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Husqvarna iZ5223TKOA Lawn Mower User Manual

1. 8011 601 Leveling the mower deck MAINTENANCE To adjust anti scalp rollers Anti scalp rollers are properly adjusted when a they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help Ss E prevent scalping in most terrain conditions 0 IMPORTANT INFORMATION Hy Adjust Anti scalp rollers with the mower on a flat level surface Anti scalp roller The anti scalp rollers can be set in three positions e Upper position 1 5 to 3 88 to 76 mm grass e Middle position 3 to 4 5 76 to 114 mm grass e Lower position 4 5 to 6 114 to 152 mm grass The rollers should be approximately 1 4 6 5 mm from ground IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged Engine oil cooler Kohler engine only 1 Clean the outside of fins with a brush 2 Remove the two screws holding the cooler unit to the blower housing Tilt the cooler downward Clean the inside of the cooler with a brush or with compressed air 5 Reinstall the oil cooler to the blower housing 8011 472 Engine oil cooler English 49 MAINTENANCE Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s lifespan Make it a ha
2. 40 Checking and Adjusting the Throttle Cable 40 Checking and Adjusting the Choke Cable 40 Replacing the Air Filter 41 Cyclon air filter maintenance ccceeeeeeee 42 Replacing the Fuel Filter ce eeeeeeeeeeeeeees 44 Checking the Fuel Pump s Air Filter 0 44 Checking Tire Pressures 45 Checking the Parking Brake 45 Checking the V belts eeeceeeeeeeestteeeeeeeneee 45 Checking the Blades 0 eccecceeeeeseteeeeeenaes 46 Adjusting the Mower Deck nsee 48 Cleaning and Washing 50 Caster WheelS ccccccccccceeeeecceceetesecteeeeneeeeee 50 HardWare enantir ee A 50 Lubrication ienien aans 51 Lubrication Schedule 51 General muara eaa r a a A 51 Lubricating the Cables 52 Shaft Bushings and Linkage n 52 Lubricating in Accordance with the Lubrication SCNECUIC sn ened ei 52 Trouble Shooting Guide ccsssseeeeessseeeeeeeeees 62 Storag sirsie s ai aan 64 Winter Storage assseessssseeseiieserrrisernnneiiernnnss 64 SOVICE Diinan a ee eee 64 Wiring diagramS eceeeeeeeeeseeeeeeeeeeeeeeeeeeeeeneeeeees 65 Technical Data ececcccesseeneeeeeseeeeeeeeeesneneeeeeeeees 66 ACCOSSOMICS 22s cceceeteieceeeeeddheceeeedeeneceeteteteees 70 Torque Specifications ccceeceeeeeeeeeeeeeees 70 Conformity Certificates escecesesseeeneeeseeeeees 71 USA requirement 2 eceeceeeeeeeeteteeeeeeees
3. English 54 LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important So is checking oil daily and changing oil regularly Failure to use the correct oil or using dirty oil causes premature engine wear and failure Oil Type Use high quality detergent oil of API American Petroleum Institute service class SG SH SJ or higher Select the viscosity based on the air temperature at the time of operation IMPORTANT INFORMATION Using other than service class SG SH SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage IMPORTANT INFORMATION Synthetic oils meeting the listed classfications may be used with oil changes performed at the recommended intervals However to allow piston rings to properly seat a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil A logo or symbol on oil containers identifies the API service class and SAE viscosity grade Recommended sae viscosity grades eee r 0 C o KoherComman gt Command Temperature range expected before next oil change Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 F 4 C Synthetic oils will provide better starting in extreme cold below 10 F 23 C 8011 766 Viscosity grades table English 55 LUBRICATION
4. A E SYMBOLS AND DECALS Shut off engine amp remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on No slopes no passengers greater than 10 A e A Whole body exposure to thrown objects DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover English 6 Severing of fingers amp toes Do not open or remove safety shields while engine is running Careful Careful going backing up forward watch watch for other for other people people WARNING SERIOUS INJURY OR DEATH MAY RESULT FROM MACHINE ROLLOVER Failure to follow these instructions could result in serious injury or death e Do not operate machine on steep slopes or near drop offs e Avoid sharp and or quick turns Do not exceed the machine weight rating of the rops e Always use seat belt Do not jump if mashine tips If ROPS is foldable Always keep the ROPS fully extended WHEN ROPS MUST BE DOWN Do not use seat belt Drive with extra care e If equipped with seat platform Do not operate machine without seat platform pins in place 286304500 ROPS warning decal SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your saf
5. Pump release valves IMPORTANT INFORMATION Only rotate valve 1 4 1 2 turn to release system Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat Pump release valves are located at the pumps They are used to release the system so the machine may be moved by hand when not running Tilt seat forward to gain access to the pumps Use a 5 8 wrench to open valve Accessories For mulching there is a BioClip attachment available This is mounted underneath the mower deck and consists of control plates and BioClip blades English 22 Pump release valve BioClip attachment 8011 465 8011 507 8011 566 OPERATION Operation Read Safety Instructions on page 7 and following pages if you are unfamiliar with the machine Training Zero turn mowers are far more manueverable than typical riding mowers due to their unique steering capabilities We recommend that this section be reviewed in it s entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to ZeroTurn mowers to become familiar with the mowers movement on a hard surface such
6. 4 Rinse the battery with plain water and dry 5 Clean terminals and battery cable ends with wire brush until shiny 6 Coat terminals with grease or petroleum jelly 7 Reinstall battery Replacing battery 1 Lift Seat and rotate forward Remove the terminal guard Using two 1 2 wrenches disconnect BLACK battery cable then RED battery cable 4 Unscrew the knob and remove battery hold down 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery Reinstall battery hold down First connect RED battery cable to positive battery terminal with hex bolt and hex nut English 36 Always use protective glasses when handling the battery IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding Battery installation 8011 44 MAINTENANCE 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut 10 Fit the terminal guard 11 Lower seat
7. Used engine oil is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of ata workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills 8011 470 Oil drainage plug Kohler English 53 LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil before each use as follows 1 Make sure the engine is stopped level and is cool so the oil has had time to drain into the oil pan 2 To keep dirt debris etc out of the engine clean the area around the dipstick before removing it 3 Unthread and remove the dipstick wipe oil off Reinsert the dipstick into the tube and rest the cap on the tube Do not thread the cap onto the tube 4 Pull the dipstick out and check the oil level The oil level should be up to but not over the FULL mark on the dipstick 8011 471 5 Ifthe level is low add oil of the proper type up to the FULL mark on the dipstick Refer to Oil Type page 55 Always check the level with the dipstick before adding more oil IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the Level marking 8009 464 engine with the oil level below the ADD mark or over the FULL mark on the dipstick
8. 2 Remove the main filter outer filter by pulling it out by hand 3 Remove the inner filter by pulling it out by hand 4 Clean inside of the filter housing Wipe dry only 5 Install the inner filter with the open end first Ensure that it enters its recess at the end of the housing by pushing it in to the stop 6 Install the main filter with the open end first Ensure that it enters its recess at the end of the housing by pushing it in to the stop IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function 7 Turn the end cover with the rubber valve pointing downwards and install it Air filter indicator optional Change the main filter when the yellow piston is hanging at the top of the cylinder To reset the indicator push on the button arrow at the cylinder A number of pushes may be required If it indicates soon after a main filter replacement change the inner filter Removing the main filter Removing the inner filter Air filter indicator 8011 449 8011 450 8011 467 English 43 MAINTENANCE Replacing the Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more often if it becomes clogged Replace the filter as follows 1 Move the hose clamps away from the filter Use flat nosed pliers Pull the filter loose from the hose ends Push the new filt
9. 3 Engine Oil Kawasaki Engine Changing the Engine Oil The engine oil must be changed for the first time after 8 hours of operation Thereafter it should be changed every 100 hours WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool somewhat first 1 Place the machine on a flat surface 2 Place a container under the engine oil drain plug 3 Remove the dipstick and open the oil drain plug Allow the oil to run out into the container Then close the oil drain plug Replace the oil filter if necessary BS LOT FS Fill with new engine oil in accordance with Checking the Oil Level 8 Start the engine Run it for a few seconds Stop and re check the oil level Checking the Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped Remove the dipstick wipe it clean and then replace it The dipstick should not be screwed into place Take the dipstick out again and read the oil level English 56 IMPORTANT INFORMATION Used engine oil is a health hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills 8011 455 8011 569 Remove the dipstick LUBRICATION The oil level should lie between the markings on the dipstick If
10. Ignition System The engine is equipped with an electronic ignition system Only the spark plugs require maintenance For recommended spark plugs see Technical Data 1 Remove the ignition cable boot and clean around the spark plug 2 Remove the spark plug with a spark plug socket wrench 3 Check the spark plug Replace the spark plug if fouled the electrodes are burned and if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned 1 8 of a turn from the seated position A new spark plug should be turned 1 4 a turn from the seated position 7 Replace the ignition cable IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plugs too hard can damage the threads in the cylinder head 0 028 0 031 in T 0 70 0 80 mm Measure the electrode gap 8011 05 English 37 MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting
11. English 14 CONTROLS Controls This operator s manual describes the Husqvarna Zero Turn Rider The rider is fitted with a Kawasaki or Kohler four stroke V Twin engine developing 17 23 horse power Transmission from the engine is made via two belt driven hydraulic pumps which in turn drive a hydraulic motor for each drive wheel Using the left and right steering controls the flow is regulated and thereby the direction and speed Locations of the controls Control Locations Page 1 Motion control left and right 16 2 Hour meter 17 3 Tracking knob 17 4 Parking brake 17 5 Blade switch 18 6 Ignition switch 18 7 Fuses 18 10 11 12 13 14 Seat locking device Fuel tank cap Fuel shut off valve Seat adjustment lever Choke control Throttle control Lifting lever mower deck Page 19 19 20 20 20 21 21 8011 583 English 15 CONTROLS 1 Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves ina straight line forward or backward respe
12. 1 2 108 cm Overall width Chute up 53 135 cm 53 135 cm 62 158 cm Overall width Chute down 65 165 cm 65 165 cm 74 188 cm English 69 Accessories BioClip attachment Mulch kit Front baffle kit Foot operated mower deck lift Light kit TECHNICAL DATA Roll Over Protection System ROPS with seat belt Accessory only for EC models Standard on US models Collection system Torque Specifications e Engine crankshaft bolt e Deck pulley bolts e Hydraulic tube nuts e Wheel motor hub nut e Lug nuts e Blade bolt e Standard 1 fasteners Standard 5 16 fasteners e Standard 3 8 fasteners e Standard 7 16 fasteners e Standard 2 fasteners 50 ft lb 45 ft lb 30 ft lb 90 ft lb 67 Nm 61 Nm 41 Nm 122 Nm 75 ft lb 100 Nm 90 ft lb 122 Nm 9 ft lb 12 Nm 18 ft lb 25 Nm 33 ft lb 44 Nm 52 ft lb 70 Nm 80 ft lb 110 Nm Damn le i When this product is worn out and no longer used it shall be returned to the reseller or other party for recycling prior notification instructions In order to implement improvements specifications and designs can be altered without Note that no legal demands can be placed based on the information contained in these Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from
13. 17 3 Tracking Ki0 breraa daet 17 4 Parking Brake eeeeeeeeeeeereeseeeenesseenn 17 5 Blade Switch iinn ean aare aeda 18 6 Ignition Switch eeeeeeeeeereeerrssseeerssne 18 L FUSES i a A AAE AR 18 8 Seat Locking Device s es 19 Q Refueling soenen a e iT 19 10 Fuel Shut Off Valve aea 20 11 Seat Adjustment Lever 20 12 Choke Control ssseeesessersseeerrsseeerreseeenss 20 13 Throttle Control ssseseeeeeeeeeeeeerssreerrsseeeenen 21 14 Lifting Lever for the Mower Deck 21 Pump release ValVeS ceeeeeeeeeeeeeeeeeteeeeeees 22 ACCOSSOMICS 0 ccceceeccceeeeeececceteeeeacdeeddeeneededeveenaees 22 Ope ratiOmeansnccccte i icace ct etiticen este taaan iaeiae 23 Training eenia eir ia a i da 23 Roll bar and safety belt eceeeeeeeeeeeeeeeeee 24 Before Starting ecceeceeeeeeeeeeeeeeeeeetieeeeeeeeee 24 Starting the Engine 0 0 0 ceeeeeeeeeeeeeeeenteeees 24 To start an engine with a weak battery 28 PRUNING esos ets r E R a Ar 29 Operating on hills eee eects eeeeeeeeeeeeeeeeeees 30 MOWING TiPS 0cceeeeceeeeeeeeeceeeeeeeteceeeeeettaeeeeeeeea 31 Stopping the Engine 32 Moving by Hand iesieta terati 33 Maintenance ceccceceseeeeeeeeeeeeeeseeeneseeeseeeneseeenens 34 Maintenance Schedule 34 Battery c evs tacks iatecseltintal AE A UEA 36 IQNition SYStOM 0 eee peii 37 Checking the Safety System eee 38 Checking the Engine s Cooling Air Intake
14. 71 Service Journal cccccceesseeceeeesseeeeeeeeeseeeeeeeeeseeeees 72 Delivery Service ceeeeeeeeeeesneeeeeeeeeteeeeeeeeaas 72 After the First 8 HOUrS 00 cceceeeeeeeeeteeeeeentaees 73 25 Hour Service 0 ee eeeeeeeeceeeeeeeeeeeteeeeeeeteteeeeeees 74 50 Hour Service 0 eeeeeeeeeeeeeencteeeeeeeeneeeeeeeeaas 75 100 Hour Service 2 ececeeeeeeeeeeeeeeeeeeeeeeeneaees 76 300 Hour Service oe ceeeeeeeteneeeeeeeeneeeeeeeeaes 77 At Least Once Each Year 78 English 1 English 2 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle componets contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Introduction Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for the great
15. 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Tire engaging lever Tire engaging lever Hydrostatic brake linings Front caster tires Smooth tread 13x5 0 6 4 ply 13x5 0 6 4 ply 13x5 00 6 Rear tires Turf pneumatic 23x8 5 12 23x8 5 12 23x10 50 12 Tire pressure front and rear Hydraulic reservoir system 15 PSI 103 kPa 1 bar 3 qt 2 8 liter 15 PSI 103 kPa 1 bar 3 qt 2 8 liter 15 PSI 103 kPa 1 bar 3 qt 2 8 liter Hydraulic oil English 66 Full synthetic 15W 50 Full synthetic 15W 50 Full synthetic 15W 50 TECHNICAL DATA Equipment Cutting width 42 107 cm 48 122 cm 48 122 cm Cutting height 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm 0 0 cm 0 0 cm Number of blades 3 3 3 Blade length 14 7 8 378 mm 16 1 4 413 mm 16 1 4 413 mm Blade tip speed 16 500 fpm 83 6 m s 18 000 fpm 91 2 m s 18 000 fpm 91 2 m s Anti scalp rollers Nose roller 3 adjustable 3 adjustable Frame construction Steel uni frame Steel uni frame Steel uni frame Ball beared wheels Yes Yes Yes Sprung standard seat Standard pan style Standard pan style Standard pan style Hinged armrests Yes Yes Yes Hour meter Digital with service intervals Blade
16. Knob The tracking knob is located in front of the left control lever Rotating this knob allows fine tuning adjustments so that the machine tracks straight with the drive levers in the full forward position Rotate the knob clockwise as viewed from the operating position to increase the speed or counterclockwise to decrease the speed on the left control lever Example If control levers are full forward and the unit turns to the right turn the tracking knob counterclockwise to decrease the speed on the left control lever Tracking knob 8011 442 4 Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate the brake and forward to release it 8011 511 Parking brake not activated English 1 7 CONTROLS 5 Blade switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is depressed 8011 510 Blade Switch 6 Ignition Switch The ignition key is placed in the ignition switch on the driver s panel and is used to start and stop the engine IMPORTANT INFORMATION Do not run the starter for more than five seconds each time If the engine does not start wait about 10 seconds before re trying 8011 521 Ignition key and hour meter 7 Fuses The fuses are located in a holder to the left of VY Z the hydraulic tank They are
17. blades should be carried out by an authorized service workshop Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be discarded English 46 8011 623 8011 624 8011 604 Check the blades MAINTENANCE Blade replacement WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when EN handling e Remove blade bolt by turning counterclockwise 8011 671 1 Blade IMPORTANT INFORMATION 2 Center hole To ensure proper assembly center hole in 3 Star blade must align with star on cutter f 4 Cutter housing housing 5 Blade bolt special Blade attachment principal e Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing e Install and tighten blade bolt securely Torque blade bolt to 90 ft lbs 122 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Husqvarna bolt if required Do not use lower grade hardware than specified English 47 MAINTENANCE Adjusting the Mower Deck WARNING Before performing any service or adjustment checklist 1 Engage the parking brake 2 Place the blade switch in the disengaged position 3 Turn ignition switch to OFF position and remove
18. can fall off and injure themselves seriously or prevent risk free maneuvering of the machine Never allow children to operate the machine Be particularly cautious near corners bushes trees or other objects that block your view English 10 Never allow children to operate the machine 8011 517 SAFETY INSTRUCTIONS Maintenance WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Stop the engine Prevent the engine from starting by removing the spark plug cables from the spark plugs or by removing the ignition key before making any adjustments or performing maintenance Never fill the fuel tank indoors Fuel and fuel fumes are poisonous and extremely flammable Be especially cautious when handling fuel as carelessness can result in personal injury or fire Only store fuel in containers approved for the purpose Never remove the fuel tank cap and never fill the fuel tank while the engine is running Allow the engine to cool before refueling Do not smoke Do not fill fuel in the vicinity of sparks or open flames If leaks arise in the fuel system the engine must not be started until the problem has been resolved Store the machine and fuel in such a way that there is no risk of leaking fuel or fuel vapor leading to damages Check the fuel level before each use and leave space for the fuel to expand b
19. companies etc usually maintains a good quality 11 Mower Deck Struts Lubricate with a grease gun one zerk for each strut until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality The belt adjuster grease zerk Lubricating struts 8011 576 8011 578 8011 577 English 59 LUBRICATION 12 Brake Arms Remove one rear wheel at a time four screws Lubricate with a grease gun one zerk for each brake arm until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with the brake band 13 Belt Adjuster Hydraulic Pumps Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces English 60 8011 579 Lubricating brake arms 8011 575 Lubricating the belt
20. foot plate and belt shields 8011 622 Use a ratchet with a 9 16 socket on the spring idler bolt to relieve the tension on the belt Slide the belt off the pulley and remove the belt Reverse the proceedure for installation See the decal on the top of deck for belt routing information After installation is complete check the belt for twists 8011 580 Belt routing deck belt English 45 MAINTENANCE Pump belt Check belt every 100 hours for excessive wear To replace belt Relieve tension on the deck belt and remove deck belt from clutch See Deck belt on page 45 Loosen bolt on the clutch tie down and rotate out of the way Using a 1 2 drive ratchet inserted into the square hole in the pump idler arm relieve the tension on the pump belt and remove belt To reinstall belt Swing pump idler pulley out toward engine to route belt around it Then route belt around the pulley for the left pump first right hand pulley in the illustration Reinstall idler spring and use the ratchet to rotate idler so the belt may be installed all the way around the last pulley Checking the Blades In order to attain the best mowing performance it is important that the blades are well sharpened and not damaged Always use protective gloves when handling the blades Bent or cracked blades or blades with large nicks in should be replaced Check the blade mounts IMPORTANT INFORMATION The sharpening of
21. for each set of wheel bearings until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8011 573 7 Deck belt pulleys Lubricate with a grease gun two strokes 8011 461 Deck belt pulleys 8 Mower Deck Height Adjuster Lubricate using a grease gun one zerk until the grease squeezes out Lubricate the lever latch run in the lever Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8011 456 Lubricating the cutting height adjuster English 58 LUBRICATION 9 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that it does not come into contact with belts or belt pulley drive surfaces 10 Steering Control Shafts Tip the driver s seat Lubricate with a grease gun one zerk for each steering control shaft until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical
22. grind the valve seats Check the play in the engine valves Dismantle and inspect starter 500 h English 77 SERVICE JOURNAL Action Date mtr reading stamp sign At Least Once Each Year Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter Oil foam 300 hours Replace the air filter s main cartridge 200 hours Change the engine oil 100 hours Replace the engine oil filter 200 hours Check adjust the cutting height Check adjust the parking brake 50 hours O OON AAO BONS E O Clean Change the spark plugs 100 hours Change the fuel filter 100 hours a ost Oo Clean the cooling fins 100 hours N Check the play in the engine valves 300 hours oo Perform the 300 hour service at an authorized service workshop an A Clean fins of oil cooler Kohler Change the oil and filter in the hydraulic system 300 hours English 78 SERVICE JOURNAL Action Date mtr reading stamp sign English 79 110842R01 08 03 05
23. or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily stands up English 38 8011 527 Conditions for starting IMPORTANT INFORMATION In order to drive the unit the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop MAINTENANCE L Start motor 5 Works n Ignition system Does not work 8011 553 Safety system English 39 MAINTENANCE Checking the Engine s Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage Checking and Adjusting t
24. stops while going uphill disengage blades and back down slowly Do not Do not make sudden changes in speed or direction Do not drive the mower on terrain that slopes more than 10 Do not mow near verges ditches or banks The machine can suddenly spin around if a wheel goes over the edge of a drop or ditch or if an edge gives way Do not mow wet grass It is slippery and the tires can lose their grip so that the machine slides e Do nottry to stabilize the machine by putting a gong foot on the ground Be extra cautious when driving on slopes Do not drive near verges or ditches when cleaning the machine Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Avoid starting or stopping on a slope If the tires begin to slip shut down the blades and drive slowly straight down the slope English 9 SAFETY INSTRUCTIONS Children Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine Children are often attracted to the machine and mowing work Never assume that children will stay put where you last saw them Keep children away from the mowing area and under close supervision by another adult Keep an eye out and shut off the machine if children enter the work area Before and during a reversing maneuver look backward and downward for small children Never allow a child to ride with you They
25. the level is approaching the ADD mark fill the oil to the FULL mark on the dipstick Never fill above the FULL mark The oil is filled through the hole for the dipstick Use engine oil SAE 30 or SAE 10W 30 or alternately 10W 40 class SC SJ over 32 F O C Over 68 F 20 C SAE 40 can be used Use engine oil SAE 5W 20 class SC SJ under 32 F 0 C The engine holds 1 6 qt 1 5 liters of oil excluding the filter including filter 1 8 qt 1 7 liters 4 Throttle and Choke Cables Lever Bearings Lubricate the cable ends by the carburetor with a oil can Move the controls to the end points and lubricate again The throttle cable is also lubricated by the control when the control console is removed The illustration shows the Kawasaki engine On Kohler engine the cables are placed under the air filter housing 5 Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8009 159 The dipstick markings 20 C 10 C 0C 32 F 50F 68F 86 F 104F 8009 140 8011 605 Throttle and choke cables by the carburetor English 57 LUBRICATION 6 Front Wheel Bearings Lubricate with a grease gun one zerk
26. 8011 625 8011 554 Adjusting the throttle cable 8011 555 Adjusting the choke cable MAINTENANCE Replacing the Air Filter Standard air filter If the engine seems weak or runs unevenly the air filter may be clogged If run with a dirty air filter the spark plugs can become fouled distupting operation For this reason it is important to replace the air filter regularly See the heading Maintenance Schedule for the proper service interval Cleaning replacing the air filter is carried out as follows WARNING Allow the exhaust system to cool before performing service Risk for burns 1 Remove the plastic fastener on the top of the air filter cowling and remove the air filter cowling 2 Remove the foam rubber pre filter and clean using a mild detergent Squeeze it dry with a clean cloth 3 Remove the wing nuts for the air filter and remove the paper filter Tap the paper filter against a fixed surface to remove dust If the paper filter is still dirty it must be replaced IMPORTANT INFORMATION Do not used compressed air to clean the air filter Do not wash the paper filter Do not oil the paper filter 4 Refit the air filter as follows Check that the seal on the bottom of the paper filter is whole Mount the paper filter in the air filter housing and tighten the wing nuts Refit the pre filter on th
27. E 40 API SF SJ Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max etyhl alcohol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallons 43 liters 11 4 gallons 43 liters 11 4 gallons 43 liters Spark plugs gap NGK BPR4ES 030 0 75 mm Champion RC12YC 030 0 75 mm NGK BPR4ES 030 0 75 mm Cooling Air cooled Air cooled Air cooled Air filter Alternator Heavy duty canister 12V15A Heavy duty canister 12V15A Heavy duty canister 12V15A Starter Electric Electric Electric Transmission Transmission Speed and direction controls Hydro gear Ross Dual pumps Wheel drive motors Dual levers foam gripped Speed forward 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h 0 9 5 mph 15 3 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Hydrostatic brake linings Front caster tires Smooth tread 13x5 0 6 4 ply 13x5 0 6 4 ply 13x5 0 6 4 ply Rear tires Turf pneumatic 23x10 50 12 23x10 50 12 24x10 50 12 Tire pressure front and rear Hydraulic reservoir system 15 PSI 103 kPa 1 bar 3 qt 2 8 liter 15 PSI 103 kPa 1 bar 3 qt 2 8 liter 15 PSI 103 kPa 1 bar 3 qt 2 8 liter Hydraulic oi
28. IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged English 32 Raise the mower deck with the lifting lever 8011 510 8011 552 OPERATION Moving by Hand In order for the machine to be moved with the engine turned off the vent screws on both hydraulic pumps must be opened 1 4 1 2 turn WARNING Make no adjustments without the engine stopped the ignition key removed the parking brake activated Vent screw on the hydraulic pump 8011 507 English 33 MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Safety Instructions section Maintenance on page 11 Described in this manual O Not described in this manual Maintenance Page Daily mainte nance Before After Weekly mainte nance At least once each year Maintenance interval in hours 25 50 100 300 Check the parking brake Check the engine s oil level every refueling Check the hydraulic system s oil level Check the safety system Check for fue
29. Operator s manual iZ4217TSKAA 968999254 iZ4817TSKAA 968999255 iZ4821TSKAA 968999256 iZ5223TSKAA 968999257 iZ5223TKOA 968999258 iZ6123TKAA 968999259 Please read the operator s manual carefully and make sure you understand the instructions before using the machine English OPERATOR S MANUAL RIDER iZ SERIES Contents Contents isi eetececsiecee a cesesdclenceveeteteeceveet naar NASPA NEANS 1 Introd ction 00ccccece ste teecccesscceeredestaceevedescceeredenscceers 3 Congratulations cc ceeceeeeeeeeteneeeeeeeeeneeeeeeeeea 3 General scsi coeds ei a a 3 Driving and Transport on Public Roads 3 TOWING citiin a ea a AE a E N Bets 3 Operating porshe endian Ae 3 Good Service esinen e 4 Manufacturing Number s es 4 Symbols and Decals ccceccecceseeeeeeeeeeeeeeeeeeeeeeeees 5 Safety Instructions ccccseeeeeeseseeeeeeeeeeeeeeeneneeeeenes 7 General USC isiasseeesssesseerrnesennrrnsseinnndaerinneeeenen 7 Driving ON SIOPES eee eeeeeeeeeeeeteeeeeeeentteeeeeeenaaes 9 CHIAION siiin idee ae eee ete 10 Maintenance 0000 2 ee ceeeeeeeeeeneeeeeeteteeeeeeettneeeeeeeeee 11 TrahS porten a a ii deen 13 Roll over Protecion system ROPS 08 14 Customer responsibilities ceeeeees 14 CONtIOINS ncara a A 15 Control Locations eeeeeeeeeeeeeeeereeeeerrsseeeerneeeee 15 1 Motion Control Levers s es 16 2 Hour Meter cccceccesceesseeeeceesedeeeeeedeeteeeeanees
30. adjuster LUBRICATION 14 Changing the Oil Filter Ja Drain the engine oil in accordance with the work description under the heading Engine Oil Change Engine Oil Remove the oil filter If necessary use a filter remover Wipe new clean engine oil onto the seal for the new filter Mount the filter by hand with 3 4 turn Run the engine warm then check that there are no leaks around the oil filter seal Check the oil level in the engine fill to proper level if necessary The oil filter holds 0 2 qt 0 2 liters of oil Changing the oil filter Kawasaki Changing the oil filter Kohler 8011 570 8011 745 English 61 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start The blade switch is engaged The steering controls are not locked in the neutral position The driver is not sitting in the driver s seat The parking brake is not activated The battery is dead Contamination in the carburetor or fuel line The fuel supply is closed or the tap for the fuel tanks is in the wrong position Clogged fuel filter or fuel line The starter does not turn the engine over Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System on page 38 The engine runs rough English 62 Faulty carburetor The choke contro
31. aki Kawasaki Type FH541V FH541V FH641V Power 17 hp 12 5 kW 17 hp 12 5 kW 21 hp 15 4 kW Lubrication Oil capacity excl filter Pressure with oil filter 1 6 qt 1 5 liters Pressure with oil filter 1 6 qt 1 5 liters Pressure with oil filter 1 6 qt 1 5 liters Oil capacity incl filter 1 8 qt 1 7 litres 1 8 qt 1 7 litres 1 8 qt 1 7 litres Engine oil See viscocity digram SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 15 15 Fuel tank capacity 11 4 gallons 43 liters 11 4 gallons 43 liters 11 4 gallons 43 liters Spark plugs gap Champion RCJ8Y 030 0 75 mm Champion RCJ8Y 030 0 75 mm NGK BPR4ES 030 0 75 mm Cooling Air cooled Air cooled Air cooled Air filter Alternator Standard 12V15A Standard 12V15A 2 stage 12V15A Starter Electric Electric Electric Transmission Transmission Speed and direction controls Hydro gear Ross Dual pumps Wheel drive motors Dual levers foam gripped Speed forward 0 9 5 mph 15 3 km h 0
32. as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to over aggressive maneuvers To move forward and backward The direction and speed of the mowers movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel motor The right control lever controls the right wheel motor IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push mower see Moving by Hand on page 33 to an open flat area without other people or vehicles obstacles near by In order to move unit under its own power the operator must be in the seat start engine see Before Starting on page 24 adjust engine speed to idle disengage park brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly this will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop m
33. belt if the unit has a ROPS e Where possible avoid operating the unit near ditches embankments and holes e Reduce speed when turning crossing slopes and on rough slick or muddy surfaces e Stay off slopes too steep for safe operation e Watch where you are going especially at row ends on roads and around trees Do not permit others to ride e Operate the mower smoothly no jerky turns starts or stops When mower is stopped set brakes securely and use park brake e If any part of ROPS is damaged the entire ROPS must be replaced e Check all bolts including seat belt for correct torque before each use e Check ROPS structure for damage before each use e ROPS bar is NOT intended for use in sub zero temperatures Customer responsibilities e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your mower e Follow the instructions under Maintenance and Storage sections of this owner s manual WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered bush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your authorized Husqvarna dealer
34. bit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Use protective glasses when cleaning and washing Caster Wheels Check every 200 hours Lift front of unit off of ground so caster wheels can rotate freely Tighten caster bolt 34 then back off 1 2 turn Check that wheel rotates freely If wheel does not rotate freely back the caster bolt off in 1 4 turn increments until wheel rotates freely IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel 1 Remove nut 35 and caster bolt 34 2 Pull the wheel out of the fork and take care of the sleeve 36 3 Install in reverse order Tighten caster bolt according to instructions above Hardware Check daily Inspect the entire machine for loose or missing hardware English 50 8011 644 Cleaning 8011 619 Caster wheels LUBRICATION Lubrication Lubrication Schedule 42 121 1 52 1 365 LZ iZ 25h 50h 100 200h 300h Y Lubrication schedule 8011 765 12 12 Every year Lubricate with grease gun m Yn Lubricate wit
35. bricate the bearings of the shafts and linkage for the brake system and steering with oil spray or oil can Lubricating in Accordance with the Lubrication Schedule 1 Hydraulic System Oil Level The hydraulic oil and filter should be replaced every 300 hours and at least once a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level shall be about 3 4 1 19 25 mm below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful Changing Oil and Filters Oil and filter changes should be carried out by an authorized service workshop due to the risk of impurities enter the system 2 Driver s Seat Tip the seat Lubricate the hinges at the front of the seat using an oil can Lubricate the seat slide adjustment and lever mechanism with the oil can English 52 8011 565 Checking the hydraulic oil WARNING If a leak is suspected use a piece of cardboard or wood NOT your hands to check for leaks Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper meical treatment is not administered immediately 8011 571 Lubricating the lengthways adjuster under the seat LUBRICATION 3 Engine Oil Kohler Engine Changing the Engine Oil Change o
36. ctively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still they can be adjusted using the adjustment screws for the steering lever not the link system for the controls English 16 8011 788 Steering controls AON WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 791 Forward Neutral Neutral slot Neutral lock Reverse Motion control lever pattern right side CONTROLS 2 Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter can not be manually reset hourmeter Hour meter 3 Tracking
37. e paper filter Replace the cowling over the air filter housing Do not over tighten the plastic fastener 8011 768 Remove the air filter cowling 8011 557 8011 558 8009 181 Remove dust English 41 MAINTENANCE Cyclon air filter maintenance If the engine seems weak or runs unevenly the air filter may be clogged If running with a soiled air filter the spark plugs can obtain a coating that disrupts operation For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval WARNING Allow the exhaust system to cool before performing service Risk for burns Cleaning replacing the air filter is carried out as follows IMPORTANT INFORMATION Do not used compressed air to clean the air filter Do not wash the paper filter Do not oil the paper filter Dust cap Check the dust cap every day by pressing the rubber valve with two fingers to let out the dirt IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function 8011 447 Clean the dust cap by removing the end cover of the the air cleaner and clean the dE inside WED z l xeon we we SON Ke KX XY BS lt A 8011 448 Removing the end cover English 42 MAINTENANCE Filter replacement 1 Remove the end cover
38. ecause the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Avoid overfilling If you spill fuel on the machine wipe up the spill and wait until it has evaporated before starting the engine If you have spilled fuel on your clothing change your clothing Allow the machine to cool before taking any actions in the engine compartment Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water 8011 516 Never fill the fuel tank indoors WARNING The engine the exhaust system and the hydraulic system s components become very warm during operation Risk for burns if touched Always use protective glasses when handling the battery WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after touching the battery English 11 SAFETY INSTRUCTIONS e Acid in the eyes can cause blindness contact a doctor immediately e Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage Ensure that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened t
39. ement release the park brake Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly Released parking brake English 30 8011 640 8011 511 OPERATION Mowing Tips e Observe and flag rocks and other fixed objects to avoid collisions WARNING Begin with a high cutting height and Clear the lawn of stones and reduce it until the desired mowing result other objects that can be is attained thrown out by the blades The average lawn should be cut to 2 1 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results 8011 603 Mowing patterns e Avoid mowing wet lawns The mowing resu
40. engagement 125 ft lb Warner Mag 125 ft lb Warner Mag stop 200 ft lb Warner Mag stop stop Electromagnetic Electromagnetic clutch Electromagnetic clutch clutch Deck construction 7 Gauge tunnel and sides 10 Gauge top and spindle reinforcement Productivity Productivity 3 3 acres h 13365 m2 h 3 8 acres h 15405 m2 h 3 8 acres h 15405 m2 h Overall dimensions Weight 832 lbs 378 kg 870 lbs 395 kg 870 lbs 395 kg Base machine lenght 74 5 189 cm 76 193 cm 76 193 cm Base machine width 43 109 cm 49 125 cm 49 125 cm Base machine height 42 5 108 cm 42 107 cm 42 107 cm Overall width Chute up 43 109 cm 49 125 cm 49 125 cm Overall width Chute down 56 142 cm 61 155 cm 61 155 cm English 67 TECHNICAL DATA iZ5223TKAA iZ5223TKOA iZ6123TKAA Engine Manufacturer Kawasaki Kohler Kawasaki Type FH680V CV23S FH680V Power 23 hp 16 9 kW 23 hp 16 9 kW 23 hp 16 9 kW Lubrication Oil capacity excl filter Pressure with oil filter 1 6 qt 1 5 liters Pressure with oil filter 1 9 qt 1 05 liter Pressure with oil filter 1 6 qt 1 5 liters Oil capacity incl filter 1 8 qt 1 7 litres 2 0 qt 2 2 liter 1 8 qt 1 7 litres Engine oil See viscocity digram SAE 10W30 10W40 SAE 30 SAE 40 API SF SJ SAE 10W30 API SG SJ SAE 10W30 10W40 SAE 30 SA
41. er into the hose ends Position the filter with the FLOW arrow pointing up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Checking the Fuel Pump s Air Filter Regularly check that the fuel pump s air filter is free from dirt On Kohler engine removal of the pump screws is not needed due to the filter is facing outward Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console English 44 Fuel filter Kawasaki Fuel filter Kohler The fuel pump s air filter 8009 146 8011 468 8009 147 MAINTENANCE Checking Tire Pressures All four tires should have a pressure of 15 psi 103 kPa 1 bar 8011 564 Checking the Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a test drive and check that there is sufficent braking action To adjust the parking brake contact the Husqvarna service workshop WARNING Faulty adjustment can cause an accident 8011 511 Checking the V belts Deck belt Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation To replace belt lower the deck to its lowest position Remove the
42. est efficiency and rapid mowing primarily of large areas Controls in one place and a hydrostatic transmission regulated by steering controls also contribute to the machine s performance This manual is a valuable document Following the instructions use service maintenance etc can considerably increase the lifespan of your machine and even increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual comprises a Service Journal Ensure that service and repair work is documented A well kept service journal reduces service costs for the season based maintenance and affects the machine s resale value Take the operator s manual along when the machine is left at the workshop for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before driving or transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife o
43. ety General Use Read all instructions in this operator s manual and on the machine before starting it Ensure that you understand them and then abide by them Learn how to use the machine and its controls safely and learn how to stop quickly Also learn to recognize the safety decals Only allow the machine to be used by adults who are familiar with its use Make sure nobody else is in the vicinity of the machine when you start the engine engage the drive or run the machine Make sure animals and people maintain a safe distance from the machine Stop the machine if someone enters the work area Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine without the discharge deck in place Stop the engine and prevent it from starting before you clean the discharge deck Remember that the operator is responsible for dangers or accidents Never take passengers The machine is only intended for use by one person Always look down and behind before and during reversing maneuvers Keep a look out for both large and small obstacles Slow down before turning Shut down the blades when not mowing 8011 512 Read the operator s manual before starting the machine 8011 513 Clear the area of objects before mowing 8011 520 Never take passengers E
44. flat pin fuses of a the same type used in automobiles 7 i u There are three fuses as well as socket for X one spare fuse Fh p ei e 20 A Primary fuse T 7 5 A Mower deck coupling Fuse ratings and functions e 7 5 A Accessory outlet e Socket for spare fuse 8011 443 Fuses English 18 CONTROLS 8 Seat Locking Device Under the rear part of the seat is a locking device that locks the seat into its folded position The seat has hinges at the front edge and can be folded forward when the locking device is pushed 9 Refueling The machine has two fuel tanks one on each side just behind the seat The tanks take 5 7 gallons 22 liters each The engine will run on a minimum of 87 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used beneficially See also Technical Data concerning methanol and ethanol fuels WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety rules WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting 8011 440 8011 524 Fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or met
45. h oil can 1 52 Every week 1 365 Every day Oil change Y Level check Filter change General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulfide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts English 5 1 LUBRICATION Lubricating the Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Tip Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced Shaft Bushings and Linkage Lu
46. hanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let i run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur English 19 CONTROLS 10 Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat The valve has three positions right tank left tank and center is the off position 11 Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the front edge of the seat is moved to the left as seen by the driver in the seat after which the seat can be moved backward or forward 12 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pulled out English 20 Fuel valve Lengthways adjustment 8011 506 8011 441 Choke control 8011 508 CONTROLS 13 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is
47. he Throttle Cable The illustrations show the Kawasaki engine On Kohler engine are the cables mounted under the air filter housing The throttle cable on Kohler engine must be mounted in the middle hole The text is applicable for both engines Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle If doubts arise contact the service workshop If adjustments are necessary they can be made as follows for the lower cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the left as possible and tighten the clamping screw Checking and Adjusting the Choke Cable Kohler engine see remarks above If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the cable s outer casing and move the choke lever to the full choke position 2 Check that the choke cable is mounted in the upper lever see illustration Push the choke cable s outer casing as far to the right as possible and tighten the clamping screw English 40
48. he degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toecaps Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts 8011 670 Personal protective equipment e Use ear protectors to avoid damage to hearing English 8 SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip over which can result in serious injury or death All slopes require extra caution If you cannot reverse up a slope or if you feel unsure do not mow the slope Do as follows Remove obstacles such as stones tree branches etc e Watch out for and avoid driving over furrows holes and bumps On uneven terrain the machine can tip more easily Long grass can hide obstacles e Mow up and down not side to side e Drive evenly and slowly Use small movements of the steering controls e Be extra cautious with any additional equipment which can alter the machine s stability 6003 004 Mow up and down not side to side e Ifthe machine
49. his machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Use protective glasses for maintenance work 8011 644 Clean the machine regularly WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immdediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over English 13 SAFETY INSTRUCTIONS Roll over Protecion system ROPS The ROPS increases the basic weight of the unit by 34 Ibs 16kg ROPS for the US is standard equipment accessory for Europe WARNING The structures capability may be imparired by structural damage if overturned or alteration occurs If any of these conditions take place the total structure MUST be replaced e Donot use ROPS as a lifting attaching or anchoring point Do not use ROPS for wrecking or towing e Do not exceed Max GVW 2614 Ibs 1188 kg e Read machine operator s manual before each use e Securely fasten your seat
50. icate according to Lubrication Schedule 51 Daily mainte nance Before After Weekly mainte nance At least once each year Q60 oe o o e 00 Maintenance interval in hours 25 50 100 300 O e 00000Q0 1 First change after 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 For daily use the machine should be lubricated twice weekly Performed by authorized service workshop Described in this manual O Not described in this manual WARNING No adjustments or maintenance to be carried out unless The engine is stopped The ignition key has been removed The parking brake is on English 35 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Recharge at 6 10 amperes for 1 hour To clean battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift seat and rotate forward 2 Remove the red terminal guard 3 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine
51. il after every 100 hours of operation more frequently under severe conditions Refill with service class SG SH SJ or higher oil as specified in the Viscosity Grades table on page 55 Change the oil while the engine is still warm The oil will flow more freely and carry away more impurities Make sure the engine is level when filling checking or changing the oil WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool somewhat first Change the oil as follows 1 To keep dirt debris etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove the oil drain plug and the oil fill cap dipstick Be sure to allow ample time for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 10 ft lb 13 6 Nm torque 4 Fill the crankcase with new oil of the proper type to the FULL mark on the dipstick Refer to Oil Type page 55 Always check the level with the dipstick before adding more oil 5 Reinstall the oil fill cap dipstick and tighten securely IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick 6 Start the engine Run it for a few seconds and recheck the oil level IMPORTANT INFORMATION
52. ing out the blade switch Move throttle control to full throttle The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively 8011 510 Engaging the mower deck English 29 OPERATION In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position Operating on hills Read the Safety Instructions Driving on Slopes on page 9 WARNING Do not drive up or down hills with slopes greater than 10 degrees And do not drive across any slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the park brake IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e To restart mov
53. l English 68 Full synthetic 15W 50 Full synthetic 15W 50 Full synthetic 15W 50 TECHNICAL DATA iZ5223TKAA iZ5223TKOA iZ6123TKAA Cutting width 52 132 cm 52 132 cm 61 155 cm Cutting height 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm 1 5 5 3 8 12 7 cm Uncut circle 0 0 cm 0 0 cm 0 0 cm Number of blades 3 3 3 Blade length 18 457 mm 18 457 mm 21 533 mm Blade tip speed 18 600 fpm 94 2 m s 18 600 fpm 94 2 m s 18 200 fpm 92 2 m s Anti scalp rollers 6 adjustable 6 adjustable 6 adjustable Frame construction Steel uni frame Steel uni frame Steel uni frame Ball beared wheels Yes Yes Yes Sprung standard seat Standard High Back Standard High Back Standard High Back Hinged armrests Yes Yes Yes Hour meter Digital with service intervals Blade engagement 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge tunnel and sides 10 Gauge top and spindle reinforcement Productivity Productivity 4 9 acres h 19845m2 h 4 1 acres h 16605 m2 h 4 1 acres h 16605 m2 h Overall dimensions Weight Base maschine lenght 880 Ibs 400 kg 76 1 2 195 cm 880 Ibs 400 kg 76 1 2 195 cm 920 Ib 418 kg 78 1 2 200 cm Base machine width 53 135 cm 53 135 cm 62 158 cm Base machine height 42 1 2 108 cm 42 1 2 108 cm 42
54. l and oil leakages Check clean the engine s cooling air intake Check the mower deck Check hardware screws nuts etc Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Thoroughly clean around the hydraulic system Clean around belts belt pulleys etc Check the tire pressures Check battery Sharpen Replace mower blades Check the fuel pump s air filter 2 Clean the engine s cooling air intake 2 Clean cyclon air filter dust cap Check adjust the parking brake Inspect muffler Spark arrester Q0 o o o O00 O 06 0 OO o English 34 MAINTENANCE Maintenance Clean the cooling fins Clean fins of oil cooler Kohler Page Check adjust throttle and choke cables 40 Check the condition of belts belt pulleys etc 45 Change the engine oil 56 Replace the engine oil filter every 200 hours 61 Clean replace the spark plugs 37 Replace the fuel filter 44 Replace the air filter main cartridge 2 41 every 200 hours Check the caster wheels every 200 hours 50 Replace the air cleaner s pre filter foam filter 41 Check adjust the mower deck 48 Change the hydraulic oil every 300 hours Dismantle and inspect starter 4 every 500 h Replace the hydraulic oil filter every 300 hours Check the engine valve clearance 4 Perform the 300 hour service 77 Lubr
55. l is pulled out with a warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolts are loose Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Defective spark plugs The spark plugs are loose Defective ignition cable Defective spark plug electrode Defective spark plug connection Rich fuel mixture or fuel air mixture Wrong fuel type Water in the fuel Clogged air filter TROUBLE SHOOTING GUIDE Problem Cause The engine seems weak The engine overheats Battery not charging Clogged air filter Defective spark plugs Carburetor incorrectly adjusted Clogged air intake or cooling fins Engine overloaded Poor ventilation around engine Defective engine speed regulator Soot in the combustion chamber Too little or no oil in the engine Defective spark plugs Pre ignition incorrect Poor contact with battery terminal cable connectors The machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Uneven mowing res
56. lt is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with l WARNING water after each use When cleaning the i mower deck shall be raised into the Never drive the rider on terrain transport position Make sure the mower that slopes more than 10 is cooled and the engine is off Mow slopes up and down never side to side Avoid Use compressed air to clean top surface sudden directional changes of the deck Avoid flooding water on top surface of the deck When the mulching kit is used it is important that the mowing interval is frequent English 3 1 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disengage the mower deck by depressing the blade switch 2 Raise the mower deck by pulling the lifting lever backward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever backward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position Never use choke to stop engine Move the steering controls outward Remove key Always remove key when leaving the mower to prevent unauthorized use
57. mage 8009 728 Risk of sparking 8011 515 Never drive the machine in an enclosed space SAFETY INSTRUCTIONS Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage If a hydraulic leak is suspected use a piece of cardboard or wood NOT your hands to check for leaks Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or ropes when transporting Check and abide by local traffic regulations before transporting or driving the machine on any road Do not tow t
58. nglish 7 SAFETY INSTRUCTIONS e Be careful when mowing around fixed objects so that the blades do not hit WARNING them Never drive over foreign objects Engine exhaust and certain vehicle components contain e Only use the machine in daylight or in or emit chemicals considered other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Pay attention to other possible risks to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide Never use the machine if you are tired if which is a colorless poisonous you have consumed alcohol or if you are gas Do not use the machine taking other drugs or medication that can in enclosed spaces affect your vision judgment or coordination e Beware of traffic when working near or crossing a road ah e Never leave the machine unsupervised with the engine running Always shut down the blades pull back the parking brake stop the engine and remove the ignition key before leaving the machine e Never allow children or other persons not trained in the use of the machine to use or service it Local laws may regulate the age of the user Keep children away from the work area 8011 518 WARNING When using the machine approved personal protective equipment shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce t
59. o attach jumper cables Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis e Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery 8011 642 Connect the other end of the BLACK Jumper cables connection cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both batteries English 28 Running 1 OPERATION Release the parking brake by moving the lever forward Your mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the park brake will shut off the engine Move the steering controls to the neutral position N 8011 511 Select the cutting height by placing the peg in one of the holes Lock the peg on the inside with the pin Press in the stop handle counter hold and carefully move the lifting lever forward from the transport position toward the peg IMPORTANT INFORMATION The mower deck s anti scalp rollers shall 8011 561 be evenly adjusted Cutting height selection WARNING Ensure that no one is near the machine when engaging the Blade switch Engage the mower deck by pull
60. on Date mtr reading stamp sign 50 Hour Service 4 Perform the 25 hour service Lubricate the front wheel bearings Lubricate the mower deck struts Dapo N Check adjust the parking brake Lubricate the steering control shafts Lubricate the cutting height adjuster English 75 SERVICE JOURNAL Action Date mtr reading stamp sign 1 Piz 1022 g N 12 13 100 Hour Service Perform the 25 hour service Perform the 50 hour service Change engine oil Check whether the hydraulic oil needs changing every 300 hours Check whether the engine oil filter needs changing every 200 hours Clean replace the spark plugs Replace the fuel filter Clean the cooling fins on the engine and transmission Check V belts Check tighten caster wheel axle bolts every 200 hours Clean and check the need to change the air filter s paper cartridge every 200 hours Clean fins of oil cooler Kohler Replace main air filter cartride 200h English 76 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service 1 CO NE OP 2ST pe Go N Inspect the machine Come to agreement with the customer as to which additional work is to be carried out Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Change the oil and filter in the hydraulic system Clean the combustion chamber and
61. orqued and that the equipment is in good condition e Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components e Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted and no flammable substances is stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short curcuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas English 12 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury da
62. oving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wneel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position English 23 OPERATION Roll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as clearance permits Before Starting e Read the sections Safety Instructions and Controls before starting the machine e Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section Check that there is sufficient fuel in the fuel tanks e Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be
63. pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved downward or upward respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 14 Lifting Lever for the Mower Deck The lifting lever is used to place the mower deck in the transport position or one of the 14 different cutting height positions The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside hidden in the illustration with the supplied pin 1 Pull the lever backward to the locked position to engage the transport position The deck is then raised 2 Depress the lock handle counter hold and move the lifting lever forward toward the peg to engage the set cutting height The deck is then lowered 3 The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the lawn IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi 1 bar Throttle control The mower deck s lifting lever 8011 509 8011 525 English 2 1 CONTROLS Cutting height pedal On some models there is a deck assist lift pedal to aid in the lifting of the deck
64. r s type designation and design version e The hydraulic motor s serial number English 4 SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXXXXX XXXX XXXXXXXX XXX X XXXXX XXXXXX XX XX XXXXXXXX XXXXX XXX XX Used in this publication to notify the reader of a risk of personal injury particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXXXXX XXXX XXXXXXXX XXX XXX XXXX XXXXXX XX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly R N e Wi Reverse Neutra Fast Slow Choke Fuel J Alet Warning Parking brake CE conformity Warning Rotating Do not touch rotating marking Only for blades keep away from parts European market the discharge deck Da C 105 a Battery acid is corrosive explosive Do not stand here Noise emissions to the surroundings and flammable in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves English 5 Read Operator s Manual
65. r overturn causing damage to the mower and possibly serious injury to the operator Operating This machine is constructed only for mowing grass on lawns and other free and even ground without obstacles such as stones tree stubs etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer for which the operating instructions are provided in conjunction with delivery All other types of use are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawnmowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in the safety instructions Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 3 INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best suppor
66. rms its best the following season Wiring diagrams WIRING DIAGRAMS 6 Seat unoccupied 11 Brake switch OFF pos 14 15 Motion control levers OUT POSITION 2 RUN1 KEY SWITCH POSITIONS POSITION 1 OFF POSITION 3 RUN2 POSITION 4 START RED BLK ill a YEL YEL RED BLK PUR PUR 7 5 AMP ORG BLK BLK z 3 a o 3 a lr x zi a _4 4 T GRY E 5 LT BLU E S J O a Vig SL ae pa OR WH a 7 ORG gt e e sl s in oO st LT BLU 8 Blade switch in OFF position Battery Accessory outlet Key switch To engine pigtail Hour meter Seat switch Run relay PTO switch Brake relay oO AON DO F amp F WwW DY 10 Electric clutch 11 Brake switch 12 Start relay 13 Strarter solenoid 14 Left motion control lever 15 Right motion control lever BLK Black BLU Blue BRN Brown GRN Green GRY Grey LT BLU Light Blue ORG Orange PUR Purpur RED Red WHT White YEL Yellow NO Normally Open NC Normally Closed COM Common 8011 650 English 65 Technical Data iZ4217TSKAA iZ4817TSKAA iZ4821TKAA Engine TECHNICAL DATA Manufacturer Kawasaki Kawas
67. started the driver must be seated on the seat e the blade switch for engaging the mower blades must be depressed e the parking brake must be on e both steering controls must be in the locked outer neutral position Starting the Engine 1 Siton the seat 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position 3 Activate the parking brake English 24 WARNING The seat belt must be used when the roll bar is in upright position Roll bar 8011 464 8011 527 8011 552 Raise the mower deck OPERATION Disengage the mower blades by depressing the blade switch Move the steering controls outward to the locked outer neutral position Move the throttle to the middle position 8011 510 Depress the control for disengaging the mower deck 8011 526 Steering controls in the outward locked neutral position 8011 509 Set the throttle English 25 OPERATION 7 Ifthe engine is cold the choke control shall be pulled out to its extents 8011 508 Set the choke control 8 Open the fuel valve for the selected fuel tank 8011 506 Open the fuel valve 9 Press in and turn the ignition key to the start position 8011 742 Turn to the start position English 26 OPERATION 10 When the engine starts immediately release
68. t and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer see the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the Transmission machine with manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are e The machine s type designation I D The manufacturer s type number Model e The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a barcode decal This is placed on the left side of the crankcase in front of the starter The plate states e The engine s serial number E NO e The engine s type designation Code Please state these when ordering spare parts The hydraulic pump s manufacturing number is stated on a barcode decal affixed to the left side of the pump housing The plate states e The pump s type designation e The pump s serial number The hydraulic motor s manufacturing number is stated on a round metal plate This is placed on the gable inside the motor The plate states The hydraulic moto
69. the manufacturer Modifications to the unit may cause unsafe operation or damage the unit English 70 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states Californian emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents English 1 SERVICE JOURNAL Service Journal Action Date mtr reading stamp sign 1 CO ON Oo PS OS N Ce Ce Ces Cree N O nO fF UON gt CO 18 19 Delivery Service Charge the battery Mount the rear wheels Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the seat fold up stop Connect the cable to the safety switch under the seat Mount the arm rests on the seat s back support Check that the right amount of oil is in the engine Check that the right amount of oil is in the hydraulic tank Adjust the position of the steering controls Fill with fuel and open the fuel valve Check that the machine has no transport damage Start the engine Check that there is drive to both wheels Bleed the hydraulic system if necessary Check the mo
70. the ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does A not start wait about 10 seconds before re trying 8011 743 Return to run position 11 Press the choke control in gradually when the engine has started 8011 508 Gradually press in the choke control 12 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING WARNING Never run the engine indoors in enclosed or poorly 8011 509 ventilated spaces Engine exhaust fumes contain poisonous carbon monoxide Set the engine speed English 27 OPERATION To start an engine with a weak battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery on page 36 If jumper cables are used for emergency starting follow this procedure IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower battery to start other vehicles T
71. the key 4 Make sure the blades and all moving parts have completely stopped 5 Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug Leveling 1 Position the mower on a level preferably concrete surface 2 Check the pressure in all four tires See Technical Data on page 66 3 Raise the mower on lengths of 2 x 4 placed edgewise under the cutting deck from front to rear see diagram 4 Lower the deck onto the 2 x 4 s The rear of the deck is approxemately 1 4 deeper than the front This gives the deck a proper pitch front to back when lowered onto the 2 x 4 guides Set cutting height to 4 Adjust the four lower chain bolts so that they are centered in the oblong slots 7 Move the lifting lever and check that all the chains are equally tensioned If they are not adjust the appropriate lower chain bolt in its slot Adjusting Cutting Height 1 Raise and secure the deck height lever to the transport position 6 Position blade tip so it is straight forward Measure from the cutting edge of the blades to a flat level surface The distance should be 6 150 mm 4 Drop and secure the lever at for example the 2 cutting height Measure as above The distance should be 2 50 mm English 48 WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling
72. ults The machine vibrates Different air pressure in the tires on the left and light sides Bent blades The chains for suspending the mower deck are uneven The chain fixture has come loose The blades are blunt Driving speed too high The grass is too long Grass collected under the mower deck The blades are loose The blades are incorrectly balanced The engine is loose English 63 Storage STORAGE Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards sticky residues during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer English 64 WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and careless
73. use can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead To ready the machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plugs and pour about a tablespoon of engine oil into each cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plugs 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 8 Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Husqvarna spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine perfo
74. wer deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed EVE Ee O O OOOO English 72 SERVICE JOURNAL Action Date mtr reading stamp sign 20 Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for BioClip 21 Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified After the First 8 Hours 1 Change engine oil English 73 SERVICE JOURNAL Action Date mtr reading stamp sign 25 Hour Service r Check the fuel pump s air filter Check the hydraulic system s oil level Check the tire pressures Lubricate the belt adjuster mower deck Check clean the engine s cooling air intake Pr CON a On IS Clean cyclon air filter dust cap English 7 4 Lubricate the belt adjuster hydraulic pumps SERVICE JOURNAL Acti

Husqvarna iZ5223TKOA Lawn Mower User Manual

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