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Husqvarna 240440 Lawn Mower User Manual

Contents

1. SEAT PAN ADJUSTMENT BOLT TAB HANDLE Fig 4 NOTE You may now roll your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls e Raise attachment lift lever to its highest position Release parking brake by depressing brake pedal Place freewheel control in disengaged position to dis engage transmission See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual Verify that the belts are routed cor
2. KEY PART NO 195 199 202 203 204 205 206 207 208 213 214 217 218 228 233 235 236 282 283 284 285 286 287 297 NO DESCRIPTION 532 40 41 37 Plug Hole Dash Lower 532 41 34 85 Plate Deck Lift 532 43 97 28 Vent Side Hood RH 532 43 97 27 Vent Side Hood LH 532 43 57 14 Vent Top Hood 532 43 97 30 Hood Side RH Trim 532 43 97 29 Hood Side LH Trim 532 43 97 34 Bezel RH 532 43 97 35 Bezel LH 874 76 05 12 Bolt 5 16 18 unc x 3 4 532 19 91 45 Clip Retainer Tinner 532 40 91 67 Rod Pivot 532 19 63 95 X Piece Hood Stop 532 19 51 61 Stud Fastner 532 19 65 39 Bolt Shoulder 532 40 61 29 Spacer Fender 873 93 05 00 Nut Lock 5 16 18 unc 532 41 41 10 Clip Retainer Console 532 43 98 61 Console Deck Lift 532 43 98 23 Console Asm Pedal Control 532 41 63 15 Console Insert RH 532 41 63 17 Console Insert LH 817 60 04 06 Screw Hex Washead 1 4 20 x 3 8 532 43 74 56 Insert Reflective LH NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2348 240440 DRIVE 205 pedal 77 ri drive tex_K46 34 DRIVE KEY PART NO NO DESCRIPTION 1 532 42 61 20 Transaxle TUFFTORQ K46 BT See Transaxle breakdown 2 532 12 35 83 Key 15 81913 13 16 Washer 13 32 x 13 16 x 16 Ga 17 53241 36 78 Spring Brake 26 53219 96 79 Spring Return Cruise 29 532 40 38 06 Rod Brake 33 81200 00 01 Ring E 35 532 43 54 86 Rod Brake Park 42 532 12 48 72 Cover Foot Pedal
3. Move throttle control between half and full speed fast position before stopping engine Turn ignition key to ROS ON position See Operation section SCHEMATIC SCH12 Ic fF IH B IE Ic Alp PTO SWITCH MATING SIDE Gili BATTERY IO AMMETER OPTIONAL WHITE TRACTOR MODEL NUMBER YTH2348 240440 SOLENOID RED FUSE PTO SWITCH DISENGAGED STARTER BLACK ELECTRIC CLUTCH ce INN GO BLACK I BLACK 1 I I I 1 I I IH WHITE 1 I 1 i O I O i I I I I I I l GRAY I A i D RED ICLUTCH BRAKE I OG PEDALUP __ I I I 1 O IE V ZNE E SEDLA Z MN See ee I I I 5 REVERSE SWITCH I ine i NOT IN REVERSE I I eae pe AJ BLACK i CL BLACK L 12 BLACK BLACK ER KI SEAT SWITCH gt 3 BLACK NOT OCCUPIED U BLACK ol 16 VI T JUNCTION TRES CONNECTOR S a h i O O i SHORTING z I CONNECTOR a i CHASSIS HARNESS __ FUEL IN LINE O SPARK PLUGS GAP 2 PLUGS ON TWIN CYL ENGINES BLACK BLACK POWER OUTLET OPTIONAL SOLENOID IF EOUIPPED CHARGING SYSTEM OUTPUT 9 16 AMP DC 3600 RPM RED BROWN STATOR 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED A BLACK zo HEADLIGHTS IGNIT
4. 49 87211 06 14 Bolt 50 582 19 43 27 Pulley Idler Flat 51 873 90 06 00 Lock Nut 3 8 16 52 532 19 43 26 Idler V Groove 910 Offset 56 532 13 09 69 V Belt Drive 64 532 1978 65 Shaft Asm Pedal Brake Control 73 874 49 05 40 Bolt Hex Fighd 5 16 18 x 2 1 2 Gr 5 80 532 44 06 19 Bracket Strap Torque 92 87476 05 20 Bolt Fin Hex 5 16 18 unc x 1 25 99 53241 57 42 Rod Spring Bypass 116 87390 05 00 Nut Lock Hex Flange 5 16 18 125 817 00 05 12 Screw 5 16 18 x 3 4 143 817 49 05 08 Screw 5 16 18 x 1 2 153 532 12 47 88 Retainer Spring 159 876 02 04 12 Pin Cotter 1 8 x 3 4 160 532 16 94 84 Retainer Clip 161 532 10 57 09 Spring Return Clutch 163 532 40 10 34 Rod Pedal Control 166 532 42 91 64 Nut Push 167 532 40 52 57 Latch Brake Parking 170 532 19 43 22 Keeper Belt Centerspan 35 TRACTOR MODEL NUMBER YTH2348 240440 KEY PART NO 171 183 184 185 186 187 188 189 190 196 197 205 206 207 208 209 210 211 213 214 215 216 221 222 225 226 227 230 NO DESCRIPTION 872 11 06 16 Bolt RDHD SQNK 3 8 16 unc x 2 532 13 70 57 Spacer Split 532 44 14 55 Handle Parking Brake 872 11 06 22 Bolt Rdhd 3 8 16 unc x 2 3 4 Gr 5 532 19 43 21 Spacer Retainer 819 13 32 10 Washer 532 19 43 23 Link Clutch Ground Drive 532 19 43 17 Bellcrank Ground Drive 532 19 43 18 Keeper Bellcrank Ground Drive 817 00 06 16 Screw 3 8 16 x 1 532 19 58 04 Bracket Cluteh Anti Rotation 532 12 17 48 Washer 532 19 78 67 Bracket
5. If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See the sides of tires for proper PSI Keep tires free of gasoline oil or insect control chemicals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS See Fig 16 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless
6. 20 If 72 3 3 N gt F ss o a S S MC A ip AN A RIS gt KO ERN PHN FANS E La N i all SANA Ni KJ f DNN nev KE 44 TRACTOR MODEL NUMBER YTH2348 240440 TUFFTORQ TRANSAXLE MODEL NUMBER K46BT KEY 117 PART NO 532 41 43 95 532 41 43 96 532 41 43 97 532 41 59 23 532 41 43 98 532 41 43 99 532 41 44 00 532 41 44 01 532 41 44 02 532 41 44 03 532 41 44 04 532 41 44 05 532 41 44 31 532 41 59 24 532 41 59 25 532 41 59 26 532 41 59 27 532 41 44 07 532 41 44 08 532 41 44 09 532 41 44 10 532 41 44 11 532 41 44 12 532 41 44 13 532 41 44 14 532 41 44 15 532 41 44 16 532 41 44 17 532 41 44 18 532 41 44 19 532 41 48 50 532 41 44 20 532 41 59 28 532 41 59 29 532 41 59 30 DESCRIPTION Vent Valve 15 Magnet Magnet Holder Pump Shaft Bearing Kit Bypass Lever Sealing Cap 30 Snap Ring C 35 O Ring ta P10a Seal Tc 153507 Pump Shaft Standard E Ring 15 Bearing 6202c3 Control Lever F Washer 12 Roll Pin 6 40 O Ring 1a P14 Nut 12 Seal 1913278 Brake Lever Brake Return Spring Spring Pin 5 32 O Ring ta P12 Spring Pin 4 16 Spine Collar Pulley L Fan Black Wave Washer Snap Ring Spring Pin 3 0a 20 Oil Seal 16 22 08 Spring Pin 3 0a 16 Roll Pin 3 5 40 Switch 6440 11 Delta Switch Bracket Tapping Screw 8 20 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 45 BRIGGS AND 48 SHOR
7. Battery will not charge Loss of drive Engine back fires when turn ing engine OFF tractor is shifted into reverse Engine continues 1 O0 non pam gt Engine dies when 1 TROUBLESHOOTING system Worn bent or loose blade Mower deck not level Buildup of grass leaves trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse ki Bad battery cell s Poor cable connections Faulty regulator if so eguipped Faulty alternator Freewheel control in disengaged position Debris on steering plate if eguipped Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Axle key missing half and full speed fast position before stopping engine while mower or other
8. FOLp 15 DEGR EE D LINE SLOBR E ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX Man WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 55 12 21 10 BAD AP 6 Husqvarna Printed in the U S A
9. installing gauge wheel in same adjust ment hole e Cy X 9 16 02043 Fig 11 TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut see TO ADJUST MOWER CUTTING HEIGHT se Start mower blades by engaging attachment clutch control OPERATION TO STOP MOWER BLADES Disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield S in place See Fig 12 Fig 12 REVERSE OPERATION SYSTEM ROS Your tractor is eguipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position AWARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition th
10. the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine 02828 ENGINE ON POSITION NORMAL OPERATING ROS ON POSITION Fig 16 16 BLADE CARE For best results mower blades must be keptsharp Replace bent or damaged blades CAUTION Use onlya replacement blade ap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 17 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth Remove blade bolt by turning counterclockwise Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL A
11. 5 8 11 61 532 19 47 40 Draglink LH 62 532 19 47 41 Draglink RH 63 81700 05 12 Screw 5 16 18 x 3 4 64 53219 98 49 Retainer Clip Spring Steering 66 871 02 07 48 Bolt Hex Fghd 7 16 14 x 3 Serr 67 53219 47 37 Bushing PM Front Axle 68 87390 07 00 Nut Lock Flange 7 16 14 Gr 5 69 53219 91 62 Washer 1 5 x 505 x 118 70 5321961 97 Bracket Deck Susp Front NOTE All component dimensions given in U S inches 1 inch 25 4 mm SEAT ASSEMBLY seat tex_6 5SL_3 KEY PART NO NO DESCRIPTION 1 532 42 40 68 Seat 2 532 18 01 66 Bracket Pivot Fender 3 532 14 06 75 Strap Asm Fender 6 873 80 06 00 Nut Lock w Ins 3 8 16 unc 7 8 532 12 41 81 Spring Seat Cprsn 532 17 18 77 Bolt 5 16 18 unc x 3 4 w Sems 10 532 19 69 77 Pan Seat 21 532 17 18 52 Bolt Shoulder 5 16 18 37 873 80 05 00 Nut Lock 5 16 18 unc 39 TRACTOR MODEL NUMBER YTH2348 240440 KEY PART NO NO DESCRIPTION 40 532 19 76 61 Handle Slide Seat 41 532 19 82 00 Spring Latch Seat 43 874 76 06 12 Bolt Fin Hex 3 8 16 unc x 3 4 44 819 13 38 12 Washer 13 32 x 2 3 8 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2348 240440 MOWER DECK 48_Deck_tex_22_r2 40 MOWER DECK KEY PART NO NO DESCRIPTION 1 532 44 00 48 Deck Weldment Mower 6 532 19 72 48 Cover Mandrel LH 7 532 19 91 02 Cover Mandrel RH 8 532 19 30 03 Bolt Washer Asm 7 16 20 unf 11
12. Choke Spring Choke Return Gear Governor Washer Governor Gear Cup Governor Bracket Control Lever Governor Control Screw Choke Valve Filter Fuel Retainer Breather Collector Oil Clamp Casing Screw Casing Clamp Washer Sealing Washer Governor Control Lever Screw Dipstick Tube Housing Blower Screw Blower Housing 1 4 20x 68 Screw Blower Housing Screw Blower Housing Blower Housing to Intake Elbow Shield Cylinder Cylinder 1 Shield Cylinder Cylinder 2 Screw Air Guide Cover 1 4 20x 66 Motor Starter Screw Starter Motor Nut Flywheel Armature Magneto Screw Magneto Armature Plug Spark Gasket Set Engine Screw Fuel Pump Pump Fuel Washer Governor Crank TRACTOR MODEL NUMBER YTH2348 240440 BRIGGS AND STRATTON ENGINE MODEL NUMBER 445577 TYPE NUMBER 2187 G1 KEY PART NO NO 415 794903 415A 690283 418 795912 431 798859 445 4994868 447 691003 462 691261 467 691008 474 696458 501 797375 505 691029 510 696541 513 692024 523 691036 524 691032 525 691037 526 697551 552 796638 552A 690553 562 690311 573 790444 601 691038 615 698290 616 691045 617 697891 633 699813 634 698779 635 665385 654 690958 668 691215 668A 691500 672 690234 691 790574 697 690372 703 691010 718 690959 729 797454 741 690980 742 690328 750 796208 783 695708 789 797424 798 697890 801 691283 802 691286 842 691031 847 499602 850 100106 851 493880s 865 691015 868 69
13. HK Husqvarna 240440 YTH2348 Owner s Manual Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty 532 44 13 02 A WARNING In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Donotcoastdownahillinneu tral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heawy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING Engine exhaust some ofits constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before startin
14. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness TOOLS REGUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench Utility knife 2 7 16 wrenches Tire pressure gauge 2 1 2 wrenches Pliers 1 9 16 wrench When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID TO CHECK BATTERY See Fig 1 e Lift hood to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions e For battery and battery cable installation see RE PLACING BATTERY inthe Service and Adjustments section in this manual LABEL TO INSTALL STEERING WHEEL See Fig 2 e Remove locknut and large flat washer fro
15. alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol sliki if not avoided could result in death serious injury A and or property damage is used to identify safety inform ation about hazards which can 14 f FIRE indicates a hazard which if not avoided could result in death serious injury and or result in death serious injury property damage and or property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference 03005 Our tractors conform to the applicable safety standards of the American National Standards Institute A ATTACHMENT LIFT LEVER Used to raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKE CONTROL Used for starting and controlling engine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and sto
16. clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure se Check operator presence and ROS systems for proper operation Check for loose fasteners EVERY EVERY EVERY EVERY EVERY BEFORE 8 25 50 100 SEASON STORAGE HOURS HOURS HOURS HOURS v 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 15 v v 1 2 12 1 2 v v 2 5 See Cleaning in Maintenance Section LUBRICATION CHART SPINDLE ZERK D SPINDLE ZERK D FRONT Omen par BEARING BEARING ZERK ZERK ENGINE D sTEERING m Morera SECTOR GEAR TETH i OD General Purpose Grease 8 Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POVVDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION
17. eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 18 8 19 Determine temperature range expected before oil change All oil must meet API service classification SG SL Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting 17 OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP Fig 19 Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter ever
18. if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 40 MOWER DRIVE BELT REMOVAL e Park tractor on a level surface Engage parking brake Lower attachment lift lever to its lowest position e Disengage belt tension rod K from lock bracket L CAUTION Belt tension rod is spring loaded Have a firm grip on rod and release slowly e Remove screws P from mandrel covers Q and remove covers e Removeanydirtorgrassclippings which may have accu mulated around mandrels and entire upper deck surface Remove belt from electric clutch pulley M both man drel pulleys R and all idler pulleys V MOWER DRIVE BELT INSTALLATION e Install belt around all mandrel pulleys R and around idler pulleys V as shown e Install belt onto electric clutch pulley M IMPORTANT Check belt for proper routing in all mower pulley grooves Reassemble mandrel covers Q Securely tighten all screws e Engage belt tension rod K on locking bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Raise attachment lift lever to highest position Fig 40 TO REPLACE MOTION DRIVE BELT See Fig 41 Park the tractor on level surface Engage parking brak
19. installed removed or modified cutting shields guards or safety devices m Any removed damaged air filter excessive dirt abrasives salt water moisture corrosion rust varnish stale fuel or any adverse reaction due to incorrect storage procedures n Failures due to improper set up pre delivery service or repair service by anyone other than an authorized Husqvarna servicing dealer during the warranty period 0 Dirt contaminated grease or oil use of incorrect type of greases or oils failure to comply with recommended greasing intervals water or moisture damage and or improper storage p Sprayers pumping or spraying caustic or flammable materials lack of or broken strainers or q Continued use of product after initial operational problem or failure occurs HOW TO OBTAIN SERVICE 5 Authorized Husqvarna Servicing Dealer Center In order to obtain warranty coverage it is your responsibility at your expense to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer Center and arrange for pick up or return of your unit after the repairs have been made If you do not know the location of your nearest authorized Husqvarna Servicing Dealer call Husqvarna at 1 800 487 5951 during the hours of 8 00 AM to 8 00 PM Eastern Standard Time or visit www husgvarna com Should you require assistance or have questions concerning this Limited Warranty you may contact us at 800 487 5951 during the hours of 8 00 AM to 8 0
20. or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obsta
21. restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F 10 C and below e When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature ACER IC TRANSMISSION VVARM UP Before driving the unitin cold weather the transmission should be warmed up as follows Be sure the tractor is on level ground Release the parking brake and let the brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period Theattachmentscanalsobeusedduringtheenginewarm up period after the transmission has been warmed up NOTE If ata high altitude above 3000 feet or in cold temperatures below 32 F 0 C the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual OPERATION PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is running To ensure proper operation and performance itis recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission wh
22. warranty for the transmission transaxle to the ultimate purchaser or to Husqvarna Husqvarna will assign the transmission transaxle manufacturer s warranty or any rights thereof to the original purchaser of the unit To obtain transmission transaxle warranty service first contact the retailer who you purchased the unit from Should you require assistance or have any questions concerning transmission transaxle watranty coverage contact Husqvarna directly at our website www husqvarna com or call 800 487 5951 for an authorized Husqvarna service provider All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles Husqvarna does not assume any warranty obligation of the above listed manufacturers for exceptions see Exhibit A c Expendable Parts This Limited Warranty does not cover general maintenance parts and items Expendable Parts including without limitation spark plugs bulbs filters lubricants starter cords belts blades and blade adapters d Emissions Control Components This Limited Warranty does not cover Emissions control equipment and components to the extent regulated by the U S Environmental Protection Agency or similar state agencies Such equipment and components are covered by a separate emission control warranty statement supplied with your
23. while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do notuse com pressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES ae NE NE SAE 30 Cc 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_charti_e Fig 18 NOTE Although multi viscosity oils BVV30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more freguenily to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year ifthe tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each
24. 0 PM Eastern Standard Time or contact us through the web at www husqvarna com 6 Documentation Required You must maintain and present Proof of purchase including date product model and if applicable engine serial number to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty Proof of purchase rests solely with the owner customer Husqvarna encourages you to register your product online at www usa husgvarna com to help ensure among other things that you can be notified of important product information However registering your product is not a condition of warranty service Husqvarna Consumer Outdoor Products N A Inc Husqvarna Professional Products Inc 9335 Harris Corners Parkway Charlotte NC 28269 575 49 43 01 R3 2010 52 Consumer Wheeled Warranty Chart 2010 Exhibit A Consumer personal Commercial any commercial Rental any rental household use only professional institutional usage arigculutral or income producing use other than Rental Use ir Eee E o poo Transmission if made by Husqvarna Peerless NO WARRANTY NO WARRANTY Transmission ifthirdpartyy Year Pro rated NO WARRANTY Battery 1 Year Pro rated NO WARRAN NO WARRANTY _ Other Non Expendable Components NO WARRANTY NO WARRANTY x Engine TO En a a are ou CL EEE EE NE NE a LES Diner Non Expendable Components A USE EEE SEE 1 Year Pro rated NO WARRANTY WAT
25. 0968 883 690970 DESCRIPTION Plug Oil Pressure Switch Hole Plug Intake Manifold Plate Carburetor Elbow Intake Filter Air Cleaner Cartridge Screw Air Guide Cover 10 24x 437 Washer Starter Cable Knob Air Cleaner Alternator Regulator Nut Governor Control Lever Drive Starter Clutch Drive Dipstick Seal Dipstick Tube Tube Dipstick Screw Regulator Bushing Governor Crank Bushing Governor Crank Screw Governor Control Lever Plate Back Hose Clamp Black Retainer Governor Shaft Crank Governor Seal O Ring Intake Manifold Red Seal Choke Throttle Shaft Choke Shaft Spring Seal Assembly Boot Spark Plug Nut Carburetor Spacer Rotating Screen Spacer Rotating Screen Gasket Carburetor Plate Seal Governor Shaft Screw Drive Cap Clip Pin Locating Clip Wire Gear Timing Retainer E Ring Screw Oil Pump Cover Gear Pinion Harness Wiring Screw Rocker Arm Cap Drive Cap End Seal O Ring Dipstick Dipstick Tube Assembly Sealant Liquid Terminal Spark Plug Cover Air Guide Valley Seal Valve Gasket Exhaust 50 KEY NO 914 918 918A 943 947 964 965 Engine Gasket Set Valve Gasket Set Carburetor Overhaul Kit PART NO 691127 797408 799160 796222 798779 799159 796221 273638s 791242 798778 691000 791236 797926 690954 796214 690971 793146 499600 796220 690981 690982 492932s 690972 791237 691265 280275 276245 698516 791680 691293 694013 7
26. 532 18 00 54 Blade High Lift 12 53240 48 51 Rod Anti Sway 13 53218 72 91 Shaft Asm w Lower Bearing 14 532 18 72 81 Housing Mandrel 15 532 11 04 85 Bearing Ball Mandrel 16 819 13 13 12 Washer 13 23 x 13 16 x 1 2 Ga 17 872 11 05 05 Bolt Carr 5 16 18 x 5 8 18 872 14 05 05 Bolt RdHd 5 16 18 unc x 5 8 19 532 19 42 08 Pin Cotter 5 16 Bowtie Lock 20 532 17 43 78 Baffle Vortex 21 873 68 05 00 Nut Crownlock 5 16 18 unc 22 53217 44 93 Stripper Mandrel 24 532 10 53 04 Cap Sleeve 25 532 17 81 02 Spring Torsion 26 532 11 04 52 Nut Push 27 532 18 17 07 Deflector Shield 29 53213 14 91 Rod Hinge 30 532 17 39 84 Screw Thdroll Washer Head 31 532 18 76 90 Washer Spacer Mower 32 532 15 35 32 Pulley Mandrel 33 532 40 02 34 Nut Flg Top Lock 39 582 19 73 80 Pulley Idler 4 50 HUB 43 532 19 60 65 Arm Idler 46 532 13 77 29 Screw Thdroll 1 4 20 x 5 8 47 532 19 72 42 Belt Drive Deck 48 582 19 73 79 Pulley Idler 4 50 Raw 41 TRACTOR MODEL NUMBER YTH2348 240440 KEY PART NO 49 50 52 54 97 98 113 114 116 117 120 122 185 187 188 189 190 194 241 242 NO DESCRIPTION 873 90 06 00 Nut Lock Fig 3 8 16 unc 817 49 06 36 Screw 3 8 16 x 1 1 4 unc 532 19 31 97 Pulley Idler 872 11 06 12 Bolt Carriage 3 8 16 x 1 1 2 Gr 5 532 17 85 15 Washer Hardened 532 19 61 05 Spring Drive 872 11 05 08 Bolt Rdhd Sant 5 16 18 x 3 4 532 19 74 51 Rod Tension Relief 532 19 34 06 Bolt Shoulder 532 1
27. 7 48 73 Gauge Wheel 819 13 20 12 Washer 13 32 x 1 1 4 x 12 Ga 532 18 75 57 Bushing Tension Relief 873 90 07 00 Nut Lock Flange 7 16 14 Gr 5 532 19 51 61 Stud Fastener w D Anti Rotation 873 90 05 00 Nut Lock Hex Flange 532 19 51 85 Arm Susp Mower Rear 532 19 65 39 Bolt Shoulder 874 49 07 36 Bolt Hex Washer Head 532 15 29 27 Screw TT 10 32 5 3 8 532 41 55 98 Port Washout 532 41 64 05 Coupling Ouick Connect 532 18 72 92 Mandrel Assembly Includes hous ing shaft assembly and bearing only pulley nut washer and blade bolt washers not included 532 43 18 25 Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm MOWER LIFT 7 KEY PART NO NO 2 532 42 20 27 3 532 19 52 31 7 532 41 15 55 10 532 19 63 14 87 532 19 42 09 88 532 41 07 10 89 819 19 19 12 lift tex_3 DESCRIPTION Shaft Asm Lift Lever Asm Lift RH Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc 42 KEY PART NO NO 90 53219 42 08 91 532 19 51 81 97 817 0006 12 98 532 19 52 64 TRACTOR MODEL NUMBER YTH2348 240440 DESCRIPTION Pin Cotter 5 16 Bow Tie Lock Link Lift Susp Mower Rear Screw HEXWSH THDR 3 8 16x 3 4 Link Lift Susp Front Mower NOTE All component dimensions given in U S inches 1 inch 25 4 mm DECALS KEY PART NO NO DESCRIPTION 532 41 16 57 Decal Operators 532 42 91 96 Dec
28. 91959 691183 841653 690988 690991 690992 690990 N A 273521 DESCRIPTION Screw Rocker Cover Hose Vacuum Rocker Cover Hose Vacuum EVAP System Seal O Ring Oil Pump Cover Solenoid Fuel Cap Connector Cover Oil Pump Filter Pre Cleaner Cover Air Cleaner Bowl Fuel Seal Throttle Shaft Fan Flywheel Retainer Link Nipple Oil Filter Screen Oil Pump Gasket Rocker Cover Cover Rocker Cylinder 1 Cover Rocker Cylinder 2 Pump Oil Rod Push Steel Rod Push Aluminum Filter Oil Arm Rocker Label Emissions Available from a Briggs amp Stratton Authorized Dealer Plate Trim Ring Retaining Tie Cable Operator s Manual Kit Screw Washer Screw Flywheel Fan Retainer Brush Gasket Set Valve Pivot Rocker Arm Screw Alternator Seal O Ring Fuel Transfer Tube Seal O Ring Fuel Transfer Tube Screw Fuel Transfer Tube Screw Float Bowl Screw Carburetor Nozzle Replacement Engine Not Avail able At This Printing Repair Manual Key No 358 Key No 1095 Key No 121 NOTE All component dimensions given in U S inches 1 inch 25 4 mm Hi Husqvarna Consumer Wheeled Products Limited Warranty Husqvarna warrants to the original retail purchaser that this Husgvarna product is free from defects in material or workmanship under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on Exhibit A Certain components e g engines and transmi
29. ING RING AXLE COVER a O SQUARE KEY a REAR WHEEL ONLY Fig 42 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER Your new tractor front wheel toe in and camber is set at the factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a gualified service center TO START ENGINE WITH A WEAK BATTERY See Fig 43 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EGUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connectone end ofthe BLACK cable to the NEGATIVE terminal C o
30. ING BRACKET ENGINE CLUTCH PULLEY DEFLECTOR SHIELD ANTI SWAY BAR FRONT GAUGE WHEEL mm vou gt ENDErTR SERVICE AND ADJUSTMENTS 2 ASSEMBLEFRONT GAUGE WHEEL W TO FRONT OF MOWER See Fig 26 H FRONT MOWER BRACKET VV FRONT GAUGE WHEEL X SHOULDER BOLT Y 1 1 4 O D WASHER Z 3 8 16 LOCKNUT Fig 26 3 TURN STEERING WHEEL LEFT AND POSITION MOWER See Fig 27 Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield Q to the right ENGINE TRANSAXLE Q DEFLECTOR SHIELD Fig 27 4 SLIDE MOWER UNDER TRACTOR See Fig 28 e Bring belt forward and check belt for proper routing in all mower pulley grooves NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor e Slide mower under tractor until it is centered under tractor U MOWER SIDE SUSPENSION ARMS DEFLECTOR SHIELD Fig 28 20 5 INSTALL ANTI SWAY BAR S IF EGUIPPED See Fig 29 31 ANTI SWAY BAR S TOWARDS TRANSAXLE TOWARDS MOWER DECK O INTEGRATED WASHER END Fig 29 90 END Fromright side of mower firstinsert90 end of anti sway bar S into hole in transaxle bracket T located near left rear tire in front of tra
31. ION SWITCH POSITION CIRCUIT MAKE OFF M G Al RUN OVERRIDE B Al RUN B Al L A2 START B S Al CHASSIS HARNESS CONNECTOR MATING SIDE 29 DASH HARNESS CONNECTOR WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE RE INSTALLED TO PROPERLY SECURE YOUR WIRING LES NON REMOVABLE CONNECTIONS 0O REMOVABLE CONNECTIONS TRACTOR MODEL NUMBER YTH2348 240440 ELECTRICAL U U i U i o U U i i U i i With 12V Outlet Option gt 46 With Service Minder O 30 ELECTRICAL TRACTOR MODEL NUMBER YTH2348 240440 KEY PART NO 105 NO DESCRIPTION 532 16 34 65 Battery 874 76 04 12 Bolt Hex Head 1 4 20 x 3 4 532 18 64 91 Box Battery 532 17 61 38 Switch Interlock Push In 532 40 02 52 Harness Socket Light w 4152J 532 00 41 52 Bulb Light 532 40 02 53 Cable Brty 532 41 28 95 Cable Starter 532 17 51 58 Fuse 873 51 04 00 Nut Keps Hex 1 4 20 unc 532 1454 91 Cable Ground 532 40 15 45 Switch Seat 532 19 33 50 Switch Ign 532 41 19 33 Key Chain 532 11 07 12 Switch Light Reset 532 40 11 04 Harness Ign Dash 817 72 04 08 Screw Thd Cut 1 4 20 x 1 2 532 13 15 63 Cover Terminal 532 19 25 07 Solenoid 532 40 17 63 Gauge Serviceminder Hrmtr 532 17 46 51 Switch PTO 817 06 05 12 Screw Thdrol 5 16 18 x 3 4 TYTT 532 19 42 76 Harness lgn 532 17 52 42
32. JUST MOWER CUTTING HEIGHT See Fig 10 The position of the attachment lift lever A determines the cutting height Fig 10 11 e Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 during the cool season and to over 3 during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 11 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in this section of manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely e Repeat for all
33. MAINTENANCE MAINTENANCE BEFORE SCHEDULE Fr Check Brake Operation v v Check Tire Pressure Check Operator Presence amp ROS Systems Check for Loose Fasteners Check Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling JOHS0P IA Check Mower Levelness Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped mz 6ozm Clean Engine Cooling Fins Replace Spark Plu Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year you should replace the spark plug
34. Mount Latch Cruise 532 19 78 68 Latch Control Cruise 532 19 78 69 Gear Sector Control Cruise 532 19 95 92 Rod Control Cruise 532 40 09 80 Rocker Asm Pedal Control 532 12 01 83 Bearing Nylon 532 40 31 19 Knob Control Cruise 532 42 12 63 Pedal Forward 532 40 17 23 Pedal Reverse 532 19 61 31 Bracket Pulley Idler 532 40 31 87 Retainer Spring Clip Handle 879 21 20 10 Washer 21 32 x 1 1 4 10 Ga 532 40 33 19 Keeper Belt Trans 532 40 15 64 Bracket Mount Torgue 817 49 05 12 Screw Thdrol 5 16 18 x 3 4 532 18 89 67 Washer Hardened NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2348 240440 ENGINE 29 SPARK ARRESTER KIT engine tex bs 2cyl 64 36 ENGINE KEY PART NO NO 1 532 43 82 01 2 532 14 97 23 9 532 19 43 20 11 532 40 00 08 12 532 40 50 97 15 532 43 80 80 18 532 43 92 08 20 532 42 35 02 21 532 41 63 58 28 53240 11 35 29 53213 71 80 37 532 12 34 87 41 532 12 61 97 42 810 04 07 00 45 87351 04 00 62 532 43 40 17 69 532 16 53 91 70 532 15 99 55 71 532 16 05 89 79 532 18 39 06 81 532 14 84 56 82 532 42 82 87 84 817 06 06 20 85 532 17 39 37 87 532 17 18 77 90 817 00 06 16 TRACTOR MODEL NUMBER YTH2348 240440 DESCRIPTION Engine B amp S Model No 445577 2187 G1 Muffler Keeper Belt Engine Clutch Ogura Pulley Engine Tank Fuel Cap Control Throttle Screw 10 x 0 750 BOS Thread Fuel Line Spark Arrester K
35. SEOUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU LIMITATIONS AND EXCLUSIONS 1 Engines Transmissions and certain other components are NOT covered This Limited Warranty does not cover any of the following a Engines and Attachments Except where otherwise indicated on Exhibit A all Engines and Attachments are not covered by this warranty In most cases these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer s warranties if one is provided and included with the product at the time of purchase All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs amp Stratton Honda Kawasaki or Kohler exception models equipped with LCT engines Husqvarna does not assume any warranty obligation of the other manufacturer s engines b Transmissions Except where otherwise indicated on Exhibit A Transmission Transaxle including Drive Systems are not covered by this warranty In most cases these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer s warranties if one is provided and included with the product at the time of purchase The following transmission transaxle manufacturers Dana Hydro Gear Tuff Torg provide a
36. SSEMBLY BLADE BOLT SPECIAL NV CENTER HOLE Fig 17 BATTERY Yourtractor has a battery charging system whichis sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is main tenance free Do not attempt to open or remove caps or cov ers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Remove terminal guard se Disconnect BLACK battery cable first then RED bat tery cable and remove baitery from tractor e Rinse the battery with plain water and dry se Clean terminals and battery cable ends with wire brush until bright se Coat terminals with grease or petroleum jelly se Reinstall battery See REPLACING BATTERY in the Service and Adjustments section of this manual MAINTENANCE V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission
37. Socket Asm Bulb Twistlock 532 43 53 95 Cover Terminal 532 19 02 70 Strap Battery Mount Front 817 67 04 12 Screw Hexwsh Thdrol 1 4 20 x 3 4 819 09 14 16 Washer 9 32 x 7 8 x 16 Ga 532 40 44 54 Harness Pigtail 532 40 75 68 Switch Reverse TT Pedal Control NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 TRACTOR MODEL NUMBER YTH2348 240440 CHASSIS chassis tex GT HUSO IL 5 ri CHASSIS KEY PART NO 3 5 14 15 18 25 34 36 37 52 68 130 137 150 151 152 161 162 165 175 176 177 180 182 183 189 191 194 NO DESCRIPTION 532 43 97 52 Appligue 532 43 74 71 Dash 532 44 11 77 Hood 532 43 97 33 Lens LH 532 43 77 62 Grille Asm 532 43 97 32 Lens RH 532 19 61 25 Plate Engine 817 06 05 12 Screw 5 16 18 x 3 4 532 44 11 78 Fender 873 68 05 00 Nut Lock 5 16 18 817 49 05 08 Screw 5 16 18 x 1 2 532 41 63 58 Screw 10 x 0 750 BOS Thread 532 40 75 90 Bumper Dash 532 43 97 74 Air Duct 532 43 66 70 Bracket Pivot 532 19 95 35 Shield Browning 532 43 97 81 Window Fuel 532 14 24 32 Screw 532 19 68 26 Support Tank Rear 532 19 63 04 Crossmember 532 40 07 76 Screw 10 24 x 5 8 532 19 52 27 Bushing Steering 532 19 54 57 Chassis 532 40 68 59 Dash Lower 874 52 05 20 Bolt 5 16 18 unc x 1 1 4 817 00 05 12 Screw 5 16 18 x 3 4 532 43 74 55 Insert Reflective RH 873 90 05 00 Nut Lock Hex Flange 5 16 18 33 TRACTOR MODEL NUMBER YTH2348 240440
38. T BLOCK 404 552A 742 742 552A 552 691 00 03 300 TRACTOR MODEL NUMBER YTH2348 240440 STRATTON ENGINE MODEL NUMBER 445577 TYPE NUMBER 2187 G1 1058 OPERATOR S MANUAL 1329 REPLACEMENT ENGINE 1330 REPAIR MANUAL 121 CARBURETOR OVERHAUL KIT N i z deser eor ar A oe AJ 276 te AN 987 6 137 4 D 105 8 C D 1124 es nm RI 8 el mM 150 633 1353 358 ENGINE GASRET SET Berne 46 TRACTOR MODEL NUMBER YTH2348 240440 TRACTOR MODEL NUMBER YTH2348 240440 BRIGGS AND STRATTON ENGINE MODEL NUMBER 445577 TYPE NUMBER 2187 G1 703 1036 EMISSIONS LABEL e Or Be Ss x 1040 7 Qe eile i 61 TA fy LP TRACTOR MODEL NUMBER YTH2348 240440 BRIGGS AND STRA
39. TTON ENGINE MODEL NUMBER 445577 TYPE NUMBER 2187 G1 KEY PART NO NO 1 793564 2 797673 3 3910865 4 796307 5 796231 5A 796232 7 693997 8 792185 9 690937 10 697551 11 792184 12 697227 13 793988 15 690946 16 796237 20 795387 22 694966 23 691053 24 2226985 25 792023 792072 26 793561 792073 27 690975 28 696581 29 796209 32 690976 33 697576 34 792200 35 694865 36 694865 42 499586 45 690977 46 790562 48 698172 50 695241 51 795123 51A 690950 53 690951 54 699816 73 494439 74 698425 75 691056 95 690718 98 699721 104 694918 105 797410 108 699723 117 791501 117A 791502 118 695415 118A 843099 121 797890 125 796258 130 690993 DESCRIPTION Cylinder Assembly Bushing Seal Kit Magneto Side Seal Oil Magneto Side Sump Engine Head Cylinder Cylinder 1 Head Cylinder Cylinder 2 Gasket Cylinder Head Breather Assembly Gasket Breather Screw Breather Assembly Tube Breather Gasket Crankcase Screw Cylinder Head Plug Oil Drain Crankshaft Seal Oil PTO Side Screw Crankcase Cover Sump Flywheel Key Flywheel Piston Assembly Standard Piston Assembly 020 Oversize Ring Set Standard Ring Set 020 Oversize Lock Piston Pin Pin Piston Rod Connecting Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Intake Spring Valve Exhaust Keeper Valve Tappet Valve Camshaft Short Block Manifold Intake Gasket Intake Gasket Intake Stud Carburetor Screw Int
40. The following are NOT considered defects in material or workmanship and therefore are NOT covered a Abrasion to mower decks b Tires damaged by external punetures c Natural discoloration of materials due to ultraviolet light d Damage to cutting equipment by way of contact with rocks or other non approved materials and or structures In addition this Limited Warranty does not cover damages malfunetions or failures resulting from abuse or neglect of the product related to or including any of the following e Failure to provide or perform required maintenance services as prescribed in the operator s manual f Abuse misuse neglect modifications alterations normal wear improper servicing use of unauthorized attachments Lack of lubrication or engine failure due to the use of oils that do not meet Engine manufacturer s specifications g Use of gasohol containing methanol wood alcohol Gasohol which contains a maximum 10 ethanol grain alcohol or 15 MTBE methyl tertiary butyl ether is approved h Use of ether or any starting fluids i Pressure cleaning or steam cleaning the product G Use of spark plugs other than those meeting emission performance requirements listed in the operator s manual k Tampering with engine speed governor or emission components or running engines above specified and recommended engine speeds as listed in your operator s manual 1 Operation of the unit with improperly
41. WARRANTY Sa Non expe dees Components NO WARRANTY NO WARRANTY Other Non Expendable Components 1 Year Pro rated NO WARRANTY NO WARRANTY Other Non Expendable Components NO WARRANTY NO WARRANTY ARRANTY ER Other Non Expendable Components Consumer Commercial Rental See Separate Engine Manufacturer s or Manufacturer s warranty LCT Engines on specific Snow Throwers amp Tillers warranty through Husqvarna See reference 1 b of the warranty statement RZ Two 2 Year Consumer warranty parts 8 labor with Hydro Gear Distributor network EZ One 1 Year Commercial warranty parts 8 labor with Husgvarna Two 2 Year Consumer warranty parts 8 labor with Hydro Gear Distributor network MZ Two 2 Year Commercial warranty parts 8 labor with Hydro Gear Distributor network Limited Lifetime Warranty on Tiller tines is for the life of the product or 7 seven years after the last date of the complete unit s final production whichever comes first 53 Consumer Wheeled Warranty Chart 2010 Exhibit A Consumer personal household use only Commercial any commercial professional institutional arigculutral or income producing use other than Rental Use Rental any rental usage et Component _ aan ze dei NO WARRANTY NO VVARRANTY Battery 1 Year Pro rated NO VVARRANTY NO VVARRANTY Other Non Expendable Components NO WARRANTY NO WARRANTY NO
42. WARRANTY NO WARRANTY All other Pressure Washers 6027PW 9032PW 1340PW ET RER 2 Years 2nd Year 2 Years 1365GN Parts Onl Parts Onl INA il 2nd Year Accessories guard accessories etc 1 Year NO WARRANTY NO WARRANTY Parts e g belts blades etc NO WARRANTY NO WARRANTY Cessorie d Warra nty Se rvice ERO 1 Z SU Replacement parts and or accessories See to left See to left See to left provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced Consumer Commercial Rental See Separate Engine Manufacturer s or Manufacturer s warranty LCT Engines on specific Snow Throwers amp Tillers warranty through Husqvarna See reference 1 b of the warranty statement RZ Two 2 Year Consumer warranty parts amp labor with Hydro Gear Distributor network EZ One 1 Year Commercial warranty parts amp labor with Husqvarna Two 2 Year Consumer warranty parts amp labor with Hydro Gear Distributor network MZ Two 2 Year Commercial warranty parts amp labor with Hydro Gear Distributor network Limited Lifetime Warranty on Tiller tines is for the life of the product or 7 seven years after the last date of the complete unit s final production whichever comes first 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
43. actor to a level clear spot on your lawn near enough to a water spigot for your garden hose to reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the attachment clutch control is in the DISENGAGED position set the parking brake and stop the engine 3 Thread the nozzle adapter packaged with your tractor s Operator s Manual onto the end of your garden hose 4 Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck Release the lock collar to lock the adapter on the nozzle NOZZLE ADAPTER Fig 22 IMPORTANT Tug hose ensuring connection is secure 5 Turn the water on 6 While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the Fast ay position IMPORTANT Recheck the area making certain the area is clear 7 Move the tractor s attachment clutch control to the EN GAGED position Remain in the operator s position with the cutting deck engaged until the deck is cleaned 8 Move the tractor s attachment clutch control to the DISENGAGED position Turn the ignition key to the STOP position to turn the tractor s engine off Turn the water off 9 Pull back the lock collar of the nozzle adapter to discon nect the adapter from the nozzle washou
44. ake Manifold Screen Rotating Screw Rotating Screen Washer Flywheel Screw Throttle Valve Kit Idie Speed Pin Float Hinge Valve Float Needle Valve Choke Jet Main Standard Left Jet Main Standard Right Jet Main High Altitude Lefi Jet Main High Altitude Right Kit Carburetor Overhaul Carburetor Valve Throttle 49 KEY NO 131 133 135 137 141 142 146 150 163 186 186A 187 188 192 197 209 211 212 216 217 219 220 221 222 227 231 240 250 252 265 267 276 278 287 304 305 305A 305B 306 306A 307 309 310 332 333 334 337 358 385 387 404 PART NO 499805 699724 699729 690994 796228 699726 690979 690995 691001 795895 799158 791766 697551 690083 697820 798921 691019 695238 796229 695409 793338 690412 841026 795915 798856 690718 691035 690957 690956 691024 792629 695410 792651 697820 797406 691005 698336 790690 796852 798855 697551 497595 690323 691059 691060 691061 491055s 694012 797409 808656 690442 DESCRIPTION Kit Throttle Shaft Float Carburetor Tube Fuel Transfer Gasket Float Bowl Kit Choke Shaft Nozzle Carburetor Key Timing Gasket Nozzle Gasket Air Cleaner Hose Connector Intake Manifold Hose Connector EVAP System Line Fuel Cut to Required Length Screw Control Bracket Adjuster Rocker Arm Screw Back Plate Spring Governor Orange Spring Governed Idle No Color Link Throttle Link
45. al Hood 532 43 86 67 Decal Hood Panel SD 532 42 38 29 Decal Customer Respons 532 44 14 52 Decal Replacement 532 42 95 57 Decal Eng HP 532 14 50 05 Decal Battery Dnge Poi 532 17 05 63 Decal Warning O CO O OI N WHEELS AND TIRES wheel_art_1 tex 43 KEY NO 12 13 KEY OOHOMNRON Z o he de O TRACTOR MODEL NUMBER YTH2348 240440 PART NO DESCRIPTION 532 17 84 55 Decal Mower Caution 532 19 87 85 Decal Mower V Belt Schematic 532 16 69 60 Decal Bypass 532 43 96 81 Pad Footrest LH 532 43 96 82 Pad Footrest RH 532 44 13 02 Manual Owner s English 532 44 13 03 Manual Owner s Spanish PART NO DESCRIPTION 532 05 91 92 Cap Valve Tire 532 06 51 39 Stem Valve 532 13 83 36 Rim Asm 6 Front Service 532 05 99 04 Tube Front Service Item Only 532 10 62 22 Tire F T 15 x 6 0 6 Service 532 12 49 57 Fitting Grease Front Wheel Only 532 12 49 59 Bearing Flange Front Wheel nly 532 17 50 39 Cap Axle Bik 1 50 x 1 00 532 13 84 68 Tire RT 18 x 9 5 8 Service 532 12 49 26 Tube Rear Service Item Only 532 13 83 37 Rim Asm 8 Rear Service 532 14 43 34 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER YTH2348 240440 TUFFTORQ TRANSAXLE MODEL NUMBER K46BT MODEL K46BT 7A646084180 ACTUAL PARTS MAY NOT APPEAR AS SHOWN amp 83 Es 34 116 e 117 15 96 95 90 E
46. attachmentis engaged 28 aprons IN Es ee no R amp D DES OS Ne Bona BONE 9 Engine throttle control not set betvveen 1 Reverse operation system ROS isnot ON 1 CAUS CORRECTION Faulty operator safety presence control 1 Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in parts manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position See CLEANING in the maintenance section Replace motion drive belt Purge transmission Install axle key at rear wheel See TO REMOV WHEEL in the Service and Adjustments section
47. ays stop engine when stopping tractor on grass areas A parking brake before leaving the opera tor s position TO USE THROTTLE CONTROL D See Fig 8 Always operate engine at full speed fast Operating engine at less than full speed fast reduces the engine s operating efficiency Full speed fast offers the best mower performance CAUTION Always stop tractor com pletely as described above and set Fig 8 OPERATION TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the forward and reverse drive pedals Start tractor and release parking brake Slowly depress forward K or reverse L drive pedal to begin movement Ground speed increases the further down the pedal is depressed Fig 9 TO USE CRUISE CONTROL J See Fig 9 The cruise control feature can be used for forward travel only SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming at slow speeds may cause the cruise control to disengage Do not use the cruise control on slopes rough terrian or while trimmimg or turning With forward drive pedal depressed to desired speed pull cruise control lever J up and hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO AD
48. brake o dec Hava a tight grip on rod an lever Pedal should remain in brake position Ensure release SlOWIY parking brake will hold tractor secure Remove mower belt from electric clutch pulley M Disconnect front link E from mower remove retainer PARKING spring and washer BRAKE Gotoeithersideofmoweranddisconnectmowersuspen LEVER sion arm A from chassis and rear lift link C from rear mower bracket D removeretainersprings and washers Goto other side of mower and disconnect the suspen sion arm and rear lift link CAUTION Lift lever is spring loaded Have a tight grip on lift lever lower it slowly and en gage in lowest position Lift lever is located on left side of fender CAUTION After rear liftlinks are discon nected the attachment lift lever will be spring loaded Have atight grip onliftle ver when changing position of the lever From right side of mower disconnect anti sway bar S from right rear mower bracket D remove retainer spring and washer and pull mower toward you until the bar falls from the hole in bracket Turn tractor steering wheel to the left as far as it will go Slide mower out from under right side of tractor MOWER SIDE SUSPENSION ARMS RETAINER SPRING REAR LIFT LINK S RIGHT SIDE REAR MOWER BRACKET FRONT LIFT LINK ASSEMBLY FRONT SUSPENSION BRACKET FRONT MOWER BRACKET LEFT SIDE REAR MOWER BRACKET BELT TENSION ROD LOCK
49. c application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manu facturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine Engine Power Rating Information 1 800 233 3723 37 steering tex HUSOSR 20 REY PART NO NO DESCRIPTION 1 532 43 97 40 VVheel Steering 2 532 19 59 68 Axle Asm Front 4 532 40 30 87 Spindle Asm LH 5 532 40 30 88 Spindle Asm RH 6 532 12 49 31 Bearing Race Thrust Harden 7 532 12 17 48 Washer 25 32 x 1 5 8 x 16 Ga 8 812 00 00 29 Ring Klip T5304 75 9 532 12 12 32 Cap Spindle 13 532 12 17 49 Washer 25 32 x 1 1 4 x 16 Ga 14 810 04 06 00 Washer Lock Hvy Hcl Spr 3 8 15 873 54 06 00 Nut Crown Lock 3 8 24 unf 16 532 40 82 19 Shaft Steering 19 53219 47 29 Plate Steering 21 532 18 67 37 Adapter Wheel Steering 22 532 42 05 37 Support Strg Lower 26 532 43 97 43 Insert Wheel Steering 28 817 00 06 12 Screw 3 8 16 x 3 4 35 532 19 47 32 Gear Sector Plate 45 819 18 38 12 Washer 9 16 ID x 2 3 8 OD 12 Ga TRACTOR MODEL NUMBER YTH2348 240440 STEERING ASSEMBLY 38 KEY PART NO NO DESCRIPTION 51 873 94 08 00 Nut Hex Jam Toplock 1 2 20 unf 53 532 18 89 67 Washer Hardened 793x 1 637 x 060 57 53219 72 46 Bracket Upstop 58 532 19 47 47 Bolt Shoulder Sector Pivot CFM 59 532 19 47 48 Washer Thrust Sector Steering 60 87397 10 00 Nut Flange Lock
50. ck into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting se Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 25 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 45 e Raise hood e Unsnap headlight wire connector Standin front of tractor Grasp hood at sides tilttoward engine and lift off of tractor To replace reverse above procedure HEADLIGHT WIRE CONNECTOR Fig 45 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset atthe factory and adjust ment should not be necessary If adjustment is necessary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Op
51. cles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope Ifthe tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankmenis The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children outofthemowing area andinthe watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously in
52. cure with large washer and large retainer spring Repeat on opposite side of tractor C REAR LIFT LINK S D RIGHT SIDE REAR MOWER BRACKET U HOLE Fig 33 8 ATTACH FRONT LINK E See Fig 34 Turn steering wheel to position wheels straight forward e From front of tractor insert rod end of front link E through front hole in tractor front suspension bracket F e Move to left side of mower and and insert large retainer spring G through hole in front link E behind front suspension bracket F 21 Insert other end of link E into hole in front mower bracket H and secure with washer and small retainer spring J NOTE Requires deck lifting FRONT LINK LOCATION FRONT LIFT LINK ASSEMBLY F FRONT SUSPENSION BRACKET LARGE RETAINER SPRING FRONT MOWER BRACKET SMALL RETAINER SPRING ENGINE CLUTCH PULLEY Fig 34 9 INSTALL BELT ON ENGINE CLUTCH PULLEY M e s See Fig 23 amp 35 Disengage belt tension rod K from locking bracket L Install belt onto engine cluteh pulley M Fig 35 IMPORTANT Check belt for proper routing in all mower pulley grooves and under mandrel covers Engage belt tension rod K on locking bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Raise attachment lift lever to highest position If necessary adjust gauge wheels before operat ing mower as shown in the Operat
53. d refill tank with fresh clean gas Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gas Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts PROBLEM to run when oper ator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge a Headlight s not working if so eguipped
54. e For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual NOTE Observe entire motion drive belt and position of all belt guides and keepers 2 Disconnect clutch wire harness A Remove anti rotation link B on right side of tractor Removebeltfromstationaryidler C andclutchingidler D Remove belt from centerspan idler E Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades F 7 Remove belt downward from engine pulley and around electric clutch G 8 Slide belt toward rear of tractor off the steering plate H and remove from tractor BELT INSTALLATION 1 Install new belt from tractor rear to front over the steer ing plate H and above clutch brake pedal shaft J 2 Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley G 3 Pull belt toward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pul ley F Be sure belt is inside the belt keeper 4 Install belt on centerspan idler E 5 Installbeltthroughstationaryidler C andclutchingidler D 6 Reinstall anti rotation link B on right side of tractor Tighten securely 7 Reconnect clutch harness A 8 Make sure belt is in all pulley grooves and inside a
55. e as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 3 0 Gallons and type Unleaded Regu
56. e machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM See Fig 13 Only use if you are certain no children or other bystanders will enter the mowing area Depress brake pedal all the way down With engine running turn ignition key counterclockwise to ROS ON position Look down and behind before and while backing e Slowly depress reverse drive pedal to start movement When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ENGINE ON POSITION ROS ON POSITION NORMAL OPERATING Fig 13 12 TO OPERATE ON HILLS A CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope se Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills e If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake e Torestart movement slowly release parking brake and brake pedal Slowly depress appropriate drive pedal to slowest set ting Make all turns slowly TO TRANSPORT See Figs 5 and 14 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachmentliftto highest position wi
57. eration section of this manual STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allowthe engineto cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BAUMELN Fully charge the battery for storage e After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual After cleaning leave cables disc
58. f fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY SERVICE AND ADJUSTMENTS REPLACING BATTERY See Fig 44 WARNING Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift hood to raised position Remove terminal cover e Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery e Reinstall terminal cover e First connect RED battery cable to positive battery terminal with bolt and nut as shown Tighten securely e Connect BLACK grounding cable to negative battery terminal with remaining bolt and nut Tighten securely e Close hood NEGATIVE TERMINAL COVER Fig 44 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely ba
59. g Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge chute or other safety devices in place and working SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH A Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and waitfor all parts to come to a complete stop before cleaning the machine removing the grass catcher
60. hold tractor secure Fig 6 STOPPING See Fig 7 MOWER BLADES To stop mower blades place attachment clutch control in the DISENGAGED position 721 ra ATTACHMENT CLUTCH SWITCH ENGAGED GA ATTACHMENT CLUTCH SWITCH DISENGAGED Fig 7 GROUND DRIVE e To stop ground drive depress brake pedal into full BRAKE position IMPORTANT FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED 10 or performing any adjustments or repairs We recommend standard safety glasses or a wide m vision safety mask worn over spectacles ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turnignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use the choke to stop the engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN STOP WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al w
61. ich may have devel oped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE EMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD E PURGED AFTER REINSTALLATION BEFORE OPERATING HE TRACTOR Place tractor safely on a level surface that is clear and open with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake AUD CAUTION At any time during step 4 there may be movement of the drive wheels e Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times Shut off engine and set parking brake e Engage transmission by placing freewheel control in engaged position See TO TRANSPORT in this sec tion of manual e Sitting inthe tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake Drive tractor forward for approximately five feet then backwards for five feet Repeat this driving procedure three times Your transmission is now purged and now ready for normal operation 14 MOWING TIPS Ti
62. if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES nn nena nana nana esenca 2 3 PRODUCT SPECIFICATIONS CUSTOMER ASSEMBEY 2cimienestinimera tent moeateetemntsatteeetamcist detecti reis OPERATION MAINTENANC MAINTENANC SERVICE AND ADJUSTMENTS z 19 25 STORAGE asian asien 26 TROUBLESHOOTING nn srnnemennnnenne 27 28 REPAIR PARTS kakava obis 29 43 TRANSMISSION BREAKDOWN anno 44 45 ENGINE BREAKDOWN essnsssnnssnnnunnnnnnnnnnanernnnnnnn 45 50 WARRANTY neeessnnsssnnnennnnnnnennnnnnnnnnnnnnnnnnennnnnnnnnnnennne 51 54 UNASSEMBLED PARTS Steering Wheel Ze N Steering Wheel Insert Steering Wheel m o Steering Wheel Adapter Flat Washer Locknut 1 Washer III 1 Hex Bolt Keys Slope Sheet 1 Oil Drain Tube For Future Use 2 Keys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
63. ion section of this manual SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 36 With all tires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower NOTE As desired you can raise the low side of mower or lower the high side Go to side of mower you wish to adjust With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower the mower or to the right to raise the mower Turn nut left Turn nut right to lower mower to raise mower Fig 36 NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 37 e With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth e Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same o
64. it Clamp Hose Washer 1 1 2 OD x 15 32 ID x 250 Washer Lock 7 16 Nut Keps Hex 1 4 20 unc Shield Heat Muffler Gasket Exhaust Tube LH Exhaust Tube RH Screw Socket Head 5 16 18 x 1 Tube Drain Oil Easy Plug Drain Oil Screw 3 8 16 x 1 1 4 Bolt 7 16 20 x 4 Bolt 5 16 18 x 3 4 Screw 3 8 16 x 1 NOTE All component dimensions given in U S inches 1 inch 25 4 mm For engine service and replacement parts call the toll free number for your engine manufacturer listed below Briggs amp Stratton The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engi neers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and cor rected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the va riety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump et
65. jured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Alway
66. lar Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F Oil Capacity W Filter 64 oz W O Filter 60 oz Spark Plug Champion QC12YC Gap 040 Ground Speed MPH Forward 0 5 2 Reverse 0 2 9 16 AMPS 3600 RPM AMP HR 28 MIN CCA 230 Case Size U1R 45 55 FT LBS Charging System Battery Blade Bolt Torque CONGRATULATIONS on your purchase of a new tractor li has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized servi cecenter department We have competent well trained representatives and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws
67. ll belt guides and keepers 9 Install mower See TO INSTALL MOWER section in this manual D O1 B SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake 2 Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manually push the tractor forward Ifthe rear wheels rotate then the brake needsto be serviced Contacta gualified service center TO REMOVE WHEEL See Fig 42 e Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble On rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and preventflattires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAIN
68. m steering shaft e Position front wheels of the tractor so they are pointing straight forward e Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely se Snapsteering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID LARGE FLAT WASHER STEERING SHAFT Fig 2 INSTALL SEAT See Figs 3 and 4 Remove bolt and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Remove the cardboard packing and discard e Connect switch to seat e Place seat on seat pan so all three 3 bottom pads are positioned over large slotted holes in pan TAPE WIRING HARNESS ASSEMBLY e Push down on seat to engage pads in slots and pull seat towards rear of tractor Raise seat and tighten bolt securely e Remove tape and discard e Lower seat into operating position and sit on seat Press clutch brake pedal all the way down If operating position is not comfortable adjust seat TO ADJUST SEAT See Fig 4 e Grasp adjustment handle and pull up slide seat to desired position and release adjustment handle
69. n Iffuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter Clean debris from steering plate Debris can restrict clutch brake pedal shaft movement causing belt slip and loss of drive CAUTION Avoid all pinch points and movable parts See Fig 21 9 Bee RAKE PEDAL 809 9 j 9 CLEAN TOP SIDE to g CAUTION PINCH POINTS STEERING SYSTEM DASH FENDER AND MOWER NOT SHOWN Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower 18 DECK WASHOUT PORT See Fig 22 Your tractor s deck is equipped with a washout port on its surface as part of its deck wash system It should be utilized after each use 1 Drive the tr
70. n both sides Fig 37 e lfadjustment is necessary see steps in Visual Adjust ment instructions above e Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Figs 38 amp 39 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth e Raise mower to highest position e Position any blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Fig 37 e If front tip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mow er or counterclockwise loosen to lower the front mower TIGHTEN ADJUST AN LOOSEN NUT B TO RAISE ADJUST NUT MOWER ZE B TO LOWER MOWER LOOSEN JAM NUT A FIRST Fig 39 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust
71. new product Please consult this separate warranty statement for details 2 Any COMMERCIAL INSITUTIONAL AGRICULTURAL INDUSTRIAL INCOME PRODUCING or RENTAL use will result in either No Warranty or a Shortened Warranty Period Depending on the product there is either NO WARRANTY or a reduced warranty if the product is used for commercial institutional agricultural industrial income producing or rental purposes Please refer to Exhibit A 3 Owner s Your Responsibilities To preserve your rights under this Limited Warranty you must demonstrate reasonable care and use of the product including following the preventative maintenance storage fuel and oil usages as prescribed in the enclosed operator s manual For example the following items are the Owner s responsibility and are not covered by this Limited Warranty a Set up and pre delivery service and engine tune ups b Adjustments after the first 30 thirty days of purchase and beyond such as throttle cable belt guides adjustments 51 c Preventative maintenance as outlined in the operator s manual In addition you must cease using the product immediately upon any failure or damage The product should be taken to an authorized Husqvarna servicing dealer prior to any further use 4 Damages resulting from normal aging wear and tear or neglect are NOT covered The Limited Warranty does not cover damage other than that resulting from defects in material or workmanship
72. ng Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 27 oo 2 Er No o Pos NO BO Mla OP NO OE BON LS oNO NE QD gt CAUS CORRECTION Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank an
73. nsaxle NOTE Flashlight may be helpful 2 ANTI SWAY BAR S LOCATION TRANSAXLE BRACKET T LOCATED S ANTI SWAY BAR T TRANSAXLE BRACKET Fig 30 NOTE Depending on model bracket T may be differ ent than shown but hole for anti sway bar will be in same position location e Pivot the integrated washer end of anti sway bar S towards mower deck bracket on right side of mower Insert integrated washer end of bar into hole in rear mower bracket D Move mower as needed to insert integrated washer end of bar into rear mower bracket D Secure with small washer and small retainer spring as shown Ve SSS D RIGHT SIDE REAR MOWER BRACKET S ANTI SWAY BAR T TRANSAXLE BRACKET N Nu SERVICE AND ADJUSTMENTS 6 ATTACH MOWER SIDE SUSPENSION ARMS A TO CHASSIS See Fig 32 e Position front hole in side suspension arm A over pin on outside of tractor chassis and secure with large washer and large retainer spring B Repeat on opposite side of tractor A MOWER SIDE SUSPENSION ARMS B RETAINER SPRING D RIGHT SIDE REAR MOWER BRACKET Fig 32 7 ATTACH REAR LIFT LINKS C See Fig 33 Insert rod end of rear lift link C into hole U in tractor lift shaft suspension arm and pivot link down to mower e Lift rear corner of mower and position slot in link as sembly over pin on rear mower bracket D and se
74. on Operate them before you start the engine V Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual S It is important to purge the transmission before operat ing your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R NH L N e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH 8 a amp E ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT o OPERATION SYSTEM ROS uma D z p 4 29 vor LIGHTSON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL ica ed RANE x ko ATTACHMENT ATTACHMENT DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided j could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the
75. onnected and place cables where they cannot come in contact with battery terminals e If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLOR METHANOL CANATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLIN DER S Remove spark plug s P
76. our one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHIL AND EXHAUST AREAS ARE STILL WARM NGIN PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration DONNE AE EN gt DO NO UR Lo Na TROUBLESHOOTING VVater in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiri
77. pping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward move ment of tractor at desired speed without holding the forward drive pedal K FORWARD DRIVE PEDAL Used for forward movement of tractor L REVERSE DRIVE PEDAL Used for reverse movement of tractor M FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off P SERVICE REMINDER HOUR METER indicates when service is reguired for the engine and mower OPERATION WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor FORESIGHT IS BETTER JAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Your tractor is eguipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress brake pedal B all the way down and hold Pull parking brake lever C up and hold release pres sure from brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will
78. re Drain the gas tank storage of 30 days or longer start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur 13 TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel control is in the transmission engaged position Sit on seat in operating position depress brake pedal and set parking brake Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F 10 C and above e When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load
79. re chains cannot be used when the mower housing is attached to tractor e Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The lefthand side of mower should be used for trimming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 15 Fig 15 f grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used
80. rectly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST V Al assembly instructions have been completed v No remaining loose parts in carton v Battery is properly prepared and charged V Seatis adjusted comfortably and tightened securely V Alltires are properly inflated For shipping purposes the tires were overinflated at the factory v Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers V Check wiring See that all connections are still secure and wires are properly clamped v Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS v Engine oil is at proper level v Fuel tank is filled with fresh clean regular unleaded gasoline v Become familiar with all controls their location and functi
81. ry already filled with summer weight oil Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE e Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness A IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system ofan engine whilein storage To avoid engine probiems the fuel system should be emptied befo
82. s place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim ofthe fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers GENERAL SERVICE A Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge chute frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and servic
83. ssions are excluded from coverage and other limitations apply as described in this document Husqvarna will repair or replace at its discretion any defective product or part covered by the Limited Warranty free of charge at any authorized Husqvarna Servicing Dealer Center using original OEM Husqvarna replacement parts subject to the limitations and exclusions described below Husqvarna does not offer an over the counter exchange program THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSOVARNA ANY WARRANTY THAT MAY BE IMPLIED BY LAW INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANTABILITY IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY THIS LIMITED WARRANTY MAY BE MODIFIED ONLY BY HUSOVARNA SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE THIS WARRANTY IS GIVEN ONLY BY HUSOVARNA THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY HUSOVARNA AND ITS AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEOUENTIAL DAMAGE INCLUDING LOST PROFITS RESULTING FROM ANY SUCH BREACH AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CON
84. t port 10 Move the tractor to a dry area preferably a concrete or paved area Place the attachment clutch control in the ENGAGED position to remove excess water and to help dry before putting the tractor away A fitting could expose you or others to thrown objectsfromcontactwith the blade e Replace broken or missing washout fitting immediately prior to using mower again Pluganyholesin mower with bolts and locknuts _ WARNING A broken or missing washout SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TO REMOVE MOWER See Fig 23 TO INSTALL MOWER See Figs 23 35 Place attachment clutch in DISENGAGED position 1 SET PARKING BRAKE LEVER AND LOWER AT e Lower attachment lift lever to its lowest position TACHMENT LIFT LEVER See Fig 24 and 25 e Disengage belt tension rod K from lock bracket L Depress clutch brake pedal all the way down and hold Pull parking brake lever up and hold release pressure CAUTION Belt tension rod is spring from clutch brake pedal then release parking
85. th attachment lift control e Pull freewheel control out and down into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means oftying hood to tractor rope cord etc TRANSMISSION ENGAGED TRANSMISSION DISENGAGED Fig 14 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor OPERATION SERVICE REMINDER HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing When service is reguired the service reminder will flash for two hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP For accurate reading be sure key remains in the STOP position when engine is not running BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the fac to
86. y season or every other oil change if the tractor is used more than 100 hours in one year AIR FILTER Your engine will not run properly using a dirty air filter Ser vice air cleaner more often under dusty conditions CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING SYSTEM To ensure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Ensure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual MAINTENANCE MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage IN LINE FUEL FILTER See Fig 20 The fuel filter should be replaced once each seaso

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