORTANT Rapid movement of control levers is not recommended as damage to the hydraulic system components may occur To increase speed increase control lever s distance from neutral The farther forward control levers are from neutral the faster tractor will travel forward The farther back control levers are from neutral the faster tractor will go in reverse Operating suggestions DANGER Prior to operating the tractor the operator should be thoroughly familiar with the proper use and operation of the equipment should read the manual completely and thoroughly and should have attempted slow moving ide discharge chute Figure 3 7 maneuvers to become familiar with the operation of the
68. vel ground disengage deck clutch place steering control levers in park brake position stop tractor engine and remove ignition key when leaving operator s seat to inspect damage Always wear adequate ear protection such as earplugs when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing Do not wear radios or music headphones while operating the machinery Safe operation requires your full attention Do not operate the equipment while wearing sandals tennis shoes sneakers shorts or any type of loose fitting clothing Long hair loose clothing or jewelry may get tangled in moving parts Always wear long pants safety glasses ear protection and safety shoes when operating this machine Always be aware of what is behind the machine before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up Never push forward suddenly on your control levers while the machine is in rearward motion because machine may tip backwards Never pull back suddenly on your control levers while the machine is in forward motion When moving in reverse push forward slowly on control levers and avoid sudden movement Rapid movement of the control levers in either direction could result in a reaction of the tractor that can cause serious injury Never operate a poorly maintained machine Never attempt high speed maneuvering especiall
69. y in crowded or congested areas Never allow persons to operate this machine without proper instruction or allow children to operate machine Allow only responsible adults who are familiar with these instructions to operate this machine Never put hands or feet under any part of the machine while it is running Never carry passengers Never direct discharged material toward anyone Avoid discharging 107708_0808 11 gt gt gt gt gt gt gt gt gt material against a wall or obstruction Material may ricochet back toward ths operator Always disengage the blades and wait for them to stop before crossing gravel drives walks or roads Always keep clear of the mower blades and attachments during their operation Turn off blades when not mowing Slow down before turning Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand Do not operate the machine while under the influence of alcohol or drugs Exercise caution when loading or unloading the machine onto a trailer or truck Always wear safety goggles or safety glasses with side shields when operating the mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These o

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