Honeywell Series 90 Network Card User Manual
Contents
1. INNER AUXILIARY CAM 9 RIGHT INNER AUXILIARY SWITCH DIETARY QUTER AUXILIARY SWITCH POWER N END OF MOTOR A CAM ARRANGEMENT VARIES WITH MODEL A MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM NOTE CAMS ARE OFFSET VERTICALLY TO PROVIDE BETTER VIEW OF INNER CAM Fig 11 Auxiliary switch adjustment 11 1 8 INCH STRAIGHT BLADE RIGHT INNER AUXILIARY SWITCH SLOW RISE PORTION APPROX 10 DIFF INNER AUXILIARY CAM FAST RISE LEFT OUTER PORTION AUXILIARY APPROX SWITCH 1 DIFF SLOW RISE PORTION FAST RISE PORTION APPROX 1 DIFF AUXILIARY CAM RED MOTOR MOTOR OPEN power CLOSE END M17672 63 2190 3 SERIES 90 MODUTROL IV MOTORS CHECKOUT After the installation and linkage adjustment check the entire motor and control hookup Proper checkout ensures that The motor operates the load damper or valve properly The motor responds properly to the controller as the input varies See Table 6 The auxiliary switch if used operates at the desired point of motor rotation 1 Inspect motor linkage and valve or damper to ensure all mechanical connections are correct and secure NOTE In damper installations the pushrod should not extend more than a few inches past the ball joints 2 Ensure that there is adequate clearance for the linkage throughout the entire motor stroke without binding or striking other objects 3 Ensure the motor tr2. Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect power supply before installation IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond to the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that the motor terminals are quick connects located on top of the printed circuit board 4 To access the wiring compartment a Remove the four screws from the junction box top b Lift off the cover 5 Referto Fig 6 for typical wiring and Fig 8 for internal auxiliary switch connections NOTE Reverse motor rotation by switching wires at either the motor or the panel Reverse rotation on the Series 90 models by reversing the wires at terminals W and B SERIES 90 MODUTROL IV MOTORS STANDARD 9 BOLTS 4 ADAPTER BRACKET EQUIPMENT BASE Z Nin2 OR 1 4 ZINC PLATED MACHINE SCREWS OR BOLTS M452E NON SPRING RETURN SPRING RETURN Fig 3 Mounting the motor with an adapter bracket WIRING BOX Q5001 VALVE LINKAGE 1 4 20 UNC 1 in LONG MOUNTING BOLTS M17092 Fig 4 Mounting the motor on a Q5001 Valve Linkage 7 63 2190 3 SERIES 90 MODUTROL IV MOT
3. Motors from a W973 Single zone Logic Panel or W7100 Discharge Air Controller 4074EDC 4 20 mA Resistor Kit drives one Series 90 Motor from a 4 20 mA controller 4074EED Unison Control 4 20 mA Resistor Kit provides for control of up to four Series 90 Motors from one 4 20 mA controller 4074ERU Weatherproofing Kit provides NEMA 3 rating for Modutrol IV Motors mounted in position other than upright 4074EZE Bag Assembly with parts to provide CE compliance 7617ADW Crank Arm approximately 0 75 inch shorter than 7616BR Crank Arm Can rotate through downward position and clear base of motor without requiring use of adapter bracket ES650 117 Explosion Proof Housing encloses motor for use in explosive atmospheres Not for use with Q5001 or any other valve linkages Order separately from O Z Gedney Inc To order contact O Z Gedney Nelson Enclosures and Controls 918 641 7381 or 918 641 7374 or write to O Z Gedney Nelson Enclosures and Controls P O Box 471650 Tulsa OK 74147 1650 Requires Honeywell 7617DM Coupling Q100 Linkage connects Modutrol motor to V51 Butterfly Valve Requires the 220738A adapter bracket packed with TRADELINE Modutrol IV motors Q181 Auxiliary Potentiometer for sequence or unison control of 1 to 4 additional modulating Series 90 motors Q209E F Potentiometer limits motor minimum position Q5001 Bracket and Linkage Assembly connects Modutrol motor to a water or steam globe valve Q605 Damper Linkage c
4. motor to mid position by jumpering R W B Adjust the cams For 160 stroke 1 Insert 1 8 in screwdriver blade into an inner cam slot and move screwdriver top as far as possible counterclockwise viewed from power end See Fig 9 Repeat in successive cam slots until inner cam is against the counterclockwise stop 2 For low torque motors 75 Ib in or less skip to step 4 3 Insert 1 8 in screwdriver blade into an outer cam slot and move screwdriver top as far as possible clockwise viewed from power end See Fig 9 Repeat in successive cam slots until outer cam is against the clockwise stop For 90 stroke 1 Insert 1 8 in screwdriver blade into an outer cam slot and move screwdriver top as far as possible counterclockwise viewed from power end See Fig 9 Repeat in successive cam slots until outer cam is against the counterclockwise stop 2 For low torque motors 75 Ib in or less skip to step 4 3 Insert 1 8 in screwdriver blade into an inner cam slot and move screwdriver top as far as possible clockwise viewed from power end See Fig 9 Repeat in successive cam slots until inner cam is against the clockwise stop Check the motor stroke before connecting the linkage a Remove R W B jumper b Short R W The motor should drive fully clockwise viewed from power end Remove R W jumper and short R B The motor should drive fully counterclockwise viewed from power end Reconnect the contro
5. Honeywell APPLICATION The Series 90 Modutrol IV Motors are spring return and non spring return modulating proportional control motors Use these motors with controllers that provide a Series 90 output to operate dampers or valves U S Registered Trademark U Copyright 2002 Honeywell All Rights Reserved Series 90 Modutrol IV Motors PRODUCT DATA FEATURES Directly replaces M934A D M941 M944A C D M945A D F M954 M965 and M975 motors Oil immersed motor and gear train for reliable performance and long life Integral junction box provides NEMA 3 weather protection Motor and circuitry operate from 24 Vac Models available with factory installed transformer or a field added internal transformer Quick connect terminals standard screw terminal adapter available Adapter bracket for matching shaft height of older motors standard with TRADELINE motors Field adjustable stroke 90 to 160 models available Nominal timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke standard Other timings available Die cast aluminum housing Integral auxiliary switches available factory mounted or can be field added to TRADELINE models Integral spring returns motor shaft to normal position fully open or fully closed depending on model upon power interruption Field addable interface modules can be mounted in the junction box to upgrade the motor t
6. LINE motors Table 7 Cam Arrangements Inner Outer Motor Cam Cam M9164D1009 M9174D1007 Red Ble M9175D1014 M9172W1004 Red Red ALL OTHER M9164 M9172 M9175 Blue Red M9161 M9171 M9184 M9194 M9185 M9186 M9484 M9494 ALL OTHER M9174 Blue Blue SERIES 90 MODUTROL IV MOTORS x 1 8 INCH 1 8 INCH RIGHT INNER STRAIGHT BLADE RIGHT INNER STRAIGHT BLADE AUXILIARY SCREWDRIVER AUXILIARY SCREWDRIVER SWITCH SWITCH PORTION SLOW RISE APPROX INNER sd PORTION X 10 DIFF AUXILIARY APPROX AUXILIARY FAST RISE PORTION APPROX 1 DIFF lt j M FAST RISEPORTION APPROX 1 DIFF CAM 10 DIFF RED CAM RED LEFT OUTER AUXILIARY SWITCH LEFT OUTER AUXILIARY SWITCH SLOW RISE SLOW RISE PORTION PORTION y APPROX OUTER Co DIFF G TER 10 DIFF AUXILIARY FAST RISE AUXILIARY CAM PORTION CAM APPROX 1 DIFF RED FAST RISE 4 in PORTION APPROX x 1 DIFF GR DIE MOTOR MOTOR OPEN CLOSE OPEN CLOSE POWER E a 1 8 INCH STRAIGHT BLADE SCREWDRIVER Waren SWITCH SLOW RISE PORTION APPROX INNER FAST RISE 0 DIFF AUXILIARY PORTION CAM APPROX BLUE 1 DIFF LEFT OUTER AUXILIARY SWITCH SLOW RISE PORTION FAST RISE APPROX OUTER PORTION 10 DIFF APPROX AUXILIARY 1 DIFF y T MOTOR MOTOR OPEN power CLOSE END
7. ORS SETTINGS AND ADJUSTMENTS Before Setting Stroke 1 Remove the top cover from the motor 2 Disconnect the controller from the motor 3 Connect a potentiometer to the motor as shown in Fig 7 IMPORTANT Detach linkage from motor before adjusting stroke Setting Stroke On adjustable stroke motors stroke is field adjustable between 90 and 160 The mechanical adjustment cams establishes the fully open clockwise as viewed from the power end and fully closed positions of the motor shaft The electrical adjustment trim pot matches the feedback resistance change to the motor stroke TRADELINE motors are shipped with stroke set at 160 N CAUTION Careless Installation Hazard Use of excessive force while adjusting cams damages the motor To avoid damaging motor end switches set cams by moving only the top of the screwdriver N CAUTION Careless Installation Hazard Forcibly turning the motor shaft damages the gear train and stroke limit contacts Never turn motor shaft manually by hand or with a wrench N CAUTION 63 2190 3 Equipment Damage Hazard Can damage the motor beyond repair Set cams by moving the top of the screwdriver only Pressing screwdriver against cam slot sides or use of excessive force can damage motor end switches Adjust the trim pot a For 160 stroke turn trim pot fully clockwise b For 90 stroke turn trim pot fully counterclockwise Drive the
8. ansformer is properly sized NOTE If a common transformer is used to power multiple motors ensure the power input is in phase with all motors 4 Drive the motor fully open and fully closed See Table 6 NOTE Refer to controller or system instructions for additional checkout procedures 5 For spring return motors ensure that the valve or damper returns to normal position upon power interruption 6 Return the controller to the desired setting before leaving the job REPLACEMENT gon Application Turn off power and remove wiring from the old motor z Remove the crank arm from shaft of old motor and remove the old motor 3 Determine necessity of the mounting bracket If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket or the 221455A Crank Arm if the crank arm must rotate through the bottom plane of the motor a If no bracket is required mount the new motor directly to the equipment and refer to the Installation Settings and Adjustments and the Operation and Checkout sections of these instructions b If the bracket is required refer to the Adapter Bracket section and Fig 3 in addition to the Installation Settings and Adjustments and the Operation and Checkout sections of these instructions 4 Use No 12 or 1 4 inch machine screws or bolts to mount the new motor 5 Mount damper crank arm an
9. ation instructions 63 2190 3 SERIES 90 MODUTROL IV MOTORS Auxiliary Switch Adjustment 1 Remove the top cover from the motor to gain access to the motor terminals and auxiliary cams Disconnect the controller from the motor Connect a potentiometer to the motor as shown in Fig 7 Using the potentiometer drive the motor to the position where the auxiliary equipment is to be switched 5 Fora 1 switch differential check continuity of the auxiliary switch contacts R B and rotate the cam as follows a lf the contacts are open rotate the cam clockwise until the R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 Fora 10 switch differential a Spring return models rotate the cam approximately 180 so that the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b Non spring return models check continuity of the auxiliary switch contacts R B 7 Rotate the cam as follows a lf the contacts are open rotate the cam counterclockwise until the R B contacts close b If the contacts are closed rotate the cam clockwise until the R B contacts open 8 Check for proper auxiliary equipment differential and switching by driving the motor though the full stroke in both directions 9 Disconnect the potentiometer reconnect the controller and replace the motor top cover BON NOTE Changing t
10. d linkage to the new motor shaft 6 Use the Checkout procedures to test the crank arm and linkage adjustment Valve Application When replacing a motor in a valve application the linkage determines the necessity of the 220738A Adapter Bracket With Q100 Q601 or Q618 Linkages it is necessary to use the 2207384 to raise the motor shaft to the appropriate height Valve applications with a Q5001 Linkage do not require the 220738A Adapter Bracket To operate Honeywell V5011 two way or V5013 three way valves through full stroke use a 160 stroke motor Honeywell Automation and Control Solutions Honeywell International Honeywell Europe S A Honeywell Latin American Honeywell Honeywell Limited Honeywell Limit e Control Products 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Honeywell Building 1140 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario 17 Changi Business Park Central 1 Belgium Suite 200 MIV 4Z9 Singapore 486073 Sunrise FL 33325 Printed in U S A on recycled me 63 2190 3 B B Rev 1 02 paber containing atieeet 10 www honeywell com building components post consumer paper fibers
11. ended shaft Non Spring Return 2 Normally Closed NC Spring Return 3 Normally Open NO Spring Return 4 Dual ended shaft Non Spring Return 5 Normally Closed NC Spring Return 6 Normally Open NO Spring Return A 0 Auxiliary Switches Fixed Stroke Normally Closed B 1 Auxiliary Switch C 2 Auxiliary Switches D 0 Auxiliary Switches Adjustable Stroke Normally Open E 1 Auxiliary Switch F 2 Auxiliary Switches G 0 Auxiliary Switches Fixed Stroke ye 0 Auxiliary Switches Fixed Stroke Normally Closed ia SL C EA M 9 8 4 JA l XXXX See Catalog for Complete O S Number a Electrically normally closed Shaft rotates clockwise as viewed from the power end with control signal increase Motor drives to normally closed position when powered with control wiring not connected b Electrically normally open Shaft rotates counterclockwise as viewed from the power end with control signal increase Motor drives to normally open position when powered with control wiring not connected Models available special order only Contact your Honeywell Sales Representative NOTE Torque designation corresponds to torque rating at standard timing nominally 60 sec for 160 and 30 sec for 90 except for 300 Ib in motors which have timings of 2 or 4 min ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering n
12. he differential from 1 to 10 reverses the switching action For example with a 10 differential Switch contacts R B make and R W break on a counterclockwise closed rotation With a 1 differential switch contacts R W make and R B break on a counterclockwise closed rotation OPERATION Use Series 90 Modutrol IV Motors for standard Series 90 operation see Table 6 1 Two potentiometers one in the controller and one in the motor along with the motor resistor network form a bridge circuit As long as the value of the controlled medium remains at the setpoint the circuit remains balanced and the motor does not run 2 When the controlled medium value changes the controller potentiometer wiper moves unbalancing the bridge circuit 3 The imbalance is amplified and energizes switching to drive the motor in the direction necessary to correct the controlled medium change 4 Asthe motor shaft rotates it turns the feedback potentiometer rebalancing the bridge circuit stopping the motor 63 2190 3 10 Table 6 Modutrol IV Motor Operation Motor Type Signal Non Spring Return Open W and short or Spring Return RtoB Open B and short RtoW Resulting Action drives open drives closed Jumper R W B drives to midstroke None Non Spring Retum Power Loss stops none Spring Return Power Loss spring returns closed M17626 Fig 10 Attaching a shunt resistor to TRADE
13. he motor Spring Return Motors are shipped from the factory in their normal position Normally closed models shipped at limit of counterclockwise rotation as viewed from the power end of the motor Normally open models shipped at limit of clockwise rotation as viewed from the power end of the motor NOTE Refer to Fig 2 for graphical representation of full open and full closed 63 2190 3 SERIES 90 MODUTROL IV MOTORS Adapter Bracket The 220738A Adapter Bracket positioned between the motor and the equipment raises motor shaft height by 0 75 in 19 mm to match that of the former Modutrol Motor The following applications require this bracket Q607 External Auxiliary Switch Damper linkage applications require added clearance to allow crank arm rotation through the downward position sufficient damper linkage to reach the motor shaft All valve linkages except the Q5001 NOTE When no bracket is used in replacement applications damper linkages require adjustment for the new shaft position To mount the motor with the bracket see Fig 3 1 Mount the bracket to the equipment with existing or standard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket w
14. iliary switch schematic SERIES 90 MODUTROL IV MOTORS INNER STROKE IM ADJUST CAM SS Soar TT OUTER STROKE ADJUST CAM AUXILIARY SWITCH CAMS POWER END OF MOTOR MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM 1 8 INCH STRAIGHT BLADE SCREWDRIVER CAM w A OUTER STROKE ADJUST CAM IS ONLY PRESENT ON HIGH TORQUE MOTORS M17100 Fig 9 Stroke adjustment setup for non spring return models Auxiliary Switches Adjustable cams actuate the auxiliary switches These cams can be set to actuate the switches at any angle within the stroke of the motor Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from full open with a 1 differential With the motor in the closed fully counterclockwise position the auxiliary switch breaks contacts R B See Fig 8 or the auxiliary switch Instruction Sheet for auxiliary switch wiring NOTE Auxiliary switches can only be added to motors that include auxiliary switch cams These cams cannot be field added TRADELINE motors are shipped with auxiliary switch cams that permit acceptance of 220736A B Internal Auxiliary Switch Kits Refer to form 63 2228 for 220736A B install
15. ith the four bolts provided See Fig 4 VERTICAL REFERENCE FULLY CLOSED VERTICAL REFERENCE FULLY CLOSED 160 OPEN 160 DEGREE STROKE 90 DEGREE STROKE 25 35 60 AND 75 Ib in TORQUE VERTICAL REFERENCE FULLY 90 DEGREE STROKE OPEN 150 AND 300 Ib in TORQUE M17090 Fig 2 Motor shaft positions at stroke limits viewed from power end of motor 63 2190 3 6 Damper Linkages The motor does not include a crank arm Order the crank arm included in the Q605 Linkage separately see Accessories in the Specifications section For detailed instructions on the assembly of specific linkages refer to the instruction sheet packed with the linkage N CAUTION Equipment Damage Hazard Stalling a motor can damage the drive shaft Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction Valve Linkages The Q100 Linkage requires the 220738A Adapter Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NEMA 3 weather protection for the motor The junction box standard with replacement motors encloses the terminals and provides knockouts for wiring conduits Housing an internal transformer or internal auxiliary switches requires use of the junction box Wiring N CAUTION
16. l IV Motor SHAFT ALL OTHER DIMENSIONS ARE THE SAME A FOR HIGH TORQUE 60 LB IN SPRING RETURN MODELS 8 3 4 222 FOR LOW TORQUE 25 LB IN SPRING RETURN MODELS 8 1 4 210 NON SPRING RETURN MODELS 7 5 16 185 FOR HIGH TORQUE 60 LB IN SPRING RETURN MODELS SHOWN A FOR LOW TORQUE 25 LB IN SPRING 3 4 RETURN MODELS 19 A FOR NON SPRING RETURN MODELS M17089BB mounting dimensions in inches mm Table 3 Series 90 Modutrol Motor Power Consumption Ratings Power Consumption Non Spring Return Motors Spring Return Motors 150 and 300 Ib in Torque 75 Ib in To Internal rque 35 Ib in Torque 60 Ib in Torque 25 Ib in Torque Transformer VA W VA W VA W VA W VA W Table 4 Auxiliary Switch Ratings in Amps Single Contact Rating 120 V 240 V Full Load 7 2 3 6 Locked Rotor 43 2 21 6 a 40 VA pilot duty 120 240 Vac on opposite contact 63 2190 3 SERIES 90 MODUTROL IV MOTORS Table 5 Series 90 Modutrol Motor Timing and Torque Ratings Rated Torque in Ib in Nem Nominal Timing in sec Normal Running Torque Breakaway Torque 90 160 Spring Return Non Spring Return Spring Return Non Spring Return 30 60 25 2 8 35 4 50 5 7 70 8 159 30 304 60 60 6 8 75 8 5 120 13 6 150 17 30 60 150 17 300 34 60 120 300 34 600 68 Timings ap
17. ller replace the motor top cover and attach the linkage to the motor STROKE ADJUSTMENT CAMS INNER AUXILIARY SWITCH INNER AUXILIARY SWITCH CAM BLUE OUTER AUXILIARY SWITCH CAM RED OUTER AUXILIARY SWITCH ADJUSTABLE STROKE POTENTIOMETER NuicH TORQUE 150 Ib in 300 Ib in MODELS HAVE TWO YELLOW ADJUSTMENT CAMS LOW TORQUE MODELS HAVE ONLY ONE BROWN INTERNAL STROKE ADJUSTMENT CAM NOTE NOT ALL FEATURES AVAILABLE ON ALL MODELS M17625A Fig 5 Terminals and adjustments SERIES 90 CONTROLLER MOTOR L1 TRANSFORMER A HOT L2 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A TRANSFORMER MAY BE INTERNAL OR EXTERNAL M770A Fig 6 Typical Series 90 wiring 135 Ohm Potentiometer MOTOR L14 TRANSFORMER Aon L2 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A TRANSFORMER MAY BE INTERNAL OR EXTERNAL M18974 Fig 7 Wiring for potentiometer control A BLUE LEAD YELLOW LEAD A A A A RED LEAD A use NEC CLASS 1 WIRING UNLESS POWER SUPPLY MEETS CLASS 2 REQUIREMENTS TAPE UNUSED LEADS ENSURE THE CURRENT DRAW OF THE EXTERNAL CIRCUIT IS LESS THAN SWITCH CONTACT RATING Zon TWO SWITCH MOTORS SECOND SWITCH HAS BLACK LEADS WITH BLUE YELLOW AND RED TRACERS Asome AUXILIARY SWITCH ASSEMBLIES INCLUDE ONLY RED AND YELLOW LEADS SOME OTHERS DO NOT INCLUDE THE YELLOW LEAD M17099 Fig 8 Aux
18. o Series 70 electronic control TRADELINE spring return motors can operate valve linkages from power end or auxiliary end shafts for normally closed or normally open valve applications Contents Application er 1 ga it 1 SPSCIICALIONS uuu uu u uuu M S 2 Ordering Information eese 2 Ia ccu 5 Settings and Adjustments 8 Operation mei R X 10 Replacement 1 2 eee ceste cesa retos eee Eba s eeu tsa 12 63 2190 3 SERIES 90 MODUTROL IV MOTORS SPECIFICATIONS TRADELINE Models Selected and packaged to provide NOTE Auxiliary switches can only be added to motors that ease of stocking ease of handling and maximum include auxiliary switch cams These cams cannot replacement value Specifications are the same as those of be field added standard models unless specified otherwise Modutrol IV Order Number Guide See Table 1 TRADELINE models have auxiliary switch cams Table 1 Modutrol IV Order Number Guide M Motor 91 Proportioning Series 90 Control 94 Flame Safeguard Firing Rate Motor 6 35 Ib in Non Spring Return 7 25 lb in Spring Return 75 Ib in Non Spring Return 8 60 Ib in Spring Return 150 Ib in Non Spring Return 9 300 Ib in Non Spring Return 1 Single
19. onnects motor to damper Includes motor crank arm Q607 External Auxiliary Switch controls auxiliary equipment as a function of motor position Q7130A Interface Module with selectable voltage ranges 4 7 Vdc 6 9 Vdc and 10 5 13 5 Vdc adapts motor to M71XX function Q7230A Interface Module with selectable control 2 10 Vdc or 4 20 mA and adjustable zero and span adapts motor to M72XX function Q7330A Interface Module for W936 Economizer applications adapts motor to M73XX function Q7630A Interface Module for 14 17 Vdc control with minimum position capability adapts motor to M76XX function Table 2 Modutrol Motor Cross Reference Original Motor M944A C D M954 Replacements M9181 M9194 M9191 M9194 M965 M975 M9172 M9175 M934D M9161 M9164 M9171 M9174 M945A D F M955 M9182 M9185 M9183 M9186 M941 M9481 M9484 M9491 M9494 63 2190 3 SERIES 90 MODUTROL IV MOTORS TOP VIEW TOP VIEW OF BRACKET 13 6 POWER END 7 20 lt n 4 1 16 103 1 1 2 37 lt A a 4 7 8 124 N lt r 4 1 16 103 gt 5 9 16 141 4 1 16 103 WIRING BOX AUXILARY MOTOR 6 7 16 C SPRING RETURN MODEL SHOWN 37 A SOME MODELS DO NOT HAVE AN AUXILIARY END gt 9 16 15 ADAPTER BRACKET NE Fig 1 Modutro
20. ply to all TRADELINE models Some OEM models are available with non standard timing torque gt The torque rating for dual ended shaft motors is the sum of the shaft torques power end torque plus auxiliary end torque Breakaway torque is maximum torque available to overcome occasional large loads such as a seized damper or valve d Low timing is for M9184D1005 only NOTE Some 150 Ib in and 300 Ib in torque adjustable stroke motors have timings that are twice that of their fixed stroke counterparts IMPORTANT Never use a Modutrol Motor continuously at the Breakaway Torque rating INSTALLATION nagn Installing this Product Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect all power supplies before installation Motors with auxiliary switches can have more than one disconnect CAUTION Equipment Damage Hazard Can damage the motor beyond repair Never turn the motor shaft by hand or with a wrench Forcibly turning the motor shaft damages the gear t
21. rain and stroke limit contacts IMPORTANT Always conduct a thorough checkout when installation is complete Location Allow enough clearance for installing accessories and motor servicing when selecting a location see Fig 1 If located outdoors use liquid tight conduit connectors with the junction box to provide NEMA 3 weather protection If mounted outdoors in a position other than upright install a 4074ERU Weatherproofing Kit and liquid tight connectors to provide NEMA 3 protection CAUTION Motor Damage Hazard Deteriorating vapors and acid fumes can damage metal parts Install motor in areas free of acid fumes and other deteriorating vapors In excessive salt environments mounting base and screws should be zinc or cadmium plated not stainless steel or brass Use the 220738A Adapter Bracket for mounting on these surfaces Mounting N CAUTION Equipment Damage Hazard Can damage the motor beyond repair Always install motors with the crankshaft horizontal Improper motor mounting can result in inadequate motor gear train lubrication Use the following guidelines for proper motor mounting Always install motors with the crankshaft horizontal Mounting flanges extending from motor housing base are drilled for 1 4 inch 6 4 mm machine screws or bolts Non Spring Return Motors are shipped from the factory in the closed position at the limit of counterclockwise rotation as viewed from the power end of t
22. rocedure Timing And Torque See Table 5 Approvals Underwriters Laboratories Inc Listed File No E4436 Guide No XAPX Canadian Standards Association Certified General Listed File No LR1620 Guide 400 E NOTE CE compliance can be attained with the proper accessories such as the 4074EZE Accessories 198162JA Internal Transformer 24 Vac 50 60 Hz primary 24 Vac secondary for electrical isolation 198162EA Internal Transformer 120 Vac 50 60 Hz primary 24 Vac secondary 198162GA Internal Transformer 220 Vac 50 60 Hz primary 24 Vac secondary 198162AA Internal Transformer 120 208 240 Vac 50 60 Hz primary 24 Vac secondary 220736 Internal Auxiliary Switch Kit can be field installed on TRADELINE models One 220736A and Two 220736B switch kits available 220741A Screw Terminal Adapter converts the standard quick connect terminals to screw terminals 221455A Infinitely Adjustable Crank Arm approximately 0 75 inch shorter than the 4074ELY Crank Arm can rotate through downward position and clear base of motor without requiring use of adapter bracket SERIES 90 MODUTROL IV MOTORS 221508A Resistor Board plugs onto Series 90 Motor quick connect wire terminals Provides same functionality as 4074BYK 4074EAU 4074EDC or 4074EED Resistor Kits 4074BYK Series 90 Resistor Kit provides for unison control of up to six Series 90 Motors 4074EAU W973 Resister Kit provides for control of two or three Series 90
23. umber If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Home and Building Control Sales Office check white pages of your phone directory 2 Home and Building Control Customer Relations Honeywell 1885 Douglas Drive North Minneapolis Minnesota 55422 4386 In Canada Honeywell Limited Honeywell Limit e 35 Dynamic Drive Scarborough Ontario M1V 4Z9 International Sales and Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A 63 2190 3 2 Dimensions See Fig 1 Electrical Ratings See Table 3 Control Inputs Proportional Series 90 NOTE Motor Series 90 control can be either Electronic or Mechanical 135 ohm Auxiliary Switch Ratings See Table 4 Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle Minimum 40 F 40 C NOTE 25 duty cycle indicates that the motor operates for 6 out of every 24 hours Dead Weight Load On Shaft Power or Auxiliary End 200 Ib 90 8 kg maximum Maximum Combined Load 300 Ib 136 kg Dual shaft motors only Crankshaft 3 8 in 9 5 mm square Some models have double ended shafts Stroke Fixed Stroke Models Available 90 or 160 Adjustable Stroke Models Available field adjustable from 90 to 160 See Stroke Setting P
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