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Honeywell S2024-F Automobile Electronics User Manual

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Contents

1. Istruzioni per l Installazione N Installationsinstrukioner 28 0 24 120 230 M20726 M20727 Vara ASSEMBLY EINBAU MONTAGE MONTAGGIO MONTAGE MONTERE MONTERING ASENTAMINEN MONTERA MONTAJE koX Y eg ms NON M a AS M12030 M20728 Vat M20729 M20730A 63 2584 7 54120 54620 5 MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS so 24 VAC 120 VAC 230 VAC DISASSEMBLY AUSBAU M20732 D MONTAGE SMONTAGGIO DEMONTAGE AFMONTERE DEMONTERE PURKAMINEN NEDMONTERA DESMONTAJE M20733A D F NL DK 5 20734 2 M20735A 63 2584 7 10 MS4120F MS4620F S MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS 11 63 2584 7 54120 MS4620F S MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS Teflon is a registered trademark of the E I du Pont de Nemours and Company National Fire Codes is a registered trademark of the National Fire Protection Association NFPA Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com Honeywell U S Registered Trademark Printed in U S A led rinted in U S A recycle O 2006 Honeywell International Inc
2. S20230 F FAST ACTING TWO POSITION ACTUATORS INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions l _ Line voltage can cause death or serious injury and short equipment circuitry Disconnect power supply before installation ectrical Shock or Equipment Damage Hazard Low voltage can shock individuals or short equipment circuitry Disconnect power supply before installation IMPORTANT All wiring must agree with applicable codes ordinances and regulations Location The actuators are designed to open a damper by driving the damper shaft in either a clockwise gg or counterclockwise EB direction The actuator housing has two slots on the bottom either of which with a 205649 Mounting Bracket secures it flush to a damper box see Fig 2 NOTE When mounted correctly these slots allow the actuator to float without rotating relative to the damper shaft uu Tightly securing actuator to damper housing can damage actuator Mount actuator to allow it to float along its vertical axis Preparation Before
3. 12 1 230 VAC L1 85 AUXILIARY SWITCH GRAY YELLOW BLACK BLUE 7 AUXILIARY BLACK RED SWITCH BLACK YELLOW M20678A Fig 9 Typical 24 Vac wiring S20 Series S20230 F SW2 MS4620S L2 1 230 VAC L1 SWITCH GRAY YELLOW BLACK BLUE 85 Ew 7 AUXILIARY BLACK RED SWITCH BLACK YELLOW M20680A Fig 10 Typical 230 Vac wiring S20 Series MS4120F 54620 5 MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS OPERATION The actuators are designed for use in Smoke Control Systems If power fails the actuator spring returns to the 0 position The actuator mounts flush with the damper box The actuator drives from 0 to 95 and spring returns back to 0 The actuators are operated by an spst two position controller When using an spst two position controller the actuator drives to the damper fully open position when controller contact makes and spring returns to the damper fully closed position when controller contact breaks The actuator drops to holding power level on detection of stall independent of hub position Cycling The actuator and the internal spring are designed so that no special cycling during long term holding is required Honeywell recommends following all local state and national codes for periodic testing of the entire smoke control system Refer to National Fire Protection Association NFPA National Fire Codes NFPA90A NFPA92A and NFPA92B for your app
4. mounting the actuator onto the damper shaft determine the Damper valve opening direction for correct spring return rotation The actuator can be mounted to provide clockwise or counterclockwise spring return Damper shaft size see Specifications section 63 2584 7 4 Determine Appropriate Mounting Orientation See Fig 2 for mounting orientation NOTES Actuators are shipped in the fully closed position arrow molded into the hub points to tick marks on the label to indicate the hub rotary position Fig for proper mounting to a square damper shaft CCW TO CLOSE CW TO CLOSE FAIL SAFE FAIL SAFE POSITION POSITION CW TO OPEN CCW TO OPEN M20052 Fig 2 Spring Return DCA mounting orientation 2100 DAMPER SHAFT Fig 3 Proper mounting to square damper shaft Measure Damper Valve Shaft Length If the shaft is less than three inches in length the shaft coupling must be located between the damper valve and actuator housing If the shaft length is more than three inches the shaft coupling may be located on either side of the actuator housing If the coupling must be moved from one side of the actuator to the reverse follow these instructions see Fig 4 1 Remove the retainer clip from the shaft coupling and set it aside for later use 2 Remove shaft coupling from one side of the actuator 3 Replace the shaft coupling on the opposite side of the actuator aligning it base
5. paper containing at least 10 63 2584 7 C H Rev 03 06 post consumer paper fibers
6. CAN DAMAGE THE ACTUATOR OR REDUCE TORQUE OUTPUT A ACCESSORY MOUNTING BRACKET IS NOT SUPPLIED WITH THE ACTUATOR M20055 Fig 5 Mounting actuator to damper housing 63 2584 7 54120 MS4620F S MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS WIRING See Fig 6 through 10 for typical wiring diagrams ectrical Power Hazard Line voltage can cause death or serious injury and short equipment circuitry Disconnect power supply before installation Disconnect all power supplies before installation Motors with auxiliary switches can have more than one disconnect IMPORTANT 1 All wiring must comply with local electrical codes ordinances and regulations 2 Voltage and frequency of transformer used with MS8120F S and S2024 F must correspond with the characteristics of power supply and actuator NOTE The conduit fittings are designed for use with 3 8 in reduced wall steel or aluminum flexible conduit MS8120F L2 1 O L1 7 AUXILIARY SWITCH 85 AUXILIARY SWITCH M20053A Fig 6 Typical 24 Vac wiring MS Series MS4120F 7 AUXILIARY SWITCH YELLOW YELLOW 85 AUXILIARY SWITCH M20056A Fig 7 Typical 120 Vac wiring MS Series 63 2584 7 MS4620F 7 AUXILIARY SWITCH YELLOW 85 AUXILIARY SEDEOW SWITCH M20057A Fig 8 Typical 230 Vac wiring MS Series S2024 F SW2 MS8120S
7. MS4120F MS4620F S Honeywell MS8120F S S2024 F S20230 F Fast Acting Two Position Actuators 5 o APPLICATION The MS4120F MS4620F MS8120F S2024 F and S20230 F Fast Acting Two Position Actuators are spring return direct coupled actuators DCA for on off damper control The actuator accepts an on off signal from a single pole single throw spst controller Reversible mounting allows actuator to be used for either clockwise cw or counterclockwise ccw spring rotation Designed to operate reliably in smoke control systems requiring Underwriter s Laboratories Inc UL555S ratings up to 350 F APPLICABLE LITERATURE Specification Data Sheet 63 2592 Motor Actuator Selection Guide for Damper Applications 63 8419 Engineering Manual of Automatic Control also called The Gray Manual 77 1100 Direct Coupled Actuator Quick Selection Guide 63 8553 Damper Torque Calculator 63 8437 PRODUCT DATA FEATURES 175 Ib in 20 Nem minimum driving torque at 350 F 176 C Reversible mounting facilitates use in either clockwise cw or counterclockwise ccw spring rotation Integral spring return ensures level of return torque Stainless steel internal spring Fifteen second spring return timing special cycling required during long term holding See Operation section No audible noise during holding Patent pending design eliminates need for limit switch
8. UL555S requirements at 350 Dimensions See Fig 1 Device Weight 7 Ib 3 2 kg Stroke 95 3 mechanically limited Electrical Ratings Power Input MS4120F 120 Vac 10 60 Hz MS4620F S S20230 F 230 Vac 10 50 60 Hz MS8120F S S2024 F 24 Vac 20 10 50 60 Hz Class 2 Power Consumption MS4120F Driving 0 35A 35W Holding 0 15A 10W MS4620F S S20230 F Driving 0 20A 35W Holding 0 14A 10W MS8120F S S2024 F Driving 45 VA Holding 10 VA Electrical Connections Lead Wires MS4120F MS4620F MS8120F 1m Teflon wire 546205 581205 S2024 F S20230 F 1m halogen free silicone free wire Two integral 3 8 in flexible conduit connections ORDERING INFORMATION Timing At Rated Torque and Voltage Drive Open 15 seconds typical Spring Close 15 seconds typical Auxiliary Switches Ratings maximum load 250 Vac 5A resistive 3A inductive Settings fixed 7 nominal stroke 85 nominal stroke Torque Rating at Rated Voltage Typical Holding minimum at 350 F 175 Ib in 20 Nem Spring Return minimum at 350 F 175 Ib in 20 Nem Stall Maximum fully open at 75 F 425 Ib in 48 0 Nem 350 F Minimum Driving 175 Ib in 20 Nem Design Life at Rated Voltage 30 000 full stroke cycles Minimum Damper Shaft Length 1 in 25 mm 3 1 4 83 mm recommended Cycling Requirements Prolonged holding period 1 year testing of these actuators has been performed wit
9. d on the stroke labelling 4 Replace the retainer clip on the shaft coupling using the groove of the coupling MS4120F 54620 5 MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS M20054 Fig 4 Mounting shaft coupling to actuator opposite side Mounting mu Improper shaft coupling tightening causes device malfunction Tighten shaft coupling with proper torque to prevent damper shaft slippage Using actuator as shaft bearing causes device damage Use actuator only to supply rotational torque Avoid any side loads to actuator output coupling bearings To mount actuator proceed as follows 1 Place actuator over damper shaft and hold mounting bracket in place See Fig 5 2 Mark screw holes on damper housing 3 Remove actuator and mounting bracket 4 Drill or center punch holes for mounting screws or use no 10 self tapping sheet metal screws NOTE f necessary use field fabricated steel base plate secured with sheet metal screws Turn damper blades to desired normal closed position Place actuator and mounting bracket back into position and secure bracket to damper box with sheet metal screws Using 10 mm wrench tighten shaft coupling securely onto damper shaft using minimum 120 Ib in maximum 180 Ib in torque ENSURE THAT MOUNTING ASSEMBLY PREVENTS ACTUATOR ROTATION AND ALLOWS ACTUATOR TO FLOAT ALONG INDICATED AXIS WHEN TOO TIGHT THE RESULTING BINDING
10. es to reduce power consumption Models available for 24 120 and 230 Vac applications Ninety five degree angle of rotation Actuator holds rated torque at reduced power level Die cast aluminum housing Housing design allows flush mounting to damper Self centering shaft adapter SCSA patent pending Designed to operate reliably in smoke control systems requiring Underwriter s Laboratories Inc UL555S ratings up to 350 F MS4120F MS4620F MS8120F High temperature Teflon lead wires Models available with integral high temperature 350 F SPST position indicating switches 7 85 stroke pad F 20230 F MS4620S MS8120S Double insulation rating High temperature halogen free silicone free leadwires Models available with integral high temperature 350 F SPDT position indicating switches 7 85 stroke 63 2584 54120 MS4620F S MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS SPECIFICATIONS Models See Tables 1 2 and 3 Table 1 Models Voltage Internal Auxiliary Model in Vac Switches MS4120F1006 120 None MS4120F1204 120 2 MS4620F 1005 230 None MS4620F 1203 230 2 SPST MS8120F1002 24 None MS8120F1200 24 2 SPST S2024 F MS8120S1006 24 None S20230 F MS462051009 230 S2024 F SW2 MS812051204 24 2 SPDT S20230 F SW2 5462051207 230 Internal switches are designed to pass
11. h no spring return failures The actuator and the internal spring are designed to require no special cycling during long term holding Honeywell recommends following all local state and national codes for periodic testing of the entire smoke control system Refer to National Fire Protection Association NFPA National Fire Codes amp NFPA90A NFPA92A and NFPA92B for your application NFPA recommends periodic examination of each fire smoke damper semi annually or annually to ensure proper performance Mounting Self centering shaft adapter Round Damper Shafts 0 5 to 1 06 in Square Damper Shafts 1 2 to 3 4 in Actuator can be mounted with shaft in any position IMPORTANT Honeywell does not recommend using linkages with these actuators because side loading of the output hub reduces actuator life 3 4 in or greater shaft diameter recommended Noise Rating at 1m Maximum Driving or Spring Return 70 dBA Holding 20 dBA no audible noise When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering number If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Automation and Control Products Sales Office check white pages of your phone directory 2 Honeywell Customer Care 1885 Douglas Drive North Mi
12. lication Auxiliary Switches Some models include auxiliary switches see Table 1 SPST Switches Table 5 See Fig 6 through 8 for SPST auxiliary switch wiring Table 5 SPST Auxiliary Switch Operation Wire Makes Breaks Switch Color degrees from fully closed position 7 blue less than 7 greater than 7 85 yellow greater than 85 less than 85 NOTE Both sets of contacts are open when the actuator is between 7 and 85 SPDT Switches Fig 11 See Fig 9 through 11 for SPDT auxiliary switch wiring 7 SWITCH LESS 7 1 BLACK BLUE 1 BLACK BLUE 85 SWITCH LESS 85 1 MORE 85 GRAY BLUE 1 GRAY BLUE MORE 7 l l BLACK RED 1 BLACK RED GRAY RED 1 GRAY RED l l BLACK YELLOW 91 BLACK YELLOW GRAY YELLOW y 1 GRAY YELLOW F M20679B Fig 11 SPDT auxiliary switch operation 63 2584 7 54120 MS4620F S MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS CHECKOUT di 120 Vac model 2 Check damper position Connect 120 Vac to the black and white leadwires to drive the damper to the open position The actuator should drive the damper If the actuator does not run remove power for at least two seconds If the actuator spring returns allow it to close entirely then return to step 2 If the actuator does not spring return verify that the actu ator is properly installed See Installation section If the actuator is correctly installed but neither runs
13. nneapolis Minnesota 55422 4386 In Canada Honeywell Limited Honeywell Limit e 35 Dynamic Drive Scarborough Ontario M1V 4Z9 International Sales and Service Offices in all principal cities of the world Manufacturing in Australia Canada Finland France Germany Japan Mexico Netherlands Spain Taiwan United Kingdom U S A 63 2584 7 2 MS4120F 54620 5 MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS Temperature Ratings Ambient 40 F to 130 F 40 C to 55 C Shipping and Storage 40 F to 140 F 40 C to 60 C IMPORTANT The actuator is designed to meet UL555S standards at 350 F 176 C The actuator must be tested with the damper to achieve this rating NOTE The actuator is designed to operate for 30 minutes during a one time excursion to 350 F 176 C Humidity Ratings 5 to 95 RH noncondensing Environmental Protection Ratings NEMA2 and IP54 when mounted on a horizontal shaft Accessories 205649 Mounting Bracket not supplied with actuator Approvals See Table 4 Controller Type MS4120F Line voltage 120 Vac 2 position spst Series 40 MS4620F S S20230 F Line voltage 230 Vac 2 position spst Series 40 MS8120F S S2024 F Low voltage 24 Vac 2 position spst Series 80 Table 2 Actuator Selection MS Series M Electrical Motor S Fail Safe Function Spring Return 41 120 Vac 2 position Control Reversible Mount Spring Return 46 230 Vac 2
14. nor spring returns replace the actuator MS4620F S S20230 F 230 Vac models 1 2 Check damper position Connect 230 Vac to the blue and brown leadwires to drive the damper to the open position The actuator should drive the damper 63 2584 7 8 If the actuator does not run remove power for at least two seconds If the actuator spring returns allow it to close entirely then return to step 2 If the actuator does not spring return verify that the actu ator is properly installed See Installation section If the actuator is correctly installed but neither runs nor spring returns replace the actuator MS8120F S S2024 F 24 Vac models 1 2 Check damper position Connect 24 Vac to the red and black leadwires to drive the damper to the open position The actuator should drive the damper If the actuator does not run remove power for at least two seconds If the actuator spring returns allow it to close entirely then return to step 2 If the actuator does not spring return verify that the actu ator is properly installed See Installation section If the actuator is correctly installed but neither runs nor spring returns replace the actuator MS4120F 54620 5 MS8120F S S2024 F S20230 F FAST ACTING TWO POSITION ACTUATORS D Montageanweisung NL Installatievoorschrift SF Asennusohje DK Installasjonsinstruks S Installations Instrukioner E Instrucciones de montage F Instructions d Installation
15. position Control Reversible Mount Spring Return 81 24 Vac 2 position Control Reversible Mount Spring Retum 20 175 Ib in 20 Nem Fire and Smoke US S Fire and Smoke EU 1 Feedback 0 No Auxiliary Switches 2 Two Auxiliary Switches XX System Controlled Numbers 5 41 20 F 1 2 XX Table 3 Actuator Selection 520 Series S Fail Safe Function Spring Return 20 20 Nem 175 Ib in 24 24 Vac 2 position Control Reversible Mount Spring Return 230 Vac 2 position Control Reversible Mount Spring 230 Return F Fire and Smoke Actuator No Auxiliary Switches SW2 Two Auxiliary Switches 8120124 SW2 Table 4 Approvals S20230 F S2024 F MS4620F MS4620S MS4120F MS8120F MS8120S UL cUL x X UL873 Plenum Rating X X File No E4436 Guide No XAPX CE X X C TICK X X Plenum applications require that conductors be enclosed in conduit see Wiring section for conduit details 4 3 15 16 100 4 2 50 1 9 16 40 10 11 16 271 8 5 8 220 4 2 15 16 15 M20051 gt Lera 6 Fig 1 Dimensional drawing of actuator in inches mm 63 2584 7 54120 54620 5 MS8120F S S2024 F

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