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Honeywell DCP200 VCR User Manual

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1. Process Variable 0x0405 Valid between scale range maximum and minimum Offset Filter Time Constant 0x0406 Valid between 0 0 and 512 0 Process Variable 0x0407 The current process input value Input Signal Sensor 0x0408 Process Input Break Status Break Flag Inactive Active Page 84 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Input Signal Under 1033 0x0409 RO Range Flag 0 Inactive 1 Active Input Signal Over 1034 Ox040A RO Range Flag 0 Inactive 1 Active Cold Junction 1035 0x040B RW Compensation 0 Disabled Enable disable 1 Enabled default Calibration Reminder 1048 0x0418 RW Enable 0 Disabled 1 Enabled Calibration Reminder 1049 0x0419 R W Data Format ddmmyy where dd day mm month Date and yy year e g 200308 is 20 March 2008 Calibration Reminder 1052 0x041C RO Status 0 Calibration OK 1 Calibration Required Multi point Scaling 1053 0x041D RW Enable 0 Disabled 1 Enabled only if the input type is linear Scale Point 1 1054 0x041E R W 0 1 to 100 0 Display Point 1 1055 0x041F R W Valid between scale range maximum and minimum Scale Poi
2. Contact Type 2 x Single pole single throw SPST with shared common Contact Rating 2A resistive at 240V AC Lifetime gt 200 000 operations at rated voltage current Isolation Reinforced safety isolation from inputs and other outputs Quad Relay Output Performance Contact Type 4 x Single pole single throw SPST Contact Rating 2A resistive at 240V AC Lifetime gt 500 000 operations at rated voltage current Isolation Reinforced safety isolation from inputs and other outputs Single Dual SSR Driver Output Performance Drive Capability 10VDC minimum at up to 20mA load Isolation Not isolated from the universal input Ethernet communications or other SSR driver outputs Dual SSR Driver Output Performance Drive Capability 10VDC minimum at up to 20mA load Isolation Not isolated from the universal input Ethernet communications or other SSR driver outputs 51 52 25 150 Issue 1 April 2009 Specifications Page 177 Honeywell DCP200 Profile Controller amp Recorder Product Manual Triac Output Performance Operating Voltage 20 to 280Vrms 47 to 63Hz Current Rating 0 01 to 1A full cycle rms on state 25 C derates linearly above 40 C to 0 5A 80 C Non repetitive Surge Current 25A peak maximum for lt 16 6ms OFF State dv dt 500V us Minimum at Rated Voltage OFF State l
3. 10 OUTPUT 3A 11 OUTPUT 3B 12 COMMON Figure 28 Option Slot 3 Dual SSR Driver Module Option Slot 3 Triac Output Module If option slot 3 is fitted with a Triac output module make connections as shown This output is rated at 0 01 to 1 amp 280V AC 50 60Hz A snubber should be fitted across inductive loads to ensure reliable switch off the Triac M e Figure 29 Option Slot 3 Triac Module tw Option Slot 3 Linear Voltage or mADC Output module If option slot 3 is fitted with a DC linear output module make connections as illustrated 10 ot 11 12L 4 Figure 30 Option Slot 3 Linear Voltage amp mADC module Page 34 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 3 Transmitter Power Supply Module If option slot 3 is fitted with a transmitter power supply module make connections as illustrated The output is an unregulated 24V DC 22mA supply 10 _ 11 mi a Figure 31 Option Slot 3 Transmitter Power Supply Module Option Slot A Connections Option Slot A Connections Basic Auxiliary Input Module If option slot A is fitted with a basic auxiliary input module connect as shown Consider using the full auxiliary input Option Slot B instead as this has additional features and leaves option slot A free for other modules
4. Figure 43 Profile Cycles amp Repeats Power Signal Lost Recovery Actions If there is a power cut while a profile is running the instrument will use the defined Profile Recovery Method once the power has been restored If there is a break in the input while a program is running the unit will go to the Pre Set Power Value during the break condition Once the condition has ended it carries out the same recovery action as specified for power failure Note Recorder versions always use option E Continue profile from the point it had reached when the power failed if the Power Off Time is less than the Profile Recovery Time setting If the power is off for more than this time the defined Profile Recovery Method is used 51 52 25 150 Issue 1 April 2009 Profiler Option Page 71 Honeywell DCP200 Profile Controller amp Recorder Product Manual Power Off Power On Run Start on SP Power Off Time Planned Profile Possible Recovery Methods A Abort the profile and maintain the profile value from the time the power failed B Abort the profile and use Controller Setpoint value C Abort the profile with the Control outputs off D Restart the profile again from the beginning E Continue profile from the point it had reached when the power failed Figure 44 End Abort and Recovery Actions Profile End Actions Once a running profile ends that profiles Segment End Type defines action taken by the i
5. Output 2 DCP200 Profile Controller amp Recorder Product Manual Proportional Band 1 Proportional Band 2 Overlap Output 2 Output 1 Process Variable positive value Proportional Band 1 e Proportional Band 2 gt Output 2 Output 1 Process Variable gt Deadband negative value Proportional Band 2 0 Output 2 Output 2 OFF Output 2 ON Output 2 Output 1 Process Variable gt ON OFF Differential Positive values Negative values Overlap Dead Figure 51 Overlap Deadband Page 150 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual PD Control Proportional and Derivative PD control combines proportional control with derivative action It is similar to PID control but without Integral action Also refer to Derivative Integral PID Control Proportional Control and Tuning PI Control Proportional and Integral Control PI is most often used for modulating valve or motor control It combines proportional control with integral action It is similar to PID Control but without derivative action that can cause excessive valve movement Also refer to Derivative Integral Modulating Valve PID Control Proportional Control and Tuning PID Control Proportional Integral and Derivative control maintains accurate and stable levels in a process
6. Segment Type High Byte Segment Type Low Byte Segment Info A Byte 4 High Segment Info A Byte 3 Segment Info A Byte 2 Segment Info A Byte 1 Low Floating point number Segment Info B Byte 4 High Segment Info B Byte 3 Segment Info B Byte 2 Segment Info B Byte 1 Low Floating point number Auto Hold Type High Byte A R A R Auto Hold Type Low Byte A R A R 0 Ramp Time 1 Ramp Rate 2 Step 3 Dwell 4 Hold 5 Loop 6 Join 7 End 8 Repeat sequence then end The meaning of the data contained in Segment Info A depends on the type of segment it relates to See below The meaning of the data contained in Segment Info B depends on the type of segment it relates to See below 0 Auto Hold Off 1 Hold above SP 2 Hold below SP 3 Hold above and below SP Auto Hold Value Byte 4 High Auto Hold Value Byte 3 Auto Hold Value Byte 2 Auto Hold Value Byte 1 Low Floating point number Events High Byte 00 00 Events Low Byte A R The status of the five events are defined by the lowest 5 bits of the low byte A bit value of 1 signifies the event is on Bit 0 event 1 bit 1 event 2 bit 3 event 4 and bit 5 event 4 CRC High Byte CRC Low Byte Page 118 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Segme
7. Setpoint Ramp Rate 0x101B Oto 10000 Oor gt 10000 Off Target Setpoint 0x101D Operator Access To Setpoint Ramp Rate 0x101E The target setpoint value when ramping Operator Access To Ramp Rate Disabled Selected Setpoint 0x101F Enabled Selected Setpoint Local Setpoint 1 Alternate setpoint Actual Setpoint Control Parameters Parameter Name Manual Control Select Method Modbus Address Dec 0x2040 Access Hex 0x10CB The current instantaneous value of the active setpoint Values Manual Control Selection Method Automatic Control Only Manual Control Only User Selectable From Key Pad Digital input A Control Enable Select Method 0x10CC Digital input B Control Enable Selection Method Enabled Only Disabled Only User Selectable From Key Pad Digital input A 4 Digital input B Primary Cycle Time 0x10CD 0 5 to 512 0 Seconds Secondary Cycle Time 0x10CE Control type 0x10D6 0 5 to 512 0 Seconds Control Type Single Control Control Action 0x10D7 Dual Control Control Type Direct Acting Reverse Acting Primary Proportional Band 0x10D8 0 0 to 999 9 of Input Span Secondary 0x10D9 0 0 to 999 9 of Input Span Page 102 Modbus Parameters 51 52 25 150 Issue 1 April 2009 H
8. Page 96 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Digital Output 4C Function Modbus Address Dec 2232 Hex 0x08B8 DCP200 Profile Controller amp Recorder Product Manual R W 0 ES Se Digital Output AC Function Disabled Primary Output Power Secondary Output Power Alarm Digital Output 4D Function 2233 0x08B9 R W AJOIN gt Alarm and Event Digital Output 4D Function Disabled Primary Output Power Secondary Output Power Alarm Output 4A Alarm Selection 2234 0x08BA R W AJI NM gt oO lt 2 Alarm and Event Output 4A Alarm Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting INIIAI lol oO Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct OR of Alarm 1 2 or 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct Output 4B Alarm Selection 2235 0x08BB R W OR of Alarm 1 2 3 4 or 5 Reverse Output 4B Alarm Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting
9. Retransmit Output n Scale High Sets the displayed value at which a retransmission output will be at it s maximum level e g the display value when a 4 to 20mA PV Retransmission output will be 20mA Adjustable from 1999 to 9999 Page 52 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Alarm Configuration Sub Menu Table 12 Alarm Configuration Sub Menu Screens Alarm Configuration Alarm n Type Sets the type for each of the 5 alarms From Unused Process High Process Low PV SP Deviation Band Control Loop Rate Of Signal Change PV Signal Break Aux Input A or B Break Alarm n Value Alarm activation point applicable if type is High Low Deviation ve above ve below SP Band above or below SP or Rate of Signal Change a rate of more that x units per hour Process Alarm n Hysteresis Deadband on safe side of alarm through which signal must pass before alarm deactivates Signal Change Alarm n Minimum Duration The minimum time that the rate of input change must be above the alarm threshold for a Rate Of Change Alarm to change state from on to off or off to on Adjustable from 1 to 9999 secs Caution If the duration is less than this time the alarm will not activate no matter how fast the rate of rise Alarm n Inhibit Enables or disables the prevention of initial alarm activati
10. 4 A separate isolation transformer to feed only the instrumentation should be considered The transformer can isolate the instrument from noise found on the AC power input AC Power Wiring Neutral for 100 to 240V AC versions It is good practice to ensure that the AC neutral is at or near ground earth potential A proper neutral will help ensure maximum performance from the instrument Wire Isolation Four voltage levels of input and output wiring may be used with the unit 1 Analogue input or output for example thermocouple RTD VDC mVDC or mADC 2 Relays amp Triac outputs 3 SSR Driver outputs 4 AC power CAUTION The only wires that should run together are those of the same category If any wires need to run parallel with any other lines maintain a minimum space of 150mm between them If wires MUST cross each other ensure they do so at 90 degrees to minimise interference Page 22 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Use of Shielded Cable All analogue signals must use shielded cable This will help eliminate electrical noise induction on the wires Connection lead length must be kept as short as possible keeping the wires protected by the shielding The shield should be grounded at one end only The preferred grounding location is at the sensor transmitter or transducer Noise Suppression at Source Usually whe
11. Command Code Low Byte Profile Number High Byte Profile Number Low Byte Segment Number High Byte Segment Number Low Byte CRC High Byte CRC Low Byte The instrument replies to the Read A Segment request as follows Page 124 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Read A Segment Response from instrument Field Name Data Dec Hex Unit Address Comments The ID address of the instrument Function Code The multi read write function Byte Count Command Response High Byte Command Response Low Byte Profile Number High Byte Profile Number Low Byte Segment Number High Byte Segment Number Low Byte Segment Type High Byte Segment Type Low Byte Segment Info A Byte 4 High Segment Info A Byte 3 Segment Info A Byte 2 Segment Info A Byte 1 Low Floating point number Segment Info B Byte 4 High Segment Info B Byte 3 Segment Info B Byte 2 Segment Info B Byte 1 Low Floating point number Auto Hold Type High Byte A R A R Auto Hold Type Low Byte A R A R 0 Ramp Time 1 Ramp Rate 2 Step 3 Dwell 4 Hold 5 Loop 6 Join 7 End 8 Repeat sequence then end The meaning of the data contained in Segment Info A depends on the type of segment
12. D Deh e Oo De Se Ae Parameter CC Universal Input A Name Ry Universal Input Anilam Inm de Parameter Configuration Profile Editor Trend Figure 55 Button Bar amp View Menu 51 52 25 150 Issue 1 April 2009 PC Software Page 165 Honeywell DCP200 Profile Controller amp Recorder Product Manual Instrument Configuration Device selection Cl When creating a new configuration with the software the basic instrument type and the ere taxa options to be fitted to it must be defined in the o Sen e Device Selection screen You can select these Power supply 100 240 AC from the drop down lists or by typing the full pee bee model number in the Order number field Option Slot 3 Not fitted SE Note Cep It is important that the options selected match those fitted to your unit Alternatively the complete instrument type and existing configuration can be uploaded to the PC from your instrument via the configuration socket or serial communications module A previously saved configuration file can also be opened from the file open menu or button Once the required changes have been made the configuration can then be download to the instrument or saved to disk with a bct file extension The configuration file contains the device information and configuration parameter settings including any supervisor and enhanced operation mode screens and changes to the LED functions Profiles splash screens and lan
13. EJE Figure 32 Option Slot A Basic Auxiliary Input Module Option Slot A Connections Digital Input A Module If a digital input module is fitted in option slot A this may be connected to either voltage free contacts e g switch or relay or a TTL compatible voltage Connections are shown below ae Figure 33 Option Slot A Digital Input A Module Option Slot A Connections Ethernet Communications Module If option slot A is fitted with the Ethernet communication module a standard RJ45 connector is accessible from the top of case No rear connections are required 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 35 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot A Connections RS485 Serial Communications Module If option slot A is fitted with the RS485 serial communication module connections are as illustrated Carefully observe the polarity of the A Rx Tx ve and B Rx Tx ve connections 16 A 17 B RS485 Figure 34 Option Slot A RS485 Serial Communications Module CAUTION External computing devices connected to the communications port should comply with the standard UL 60950 Option Slot B Connections Option Slot B Connections Digital Input B Full Auxiliary Module If option slot B is fitted with the Full Auxiliary input module see below a secondary digital input is also provided This may be connected to the voltage fre
14. Voltage Free Operation Connection to contacts of external switch or relay Open Logic High Minimum contact resistance 5KQ Closed Logic Low Maximum contact resistance 500 TTL levels 2 0 to 24VDC Logic High 0 6 to 0 8VDC Logic Low Digital Input Sensitivity Edge Sensitive Requires High Low or Low High transition to change function Response Time Response within lt 0 25 second of signal state change Isolation Reinforced safety isolation from inputs and other outputs Page 176 Specifications 51 52 25 150 Issue 1 April 2009 Honeywell Output Specifications Output Module Types DCP200 Profile Controller amp Recorder Product Manual Option Slot 1 Options Single Relay Single SSR Driver Triac or DC linear Option Slot 2 Options Single Relay Dual Relay Single SSR Driver Dual SSR Driver Triac DC Linear or 24VDC Transmitter Power Supply Option Slot 3 Options Single Relay Dual Relay Single SSR Driver Dual SSR Driver Triac DC Linear or 24VDC Transmitter Power Supply Option Slot 4 Options Quad Relay Single Relay Output Performance Contact Type Single pole double throw SPDT Contact Rating 2A resistive at 240V AC Lifetime gt 500 000 operations at rated voltage current Isolation Reinforced safety isolation from inputs and other outputs Dual Relay Output Performance
15. Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting INIIAI lol AC Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 97 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex OR of Alarm 1 2 or 3 Reverse si of Alarm 1 2 OR of Alarm 1 2 or 3 Reverse si 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct OR of Alarm 1 2 3 4 or 5 Reverse Output 4C Alarm 0x08BC Output 4C Alarm Selection Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct OR of Alarm 1 2 or 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct OR of Alarm 1 2 3 4 or 5 Reverse Output 4D Alarm 0x08BD Output 4D Alarm Selection Selection Alarm 1 Di
16. Page 14 Introduction 51 52 25 150 Issue 1 April 2009 DCP200 Profile Controller amp Recorder Product Manual Honeywell 2 Installation Unpacking 1 Remove the product from its packing Retain the packing for future use in case it is necessary to transport the instrument to a different site or to return it to the supplier for repair testing 2 The instrument is supplied with a panel gasket and push fit fixing strap Concise manual s are supplied with the instrument in one or more languages Examine the delivered items for damage or defects If any are found contact your supplier immediately Installation CAUTION Installation should only be performed by technically competent personnel It is the responsibility of the installing engineer to ensure that the configuration is safe Local Regulations regarding electrical installation amp safety must be observed e g US National Electrical Code NEC or Canadian Electrical Code 96mm 117mm gt 4 gt h A hey ER 10 ram UU approx UNUOG lt A e A Figure 1 Main dimensions Panel Mounting The mounting panel must be rigid and may be up to 6 0mm 0 25 inches thick The cut out size is 92mm x 92mm 0 5mm 0 0mm Installation Page 15 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Instruments may be mounted side by side in a multiple installation but instrument t
17. e g when controlling a temperature Proportional Control avoids the oscillation characteristic of On Off control by continuously adjusting the correcting variable output s to keep the process variable stable Integral action eliminates control deviation errors and Derivative action counters rapid process movements Also refer to Control Action Control Deviation Control Enable Control Type Controller Correcting Variable Derivative Action Integral Action Manual Mode On Off Control PD Control PI Control Primary Proportional Band Process Variable Secondary Proportional Band Setpoint and Tuning PLC This stands for Programmable Logic Controller A microprocessor based device used in machine control It is particularly suited to sequential control applications and uses Ladder Logic programming techniques Some PLC s are capable of basic PID control but tend to be expensive and often give inferior levels of control Also refer to PID Pre Tune The Pre Tune facility artificially disturbs the start up pattern so that a first approximation of the PID values can be made prior to the setpoint being reached During Pre Tune the controller outputs full Primary Power until the process value has moved approximately halfway to the setpoint At that point power is removed or full Secondary Power is applied for Dual Control thereby introducing an oscillation Once the oscillation peak has passed the Pre Tune algorithm calcula
18. 0 Foi the connected instrument is shown The user can select the SS required profile from the list s A directory of existing profiles in the instrument can also be requested This allows one or all of the profiles to be deleted Yo Profile Name Download D Profile When downloading a profile to the instrument via the configuration socket or over serial communications a list of existing profiles and empty profile slots is displayed The user Pease selectthe pele Can select where to place the profile a warning is shown if the number which the program is tobe writen profile will overwrite an existing profile Free segments ER The number of free segments still available is also shown A drop down menu in the Profile Editor switches between the Profile Header and Segment Data Refer to the Profiler Setup Menu and Profiler Option sections for full details of the header and segment data Header data includes a 16 character profile name options for starting the profile after a delay or at a specific day and time the starting setpoint the action to take after a power failure or profile abort and the number of times the profile will run The segments are shown in Segment Data mode The last segment is always an End Join or Repeat Sequence type and cannot be deleted The user can select and change any segment s type and values and they can insert additional segments before the selected one A dynamically sc
19. 100 LSD s to the full Input Range Default value Input Range Also refer to Input Range LSD Primary Proportional Band Scale Range Lower Limit Scale Range Upper Limit and Secondary Proportional Band Integral Time Constant Integral action biases proportional control output s to compensate for process load variations until the control deviation value is zero Integral Time Constant is also known as Automatic Reset Decreasing the time constant increases the Integral action This parameter is not available if the primary output is set to On Off Settings 1 sec to 99 min 59 sec and OFF Default value 05 00 Also refer to Control Deviation On Off Control PI Control PID Primary Proportional Band Secondary Proportional Band Derivative Action and Tuning Latching Relay A type of relay that once it becomes active requires a reset signal before it will deactivate If latching relays are required they can be fitted externally as slaves to the internal non latching relays of this instrument Also refer to Relay LED Light Emitting Diode LED s are used as indicator lights e g for the alarm indication automatic tuning stats and manual mode Also refer to Alarm Operation Alarm Types Automatic Tuning and Manual Mode Linear Input A mVDC mADC or voltage signal used to represent the value of the process variable This can be any variable that can be converted into a suitable DC linear signal Common exampl
20. 2 3 or 4 Direct 15 OR of Alarm 1 2 3 or 4 Reverse 16 OR of Alarm 1 2 3 4 or 5 Direct 17 OR of Alarm 1 2 3 4 or 5 Reverse Output3or3A 2200 OxOBAT RW Event And Alarm 0 Event 1 Direct Acting Selection 1 Event 1 Reverse Acting 2 Event 2 Direct Acting 3 Event 2 Reverse Acting 4 Event 3 Direct Acting 5 Event 3 Reverse Acting 6 Event 4 Direct Acting 7 Event 4 Reverse Acting 8 Event 5 Direct Acting 9 Event 5 Reverse Acting 10 Profile Running Direct Acting 11 Profile Running Reverse Acting 12 End of Profile Direct Acting 13 End of Profile Reverse Acting 14 Event 1 AND Alarm 1 Direct Acting 15 Event 1 AND Alarm 1 Reverse Acting 16 Event 2 AND Alarm 2 Direct Acting 17 Event 2 AND Alarm 2 Reverse Acting 18 Event 3 AND Alarm 3 Direct Acting 19 Event 3 AND Alarm 3 Reverse Acting 20 Event 4 AND Alarm 4 Direct Acting 21 Event 4 AND Alarm 4 Reverse Acting 22 Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 3B Event 2210 Ox08A2 R W And Alarm Selection 0 Event 1 Direct Acting 1 Event 1 Reverse Acting 2 Event 2 Direct Acting 3 Event 2 Reverse Acting 4 Event 3 Direct Acting 5 Event 3 Reverse Acting 6 Event 4 Direct Acting 7 Event 4 Reverse Acting 8 Event 5 Direct Acting 9 Event 5 Reverse Acting 10 Profile Running Direct Acting 11 Profile Running Reverse Acting 12 End of Profile Direct Acting 13 End of Profile Reverse Acting
21. LAM E 65 Using the SB POM e EE EE 65 USB Memory Stick Folders amp File tesccesscciveeeseesreeseeeeveeteeeeeeetteveeeveee veneer ness eeieeeeveretneeeeveeeveeersteeveesed 65 9 The Data Recorder Option cccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeneeeeeeeeeeeaaeseaeeeeeeeenenaeeeeeeeenees 66 51 52 25 150 Issue 1 April 2009 Table Of Contents Page 7 Honeywell DCP200 Profile Controller amp Recorder Product Manual 10 11 12 13 liese Tele E 66 Changes To Operation Mode sccieiiietevetetctetetetctviatssnsaasnnteanavatanaeavata AAAA AAAA taut ENEAN INANA EANA NAE ERERKEN 66 The Profiler OPti N iosian aeara aaan eaaa eege eege 67 Prone C ONTON EE 67 Profile Starting amp Standard Gegoments 68 Ree ETH 69 Profile Running Holding vs Hold Segments sssssseeeseeessesenrrreessserrrrrstsssetrrrrrrststttrrrnnnntstennrnnnnenant 69 The Auto Hold eg 70 Profile Cycles amp Repeat SEQUENCES cccccccccceeeeee cece ee ee eee e eee e EEE EE EE EE EEE EEE E EEE E EEE EEEEEEEEEEEEEEEEEEEEEEEEE HEHEHE EEE 71 Power Signal Lost Recovery ACtiOns cccccccceeeceeeeeeeeeeeeecceeeeeeeeeeeecaaeeeeeeeeeececceeeeeeeeeeeeennueeeeeeees 71 Profile End ActOnS 0 ctinin necinn ege Ee BEER R AR ERN EES 72 Profile Abort AGUHONS reiissi nsnsi ENEE EES SEENEN 73 Manually Tuning Controllers vacincdncetincisentivscucntsendanstunssuveduansswntiendusntsancsviiussduacdiusnedentsaddusntasus 74 Single Control Tuning PID wi
22. Single Relay Output Module If option slot 2 is fitted with a single relay output module make connections as illustrated The relay contacts are SPDT and rated at 2 amps resistive 240 VAC N C 23 COM N O age Figure 18 Option Slot 2 Single Relay Module Option Slot 2 Dual Relay Output Module If option slot 2 is fitted with a dual relay output module make connections as illustrated This module has two independent SPST relays which share a common connection terminal The contacts are rated at 2 amp resistive 240 VAC 22 N O OUTPUT 2B 23 COMMON 24 NIO OUTPUT 2A Figure 19 Option Slot 2 Dual Relay Module Page 30 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 2 Single SSR Driver Output Module If option slot 2 is fitted with a single SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs 22 23 24 4 Figure 20 Option Slot 2 Single SSR Driver Module Option Slot 2 Dual SSR Driver Output Module If option slot 2 is fitted with a dual SSR driver output module make connections as illustrated The solid state relay drivers are a 0 10V DC signal load impedance must be no less
23. Tel 34 91 31 3 61 00 SWEDEN HONEYWELL A B S 127 86 Skarholmen STOCKHOLM SWEDEN Tel 46 8 775 55 00 SWITZERLAND HONEYWELL A G Hertistrasse 2 8304 WALLISELLEN SWITZERLAND Tel 41 1 831 02 71 TURKEY HONEYWELL Otomasyon ve Kontrol Sistemlen San ve Tic A S Honeywell Turkey A S Emirhan Cad No 144 Barbaros Plaza C Blok Kat 18 Dikilitas 80700 Istanbul TURKEY Tel 90 212 258 18 30 UNITED KINGDOM HONEYWELL Unit 1 2 amp 4 Zodiac House Calleva Park Aldermaston Berkshire RG7 8HW UNITED KINGDOM Tel 44 118 906 2600 U S A HONEYWELL INC INDUSTRIAL PROCESS CONTROLS 512 VIRGINIA DRIVE PA 19034 3260 FT WASHINGTON U S A Tel 1 800 343 0228 VENEZUELA HONEYWELL CA APARTADO 61314 1060 CARACAS VENEZUELA Tel 58 2 239 0211 51 52 25 150 Issue 1 April 2009
24. Time profile start options releasing of hold segments at a specific time of day and changing the power fail recovery option to one based on the length of time the power has been off These features are explained below and in the Profiler Setup and Profile Control menus refer to section 7 Introduction The Profiler allows the user to store up to 255 profile segments shared between a maximum of 64 Profiles Each profile controls the value of the setpoint over time increasing decreasing or holding its value as required If fitted Profiler options are shown to the Main Menu as well as the Operation Mode Profile Components The General Profile Configuration settings decide how profiles can be Run Held or Aborted These settings apply to all profiles Each profile has its own header information plus 1 or more segments Profile Header amp Segment Information The profile header contains information about how the profile starts and stops the power loss recovery action and how many times it should be repeated Note Profile Header information is stored to memory as the Segment creation sequence begins No profile is created if you exit before this point Segments can be ramps dwells steps or special segments such as holds ends or joins Note Segment information is stored as each segment is created but the profile remains invalid until an end or join segment is defined 51 52 25 150 Issue 1 April 2009 Profiler Option Pa
25. amp From None profile start is not delayed After Delay or Day and Trigger Time Recorder version only Profile Start Time amp The time hh mm ss when the profile should run This applies only if Day and Time is the Profile Start Trigger Caution Take care not to clash with other profiles A Profile cannot start if another is running Profile Start Day s The Day s when the profile should run From Mon Tue Wed Thu Fri Sat Sun Mon Fri Mon Sat Sat Sun or All This applies only if Day and Time is the Profile Start Trigger Profile Start Delay The delay time up to 99 59 hh mm for a profile to begin after the start request has been given Profile Recovery The power on action if profile was running at power down e g after Method a power cut or following correction of a signal break From Control outputs off Restart profile from the beginning Maintain last profile setpoint Use controller setpoint Continue profile from where it was when power failed Profile Recovery amp The Recovery Method is ignored the profile continues from where Time power failed if power off for less than this time Max 99 59 hh mm Recorder version only Profile Abort Action after profile has been forced to stop before its end From Action Control outputs off Maintain last profile setpoint or Use controller setpoint Profile Cycles amp The number of times the program should run each time
26. amp Recorder Product Manual Instruction Sequence to create a profile at a specified profile position CAUTION If this profile number is already in use then the profile header data is overwritten but the segments associated with it are kept 1 Determine which profile positions are being used by using the Command Code value PS 0x50 0x53 This command will return a list of all the profile positions currently being used 2 Choose a location that is not being used and write the profile header data using the Command Code value WP 0x57 0x50 The profile number is echoed back by the instrument in the Edit Response Message 3 Write the first segment using the Command Code value Code WS 0x57 0x53 This command will fill the next available segment position and link it to the profile created in step 1 4 Write the second segment again using Command Code WS This fills the next available segment position and links it to the segment created in step 2 5 Continue writing segments until the profile is complete whilst remaining within the overall limit of 255 segments for all profiles combined Each of these segments fills the next available position and links it to the previous segment specified 6 The very last segment of the profile must be one of the end type segments Thereafter no more segments can be added to the specified profile To add a segment to an existing profile the insert segment command must be used Instructi
27. similar way to relays having just two states open or closed Also refer to Control Deviation Linear Output Modulating Valve PI Control PID Relay Solenoid Valve and Three Point Stepping Control VDC This stands for Volts DC It is used in reference to the linear DC Voltage input ranges Typically these will be 0 to 5V 1 to 5V 0 to 10V or 2 to 10VDC Linear outputs can also provide DC voltages Also refer to Auxiliary Input Input Range Linear Input Linear Output mADC and mVDC VMD Refer to Valve Motor Control Page 164 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 16 PC SOFTWARE The primary function of the software is to create download and store instrument configurations and profiles Additionally changes can be made to the operation of the instrument adding extra screens into Operation Mode enabling and configuring Supervisor Mode changing the contact details or the function of the front LED s The software can also be used to download a new language file or to change the start up splash screen An on screen simulation of the instrument can be setup and tested on a configurable load simulator A additional software tool is available to set the IP address required for the Modbus TCP communications option refer to the IP Address Configuration section Using The Software The menus and button bar are used to select the main par
28. 2 Reverse Acting Event 3 Direct Acting Event 3 Reverse Acting Event 4 Direct Acting Event 4 Reverse Acting Event 5 Direct Acting Event 5 Reverse Acting Profile Running Direct Acting Profile Running Reverse Acting End of Profile Direct Acting End of Profile Reverse Acting Event 1 AND Alarm 1 Direct Acting Event 1 AND Alarm 1 Reverse Acting oiNIoIJA BR wy rm gt oO Kei k CH ch N ow wesch E Wu O Event 2 AND Alarm 2 Direct Acting N Event 2 AND Alarm 2 Reverse Acting CO Event 3 AND Alarm 3 Direct Acting Ke Event 3 AND Alarm 3 Reverse Acting N CH Event 4 AND Alarm 4 Direct Acting N Event 4 AND Alarm 4 Reverse Acting N N Event 5 AND Alarm 5 Direct Acting N oO Event 5 AND Alarm 5 Reverse Acting Output 2B Event And Alarm Selection 0x0885 Output 2B Event Alarm Selection Event 1 Direct Acting Event 1 Reverse Acting Event 2 Direct Acting Event 2 Reverse Acting Event 3 Direct Acting Event 3 Reverse Acting Event 4 Direct Acting Event 4 Reverse Acting Event 5 Direct Acting Event 5 Reverse Acting Profile Running Direct Acting Profile Running Reverse Acting End of Profile Direct Acting End of Profile Reverse Acting Event 1 AND Alarm 1 Direct Acting Event 1 AND Alarm 1 Reve
29. 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Function 06 Write Single Register Writes two bytes to a specified word address QUERY Function Address of Word Value to write 06 HI LO HI LO RESPONSE Function Address of Word Value written 06 HI LO HI LO Note The Response normally returns the same data as the Query Function 08 Loopback Diagnostic Test QUERY Function Diagnostic Code Value 08 HI 00 LO 00 HI LO RESPONSE Function Sub function Value 08 HI 00 LO 00 HI LO Note The Response normally returns the same data as the loopback Query Other Diagnostic Codes are not supported Function 16 Write Multiple Registers 0x10 Hex Writes consecutive word two byte values starting at the specified address QUERY Function 1 Write Number of Number of 1 Query 207 Query Last Query Address 1 Words to Write Query Bytes Byte Byte etc Byte 10 H Lo HI LO SS RESPONSE Function 1 Word Address Number of Words 10 HI LO HI LO Note The number of data bytes that can be written in one message is 253 bytes 51 52 25 150 Issue 1 April 2009 Serial Communications Page 81 Honeywell Function 23 Hex Read Write Multiple Registers 0x17 hex DCP200 Profile Controller amp Recorder Product Manual Reads and writes the requested number of consecutive words two bytes
30. 2009 Specifications Page 175 Honeywell DCP200 Profile Controller amp Recorder Product Manual Input resistance mV ranges gt 10MQ Voltage ranges 47KQ Curent ranges 5Q Input protection Voltage input will withstand up to 5x input voltage overload without damage or degradation of performance in either polarity Current input will withstand 5x input current overload in reverse direction and up to 1A in the normal direction Isolation Reinforced safety isolation from outputs and inputs except to Digital Input B Sensor Break Applicable for 4 to 20mA 1 to 5V and 2 to 10V ranges only Detection Control goes to the pre set power value if Auxiliary Input is providing the active setpoint source Digital Inputs Digital Input Functions Function Logic High Logic Low Profile Run Hold Hold Running Profile Run or release selected profile Hold Segment Release No Action Release from Hold Segment Profile Abort No Action Abort Running Profile Data Recorder Stop Recording Start Recording Internal Setpoint Select Select Local Setpoint 1 Select Alternate Setpoint Auto Manual Control Automatic Control Mode Manual Control Mode Control Outputs Enable PID Control Outputs Disable PID Control Outputs The above actions apply if a digital input has been defined to control the specified function s Digital Input Performance Type Voltage free or TTL compatible
31. 25 150 Issue 1 April 2009 Modbus Parameters Page 119 Honeywell DCP200 Profile Controller amp Recorder Product Manual Delete Profiles Request to instrument Field Name Data Comments Dec Hex Write Start Address High 32 20 Write Start Address Low 06 06 Write Quantity Of Registers High 00 00 Write Quantity Of Registers Low 02 or 01 02 o0r01 Delete A Profile DP 02dec Ox02hex Delete All Profiles DA 01dec 0x01hex Byte Count 04 or 02 04 or 02 Delete A Profile DP 04dec 0x04hex Delete All Profiles DA 02dec Ox02hex Command Code High Byte 68 44 Command Code Low Byte 80 or 65 50 or 41 Delete A Profile DP 80dec Ox50hex Delete All Profiles DA 65dec 0x41hex Profile Number High Byte A R A R Note The profile number is not included Profile Number Low Byte A R A R in the message when deleting all profiles CRC High Byte A R A R CRC Low Byte A R A R The instrument replies to this message with an Edit Response Message Delete A Segment The delete segment command deletes the specified segment from the specified profile The following segments are moved up one place in the profile e g if segment 6 is deleted segment 7 now becomes segment 6 Delete A Segment Request to instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code Requires the multi read write function Read Start Ad
32. 32 to 4208 F PtRh20 0 to 1850 C 32 to 3362 F PtRh40 E 240 to 1000 C 400 to 1832 F R 0 to 1759 C 32 to 3198 F J default 200 to 1200 C 328 to 2192 F S 0 to 1762 C 32 to 3204 F K 240 to 1373 C 400 to 2503 F T 240 to 400 C 400 to 752 F Note Defaults to F for USA units Defaults to C for non USA units The Scale Range Upper Limit and Scale Range Lower Limit parameters can be used to restrict range An optional decimal place can be displayed up to 999 9 C F 51 52 25 150 Issue 1 April 2009 Specifications Page 173 Honeywell DCP200 Profile Controller amp Recorder Product Manual Thermocouple Performance Calibration Complies with BS4937 NBS125 and IEC584 Measurement 0 1 of full range span 1LSD Accuracy NOTE Reduced performance for B Thermocouple from 100 to 600 C NOTE PtRh 20 vs PtRh 40 Thermocouple accuracy is 0 25 and has reduced performance below 800 C Linearization Accuracy Linearization better than better 0 2 C 0 05 typical for J K L N and T thermocouples than better than 0 5 C for other types Cold Junction Compensation If enabled CJC error is better than 1 C under operating conditions Sensor Resistance Influence Thermocouple 100Q lt 0 1 of span error Thermocouple 1000Q lt 0 5 of span error Sensor Break Protection Break detected within two seconds Process Control outputs go to the pr
33. 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 13 Modbus Parameters The Modbus parameter register addresses are detailed in the tables below The Access column indicates if a parameter is read only RO or if it can also be written to R W Communications writes will not be implemented if the Writing Via Serial Comms parameter in the Communications Configuration menu is set to Disabled Note Some parameters that do not apply for a particular configuration will accept reads and writes e g attempting to scale a Linear output which has not been fitted Read only parameters will return an exception if an attempt is made to write values to them Data Formats Data can be read or written in three formats Integer Only Integer with 1 Decimal Place and Floating Point Number The Modbus Address column shows the register address for each parameter in integer format Other formats can be calculated from the Integer Only address When working in Hexadecimal the format calculations are Address for Integer with 1 Decimal Place Integer address plus 0x4000 Address for Floating Point Integer address multiplied by 2 plus 0x8000 When working in Decimal the format calculations are Address for Integer with 1 Decimal Place Integer address plus 16384 Address for Floating Point Integer address multiplied by 2 plus 32768 Example Register Address Calculations Calculating Parame
34. 60 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Profiler Control Menu Table 21 Profiler Control Menu Screens Profiler Menu Profile Control If a profile is running choose from Do Nothing Abort Profile end immediately or Jump to Next Profile Segment Hold Profile or Release Hold If no profile is running choose from Do Nothing Run Profile or End Profile Control Return to normal controller operation Select Active Profile Change the active profile Choose from the list of profile names provided The active profile is the profile that will run when a run instruction is given perhaps via a digital input Select A Profile To Run Choose the profile to run from the list of names provided The profile name and run status is then confirmed 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 61 Honeywell DCP200 Profile Controller amp Recorder Product Manual USB Menu A Notification is shown if a USB Memory Stick is inserted or removed from the USB Port The USB Menu will automatically be offered after insertion The USB menu can also be accessed from the Main Menu Refer to the USB Interface section for more details on the use of the USB port option Table 22 USB Menu Screens USB Menu USB Mode Unlocking Enter correct code number to access USB Menu Read Write To USB Select the required a
35. A DE CV AV CONSTITUYENTES 900 COL LOMAS ALTAS 11950 MEXICO CITY MEXICO Tel 52 5 259 1966 THE NETHERLANDS HONEYWELL BV Laaderhoogtweg 18 1101 EA AMSTERDAM ZO THE NETHERLANDS Tel 31 20 56 56 911 NORWAY HONEYWELL A S Askerveien 61 PO Box 263 N 1371 ASKER NORWAY Tel 47 66 76 20 00 POLAND HONEYWELL Sp z o 0 UI Domainewksa 41 02 672 WARSAW POLAND Tel 48 22 606 09 00 PORTUGAL HONEYWELL PORTUGAL LDA Edificio Suecia II Av do Forte nr 3 Piso 3 2795 CARNAXIDE PORTUGAL Tel 351 1 424 50 00 REPUBLIC OF IRELAND HONEYWELL Unit 1 Robinhood Business Park Robinhood Road DUBLIN 22 Republic of Ireland Tel 353 1 4565944 REPUBLIC OF SINGAPORE HONEYWELL PTE LTD BLOCK 750E CHAI CHEE ROAD 06 01 CHAI CHEE IND PARK 1646 SINGAPORE REP OF SINGAPORE Tel 65 2490 100 REPUBLIC OF SOUTH AFRICA HONEYWELL Southern Africa PO BOX 138 Milnerton 7435 REPUBLIC OF SOUTH AFRICA Tel 27 11 805 12 01 ROMANIA HONEYWELL Office Bucharest 147 Aurel Vlaicu Str Sc Z Apt 61 62 R 72921 Bucharest ROMANIA Tel 40 1 211 00 76 211 79 RUSSIA HONEYWELL INC 4 th Floor Administrative Builiding of AO Luzhniki Management 24 Luzhniki 119048 Moscow RUSSIA Tel 7 095 796 98 00 01 SLOVAKIA HONEYWELL Ltd Mlynske nivy 73 PO Box 75 820 07 BRATISLAVA 27 SLOVAKIA Tel 421 7 52 47 400 425 SPAIN HONEYWELL S A Factory Josefa Valcarcel 24 28027 MADRID SPAIN
36. A switching differential centred about the setpoint when using On Off control Relay chatter can be eliminated by proper adjustment of this parameter but too large a value may increase process variable oscillation to unacceptable levels On Off differential is also know as hysteresis or deadband Settings 0 1 to 10 0 of input span Default value 0 5 Also refer to Input Span On Off Control Process Variable Relay and Setpoint Page 148 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Operation Mode The mode used during normal operation of the instrument It can be accessed from the Main Menu and is the usual mode entered at power up The screens shown include a main screen with bar graph a trend view information about the process alarms plus optionally selection of auto manual control control output disabling Recorder and profiler information can be displayed if these features are fitted Up to 50 configuration menu screens can be defined with the PC software and will be shown if the Custom Display mode is enabled in the Display Configuration sub menu Refer to the Operation Mode information in the Configuration amp Use section Also refer to Bar Graphs Configuration Mode Custom Display Mode Display Configuration Main Menu Profiler Setup Menu Recorder Menu and Trend Display Output Configuration A sub menu of Configuration Mode used to a
37. Data Hex Profile Starting Setpoint Low Comments 0 Current Setpoint 1 Current Process Variable Value Profile Recovery High Byte Profile Recovery Low Byte 0 Control to off 1 Restart profile 2 Maintain last profile setpoint 3 Use controller setpoint 4 Continue profile from where it was when power failed Profile Recovery Time Byte 4 high Profile Recovery Time Byte 3 Profile Recovery Time Byte 2 Profile Recovery Time Byte 1 Low Floating point number Profile Abort action High Byte 00 00 Profile Abort Action Low Byte A R 0 Control to off 1 Maintain last profile setpoint 2 Use controller setpoint Profile Cycles High Byte A R Profile Cycles Low Byte A R 1 to 9999 or 10 000 for Infinite CRC High Byte A R CRC Low Byte Read A Segment A R Read A Segment Request to instrument Field Name Dec Unit Address Data Hex Comments The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Byte Read Quantity Of Registers Low Byte Write Start Address High Byte Write Start Address Low Byte Write Quantity Of Registers High Byte Write Quantity Of Registers Low Byte Byte Count Command Code High Byte
38. E vaseceresseesaqessseeyieees 163 BEE E rere E E E re rrr re rere cere cree cere reer rere reer cere cree ceeereee cere rere ceeereee reece tere 164 USB MENU sorisa asiana an EAE E RE E A E EE EE ER a 164 Valve Motor Drive Control VMD trr AEAEE SEEE EE EEEESASEEEEEEEEESSsnnEE Ennen Enn 164 VDC isses a a S E A a AE AA SETS TEE IEEE 164 VOTE 164 PC SOP TT 165 Using RN CTT 165 Instrument Configuration cceccceeeeceeeeeeeeneeeceeeeeeeeeeeeecaeeeeeeeeeseeeeeeeeeeeeeeeeeeccaeeeeeeeeeseecciieeeeeeeeetees 166 Profile Creation And Editing zs au RERERERERSKESEEREEEeEEASAEESSERERERNRER ENEE ERegeedSESEEREREREREKEEEEEEERARERENEREAEEE 167 Changing the Start up Splash Green 169 Changing the Alternate Display Language eeeeessseeeeeeeeeee ettette sstttitrttttsstttrrrrtntsttttrrnnnnnsstnnre nn 169 Instrument aigle Op araara anara nra araar AE RNA EEA ENAA TAARNA AA NAAA NAANA SNANAR TAEAE K ANERE 169 Configuring The Connection cccccccecceeeceeeeeeeeeeeeccaeeeeeeeeeeeccccaaeeeeeeeeeeeccaaaeeeeeeeeeeeeccceeeeeeseeeeeessaaes 169 Network Configuration For Modbus TCP Options sssessssseeeessseseitesetrtrtrrrrrrtssssrttrrernntssttnrrrnnnennt 171 Appendix 2 SpecificationS ssssssssssssrresuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 173 Universal Process INp tississsssssg oE EN EEE E EEEE 173 General Input Specifications 0 0 0 0 nnn nnn nnn nnn nnn nn tttEEEEEEEEEEEEEEEEEEEEEEEEEEEEE E
39. Glossary Page 137 Honeywell DCP200 Profile Controller amp Recorder Product Manual As the jacket temperature rises the slave s heater output falls The product temperature also rises at a rate dependant on the transfer lag between the jacket and product This causes the master s PID output to decrease reducing the jacket setpoint on the slave effectively reducing the output to the heater This continues until the system becomes balanced When tuning a cascade system first set the master to manual mode Tune the slave controller using proportional control only 1 amp D are not normally required then return the master to automatic PID mode before tuning the master The result is quicker smoother control with minimum overshoot and the ability to cope with load changes whilst keeping the jacket temperature within acceptable tolerances Also refer to Auxiliary Input Auxiliary Input Lower Limit Auxiliary Input Upper Limit Derivative Action Integral Action mADC Manual Mode Master amp Slave Proportional Control PID Remote Setpoint Remote Setpoint Lower Limit Remote Setpoint Upper Limit Setpoint Setpoint Select Tuning and VDC Clock Configuration A sub menu of Configuration Mode used to adjust the parameters that relate to the settings for the Real Time Clock fitted with the data recorder option Date time day of week and date format Also refer to Data Recorder and Configuration Mode Communications Write
40. Le 38 KG DAG A E E E E E E E 38 6 Messages and Error Indications zxseuss essesigresiurresuks reesekkgreusukebreesekEREENEuEEEKEEEKAEEREEEKKE EEEEKKEE 39 Start Up ENOS EE 39 Page 6 Table Of Contents 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Input Problems EE 39 USB Data Transfer Problems sasini seee AAAA EAA EAEE EENE EE ATE N E E Taa 40 Getting Help EE 40 7 Configuration and E 41 OPON O e A 41 Base Trend amp Profile Operating Gcreens ereere eee e eee e ee EEE EEE EE EEE EEE EE EEE EEE E EEE EEEEEEEEEEEEES 41 el ebe VERT E TEE 43 Adjusting the Setpoint Ramp Rate sssssseseseessseiirrtttttitt ttrt t tt tttttt rtr ESEA Sstt EESEAEEEEEEEEEEEEEA SEE EE EEEn n nennt 44 Selecting Automatic or Manual Mode 44 Control Enable or Disable siris aai tbe aR E EER EE 44 Main ME UE 45 Entry into the Main MOnu cisiiesiscecscceecececcsececessreseressreseeessresererceseeeerseenseengennceengeanceengeanceeeesueenbeuseeeeuss 45 Unlock COGS it 2 32 cevsee deceive beesseeesesccunctenssenesesctenesenersnesssecetece E E EEE 45 Setup Wizard os ceevtenecinetencdeavteavtensteacceasceasaensaeasaensnensnensntiitadetensuemaneconemanssonemonssGhavhiiy ogee E 46 Manual entry to the Setup Wizard 2 cccceceecececeeeeeeeeeeeecnaeeeeeeeeeeeecaaaeeeeeeeeesesccaeeeeeeeeesesenneeeetess 46 EIDEL 47 Entry into Supervisor Mode 47 Configuration Men 48 Entry into the Configuration Meng sorsien a
41. Manufacture Day 0x0172 Date of manufacture 1 to 31 day of month Manufacture Month 0x0173 Month of manufacture 1 to 12 Manufacture Year 0x0174 4 digit number Year of manufacture e g 2008 USB Option Fitted 0x1D4F USB Option Not Fitted Fitted Data Recorder 0x1EBC Data Recorder Fitted Fitted Not Fitted Fitted Profiler Enabled 0x2007 Profiler Enabled Profiler Not Enabled Profiler Enabled Software PRL 0x00D0 Product Revision Level Firmware Level Hardware PRL Ox00CF Product Revision Level Hardware Level Firmware Type 0x00D9 Firmware major version number Firmware Version 0x00DA Firmware minor version number Contact Details 1 0x0190 7 lines of user definable text 25 ASCII characters Contact Details 2 0x0191 per line which can re read or written using Modbus e functions 16 or 23 Valid characters are 0 to 9 a to z Contact Details 3 0x0192 AtoZ plus and _ Contact Details 4 0x0193 Contact Details 5 0x0194 Example To write My Company Name to line 1 Contact Details 6 0x0195 send Contact Details 7 0x0196 ADDRESS 16 01 90 00 08 10 4D 79 20 43 GF 6D 70 61 6E 79 20 4E 61 6D 65 CRC 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 129 Honeywell DCP200 Profile Controller amp Recorder Product Manual 14 Calibration WARNING CALIBRATION IS ONLY REQUIRED FOR INSTRUMEN
42. Mode zespegeeoeeeeeeesgeegceeereerfeeggeegeeeee eege EEEE EEEE EIEEE E E 140 CY CIS TIM Esisi i g i E 140 51 52 25 150 Issue 1 April 2009 Table Of Contents Page 9 Honeywell DCP200 Profile Controller amp Recorder Product Manual REI Re TEE 140 Ree HE 140 Derivative e EE 140 Deviation Alarm Value cccccceececaeeenceeeeeeeeeeaeeeeeeeeeeeeecaaaaeeeeeeeeeeeaaaaaeeeeeeeseesaaaaeeeeeeeeeeeaaaaeeeeeeess 141 Digital el EE 141 Direct Acting Control EE 141 Ree e Tute it EE 141 Display LanQuages TT 141 Display IRGSOMMMIOM TTT 142 HEED 142 EMGIMG ie ETC 142 Eth rm bisissssesasessisisisitesgsisixiaccasandsaassisssesiss EAE Aa AAAA ENE AAEN E A NANETA NEKA E AAEE 142 ole Ier re TEE 142 Input Configuratio issiga REN E GHA AGHA Gana 142 Input Fiker Time ee 142 INPUT En e E ese EEEE 143 Input TE 143 integral Time Constant isesi i aE EEE TE TAEA a 143 enee ke o E E E 143 RR TE 143 RI elle 143 ITT e 144 Limit Controller ccccccccececeeeeeeeeeeeeeeee ene Ee 144 Local Setpoints cc ceeeeeeeceeeeeeeeeeeeeee eee es 144 Lock Codes sssssiererrtrrttrtttrrtrrrrrrt rtrt rrrArAAAAAAAAAAAAAAAAAAAAAAAAAAAAEAAAAEEEAEEAEEEEENSSASEEAEEEEEEEEEEEEEEEEEEEEEE Ennn 144 Logical Combination of Alarms ttnn ttnt tAE EEEE ESEEEEEEEEEEESEEEEEEEEEE ESEE EEEE Ennn nt 144 Loop Alarm 00 cece ccc ceeceee cece cece cea ee eae e cece cece aaa ee eeeeeeeeeeaaaaaaaaeeaeeeesaaaaaeeeeeeeeeeaaaaaeeeeeeeeesaaaaeeeeeee
43. OPTION SLOT B 51453391 516 Full Auxiliary Input inc digital input B for option slot B 641 01 OPTION SLOT 4 51453391 520 4 Relay Output for option slot 4 703 01 ACCESSORIES 51453391 522 Blue Control PC Configuration Software amp Lead Note Modules can be either pre installed at the time of manufacture or retrofitted in the field CAUTION Plastic pegs prevent fitting of older non reinforced single relay modules Board Identification Numbers 637 01 and 638 01 Fitting the older relay modules reduces the isolation rating to Basic 240V Isolation and is therefore not recommended Remove this peg when fitting Dual Relay Modules Note All dual relay modules have reinforced isolation 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 17 Honeywell DCP200 Profile Controller amp Recorder Product Manual Board Positions Board Mounting Struts Option 4 Module Option A Module Option 3 Module Universal Input Board Power Supply Board Option B Module _ Option 1 Module ee hidden below B Option 2 Module Ae Option C Module Figure 3 Rear view uncased amp board positions Preparing to Install or Remove Options Modules CAUTION Before removing the instrument from it s housing ensure that all power has been removed from the rear terminals Modules boards should only be replaced by a trained technician 1 Remove the instru
44. Of Registers Low Byte Write Start Address High Byte Write Start Address Low Byte Write Quantity Of Registers High Byte Write Quantity Of Registers Low Byte Byte Count Command Code High Byte Command Code Low Byte Profile Number High Byte Profile Number Low Byte CRC High Byte CRC Low Byte Read Profile Status The instrument replies to the Read Profile Memory Status request as follows Read Profile Memory Status Response from instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code The multi read write function Byte Count Profile 1 Position For each of the 64 possible profile f positions a value of 0 is returned if the Profile 2 Position position is free or 1 if the position is empty Profile 63 Position Profile 64 Position CRC High Byte CRC Low Byte Page 128 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Instrument Data Parameter Name Modbus Address Values Dec Hex Serial Number 1 0x00D2 The first 4 digits of the instrument s Serial number Serial Number 2 0x00D3 The digits 5 to 8 of the instrument s Serial number Serial Number 3 0x00D4 The digits 9 to 11 of the instrument s Serial number Serial Number 4 0x00D5 The digits 12 to 14 of the instrument s Serial number
45. Option Modules eR EERE EERE EERE REDE EEE E EEE EE EEE EEE EE EERE EEE EEE EE HEHE EERE HEHEHE 20 Replacement of Power Supply or Input Boards ccccccccccccsceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 20 Data Recorder Board EE 21 4 Electrical Installation E 22 Installation Ee e ET ER AC Power Wiring Neutral for 100 to 240V AC Versions cccecceeeeeeeeeeeeeneeeeceeeeeeeeseenncneeeeeeesetaaes 22 Wiro Isolation 22 Useof Shielded CG ablee8RREKREEKNREASASRRERRKKESERSSEENERRRELEKSKEEEERRRERELEEEEEESEEERRAEEEEEENEEESERENEEEREEEKNESEERERRRER REENEN 23 Noise Suppression at Gource cece cece cece eee e ee ee EAE E EEE E EEE E EEE E EEE EEE EEE EEEEEEEEEEEEEEEEEEEEEEEEEEEE EEE EEE EE EEE 23 Sensor Placement Thermocouple Or RIDE 24 Thermocouple Wire Identification Charts aii 24 Connections and WINO deserrira AEA tees seve AEAN taevevsvavaeitbtesversaavaveraensseaveeecaaaieitseeaees 25 Power Connections ee EE e 26 nvo anpa e GMM SCUOINS cece a a ee eebe 27 EELER ee 29 EIDEN 30 Option Slot 3 elle 32 Option SIO Ay COMMeCUOMS a 35 Option SIGE B COMME CUOMS xieia deta ce tade da seta deduaeaa ae duan dude duaniuandainauaaiaaiute ssf iaiudaaduda dada anseatosigese trae 36 5 Powering UPD E 37 Powering UD Mel teen HIE 37 Front Panel Overview sssssesesssssssseirrtttttttttttt ttt tttttt trt EEE EASttEEEEEEEESNSEEEEEEEEEESSEEEEEEEEEEEAEEEEEE AEAEE SEEE EEEE EEEn 37 DIS PIAY sinir E E ETE a 37 LED Te
46. Output power level is proportional to the process variable value The Control action for the Secondary Output is always the opposite of the Primary output The Secondary Proportional Band is only applicable when Dual Control Type is used Settings On Off Control or 0 5 to 999 9 Default Value 10 Also refer to Control Action Control Type On Off Control Input Span Overlap Deadband PID Primary Proportional Band and Tuning Page 158 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Self Tune Self Tune continuously optimises tuning while a controller is operating It uses a pattern recognition algorithm which monitors the control deviation The diagram shows a typical application involving a process start up setpoint change and load disturbance Setpoint 2 Setpoint 1 Load Disturbance Temperature etpoint Change Time Figure 53 Self Tune Operation The deviation signal is shown shaded and overshoots have been exaggerated for clarity The Self Tune algorithm observes one complete deviation oscillation before calculating a new set of PID values Successive deviation oscillations cause the values to be recalculated so that the controller converges on optimal control When the controller is switched off these PID terms are stored and are used as starting values at the next switch on The stored values may not always be ideal if for instance the con
47. Product Manual Deviation Alarm Value Defines the amount of control deviation considered acceptable before a deviation alarm is activated A positive value deviation high sets the alarm point above the current actual setpoint a negative value deviation low sets the alarm point below actual setpoint If the process variable deviates from the actual setpoint by a margin greater than this value the deviation alarm becomes active If an alarm is required if the control deviation is either side of the setpoint consider using a Band alarm or a logical combination of a deviation high and deviation low alarm Settings 1 LSD to full span from the setpoint Default value 5 LSD s Also refer to Actual Setpoint Alarm Operation Alarm Types Band Alarm Control Deviation Logical Combination Process Variable and Setpoint Digital Input An input that can be driven to one of two states active or inactive by and external voltage or a contact opening closing Digital Inputs can be used to set the instrument in to different states Possible uses are to select Auto Manual Mode Active Setpoint Control Output Enable disable Profile Run Hold Abort Hold Segment Release and Recording Start Stop Also refer to Active Setpoint Control Enable Data Recording Manual Mode Profiling and Segment Types Direct Acting Control Direct action is required for applications where the primary control output will be used to force the process variable down t
48. RTC circuit and replacement of the lithium battery should only be carried out by a trained technician 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 21 Honeywell DCP200 Profile Controller amp Recorder Product Manual 4 Electrical Installation CAUTION Installation should be only performed by technically competent personnel It is the responsibility of the installing engineer to ensure that the configuration is safe Local Regulations regarding electrical installation amp safety must be observed e g US National Electrical Code NEC or Canadian Electrical Code Installation Considerations Ignition transformers arc welders motor drives mechanical contact relays and solenoids are examples of devices that generate electrical noise in typical industrial environments The following guidelines MUST be followed to minimise their effects 1 If the instrument is being installed in existing equipment the wiring in the area should be checked to ensure that good wiring practices have been followed 2 Noise generating devices such as those listed should be mounted in a separate enclosure If this is not possible separate them from the instrument by the largest distance possible 3 If possible eliminate mechanical contact relays and replace with solid state relays If a mechanical relay being powered by an output of this instrument cannot be replaced a solid state relay can be used to isolate the instrument
49. Setpoint offset parameter or by offsetting it s remote setpoint input or adjusting the scaling of this input Page 146 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Cascade Control is another type of Master amp Slave application where the slaves setpoint is set using the master controllers PID power output The terms Master and Slave are also used in a different context in relation to serial communications Also refer to Cascade Control Linear Output Retransmit Output Remote Setpoint Auxiliary Input Offset Serial Communications and Setpoint Minimum Duration Of Change A form of alarm hysteresis unique to the Rate Of Change Alarm It is the minimum time that the rate of change in the process variable must be above the alarm threshold before the alarm will change state from on to off or off to on Settings 1 to 9999 secs Default value 1sec Caution If the duration is less than this time the alarm will not activate no matter how fast the rate of rise Also refer to Alarm Hysteresis Alarm Types and Rate Of Change Alarm Modbus RTU Modbus RTU is the serial communications protocol used on instruments fitted with the RS485 Communications module into Option Slot A Alternatively the Modbus TCP protocol is available if the Ethernet Communications Module is fitted Modbus RTU is a Master Slave protocol Only the Master may initiate communications E
50. To Defaults is performed CAUTION User must reconfigure all required settings before using the instrument in a live application Automatic Tuning Menu The Automatic Tune Menu is used engage the Pre tune and or Self tune facilities to assist the user in setting up Proportional band s Integral and Derivative parameter values Pre tune can be used to set PID parameters approximately Self tune may then be used to optimise the tuning if required Pre tune can be set to run automatically after every power up by enabling Auto Pre Tune The TUNE indicator LED 3 will flash while pre tune is operating and is continuously on whilst Self tune is operating If both Pre tune and Self tune are engaged the AT indicator will flash until Pre tune is finished and is then continuously on Note Zelt Tune will not engage if either primary or secondary control outputs are set for On Off control Pre Tune will not engage if either primary or secondary control outputs are set for On Off control during setpoint ramping if a profile is running or if the process variable is less than 5 of the input span from the setpoint Navigating Automatic Tuning Menu Press to move forward or amp to move backwards through the selections Press M or D to engage or disengage the tuning as required Hold down and press B to return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Provided the function of LED3
51. a 0 to 5V output it is the PV or SP value corresponding to OV If this parameter is set to a value greater than that for Retransmit n Output Scale Maximum the relationship between the process variable setpoint value and the retransmission output is reversed so that higher PV SP values give a lower output level Settings 1999 to 9999 Default value Scale Range Lower Limit Also refer to Process Variable Retransmit Output Retransmit Output n Scale Maximum Scale Range Lower Limit and Setpoint Reset To Defaults This Configuration sub menu selection returns all of the instruments settings back to their factory defaults It should be used with great care as the action cannot be undone A reset is followed automatically by the Setup Wizard Users must use this wizard and or configuration menus to set all of the parameters to the correct values for the intended application Also refer to Configuration Menu and Setup Wizard Reverse Acting Control Reverse control action is required for applications where the primary control output will be used to force the process variable up towards the setpoint A typical application is a furnace When the control action is selected as reverse acting primary proportional control outputs decrease the correcting variable as the process variable increases within the proportional band and primary On Off outputs turn off when the process variable exceeds the setpoint The control action of a secondary output i
52. an RS485 module fitted the Stop bits Ce Address Parity and Bit rate values must match address those of the instrument even if you are connecting via the configuration port The Start and Stop bits must be 1 and Data bits 8 Act r Settings If connecting via the Modbus TCP PC connector Ethernet bus coupler module enter the instrument s IP IP address 192 168 1 12 address and set the Port address to 502 Port address 502 Device connector USB Memory Stick Folders amp Files If a USB memory stick is to be used to transfer files between the instruments and or the software the files must be stored in specific DEVICE CONFIG and PROFILE folders on the USB stick When saving files from the software to the memory stick ensure that you save them to the correct folder Local storage on you PC can be in any folder of your choosing The USB option also limits the file name to 8 characters plus the 3 digit bct or pfl extension Longer file names will be truncated DEVICE This folder must be located in the Root of the USB memory stick CONFIG Configuration files bct Removable Disk GE gt DEVICE CONFIG O PROFILE 9 RECORDER PROFILE Profile program files pfl RECORDER Recorder log folders files These can be created or saved from the PC software CAUTION When saving a file the data will be overwritten If the file name already exists Page 17
53. and options fitted will be displayed Table 8 Configuration Menu Screens Configuration Menu Configuration Mode Enter correct code number to access Configuration Mode Unlocking Configuration Options Select the required Configuration Sub Menu Option from Input Control Output Alarm Communications Recorder Clock Display Lock Code or Reset To Defaults Page 48 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Input Configuration Sub Menu Table 9 Input Configuration Sub Menu Screens Input Configuration Process Variable Input Type From various Thermocouple RTD and Linear inputs see specifications section for full details of input types available Engineering Units Select display units from C F K bar RH pH psi or none Decimal Point Position Sets the maximum display resolution to 0 1 2 or 3 decimal places Temperature inputs are limited to 0 or 1 place Numbers gt 99 999 never display more than 2 dec places gt 999 99 never display more than 1 dec place and gt 99999 always display without a decimal place Multi Point Scaling Enable Enables or disables Linear Input Multi Point Scaling This feature allows up to 15 point linearization of mA or V DC input signals Scale Range Lower Multi Point Scale Point s Scale Range Upper Limit For Temperature inputs Up
54. it is started 1 9999 or Infinite Profile Segments Settings that apply to individual profile segments Segment Number Shows the number of the profile segment being created from 1 255 Segment Type Set the segment type from Ramp Time time to reach target SP Ramp Rate rate of change towards target SP Step jump to target SP Dwell keep current SP Hold hold the profile until released Loop back to a previous segment Join join to another profile End end the profile or Repeat Sequence Then End repeat a sequence of joined profiles of which this is the last A Join End or Repeat Sequence Then End will become the last segment in the profile Segment Target The setpoint value to be reached by the end of this segment if the Setpoint segment type is Ramp Time Ramp Rate or Step Segment Ramp The time hh mm ss to reach the Segment Target Setpoint if the Time segment type is Ramp Time Segment Ramp The rate of change towards the Segment Target Setpoint if the Rate segment type is Ramp Rate The rate can be set from 0 001 to 9999 9 display units per hour Segment Dwell amp The time hh mm ss to maintain the current setpoint if the segment Time type is Dwell 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 59 Honeywell DCP200 Profile Controller amp Recorder Product Manual Segment Loop Enter the segment to loop back to an
55. it relates to See below The meaning of the data contained in Segment Info B depends on the type of segment it relates to See below 0 Auto Hold Off 1 Hold above SP 2 Hold below SP 3 Hold above and below SP Auto Hold Value Byte 4 High Auto Hold Value Byte 3 Auto Hold Value Byte 2 Auto Hold Value Byte 1 Low Floating point number Events High Byte 00 00 Events Low Byte A R The status of the five events are defined by the lowest 5 bits of the low byte A bit value of 1 signifies the event is on Bit 0 event 1 bit 1 event 2 bit 3 event 4 and bit 5 event 4 CRC High Byte CRC Low Byte 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 125 Honeywell Segment Data DCP200 Profile Controller amp Recorder Product Manual The Segment Data is included in the response to a Read Segment request It is provided in two parts Segment Info A and B The meaning of the data contained in Segment Info A and B depends on the type of segment it relates to Null is shown for unused data this can be any value Segment Type Ramp Time Segment Info A Time B Target setpoint Description Ramp to the target setpoint B in the time A Ramp Rate Ramp rate Target setpoint Ramp to the target setpoint B at the ramp rate A Step Null Target setpoint Step to a target
56. may be assigned as a logical output and can be configured for reverse action or direct action The following table explains the concept of logical OR amp AND outputs Also refer to Alarm Operation Alarm Types Output Configuration and Profile Events Page 144 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Table 28 Examples Of Logical Alarm Outputs Logical OR Alarm 1 OR Alarm 2 Direct Acting Reverse Acting ALARM 1 OUTPUT ALARM 1 OUTPUT Logical AND Alarm 1 AND Alarm 2 Direct Acting Reverse Acting op ON ALARM 1 OUTPUT ALARM 1 OUTPUT Loop Alarm A loop alarm detects faults in the control feedback loop by continuously monitoring process variable response to the control output s If one of the 5 alarms is defined to be a loop alarm it repeatedly checks if the PID control output is at saturation If saturation is reached 0 or 100 power for single control type 100 or 100 for dual control type an internal timer is started Thereafter if the output has not caused the process variable to be corrected by a predetermined amount V after time T has elapsed the alarm becomes active Subsequently the alarm repeatedly checks the process variable and the PID output When the process variable starts to change value in the
57. more limited Setup Wizard when the instrument is configured for the first time or when further changes are required to the instruments characteristics Configuration contains a number of sub menus that allow access to all of the available parameters The correct settings must be made before attempting to use the instrument in an application Screens marked w are also shown in the Easy Setup Wizard Entry into the Configuration Menu CAUTION Adjustments to these parameters should only be performed by personnel competent and authorised to do so Configuration is entered from the Main Menu Hold down RI and press B from to enter the Main Menu Press HM or amp to select Configuration Menu Press to enter the Configuration Menu Note Entry into this mode is security protected by the Configuration Menu Lock Code Refer to the Unlock Code section for more details Navigating the Configuration Menu Configuration contains sub menus to set up the Input Output Control Alarm Communications Recorder Display and Lock Codes There is also an option to return the instrument to its factory default settings The correct settings must be made before attempting to use the instrument in an application From the Configuration Menu press H or B to select the required sub menu Press to enter the sub menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Note Only parameters that are applicable to the hardware
58. of active setpoint will be made from a digital input or an Operation Mode selection screen Also refer to Active Setpoint Alternative Setpoint Auxiliary Input Digital Input Local Setpoints Remote Setpoint Setpoint Setup Wizard A sub set of the Configuration Menu parameters chosen to allow inexperienced users to easily set the instrument up for most simple applications The parameters shown depend on the options installed The Setup Wizard runs automatically at first ever power up or whenever a Reset To Defaults is carried out A partial Wizard also runs whenever option modules have been changed The partial wizard only shows parameters affected by the changes made The full Setup Wizard can also be run manually from the Main Menu this requires entry of an un lock code Once completed the Setup Wizard exits to Operation Mode Experts or users with more complex applications should select the parameters they wish to set up from the Configuration Menus instead of using the Wizard Refer to the Setup Wizard information in the Configuration amp Use section Also refer to Lock Codes Configuration Menu Main Menu Operation Mode and Reset To Defaults Solid State Relay SSR An external device manufactured using two Silicone Controlled Rectifiers in reverse parallel They can be used to replace mechanical relays in most AC power applications Some special SSRs can switch DC but most cannot As a solid state device an SSR does not
59. option modules have been fitted into each slot The menus and screens change to reflect the options compatible with the hardware fitted The modules fitted can be viewed in the products information menu as detailed in the Product Information Mode section of this manual Replacement of Power Supply or Input Boards It is recommended that users only change these boards if it is unavoidable 1 Remove the instrument from it s housing as detailed above 2 Remove all option modules 3 Replace the Power Supply or Input board as required Carefully observe the transformer colour and the case labelling to check the supply voltage when replacing the power supply board 4 Reassemble the unit in it s case 5 If the input board has to be replaced a full recalibration must be carried out before the instrument is used Refer to the calibration section of this manual for instructions CAUTION Replacement of boards must be carried out by a trained technician If the Power Supply board does not match the labelling users may apply incorrect voltage resulting in irreparable damage Page 20 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Data Recorder Board If installed the Data Recorder memory and Real Time Clock RTC components are located on a plug in daughter board attached to the front Display CPU board CAUTION Servicing of the Data Recorder
60. plus 1 Stop Bit Parity None even or odd selectable Isolation 240V reinforced safety isolation from all inputs and outputs Ethernet Type Ethernet Communications Module Connection Locates in Option Slot A Connection via RJ45 connector on top of case Protocol Modbus TCP Slave only Supported Speed 10BaseT or 100BaseT IP Address Allocation Via DHCP or manual configuration via PC Tool Isolation 240V reinforced safety isolation from the supply inputs and outputs except SSR Drivers USB Socket Targeted Peripheral USB Memory Stick Connection Locates in Option Slot C Connection via front mounted connector Protocol USB 1 1 or 2 0 compatible Mass Storage Class Isolation Reinforced safety isolation from all inputs and outputs 51 52 25 150 Issue 1 April 2009 Specifications Page 179 Honeywell DCP200 Profile Controller amp Recorder Product Manual Display Display Type 160 x 80 pixel monochrome graphic LCD with a dual colour red green backlight Display Area 66 54mm W x 37 42mm H Display Characters 0 to 9 a to z A to Z plus and _ Trend View 120 of 240 data points shown in a scrollable window Data is not retained when power turned off or if time base is changed Trend View Data Displays any active alarm plus PV input solid amp Setpoint dotted at sample time or Max
61. setpoint B Dwell Dwell time Null Stay at the current setpoint for a period of time A Hold 0 Operator Null Wait for the operator to release the hold 1 Time of day Start Time Wait until time of the day B in seconds since midnight recorder only 2 Aux A digital input Null Wait for digital input A signal 3 Aux B digital input Null Wait for digital input B signal Number of times to repeat 1 to 9999 Segment number Loop to the specified segment number B from this point Repeat this A times Only segments below the current segment can be entered Two loops must not cross each other Null Profile number On completion of this profile jump run profile B 0 Control off Null Turn off all control outputs 1 Maintain profile setpoint Null Stay at the final setpoint of the profile 2 Use controller setpoint Null Use the active controller setpoint Repeat Sequence 0 Outputs off Number of times to repeat sequence Then End 1 Maintain profile setpoint 2 Use controller setpoint Read Profile Name Repeat the profile sequence number B times then turn off the control outputs Repeat the profile sequence number B times then hold the last profile setpoint Repeat the profile sequence number B times then use the active controller setpo
62. starting at the specified addresses QUERY Function 1 Read Number of 1 Write Number of Values to Write Address Words to Address Words to gt Read Write 1 Word 2 Word etc Last Word 17 Hi LO Lo to HI Lo m Lo HI Lo Lo RESPONSE Function Number of Read pa Bytes 177 Word 2 Word etc Last Word EC EECH EC REECH H to Note The number of data bytes that can be read and written in one message is 253 bytes Exception Responses When a QUERY is sent that the instrument cannot interpret an Exception RESPONSE is returned Possible exception responses are Exception Code Error Condition Interpretation 00 Unused None 01 Illegal function Function number out of range 02 Illegal Data Address Write functions Parameter number out of range or not supported for write functions only Read Functions Start parameter does not exist or end parameter greater than 65536 03 Illegal Data Value Attempt to write invalid data required action not executed The format of an exception response is RESPONSE Exception Code as detailed above Function Original Function code with its Most Significant Bit MSB set Note In the case of multiple exception codes for a single QUERY the Exception code returned is the one corresponding to the first parameter in error Page 82 Serial Communications
63. suffer from contact degradation when switching electrical current Much faster switching cycle times are also possible leading to superior control The instrument s SSR Driver output provides a time proportioned 10VDC pulse for to the SSRs signal input terminals This causes conduction of current from the line supply through the SSR to the load when the pulse is on Also refer to Cycle Time Time Proportioning Control Relay and Triac 51 52 25 150 Issue 1 April 2009 Glossary Page 161 Honeywell DCP200 Profile Controller amp Recorder Product Manual Solenoid Valve An electromechanical device use to control the flow of gases or liquids It has just two states open or closed Usually a spring holds the valve closed until a current is passed through the solenoid coil forces it open Standard process controllers with time proportioned or On Off outputs can be used to control these types of valves Solenoid valves are often used with high low flame gas burners A bypass supplies some gas at all times but not enough to heat the process more than a nominal amount low flame A controller output opens the solenoid valve when the process requires additional heat high flame Also refer to Modulating Valves On Off Control and Time Proportioning Control Supervisor Mode Supervisor Mode allows access to a lock code protected sub set of the main configuration parameters The unlock code is different from the higher level Configur
64. up to 9999 to 10000 for any DC Linear input type Minimum Span 100 display units Decimal Point Display Decimal point selectable from 0 to 3 places but limits to 5 display digits e g values gt 99 9 have no more than 2 decimal places DC Input Multi Point Linearization Up to 15 scaling values can be defined anywhere between 0 1 and 100 of input Measurement Accuracy 0 1 of span 1LSD Maximum Overload 1A on mA input terminals 30V on voltage input terminals Sensor Break Protection Applicable for 4 to 20mA 1 to 5V and 2 to 10V ranges only Break detected within two seconds Process Control outputs go to the pre set power value Low and Senor Break Alarms operate Auxiliary Inputs Auxiliary Input Types amp Ranges Auxiliary Input Performance Input Ranges Auxiliary Input A Input Ranges Auxiliary Input B Type Type mA DC 0 to 20mA 4 to 20mA mA DC 0 to 20mA 4 to 20mA V DC 0 to 5V 1 to 5V V DC 0 to 5V 1 to 5V 2 to 10V 0 to 10V 2 to 10V 0 to 10V mV DC 0 to 100mV 10 to 50mV Pot 2KO or higher Input Sampling rate 4 per second Input Resolution 16 bit ADC Auxiliary Input Scalable as a Remote Setpoint RSP input between 9999 and 10000 Scaling constrained by the Setpoint Limits Measurement 0 25 of input span 1 LSD Accuracy 51 52 25 150 Issue 1 April
65. 0 of Span when Primary On Off control and Secondary On Off control is used Primary Cycle Time Sets the Primary Power Cycle Time 0 5s to 512s For time proportioned Primary Relay SSR Driver or Triac Control Outputs Secondary Cycle Time Sets the Secondary Power Cycle Time 0 5s to 512s For time proportioned Secondary Relay SSR Driver or Triac Control Outputs Primary Power Upper Limit Sets the Maximum Primary Output Power Limit from 0 to 100 of available power This value must be higher than the lower limit Caution The instrument will not be able to correctly control the process if sufficient power isn t available to maintain setpoint Use with care Primary Power Lower Limit Minimum Primary Output Power limit from 0 to 100 This value must be less than the upper limit Caution The instrument will not be able to correctly control the process if the lower limit is more than required to maintain setpoint Use with care Secondary Power Upper Limit Maximum Secondary Output Power limit from 0 to 100 This value must be higher than the lower limit Caution The instrument will not be able to correctly control the process if sufficient power isn t available to maintain setpoint Use with care Secondary Power Lower Limit Minimum Secondary Output Power limit from 0 to 100 This value must be less than the upper limit Caution The instrument will not be able to correctly control the proce
66. 0 PC Software 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Network Configuration For Modbus TCP Options If the instrument has the Modbus TCP communications option fitted an IP address must be assigned to it in order for it to communicate with the Modbus TCP master device over your Ethernet network The instrument can automatically receive an IP address if your network is set up to assign addresses to Ethernet devices connected to it Alternatively a fixed IP address can be assigned to it manually The Graphical Controller Ethernet Configuration tool is provided in order to discover or assign the IP Address of the instrument and configure the settings Setting the IP Address Install and run the Graphical Controller Ethernet Configuration software on your PC Connect the instrument to your network by plugging an Ethernet cable into the RJ45 socket on the top of the case If your PC is not connected to a network the instrument can be connected to its Ethernet port directly E Ethernet Configurator DER If your network assigns IP addresses Ele System automatically pressing the Search H EH Network button will list any of the Device Name Network IP Address MAC Address H V raphical Controller nnected to it gt EA 192 160 1 11 00 20 48 A4 48 E1 Geo Ge SE EE eo SES A gt IEN 192 168 1 12 00 20 48 42 84 E1 eir Networ ress an Addresses are also shown For most fixed netwo
67. 01 1 csv and placed in the new Recorder sub folder Stopping starting a recording does not create a new file but each time the parameters being recorded are changed a new file is created e g 000002 1 csv then 000003 1 csv etc If any of these files would exceed the maximum spreadsheet size of 65500 data lines a new file is created with the last digit incremented by 1 e g 000001 2 csv then 000001 3 csv Note To speed up the disk operation keep the number of files in these folders to a minimum CAUTION Do not remove the memory stick from the USB port whilst a data transfer operation is in progress Data loss or corruption may result 51 52 25 150 Issue 1 April 2009 Recorder Option Page 65 Honeywell DCP200 Profile Controller amp Recorder Product Manual 9 The Data Recorder Option The features covered in this section are available on models fitted with the Data Recorder option This option includes a USB Interface refer to section 8 and a Real Time Clock RTC with battery backup Introduction The Data Recorder option allows the user to make a recording of the process over time Recordings can be transferred to a memory stick using the USB Port Recordings are stored in Comma Separated format csv suitable for use with spreadsheets or for import in to other software See the USB Memory Stick Folders amp Files details in section 8 for file information A Recorder Configuration sub menu is added to the Conf
68. 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct OR of Alarm 1 2 or 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct OR of Alarm 1 2 3 4 or 5 Reverse Output 28 Alarm 030883 Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting COIN OD oy BR Ww mM oO Kei x CH ch N s oo wesch E Wu i O N Alarm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct OR of Alarm 1 2 or 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct OR of Alarm 1 2 3 4 or 5 Reverse oiINIoIA AJOI mM gt o Kei x CH i ch N ow wesch E Wu O N 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 91 DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Output 2 or 2A Output 2 or 2A Event Alarm Selection Event And Alarm Event 1 Direct Acting selection Event 1 Reverse Acting Event 2 Direct Acting Event
69. 2 25 150 Issue 1 April 2009 Profiler Option Page 73 Honeywell DCP200 Profile Controller amp Recorder Product Manual 11 Manually Tuning Controllers Single Control Tuning PID with Primary Output only This technique balances the need to reach setpoint quickly with the wish to limit setpoint overshoot at start up or during process changes It determines values for the Primary Proportional Band and the Integral and Derivative time constants that allow the PID control algorithm to give acceptable results in most applications that use a single control device CAUTION This technique is suitable only for processes that are not harmed by large fluctuations in the process variable 1 Check that the Setpoint Upper Limit and Setpoint Lower Limit are set to safe levels for your process Adjust if required 2 Set the Setpoint to the normal operating value for the process or to a lower value if overshoots beyond this value might cause damage 3 Select On Off control i e set the Primary Proportional Band to zero 4 Switch on the process The process variable will oscillate about the setpoint Record the Peak to Peak variation P of the first cycle i e the difference between the highest value of the first overshoot and the lowest value of the first undershoot and the time period of the oscillation T in minutes See the example diagram below Manually Tuning PID 5 Calculate the PID control parameters using the formula bel
70. 25 Option Slot 3 Single Relay Module Page 32 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 3 Dual Relay Output Module If option slot 3 is fitted with a dual relay output module make connections as illustrated This module has two independent SPST relays which share a common connection terminal The contacts are rated at 2 amp resistive 240 VAC 10 N O OUTPUT 3B 11 COMMON 12 N O OUTPUT 3A Figure 26 Option Slot 3 Dual Relay Module Option Slot 3 Single SSR Driver Output Module If option slot 3 is fitted with a single SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs 10 11 _ 12 4 Figure 27 Option Slot 3 Single SSR Driver Module 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 33 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 3 Dual SSR Driver Output Module If option slot 3 is fitted with a dual SSR driver output module make connections as illustrated The solid state relay drivers are a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs
71. 50 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 17 Appendix 2 Specifications Universal Process Input General Input Specifications Input Sample Rate Ten samples per second Digital Input Filter time constant 0 0 OFF 0 5 to 100 0 seconds in 0 5 second increments Input Resolution Always four times better than display resolution 16 bit ADC Supply Voltage Influence Negligible effect on readings within the specified supply voltage tolerances Relative Humidity Influence Negligible effect on readings within the specified humidity tolerance Temperature Stability 0 01 of span C change in ambient temperature Input Impedance V DC 47KQ mA DC DI Other ranges Greater than 10MQ resistive Isolation Isolated from all outputs except SSR Drivers at 240V AC PV Offset Adjustable input span ve values are added to Process Variable ve values are subtracted from Process Variable PV Display Displays process variable up to 5 over and 5 under span Thermocouple Input Thermocouple Types amp Ranges Sensor Rangein C Range in F Sensor Range in C Range in F Type Type B 100 to 1824 C 211 to 3315 F L 0 to 762 C 32 to F Cc 0 to 2315 C 32 to 4199 F N 0 to 1399 C 32 to 2551 F D 0 to 2320 C
72. 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 95 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Access Values Dec Hex 14 Event 1 AND Alarm 1 Direct Acting 15 Event 1 AND Alarm 1 Reverse Acting 16 Event 2 AND Alarm 2 Direct Acting 17 Event 2 AND Alarm 2 Reverse Acting 18 Event 3 AND Alarm 3 Direct Acting 19 Event 3 AND Alarm 3 Reverse Acting 20 Event 4 AND Alarm 4 Direct Acting 21 Event 4 AND Alarm 4 Reverse Acting 22 Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 3 Retransmit 2211 O0x08A3 R W Limited by input range maximum minimum Minimum Output 3 Retransmit 2212 Ox08A4 R W Limited by input range maximum minimum Maximum Option Slot 4 Parameters Parameter Name Modbus Address Values Dec Hex Option Slot 4 Ox08AE Module Fitted In Slot 4 0 Module Type None Fitted Quad Relay Error unrecognised module Digital Output 4 Ox08AF Status All outputs inactive Output 4A Active Output 4B Active Output 4C Active Output 4D Active Digital Output 4A 0x08B6 Digital Output 4A Function Function 0 Disabled Primary Output Power Secondary Output Power Alarm Alarm and Event Digital Output 4B 0x08B7 Function Disabled Primary Output Power Secondary Output Power Alarm Alarm and Event
73. Alarm Types Process High Process Low Band Deviation Rate of Signal Change per minute Sensor input Break Loop Alarm Band and Deviation high or low alarm values are relative to the current setpoint value Alarm Hysteresis Adjustable deadband from 1 LSD to full span in display units for Process Band or Deviation Alarms Rate Of Change Alarm hysteresis is the shortest time 1 to 9999 secs the rate of change must be above the threshold for the alarm activate or fall below the threshold to deactivate Combinatorial Alarms Logical OR of alarms 1 amp 2 1 to 3 1 to 4 or 1 to 5 or Logical AND of alarms 1 to 5 with Profiler Events 1 to 5 to any suitable output 51 52 25 150 Issue 1 April 2009 Specifications Page 181 Honeywell Conditions For Use DCP200 Profile Controller amp Recorder Product Manual Reference Test Conditions Ambient Temperature 20 C 2 C Relative Humidity 60 to 70 Supply Voltage 100 to 240V AC 50Hz 1 Source Resistance lt 100 for thermocouple input RTD Lead Resistance lt 0 1O lead balanced Pt100 Operating Conditions Ambient Temperatures 0 C to 55 C operating and 20 C to 80 C storage Relative Humidity 20 to 95 non condensing Altitude Up to 2000m above sea level Supply Voltage Either 100 to 240V 10 AC 50 60Hz or 20 to 48V AC 50 60Hz amp 22 to 55V
74. Alarm and Process Low Alarm Output Off BReltt f eid Alarm Off EPNER Process High Alarm Direct Acting Process Variable oiii olua Output Off Alarm On Process High Alarm Reverse Acting Alarm Off Process Variable OTi Ti KoE Output Off PNET meme Alarm Off Process Low Alarm Direct Acting Process Variable Output Off Eoi KoL Alarm On Process Low Alarm Reverse Acting Process Variable A Band Alarm Output On Output off Output On i Direct Acting Alarm On Alarm Off Alarm On Process Variable t Off Output O Band Alarm Output O utput On Output Off Reverse Acting Akuan ei Alarm off Alarm On Process Variable Deviation High j Output Off RalfGot elu Alarm ve values Alarm Off Euo Direct Actin g Process Variable Deviation High oTi io Output Off Alarm Off NEKOI Process Variable Alarm ve values Reverse Acting Deviation Low ef 20 Output Off Alarm ve values NERC Alarm Off Direct Acting Process Variable Deviation Low Output Off KoM Aol Alarm ve values Al o arm On Reverse Actin V Ing Process Variable Setpoint Figure 50 Alarm Operation Page 134 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Alarm Inhibit Alarm Inhibit prevents unwanted process or deviation alarm activation at power up or when the controller setpoint is changed The alarm activation is inhibited until a Gate condition is pr
75. Connections Option Slot 1 Single Relay Output Module If option slot 1 is fitted with a single relay output module make connections as illustrated The relay contacts are SPDT and rated at 2 amps resistive 240 VAC 19 N C 20 _ COM 21 N O Figure 14 Option Slot 1 Single Relay Module Option Slot 1 Single SSR Driver Output Module If option slot 1 is fitted with a single SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs 19 _ 20 _ 21 Figure 15 Option Slot 1 Single SSR Driver Module Option Slot 1 Triac Output Module If option slot 1 is fitted with a Triac output module make connections as shown This output is rated at 0 01 to 1 amp 280V AC 50 60Hz A snubber should be fitted across inductive loads to ensure reliable switch off the Triac Eis Figure 16 Option Slot 1 Triac Module tw 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 29 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 1 Linear Voltage or mADC Output module If option slot 1 is fitted with a DC linear output module make connections as illustrated Figure 17 Option Slot 1 Linear Voltage amp mADC Module Option Slot 2 Connections Option Slot 2
76. Controller amp Recorder Product Manual Honeywell Modbus Address Parameter Name Event 1 Status 8249 0x2039 Event 2 Status Dec 8250 Hex 0x203A RO Value Value GE Se Event 2 Inactive Event 3 Status 8251 0x203B RO 0 Event 2 Active Status Of Event 3 Event 3 Inactive Event 4 Status 8252 0x203C RO Event 5 Status 8253 0x203D RO 1 0 Event 3 Active Status Of Event 4 Event 4 Inactive 1 0 Event 4 Active Status Of Event 5 Event 5 Inactive Segment Type Status 8258 0x2042 RO Event 5 Active 1 Segment Type Status No segment Setpoint ramping up Step Dwell Held Loop Join End INIIAI BR ws Mm oO Setpoint ramping down Currently Active Profile Name 8259 0x2043 RO Secondary Profile Status 8232 0x2028 RO Value The name of the currently selected profile Profile running Input sensor break Profile not valid Controller in manual mode BL WwW M oO Profile finished Profiler is maintaining the last profile setpoint Profile finished with control outputs off OO Profile control has ended Unit is Controller Mode Delay time 8233 0x2029 RO The current start delay time remaining Current Profile Running Time 8235 0x202B RO The elapsed time of the curren
77. DC for low voltage versions Power Consumption Mains versions 24VA Low voltage versions 15VA 12W Source Resistance 10000 maximum thermocouple RTD Input Lead Resistance 500 per lead maximum balanced Standards Conformance Norms CE UL ULC EMC standards Complies with CE EN61326 Safety Standards Complies with CE EN61010 1 and UL3121 Pollution Degree 2 Installation Category Il Front Panel Sealing To IP66 IP65 front USB connector IP20 behind the panel IP ratings are not tested for or approved by UL Dimensions Front Bezel Size 1 4 DIN 96 x 96mm Mounting Plug in with panel mounting fixing strap Panel Cut out Size 92mm x 92mm Max panel thickness 6 0mm Depth Behind Panel 117mm Ventilation 20mm gap required above below and behind Weight 0 65kg maximum Terminals Screw type combination head Page 182 Specifications 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 18 Appendix 3 Product Coding Modelcode CPO x f xf x x xf x P PE Pde Pp USB Recorder Graphical Profiler Graphical Profiler with USB Port Graphical Profiler Recorder with USB Port Supply Voltage 100 240VAC 24 48V AC DC Option Slot 1 Not fitted Relay Output SSR Driver Output Linear DC Output Triac Output Option Slot 2 N
78. EE EEE EEE E EEE EE EEE EEE EE EEE EEE EE EEE EEE EE EEE 135 Auto bre Tune ee 135 Leute 135 7ANU D C TVA L0 RENANE NA RENANE NANENANE NEEE NENEN ERENER NENEN 136 Auxiliary Input Lower Um 136 Auxiliary Input Offset 136 SDA lp gia ER PO EE 136 Auxiliary Input Upper Limit i cscscssssscssssssasaseasssaasaazensssanseaaasaasansssastaeasacencasssnsayaasaaaesarssnaanaavaandeneaenensaaazs 136 Band Alarm Vale es 3 vasssachcs castes sassacsssreneacasdasasanssensta saaanaanizrsmeceananuaanpseabanaasaanansgssahatbasaananaysaetsdaasaabanas 136 Bal GrapnS errira naana aaa aa RRA E REAR EE E NEENA E a ENa E a ENa E N ENa ERN RN EEFE EEEREN 137 Bias Manual Reset cccccececeeeeceneeeeeeeeeeeecaaeeeeeeeeesecaaaeeeeeeeeeseccqcaeeeeeeeeeesecccceeeeeeeeesesessneeeeeees 137 BUIMPIESS TraMSteisccccscccscssscesecsseceesceeeceessececeesssieseseceseseseesteceseeseacsenceenceenceenceenessveeanseepetseeeseeeeeevereeeers 137 Cascade Comirollicsivecivacicavsciciaantceataaetetataaatetataaatetataaatetataazeacecdedaatabaaatanadaaabatadaateaddandaaduebatadaaataaabaaataaad 137 Clock COMMU thoi E 138 Communications Write ET 138 Configuration Men s e E EE E EE 138 OM EE TEE ees 138 Belge eene le NEE 138 Control DEViatON EE 139 COTE ANC ON TEE 139 Il tel BEIER 139 Eeler 139 aaa Cepee peer ere eR rePePRR EERE RRR Err rere A EEN 139 Controller Oe E 139 Correcting WT ET 139 CPU E 140 Current Proportioning Control se ees aaiae i Eiaa A A AN 140 Custom Display
79. EEE EEEE 173 B n ee ee Ee TE 173 Resistance Temperature Detector RTD Input 174 DGC Bing LTE 175 Auxillary IMPUts eeeegeg eeegeegigeegeegiteegeeg eeggeeg eegggegdeggeegdeedeegdeEdE ege aan eerie erie eerie 175 Digital IMPuts sais ccecteeebeeeteeedeoeneeetereanianand hove devemece NENNEN 176 Page 12 Table Of Contents 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual lu e Lee Me e EE 177 elle Le 179 RI 180 Control LOO Discs cece clea lecctededee can EES tous sivadeileuddecdlevddecilivddecilevidecilividecilividecilevileciledieeimiddedidessadd 180 Data Recorder e Le EE 180 Profiler Opomena anann NENE NENANA NENNEN A NENA NENNI NENN NENN 181 AlS E 181 Conditions For US iii siinsistinns ein A RE EE R 182 EI E Te ET 182 Blue 182 18 Appendix 3 Product COIN isis cissiiesvecscceiconsicnses sieves ccsscsnesessvesecescvcntvensestxevesesetscendseserstves 183 51 52 25 150 Issue 1 April 2009 Table Of Contents Page 13 Honeywell DCP200 Profile Controller amp Recorder Product Manual 1 Introduction This product is a 1 4 DIN size 96 x 96mm front microprocessor based graphical process controller featuring a 160 x 80 pixel monochrome LCD with a dual colour red green backlight It can control process variables from a variety of sources such as temperature pressure flow and level The operating voltage is either 100 240V at 50 60 Hz or 24V 48V AC DC depending on t
80. Enable Enables disables the changing of parameter values via the Serial Communications link if a communication option such as Modbus RTU RS485 or Modbus TCP Ethernet is installed When disabled all communications are read only Settings Read Only or Read Write Default setting Enabled read write Also refer to Ethernet Modbus RTU Modbus TCP RS485 and Serial Communications Configuration Menu A selection of sub menus from which the user can adjust the major instrument settings There are sub menus for the Inputs Control Outputs Alarms Communications Recorder Clock Display and Lock Codes Configuration Mode is entered from the Main Menu An unlock code is required to access this mode Refer to the Configuration Menu information in the Configuration amp Use section Also refer to Alarm Configuration Lock Codes Clock Configuration Control Configuration Display Configuration Input Configuration Main Menu Output Configuration Recorder Configuration Serial Communications Configuration Contactor Refer to Relay Control Configuration A sub menu of Configuration Mode used to adjust the parameters that relate to the control of the process Enabling control auto manual mode control type and action PID tuning terms power limits sensor break action local setpoint values setpoint ramp rates and setpoint selection Also refer to Configuration Mode Control Action Control Enable Local Setpoints Manual Mod
81. Honeywell DCP200 Profile Controller amp Recorder Product Manual DCP200 Graphical Profiler Controller with optional Recorder 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual This manual supplements the Concise Product manual s supplied with each instrument at the time of shipment Information in this installation wiring and operation manual is subject to change without notice Copyright Honeywell Inc April 2009 all rights reserved No part of this publication may be reproduced transmitted transcribed or stored in a retrieval system or translated into any language in any form by any means without the written permission of Honeywell Inc Copies of this manual are available in electronic format on the Honeywell web site www honeywell com ps Printed versions are available from Honeywell or its representatives Note It is strongly recommended that applications incorporate a high or low limit protective device which will shut down the equipment at a preset process condition in order to prevent possible damage to property or products WARNING THE INTERNATIONAL HAZARD SYMBOL IS INSCRIBED ADJACENT TO THE REAR CONNECTION TERMINALS IT IS IMPORTANT TO READ THIS MANUAL BEFORE INSTALLING OR COMMISSIONING THE UNIT WARNING THIS SYMBOL MEANS THE EQUIPMENT IS PROTECTED THROUGHOUT BY DOUBLE INSULATION Products covered by this manual are suitable for Indoor use Installa
82. Inactive Auxiliary Input B Input Signal Over Range 0x0824 Active Auxiliary Input B Over Range Status Inactive Active 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 87 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Digital Input B Status Digital Input B Status 0 Inactive Active Calibration Status 0x0826 Calibration OK Calibration Required Option Slot 1 Parameters Parameter Name Modbus Address Values Dec Hex Option Slot 1 2130 0x0852 Module Fitted In Slot 1 Module Type None Fitted Single Relay Single SSR Driver Linear mA V DC Triac Error unrecognised module Linear mAV DC wen Output 1 Type 0 0 to 5V DC 0 to 10V DC 2 to 10V DC 0 to 20mA DC 4 to 20mA DC Variable 0 to 10VDC Transmitter PSU Digital Output 1 0x0854 Status 0 Inactive 1 Active Linear Output 1 0x0856 2 0 to 102 0 of nominal range Level Status contro output will over under drive by 2 Linear Output 1 s SE 0 Disabled Primary Output Power Secondary Output Power Retransmit Actual Setpoint Value Retransmit Process Variable Value Digital Output 1 0x0862 Digital Output 1 Function Function 0 Disabled Relays SSR Drivers or Triacs Primary Output Power Linear Outputs are Secondary O
83. Lower Limit parameters in Control Configuration Operation Mode adjustment of Setpoint is not possible if Read Only Operation Mode has been selected in the Display Configuration settings 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 43 Honeywell DCP200 Profile Controller amp Recorder Product Manual Press to select the Setpoint Value Display and Adjustment screen Press M or Di adjust each Local Setpoint to the required value A Remote Setpoint value cannot be altered from the key pad Adjusting the Setpoint Ramp Rate The Setpoint Ramp Rate may be adjusted in the range 0 1 to 9999 0 in display units per hour and OFF When the Setpoint Ramp Rate is set to Off setpoint changes will step immediately to the new value Press to select the Setpoint Ramp Rate screen Press M or Di adjust ramp rate to the required value Note The SETPOINT ramp feature disables the pre tune facility The self tune facility will calculate new tuning terms only after the SETPOINT has completed the ramp Selecting Automatic or Manual Mode Depending on the Control Configuration settings an Auto Manual selection screen may be shown which allows operators to select between automatic or manual control Switching to or from manual mode is made via Bumpless Transfer In Manual mode the Setpoint display is replaced by a 0 to 100 power output level labelled Man Press to select the Manual Power screen Press H or D to adjust
84. N This equipment is designed for installation in an enclosure that provides adequate protection against electric shock The isolation switch should be located in close proximity to the unit in easy reach of the operator and appropriately marked Page 26 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Power Connections 24 48V AC DC Powered Instruments 24 48V AD DC powered instruments will operate from a 20 to 48V AC or 22 to 55V DC supply AC power consumption is 15VA max DC power consumption is 12 watts max Connection should be via a two pole IEC60947 1 amp IEC60947 3 compliant isolation switch circuit breaker and a UL listed fuse type 65v dc 1Aamp anti surge lee Figure 10 24 48V AC DC Power Connections WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY CAUTION This equipment is designed for installation in an enclosure that provides adequate protection against electric shock The isolation switch should be located in close proximity to the unit in easy reach of the operator and appropriately marked Universal Input Connections Universal Input Connections Thermocouple T C Use only the correct thermocouple wire or compensating cable from the probe to the instrument terminals avoiding joints in the cable if possible Where joints are made special thermo
85. Name Character 9 A R used to fill any unused characters at the Profile Name Character 10 A R end of the name Profile Name Character 11 A R Profile Name Character 12 A R Profile Name Character 13 A R Profile Name Character 14 A R Profile Name Character 15 A R Profile Name Character 16 A R Profile Start Signal High Byte 00 0 No delay 1 After delay 2 At Page 116 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Creating Or Editing A Profile Header Request to instrument Field Name Data Comments Dec Hex Profile Start Signal Low Byte Time day Profile Start Time Byte 4 High Profile Start Time Byte 3 Floating point number Profile Start Time Byte 2 SR Profile Start Time Byte 1 Low Profile Start Day High Byte 00 00 1 Monday 2 Tuesday 3 Wednesday Profile Start Day Low Byte A R 4 Thursday 5 Friday 6 Saturday 7 Sunday 8 Monday to Friday 9 Monday to Saturday 10 Saturday And Sunday 11 All Week Profile Starting Setpoint High 0 Current Setpoint 1 Current Process Profile Starting Setpoint Low Variable Value Profile Recovery High Byte 0 Control to off 1 Restart profile Profile Recovery Low Byte 2 Maintain last profile setpoint 3 Use controller setpoint 4 Continue profile from where it was when power fai
86. Profile Direct Acting 13 End of Profile Reverse Acting 14 Event 1 AND Alarm 1 Direct Acting 15 Event 1 AND Alarm 1 Reverse Acting 16 Event 2 AND Alarm 2 Direct Acting 17 Event 2 AND Alarm 2 Reverse Acting 18 Event 3 AND Alarm 3 Direct Acting 19 Event 3 AND Alarm 3 Reverse Acting 20 Event 4 AND Alarm 4 Direct Acting 21 Event 4 AND Alarm 4 Reverse Acting 22 Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 4B Event 2239 0x08BF R W And Alarm Selection 0 Event 1 Direct Acting 1 Event 1 Reverse Acting 2 Event 2 Direct Acting 3 Event 2 Reverse Acting 4 Event 3 Direct Acting 5 Event 3 Reverse Acting 6 Event 4 Direct Acting 7 Event 4 Reverse Acting 8 Event 5 Direct Acting 9 Event 5 Reverse Acting 10 Profile Running Direct Acting 11 Profile Running Reverse Acting 12 End of Profile Direct Acting 13 End of Profile Reverse Acting 14 Event 1 AND Alarm 1 Direct Acting 15 Event 1 AND Alarm 1 Reverse Acting 16 Event 2 AND Alarm 2 Direct Acting 17 Event 2 AND Alarm 2 Reverse Acting 18 Event 3 AND Alarm 3 Direct Acting 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 99 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Event Event 3 AND Alarm 3 Reverse Acting AND Alarm 3 Reverse Event 3 AND Alarm 3 Reverse A
87. Profiler version only Page 42 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Operator Profile Control Allows the operator to control the defined profiles If a profile is running the choices are Do Nothing Abort Profile end immediately Jump to Next Segment Hold Profile or Release Hold If no profile is running the choices are Do Nothing Run Profile or End Profile Control returns to standard controller operation only shown if enabled in the Profile Control Menu Profile Information Shows the Profile Status Running Held Aborted or Ended Profile Time Remaining Cumulative Held Time Cycles Completed and Profile Sequences Completed not shown when in Controller mode Segment Information Shows the Current segment number and type Ramp Up Ramp Down Dwell or End Segment Time Remaining Loops completed if loop back active not shown when in Controller mode Start amp Stop Data Manually Stop or Start a new recording only shown if Recorder Recording Log Trigger is Operator Start Stop Recorder Status The status of the data recorder It shows if a recording is in progress Information the recording mode FIFO or Record Until Memory Is Used the memory usage for each recording sample memory remaining in bytes and the approximate recording time remaining If the status of alarms is recorded extra sample
88. Relay N O C N C n ZS 2A 2B T Dual Relay vo C Mio o Dual SSR Driver 2B 2A S OPTION 2 Figure 7 Main Rear terminals Note 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 25 Honeywell DCP200 Profile Controller amp Recorder Product Manual The wiring diagram below shows the additional connections numbered 25 to 42 at the sides of the case rear These are required for Options Slots 4 and C if fitted NGL Figure 8 Additional Option terminals Note Use single strand 1 2mm AWG18 max size copper wire throughout except for the thermocouple input where the correct thermocouple or compensating cable and connectors must be used Power Connections Power Connections Mains Powered Instruments Mains powered instruments operate from a 100 to 240V 10 50 60Hz supply Power consumption is 24VA Connect the line voltage live and neutral as illustrated via a two pole IEC60947 1 amp IEC60947 3 compliant isolation switch circuit breaker and a UL listed fuse type 250V AC 1Amp anti surge If the instrument has relay outputs with contacts carrying mains voltage it is recommended that the relay contacts supply should be switched and fused in a similar manner but should be separate from the instruments mains supply 13 OL m o o N Figure 9 Mains Power Connections WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY CAUTIO
89. SU Digital Output 2 or 0x0872 Digital Output 2 or 2A Status 2A Status Inactive Active Digital Output 2B 0x0873 Digital Output 2B Status Status Inactive Active Linear Output 2 0x0874 2 0 to 102 0 of nominal range Level Status contro output will over under drive by 2 Linear Output 2 or 0x087E Linear Output 2 or 2A Function 2A Function 0 Disabled Primary Output Power Secondary Output Power Retransmit Actual Setpoint Value Retransmit Process Variable Value Digital Output 2 or 0x0880 Digital Output 2 or 2A Function 2A Function Disabled Primary Output Power Secondary Output Power Alarm Alarm and Event Page 90 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Digital Output 2B Digital Output 2B Function 0 Function Disabled Primary Output Power Secondary Output Power Alarm Alarm and Event Output 2 or 2A 0x0882 Output 2 or 2A Alarm Selection Alarm Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm
90. TS IN WHICH CALIBRATION ERRORS HAVE BEEN ENCOUNTERED REFER TO CALIBRATION CHECK BELOW CAUTION Calibration must be performed by personnel who are technically competent and authorised to do so Calibration Reminder Calibration of each input type is carried out during manufacture This can be verified from Product Information Mode Recorder versions can provide the user with a calibration reminder if the application requires regular checks see Input Configuration for details For most applications re calibration is not required during the lifetime of the instrument Equipment Required For Checking or Calibrating The Universal Input A suitable calibration signal source is required for each input type To verify the accuracy of the instrument or carry out recalibration the listed input sources are required These must have better than 0 05 of the reading accuracy 1 DC linear inputs 0 to 50mV 0 to 10VDC and 0 to 20mADC 2 Thermocouple inputs complete with 0 C reference facility appropriate thermocouple functions and compensating leads or equivalent 3 RTD inputs decade resistance box with connections for three wire input or equivalent Calibration Check 1 Set the instrument to the required input type 2 Power up the instrument and connect the correct input leads Leave powered up for at least five minutes for RTD and DC linear inputs and at least 30 minutes for thermocouple inputs 3 After the appropriat
91. The Edit Modbus Settings tab configures the Options connection between the Ethernet module and the instrument s microprocessor These settings MUST match with the settings in the instruments Communications Configuration menu A faster ee Edit IP Address Edit Modbus Settings Details Select the settings for the Modbus gateway baud rate can be used if large amounts of data Baud Rate EE wl are to be sent between the instrument and the Data Bits Eight ei master but in most cases it is recommended that StopBits One SSS the default settings are used Party None a Defaults WARNING These settings affect the Ethernet IP Modbus settings ONLY Baud Rate 9600 The internal Modbus settings of the instrument Data Bi ts Eight must be adjusted to correspond to these settings Stop Bits One Parity None Reon Status Ready Fixing An IP Address If your instrument cannot be found using the Search Network button the IP address can be set from the Set IP Address option on the software s System menu LEE sa Enter it s MAC Address and the new IP Address use 0 0 0 0 for automatic addressing then press okay If your instruments 12 digit MAC Address isn t oo oe know it can be found on a label attached to the GE RJ45 connector of it s Ethernet module Enter the MAC address as found on the Graphical Controller oo 20 4 as ep Enter an IP address Page 172 PC Software 51 52 25 1
92. aaaeageeeeseeeeeeaaaaaes 104 Recorder amp Clock Parameters cccccccccccceeeeeeceaneeeeeeeeeececeneeeeeeeeeseceeeeeeeeeeeesssecccceeeeeesesseneeeeeeeeees 106 Display en 109 Profiler Control amp Status Parameters ccccccccecceeeeeeeeeeeecceeeeeeeeeeececaeeeeeeeeeesesecaaeeeeeeeeseesecneeeeeees 112 Profile Setup Yia e ele EE 114 lieu RE saa ssn oa Sa ss a E cass 129 Page 8 Table Of Contents 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 14 15 Calibration cictccicicescediedcecevcessctevasiveveccuc cliccewivasevestsasduscvdetuccoceccocceddestvecsecccsasudessstedesdssasvserevae 130 GF Teles ile gil EM 130 Equipment Required For Checking or Calibrating The Universal Input 130 Heeler E iire rere ter tree rere rerererrrererere ter ercre rrr rrrerrerrrer creer reer rerrrerrrrrr ret 130 Recalibration ee EE 131 Appendix 1 Glossary of Terms US cceeeceeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeeeeeeeneeeeeeeeeees 132 Lee TT 132 Actuall Setpoint sesser EEE EEEE EEE EEEE 132 Alarm Configuration seeessseeeeeesesesirrttettsttttt ttnet ttrt krtn EEEE ASEE EEE EASRA ESEEEEEEEEEEESEEEEEEEEEEESEEEEEEE NEEESE EEEE EEEE Enant 132 Alatm Operation E 134 Alarm Inhibit cceeeeeeeeeee cece ceaeeeeeeeeecaaaeeeeeeeeeeecaaeaaeeeeeeeeeeaaaaeeeeeeeeeesaaaaaeeeeeeeeesaaaaeeeeeeeeeeeaaaaeees 135 EE TEV CS re E EE E 135 Alternative Getpooimt EEE E
93. able position or at a position that you specify Each message in the sequence includes a 2 byte Command Code that tells the instrument the purpose of the message and therefore the meaning of the data contained in it Instruction Sequence to create a profile at the next available position 1 Create a profile by writing the profile header data using the Command Code value CP 0x43 0x50 This starts the profile creation process by reserving a profile memory slot The profile number is returned by the instrument in the Edit Response Message 2 Write the first segment using the Command Code value Code WS 0x57 0x53 This command will fill the next available segment position and link it to the profile created in step 1 3 Write the second segment again using Command Code WS This fills the next available segment position and links it to the segment created in step 2 4 Continue writing segments until the profile is complete whilst remaining within the overall limit of 255 segments for all profiles combined Each of these segments fills the next available position and links it to the previous segment specified 5 The very last segment of the profile must be one of the end type segments Thereafter no more segments can be added to the specified profile To add a segment to an existing profile the insert segment command must be used Page 114 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller
94. ach slave is given a unique address and the message contains the Modbus address of the intended slave Only this slave will act on the command even though other devices might receive it an exception is specific broadcast commands sent to address 0 which are acted upon by all slaves but not acknowledged The commands can instruct the slave to change a value in one of its registers or ask it to send back one or more values contained in its registers The Modbus RTU format follows the messages with a cyclic redundancy check CRC checksum to ensure that the message arrives undamaged This instrument can act as a Slave or as a Setpoint Master over RS485 In this mode the unit continuously sends it s setpoint value using Modbus broadcast messages Refer to the Serial Communications and Modbus Parameter sections of this manual for more information Also refer to Modbus TCP RS485 and Serial Communications Modbus TCP Modbus TCP is a version of the Modbus protocol for networks that support the Internet Protocol such as Ethernet It is available if the Ethernet Communications Module is fitted into Option Slot A This instrument can only act as a Slave when using Modbus TCP A master device initiates the communications and the instrument only acts on the command if it has been sent to its IP address The data model and function calls used by Modbus TCP and RTU are identical only the encapsulation is different Modbus TCP does not require a ch
95. age Display Contrast 7676 Ox1DFC R W 0 to 127 Invert Display 7677 Ox1DFD R W Value Invert Display 0 Normal Display 1 Inverted Display Setup Lock Code 7678 Ox1DFE R W 1 to 9999 Default is 10 Configuration Lock 7679 0x1DFF R W 1 to 9999 Default is 10 Code Tuning Lock Code 7680 0x1E00 R W 1 to 9999 Default is 10 Supervisor Lock 7681 0x1E01 R W 1 to 9999 Default is 10 Code Profiler Lock Code 7682 0x1E02 R W 1 to 9999 Default is 10 USB Lock Code 7683 0x1E03 R W 1 to 9999 Default is 10 Recorder Lock Code 7684 0x1E04 R W 1 to 9999 Default is 10 Read Only 7685 0x1E05 R W Value Read Only Operation Mode Operation Mode 0 Operation Mode Read Write 1 Operation Mode Read Only Bar Graph Format 7686 0x1E06 R W Value Bar Graph Format 0 Power Output 1 Control Deviation 2 Memory Remaining Trend View Sample 9000 0x2328 R W Value Trend Sample Interval Interval 0 Every Second 1 Every 2 Seconds 2 Every 5 Seconds 3 Every 10 Seconds 4 Every 15 Seconds 5 Every 30 Seconds 6 Every Minute 7 Every 2 Minutes 8 Every 5 Minutes 9 Every 10 Minutes 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 111 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Every 15 Mindies Values To Display In 0x2329 Trend View Data Trend View None trend view off Process variable only Process variable and setpoint Process variable maximum amp minimum since last samp
96. al or Time At Cursor Line 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 41 Honeywell LED Indicators Process Value amp Setpoint Profile Name amp Progress Segment No amp Progress Operation Mode DCP200 Profile Controller amp Recorder Product Manual Example Profile Operating Screen LED Function Labels Engineering Units Profile Status gt Run J Held m Stopped ees Table 4 Operation Mode Screens After 2 minutes without key activity the most screens revert to the Base Operating Screen Screens marked do not revert automatically They remain displayed until the user navigates away Calibration Check Due Shown if a Calibration Reminder is set and the due date has passed Warning if the feature is enabled in Control Configuration Recorder version only Shown at power up and repeated once per day Press Wi to acknowledge and continue using the instrument Re calibrate or disable the reminder to cancel the warning Base Operating Screen LED Labels LED indicator functions Defaults are HEAT COOL Displayed is TUNE amp ALARM can be altered with configuration software Se EE PV value The current Process Variable value fica ids SP value The current Setpoint value Bar Graph Primary Secondary Power Deviation or Memory Use see Bar Graph Format screen in Display Configuration Auto Manual Control Allows switchi
97. al Control Parameters for all profiles plus Profile creation editing and deletion 8 Profile Control Menu Selection of profiles Running holding or aborting the selected profile 8 USB Menu Uploading downloading instrument configuration profile information and data recordings Recorder Menu Manually starting stopping and deleting recordings Product Information Instrument information including features and options installed Service Information Contact information for service support etc 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 45 Honeywell DCP200 Profile Controller amp Recorder Product Manual Setup Wizard An easy Setup Wizard runs automatically at first ever power up or if whenever a Reset To Defaults is carried out Users can follow the Wizard screens to setup parameters required for typical applications screens marked w in the following Screen Sequence lists are also included in the Setup Wizard A partial Wizard also runs whenever option modules have been changed The partial wizard only shows parameters affected by the changes made The Wizard can also be run manually from the Main Menu Once completed the Setup Wizard exits to Operation Mode Experts or users with more complex applications can select the parameters they wish to set up from the Configuration Menus instead of using the Wizard Manual entry to the Setup Wizard CAUTION Ad
98. aled graphic shows the segments of the profile with the select segment is highlighted in red The five profile events are shown below the graph Insert Segment Un Zoom Profile Directory Selected Segment Red Segment Data e i a Segment Type Dwell 140 00 Segment Time 01 00 00 Auto Hold Type None 120 00 Event 1 O Event 2 100 00 Event 3 Event 4 RW Event 5 80 000 segment 3 Segment Type Ramp Rate Mode 60 000 Rate to Setpoint units hour 300 Target Setpoint 150 40 000 Auto Hold Type None Event 1 Evert 2 20 000 Event 3 A Event 4 O 0 000 Event 5 O 00 15 00 00 45 00 01 00 00 01 15 00 segment 4 Segment Type Dwell Segment Time 00 05 00 Auto Hold Type None Event 1 d Event 2 Iw Event 3 ral Segment List Segment Values Scaling Active Event A hard copy of the profile including the graph and events can be printed from the File Print menu Page 168 PC Software 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Changing the Start up Splash Screen The graphic shown during the instrument start up sequence can be changed from the main parameter screen Select Download Splash Screen option from the Device menu Choose your new graphic file most common file types are supported The chosen image will converted to monochrome and be rescaled to 160 pixels wide by 80 pixels h
99. ameter screen or one of the other modes or functions Hover the mouse over the parameter description or value to view a fuller description Consult the comprehensive help available from the Help Menu for information about the general software functions Menus Button Bar Parameter Address hex Parameter Values E File Edit view Device Extras Windo ROSHC S OBES Be De Be Parameter Sa 3 Universal file ierd Supervisor Moge H Extended Operator Mode CT Ausilary Jop Ry Ausilary Options A Ry Auxilary Options B Control Description 01 Universal Input Input Type 8 J Ther Engineering Units JET Decimal Point Position 1 123 4 3 Sr Control Enable Range Lower Limit 200 10001 200 10001 1200 3 Sr Manual Control Select Range Upper Limit 1200 3 100 10001 120 3 Hy Control Process Variable Offset DD 1400 4 1400 4 Hp Primary cycle time Input Filter Time EI DD 1000 Ry Secondary cycle time Enable CJC 1 Enabled Functional Groups Mode Drop Down Description Value Range Figure 54 Main Parameter Screen The main parameter screen is used to change all of the configuration and other settings This screen also allows access to the Supervisor and Enhanced Operation Mode configuration screens from the Mode drop down list The Button bar or Device and View menus are used to access the other software functions View amp Device Menus Instrument Simulation E File Edit view Device Extras
100. arm 3 7 Alarm 4 8 Alarm 5 9 Event 1 10 Event 2 11 Event 3 12 Event 4 13 Event 5 14 Any Event 15 Manual Control 16 Profile Running 17 Profile Ended LED 3 Usage 7666 0x1DF2 R W LED 3 Usage Primary Control Secondary Control Tuning Any Alarm Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Event 1 Event 2 Event 3 Event 4 13 Event 5 14 Any Event 15 Manual Control 16 Profile Running 17 Profile Ended LED 4 Usage 7667 0x1DF3 R W LED 4 Usage Primary Control Secondary Control Tuning Any Alarm Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Event 1 Event 2 Event 3 INIo AIOIN gt o Kei CH ch N gt OoOloIiNIo A BR ws hm oO 3 0 Page 110 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Access Values Dec Hex 12 Event 4 13 Event 5 14 Any Event 15 Manual Control 16 Profile Running 17 Profile Ended Backlight Colour 7668 Ox1DF4 R W Value Backlight Colour 0 Green to Red on Alarm 1 Red to Green on Alarm 2 Permanent Green 3 Permanent Red Display Language 7675 Ox1DFB R W Value Language 0 Main Display Language 1 Alternate Display Langu
101. ation Menu unlock code Up to 50 Configuration Menu parameters can be chosen for inclusion in Supervisor Mode using the PC configuration software If none have been chosen this mode is disabled Refer to the Supervisor Mode information in the Configuration amp Use section Also refer to Configuration Menu and Lock Codes Thermocouple A temperature sensor made from two different metals They convert temperature difference between their cold junction the measuring instrument and the hot junction into a small signal or a few microvolts per C Thermocouples are cheap and interchangeable but the wires and connectors used must match the metals used in their construction They can measure a wide range of temperatures some thermocouples can withstand very high temperatures such as furnaces The main limitation of thermocouples is accuracy The temperature measured by the thermocouple can be displayed as C F or K The colour codes for the common types are shown in the Thermocouple Wire Identification Chart in the Electrical Installation Section of this manual Also refer to Engineering Units Input Range Process Input and RTD Three Point Stepping Control Modulating valves normally require a special Three Point Stepping control algorithm This which provides an output to move the valve further open or further closed whenever there is a control deviation error When this error is zero no further output is required to maintain
102. ce in order to reach the Main Menu Navigating the Main Menu Once in the Main Menu press H or B to select the required option Press to enter the chosen menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Unlock Codes To prevent unauthorised entry most modes require a pass code 1 to 9999 to gain entry These modes are indicated by the symbol against their names The default unlock code for all modes is 10 and the current codes can be viewed and changed from the Lock Code View in Configuration Mode For security users should to change the codes If the Configuration Mode lock code is lost refer to the Lock code View section of this manual Main Menu Table 5 Main Menu Screens Operation Mode Display of the process and setpoint values selection adjustment of the Setpoints auto manual control alarm event status trend view and where available data recorder and profile information Setup Wizard Easy step by step parameter setup for simple applications 8 Supervisor Mode If configured from the PC software a sub set of up to 50 Configuration screens can be accessed 8 Configuration Menu Accesses the sub menus for Input Control Outputs Alarms Communications Recorder Clock Display Lock Codes and Reset To Defaults menus and functions Automatic Tuning Selection of Pre Tune Self Tune and Auto Pre Tune 8 Profile Setup Menu Setting of Glob
103. control unless load conditions change This type of controller is often called a Valve Motor Drive controller This instrument does not currently have a three point stepping algorithm However modulating valves that have a valve positioning circuitry to adjust the valve position from a DC linear mA or voltage output signal can be controlled Also refer to Control Deviation Linear Output Modulating Valve and Valve Motor Control Page 162 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Time Proportioning Control Time proportioning control is accomplished by cycling the output on and off during the prescribed cycle time whenever the process variable is within the proportional band s The PID control algorithm determines the ratio of time on vs off to achieve the level of the correcting variable required to remove the control deviation error E g for a 32 second cycle time 25 power would result in the output turning on for 8 seconds then off to 24 seconds This type of output might be used with electrical contactors solid state relays or solenoid valves Time proportioning control can be implemented with Relay Triac or SSR Driver outputs for either primary or secondary outputs Also refer to Control Deviation Correcting Variable Current Proportioning Control Cycle Time PID Primary Proportional Band Relay Secondary Proportional Band Solenoid Valve SSR and Tr
104. correct sense or when the PID output is no longer at the limit the alarm is deactivated For PID control the loop alarm time T can be automatic twice the Integral Time value or set to a user defined value Correct operation with the automatic loop alarm time depends upon reasonably accurate PID tuning The user defined value is always used for On Off control and the timer starts as soon as an output turns on The value of V is dependent upon the input type For Temperature inputs V 2 C or 3 F For Linear inputs V 10 x LSD The loop alarm is automatically disabled during manual control mode and during execution of a Pre Tune Upon exit from manual mode or after completion of the Pre Tune routine the loop alarm is automatically re enabled Also refer to Alarm Types Control Type Manual Loop Alarm Time Linear Input LSD Manual Mode On Off Control PID Pre Tune Process Variable and Tuning LSD The Least Significant Digit LSD is the smallest incremental value that can be shown at the defined display resolution Also refer to Display Resolution mADC This stands for milliamp DC It is used in reference to the linear DC milliamp input ranges and the linear DC milliamp outputs Typically these will be 0 to 20mA or 4 to 20mA Also refer to Input Range Linear Input Linear Output mVDC Process Variable and VDC 51 52 25 150 Issue 1 April 2009 Glossary Page 145 Honeywell DCP200 Profile Controller amp Recor
105. couple connectors must be used Failure to use the correct wire type and connectors will lead to inaccurate readings Ensure correct polarity of the wires by cross referencing the colours with a thermocouple reference table 3b 2 gt Figure 11 Thermocouple Input Connections 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 27 Honeywell DCP200 Profile Controller amp Recorder Product Manual Universal Input Connections PT100 NI120 RTD input For three wire RTDs connect the resistive leg and the common legs of the RTD as illustrated For a two wire RTD a wire link should be used in place of the third wire shown by dotted line Two wire RTDs should only be used when the leads are less than 3 metres long Avoid cable joints Figure 12 RTD Input Connections Four wire RTDs can be used provided that the fourth wire is left unconnected This wire should be cut short or tied back so that it cannot contact any of the terminals on the rear of the instrument Universal Input Connections Linear Volt mV or mA input Linear DC voltage millivolt or milliamp input connections are made as illustrated Carefully observe the polarity of the connections KSE Big EP gt gt Figure 13 DC Volt mV amp mA Input Connections Page 28 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 1
106. cting 20 Event 4 AND Alarm 4 Direct Acting 21 Event 4 AND Alarm 4 Reverse Acting 22 Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 4C Event 2240 oxosco RW And Alarm Selection 0 Event 1 Direct Acting 1 Event 1 Reverse Acting 2 Event 2 Direct Acting 3 Event 2 Reverse Acting 4 Event 3 Direct Acting 5 Event 3 Reverse Acting 6 Event 4 Direct Acting 7 Event 4 Reverse Acting 8 Event 5 Direct Acting 9 Event 5 Reverse Acting 10 Profile Running Direct Acting 11 Profile Running Reverse Acting 12 End of Profile Direct Acting 13 End of Profile Reverse Acting 14 Event 1 AND Alarm 1 Direct Acting 15 Event 1 AND Alarm 1 Reverse Acting 16 Event 2 AND Alarm 2 Direct Acting 17 Event 2 AND Alarm 2 Reverse Acting 18 Event 3 AND Alarm 3 Direct Acting 19 Event 3 AND Alarm 3 Reverse Acting 20 Event 4 AND Alarm 4 Direct Acting 21 Event 4 AND Alarm 4 Reverse Acting 22 Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 4D Event 2241 Ox08C1 R W Output 4D Event Alarm Selection And Alarm Selection Event 1 Direct Acting Event 1 Reverse Acting Event 2 Direct Acting Event 2 Reverse Acting Event 3 Direct Acting Event 3 Reverse Acting Event 4 Direct Acting Event 4 Reverse Acting Event 5 Direct Acting Event 5 Reverse Acting Profile Running D
107. ction from Read Instrument Configuration Device from USB stick Write Instrument Configuration to USB stick Read Profiles from USB stick Write Profiles to USB stick or Write Recorder Log File to USB stick Select Profile To If writing a profile to the USB Memory Stick choose a profile to write Write from the list provided Enter A File or Enter an 8 character folder name for recorder logs or a file name Folder Name for configurations or profiles An extension bct for configurations pfl for profiles is added to files automatically Caution Existing files folders with the same name will be over written Writing An animated screen is shown while the file s are being written Profile Configuration Caution Do not disconnect USB device until completed Data loss File or corruption may result Transfer Successful Confirmation that the data transfer to the USB stick completed correctly Press WM to continue Transfer Failure For write failures check for adequate disk space on the USB stick Select File Select the Configuration or Profile file to transfer from the USB stick Caution A configuration read overwrites all existing instrument settings Reading An animated screen is shown while the file is being read Profile Configuration Caution Do not remove the memory stick whist this operation is in File progress Data corruption may result Transfer Successful Confirmation that the data transfe
108. d This is of particular significance for the first segment since the starting value of the process may not be known A Dwell sometimes called a soak holds the last segment s value for the specified Dwell Time Step segments jump straight to the new target setpoint value An End segment ends the profile sequence If the last segment is a Join the join target profile will start Note The Profile sequence will abort if the join target has been deleted Page 68 Profiler Option 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Loops Segments A Loop Segment goes back to a specified segment in the current profile This action is repeated for the required number of times 1 to 9999 before the profile continues onwards More than one Loop Segment can be used in a profile but they must not cross Loop back target segment Example Runs segments 1 to 5 then repeats segments 3 to 5 for 500 times before continuing on to segments 7 to 9 Loop Segment Figure 39 Loops Segments Profile Running Holding vs Hold Segments Continue Triggers Hold Start SS Run Hold Stop Hold Segments Figure 40 Run Hold amp Hold Segments A Hold during a segment maintains the current setpoint value Once the hold condition is stopped the Ramp or Dwell continues Depending on the configuration a hold can be the started amp stopped by via a key press b
109. d and maintained in accordance with Honeywell s instructions There is no warranty against damage to the product resulting from corrosion Users are responsible for the suitability of the products to their application For a valid warranty claim the product must be returned carriage paid to the supplier within the warranty period The product must be properly packaged to avoid damage from Electrostatic Discharge or other forms of harm during transit Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Honeywell Field Solutions http Awww honeywell com ps Technical tips http content honeywell com ipc faq Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 800 525 7439 Service 51 52 25 150 Issue 1 April 2009 Page iv Honeywell DCP200 Profile Controller amp Recorder Product Manual How to use this manual This manual is structured to give easy access to the information required for all aspects of the installation and use and of the Graphical Controller The main sections are shown here followed by a full table of contents Section 1 Introduction A brief description of the product and it s features Section 2 Installation Unpacking installing and panel mounting in
110. d by the main process input of the instrument and can be any type that can be measured by that circuit Common types are Thermocouple or RTD temperature probes or pressure level flow etc from transducers that convert these parameters into DC linear input signals e g 4 to 20mA Linear signals can be scaled into engineering units using the Scale Range Lower Limit and Scale Range Upper Limit parameters Also refer to Actual Setpoint Engineering Units Input Span Linear Input Process Input RTD Scale Range Lower Limit Scale Range Upper Limit and Thermocouple 51 52 25 150 Issue 1 April 2009 Glossary Page 153 Honeywell DCP200 Profile Controller amp Recorder Product Manual Process Variable Offset The Process variable offset is used to modify the measured process variable value Use this parameter to compensate for errors in the displayed process variable Positive values are added to the process variable reading negative values are subtracted Caution This parameter is in effect a calibration adjustment it must be used with care Injudicious use could lead to the displayed value bearing no meaningful relationship to the actual process variable There is no front panel indication of when this parameter is in use Settings input span Default Value Off Also refer to Input Span and Process Variable Profile Control Menu If the Profiler option is fitted a Profile Control menu is available from the Main Menu It allo
111. d the number of times to loop back before continuing forward to the next segment if the segment type is Loop Note Two Loops cannot be set to cross each other Segment Auto Hold Type From None no auto hold Above Setpoint hold if too high only Below Setpoint hold if too low only or Band hold if too high or low Segment Auto Hold Band Value The distance from setpoint beyond which the profile is held for the selected Auto Hold Type The profile continues once the process returns within this band k Segment Hold Sets the method used to release the profile from hold if the segment wm Release Type type is Hold From Digital Input A Digital Input B Front Keys or Sg Time Of Day Time of day on Recorder version only E Hold Release Time The time of day hh mm ss when a Hold Segment will release if the Release Type is Time Of Day Release occurs at the next occurrence of this time Times To Repeat The number of times the entire sequence of profiles should run if Cd Sequence the last segment is Repeat Sequence Then End Segment End Type The action taken after the profile ends normally From Control outputs off Maintain last profile setpoint Use controller setpoint Select Profile To Choose a profile to join to from the list provided if the last Join segment type is Join The selected profile will start immediately the current profile ends Se
112. dary control outputs Normally the instrument can set these outputs to any value between 0 and 100 If this is undesirable in a particular application individual settings can limit the primary power upper and lower levels and the secondary power upper and lower levels The upper limit values must be higher than the lower limits These parameters are not applicable if that output is set for On Off control Use with caution The instrument will not be able to control the process if the limits do not allow the outputs to be set to the correct values to maintain setpoint Lower Limit settings 0 and 100 Default Value 0 Upper Limit settings 0 and 100 Default Value 100 Also refer to Control Type On Off Control and Setpoint Page 152 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Primary Proportional Band The portion of the input span over which the Primary Output power level is proportional to the process variable value Applicable if Control Type is single or dual For dual control a Secondary Proportional band is used for the second output The Control Action can be Direct or Reverse acting Settings On Off Control or 0 5 to 999 9 Default Value 10 Also refer to Control Action Control Type On Off Control Input Span Overlap Deadband PID Secondary Proportional Band and Tuning Process High Alarm n Value An independent high alarm value paramete
113. ddress High Byte 32 20 Read Start Address Low Byte 06 06 Read Quantity Of Registers High Byte 00 00 Read Quantity Of Registers Low Byte 01 01 Write Start Address High Byte 32 20 Write Start Address Low Byte 06 06 Write Quantity Of Registers High Byte 00 00 Write Quantity Of Registers Low Byte 19 13 Byte Count 38 or 40 26 or 28 38dec 0x26hex if creating a profile at the next available location 40dec 0x28hex if creating a profile at a specified location or editing a profile Command Code High Byte 67 69o0r 43 45o0r Create Profile CP 67dec 0x43hex 87 57 Edit Profile EP 69dec Ox45hex Write Profile WP 87dec Ox57hex Command Code Low Byte 80 50 Profile Number High Byte A R Note The profile number is not included Profile Number Low Byte A R in the message when creating a profile at the next available position Profile Name Character 1 A R The ASCII codes equivalent to each of the Profile Name Character 2 A R 16 characters of the profile name e g Profile Name Character 3 A R A 65dec 0x41 B 66dec 0x42 etc Profile Name Character 4 A R a 97dec 0x61 b 98dec 0x62 etc Profile Name Character 5 A R Note Only valid characters from the instruments supported character set Profile Name Character 6 A R should be used Profile Name Character 7 A R i R Prone Name Character as The space character 32dec Ox20hex is Profile
114. der Product Manual Main Menu The top level menu that allows access to operation mode as well as all other menus These are configuration mode profiler setup and recorder menus the setup wizard supervisor mode and the tuning and USB menus Most menus require an unlock code to gain access Refer to the Main Menu information in the Configuration amp Use section Also refer to Configuration Mode Lock Codes Operation Mode Profiler Setup Menu Recorder Menu Setup Wizard Supervisor Mode Tuning Menu and USB Menu Manual Loop Alarm Time The loop alarm time used when a loop alarm is defined to have a manually set time or whenever On Off control is selected This parameter determines the duration of the output saturation condition after which the loop alarm will be activated Settings 1 sec to 99 mins 59 sec Default value 99 59 Also refer to Loop Alarm and On Off Control Manual Mode If Manual Mode is enabled disabled from the control configuration sub menu or the Auto manual screen in operation mode if it is available it allows the controller to switch between automatic and manual control modes Auto Manual Mode can also be switched using a digital input if one has been configured for this function Switching between automatic and manual modes is achieved using bumpless transfer Manual Mode operates as follows The setpoint legend is replaced by the word MAN and setpoint value is replaced by a output power valu
115. displayed value between these limits It is advisable to concentrate these break points in the area of the range that has the greatest amount of non linearity or the area of particular interest in the application Also refer to Input Configuration Linear Input Process Input Scale Range Lower Limit and Scale Range Upper Limit mVDC This stands for millivolt DC It is used in reference to the linear DC millivolt input ranges Typically these will be 0 to 50mV or 10 to 50mV Also refer to Auxiliary Input Input Range Linear Input mADC Process Variable and VDC On Off Control When operating in On Off mode the control output s will turn on or off as the process variable crosses the setpoint in a manner similar to a central heating thermostat Some oscillation of the process variable is inevitable when using On Off control On Off control can be implemented only with Relay Triac or SSR driver outputs On Off operation can be assigned to the Primary output alone secondary output not present Primary and Secondary outputs or Secondary output only with the primary Output set for time proportional or current proportional control On Off Control is selected by setting the corresponding proportional band s to On Off Also refer to On Off Differential PID Process Variable Primary Proportional Band Secondary Proportional Band Relay Setpoint SSR Driver Time Proportioning Control and Triac On Off Differential On Off Hysteresis
116. djust the parameters that relate to the Outputs Linear output type amp scaling output usage and scaling etc Also refer to Configuration Mode and Linear Output Overlap Deadband The Overlap Deadband parameter defines the portion of the primary and secondary proportional bands over which both outputs are active called Overlap or neither is active called Deadband This is adjustable in the range 20 to 20 of the sum of the two proportional bands Positive values Overlap negative values Deadband Overlap deadband is applicable if the primary output is set for On Off control or there is no Secondary Output If the Secondary Output is set for On Off this parameter has the effect of moving the On Off Differential band of the Secondary Output to create the overlap or deadband When Overlap Deadband OFF the edge of the Secondary Output Differential band coincides with the point at which the Primary Output 0 The effect of the Overlap Deadband parameter is shown in the following table Settings 20 to 20 Default value 0 Also refer to On Off Differential On Off Control Primary Proportional Band and Secondary Proportional Band 51 52 25 150 Issue 1 April 2009 Glossary Page 149 Honeywell OVERLAP WITH PID DEADBAND WITH PID OVERLAP amp DEADBAND WITH ON OFF Output Power ch Output Power gt Output Power gt Output 1 Output 2 Output 1
117. dress High Byte Read Start Address Low Byte Read Quantity Of Registers High Read Quantity Of Registers Low Write Start Address High Write Start Address Low Write Quantity Of Registers High Write Quantity Of Registers Low Byte Count Command Code High Byte Command Code Low Byte Profile Number High Byte Profile Number Low Byte Segment Number High Byte Segment Number Low Byte CRC High Byte CRC Low Byte The instrument replies to this message with an Edit Response Message Page 120 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Get Segments Remaining Returns the number of unused segments remaining in the instrument The number will be between 0 and 255 depending on how many have been used in the profiles so far created Get Segments Remaining Request to instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument as required Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Read Quantity Of Registers Low Write Start Address High Write Start Address Low Write Quantity Of Registers High Write Quantity Of Registers Low Byte Count Command Code High Byte Command Code Low Byte CRC High Byte CRC Low Byte The instrument replies t
118. e PID Power Limits Sensor Break Pre Set Power Setpoint Ramping Setpoint Selection and Tuning Page 138 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Control Deviation Control Deviation is the difference between the Process Variable value and the Actual Setpoint The Control deviation error is equal to PV SP This value can be monitored using the bar graph and an excessive deviation warning can be given by using a deviation alarm Also refer to Actual Setpoint Alarm Types Bar Graph Deviation Alarm Process Variable and Setpoint Control Action The primary power output direction Reverse action is typically used with heating applications as it increases the correcting variable as the process variable falls A secondary output s action is always the opposite of the primary output Settings Reverse or Direct Default value Reverse Also refer to Control Type Correcting Variable Direct Acting Control and Reverse Acting Control Control Enable Disable The PID controller outputs can be temporarily turned off by disabling the control All other functions continue as normal The control enable disable function can be controlled from the Control Configuration sub menu or optionally from Operation Mode or via a digital input if one is fitted Also refer to Configuration Menu Digital Input Operation Mode and PID Control Type This defines if a contro
119. e This value may be adjusted using the amp or keys The power value can be varied from 0 to 100 for controllers using single control type and 100 to 100 for controllers using dual control type It is possible to use a controller as a permanent Manual Station by selecting Manual Control in the control configuration sub menu Caution Manual Mode should be used with care because the power output level is set by the operator therefore the PID algorithm is no longer in control of the process The operator MUST maintain the process at the desired level manually Manual power is not limited by the Power Output Limits Also refer to Bumpless Transfer Control Configuration Control Type Operation Mode PID and Power Output Limits Master amp Slave Controllers The terms master and slave are used to describe the controllers in multi zone applications where one instrument controls the setpoint of another These can be simple Setpoint Master Slave applications where the master controller transmits its setpoint to the slaves via serial communications or retransmits it as an analogue DC linear output signal If serial comms are used the master controller must be able to act as a communications master device and the slave must have a compatible communications option fitted If DC linear retransmission is use the slave controller must have a matching a remote setpoint input It is possible to apply an offset to each zone if the slave has a
120. e input All span related functions work from the trimmed input span The parameter can be adjusted within the limits of the range but not less than 100 LSD s above the Scale Range Lower Limit Settings Range Max to Min Default value Max value of selected temperature range Also refer to Engineering Units Input Range Input Span LSD Process Variable and Scale Range Lower Limit Scale Range Lower Limit For linear inputs this parameter is used to scale the displayed process variable It defines the displayed value when the process variable input is at its minimum value e g if 4 to 20mA represents 0 to 14pH this parameter should be set to 0 The value can be set from 1999 to 9999 and can be set to a value higher than but not within 100 LSDs of the Scale Range Upper Limit in which case the sense of the input is reversed Settings 1999 to 9999 Default value 0 For thermocouple and RTD inputs this parameter is used to reduce the effective range of the input All span related functions work from the trimmed input span The parameter can be adjusted within the limits of the range but not less than 100 LSD s below the Scale Range Upper Limit Settings Range Max to Min Default value Min value of selected temperature range Also refer to Engineering Units Input Range Input Span LSD Process Variable and Scale Range Upper Limit Secondary Proportional Band The portion of the input span over which the Secondary
121. e Running Direct Acting ch Profile Running Reverse Acting N End of Profile Direct Acting sc o End of Profile Reverse Acting wesch E Event 1 AND Alarm 1 Direct Acting oa Event 1 AND Alarm 1 Reverse Acting x O Event 2 AND Alarm 2 Direct Acting N Event 2 AND Alarm 2 Reverse Acting CO Event 3 AND Alarm 3 Direct Acting Event 3 AND Alarm 3 Reverse Acting N CH Event 4 AND Alarm 4 Direct Acting N Event 4 AND Alarm 4 Reverse Acting N N Event 5 AND Alarm 5 Direct Acting 23 Event 5 AND Alarm 5 Reverse Acting Output 1 Retransmit Minimum 0x0868 Limited by input range maximum and minimum Output 1 Retransmit Maximum 0x0869 Limited by input range maximum and minimum 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 89 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 2 Parameters Parameter Name Modbus Address Values Dec Hex Option Slot 2 2160 0x0870 RO Module Fitted In Slot 2 0 Module Type None Fitted Single Relay Single SSR Driver Linear mA V DC Triac Dual Relay Dual SSR Driver 24VDC Transmitter PSU Error unrecognised module Linear mA V DC 0x0871 Linear Output 2 Type Output 2 Type 0 0 to 5V DC 0 to 10V DC 2 to 10V DC 0 to 20mA DC 4 to 20mA DC Variable 0 to 10VDC Transmitter P
122. e contacts of a switch or relay or to a TTL compatible voltage Zi O Figure 35 Option Slot B Digital Input B Connections Option Slot B Connections Full Auxiliary Input B Module If option slot B is fitted with full auxiliary input feature input connections are as shown 7 or Pot Low 6 or Pot Wiper 5 or Pot High Figure 36 Option Slot B Full Auxiliary Input Connections Page 36 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 5 Powering Up CAUTION Ensure safe wiring practices have been followed When powering up for the first time disconnect the output connections The instrument must be powered from a supply according to the wiring label on the side of the unit The supply will be either 100 to 240V AC or 24 48V AC DC powered Check carefully the supply voltage and connections before applying power Powering Up Procedure At power up a self test procedure is automatically started during which a splash screen is displayed and the LED indicators are lit At the first power up from new or if the option modules are changed the Setup Wizard will run indicating that configuration is required refer to the Setup Wizard section of this manual At all other times the instrument returns to Operation Mode once the self test procedure is complete Front Panel Overview The illustration below shows the
123. e delay for stabilisation check the calibration by connecting the appropriate input source and checking a number of cardinal points The observed readings should be within the tolerances stated in the Specification see Appendix 2 4 Repeat the test for all required input types Page 130 Calibration 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Recalibration Procedure Recalibration is carried out in five phases as shown in the table below each phase corresponds to a basic input type CAUTION The 50mV phase MUST be calibrated before the thermocouple range Table 27 Input Calibration phases DC milli volt Calibration 50 mV DC voltage Calibration 10V DC milliamps Calibration 20 mA RTD Calibration 200 ohm Thermocouple Calibration K type source at 0 C 1 For optimum accuracy power up the instrument for 30 minutes then toggle the power off on to restart the instrument 2 During the power up splash screen press H and together until the Calibration Status screen is displayed 3 Press to select the first calibration phase 50mV Calibration 4 Ensure that an accurate 50mV signal has been applied to terminals 2 ve and 3 ve then press HD to initiate the calibration 5 During calibration the message 50mV DC Input Calibrating will display for a few seconds This should be followed by the Calibration Successful confirmation 6 If the in
124. e entered was out of bounds It has been clamped within the units setpoint limits Read A Profile Header Read A Profile Header Request to instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Byte Read Quantity Of Registers Low Byte Write Start Address High Byte Write Start Address Low Byte Page 122 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Read A Profile Header Request to instrument Field Name Data Comments Dec Hex Write Quantity Of Registers High Byte Write Quantity Of Registers Low Byte Byte Count Command Code High Byte Command Code Low Byte Profile Number High Byte Profile Number Low Byte CRC High Byte CRC Low Byte The instrument replies to the Read A Profile Header request as follows Read Profile Header Response from instrument Field Name Data Comments Dec Hex Unit Address A R The ID address of the instrument Function Code 23 17 The multi read write function Byte Count 36 24 Profile Name Character 1 A R A R The ASCII codes equivalent to each of the Profile Name Character 2 A R A R 16 characters of the profile name e g Profile Na
125. e loop back for longer segments e g 24 00 00 x 100 loops 100 days Ramp Rate 0 001 to 9999 9 display units per hour Hold Segment Release Release With Key press At Time Of Day or via a Digital Input Start From Value 1st segment starts from current setpoint or current PV input value Delayed Start After 0 to 99 59 hh mm time delay or at specified day s amp time Profile End Action Selectable from Keep Last Profile Setpoint Use Controller Setpoint or Control Outputs Off Profile Abort Action Selectable from Keep Last Profile Setpoint Use Controller Setpoint or Control Outputs Off Power signal Loss Recovery Action Selectable from Continue Profile Restart Profile Keep Last Profile Setpoint Use Controller Setpoint or Control Outputs Off Auto Hold Off or Hold if input gt Band above and or below SP for each segment Profile Control Run Manual Hold Release Abort or jump to next segment Profile Timing Accuracy 0 02 Basic Profile Timing Accuracy lt 0 5 second per Loop End or Join segment Segment Events Events turn on for the duration of the segment For End Segments the event state persists until another profile starts or the unit is powered down Alarms Maximum Number of Alarms Five soft alarms each selectable for any of the supported alarm types Physical outputs can be assigned for each alarm
126. e optimum value for the Integral Time decrease its value until the process becomes unstable then increase it a little at a time until stability has is restored Induce a load disturbance or make a setpoint change to verify that the process stabilises If not increase the value some more and re test Note Allow enough time for the controller and process to adjust between changes 4 Initially add Derivative at a value between 1 4 and 1 10 of the Integral Time value 5 Increase the Derivative Time if the process overshoots undershoots increase its value a little at a time if the process becomes unstable until the oscillation stops Induce a load disturbance or make a setpoint change to verify that the process stabilises If not decrease the value some more and re test Note When controlling a modulating valve it is recommended that Derivative is set to OFF to avoid excessive valve activity Derivative can cause process instability in these processes 6 After making all other adjustments if an offset exists between the setpoint and the process variable use the Bias manual reset to eliminate the error Below setpoint use a larger value Above setpoint use a smaller value 51 52 25 150 Issue 1 April 2009 Manual Tuning Page 77 Honeywell DCP200 Profile Controller amp Recorder Product Manual 12 Serial Communications Supported Protocols Communication with a Modbus RTU or Modbus TCP master device is possible if
127. e set power value High and Senor Break Alarms operate Resistance Temperature Detector RTD Input RTD Types amp Ranges Sensor Range in C_ Range in F Sensor Range in C Range in F Type Type 3 Wire 199 to 800 C 328 to 1472 F NI120 80 to 240 C 112 to 464 F PT100 Note The Scale Range Upper Limit and Scale Range Lower Limit parameters can be used to restrict range An optional decimal place can be displayed up to 999 9 C F RTD Performance Measurement 0 1 of span 1LSD Accuracy Linearization Better than 0 2 C any point 0 05 C typical Accuracy PT100 Input complies with BS1904 and DIN43760 0 003850 0 C Sensor Resistance Influence Pt100 500 lead balanced Automatic Lead Compensation lt 0 5 of span error RTD Sensor Current 150A approximately Sensor Break Protection Break detected within two seconds Process Control outputs go to the pre set power value High and Senor Break Alarms operate Page 174 Specifications 51 52 25 150 Issue 1 April 2009 Honeywell DC Linear Input DCP200 Profile Controller amp Recorder Product Manual DC Linear Types amp Ranges Input Ranges Input Ranges Type Type mA DC 0 to 20mA 4 to 20mA V DC 0 to 5V 1 to 5V mV DC 0 to 50mV 10 to 50mV 2 to 10V 0 to 10V DC Linear Performance Display Scaling Scalable
128. eakage 1mA rms Maximum at Rated Voltage ON State Voltage Drop 1 5V peak Maximum at Rated Current Repetitive Peak OFF state Voltage Vdrm 600V minimum Isolation Reinforced safety isolation from inputs and other outputs DC Linear Output Types amp Ranges Input Ranges Input Ranges Type Type mA DC 0 to 20mA 4 to 20mA VDC 0 to 5V 0 to 10V 2 to 10V DC Linear Output Performance Resolution Eight bits in 250mS 10 bits in 1 second typical gt 10 bits in gt 1 second typical Update Rate Every control algorithm execution 10 times per second Load Impedance 0 to 20mA amp 4 to 20mA 5000 maximum 0 to 5V 0 to 10V amp 2 to 10V 5000 minimum Short circuit protected Accuracy 0 25 mA 250 V 2kQ Degrades linearly to 0 5 for increasing burden to specification limits Over Under Drive For 4 to 20mA and 2 to 10V a 2 over underdrive is applied 3 68 to 20 32mA and 1 84 to 10 16V When used as control output Isolation Reinforced safety isolation from inputs and other outputs 0 to 10VDC Transmitter Can be used to provide an adjustable 0 0 to 10 0V regulated up to Power Supply 20mA output to excite external circuits amp transmitters 24V Transmitter Power Supply Performance Power Rating 19 to 28VDC 24V nominal up to 20mA output to for external circuits amp t
129. ecksum to ensure that the message arrives intact Refer to the Serial Communications and Modbus Parameter sections of this manual for more information Also refer to Ethernet Modbus RTU and Serial Communications 51 52 25 150 Issue 1 April 2009 Glossary Page 147 Honeywell DCP200 Profile Controller amp Recorder Product Manual Modulating Valve A valve that can be positioned anywhere between fully closed and fully open by means of an incorporated motor A typical application would be controlling temperature in a furnace heated by gas burners This instrument can control modulating valves that have a positioning circuit These require proportional mA or VDC control signal from a linear output relative to the desired valve position PI control is used for valve control To directly control the valves open and close motor windings a special Valve Motor Drive VMD controller algorithm is required This instrument does not currently support this type of algorithm Also refer to Linear Output PI Control Proportional Control and Valve Motor Drive Control Multi Point Scaling If the process input is connected to a linear input signal multi point scaling can be enabled in the Input Configuration sub menu This allows the linearization of a non linear signal The Scale Range Upper amp Lower Limits define the values shown when the input is at minimum and maximum values and up to 15 breakpoints can scale input vs
130. ed Power 0x10EB Pre Tune Status 0x10EC The current combined PID power 100 to 100 Pre Tune Status Inactive Self Tune Status 0x10ED Active Self Tune Status Inactive Loop Alarm status 0x10EE Active Loop Alarm Status Inactive Active Input Failure Preset Power 0x10EF Auto Pre tune 0x10F0 Power output required if input signal is lost 0 to 100 100 to 100 for dual control Auto Pre Tune 0 Disabled 1 Enabled 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 103 Honeywell Alarm parameters DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Alarm i Type 6144 0x1800_ RIW 0 Process High Alarm 1 Process Low Alarm 2 Deviation Alarm SP PV 3 Band Alarm 4 Loop Alarm 5 Input Sensor Break Alarm 6 Auxiliary Input A Break Alarm 7 Auxiliary Input B Break Alarm Alarm 1 Value 6145 0x1801 R W Limited by the input range maximum and minimum for Alarm types 0 and 1 Limited by the input span for alarm types 2 and 3 Not used for alarms 4 to 7 Alarm 1 Hysteresis 6146 0x1802 R W Limited by the input span Alarm 1 Inhibit 6147 0x1803 R W Enable disable 0 Disabled 1 Enabled Alarm 1 Status 6148 0x1804 RO Value Alarm1Status 0 Inactive 1 Acti
131. en address Up to 64 parameters can be accessed with one Query 06 Write Single Register Writes two bytes to a specified word address 08 Diagnostics Used for loopback test only 16 0x10 hex Write Multiple Registers Writes up to 253 bytes of data to the specified address range 23 0x17 hex Read Write Multiple Registers Reads and Writes 253 bytes of data to the specified address ranges Function Descriptions The following is interpreted from the Modbus Protocol Description obtainable from http www modbus org Refer to that document if clarification is required In the function descriptions below the preceding device address value is assumed as is the correctly formed two byte CRC value at the end of the QUERY and RESPONSE frames Function 03 04 Read Holding Input Registers Reads current binary value of data at the specified word addresses QUERY Function Address of 1 Word Number of Words 03 04 HI LO HI LO RESPONSE Function Number of First Word Last Word Bytes 03 04 HI LO HI LO In the response the Number of Bytes indicates the number of data bytes read from the instrument E g if 5 words are read the count will be 10 A hex The maximum number of words that can be read is 64 If a parameter does not exist at one of the addresses read then a value of 0000h is returned for that word Page 80 Serial Communications 51 52 25 150 Issue 1 April
132. er Product Manual CPU This stands for Central Processing Unit and refers to the onboard microprocessor that controls the measurement control alarm and display functions of the instrument Current Proportioning Control Current proportioning control is used to produce the correcting variable on units with linear output s It provides 4 to 20mA 0 20mA 0 to 5V 0 to 10V or 2 10V DC for proportional control PI PD or PID control modes On Off control cannot be used with linear outputs Also refer to Correcting Variable Linear Output On Off Control PD PI PID Proportional Control and Time Proportional Control Custom Display Mode The user can copy up to 50 Configuration Menu parameters into Operation Mode using the PC software It the Custom Display in enabled in the Display Configuration sub menu these screens follow the normal Operation Mode screens In this mode these screens are not pass code protected Also refer to Control Configuration Display Configuration and Operation Mode Cycle Time For time proportioning outputs the cycle time is used to define the time over which the controller averages the ON vs OFF time in order to provide the required correcting variable Each Time Proportioning output has its own adjustable cycle time Shorter cycle times give better control but at the expense of reduce life when used with electromechanical control devices e g relays or solenoid valves There are separate cycle times f
133. ers or external devices such as a Chart Recorder or PLC The output can be scaled to transmit any portion of the input or setpoint span Also refer to Input Span Linear Output mADC Master amp Slave PLC Process Variable Retransmit Output Scale Maximum Retransmit Scale Minimum Setpoint and VDC Retransmit Output n Scale Maximum Scales a linear output module in slot n if it has been selected to retransmit the PV or SP Retransmit Scale Maximum defines the value of the process variable or setpoint at which the output will be at its maximum value E g for a 0 to 5V output it is the PV or SP value corresponding to 5V If this parameter is set to a value less than that for Retransmit Output n Scale Minimum the relationship between the process variable setpoint value and the retransmission output is reversed so that higher PV SP values give a lower output level Settings 1999 to 9999 Default value Scale Range Upper Limit Also refer to Process Variable Retransmit Output Retransmit Output n Scale Minimum Scale Range Upper Limit and Setpoint Page 156 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Retransmit Output n Scale Minimum Scales a linear output module in slot n if it has been selected to retransmit the PV or SP Retransmit Scale Minimum defines the value of the process variable or setpoint at which the output will be at its minimum value E g for
134. es Modbus Queries that do not match the address that has been assigned to it The instrument will accept broadcast messages global queries using device address 0 no matter what device address is assigned No response messages are returned for globally addressed Queries Ethernet Configuration For Modbus TCP communications Modbus over Ethernet the IP address can either be assigned by a Dynamic Host Configuration Protocol DHCP BootP or Autol server on the network or manually assigned using the IP address allocation software tool Refer to the PC Software section of this manual for more information setting IP addresses The supported data rates 10 100BASE T 10 or 100 Mbps are automatically detected Page 78 Serial Communications 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Link Layer A Query or command is transmitted from the Modbus Master to the Modbus Slave The slave instrument assembles the reply to the master All of the instruments covered by this manual are slave devices and cannot act as a Modbus Master MODBUS SLAVE MASTER INSTRUMENT RESPONSE Figure 48 Modbus Link Layer A message for either a QUERY or RESPONSE is made up of an inter message gap followed by a sequence of data characters The inter message gap is at least 3 5 data character times the transmitter must not start transmission until 3 character times have elapsed since reception o
135. es are Humitity pressure pH or temperature Auxiliary linear inputs can also be installed these can be used to provide a remote setpoint Also refer to Auxiliary Input Input Range Linear Output mVDC mADC Process Variable Remote Setpoint and VDC 51 52 25 150 Issue 1 April 2009 Glossary Page 143 Honeywell DCP200 Profile Controller amp Recorder Product Manual Linear Output A mVDC mADC or voltage signal used to provide a proportional control or retransmit output Also refer to Linear Input mVDC mADC Proportional Control Retransmit Output and VDC Limit Controller A safety protection device that will shut down a process at a preset exceed condition Limit controllers work independently of the normal process controller in order to prevent possible damage to equipment or products A fail safe latching relay is fitted which cannot be reset by the operator until the process has returned to a safe condition Limit controllers are highly recommended for any process that could potentially become hazardous under fault conditions Also refer to Controller and Latching Relay Local Setpoints Local setpoints are target values that are stored inside the controller These are normally entered by from the front keypad but can also be set via a serial communications link The instrument can have up to two setpoints Local Setpoint 1 and or an Alternative Setpoint The Alternative Setpoint can be chosen from Local Setpoi
136. esent The alarm operates normally from that point onwards E g if inhibited a low alarm will not activate at power up until the process has first risen above the alarm point and then falls back below Settings Inhibit or not inhibited for each alarm Default value None Inhibited Also refer to Alarm Types and Alarm Operation Alarm Types There are four basic alarm types Process Alarms Control Deviation Alarms Rate of Signal Change Alarms and Event Based Alarms Process Alarms are based on the absolute value of the Process Variable If the PV rises above a high alarm value or falls below a low alarm value the alarm will become active Deviation Alarms are based on the value of the Control Deviation error If the PV is more than the high deviation alarm value above setpoint or more than the low deviation alarm value below setpoint the alarm will become active Rate Of Signal Change Alarms are based on the rate of change of the PV If the rate of change is greater than the alarm value for longer that the Minimum Duration time the alarm will activate Event based alarms activate when the condition for that alarm type is true These can be Signal Break Low Memory Or Loop Alarms Also refer to Alarm Operation Band Alarm Value Control Deviation Deviation Alarm Loop Alarm Process High Alarm Process Low Alarm Process Variable Rate Of Change Alarm and Setpoint Alternative Setpoint The instrument can have up to two setpoin
137. f the last character in a message and must release the transmission line within 3 character times of the last character in a message Note Three character times is approximately 0 25ms at 115200 bps 0 51ms at 57600 bps 0 75ms at 38400 bps 1 5ms at 19200 bps 3ms at 9600 bps and 6ms at 4800bps Data is encoded for each character as binary data transmitted LSB first For a QUERY the address field contains the address of the slave destination The slave address is given together with the Function and Data fields by the Application layer The CRC is generated from the given address function and data characters For a RESPONSE the address field contains the address of the responding slave The Function and Data fields are generated by the slave application The CRC is generated from the address function and data characters The standard MODBUS RTU CRC 16 calculation employing the polynomial 2 2 27 1 is used Inter message Address Function Data CRC Check gap 1 character 1 character n characters 2 characters 51 52 25 150 Issue 1 April 2009 Serial Communications Page 79 Honeywell DCP200 Profile Controller amp Recorder Product Manual Supported Modbus Functions Modbus defines several function types The following types are supported by this instrument Function Code Modbus Meaning Description decimal 03 04 Read Holding Input registers Read current binary value of specified number of parameters at giv
138. file Header Profile Segments Profile Setup Menu and Profiler Mode Profiler Mode This mode is entered when a profile is run In profiler mode additional screens are added to Operation Mode which show the status of the profile These screens are not seen in Controller Mode The instrument will remain in Profiler Mode when the profile finishes or is aborted unless the Segment End Type Profile Abort Action is set to Use Controller Setpoint Also refer to Controller Mode Profile Control Menu Profile Segments Profile Setup Menu Profiler and Setpoint Proportional Control Proportional control allows the correcting variable applied to the process to be set between 0 and 100 of the amount available If the control type is dual two outputs primary amp secondary are available each of which can give proportional control When the Proportional Band s are correctly tuned the process variable is maintained at a steady value avoiding the oscillation characteristic of On Off control Proportional control is most commonly used in conjunction with Integral and Derivative action to give PI PD or PID control Also refer to Control Type Correcting Variable Derivative Action Integral Action On Off Control PD PI PID Primary Proportional Band Process Variable Secondary Proportional Band Setpoint and Tuning Rate Refer to Derivative Action Rate Of Change Alarm An alarm based on the rate of change in the measured process va
139. ge 67 Honeywell DCP200 Profile Controller amp Recorder Product Manual Profile Starting amp Standard Segments The example profiles below contain examples of the standard segment types required to make simple profiles or profile sequences A Start Trigger is the instruction to begin the selected profile Depending on the Run Hold Signal parameter setting in the Profile Setup Menu this can be from a Key press given in the appropriate screen a digital input signal or via a serial communications command Following a Start Trigger profiles can start immediately after a delay or from the Timer Timer start available on Recorder version only CAUTION A timer start time should not clash with other profiles A profile will not start if another is running Remember that delays caused by manual holds or Auto Hold can effect when the previous running profile will finish PROFILE 1 PROFILE 9 Seg 1 Target SP Ramp Time Rate Starting Setpoint Start Trigger 4 C Timer or Delay Dwell Join Profile 1 to Profile 9 Figure 38 Profile Starting and Standard Segment Types Ramps Dwells and Step Segments each have an end of segment Target Setpoint If a segment is a Ramp Time type the slope needed to reach the target in the defined time will change depending on the Starting Setpoint value For a Ramp Rate segment the slope is defined by the segments Ramp Rate so the time to reach the target setpoint will change instea
140. gment Events Select the event s to be active during this segment For end segments events selected to be active stay on until the unit exits De ee es EE ate ot a eh Edit A Profile Header Choose the profile to be edited from the list of names provided then alter any values as required The profile header details are as shown in Create A Profile above Edit A Profile Segment Choose the profile then the segment to be edited from the lists provided Alter any values as required The profile segment details are as shown in Create A Profile above Note The last segment type can only be set to Join End or Repeat Sequence Then End Insert A Segment Choose the profile then the new segment s position from the lists provided Enter the new segments values as required The profile segment details are as shown in Create A Profile above Note The new segments type cannot be set to Join End or Repeat Sequence Then End Delete A Segment Choose the profile then the segment to be deleted from the lists provided End Join or Repeat segments cannot be deleted Delete A Profile CO Choose the profile to be deleted from the list of names is provided The user is then prompted confirm that it should be deleted Delete All Profiles CO Deletes all profiles from memory The user is prompted to confirm that all profiles should be deleted Caution Use with care Page
141. gnal Auxiliary Input n Scaling Upper Limit Scales the displayed a value 9999 to 10000 when an auxiliary input is at or above it s lower limit e g 20mA for a 4 20mA signal Auxiliary Input n Offset Trims the displayed a value for auxiliary input A or B Ve values are added to Me values subtracted from the measured auxiliary input Calibration Reminder Enable Disable Enables or disables the display of Calibration Reminder at start up repeated daily thereafter if the due date has passed Available on the Recorder version only Calibration Reminder Due Date Sets the due date for the Calibration Reminder Available on the Recorder version only 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 49 Honeywell DCP200 Profile Controller amp Recorder Product Manual Control Configuration Sub Menu Table 10 Control Configuration Sub Menu Screens Control Configuration Control Enable Disable Sets the method used to enable disable the control output s From Enabled always Disabled always Enable Disable via Digital Input A or B or Operator Selectable allows control output s to be turned off from Operation Mode Caution The instrument is not able to control the process when control is disabled The Output Power Lower Limit parameters are also ignored Use with care Auto Manual Mode Access Sets the method used to select Automatic or Manual Cont
142. guage files are not saved in the bct file They are uploaded saved separately A hard copy of the instrument configuration and terminal wiring can be printed from the File Print menu Parameter configuration The main parameter screen contains all of the instrument settings broken down into functional groups The parameters can be changed in the yellow Value column Type in a new value or select from the list offered as appropriate The possible value range is show to the left If an invalid value is entered it will be highlighted in red Parameters are greyed out if the are currently inaccessible due the hardware not being fitted or if they are disabled by other settings Configuring Supervisor Mode Users can access to a lock code protected sub set of the configuration parameters that have been defined from the software Up to 50 of the parameters can be copied into this mode To define these screens first select Supervisor Mode from the mode drop down list Select the functional group containing the parameter to be added Highlight the parameter Name and click the Add Entry button The Move Entry Up and Down buttons are used to change the order which the parameters will appear in Supervisor Mode Unwanted entries can be highlighted and deleted with the Remove Entry button Configuring Enhanced Operator Mode Users can access sub set of the configuration parameters at the end of the normal Operation Mode screen sequence that ha
143. has not been changed LED functions can be altered using the PC Configuration Software 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 57 Honeywell DCP200 Profile Controller amp Recorder Product Manual Table 19 Automatic Tuning Menus Screens Automatic Tuning Menu Automatic Tuning Mode Enter correct code number to access the Automatic Tuning Menu Unlocking Pre Tune Turns Pre Tune on off Pre Tune is disabled in On Off Control Mode if the PV is less than 5 of span from SP during Profiles or if the Setpoint is Ramping Pre Tune Status Shows the current Pre Tune status Active or Inactive Self Tune Turns Self Tune on off Self Tune is disabled in On Off Control Mode Self Tune Status Shows current Self Tune status Active or Inactive Auto Pre Tune Enable Enables Disables Automatic Pre Tune When enabled this attempts to perform a Pre Tune at every power up Normal Pre Tune engagement rules are applied see Pre Tune above Profiler Setup Menu Refer to the Profiler Option section of this manual for more details about the profiler features Screens marked will not time out automatically They must be completed for a valid profile to be created Table 20 Profiler Setup Menu Screens Profiler Menu General Profile Configuration Settings that apply to all profiles Profile Run Hold Selects the method used to Run or Hold a profile From Dig
144. he model purchased Optional features include a USB interface RS485 or Ethernet communications profile controlling and data recording Non volatile memory protects against data or configuration loss during power outages If the unit is left un powered a lithium battery powers the data recorder s real time clock for a minimum of one year The USB Interface option allows uploading or downloading instrument configuration settings to from a USB memory stick for easy configuration of multiple instruments or transfer to from the PC configuration software If the Data Recorder of Profiler options are fitted recordings and profile information can also be transferred via the memory stick The Data Recorder option allows the user to make recordings of the process over time Recordings can be transferred to a memory stick using the USB Port or downloaded using one of the communications options The Profiler option allows the user to predefine up 255 segments shared amongst up to 64 Setpoint Profiles These control the setpoint level over time increasing decreasing or holding its value as required When combined with the real time clock of the Data Recorder option the profiling capabilities are expanded to allow automatic program start at a defined time and day Inputs are user configurable for thermocouple and RTD probes as well as linear process signal types such as mVDC VDC or mADC Multipoint scaling can compensate for non linear signals Outp
145. he USB option is fitted the USB Menu can be accessed from the Main Menu This menu is lock code protected The USB Menu allows the user to read or write files to a USB memory stick The current configuration of the instrument can be downloaded to the stick or the instrument can be completely reconfigured using a pre stored file that has been downloaded earlier created using the PC software or even taken from another instrument If the Data Recorder option is present the recordings can be downloaded to the stick for transport to the users PC for analysis If the Profiler option is present profiles can be downloaded to the stick or upload to the instrument using a pre stored file that was downloaded earlier created using the PC software or even taken from another instrument Refer to the USB Menu information in the Configuration amp Use section Also refer to Data Recorder Lock Codes Main Menu and Profiler Valve Motor Drive Control VMD This instrument can only control modulating valves that have a valve positioning circuitry that adjusts the valve position according to the level a DC linear mA or voltage output signal Such valves normally require PI control instead of full PID Motorised modulating valves that do not have this type of circuit require special Valve Motor Drive controllers which have a Three Point Stepping control algorithm Solenoid valves can also be controlled using the standard PID algorithm as they behave in a
146. he next page Also refer to Alarm Types Loop Alarm Alarm Operation LSD Minimum Duration Of Change Process Variable and Rate Of Change Alarm Page 132 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Inactive Inactive ben ab Re i bg Active PROCESS HIGH Al Val ALARM arm Value ee Hysteresis Value Process Variable Process Variable ae Hysteresis Value PROCESS LOW Alarm Value ALARM l Inactive nactive TT P Acti Alarm Value from Setpoint Pracess Variable ___ Alarm Hysteresis Value BAND ALARM Setpoint ans Hysteresis Value Alarm Value from Setpoint Inactive Inactive Inactive cb Active Active Active Inactive Inactive DEVIATION HIGH Alarm Value ALARM from Setpoint arm Hysteresis Value alarm Hysteresis Val Process Variable Setpoint S Setpoint Process Variable Alarm Hysteresis Value deeg y DEVIATION LOW Alarm Value ALARM from Setpoint Alarm Inactive _ Alarm Inactive Alarm Active 51 52 25 150 Issue 1 April 2009 Glossary Page 133 Honeywell DCP200 Profile Controller amp Recorder Product Manual Alarm Operation The Process and Deviation Alarm types are illustrated together with the action of any associated outputs Also refer to Alarm Hysteresis Alarm Inhibit Alarm Types Band Alarm Value Deviation Alarm Latching Relay Logical Alarm Combinations Loop Alarm Process High
147. hown as Calibrated Calibration Check Due Date The date re calibration is due Only shown if the Calibration Reminder is enabled in the Input Configuration menu Option Slot n Information The type of Option Modules if any fitted in Option Slots 1 to 4 and A to C Controller Feature Information Shows the features fitted enabled in the instrument Controller Only USB Port Data Recorder includes USB Port or Profiler Firmware Information The type and version of firmware installed in the instrument Serial Number The instruments serial number Date of Manufacture The instrument s Date of Manufacture Service Information Mode This is a read only mode It provides contact information to the user about where they can obtain service sales or technical support for the product Normally this shows either the manufacturer or supplier details Using the PC software the user can enter their own details There are 7 lines of text each up to 26 characters in length Navigating Product Information Mode There are no other screens in this mode Hold down and press Dr return to the Main Menu Table 25 Service Contact Information Screen Page 64 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 8 The USB Interface The features covered in this section of the manual are available on mode
148. iac Trend Display Trend View is a graphical representation of recent process conditions This feature is available on all variants It does not rely on the Data Recorder option and does not retain the stored data if the power is turned off The trend shows the most recent 120 out of 240 stored data points Its scale adjusts automatically for the best resolution for the visible data This data can be the process variable process variable amp setpoint shown as a doted line or the minimum and maximum value of the process variable measured since the last sample Any active alarm s are indicated above the graph The user can scroll the right hand cursor line back to examine all 240 data points The sample interval and data to display is set in Display Configuration Also refer to Alarm Types Display Configuration Operation Mode and Process Variable Setpoint Tuning PID Controllers must be tuned to the process in order for them to attain the optimum level of control Adjustment is made to the tuning terms either manually or by utilising the controller s automatic tuning facilities Tuning is not required if the controller is configured for On Off Control Also refer to Auto Pre Tune Controller Derivative Action Integral Action On Off control PID Pre Tune Primary Proportional Band Self Tune Secondary Proportional Band and Tuning Menu Tuning Menu The Tuning Menu can be accessed from the Main Menu This menu is lock code p
149. ic vaceveccveceveccveccveccinecveccsnecveccine cvectsnecseactnecteactnacteccteactedctnactecctnacsecceecseccenabsverubetuawtas 154 Profile Segments eesseesssenreeessonestrrtttsotttttr rnt tnStt ttt rAEESASEEEEEAEESNSEEEEEEAEENSSOEEEEEEEEENSOEEEEEEEEEN SSE EEEE Ennet 154 Pon Setup MCI EE 154 PROMPT os EEan EEEE e EEEE EENE 155 Proiler e TE 155 Proportional Ore 010 ttrt rrrAAAAAAAAAAAAAASAAASAAAAAEAEAAAAEAEEEEEEEEEEEEENENANESASEEEEEEEEEEEEEEE EEE 155 REC EEE E E E EEE E E 155 Rate Of Change Alarm 155 Recorder Configuration ccccccccccccecceeeeeeeeeececcneeeeeeeeeeeccaaaeeeeeegeeeeccccaeeeeeeeeeeeecccaeeeeeseeccseeesieeeeeees 155 Recorder Option ssssnssrrtrtttrttttttttttttr trr A rAr ArAAAAAAAAAAAEAAAANAAAAEAAAAAAAAEEAEEAEAEEEEEEEEEENENANAASSEEEEEEEEEEEEEEEEEEE EEEE 156 RECOrder M NUksssssssss E E e a Ea 156 ge 156 Remote Setpoint RSP ccccececceeeceeeeeeeeeeeeeeeccaeeeeeeeeeeececcaaeeeeeeeeesecccaaeeeeeeeeeseeccaeeeeeeeessessnseeeeeees 156 Retransmit Output 156 Retransmit Output Scale Manga ENNEN EE 156 Retransmit Output n Scale Minimum 157 Reset To Dola scccecccccsccscescecececetecetscdscceteeseecetecesecedecetacesscdsuaesaceeavstuseencenaeesacensveceeereecceeessveeeevereeees 157 Reverse Acting e ul Le EE 157 EE Ee EE te 157 a E E E E 158 Seale Range Upper BI ET 158 Scale Range Lower Limit enekekeuNkSRSERRRSREERENEEASEERREREEEESKEASEERRSRAREEEASKAEERRREREREEEREKAEEENEREE E dE 158 secondary Pro
150. igh For best results the image should be simple and have an aspect ration of 2 1 Complex graphics with multiple colours or greyscales will not reproduce well A preview of the results is shown Click the Download button to store it to the instrument Changing the Alternate Display Language The alternate language can be changed from the main parameter screen Select the Download Language File option from the Device menu Choose the correct file language files have a bin extension and click the Open button to store it to the instrument Instrument Simulation A fully functional and interactive instrument simulation is included with the software This is linked to a simulated process allowing changes to a configuration to be tested before use Inputs mp INP3 The simulated instrument can also IS au be accessed and configured by _ pressing its buttons with your am om outas mouse or by using the 4 arrow SCT Se keys on your keyboard Goura sang at aie Active outputs are indicated in the panel to the right Figure 58 Honeywell DCP200 Simulation Configuring The Connection The software can communicate with the instrument via the RJ11 configuration socket located on the underside of the case or via the Modbus TCP or RS485 communications options if either is fitted Refer to the wiring section for connection details The configuration socket is intended for initial configuration of the instrume
151. iguration Menu and Recorder Control can be optionally added to the Main Menu or Operation Mode The RTC also expands the profiling capabilities refer to section 10 and allows a calibration due reminder to be shown at a date specified by the user Changes To Operation Mode The Data Recorder adds the option for a Calibration Reminder and a memory use bar graph to the Operation Mode screen sequence Calibration Reminder A calibration due reminder can be shown if the date is equal to or after the Calibration Reminder Date The reminder screen persists until the W key is pressed If due the reminder is shown at Power up and repeated every 24hrs until the reminder date is changed The Calibration Reminder enable disable and Reminder Date parameters can be set from the Input Configuration Menu Memory Use Bar Graph The bar graph shown in the main Operation Mode screen can be set to show 0 to 100 of recorder memory used instead of the standard options of PID power or control deviation The Bar Graph Format is defined in the Display Configuration Menu Page 66 Data Recorder 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 10 The Profiler The features covered in this section relate to the Profiler Setpoint Programmer option If the instrument also has the Data Recorder option fitted it s Real Time Clock is used to expand the profiling capabilities by adding Day amp
152. il 2009 Glossary Page 159 Honeywell DCP200 Profile Controller amp Recorder Product Manual Serial Communications Configuration A sub menu of Configuration Mode used to adjust the serial communications parameters Addressing data rate parity master slave settings and write enabling Also refer to Configuration Mode Serial Communications Serial Communications Option A feature that allows other devices such as PC s PLC s or a master controller to read or change the instruments parameters via an RS485 or Ethernet network Full details can be found in the Serial Communications sections of this manual Also refer to Ethernet Master amp Slave Modbus RTU Modbus TCP PLC RS485 and Serial Communications Configuration Setpoint The target value at which the instrument attempts to maintain the process variable by adjusting its control output power the correcting variable There can be either one or two setpoints Local Setpoint 1 and or an Alternative Setpoint The Alternative Setpoint can be chosen from Local Setpoint 2 or a remote setpoint input from Auxiliary Input A or B if either of these is fitted One setpoint can be chosen as active using the defined Setpoint Selection method Setpoint values are limited by the Setpoint Upper Limit and Setpoint Lower Limits Also refer to Alternative Setpoint Auxiliary Input Correcting Variable Local Setpoints Process Variable Remote Setpoint Scale Range Lower Limit Setpoint L
153. iler Mode Remote Setpoint Setpoint and Setpoint Selection Actual Setpoint Actual Setpoint is the effective current value of the active setpoint This will be different to the Active Setpoint s target value if the setpoint is ramping The actual setpoint will rise or fall at the ramp rate set until it reaches its target setpoint value During Profiler Control the Actual Setpoint value is controlled by the profiler function Also refer to Active Setpoint Controller Mode Profiler Mode Setpoint Setpoint Ramp Rate and Setpoint Selection Alarm Configuration A sub menu of Configuration Mode used to adjust the alarm parameters Alarm types values hysteresis and inhibiting Also refer to Alarm Hysteresis Alarm Inhibit Alarm Operation Alarm Types and Configuration Mode Alarm Hysteresis An adjustable band through which the process variable must pass before the alarm will change state This Hysteresis is only applicable to alarms based on the Process Value or Control Deviation as illustrated below The band is always on the safe side of an alarm point e g a high alarm s hysteresis band is below the high alarm value and a low alarm s hysteresis is above the low alarm value Rate Of Change Alarms have a different type of hysteresis based on the length of time the rate is above the threshold Settings 1 LSD to full span from the setpoint Default value 1 LSD Refer to the Alarm Hysteresis Operation diagram on t
154. ime that the process is outside of the hold band in the selected direction s This ensures the process was at the desired level for the required amount of time Held if Auto Hold set to Above Setpoint or Band Process Variable oTe Hold Band Ramp Setpoint without Auto Hold Ramp Setpoint with Auto Hold Held if Auto Hold set to Below Setpoint or Band Figure 42 Auto Hold On A Ramp Segment During a Ramp segment the ramp is held at the current setpoint value while the process is outside of the hold band in the selected direction s The time taken to complete the ramp is increased by the time taken by the Auto Hold Page 70 Profiler Option 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Profile Cycles amp Repeat Sequences A profile can be configured to run itself 1 to 9999 times or continuously using the Profile Cycles setting A profile ending with Repeat Then End will run the entire sequence of profiles again from 1 to 9999 times before ending PROFILE 4 PROFILE 31 PROFILE 7 Profile 7 Profile 4 Cycles 1 MN S O A ae Example RT ETA Runs profile 4 once ees profile 31 three times f f Repeat Then End amp profile 7 once Repeat Sequence 10 times to repeat 10 This sequence is Join Profile 4 to Protile 31 Join Profile 31 to Profile 7 repeated ten times
155. imum amp Minimum PV input value measured between samples candle stick graph Trend View Y axis Scaling The instrument automatically scales this between 2 to 100 of Input Span for maximum resolution of displayed data Trend View Sample Rate 1 2 5 10 15 30 seconds or 1 2 5 10 15 30 minutes Control Loop Tuning Types Pre Tune Auto Pre Tune Self Tune and Manual Tuning Proportional Bands Primary amp Secondary e g Heat amp Cool 0 5 to 999 9 of input span in 0 1 increments or On Off control Automatic Reset Integral Time Constant 1s to 99min 59s and OFF Rate Derivative Time Constant 1s to 99 min 59s and OFF Manual Reset Bias added each control algorithm execution Adjustable in the range 0 to 100 of output power single output or 100 to 100 of output power dual output Deadband Overlap 20 to 20 of Primary Secondary Proportional Band ON OFF Differential ON OFF switching differential 0 1 to 10 0 of input span Auto Manual Control Selectable with bumpless transfer when switching between Automatic and Manual control Control Cycle Times Selectable from 0 5 to 512 seconds in 0 1s steps Setpoint Range Limited by Setpoint Upper Limit and Setpoint Lower Limit Setpoint Maximum Limited by Scale Range Upper Limit and Setpoint Minimum Setpoint Minimum Limited by Scale Range Lower Li
156. ing Secondary Proportional Band Sets the width of the Secondary Proportional Band between 0 5 and 999 9 or select On Off control This screen is Read Only during automatic tuning Integral Time Constant Sets the Integral Time Constant Automatic Reset from 1s to 99min 59s or OFF This screen is Read Only during automatic tuning Derivative Time Constant Derivative Time Constant Rate from 1s to 99 min 59s or OFF This screen is Read Only during automatic tuning Manual Reset Bias Sets the Manual Reset Proportional Band Bias from 0 100 or 100 to 100 for Dual Control Overlap Deadband Sets the Overlap ve values or Deadband ve values between Primary amp Secondary Proportional Bands when Dual Control is used Primary On Off Differential Sets the Primary On Off control hysteresis deadband from 0 1 to 10 0 of Span centred about setpoint when Primary On Off control is used Page 50 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell Secondary On Off Differential DCP200 Profile Controller amp Recorder Product Manual Sets the Secondary On Off control hysteresis deadband from 0 1 to 10 0 of Span centred about setpoint when Primary PID with Secondary On Off control is used Primary amp Secondary On Off Differential Sets the combined Primary amp Secondary On Off Control hysteresis deadband from 0 1 to 10
157. ingle relay modules Remove the peg to fit dual relay modules Assemble the Power Supply and Input boards together Tongues on each option module locate into a slots cut into the main boards opposite each of the connectors Hold the Power and Input boards together and relocate them back on their mounting struts Remove or replace the Slot C and 4 modules as required Push the boards forward to ensure correct connection to the front Display CPU board CAUTION Check for correct orientation of the modules and that all pins are located correctly 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 19 Honeywell DCP200 Profile Controller amp Recorder Product Manual Replacing the Instrument in its Housing CAUTION Before replacing the instrument in it s housing ensure that all power has been removed from the rear terminals With the required option modules correctly located into their respective positions the instrument can be replaced into it s housing as follows 1 Hold the Power Supply and Input boards together 2 Align the boards with the guides in the housing 3 Slowly and firmly push the instrument in position CAUTION Ensure that the instrument is correctly orientated A mechanical stop will operate if an attempt is made to insert the instrument in the wrong orientation this stop MUST NOT be over ridden Auto Detection of Option Modules The instrument automatically detects which
158. instrument front panel A USB socket fitted to USB and Data Recorder versions to the right of the keypad Clean the front panel by washing with warm soapy water and dry immediately If the USB option is fitted close the USB port cover before cleaning lt x A y u Figure 37 Front panel and keys Display The instrument has a 160 x 80 pixel monochrome graphical display with dual colour red green backlight The main display typically shows the process variable and setpoint values or a graphical trend during normal operation There are various bar graph recorder status and profile status information options refer to the Display Configuration section for more details The top line of the display has labels for the 4 LED indicators If desired the backlight colour can be changed to indicate the presence of an active alarm 51 52 25 150 Issue 1 April 2009 Powering Up Page 37 Honeywell DCP200 Profile Controller amp Recorder Product Manual LED Functions There are four red LEDs that by default indicate the status of the primary and secondary control outputs automatic tuning and alarm status The top line of the graphical display has four labels for LED indicators The function of these LEDs and their display labels can be changed using the PC configuration software The information in this manual assumes standard functions for these LEDs Keypad Each instrument has four keypad switches which are used to navigate thro
159. int This command returns the name of the profile defined by the profile number requested Field Name Dec Unit Address Read Profile Name Request to instrument Data Hex Comments The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Byte Read Quantity Of Registers Low Byte Write Start Address High Byte Write Start Address Low Byte Page 126 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Read Profile Name Request to instrument Field Name Data Comments Dec Hex Write Quantity Of Registers High Byte Write Quantity Of Registers Low Byte Byte Count Command Code High Byte Command Code Low Byte Profile Number High Byte Profile Number Low Byte CRC High Byte CRC Low Byte The instrument replies to the Read Profile Name request as follows Read Profile Name Response from instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code The multi read write function Byte Count Profile Name Character 1 The ASCII codes equivalent to each of the Profile Name Character 2 16 characters of the profile name e g Profile Name Character 3 A 65dec 0x41 B 66dec 0
160. irect Acting Profile Running Reverse Acting End of Profile Direct Acting End of Profile Reverse Acting O COIN OD oO AIIN gt oO ej ajo N ow Page 100 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Modbus Address Dec Hex Setpoint Parameters Parameter Name Setpoint Minimum Modbus Address Dec Hex OxO0F68 DCP200 Profile Controller amp Recorder Product Manual Access aa Sep Event 1 AND Alarm 1 Direct Acting Event 1 AND Alarm 1 Reverse Acting Event 2 AND Alarm 2 Direct Acting Event 2 AND Alarm 2 Reverse Acting Event 3 AND Alarm 3 Direct Acting Event 3 AND Alarm 3 Reverse Acting Event 4 AND Alarm 4 Direct Acting Event 4 AND Alarm 4 Reverse Acting Event 5 AND Alarm 5 Direct Acting Event 5 AND Alarm 5 Reverse Acting Values Valid between Scale Range Maximum and Minimum Setpoint Maximum Ox0F69 Valid between Scale Range Maximum and Minimum Local Setpoint 1 Value 0x0F78 Valid between Setpoint Maximum and Minimum Local Setpoint 1 Offset 0x0F79 Setpoint is always limited within Setpoint Maximum and Minimum Local Setpoint 2 Value Ox0F7A Valid between Setpoint Maximum and Minimum Local Setpoint 2 Offset 0x0F7B Setpoint Selection Method Ox0FAO Setpoint is always limited within Setpoin
161. it Enable disable 0x1823 Limited by the input span Value 0 Alarm 3 Inhibit Enable Disabled Alarm 3 Status 0x1824 1 0 Enabled Inactive Alarm 3 Inhibit Status 0x1825 1 0 Active Alarm 3 Inhibit Status Not Inhibited Alarm 4 Type 0x1830 1 Inhibited Alarm 4 Type Process High Alarm Process Low Alarm Deviation Alarm SP PV Band Alarm Loop Alarm Input Sensor Break Alarm Auxiliary Input A Break Alarm 7 Auxiliary Input B Break Alarm Alarm 4 Value 0x1831 Limited by the input range maximum and minimum for Alarm types 0 and 1 Limited by the input span for alarm types 2 and 3 Not used for alarms 4 to 7 Alarm 4 Hysteresis 0x1832 Alarm 4 Inhibit Enable disable 0x1833 Limited by the input span Value Alarm 4 Inhibit Enable Disabled Alarm 4 Status 0x1834 Enabled Alarm 4 Status Inactive Alarm 4 Inhibit Status 0x1835 Active Alarm 4 Inhibit Status Not Inhibited 0 1 Value 0 1 Value 0 1 Inhibited 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 105 Honeywell Parameter Name Alarm 5 Type Modbus Address Dec Hex DCP200 Profile Controller amp Recorder Product Manual a tee Alarm 5 Type Process High Alarm Process Low Alarm Deviation Alarm SP PV Band Alarm Loop Ala
162. ital Input Signal A Digital Input B or Key Pad Only using the either the Profile Control Menu or an Operation Mode screen Profile Abort Selects the method used to force a profile to end prematurely From Signal Digital Input A Digital Input B or Key Pad Only using either the Profile Control Menu or an Operation Mode screen Control In Enables disables the ability to control profiles run hold or abort Operation Mode from Operation Mode Enable Edit While Enables disables the ability to edit profiles whist a profile is running Running even if selected the current or next segment of the running profile will not change until after the profile is restarted Create A Profile amp Creates a new profile A header is created first followed by the segments see below A warning is displayed if the maximum number of 64 profiles or 255 segments is exceeded Page 58 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell Profile Header Details Profile Segment Details DCP200 Profile Controller amp Recorder Product Manual Profile Header Settings that apply to the chosen profile as a whole Enter Profile Name Up to 16 characters can be used to name each profile Profile Starting amp The setpoint value to be used at the beginning of the first segment Point From Actual Setpoint or Process Variable value at the time the profile starts Profile Start
163. its value If the process appears to be over damped slow to respond in the region of the Secondary Proportional Band decrease its value 3 When the PID tuning values have been determined if there is a disturbance to the process variable as control passes from one proportional band to the other set the Overlap Deadband parameter to a positive value to introduce some overlap Adjust this value by trial and error until satisfactory results are obtained PI Tuning Valve Damper amp Speed Controllers This tuning technique is used when controlling a damper a modulating valve or motor speed controller It determines values for the Primary Proportional Band and Integral Time Constant The Derivative Time Constant is normally set to OFF This type of control known as PI Control minimises valve motor wear whilst giving optimal process control CAUTION This technique is suitable only for processes that are not harmed by large fluctuations in the process variable 1 Set the setpoint to the normal operating process value or to a lower value if overshoot beyond this value is likely to cause damage 2 Set controller to On Off Control mode i e set Primary Proportional Band to the minimum value 3 Set the Integral Time Constant to OFF 4 Set the Derivative Time Constant to OFF 51 52 25 150 Issue 1 April 2009 Manual Tuning Page 75 Honeywell DCP200 Profile Controller amp Recorder Product Manual 5 Follow the instr
164. itted and the way in which it has been configured WARNING DURING NORMAL USE THE USER MUST NOT REMOVE THE CONTROLLER FROM ITS HOUSING OR HAVE UNRESTRICTED ACCESS TO THE REAR TERMINALS AS THIS WOULD PROVIDE POTENTIAL CONTACT WITH HAZARDOUS LIVE PARTS CAUTION Set all Configuration parameters as required before starting normal operations It is the responsibility of the installing engineer to ensure that the configuration is safe for the intended application Base Trend amp Profile Operating Screens The Base screen is the usual screen displayed during operation It provides at a glance information about the process The Profile Operating screen shows similar information when using profiles Trend View is a graphical representation of recent process conditions Its scale adjusts automatically for the best resolution for the visible data Note Trend data is not retained at power down or if the Sample Interval is changed Example Base Operating Screen LED Indicators LED Function Labels Process Variable Value Engineering Units Actual Setpoint Value Secondary Power Primary Power Memory remaining or Memory remaining or ve Deviation Bar Graph ve Deviation Bar Graph Example Trend View Screen Active Alarm s enn Trend Upper Scale Value Cursor Line Process Variable Trend PV Value At Cursor Line Setpoint Trend dotted Time Markers 10 samples per marker Trend Lower Scale Value Sample Interv
165. justments to these parameters should only be performed by personnel competent and authorised to do so The Setup Wizard can be selected from the Main Menu Hold down and press B from to enter the Main Menu Press M or D to select Setup Wizard Press to enter the Setup Wizard Note With the exception of the first ever power up entry into this mode is security protected by the Setup Wizard Lock Code Refer to the Lock Code View section for more details Navigating in the Setup Wizard Press to move forward or to move backwards through the screens Press M or D to change the value as required Hold down RI and press Dr return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Table 6 Setup Wizard Screens Setup Wizard Setup Wizard Unlocking Enter correct code number to access Setup Wizard major screens from Press to select each major configuration parameter in turn Follow Configuration Menu on screen prompts to alter the values those marked w Setup Wizard Confirms completion of the Setup Wizard Exits to Operation Mode Completed Page 46 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Supervisor Mode This mode is only available if it has been configured from the PC software The software is used to copy up to 50 screens from the Configuration Menus to include in S
166. l Bar graphs are uni directional or bi directional depending on the information to be displayed Also refer to Control Deviation Data Recorder Display Configuration Operation Mode Main Menu and PID Bias Manual Reset Used to manually bias proportional output s to compensate for control deviation errors due to process load variations Bias is expressed as a percentage of output power This parameter is not applicable if the Primary output is set to ON OFF control If the process variable settles below setpoint use a higher Bias value to remove the error if the process variable settles above the setpoint use a lower Bias value Integral action performs a similar function automatically when using PI or PID control Lower Bias values will also help to reduce overshoot at process start up Settings 0 to 100 100 to 100 for dual control Default value 25 Also refer to Control Deviation Integral Action ON OFF Control PI Control PID Proportional Control Process Variable and Setpoint Bumpless Transfer A method used to prevent sudden changes to the correcting variable when switching between automatic PI or PID and Manual control modes During a transition from PI or PID to Manual control the initial Manual Power value is set to the previous automatic mode value The operator then adjusts the value as required During a transition from Manual control to PI or PID the initial automatic value is set to the previous Manual
167. larm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting oloi NIoao oO BR ws rhy oO Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct eaj oO OR of Alarm 1 or 2 Reverse N OR of Alarm 1 2 or 3 Direct LA OR of Alarm 1 2 or 3 Reverse web E OR of Alarm 1 2 3 or 4 Direct oa OR of Alarm 1 2 3 or 4 Reverse O OR of Alarm 1 2 3 4 or 5 Direct Output 3B Alarm Selection 2208 0x08A0 R W N OR of Alarm 1 2 3 4 or 5 Reverse Output 3B Alarm Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting oloi NIoJ a BR ws hy oO Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct aj oO OR of Alarm 1 or 2 Reverse N OR of Alarm 1 2 or 3 Direct Page 94 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Access Values Dec Hex 13 OR of Alarm 1 2 or 3 Reverse 14 OR of Alarm 1
168. le Profiler Control amp Status Parameters Parameter Name Modbus Address Values Dec Hex Profile Run Hold 8192 0x2000 R W Profile Run Hold Signal Source Signal lO Operator Key Press Only Digital input A Digital input B Profile Abort Signal 8193 0x2001 RW Profile Abort Signal Source 0 Operator Key Press Only Digital input A Digital input B Number fo ee eee Number Profiler Control 8245 0x2035 R W a a e n 1 Run the currently selected profile 2 Life currently running profile 3 Abort the currenty running profile fs Releasethehold SSCS e Ext profier return to controler mode AJN 4o Jump to the next segment Ku Note The Profiler Control Commands must followed by a Profiler Control Conf rmation Action command Profiler Control 8257 0x2041 Value Value Implement Profiler Command Apara a 0 Do Not Implement Command 1 Implement previous Profiler Command Enable Edt While RW Running D Editing current running profile forbidden Editing current running profile allowed Profile Control In 8260 0x2044 R W Profile Control From Operation Mode Operation Mode 0 Operation Mode profile control disabled Operation Mode profile control enabled Profile Cycles Run 8247 0x2037 B The Number of times the currently running profile has cycled Page 112 Modbus Parameters 51 52 25 150 Issue 1 April 2009 DCP200 Profile
169. le number On completion of this profile jump run profile B 0 Control off Null Turn off all control outputs 1 Maintain profile setpoint Null Stay at the final setpoint of the profile 2 Use controller setpoint Null Use the active controller setpoint Repeat Sequence 0 Outputs off Number of times to repeat sequence Then End 1 Maintain profile setpoint 2 Use controller setpoint Repeat the profile sequence number B times then turn off the control outputs Repeat the profile sequence number B times then hold the last profile setpoint Repeat the profile sequence number B times then use the active controller setpoint The instrument replies to this message with an Edit Response Message Deleting Profiles An individual profile can be deleted or all profiles can be cleared with a single message Deleting a profile removes the header of the specified profile and any segments associated with it Delete all profiles wipes all profiles and segments from the instrument Field Name Dec Unit Address Delete Profiles Request to instrument Data Hex Comments The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Read Quantity Of Registers Low 51 52
170. led Profile Recovery Time Byte 4 high Profile Recovery Time Byte 3 Floating point number Profile Recovery Time Byte 2 SC Profile Recovery Time Byte 1 Low Profile Abort action High Byte 00 00 0 Control to off Profile Abort Action Low Byte A R 1 Maintain last profile setpoint 2 Use controller setpoint Profile Cycles High Byte A R 1 to 9999 or 10 000 for Infinite Profile Cycles Low Byte A R CRC High Byte A R CRC Low Byte A R The instrument replies to this message with an Edit Response Message Creating Editing or Inserting Segments Creating new segments is only possible when a new profile is being created see above for instruction for creating a profile at the next available position or at a position that you specify An error is returned if the correct sequence is not followed The Insert Segment command is used to add segments to an existing profile one that already has an end segment This inserts a new segment at the position specified The Edit Segment command is used to alter segments of an existing profile The segment number is in relation to the profile number e g to edit or insert a segment at position 3 of profile 1 the segment number will be 3 and to edit or insert a segment at position 3 of profile 6 the segment number will also be 3 Creating Editing or Inserting Segments Request to instrument Field Name Data Com
171. led Default Value Disabled Also refer to Control Configuration Operation Mode Process Variable Setpoint and Setpoint Ramp Rate Page 160 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Setpoint Ramp Rate The rate at which the actual setpoint value will move towards its target value when the setpoint value is adjusted or the active setpoint is changed With ramping in use the initial value of the actual setpoint at power up or when switching back to automatic mode from manual control will be equal to the current process variable value The actual setpoint will rise fall at the ramp rate set until it reaches the target setpoint value Setpoint ramping is used to protect the process from sudden changes in the setpoint which would result in a rapid rise in the process variable Settings 1 to 9999 LSDs per hour Default Value OFF Also refer to Active Setpoint Actual Setpoint LSD Manual Mode Process Variable Setpoint Setpoint Ramp Editing and Setpoint Selection Setpoint Selection There can be either one or two setpoints These can be Local Setpoint 1 or an Alternative Setpoint chosen from either Local Setpoint 2 or a remote setpoint input from Auxiliary Input A or B if these are fitted The Setpoint Select parameter in the control sub menu defines whether the Active Setpoint will be the Local Setpoint 1 only the Alternative Setpoint only or if the choice
172. ller has Single unidirectional or Dual bidirectional control outputs Single outputs have a Primary output only This can drive the PV in one direction e g heat only cool only increase humidity etc Dual outputs have both Primary and Secondary outputs which can force the PV to increase or decrease e g heat amp cool humidify and dehumidify etc Settings Single or Dual Default value Single Also refer to Control Action PID Primary Proportional Band Process Variable and Secondary Proportional Band Controller An instrument that controls a process variable to a target setpoint by applying a correcting variable The controller uses proportional P Pl PD o PID or On Off control methods Also refer to Correcting Variable Indicator Limit Controller On Off Control PD Control PI Control PID Process Variable Proportional Control Profiler and Setpoint Controller Mode The normal operating mode when profiling is not fitted or it is not being used Also refer to Controller Profiler and Profiler Mode Correcting Variable The amount of output from a controller used to adjust the process variable value up or down to remove any control deviation The correcting variable is commonly referred to as the controller output power Also refer to Control Deviation PID Primary Power Output Limit and Process Variable 51 52 25 150 Issue 1 April 2009 Glossary Page 139 Honeywell DCP200 Profile Controller amp Record
173. ls fitted with the optional USB Interface or the Data Recorder which includes the USB Interface Using the USB Port The USB Interface option allows the user to upload or download instrument settings to or from a USB memory stick This allows easy configuration of multiple instruments by copying from one to another or to transfer it to or from the PC configuration software If the Data Recorder or Profiler options are fitted recordings and profile information can also be transferred via USB memory stick Refer to the USB Menu section for more details USB Memory Stick Folders amp Files When a USB stick is inserted the instrument looks for and if necessary creates the DEVICE CONFIG PROFILE and RECORDER folders Files must be located in these folders in order to be used When preparing to upload files from your PC ensure that you save them to the correct folder on the memory stick DEVICE This folder must be located in the Root of the USB memory stick CONFIG Configuration files bct PROFILE Profile program files pfl RECORDER Recorder log folders files The user is asked for a new recorder sub folder name before transferring recorder data to USB The instrument stores the log files csv in this folder CO DEVICE CH CONFIG CO PROFILE 9 RECORDER CAUTION If the file or folder named already exists data will be overwritten The first recorder log file written is named 0000
174. me Character 3 A R A R A 65dec 0x41 B 66dec 0x42 etc Profile Name Character 4 A R A R a 97dec 0x61 b 98dec 0x62 Profile Name Character 5 A R A R The space character 32dec 0x20hex is Profile Name Character 6 A R A R n al nai characters at ihe Profile Name Character 7 A R A R Profile Name Character 8 A R A R Profile Name Character 9 A R A R Profile Name Character 10 A R A R Profile Name Character 11 A R A R Profile Name Character 12 A R A R Profile Name Character 13 A R A R Profile Name Character 14 A R A R Profile Name Character 15 A R A R Profile Name Character 16 A R A R Profile Start Signal High Byte 00 00 0 No delay 1 After delay 2 At Profile Start Signal Low Byte A R A R Time day Profile Start Time Byte 4 High Profile Start Time Byte 3 Profile Start Time Byte 2 Profile Start Time Byte 1 Low Profile Start Day High Byte 00 00 1 Monday 2 Tuesday 3 Wednesday Profile Start Day Low Byte A R 4 Thursday 5 Friday 6 Saturday 7 Sunday 8 Monday to Friday 9 Monday to Saturday 10 Saturday And Sunday 11 All Week Floating point number 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 123 Honeywell DCP200 Profile Controller amp Recorder Product Manual Read Profile Header Response from instrument Field Name Dec Profile Starting Setpoint High
175. ment from its housing by gripping the edges of the front panel there is a finger grip on each edge and pull the instrument forwards This will release the instrument from the rear connectors in the housing and will give access to the boards 2 Take note of the orientation of the instrument for subsequent replacement into the housing The positions of the boards in the instrument are shown above Page 18 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Main Board Connectors POWER SUPPLY SiR Es Option 3 Slot BOARD E ies HS o Connector PL4B Transformer Colour _ Code 100 240V Yellow 24 48V Blue z S Option Slot A Connectors PL5 amp PL6 SE Option 1 Slot Connectors PL7 amp PL8 Display Board PC Configurator Connections Socket SK1 Option 2 Slot i Connector PL4A UNIVERSAL INPUT BOARD iu SR Option Slot B Connectors PL2A PL2B amp PL2C Figure 4 Main board connectors Removing Replacing Option Modules 1 4 5 To remove or replace modules in Option Slots 1 2 3 A or B it is necessary to detach the Power Supply and Input boards from the front panel by lifting first the upper and then lower mounting struts Remove or fit the modules to the connectors on the Power Supply and Input boards The location of the connectors is shown below Plastic pegs prevent fitting of older non reinforced s
176. ments Dec Hex Unit Address The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 117 Honeywell DCP200 Profile Controller amp Recorder Product Manual Creating Editing or Inserting Segments Request to instrument Field Name Dec Read Quantity Of Registers High 00 Data Hex 00 Comments Read Quantity Of Registers Low 01 01 Write Start Address High 32 20 Write Start Address Low 06 06 Write Quantity Of Registers High 00 00 Write Quantity Of Registers Low 11 or 12 OB or OC Create Segment WS 11dec OxOBhex Insert Segment IS 12dec OxOChex Edit A Segment ES 12dec OxO0Chex Byte Count 22 or 24 16 or 18 Create Segment WS 22dec 0x16hex Insert Segment IS 24dec 0x18hex Edit A Segment ES 24dec 0x18hex Command Code High Byte 87 73 or 69 57 or 49 Create Segment WS 87dec 0x57hex Insert Segment IS 73dec Ox49hex Edit A Segment ES 69dec 0x45hex Command Code Low Byte 83 Profile Number High Byte Profile Number Low Byte Segment Position High Byte Segment Position Low Byte Note The Segment Position is not included in the message when creating a segment at the next available position
177. mit and Setpoint Maximum Setpoint Ramp Ramp rate selectable 1 to 9999 LSD s per hour and infinite Data Recorder Option Recording Memory 1Mb non volatile flash memory data retained when power is off Recording Interval 1 2 5 10 15 30 seconds or 1 2 5 10 15 30 minutes Recording Capacity Dependant on sample rate and number of values recorded Example 2 values can be recorded for 7 days at 10s intervals More values or faster sample rates reduce the maximum duration RTC Battery Type VARTA CR 1616 3V Lithium Clock runs for gt 1 year without power RTC accuracy Real Time Clock error lt 1second per day Page 180 Specifications 51 52 25 150 Issue 1 April 2009 Honeywell Profiler Option DCP200 Profile Controller amp Recorder Product Manual Profile Limits Number of profiles 64 maximum Total number of segments all programs 255 maximum Loop Back Segments 1 to 9999 loops back to specified segment Profile Cycling 1 to 9999 or Infinite repeats per profile Sequence Repeats 1 to 9999 or Infinite repeats of joined profile sequences Segment Types Ramp Up Down over time Ramp Rate Up Down Step Dwell Hold Join A Profile End or Repeat Sequence Then End Time base All times are specified in hh mm ss Hours Minutes amp Seconds Segment Time Maximum segment time 99 59 59 hh mm ss Us
178. mode value The correcting variable level will gradually adjusted by the control algorithm at a rate dependant on the integral action resulting from the Integral Time Constant value Since integral action is essential to Bumpless Transfer this feature is not available if Integral is turned off Also refer to Correcting Variable Integral Action Manual Mode PI and PID Cascade Control Applications with two or more capacities such as heated jackets are inherently difficult for a single instrument to control due to large overshoots and unacceptable lags The solution is to cascade two or more controllers each with its own input in series to form a single regulating device The product setpoint temperature is set on the master controller This is compared to the product temperature and the master s PID output mA or VDC is fed into the auxiliary input of the slave controller as a remote setpoint input The RSP is scaled to suit any expected temperature The slave loop s natural response time should ideally be at least 5 times faster than the master In the example the maximum input represents 400 C thus restricting the jacket temperature At start up the master compares the product temperature ambient to its setpoint 300 C and gives maximum output This sets the maximum 400 C setpoint on the slave which is compared to the jacket temperature ambient giving maximum heater output 51 52 25 150 Issue 1 April 2009
179. mum and minimum 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 85 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Scale Point 13 1078 0x0436 RAV gt Scale point 12 to 100 0 Scale Point 14 0x0438 gt Scale point 13 to 100 0 Display Point 14 0x0439 Valid between scale range maximum and minimum Scale Point 15 0x043A gt Scale point 14 to 100 0 Display Point 15 0x043B Valid between scale range maximum and minimum Option Slot A Parameters Parameter Name Modbus Address Values Dec Hex Digital Input A Status 2115 0x0845 RO Digital Input A Status 0 Inactive 1 Active Option Slot A 0x0844 Module Fitted In Slot A Module Type None Fitted RS485 Communications Digital Input Auxiliary Input A Ethernet Communications 255 Error unrecognised module RS485 Address 0x0845 RS485 Address 0 Modbus Master mode 1 to 255 Modbus Slave Address RS485 Data Rate 0x0846 Baud Rate 0 4800 9600 19200 Default 38400 57600 115200 R5485 Pary 0 0847 None Even Odd Auxiliary Input A 0x0848 Auxiliary A Input Type Type 0 0 to 20mA DC 4 to 20mA DC 0 to 10V DC 2 to 10V DC 0 to 5V DC 1 to 5V DC Target Setpoint 0x0849 Target setpoint parameter address for master mode Address Page 86 Modbus Parameter
180. n good wiring practices are followed no further noise protection is necessary Sometimes in severe electrical environments the amount of noise is so great that it has to be suppressed at source Many manufacturers of relays contactors etc supply surge suppressors which mount on the noise source For those devices that do not have surge suppressors supplied Resistance Capacitance RC networks and or Metal Oxide Varistors MOV may be added Inductive coils MOVs are recommended for transient suppression in inductive coils connected in parallel and as close as possible to the coil Additional protection may be provided by adding an RC network across the MOV T 3 ma O 1000V O 220 Hh O ohms O 115V 14W 230V 1W Figure 5 Transient suppression with inductive coils Contacts Arcing may occur across contacts when they open and close This results in electrical noise as well as damage to the contacts Connecting a properly sized RC network can eliminate this arc For circuits up to 3 amps a combination of a 47 ohm resistor and 0 1 microfarad capacitor 1000 volts is recommended For circuits from 3 to 5 amps connect two of these in parallel MOV ae Figure 6 Contact noise suppression 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 23 Honeywell DCP200 Profile Controller amp Recorder Product Manual Sensor Placement Thermocouple or RTD If the temperature probe i
181. near Output n Type Set the desired type for any Linear Outputs fitted From 0 5 0 10 1 5 2 10V amp 0 20 4 20mA or 0 10VDC adjustable Transmitter PSU Adjustable 0 10V Transmitter PSU n Sets the voltage required if Linear Output n type is 0 10VDC adjustable Transmitter PSU Output n Usage Sets the use for each output fitted From Primary or Secondary Control Alarms Profile Events amp Alarms Retransmit Process Variable or Setpoint Choices offered are as appropriate for the output type fitted e g only Linear Outputs can retransmit Output n Alarm Selection When an Output Usage is Alarms this selects which alarm s will cause it to change state From Alarm 1 2 3 4 5 or a Logical OR of alarms 1 to 2 1 to 3 1 to 4 or 1 to 5 Each choice is selectable with Direct Action on during alarm or Reverse Action off during alarm Output n Events When an Output Usage is Events amp Alarms this selects which Events s will cause it to change state From Profile Running or Profile End Event 1 2 3 4 5 or a Logical AND of Event n amp Alarm n Each choice is selectable with Direct Action on during event or Reverse Action off during event Profiler version only Retransmit Output n Scale Low Sets the displayed value at which a retransmission output should be at it s minimum level e g the display value when a 4 to 20mA PV Retransmission output will be 4mA Adjustable from 1999 to 9999
182. ng between automatic and manual control modes Mode Selection only shown if enabled in Control Configuration Setpoint Value Display View and alter local internal setpoint s to any value between the amp Adjustment Setpoint Upper and Lower Limits Remote setpoints are read only Setpoint Ramp Rate Setpoint Ramp Rate adjustment between 0 1 and 9999 0 Display Units per hour only shown if enabled in Control Configuration Select Setpoint Source Select if Local Setpoint 1 or the Alternate Setpoint is to be the active setpoint only shown if enabled in Control Configuration Control Enable Enables or disables control outputs When disabled the unit works normally except the Primary and Secondary Control Outputs are turned off only shown if enabled in Control Configuration Alarm Status Shows the status Active Inactive or Unused of the five alarms Event Status Shows the status Active or Inactive of the five Events Profiler version only Profiler Operating LED Labels LED indicator functions Defaults are HEAT COOL Screen Displayed is LED Labels PV value SP value Bar Graph amp Status Indicator TUNE amp ALARM can be altered with configuration software PV value The current Process Variable value SP value The current Setpoint value Bar Graph The Profile Name amp overall progress the current Segment Number and segment progress Status Indicator gt Run Held or W Stopped
183. ng will only stop if all alarms selected as triggers become inactive Values To Record Any from Process Variable value Maximum or Minimum PV since the previous sample was taken Setpoint Primary Power or Secondary Power Any combination of these can be set to Record REC or not OFF Note Recording more parameters will reduce the maximum possible duration of the recording Alarms amp System Events To Record Any from Alarm n Status or Unit turned On Off Caution An alarm state change between samples is also recorded This uses additional recorder memory which may cause the recording to end sooner than expected Profiler Events To Record Any from Profiler Event n Status Caution A profile event state change between samples is also recorded This uses additional recorder memory which may cause the recording to end sooner than expected Recorder Status Information Shows if a recording is in progress the recording mode memory usage per sample memory remaining and the recording time remaining The time remaining is adjusted for any alarm events that have already occurred but cannot allow for any future alarms events Page 54 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Clock Configuration Sub Menu Table 15 Internal Clock Configuration Sub Menu Screens Clock Configuration Date Format Se
184. nstant Rate __ Manual Reset Bias Overlap 1 tput ON OFF Ditferer 0x10e1 Primary Power Upper Limit Ox10e2 Primary Power Lower Limit Secondary Power Upper Limit Secondary Power Lower Limit Selftune Enable Loop Alarm Type Pre Set Power Output Auto Pre Tune at Power Up Add Entry Remove Entry Move Up Move Down Figure 56 Supervisor Enhanced Operation Mode Configuration Profile Creation And Editing Select the Profile Editor from the button bar or view menu An existing profile file can be opened from the file open menu or button or uploaded from an instrument connected to the PC via the configuration socket or serial communications module The new profile can be download to the instrument or saved to disk with a pfl file extension New Open Save Print Upload Profile Download Profile Mode Drop Down A Pyofile Editor Profile1 Profile 1 Profile Header Profile Header Value i SegmentData Profile 1 Segment Data Profile Start Trigger No delay Starting Setpoint Current Setpoint Profile Recovery Control off Profile Revgvery Time 00 00 00 Control off 1 Header Parameters Header Values Profile Directory List Figure 57 Profile Editor Header 51 52 25 150 Issue 1 April 2009 PC Software Page 167 Honeywell DCP200 Profile Controller amp Recorder Product Manual Send profile to device If the option to uploaded a profile is chosen a list of profiles in
185. nstrument If a sequence of profiles has been completed the End Segment Type of the last profile will be carried out The possible end actions are explained below Run Start on SP Last Profile SP e DA Normal Profile End Controller SP DEEL p B O CC Control off Controller SP Possible Profile End Actions A At profile end maintain the Final Setpoint value of the last segment B At profile end exit Profiler Mode and use the Controller Setpoint value C At profile end remain in Profiler Mode with the Control outputs off Figure 45 Profile End Action Page 72 Profiler Option 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Profile Abort Actions If a running profile is forced to end early the Profile Abort Action defines action taken by the instrument This is set in the General Profile Configuration section of the Profile Setup Menu and is common to all profiles The possible options are explained below Last Profile SP Run Start on SP Profile Aborted Controller SP n n ae WALL D gt PB Controller SP i G Control Off Possible Profile Abort Actions A Abort the profile and maintain the value of the setpoint at the time of the abort B Abort the profile and exit Profiler Mode using the Controller Setpoint value C Abort the profile and remain in Profiler Mode with the Control outputs off Figure 46 Profile Abort Action 51 5
186. nt 2 1056 0x0420 R W gt Scale point 1 to 100 0 Display Point 2 1057 0x0421 R W Valid between scale range maximum and minimum Scale Point 3 1058 0x0422 R W gt Scale point 2 to 100 0 Display Point 3 1059 0x0423 R W Valid between scale range maximum and minimum Scale Point 4 1060 0x0424 R W gt Scale point 3 to 100 0 Display Point 4 1061 0x0425 R W Valid between scale range maximum and minimum Scale Point 5 1062 0x0426 R W gt Scale point 4 to 100 0 Display Point 5 1063 0x0427 R W Valid between scale range maximum and minimum Scale Point 6 1064 0x0428 R W gt Scale point 5 to 100 0 Display Point 6 1065 0x0429 R W Valid between scale range maximum and minimum Scale Point 7 1066 0x042A R W gt Scale point 6 to 100 0 Display Point 7 1067 0x042B R W Valid between scale range maximum and minimum Scale Point 8 1068 0x042C R W gt Scale point 7 to 100 0 Display Point 8 1069 0x042D R W Valid between scale range maximum and minimum Scale Point 9 1070 0x042E R W gt Scale point 8 to 100 0 Display Point 9 1071 0x042F R W Valid between scale range maximum and minimum Scale Point 10 1072 0x0430 R W gt Scale point 9 to 100 0 Display Point 10 1073 0x0431 R W Valid between scale range maximum and minimum Scale Point 11 1074 0x0432 R W gt Scale point 10 to 100 0 Display Point 11 1075 0x0433 R W Valid between scale range maximum and minimum Scale Point 12 1076 0x0434 R W gt Scale point 11 to 100 0 Display Point 12 1077 0x0435 R W Valid between scale range maxi
187. nt 2 or a remote setpoint from an auxiliary input One setpoint can be chosen as the active at using the Setpoint Selection The value of the setpoints can be adjusted between the Setpoint Upper Limit and Setpoint Lower Limits Also refer to Alternative Setpoint Auxiliary Input Remote Setpoint Serial Communications Setpoint Setpoint Lower Limit Setpoint Upper Limit and Setpoint Select Lock Codes The four digit codes required when entering the Setup Wizard Configuration Mode Tuning Menu Supervisor Mode USB Menu Recorder Menu and Profiler Setup Menu These menus can be selected from the Main Menu The correct code must be entered to gain access If unlimited access is required for any of the menus its lock can be turned off by setting the value to OFF Refer to the Lock Code View information in the Configuration amp Use section Settings 1 to 9999 or OFF Default value 10 Also refer to Configuration Mode Main Menu Profiler Setup Menu Recorder Menu Setup Wizard Supervisor Mode Tuning Menu and USB Menu Logical Combination of Alarms Outputs for alarms may be combined to create a Logical OR situation Possible OR combinations are Alarms 1 to 2 1 to 3 1 to4 or 1 to 5 Outputs for alarms amp events may be combined to create a Logical AND situation Possible AND combinations are Alarm 1 amp Event 1 Alarm 2 amp Event 2 Alarm 3 amp Event 3 Alarm 4 amp Event 4 and Alarm 5 amp Event 5 Any suitable output
188. nt Data DCP200 Profile Controller amp Recorder Product Manual The Segment Data is included in the command message when creating editing or inserting segments see above It is provided in two parts Segment Info A and B The meaning of the data contained in Segment Info A and B depends on the type of segment it relates to Null is shown for unused data these data values should be set to zero when writing the segment data Segment Type Ramp Time Segment Info A Time B Target setpoint Description Ramp to the target setpoint B in the time A Ramp Rate Ramp rate Target setpoint Ramp to the target setpoint B at the ramp rate A Step Null Target setpoint Step to a target setpoint B Dwell Dwell time Null Stay at the current setpoint for a period of time A Hold 0 Operator Null Wait for the operator to release the hold 1 Time of day Start Time Wait until time of the day B in seconds since midnight recorder only 2 Aux A digital input Null Wait for digital input A signal 3 Aux B digital input Null Wait for digital input B signal Number of times to repeat 1 to 9999 Segment number Loop to the specified segment number B from this point Repeat this A times Only segments below the current segment can be entered Two loops must not cross each other Null Profi
189. nt before installing in the application An RS232 to TTL lead available from your supplier is required connect from the PCs RS232 serial port to this socket A front mounted USB port is available on some models this can also be used to configure the instrument or transfer profile files via a USB memory stick CAUTION The configuration lead socket is not isolated from the process input or SSR Driver outputs It is not intended for use in live applications 51 52 25 150 Issue 1 April 2009 PC Software Page 169 Honeywell DCP200 Profile Controller amp Recorder Product Manual A communications settings screen is shown whenever the user attempts to connect to the instrument from the software The settings must be correct in order for communications to work successfully First correctly select Configuration Socket or Bus as the Device connector and select the PC Serial Com port that you have connected to For Modbus TCP select Ethernet bus coupler Load data from device Al If connecting via the configuration port the Start Data source z 4 and Stop bits must be 1 and Data bits 8 Parity Ma Sioe sie Must be None and address 1 The data bit rate Ta Load data from device should be 4800 if Slot A is fitted with an Auxiliary Help input 9600 if the Ethernet option is installed or 19 200 for a Digital Input or if Slot A is empty Settings Device connector Bus PC connector Start bits TER If the instrument has
190. nue de Bourget B 1140 BRUSSELS BELGIUM Tel 32 2 728 27 11 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 050 SAO PAULO SP BRAZIL Tel 55 11 819 3755 BULGARIA HONEYWELL EOOD 14 Iskarsko Chausse POB 79 BG 1592 Sofia BULGARIA Tel 359 791512 794027 792198 CANADA HONEYWELL LIMITED THE HONEYWELL CENTRE 300 Yorkland Blvd NORTH YORK ONTARIO M2J 1S1 CANADA Tel 800 461 0013 Fax 416 502 5001 CZECH REPUBLIC HONEYWELL Spol s r o Budejovicka 1 140 21 Prague 4 Czech Republic Tel 42 2 6112 3434 DENMARK HONEYWELL A S Automatikvej 1 DK 2860 Soeborg DENMARK Tel 45 39 55 56 58 FINLAND HONEYWELL OY Ruukintie 8 FIN 02320 ESPOO 32 FINLAND Tel 358 0 3480101 FRANCE HONEYWELL S A B timent le Mercury Parc Technologique de St Aubin Route de lOrme CD 128 91190 SAINT AUBIN FRANCE Tel from France 01 60 19 80 00 From other countries 33 1 60 19 80 00 GERMANY HONEYWELL AG Kaiserleistrasse 39 D 63067 OFFENBACH GERMANY Tel 49 69 80 64444 HUNGARY HONEYWELL Kft Gogol u 13 H 1133 BUDAPEST HUNGARY Tel 36 1 451 43 00 DCP200 Profile Controller amp Recorder Product Manual ICELAND HONEYWELL Hataekni hf Armuli 26 PO Box 8336 128 reykjavik Iceland Tel 354 588 5000 ITALY HONEYWELL S p A Via P Gobetti 2 b 20063 Cernusco Sul Naviglio ITALY Tel 39 02 92146 1 MEXICO HONEYWELL S
191. o panel moisture and dust sealing will be compromised Allow a 20mm gap above below and behind the instrument for ventilation The cut out width for n instruments is 96n 4 mm or 3 78n 0 16 inches If panel sealing must be maintained mount each instrument into an individual cut out with 6mm or more clearance between the edges of the holes Note The mounting clamp tongues may engage the ratchets either on the sides or the top bottom faces of the Instrument housing When installing several Instruments side by side in one cut out use the ratchets on the top bottom faces CAUTION Ensure the inside of the panel remains within the instrument operating temperature and that there is adequate airflow to prevent overheating Gasket Slide mounting clamp over g p the instrument housin Mounting Panel KS g towards rear face of Clamp mounting panel until the Ratchets Me o o tongues engage in ratchets and instrument is clamped in Instrument asian Housing H j Hold instrument firmly in position apply pressure to bezel only Figure 2 Panel Mounting the instrument CAUTION Do not remove the panel gasket as this may result in inadequate clamping and sealing of the instrument to the panel Once the instrument is installed in its mounting panel it may be subsequently removed from its housing if necessary as described in the Fitting and Removing Option Modules section Cleaning Clean the front panel by washing wi
192. o provide a Remote Setpoint RSP this setting defines the value of the RSP when the auxiliary input signal is at its minimum value e g for 4 to 20mA the value when 4mA is applied It may be adjusted within the range 1999 to 9999 However the RSP value is always constrained by the setpoint upper limit and Lower Limits Settings 1999 to 9999 Default Value Scale Range Lower Limit Also refer to Auxiliary Input Auxiliary Input Upper Limit Auxiliary Input Offset Remote Setpoint Setpoint and Setpoint Upper Limit and Setpoint Lower Limit Auxiliary Input Offset Used to adjust the value of the Auxiliary Input Positive values are added to the auxiliary input reading negative values are subtracted It is adjustable in the range 1999 to 9999 When the auxiliary input is used to provide a Remote Setpoint this setting is added to or subtracted from the remote setpoint value but the setpoint is still constrained by the etpoint upper and lower limits Settings input span Default Value Off Also refer to Auxiliary Input Remote Setpoint Scale Range Upper Limit Scale Range Lower Limit Setpoint Lower Limit and Setpoint Upper Limit Auxiliary Input Type Defines the type and range of the linear input signal for the Auxiliary Input It can be mADC mVDC VDC or potentiometer mVDC and potentiometer are only available with the Full Auxiliary input in option slot B This can be used as a Remote Setpoint input Also refer to Rem
193. o this message with an Edit Response Message Edit Response Message From Instrument The instrument replies to each profile or segment creation edit or delete message with an Edit Response Message The same format is used when replying to the Get Segments Remaining request Edit Response Message Response from instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code The multi read write function Byte Count Command Response High Byte Two data bytes containing the Command Response Low Byte Command Response data see below CRC High Byte CRC Low Byte 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 121 Honeywell DCP200 Profile Controller amp Recorder Product Manual Command Response Data The data contained in the Edit Response Message returned after each profile or segment edit message is shown below The data seen can be an error code the number of unused segments or the profile number following a successful profile header creation edit The error code shown will be as appropriate for the request message and instrument status Command Response Name Two Byte Response Description Low Byte High Byte Profile Number The number of the profile created or edited Segments Remaining The number of unused segments remaining Command Successfully The command requested executed without erro
194. ofile Controller amp Recorder Product Manual Parameter Name Modbus Address Access Values Dec Hex 1 Start Recording Data Recorder 7553 0x1D81 RO Value Data Recorder Fitted Fitted 0 Not Fitted 1 Recorder Fitted Memory Remaining 7554 0x1D82 RO Memory unused remaining left in bytes Time Remaining 7555 0x1D83 RO Time remaining until memory is used up in seconds Recorder Trigger 7563 0x1D8B R W Value Recorder Trigger 0 Operator start stop 1 Recorder Menu start stop 2 On Alarm see Alarm 1 5 trigger below 3 Digital input A 4 Digital input B 5 During running of profiles Record Process 7572 0x1D94 R W Value Record Process Variable Variable 0 Do Not Record PV 1 Record PV Value Record Maximum 7573 0x1D95 R W Value Record Max PV Since Last Sample Sei 0 Do Not Record Maximum PV 1 Record Maximum PV Between Samples Record Minimum PV 7574 0x1D96 R W Value Record Min PV Since Last Sample Between Samples 0 Do Not Record Minimum PV 1 Record Minimum PV Between Samples Record Actual 7575 0x1D97 R W Value Record Actual Setpoint Value Setpoint 0 Do Not Record Setpoint 1 Record Actual Setpoint Record Primary 7576 0x1D98 R W Value Record Primary Power Value Power 0 Do Not Record Primary Power 1 Record Primary Power Record Secondary 7577 0x1D99 R W Value Record Secondary Power Value Power 0 Do Not Record Secondary P
195. on if the alarm condition is true at power up Activation only occurs once the alarm condition has passed and then reoccurred Loop Alarm Type Sets the source of the Loop Alarm Time From Automatic 2x the Integral Time Constant or Manual the Manual Loop Alarm Time value If configured a Loop Alarm activates if no response is seen after this time Manual Loop Alarm Time The time allowed after PID power output reaches minimum or maximum for process to begin responding Communications Configuration Sub Menu Table 13 Communications Configuration Sub Menu Screens Communications Configuration No Communications Warning If Communications Configuration menu is entered without a communications module fitted Modbus RTU Parity From Odd Even or None Modbus RTU Data Rate From 9600 19200 57600 or 115200 bps Master Mode or Slave Address Slave address 1 to 255 or multi zone Setpoint Master Mode Target Register In Slave Target register for Setpoint value in attached slave controllers Master Mode Format The data format required by the attached setpoint slaves From Integer integer with 1 decimal place or float Serial Communications Write Enable Enables disables writing via RS485 or Ethernet if fitted When disabled all parameters are read only 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 53 Honeywell DCP200 P
196. on Alarm Invert Display Standard or Negative display image Display Contrast Screen contrast 0 and 100 to improve clarity 100 maximum contrast Language Select English or the alternate local language The alternate language is selected at time of order The choice of alternate language can be changed using the PC software 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 55 Honeywell DCP200 Profile Controller amp Recorder Product Manual Lock Code View Unlock Codes To prevent unauthorised entry some menus are protected by a lock code These screens are indicated by the symbol before their names in the screen list tables To enter these screens the correct code must first be entered The current lock codes can be viewed and changed from the Lock Code View Configuration sub menu The default unlock code for all protected menus is 10 For security users are recommended to change these codes A value between 1 and 9999 can be used or the lock can be set to OFF if no protection is required Navigating Lock Code View Press to move forward or to move backwards through the screen elements Press M or D to change the value as required Hold down RI and press B to return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Table 17 Lock Code View Sub Menu Screens Lock Code View Lock Code View 1 Setup Wizard Config
197. on Sequence to edit an existing Profile Header When a profile header is changed the segments associated with it remain unchanged They must be edited separately if required 1 Determine the number of the profile to be edited Use the Command Code value PS 0x50 0x53 which returns a list of all profile positions numbers currently in use 2 Write a new profile header data using the Command Code value EP 0x45 0x50 The profile number is echoed back by the instrument in the Edit Response Message Instruction Sequence to read a profile 1 Use the command RP to read the profile header data 2 Use the command RS to read the 1 segment s data 3 Use the command RS to read the 2 segment s data 4 Repeat steps 2 and 3 until an end segment is reached 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 115 Honeywell DCP200 Profile Controller amp Recorder Product Manual The following rules apply when creating a profile over communications e Profiles must always be terminated with an end segment e Segments cannot be added after an end segment has been added e All changes made to the selected profile are immediately saved in the instrument Creating Or Editing A Profile Header Creating Or Editing A Profile Header Request to instrument Field Name Data Comments Dec Hex Unit Address A R The ID address of the instrument Function Code 23 17 Requires the multi read write function Read Start A
198. oneywell Parameter Name Proportional Band Modbus Address Dec Hex DCP200 Profile Controller amp Recorder Product Manual Access Values Integral Time Constant Derivative Time Constant 0x10DA 0x10DB 0 0 to 5999 Seconds 0 0 to 5999 Seconds Bias 0x10DC For single control 0 to 100 For Dual control 100 to 100 Overlap Deadband 0x10DD 100 to 100 On Off Differential 0x10E0 0 1 to 100 Primary Power Upper limit 0x10E1 10 to 100 Can not be made smaller than Primary Lower limit 10 Heat Primary Power Lower limit 0x10E2 0 to 90 Can not be made larger than Heat Primary Upper limit 10 Cool Secondary Upper Power limit 0x10E3 10 to 100 Can not be made smaller than Cool Secondary Lower limit 10 Cool Secondary Power Lower limit 0x10E4 Pre Tune Engage disengage 0x10E5 0 to 90 Can not be made larger than Cool Secondary Upper limit 10 Pre Tune Engage disengage Pre Tune OFF Self Tune Engage disengage 0x10E6 Run Pre Tune Self Tune Engage disengage Self Tune OFF Loop Alarm Type 0x10E7 Self Tune ON Loop Alarm Type Timed Automatic 2x Integral Time Loop Alarm Time 0x10E8 1 to 5999 Seconds after output saturation Primary Power 0x10E9 The current primary power 0 to 100 Secondary Power 0x10EA The current secondary power 0 to 100 Combin
199. or the Primary and Secondary control outputs Settings 0 5 to 512 seconds Default value 32 secs Also refer to Correcting Variable PID Primary Proportional Band Proportional Control Relay Secondary Proportional Band Solenoid Valve and Time Proportioning Data Recorder The Data Recorder option can record the process value setpoint alarms and events over time Recordings can be transferred to a USB memory stick or via the serial communications options This option includes a USB Interface and a battery backed up Real Time Clock Refer to the Data Recorder Option section of this manual for more details Also refer to Recorder Configuration Deadband Refer to Overlap Deadband Derivative Action The Derivative Time Constant defines how the control action responds to the rate of change in the process variable The power is decreased if the PV is rising or increased if the PV is falling This parameter is not available if primary control output is set to On Off and it is normally set to OFF in modulating value applications as it can cause premature wear due to constant small adjustments to the valve position Settings OFF or 0 seconds to 99 minutes 59 seconds Default value 01 15 Also refer to Modulating Valve On Off Control PD Control PI Control PID Process Variable Tuning and Valve Motor Drive Control Page 140 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder
200. ot fitted Relay Output SSR Driver Output Linear DC Output Triac Output Dual Relay Output Dual SSR Driver Output 24VDC Transmitter Power Supply Option Slot 3 Not fitted Relay Output SSR Driver Output Linear DC Output Triac Output Dual Relay Output Dual SSR Driver Output 24VDC Transmitter Power Supply Option Slot 4 Not fitted 4 Relay Output Option Slot A Not fitted RS 485 Serial Communications H aJo jo r INJ o HA aJo O r IN oO Digital Input 1 Aux Input A Ethernet Port Option Slot B Not fitted Aux Input B including digital input 2 Option Slot C Not fitted Reserved HMI amp Manual Language English French German Italian Spanish Russian 51 52 25 150 Issue 1 April 2009 Honeywell Honeywell contacts ARGENTINA HONEYWELL S A 1 C BELGRANO 1156 BUENOS AIRES ARGENTINA Tel 54 1 383 9290 ASIA PACIFIC HONEYWELL ASIA PACIFIC Inc Room 3213 3225 Sun Kung Kai Centre N 30 Harbour Road WANCHAI HONG KONG Tel 852 829 82 98 AUSTRALIA HONEYWELL LIMITED 5 Thomas Holt Drive North Ryde Sydney NSW AUSTRALIA 2113 Tel 61 2 353 7000 AUSTRIA HONEYWELL AUSTRIA G m b H Handelskai 388 A1020 VIENNA AUSTRIA Tel 43 1 727 800 BELGIUM HONEYWELL S A 3 Ave
201. ote Setpoint and Setpoint Auxiliary Input Upper Limit When the auxiliary input is used to provide a Remote Setpoint RSP this setting defines the value of the RSP when the auxiliary input signal is at its maximum value e g for 4 to 20mA the value when 20mA is applied It may be adjusted within the range 1999 to 9999 However the RSP value is always constrained by the setpoint upper limit and Lower Limits Settings 1999 to 9999 Default Value Scale Range Lower Limit Also refer to Auxiliary Input Auxiliary Input Lower Limit Auxiliary Input Offset Remote Setpoint Setpoint and Setpoint Upper Limit and Setpoint Lower Limit Band Alarm Value The amount of control deviation that is acceptable before a Band Alarm is activated If the process variable is more than the value of this band from the actual setpoint the alarm will be active Settings 1 LSD to full input span from the setpoint Default value 5 LSD s Also refer to Actual Setpoint Alarm Operation Alarm Types Control Deviation Input Span LSD and Process Variable Page 136 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Bar Graphs The instrument displays a bar graph in the base operation mode screen These can show PID Power Output single control uni directional dual control bi directional Control Deviation bi directional or for Data Recorder version Memory Used uni directiona
202. ow P Pb is the Primary Proportional Band Int T is the Integral Time Constant and Der T is the Derivative Time Constant The Input Span is the difference between Scale Range Lower Limit and Scale Range Upper Limit P P Pb x100 Input Span Int T T minutes T Der T ES minutes Process Variable U Time Figure 47 Manually Tuning PID Page 74 Manual Tuning 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Dual Control Tuning PID with Primary and Secondary Outputs This tuning technique balances the need to reach setpoint quickly with the wish to limit setpoint overshoot at start up and during process changes It determines values for the Primary Proportional Band Secondary Proportional Band Integral and Derivative time constants that allow the PID control algorithm to give acceptable results in most applications that use dual control e g Heat amp Cool CAUTION This technique is suitable only for processes that are not harmed by large fluctuations in the process variable 1 Tune the controller using only the Primary Control output as described in the Single Control Tuning section above 2 Set the Secondary Proportional Band to the same value as the Primary Proportional Band and monitor the operation of the controller in dual control mode If there is a tendency to oscillate as the control passes into the Secondary Proportional Band increase
203. owards the setpoint A typical application is a Chiller When the control action is selected as direct acting primary proportional control outputs decrease the correcting variable as the process variable reduces within the proportional band and primary On Off outputs turn off when the process variable is less than the setpoint The control action of a secondary output is always the opposite of the primary output Also refer to Control Action Control Type Correcting Variable On Off Control Process Variable Proportional Control and Reverse Acting Control Display Configuration A sub menu of Configuration Mode used to adjust the display and the parameters that relate to Operation Mode Custom display enable read only operation mode bar graph formatting trend setup display colour amp contrast and language selection Also refer to Bar Graphs Configuration Mode Custom Display Mode Operation Mode Main Menu and Trend Display Display Languages The instrument supports two languages The main language is English The alternate language is chosen at time of order but can also be changed by downloading a new file via the PC software Current supported languages are English French German Italian Spanish Russian and Czech Also refer to Display Configuration Operation Mode and Main Menu 51 52 25 150 Issue 1 April 2009 Glossary Page 141 Honeywell DCP200 Profile Controller amp Recorder Product Manual Display Re
204. ower 1 Record Secondary Power Record Alarm 1 7578 0x1D9A R W Value Record Change Of State For Alarm 1 Status 0 Do Not Record Alarm 1 1 Record Alarm 1 Record Alarm 2 7579 0x1D9B R W Value Record Change Of State For Alarm 2 Status 0 Do Not Record Alarm 2 1 Record Alarm 2 Record Alarm 3 7580 0x1D9C R W Value Record Change Of State For Alarm 3 Status 0 Do Not Record Alarm 3 1 Record Alarm 3 Record Alarm 4 7581 0x1D9D R W Value Record Change Of State For Alarm 4 Status 0 Do Not Record Alarm 4 1 Record Alarm 4 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 107 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Access Values Dec Hex Record Alarm 5 7582 Ox1D9E R W Value Record Change Of State For Alarm 5 Status 0 Do Not Record Alarm 5 1 Record Alarm 5 Record Power 7583 Ox1D9F R W Value Record Power Turned On Off 0 Do Not Record Power On Off 1 Record Power On Off Trigger Recording 7584 0x1DAO R W Value Alarm 1 To Trigger Recording On Alarm 1 0 Off 1 Trigger On Alarm 1 if trigger is alarm Trigger Recording 7685 0x1DA1 R W Value Alarm 2 To Trigger Recording On Alarm 2 0 Off 1 Trigger On Alarm 2 if trigger is alarm Trigger Recording 7686 0x1DA2 R W Value Alarm 3 To Trigger Recording On Alarm 3 0 Off 1 Trigger On Alarm 3 if trigge
205. ower Limit Setpoint Upper Limit and Setpoint Select Setpoint Upper Limit The maximum value allowed for setpoints It should be set to keep the setpoint below a value that might cause damage to the process The adjustment range is between Scale Range Upper Limit and the Setpoint Lower Limit If the value is moved below the current value of a setpoint that setpoint will automatically adjust to keep within bounds Settings Within Input Span Default Value Scale Range Upper Limit Also refer to Input Span Scale Range Upper Limit Setpoint and Setpoint Lower Limit Setpoint Lower Limit The minimum value allowed for setpoints It should be set to keep the setpoint above a value that might cause damage to the process The adjustment range is between the Setpoint Upper Limit and the Scale Range Lower Limit If the value is moved above the current value a setpoint that setpoint will automatically adjust to keep within bounds Settings Within Input Span Default Value Scale Range Lower Limit Also refer to Input Span Scale Range Lower Limit Setpoint and Setpoint Upper Limit Setpoint Ramp Editing Enables or disables the viewing and adjustment of the setpoint ramp rate in Operation Mode This parameter does not disable the ramping SP feature it merely removes it from Operation Mode It can still be viewed and adjusted in the Control Configuration sub menu To turn off ramping the ramp rate must be set to OFF Settings Enabled or Disab
206. p Recorder Product Manual Connections and Wiring This symbol means the equipment is protected throughout by double insulation CAUTION All external circuits connected must provide double insulation Failure to comply with the installation instructions may impact the protection provided by the unit WARNING TO AVOID ELECTRICAL SHOCK AC POWER WIRING MUST NOT BE CONNECTED TO THE SOURCE DISTRIBUTION PANEL UNTIL ALL WIRING PROCEDURES ARE COMPLETED CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO ALIVE SUPPLY Note The wiring diagram below shows all possible combinations to the main connections numbered 1 to 24 in the centre of the case rear The actual connections required depend upon the features available on the model and the modules and options fitted OPTION 3 Dual SSR Driver 3A 3B sg 8 gt E Dual Relay ne Cc or 3 z gt bs Single Relay NIC C N O o 8 e mAIVDC SSR Driver or Transmitter PSU E S a g gt Triac I 7 oa 5 2 E E CH o 3 T Pon Z H DI best EE c OF pat mi CS tg Si 3 of 22 t z S ol v lt i L en 39 9 S I ce j Ja E 1 z gt z Not used gt EC sz t sys 8 Bal 4 ta Se um bal E cA o An zy SG m Fo Leg a T 55 F E l aS w 2 2 2 is a gt 5 3 2 Triac 2 2 bi lt g gt Ss 8 mA VDC SSR Driver or Transmitter PSU H a lt Qo a gt Single
207. per amp Lower Limits set the usable span Min span 100 units max span range limits see specs For Linear inputs Upper amp Lower Limits define the values shown 1999 to 9999 when input is at minimum and maximum values Min span 100 units If Multi Point Scaling is enabled up to 15 breakpoints can scale input vs displayed value between the linear input scale limits A breakpoint set at 100 input ends the sequence CJC Enable Disable Enables disables internal Thermocouple Cold Junction Compensation If disabled external compensation will be required for thermocouples The default value is Enabled Process Variable Offset Trims the measured process value Ve values add to Ve values subtract from measured input Caution A value other than zero alters the apparent calibration of the instrument Use with care Input Filter Time Removes unwanted signal noise Adjustable from 0 0 OFF to 100 0 seconds or OFF default 2s Caution Too large a value will cause slow response to changes in the process Use with care Auxiliary Input n Type Sets the type of signal to be connected to the auxiliary inputs if fitted From 0 10V 2 10V 0 5V 1 5V 0 20mA or 4 20mA DC Auxiliary input B also supports gt 2KQ Potentiometer and 0 100mV Auxiliary Input n Scaling Lower Limit Scales the displayed a value 9999 to 10000 when an auxiliary input is at or below it s lower limit e g 4mA for a 4 20mA si
208. portional Band MEET 158 Elle DING ass eee ttre eee eects eebe 159 51 52 25 150 Issue 1 April 2009 Table Of Contents Page 11 Honeywell DCP200 Profile Controller amp Recorder Product Manual 16 17 Sensor Break Pre Set Power 159 Serial Communications Configuration cccccccceccecceeeeeeeeeeeecccneeeeeeeeeeeeecaeeeeeeeeccaaeaaaeeeeeeeeeeeeennaaes 160 Seral COMMUNICATIONS Cen 2 18RRERERKAEREREREREREREREREREREREREREREREAERERERAAERERERAAEREREREAEREEEEEAEREEEREAEREEERAAERAAEEAN 160 SSM a ace cee EE ES 160 Setpoint Upper LitMibsscssscs cadececciecedeseiccateaeieaaaeaeawaacea uses EES IEPENE IPESE rE SPES r Nr rE rA 160 Setpoint Lower LIMI e eee eee eee eee rere reece reer eeeeeeeeeeeeerceeeeeercereceercreeceereereeeererreeeeeerrreeererreecrerern 160 Setpoint Ramp EGUHinGusssccivicscdedvccccdedvavivactassessnanedavanavasaaaaanaaaaaaanaaava vane ea vane na vena nena nana nana naan nana eaeannnenaeans 160 SE OO 161 SE IDOI Sele CUOM err rtct cece nreacccereeecccansmaesscss seneceneeaneee teneceet toca cuss ess es su neua neue pneaneed neaneue haeaneeeneeaneeenretcectats 161 E OR 161 solid State Relay SSR doininn ni orni nin a n N AN RER RN SNE a ANAE A A A R ATERA 161 Solenoid Valve iriran nananana earan EAEE EE EEEE E ENIE ENa EEE EAEAN ENEN E ARAE 162 Eeg E VIOUS A T 162 Thermocouple inann EEDI AR A A Ei 162 Three Point Stepping COn Ol EN 162 Time Proportioning Control 163 Fend MT E 163 TUNNG esssS 163 TiGNING E n E E
209. proportioning controller outputs The limited current capacity and switching cycles of internal relays means that they are usually connected to larger external slave relays contactors which are capable of switching much larger currents and are easily replaced once worn out A suitably rated RC snubber should be connected to relays to protect nearby equipment from the effects of noise generated as they switch refer to the Noise Suppression details in the Electrical Installation section Also refer to Current Proportioning Control Latching Relay SSR Driver Time Proportioning Control and Triac Remote Setpoint RSP If the alternative setpoint type is selected to be a remote setpoint and the selected setpoint is the alternative setpoint an Auxiliary Input value is used to adjust the controller setpoint The auxiliary linear input is given a VDC or mADC signal or in some cases potentiometer or mV inputs The Remote Setpoint value is constrained by the Setpoint Upper Limit and Setpoint Lower Limit settings Typical applications are Setpoint and Cascade Control Slaves Also refer to Alternative Setpoint Auxiliary Input Auxiliary Input Lower Limit Auxiliary Input Type Auxiliary Input Upper Limit Cascade Control Linear Input Local Setpoints Master amp Slave MADC mVDC Setpoint and Setpoint Select and VDC Retransmit Output A linear VDC or mADC output signal proportional to the Process Variable or Setpoint for use by slave controll
210. put is misconnected or an incorrect signal is applied the calibration will be aborted and the display will show Failed Signal Too Small or Failed Signal Too Large The previous calibration value will be retained 7 Press to select the next calibration phase 8 Repeat this process for each input type until all the phases are calibrated For each phase ensure that the correct input is applied using the correct connections 9 Once all calibration phases are completed recorder versions will display the Calibration Reminder Date If required this can be changed to the date of your next calibration check Ensure that Calibration Reminders are enabled in Input Configuration to receive a reminder 10 Press D to exit to the main menu Note Calibration Mode automatically exits if there is no button activity for two minutes 51 52 25 150 Issue 1 April 2009 Calibration Page 131 Honeywell DCP200 Profile Controller amp Recorder Product Manual 15 Appendix 1 Glossary of Terms Used Active Setpoint The term Active Setpoint is used to describe the currently selected setpoint when the instrument is in Controller Mode Controllers can use Local Setpoint 1 and or the Alternative Setpoint Only one of the setpoints can be active at any time During Profiler Control the setpoint value is controlled by the profiler function Also refer to Actual Setpoint Alternative Setpoint Controller Mode Local Setpoints Prof
211. r Command Not Recognized The command is not recognized Profile Number Invalid The profile number specified is not available Profile Name Invalid The profile name characters are not valid Start Signal Invalid The start signal is not recognized Start Time Invalid The specified time is not within range Start Day Invalid The specified day is not recognized Starting Setpoint Invalid The specified starting setpoint is not recognized Profile Recovery Invalid The profile recovery is not recognized Recovery Time Invalid The recovery time is not within limits Abort Action Invalid The abort action is not recognized Profile Cycles Invalid The number of profile cycles is not within limits Segment Number Invalid The segment number is not valid for this profile Segment Type Invalid The segment type is not recognized Segment Info A Invalid The segment information A not valid for segment type defined Segment Info B Invalid The segment information B is not valid for the segment type defined Auto Hold Type Invalid The auto hold type is not recognized Auto Hold Value Invalid The auto hold value is not within input span Events Value Invalid The events are not within range No Segments Remaining There are no more segments available Write Length Invalid The number of parameters to be written are invalid for the function requested Segment Setpoint Clamped The setpoint valu
212. r from the USB stick completed correctly Press amp to continue Transfer Failure For read failures check the maximum number of profiles and or segments is not being exceeded CAUTION Do not remove the memory stick from the USB port whilst a Data Transfer to or from the USB stick is in progress Data loss or corruption may result CAUTION During Data Transfer normal operation carries on in the background but operator access to other screens is not possible The transfer of a full memory can take up to 7 minutes Only begin a transfer when you are certain that access e g setpoint changes will not be required Page 62 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Recorder Menu This menu controls the starting and stopping of the Data Recorder and the deletion of previous recordings Refer to the Recorder Configuration sub menu in Configuration Mode for information about how to setup the data to be recorded and the recording interval See to the Data Recorder Option section for more details on the use of the recorder and it s features Table 23 Recorder Menu Screens Recorder Menu Recorder Mode Enter correct code number to access Data Recorder Menu Unlocking Recording In Progress Shown if a recording is in progress when the Recorder Menu is Warning entered Allows access to the Recording Start Stop screen onl
213. r is alarm Trigger Recording 7687 0x1DA3 R W Value Alarm 4 To Trigger Recording On Alarm 4 0 Off 1 Trigger On Alarm 4 if trigger is alarm Trigger Recording 7688 0x1DA4 R W Value Alarm 5 To Trigger Recording On Alarm 5 0 Off 1 Trigger On Alarm 5 if trigger is alarm Sample Size 7595 0x1DA5 RO Size in bytes for current setup of recording sample Record Event 1 7599 Ox1DAF R W Value Record Change Of State For Event 1 0 Do Not Record Event 1 1 Record Event 1 Record Event 2 7600 0x1DBO R W Value Record Change Of State For Event 2 0 Do Not Record Event 2 1 Record Event 2 Record Event 3 7601 0x1DB1 R W Value Record Change Of State For Event 3 0 Do Not Record Event 3 1 Record Event 3 Record Event 4 7602 0x1DB2 R W Value Record Change Of State For Event 4 0 Do Not Record Event 4 1 Record Event 4 Record Event 5 7603 0x1DB3 R W Value Record Change Of State For Event 5 0 Do Not Record Event 5 1 Record Event 5 Memory Used 7605 0x1DB5 RO Recorder Memory Used 0 Empty to 100 Full Date format 7868 Ox1EBC R W Value Display Date Format 0 dd mm yyyy European Default 1 mm dd yyyy USA Default Time 7869 Ox1EBD R W Format is the number of seconds since midnight Date 7870 Ox1EBE R W Format 6 digits Example 280308 for 28 03 2008 Page 108 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Parameter Name Modbus Address Dec Hex Real Time Clock Ox1EBF Fitted Day Of The Week 0x1ECO Displa
214. r is available for each alarm that is set as Process High type It defines the process variable value above which Alarm n will be active Settings Scale Range Upper to Lower Limit Default Value Scale Range Upper Limit Also refer to Alarm Operation Alarm Types Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process Input The main input used to monitor the value process to be controlled This is known as the Process Variable or PV The input circuit is a Universal type supporting all common thermocouples and PT100 RTDs as well as DC linear mV voltage or mA signals suitable for almost any parameter that can be converted into a electronic signal Linear signals can be scaled into engineering units using the Scale Range Lower Limit and Scale Range Upper Limit parameters Also refer to Auxiliary Inputs Engineering Units Input Span PV Offset Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process Low Alarm n Value An independent low alarm value parameter is available for each alarm that is set as Process Low type It defines the process variable value below which Alarm n will be active Settings Scale Range Upper to Lower Limit Default Value Scale Range Lower Limit Also refer to Alarm Operation Alarm Types Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process Variable PV Process Variable is the parameter that is to be controlled It is monitore
215. ransmitters Isolation Reinforced safety isolation from inputs and other outputs see Linear output above for adjustable 0 to 10V Transmitter Power Supply Page 178 Specifications 51 52 25 150 Issue 1 April 2009 Honeywell Communications DCP200 Profile Controller amp Recorder Product Manual Supported Communication Methods Type Function PC Configuration Socket Direct configuration using the PC Configuration Software RS485 Configuration and general communications using Modbus RTU Ethernet Configuration and general serial communications using the Modbus TCP protocol USB Upload download of configuration profile files from the PC Software or other instruments and download for Data Recordings PC Configuration Socket Type RS232 Serial Communications Connection PC Configurator Cable to RJ11 socket under case Isolation Not isolated from input or SSR Driver outputs For bench configuration only CAUTION Not for use in live applications RS485 Type RS485 Asynchronous Serial Communications Module Connection Locates in Option Slot A Connection via rear terminals refer to wiring diagram Protocol Modbus RTU Slave or Modbus RTU Setpoint Broadcast Master Slave Address Range 1 to 255 Bit rate 4800 9600 19200 38400 57600 or 115200 bps Bits per character 10 or 11 depending on parity setting
216. reaking the signal to a Run Hold digital input a serial comms command or by the Auto Hold feature see below Note A running profile will also hold while Manual Control is selected A Hold Segment is a pre planned hold programmed into the profile It maintains the value of the previous segment The profile does not continue until a Continue Trigger occurs This can be via a key press a digital input signal or after waiting for a time of day available on Recorder version only 51 52 25 150 Issue 1 April 2009 Profiler Option Page 69 Honeywell DCP200 Profile Controller amp Recorder Product Manual The Auto Hold Feature Each profile segment has individual Auto Hold settings If utilised these ensure that the profile and the actual process remain synchronised If the process does not closely match the required setpoint by remaining within the defined Hold Band the profile can be held until it returns within bounds The user can choose to hold the profile if the process goes beyond the Hold Band Above The Setpoint only Below The Setpoint only or to Band either side of the setpoint When Auto Hold becomes active the profile status is shown as Held Held if Auto Hold set to Above Setpoint or Band f Hold Band Dwell Segment Setpoint Process Variable l Held if Auto Hold set to Below Setpoint or Band Figure 41 Auto Hold On A Dwell Segment During a Dwell the dwell time is increase by the t
217. rect Acting olon Iola AIIN gt A oO ch 1 a O k N ow wesch E oa O s N Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting Alarm 5 Direct Acting Alarm 5 Reverse Acting OR of Alarm 1 or 2 Direct OR of Alarm 1 or 2 Reverse OR of Alarm 1 2 or 3 Direct OR of Alarm 1 2 or 3 Reverse OR of Alarm 1 2 3 or 4 Direct OR of Alarm 1 2 3 or 4 Reverse OR of Alarm 1 2 3 4 or 5 Direct OR of Alarm 1 2 3 4 or 5 Reverse olon Iola AIIN I oO e ch O N wo wesch E Wu O ch N Page 98 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Parameter Name Modbus Address Dec Hex DCP200 Profile Controller amp Recorder Product Manual ES Ges Output 4A Event 2238 Ox08BE R W And Alarm Selection Event 1 Direct Acting b Event 1 Reverse Acting 2 Event 2 Direct Acting 3 Event 2 Reverse Acting 4 Event 3 Direct Acting 5 Event 3 Reverse Acting 6 Event 4 Direct Acting 7 Event 4 Reverse Acting 8 Event 5 Direct Acting 9 Event 5 Reverse Acting 10 Profile Running Direct Acting 11 Profile Running Reverse Acting 12 End of
218. required power to the required value Note In Manual mode a running profile will hold until automatic control is reselected CAUTION The Manual Mode power level can be adjusted from 0 to 100 100 to 100 for dual control It is not restricted by the Output Power Limit parameters Control Enable or Disable Depending on the Control Configuration settings a Control Enable Disable screen may be shown Disabling control turns off all control outputs Primary and Secondary power output levels are set to zero Press to select the Control Enable screen Press M or Di change between control enable and disable CAUTION Use with care The instrument is not able to control the process when control is disabled The Output Power Lower Limit parameters are also ignored Page 44 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell Main Menu DCP200 Profile Controller amp Recorder Product Manual This menu is used to access the various features and configuration menus available in the instrument The available menus are dependent upon the features and options fitted and the way in which it has been configured Entry into the Main Menu Holding down RI and pressing Dro Operation Mode and most other screens will cause the unit to enter the Main Menu Each time this key press sequence is made the instrument moves to the next menu level above Sub menu levels will require this sequence to be pressed more than on
219. reset PV values Also refer to Controller Limit Controller and Process Variable Input Configuration A sub menu of Configuration Mode used to adjust the parameters that relate to the process and auxiliary inputs type engineering units decimal position scaling offset filter auxiliary input settings etc Also refer to Auxiliary Input Configuration Mode and Process Input Input Filter Time Constant This parameter is used to filter out extraneous impulses affecting the process variable value The filtered PV is used for all PV dependent functions display control alarm etc Use this parameter with care as it will also slow the response to genuine process changes Settings OFF or 0 1 to 100 0 seconds Default value 2 0 seconds Also refer to Process Variable Page 142 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Input Range This is the overall process variable input range and type as selected by the Process Input Type parameter This range can be scaled by the Scale Range Upper amp Lower Limits Also refer to Input Span Process Input Scale Range Lower Limit and Scale Range Upper Limit Input Span The measuring and display limits as defined by the Scale Range Lower and Scale Range Upper Limits The trimmed span value is also used as the basis for calculations that relate to the span of the instrument e g proportional bands Settings
220. riable If the PV changes at a rate greater than the alarm level the alarm will activate The rate of change must be above the alarm threshold for longer than the Minimum Duration Of Change time before the alarm will change state from on to off or off to on Caution If the duration is less than this time the alarm will not activate no matter how fast the rate of rise Also refer to Alarm Hysteresis Alarm Operation Alarm Types Minimum Duration Of Change and Process Variable Recorder Configuration If the Data Recorder is fitted a Recorder Configuration sub menu is added to Configuration Mode This is used to adjust the recorder parameters Recording mode sample interval trigger and values to record and to show the recorder status Also refer to Configuration Mode and Data Recorder 51 52 25 150 Issue 1 April 2009 Glossary Page 155 Honeywell DCP200 Profile Controller amp Recorder Product Manual Recorder Option Refer to Data Recorder Recorder Menu If the Data Recorder is fitted a Recorder Menu is added to the Main Menu This is used to control the recording start stop delete recordings etc and to show the recorder status This menu is protected by a lock code Refer to the Recorder Menu information in the Configuration amp Use section Also refer to Lock Codes Main Menu and Data Recorder Relay An electromechanical switch operated by a solenoid coil Relays are commonly fitted as internal time
221. rks only instruments that have the same numbers in the first 3 Octets of their IP address can be seen by the PC In this case use the method detailed in the Fixing An IP Address section below Highlight the instrument that you wish to Options configure in the list and press the Configure Selected Device Button ROR Aires a Detais The Current IP address on the network is shown Peer in the Edit IP Address tab as is the current 192 168 1 12 configured IP address A configured address of 0 0 0 0 means the instrument does not have a fixed address allowing it to receive one from the network via a DHCP BootP or AutolP server The current configured IP address EECH Choose a new IP address for the instrument Set the value to 0 0 0 0 for automatic addressing or set a new fixed IP address and press Apply B EE Note If this number does not match your PC s network addresses further communication with the instrument will cease Instrument Details The Details tab can be used to confirm communications with the instrument When opened or refreshed this tab collects the instruments Serial Number Date of Manufacture and the Contact Details information confirming that the Modbus TCP communications is functioning correctly 51 52 25 150 Issue 1 April 2009 PC Software Page 171 Honeywell DCP200 Profile Controller amp Recorder Product Manual Edit Modbus Settings
222. rm Input Sensor Break Alarm Auxiliary Input A Break Alarm 7 Auxiliary Input B Break Alarm Alarm 5 Value 0x1841 Limited by the input range maximum and minimum for Alarm types 0 and 1 Limited by the input span for alarm types 2 and 3 Not used for alarms 4 to 7 Alarm 5 Hysteresis 0x1842 Alarm 5 Inhibit Enable disable 0x1843 Limited by the input span Alarm 5 Inhibit Enable Disabled Alarm 5 Status 0x1844 Enabled Inactive Alarm 5 Inhibit Status Recorder amp Clock Parameters Parameter Name Recording Sample Interval 0x1845 Modbus Address Dec Hex 7550 0x1D7E Recording Sample Interval R W Active Alarm 5 Inhibit Status Not Inhibited Inhibited Every Second Every 2 Seconds Every 5 Seconds Every 10 Seconds Every 15 Seconds Every 30 Seconds Every Minute Every 2 Minutes Every 5 Minutes OO COIN OD Oo AIIN gt lo Every 10 Minutes Every 15 Minutes Recording Mode 7551 0x1D7F R W Every 30 Minutes Recording Mode Record until memory used Start Stop Recording 7552 0x1D80 R W Continuous FIFO buffer Operator Start Stop Recording Stop Recording Page 106 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Pr
223. rofile Controller amp Recorder Product Manual Recorder Configuration Sub Menu Table 14 Data Recorder Configuration Sub Menu Screens Recorder Configuration No Recorder Warning If the Recorder Configuration menu is entered on an instrument without this option fitted Recording In Progress Warning If recording in progress when Recorder Configuration entered Allows access to the Recording Start Stop screen only until the recording is stopped Recorder Mode Choose Record Until Memory Used Stop recording when full or Continuous FIFO First In First Out Caution A FIFO recording will overwrite all previous recordings in memory starting with the oldest data first Download the previous data to USB memory stick before selecting this option Recording Sample Interval A recording of the selected data will be taken once every Sample Interval From Every 1 2 5 10 15 30 Seconds or Every 1 2 5 10 15 30 Minutes Note Short intervals will reduce the maximum possible duration of the recording Recorder Trigger The recording Start Stop trigger method to be used From Operation Mode selection Recorder Menu selection On Alarm s Digital Input A or B state or During Profiles Trigger On Alarms Any from Alarm n Where n is alarms 1 to 5 Any combination of these can be set to trigger TRG or not OFF Any active alarm set to TRG will start the instrument recording Note Recordi
224. rofile Events Profile Setup Menu Profiler and Profiler Mode Profile Setup Menu If the Profiler option is fitted a Profile Setup menu is available from the Main Menu It allows the user to set the General Profile Configuration parameters that apply to all profiles e g Run hold and abort methods etc and to create or edit the Profile Header and Profile Segment Details Profiles can also be deleted from this menu This menu is protected by a lock code Refer to the Profiler Setup Menu information in the Configuration amp Use section Also refer to Lock Codes Profile Control Menu Profile Header Profile Segments Profiler and Profiler Mode Page 154 Glossary 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Profiler A profiler controls the value of the actual setpoint over time increasing decreasing or holding its value as required This is used in applications where the rate of rise or fall of the process variable must be closely controlled or where a value must be maintained for a period before moving to the next value If the Profiler option is fitted up to 64 profiles can be created with a maximum of 255 profile segments shared amongst them Each segment can activate deactivate the five events according to the requirements of the process Refer to the Profiler Option section Also refer to Actual Setpoint Controller Mode Profile Events Profile Control Menu Pro
225. rol From Automatic always Manual always Select via Digital Input A or B or Operator Selectable allows automatic or manual control to be selected from Operation Mode Caution In Manual Mode the user must monitor and alter power to correctly control the process 0 to 100 or 100 to 100 for dual control Manual power is not restricted by the Output Power Limit parameters Use with care Control Type Set to Single Control for Primary control only e g Heating or Cooling only or to Dual for Primary and Secondary Control outputs e g Heating amp Cooling Primary Control Action Set the Primary Control Output for Reverse or Direct Action Reverse action applies more primary power as the process falls further below setpoint e g heating applications Direct action applies more primary power as the process rises further above setpoint e g cooling applications If Dual Control is used the secondary output action is always opposite to the Primary action Control Status Displays the current Process Variable and Setpoint values to aid manual tuning This screen is Read Only Power Output Level Displays the current Primary and Secondary control power levels each 0 to 100 to aid manual tuning This screen is Read Only Primary Proportional Band Sets the width of the Primary Proportional Band between 0 5 and 999 9 or select On Off control This screen is Read Only during automatic tun
226. rotected It gives access to the Pre tune Auto Pre Tune and Self tune facilities These assist with PID tuning by setting up Proportional band s Integral and Derivative parameter values Tuning is not required for On Off control Pre tune can be used to set PID parameters approximately Self tune may then be used to optimise the tuning if required Pre tune can be set to run automatically after every power up by enabling Auto Pre Tune Refer to the Automatic Tuning information in the Configuration amp Use section Also refer to Auto Pre Tune Derivative Action Integral Action Lock Codes Main Menu On Off control PID Pre Tune Primary Proportional Band Self Tune Secondary Proportional Band and Tuning Menu 51 52 25 150 Issue 1 April 2009 Glossary Page 163 Honeywell DCP200 Profile Controller amp Recorder Product Manual Triac A small internal solid state relay which can be used in place of a mechanical relay in applications switching low power AC up to 1 amp Like a relay the output is time proportioned but much faster switching cycle times are also possible leading to superior control As a solid state device a Triac does not suffer from contact degradation when switching electrical currents A snubber should be fitted across inductive loads to ensure reliable switch off the Triac A triac cannot be used to switch DC power Also refer to Cycle Time Relay SSR and Time Proportioning Control USB Menu If t
227. rs between RS485 and other formats are available to allow computers to communicate with remote devices Repeaters can also be used to extend the distance and or number of nodes on a network Also refer to Modbus RTU and Serial Communications 51 52 25 150 Issue 1 April 2009 Glossary Page 157 Honeywell DCP200 Profile Controller amp Recorder Product Manual RTD Resistance Temperature Detector A temperature sensor that changes resistance with a change in the measured temperature This instruments process input supports PT 100 platinum 100Q at 0 C and NI120 nickel 1200 at 0 C sensors These have positive temperature coefficients PTC which means their resistance increases with higher temperatures The temperature measured by the sensor can be displayed as C F or K Also refer to Input Range Process Input and Thermocouple Scale Range Upper Limit For linear inputs this parameter is used to scale the displayed process variable It defines the displayed value when the process variable input is at its maximum value e g if 4 to 20mA represents 0 to 14pH this parameter should be set to 14 The value can be set anywhere from 1999 to 9999 and can be set to a value less than but not within 100 LSDs of the Scale Range Lower Limit in which case the sense of the input is reversed Settings 1999 to 9999 Default value 1000 For thermocouple and RTD inputs this parameter is used to reduce the effective span of th
228. rse Acting Event 2 AND Alarm 2 Direct Acting Event 2 AND Alarm 2 Reverse Acting Event 3 AND Alarm 3 Direct Acting Event 3 AND Alarm 3 Reverse Acting COIN oO AI OIN gt oO Kei zt CH N oO wesch E a oa x O N CO Ke Page 92 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Event 4 AND Alarm 4 Direct Acting Event 4 AND Alarm 4 Reverse Acting Event 5 AND Alarm 5 Direct Acting Event 5 AND Alarm 5 Reverse Acting Output 2 Retransmit 0x0886 Limited by input range maximum minimum Minimum Output 2 Retransmit 0x0887 Limited by input range maximum minimum Maximum Option Slot 3 Parameters Parameter Name Modbus Address Access Values Dec Hex Option Slot 3 2192 0x0890 RO Value Module Fitted In Slot 3 Module Type 0 None Fitted 1 Single Relay 2 Single SSR Driver 3 Linear mA V DC 8 Triac 9 Dual Relay 10 Dual SSR Driver 11 24VDC Transmitter PSU 255 Error unrecognised module Linear mA V DC 2193 0x0891 R W Value Linear Output 3 Type Output 3 Type 0 0 to 5V DC 1 0 to 10V DC 2 2 to 10V DC 3 0 to 20mA DC 4 4 to 20mA DC 5 Variable 0
229. s Sections 13 Modbus Parameters Details the parameter addresses and data formats used for the Modbus RTU and TCP communications protocols Section 14 Calibration Step by step instructions to calibrate the instrument This section is intended for use by suitably qualified personnel Appendix 1 Glossary Explanations of the terms used and product features Appendix 2 PC Software Using the software suite Appendix 3 Specifications Technical specifications for all products in the range Appendix 4 Product Coding Product model ordering codes 51 52 25 150 Issue 1 April 2009 Page 5 Honeywell DCP200 Profile Controller amp Recorder Product Manual Contents Page Number Warranty and Returns Statement kteKKEKEEENEEENEKEKEKEEKKENKEEENEEKEKEEKKENEEEENKEKEKEEKKENKEEENKENEKEEKKENEKEEKK ERKENNEN iv 1 eidel Ufc ilo ET 14 2 Turi TE E 15 Unpack E 15 astaan EA 15 SIE le d e E 15 E 1 lay 6 Renee Ree ree rere rere Rrceeee errr errr rrecerere rer errr errcersteerer E errr err rrrrerre terre teerteer eee 16 3 FIle Upgrade Options ueteeueteet erbei aa aaa aaa a aai 17 Options Modules and FETTEN 17 Preparing to Install or Remove Options Modules EEEE 18 Removing Replacing Option Modules cccececeeceeeeeeeeeceeeaeeeeeeeeeeeeeeaaaeeeeeeseccccaeeeaeeeeeeeseeeeninneeeeeess 19 Replacing the Instrument in its HOUSING cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeenentetets 20 Auto Detection of
230. s 51 52 25 150 Issue 1 April 2009 Honeywell Master Transmit Format Modbus Address Hex DCP200 Profile Controller amp Recorder Product Manual EE Sep 0 Data Format Integer Integer with 1 decimal place Comms Write Enable Disable 0x084C Floating point number Communications Status Writing via serial communications disabled Auxiliary Input A Input Signal Break 0x084F Writing via serial communications enabled Auxiliary Input A Break Status Inactive Auxiliary Input A Input Signal Under Range 0x0850 Active Auxiliary Input A Under Range Status Inactive Auxiliary Input A Input Signal Over Range 0x0851 Option Slot B Parameters Parameter Name Auxiliary Input B Type Modbus Address Hex Active Auxiliary Input A Over Range Status Inactive Active bes a 0 Auxiliary B Input Type 0 to 20mA DC 4 to 20mA DC 0 to 10V DC 2 to 10V DC 0 to 5V DC 1 to 5V DC 0 to 100mV DC Option Slot B Module Type 0x0821 gt 2000 Ohm Potentiometer Module Fitted In Slot B None Fitted Auxiliary Input B with Digital Input B Auxiliary Input B Input Signal Break 0x0822 Error unrecognised module Auxiliary Input B Break Status Inactive Auxiliary Input B Input Signal Under Range 0x0823 Active Auxiliary Input B Under Range Status
231. s always the opposite of the primary output Also refer to Control Action Control Type Correcting Variable Direct Acting Control On Off Control and Proportional Control RS485 RS485 also known as EIA 485 is two wire half duplex multi drop serial communications connection RS485 only defines the physical layer electrical specification not the protocol that is transmitted across it It uses differential signals the voltage difference between the wires to convey data One polarity indicates a logic 1 the reverse polarity indicates logic 0 The applied voltages can be between 12 V and 7 volts but the difference of potential must be gt 0 2 volts for valid operation RS485 can span distances up to 1200 metres using inexpensive twisted pair wires Data speeds can be as high as 35 Mbit s over 10 m and 100 kbit s at 1200 m It is recommended that the wires be connected as series of point to point multi dropped nodes not in a star or ring format with 1200hm termination resistors connected across the wires at the two ends of the network Without termination resistors reflections of the signals can cause data corruption and electrical noise sensitivity is increased The master device should normally provide powered resistors to bias the wires to known voltages when they are not being driven by any device Without biasing resistors the data lines float and noise can be interpreted as data when actually all devices are silent Converte
232. s are taken when these alarms change state Therefore recording time will reduce Trend View amp An auto scaling trend graph of the Process Variable Process Variable amp Setpoint doted line or the Minimum and Maximum value of the Process Variable measured since the last sample Any active alarm s are indicated above the graph 120 data points are visible The user can scroll the right hand cursor line back to examine up to 240 data points The sample interval is set in Display Configuration Recorder Memory Full Indicates that the Data Recorder memory is full and that recording Warning has stopped Only if Recording mode is Record Until Memory Full Custom Display The user can copy up to 50 Configuration Menu parameters into Screens Operation Mode using the PC software Note In this mode these screens are not pass code protected Note The operator can freely use the screens in this mode but it is possible to make the entire Operation Mode read only from the Display Configuration sub menu This includes any custom screens Navigating in Operator Mode Press to move forward or amp to move backwards through the available screens When a displayed value can be adjusted use i or BD to change its value In Trend View pressing H or D moves the Cursor Line back through the last 240 data points Adjusting the Local Setpoint s Setpoints can be adjusted within the limits set by the Setpoint Upper and
233. s to be subjected to corrosive or abrasive conditions it must be protected by an appropriate thermowell The probe must be positioned to reflect true process temperature 1 In a liquid media the most agitated area 2 In air the best circulated area CAUTION The placement of probes into pipe work some distance from the heating vessel leads to transport delay which results in poor control For a two wire RTD a wire link should be used in place of the third wire see the wiring section for details Two wire RTDs should only be used with lead lengths less than 3 metres Use of three wire RTDs is strongly recommended to reduce errors do to lead resistance Thermocouple Wire Identification Chart The different thermocouple types are identified by their wires colour and where possible the outer insulation as well There are several standards in use throughout the world The table below shows the wire and sheath colours used for most Wire common thermocouple types The format used in this table is Wire SEN Table 2 Thermocouple Extension Wire Colours Type International USA ANSI IEC584 3 MC 96 1 British BS1843 German DIN 43710 French NFC 42 324 White Bro R amp S C W5 Note Wire is magnetic Page 24 Electrical Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller am
234. sessaaeeeeeeeeees 145 Leet es neces eee ie E eee ence IE tee E SE eee elses EES die 145 TELE 145 Mam MON MEE 146 Manual Loop Alarm Time 146 Man al Oe E 146 Master amp Slave Controllers t ccc cccavsescvesttesttestbenttesdbesdecsetcbebesdbeedtandbeadbandbesesevcdddesencteustesdbeedtestuvedeeeeeeed 146 Minimum Duration Of Change 147 Modb s KT 147 MOCDUS TOP E 147 Modulating AE 148 Multi Point SCalin sssini anna arn a AAA A A TAARAT ENE RE A ATARAR EAA 148 TELE 148 OTT ON ON eo ee ce eee ete eee bb eebe 148 pr Differential On Off Hysteresis sericese EE Zege enee 148 Page 10 Table Of Contents 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Operation MOG chs sic eaccecieivaaies ed ea ea eaie20 Ae ts dna Wa ww waa www aww wa E E a E nn EE 149 Output Config ratiOM EE 149 Overlap Deadband ornon a EE E AE EE A AAAA Err Eiaa 149 Ett geed DEE 151 Pl Goptrok E E davadsusesusssushavscnusdnvevsusdnvatsveeseavieagig 151 PID COMO aa NEE aAA S E SNS N NENANA A 151 PEG eae EEE EEEE EAR 151 Pre TUNE menir E T Een 151 Power Output L EE 152 Primary Proportional Ban TTT 153 Process High Alarm 17 Value goirsinn ros nnn ro nO 153 Process e EE 153 Process EE KETTEN 153 Process Variable PV snssiinieinnnien nnn nein nnn adn bn anda ne wey eee 153 Process Vahabi OMSET isis occ ccc cecc cece cone ccec cesecres RRR 154 Profile Control ET 154 Profile EV NUS ecen 154 Pronile Head Oh wists t
235. solution The maximum number of digits that can be displayed and or the maximum number of decimal places Numeric values e g process variable setpoints etc are limited to no more than 5 digits The maximum number of decimal places is selectable from 0 to 3 places but the overall 5 digit limit means that larger values may not display the full number of decimal places For example values gt 99 999 can have no more than 2 decimal places e g 100 00 Also refer to LSD Effective Setpoint Refer to Actual Setpoint Engineering Units The Process Variable and Setpoint displays can assigned engineering units to describe the type of parameter connected to the process input The engineering units for linear inputs can be C F K bar RH pH psi or none For temperature inputs RTD or Thermocouples they can be C F or K Also refer to Linear Input Process Input Process Variable RTD and Thermocouple Ethernet A networking technology for local area networks LANs Used to link computers and other equipment in order to control or share data and control such devices If fitted with an Ethernet serial communications module in Option Slot A this instrument can connect to a Modbus TCP master device over a wired Ethernet LAN Also refer to Modbus TCP and Serial Communications Indicator An instrument that displays process values but lacks control features Typically alarm outputs are available that will activate at p
236. ss if the lower limit is more than required to maintain setpoint Use with care Sensor Break Pre set Power Output Sets the power level applied if the process input or active RSP is lost Adjustable from 0 to 100 or 100 to 100 for Dual Control The default value is OFF 0 power Caution Use a value that will maintain safe conditions Setpoint Selection Sets the method to select the Active Setpoint From Local Setpoint 1 only Alternate Setpoint only Select via Digital Input A or B or Operator Selectable allows Setpoint 1 or Alternate Setpoint to be selected from Operation Mode Alternate Setpoint Source Up to two setpoints can be used Local Setpoint 1 plus an Alternate The Alternate Setpoint can be selected from Local Setpoint 2 or a Remote Setpoint set via Auxiliary Input A or B Setpoint Upper Limit The maximum allowable setpoint value Adjustable within the Input Span limits but must be greater than the Setpoint Lower Limit Applies to both local and remote setpoints Caution Operators can adjust the setpoint to any value between the Setpoint Upper and Lower Limits Use with care Setpoint Lower Limit The minimum allowable setpoint value Adjustable within the Input Span limits but must be less than the Setpoint Upper Limit Applies to both local and remote setpoints Caution Operators can adjust the setpoint to any value between the Setpoint Upper and Lower Limits Use with care Se
237. structions Section 3 Field Upgrade Options Installation of the plug in option modules Section 4 Wiring Instructions Guidance on good wiring practice noise avoidance wiring diagrams and input output connections Section 5 Powering Up Powering up procedure and descriptions of displays amp switches Section 6 Messages amp Error Indications Display Messages and fault indications Section 7 Configuration amp Use Describes operating and configuration modes available These include Operation Mode the Main and Configuration menus the Easy Setup Wizard Supervisor Mode Automatic tuning Product and Service Information Also available on some models are menus to setup the USB Data Recorder and Profiler features Section 8 The USB Interface Option Describes uploading or downloading of instrument settings profiles or recorder logs to a USB memory stick Section 9 The Data Recorder Option Describes the Data recorder feature This allows process data to be stored in to memory for later download and analysis Section 10 Profiler Describes the Profiler feature A profile controls the value of the setpoint over time increasing decreasing or holding its value as required Section 11 Manually Tuning Advice on manually adjusting the controller to the process characteristics Sections 12 Serial Communications Details the physical layer and message formats used for the RS485 and Ethernet communications option
238. sult in entry to the Main Menu From sub menus it is necessary to carry out this sequence more than once to reach the main menu CAUTION If editing a parameter ensure that the current highlighted parameter value is correct before pressing the key as this action will update the instrument to the value displayed Page 38 Powering Up 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 6 Messages and Error Indications Start up Errors The following displays are shown when an error detected during the power up self test Option Module Problems The Option Slot n Error display is shown when an error detected with the installed option modules where n is the slot number for the fault Replace the module in slot n If this does not solve the problem return the instrument for servicing Configuration Problem Warns if a problem has been detected with the instrument configuration Check all settings are correct before proceeding If the problem persists return the instrument for servicing Input Problems Sensor Break Detection Whenever a problem is detected with the process variable or auxiliary input connections their displayed value is replaced with the word OPEN This may be the result of a failed sensor a broken connection or an input circuit fault In this condition the Control Outputs go to the pre set power value see Control Config
239. supplier USB Data Transfer Problems Data Transfer Failure message If the instrument cannot successfully write to the USB memory stick the message Data Transfer Failure will be displayed Check that there is adequate disk space on the memory stick then retry If the instrument cannot successfully read data from the USB memory stick the message Data Transfer Failure will also appear Check that this operation would not cause the maximum number of profiles and or segments to be exceeded then retry Getting Help First Level Support If the errors persist or other problems are encountered refer your supplier for first level support This includes help with configuration tuning servicing and replacement modules Second Level Support If your supplier is unable to assist or cannot be contacted check the Service Information Page in Configuration Mode for details of whom to contact Third Level Support If further assistance is required contact the nearest company from those listed on the back page of this manual Page 40 Messages and Error Indications 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 7 Configuration and Use Operation Mode This is the mode used during normal operation of the instrument It can be accessed from the Main Menu and is the usual mode entered at power up The available displays are dependent upon the features and options f
240. t Maximum and Minimum Setpoint Selection Method Local Setpoint 1 only Selected by Digital Input A Selected by Digital Input B Alternate Setpoint only Alternate Setpoint Source Ox0FA1 Operator or Comms selectable Alternate Setpoint Source Local Setpoint 2 Remote Setpoint from Auxiliary Input A Remote Setpoint from Auxiliary Input B Auxiliary Input A Scale Minimum Ox0OFE9 Valid between Setpoint Maximum and Minimum Auxiliary Input A Scale Maximum OxOFEA Valid between Setpoint Maximum and Minimum Auxiliary Input A Offset OxOFEB Setpoint is always limited within Setpoint Maximum and Minimum Auxiliary Input A Value OxOFEC The value of analogue Auxiliary Input A Auxiliary Input B Scale Minimum OxOFEE Valid between Setpoint Maximum and Minimum Auxiliary Input B Scale Maximum OxOFEF Valid between Setpoint Maximum and Minimum 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 101 Honeywell Parameter Name Auxiliary Input B Offset Auxiliary Input B Value Modbus Address Dec DCP200 Profile Controller amp Recorder Product Manual Access Hex OxOFFO OxOFF 1 User Setpoint Select 0x101A Values Setpoint is always limited within Setpoint Maximum and Minimum The value of analogue Auxiliary Input B Setpoint Select 0 Local Setpoint 1 1 Alternate setpoint
241. t running profile Current Profile Remaining Time 8236 0x202C RO The remaining time for the current running profile Current Segment Running Time 8237 0x202D RO The elapsed time of the current profile segment 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 113 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex Current Segment 0x202E The remaining time for the current profile segment Remaining Time Total Hold Time 0x202F Total time the current profile has been held Current Segment 0x2030 The number of times the current looping segment has Loops Run looped back Profile Setup 0x2006 Refer to the Profile Setup Over Modbus information below Profile Setup Via Modbus The information in this section is intended for advanced users writing their own software code Most users will create or edit profiles using the instrument keypad or using the the PC software available from your supplier Either method allows quick and easy editing of profiles Advanced users can setup or edit profiles by writing to the Profile Configuration parameter at address 8198 0x2006 This can only be accessed by using Modbus function code 23 0x17 The instrument replies with a status message When creating a new profile the steps below must be followed exactly either to create a profile at the next avail
242. ter Register Addresses Integer Only Integer 1 Floating Point i i Address Address 0x4000 Address x 2 0x8000 Register Address Calculation Address Example For Process Variable Data Value Returned If actual Value 23 9 decimal Address Example For Selected Setpoint Data Value Returned If Value 1 Alternative SP 1 0 as floating decimal 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 83 Honeywell DCP200 Profile Controller amp Recorder Product Manual Universal Process Input Parameters Parameter Name Modbus Address Values Dec Hex Universal Process 0x0400 Value Process Input Type si Input Value Process Input Type Input Type B Type Thermocouple C Type Thermocouple D Type Thermocouple E Type Thermocouple J Type Thermocouple K Type Thermocouple L Type Thermocouple N Type Thermocouple R Type Thermocouple S Type Thermocouple T Type Thermocouple PtRh 20 40 Thermocouple PT100 RTD NI120 RTD 0 to 20mA DC 4 to 20mA DC 0 to 50mV DC 10 to 50mV DC 0 to 5V DC 1 to 5V DC 0 to 10V DC 2 to 10V DC Engineering Units 0x0401 None C Default for Europe F Default for USA Maximum Display 0x0402 Decimal Places Nore e g 1234 One e g 123 4 Two e g 12 34 Three e g 1 234 Range Minimum 0x0403 Valid between input range maximum and minimum Range Maximum 0x0404 see Specifications Section for input details
243. tes an approximation of the optimum PID tuning terms proportional band s integral and derivative The Pre Tune process is shown in the diagram on the next page 51 52 25 150 Issue 1 April 2009 Glossary Page 151 Honeywell DCP200 Profile Controller amp Recorder Product Manual Setpoint Process Variable SP Initial PV 2 Initial PV Pre Tune 100 Power HEAT output engaged here Control Power 100 Power Cool output Figure 52 Pre Tune Operation When Pre Tune is completed the PID control output power is applied using the calculated values Pre Tune limits the possibility of setpoint overshoot when the controller is new or the application has been changed Pre Tune can be selected from the Automatic Tuning Menu It will not engage if either primary or secondary outputs on a controller are set for On Off control during setpoint profile ramping or if the process variable is less than 5 of the input span from the setpoint As a single shot operation Pre Tune will automatically disengage once complete but can be configured to run at every power up using the Auto Pre Tune function Also refer to Auto Pre Tune Control Type Derivative Action On Off Control Input Span Integral PID Primary Proportional Band Process Variable Secondary Proportional Band Zelt Tune Setpoint Setpoint Ramping and Tuning Power Output Limits Used to limit the power levels of the primary and secon
244. th Primary Output only 74 Dual Control Tuning PID with Primary and Secondary Outpute rere rresseerrrnnneeene 75 PI Tuning Valve Damper amp Speed Controllers cccccccceceeeeeeeeeeeeeeccnneeeeeeeeeeeeecceeeeeeeeeesesenneeeeeees 75 EIER DIE EE 77 Serial eg lut 78 Supported Protocols 0000 i lll nnn nnn A 78 RS485 Configuration EE 78 Seet lee DEE 78 Supported Modbus FUNCOMS EEN 80 F nctiomDesScriptoNS ea eect Terror ree reer cree renee eeeceee rer eerrrereceee cree ten rier Terre errr eerrrrerce 80 EXCEptOn RESPONSO S EE 82 Modbus ParameterS ssseeuteustepuesusuEekuENENEEKuEKEKENEKENEKEEEKENEKENEKENEKEEKKENERENEKENEEEEEKENEKENEEENENEEENERENEEN 83 Example Register Address Calculations ccccceccceeeeeeeeccnneeeeeeeeeeeeecaeeeeeeeeeeeeeciaaeeeeeeeeteeenaaaes 83 Universal Process Input Parameters sssssssssssnrtrstteesttntttttttsttn ttt ttt Snr AnAEEEEEEEEAAEEEEEEESEEEE EEEE EEEn E EEEn 84 Option Slot A Parameters arsson reroror DEENEN 86 Option Slot B Parameters aen DAAG 87 Option Slot 1 Parameters EEHEEHE EEEE 88 Option Slot 2 Parameters ttrt EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE aaa aaa 90 Option Slot 3 Parameters EEEE EEEE 93 Option Slot 4 Parameters ttt aaa eee aaa 96 Setpoint Faalen 101 Control Parameiers rtt eee aeee eee e ected caaaeeeeeeececggcaaaaeeeeeeeetegeccaseeeeeeesseeeeaaes 102 Alarm poarameiers cece eeeeeeeeee eee aaa eat eeeee ee eeeaa aaa eegeeeeeeeeaaaaaeeeeeeeseaaaaaaeeeeeeees
245. th warm soapy water and dry immediately If the USB option is fitted close the USB port cover before cleaning Page 16 Installation 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual 3 Field Upgrade Options Options Modules and Functions The available plug in modules options and accessories are shown in below Table 1 Options A Accessories PART BOARD NUMBER DESCRIPTION IDENTIFICATION NUMBER OPTION SLOT 1 51453391 517 Single Relay Output for option slot 1 716 01 51453391 502 Single SSR Driver Output for option slot 1 716 02 51453391 503 Triac Output for option slot 1 716 03 51453391 504 Linear mA Voltage Output module for option slot 1 639 01 OPTION SLOT 2 or 3 51453391 518 Single Relay Output for option slot 2 or 3 717 01 51453391 510 Dual Relay Output for option slot 2 or 3 644 01 51453391 507 Single SSR Driver Output for option slot 2 or 3 717 02 51453391 519 Dual SSR Driver Output for option slot 2 or 3 644 02 51453391 508 Triac module Output for slot 2 or 3 647 01 51453391 509 Linear mA Voltage Output for option slot 2 or 3 640 01 51453391 111 24VDC Transmitter Power Supply for option slot 2 or 3 642 01 OPTION SLOT A 51453391 513 Digital Input for option slot A 641 02 51453391 515 Basic Auxiliary Input for option slot A 653 01 51453391 512 RS485 Serial Communications for option slot A 680 01 51453391 521 Ethernet Communications for option slot A 707 01
246. than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs 22 OUTPUT 2A 23 OUTPUT 2B 24 COMMON Figure 21 Option Slot 2 Dual SSR Driver Module Option Slot 2 Triac Output Module If option slot 2 is fitted with a Triac output module make connections as shown This output is rated at 0 01 to 1 amp 280V AC 50 60Hz A snubber should be fitted across inductive loads to ensure reliable switch off the Triac l Figure 22 Option Slot 2 Triac Module 51 52 25 150 Issue 1 April 2009 Electrical Installation Page 31 Honeywell DCP200 Profile Controller amp Recorder Product Manual Option Slot 2 Linear Voltage or mADC Output module If option slot 2 is fitted with a DC linear output module make connections as illustrated 24 4 Figure 23 Option Slot 2 Linear Voltage amp mADC module Option Slot 2 Transmitter Power Supply Module If option slot 2 is fitted with a transmitter power supply module make connections as illustrated The output is an unregulated 24V DC 22mA supply 22 23 24 A Figure 24 Option Slot 2 Transmitter Power Supply Module Option Slot 3 Connections Option Slot 3 Single Relay Output Module If option slot 3 is fitted with a single relay output module make connections as illustrated The relay contacts are SPDT and rated at 2 amps resistive 240 VAC N C COM N O Kb Figure
247. the appropriate communications module is fitted into Option Slot A An RS485 Module is required for Modbus RTU An Ethernet Module is required for Modbus TCP The instrument can also act as Setpoint Master over RS485 in multi zone applications In this mode the unit continuously sends its setpoint value using Modbus broadcast messages For a complete description of the Modbus protocol refer to the description provided at http Awww modbus org All models also have a configuration socket for use with the PC configuration software An RS232 to TTL lead available from your supplier is required in order to use this socket A front mounted USB port is available on some models this can also be used to configure the instrument or to transfer recorder or profile files via a USB memory stick RS485 Configuration The RS485 address bit rate and character format are configured via the front panel from the Comms Configuration menu or by using the PC Configurator software Physical layer configuration settings possible are Data rate 4800 9600 19200 38400 57600 or 115200 bps Parity None default Even Odd Character format Always 8 bits per character Device Address See below RS485 Device Addressing The instrument must be assigned a unique device address in the range 1 to 255 This address is used to recognise Modbus Queries intended for this instrument With the exception of globally addressed broadcast messages the instrument ignor
248. tion Category Il Pollution category 2 environments This user guide covers all versions of the Honeywell DCP200 Profile controller amp Recorder 51 52 25 150 Issue 1 April 2009 Page iii Honeywell DCP200 Profile Controller amp Recorder Product Manual Warranty and Returns Statement These products are sold by Honeywell Inc under the warranties set forth in the following paragraphs Such warranties are extended only with respect to a purchase of these products as new merchandise directly from Honeywell or from a Honeywell distributor representative or reseller and are extended only to the first buyer thereof who purchases them other than for the purpose of resale Warranty These products are warranted to be free from functional defects in material and workmanship at the time the products leave the factory and to conform at that time to the specifications set forth in the relevant Honeywell manuals sheet or sheets for such products for a period of 18 months THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH NO WARRANTY IS MADE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS Limitations Honeywell shall not be liable for any incidental damages consequential damages special damages or any other damages costs or expenses excepting only the cost or expense of repair or replacement as described above Products must be installe
249. to 10VDC Transmitter PSU Digital Output 3 or 2194 0x0892 RO Value Digital Output 3 or 3A Status 3A Status 0 Inactive 1 Active Digital Output 3B 2195 0x0893 RO Value Digital Output 3B Status Status 0 Inactive 1 Active Linear Output 3 2196 0x0894 RO 2 0 to 102 0 of nominal range Level Status contro output will over under drive by 2 Linear Output 3 or 2203 0x089B R W Value Linear Output 3 or 3A Function 3A Function 0 Disabled 1 Primary Output Power 2 Secondary Output Power 3 Retransmit Actual Setpoint Value 4 Retransmit Process Variable Value 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 93 Honeywell Parameter Name Digital Output 3 or 3A Function Modbus Address Dec Hex 2205 0x089D DCP200 Profile Controller amp Recorder Product Manual Access R W Values Digital Output 3 or 3A Function Disabled Primary Output Power Secondary Output Power Alarm Digital Output 3B Function 2206 0x089E R W AJOIN gt o Alarm and Event Digital Output 3B Function Disabled Primary Output Power Secondary Output Power Alarm Output 3 or 3A Alarm Selection 2207 0x089F R W AJI M gt oO lt 2 E o Alarm and Event Output 3 or 3A Alarm Selection Alarm 1 Direct Acting Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting A
250. tpoint Ramp Editing Enables or disables the changing of the Setpoint Ramp Rate in Operation Mode Note this does not turn off an active ramp To turn of an active ramp set the Setpoint Ramp Rate to OFF 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 51 Honeywell Setpoint Ramp Rate DCP200 Profile Controller amp Recorder Product Manual The Setpoint Ramp Rate value 1 to 9999 display units per hour or OFF This ramp is applied at power up and any setpoint changes Local Setpoint 1 Value Sets the value of Local Setpoint 1 between the Setpoint Upper and Lower Limits Local Setpoint 1 Offset A value added to the Setpoint 1 value ve values or subtracted from it ve values Use when the instrument is a slave in multi zone applications to achieve a zone offset Otherwise always set to Zero Local Setpoint 2 Value Sets the value of Local Setpoint 1 between the Setpoint Upper and Lower Limits Local Setpoint 2 Offset A value added to the Setpoint 2 value ve values or subtracted from it ve values Use when the instrument is a slave in multi zone applications to achieve a zone offset Otherwise always set to zero Output Configuration Sub Menu Table 11 Output Configuration Sub Menu Screens Outputs Configuration No Outputs Warning Shown if the Outputs Configuration menu is entered on an instrument without any output modules fitted Li
251. troller is brand new or the application has changed In these cases the user can utilise Pre Tune to establish new initial values Self Tune will then fine tune these values as it monitors any control deviation Use of continuous self tuning is not always appropriate For example applications which are frequently subjected to artificial load disturbances for example where an oven door is likely to be frequently left open for extended periods can lead to errors in the calculations In addition because Self Tune tunes for full PID control it is not recommended for valve control applications which normally require PI control Self Tune cannot be engaged if the instrument is set for On Off Control Also refer to Control Deviation Modulating Valves On Off Control Pre Tune PI PID Setpoint and Tuning Sensor Break Pre Set Power If a thermocouple or RTD breaks or it is disconnected the instrument detects this condition within 2 seconds and sets the control output s to the value defined by the Sensor Break Pre Set Power Output parameter in the Control Configuration sub menu Process alarms behave as though the PV has gone high Non zero based linear inputs e g 2 to10V or 4 to 20mA but not 0 to 20mA can also detect a sensor break condition setting the power to the Pre Set Power value Process alarms behave as though the PV has gone low Also refer to Input Range Linear Input RTD and Thermocouple 51 52 25 150 Issue 1 Apr
252. ts Local Setpoint 1 and or an Alternative Setpoint The Alternative Setpoint can be chosen from Local Setpoint 2 or a remote setpoint input from Auxiliary Input A or B if either of these are fitted One setpoint can be chosen as the active at using the Setpoint Selection Also refer to Auxiliary Input Local Setpoints Remote Setpoints Setpoint and Setpoint Select Auto Pre Tune When the Auto Pre Tune is enabled a Pre Tune activation is attempted at every power up standard Pre Tune activation rules apply Auto Pre Tune is useful when the process to be controlled may vary significantly each time it is run Auto Pre Tune ensures that the process is tuned correctly each time the process is started Self Tune may also be engaged to fine tune the controller Settings Enabled or Disabled Default value Disabled Also refer to Pre Tune Self Tune PID and Tuning Automatic Reset Refer to Integral Action 51 52 25 150 Issue 1 April 2009 Glossary Page 135 Honeywell DCP200 Profile Controller amp Recorder Product Manual Auxiliary Input Up to two secondary linear input modules can be installed in Option Slot A and B These can be used as Remote Setpoint inputs Signals can be mA mV VDC or Potentiometer Auxiliary Input B also has a Digital Input onboard Also refer to Alternative Setpoint Digital Input Linear Input mADC mVDC Remote Setpoint and VDC Auxiliary Input Lower Limit When the auxiliary input is used t
253. ts the format used for all displayed dates dd mm yyyy Day Month Year or mm dd yyyy Month Day Year Recorder versions only Set Date Sets the internal clock Date Entered in the format defined by Date Format screen Recorder versions only Set Day Of Week Sets the day of week used by the internal clock Recorder versions only Set Time Sets the internal clock Time In hh mm ss Hours Minutes Seconds format Recorder versions only Display Configuration Sub Menu Table 16 Display Configuration Sub Menu Screens Display Configuration Enable Custom Display Mode Enables disables Custom Operation Mode if configured this mode can only be enabled using the PC configuration software Read Only Operation Mode Allows Operation Mode to be Read Only or Read Write Screens can be seen but values cannot be changed if set to Read Only Operation Mode Bar Graph Format From PID Power Control Deviation or Recorder Memory Usage Trend Sample Interval Interval between display of next value on the trend graph From Every 1 2 5 10 15 30 Seconds or Every 1 2 5 10 15 30 Minutes Select Trend Mode From PV only PV solid amp SP dotted at sample time or Max Min PV between samples candle stick graph Alarm activity is shown above the trend graph Display Colour From Red only Green only Red to Green on Alarm or Green to Red
254. uctions in the diagram below At each stage allow sufficient settling time before moving on to the next stage P Pb is the Primary Proportional Band Int T is the Integral Time Constant START Apply Power to the load Does the JV Process Variable Time PV Yes Th continuously Oscillate No N he ti ote the time Are the interval Ta Yes Oscillations decaying to zero z Set P Pb 0 8 Note the period of the decaying Set Int T T oscillations Tp Multiply P Pb setting by 1 5 Multiply P Pb setting by 1 5 Set Int T T 2 The controller is now tuned Fine tuning may be required Process Variable to optimise the controllers T Time Table 26 Manually Tuning Valve Control Page 76 Manual Tuning 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Fine Tuning A separate cycle time adjustment parameter is provided for the Primary and Secondary control when using time proportioning control outputs Note Adjusting the cycle time affects the controllers operation a shorter cycle time gives control that is more accurate but mechanical components such as relays will have a reduced life span 1 Increase the width of the proportional band if the process overshoots or oscillates excessively 2 Decrease the width of the proportional band if the process responds slowly or fails to reach setpoint 3 To find th
255. ugh the user menus and adjust the parameter values In configuration screens a context sensitive scrolling help text is displayed that guides the user about the function of the keys Table 3 Keypad button functions Function Moves backwards to the previous parameter or screen in the current mode CAUTION If editing a parameter ensure that the current highlighted parameter value is correct before pressing the key as this action will update the instrument to the value displayed In menus and configuration choice screens this key moves to the next item on the list Editable values can be decreased by pressing this key Holding the key down speeds up the change In Trend view this key moves the Cursor Line back through the stored data points In menus and configuration choice screens this key moves to the previous item on the list Editable values can be increased by pressing this key Holding the key down speeds up the change In Trend view this key moves the Cursor Line forward through the stored data points Moves forwards to the next parameter or screen in the current mode CAUTION If editing a parameter ensure that the current highlighted parameter value is correct before pressing the key as this action will update the instrument to the value displayed Pressing the D key while holding down the amp key causes the instrument to move up one menu level From Operation Mode and in most menus this will re
256. upervisor Mode The purpose of Supervisor Mode is to allow certain users access to a lock code protected sub set of the main configuration parameters without providing them with the higher level Configuration Menu unlock code Entry into Supervisor Mode CAUTION Adjustments to these parameters should only be performed by personnel competent and authorised to do so Supervisor Mode is entered from the Main Menu Hold down RI and press B from to enter the Main Menu Press or D to select Supervisor Mode Press to enter the Supervisor Mode Note Entry into this mode is security protected by the Supervisor Mode Lock Code Refer to the Lock Code View section for more details Navigating in Supervisor Mode Press to move forward or J to move backwards through the screens Press M or to change the value as required Hold down RI and press B to return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Table 7 Supervisor Mode Screens Supervisor Mode Supervisor Mode If Supervisor Mode is configured enter correct code number to Unlocking continue Supervisor Mode Press to select each parameter in turn Follow on screen prompts Screens to alter the values 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 47 Honeywell DCP200 Profile Controller amp Recorder Product Manual Configuration Menu This menu can be used as an alternative to the
257. uration CAUTION Correct the signal wiring problem to continue normal operation Un Calibrated Input Detection The instrument is fully calibrated during manufacture If a fault occurs and the calibration data becomes corrupted the process input display is replaced with the word ERROR In this condition the Control Outputs go to the pre set power value see Control Configuration CAUTION Re calibrate the input before continuing normal operation If the problem persists return the instrument for servicing 51 52 25 150 Issue 1 April 2009 Messages and Error Indications Page 39 Honeywell DCP200 Profile Controller amp Recorder Product Manual PV Over range or Under range Indication If the measured process variable value is more than 5 above than the Scale Range Upper Limit its value is replace by the word HIGH If the measured process variable value is more than 5 below than the Scale Range Lower Limit its value is replace by the word LOW Auxiliary Input Over range or Under range Indication If the auxiliary input RSP is more than 5 above than the Auxiliary Input Upper Limit its value is replace by the word HIGH If the auxiliary input RSP is more than 5 below than the Auxiliary Input Lower Limit its value is replace by the word LOW If you need to return your instrument for servicing check the Service Information screen available from the main menu or contact your
258. uration Mode and Tuning Menu Lock Codes 1 9999 or OFF Lock Code View 2 Supervisor Mode USB Recorder and Profiler Menu Lock Codes 1 9999 or OFF if fitted configured Lost Lock Codes The lock codes can be viewed or changed from Configuration Mode In the event that the Configuration Mode lock code itself is forgotten the instrument can be forced into Lock Code View from power up where the codes can be checked or set to new values Forcing Lock Code View Power down the instrument Re apply the power and hold down amp and B for more than 5 seconds as the start up splash screen appears Lock Code View will appear Press to move forward or to move backwards through the screen elements Make note of the codes or press H or B io change their values if required Hold down and press Dr return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation Page 56 Configuration amp Use 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Resetting To Defaults Table 18 Reset To Defaults Sub Menu Screen Reset To Defaults Reset To Defaults Sets all parameters to their factory default values If the instrument is to be used in a new or changed application it is possible to reset all of the instruments parameters back to their factory default settings The Easy Setup Wizard runs automatically whenever a Reset
259. ut options include relays SSR drivers triacs or linear mV voltage modules These can be used for process control alarms or retransmission of the process variable or setpoint to external devices Transmitter Power Supply options can provide an unregulated 24V DC 22mA auxiliary output voltage or a 0 to 10VDC stabilised excitation for external signal transmitters Alarm indication is standard on all instruments up to five alarms can be defined Alarms may be set as process high or low deviation active above or below controller setpoint band active both above and below setpoint rate of input change control loop or signal break types Alarm status can be indicated by lighting an LED changing the display backlight colour or viewing the alarm status screen These alarms can be linked to any suitable output The controller can be programmed for on off time proportioning or current proportioning control implementations depending on the output modules fitted and feature manual or automatic tuning of the PID parameters A secondary control output is available when additional output modules are fitted Optional analogue Remote Setpoint inputs can be included Configuration of the major settings is made easy by a Setup Wizard that runs automatically at first ever power up or whenever option modules have been changed Access to the full range of parameters is via a simple menu driven front panel interface or the PC based configuration software
260. utput Power Alarm and Event Output 1 Alarm 0x0864 Output 1 Alarm Selection Selection Alarm 1 Direct Acting Page 88 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Parameter Name Modbus Address Dec Hex DCP200 Profile Controller amp Recorder Product Manual Access Values Alarm 1 Reverse Acting Alarm 2 Direct Acting Alarm 2 Reverse Acting Alarm 3 Direct Acting Alarm 3 Reverse Acting Alarm 4 Direct Acting Alarm 4 Reverse Acting COPN DM oy BR wy mM gt Alarm 5 Direct Acting Kei Alarm 5 Reverse Acting x CH OR of Alarm 1 or 2 Direct ch OR of Alarm 1 or 2 Reverse N OR of Alarm 1 2 or 3 Direct ow OR of Alarm 1 2 or 3 Reverse wesch E OR of Alarm 1 2 3 or 4 Direct oa OR of Alarm 1 2 3 or 4 Reverse e O OR of Alarm 1 2 3 4 or 5 Direct Output 1 Event And Alarm Selection 0x0866 N OR of Alarm 1 2 3 4 or 5 Reverse Output 1 Event And Alarm Selection Event 1 Direct Acting Event 1 Reverse Acting Event 2 Direct Acting Event 2 Reverse Acting Event 3 Direct Acting Event 3 Reverse Acting Event 4 Direct Acting Event 4 Reverse Acting oiINIoIA AJOI Mm gt o Event 5 Direct Acting Kei Event 5 Reverse Acting x CH Profil
261. ve Alarm 1 Inhibit 6149 0x1805 RO Status 0 Not Inhibited 1 Inhibited aere Type 6160 Ox1810_ RAV 0 Process High Alarm 1 Process Low Alarm 2 Deviation Alarm SP PV 3 Band Alarm 4 Loop Alarm 5 Input Sensor Break Alarm 6 Auxiliary Input A Break Alarm 7 Auxiliary Input B Break Alarm Alarm 2 Value 6161 0x1811 R W Limited by the input range maximum and minimum for Alarm types 0 and 1 Limited by the input span for alarm types 2 and 3 Not used for alarms 4 to 7 Alarm 2 Hysteresis 6162 0x1812 R W Limited by the input span Alarm 2 Inhibit 6163 0x1813 R W Enable disable 0 Disabled 1 Enabled Alarm 2 Status 6164 0x1814 RO Value Alarm2Status 0 Inactive 1 Active Alarm 2 Inhibit 6165 0x1815 RO Status 0 Not Inhibited Page 104 Modbus Parameters 51 52 25 150 Issue 1 April 2009 Honeywell Parameter Name Alarm 3 Type Modbus Address Dec Hex 6176 0x1820 DCP200 Profile Controller amp Recorder Product Manual ES Sep R W 1 Value Inhibited Alarm 3 Type Process High Alarm Process Low Alarm Deviation Alarm SP PV Band Alarm Loop Alarm Input Sensor Break Alarm Auxiliary Input A Break Alarm 7 Auxiliary Input B Break Alarm Alarm 3 Value 0x1821 Limited by the input range maximum and minimum for Alarm types 0 and 1 Limited by the input span for alarm types 2 and 3 Not used for alarms 4 to 7 Alarm 3 Hysteresis 0x1822 Alarm 3 Inhib
262. ve been defined from the software Up to 50 parameters can be copied in a similar manner to the Supervisor Mode selection by selecting Enhanced Operation Mode from the mode drop down list Note Any parameters copied into the Enhanced Operation mode are not password protected Page 166 PC Software 51 52 25 150 Issue 1 April 2009 Honeywell DCP200 Profile Controller amp Recorder Product Manual Functional Groups Mode Drop Down Parameter List Selected Parameters BiOSE S 4 OB Fai ay Be e a Be Supervisor Mode DR m DCP200 A Address Description Universal Input T 53 Control Bn Universal Input Aurilary Inputs Bn Auxilary Options A Bn Auxilary Options B CH Control Ss Control Enable Sr Manual Control Select Ss Control Bn Primary cycle time Bn Secondary cycle time Setpoints Bn Setpoint Limits Setpoint value 1 Bn Setpoint value 2 Sr Setpoint Selection Sr Altemate Setpoint Select Bn Setpoint Selection and Ramping Bn Remote Setpoint A Bn Remote Setpoint B Option Slot 1 Bn Universal output 1 Ss Output 1 Primary selection Ss Output 14 Alarm selection Sr Output 1 Alarm Event selection Bn Analouge output 1 selection Sr Output 1 Retransmission limits Option Slot 2 Bn Universal output 2 Sr Output 24 Primary selection Output 2B Primary selection Ss Output 24 Alarm selection Output 2B Alarm selection Manual Control Control Type Primary Control Action Ic ive Time Co
263. ws the user to select or run a profile and then control that profile run hold abort skip to next segment etc Refer to the Profiler Control Menu information in the Configuration amp Use section Also refer to Main Menu Profile Setup Menu Profiler and Profiler Mode Profile Events Events are outputs that can be made active during profile segments There are 5 possible events each of which can be defined to be active or inactive for the duration of each segment from the Profile Setup Menu For end segments events selected to be active stay on until the unit is powered down or a new profile runs It is possible to link event outputs to certain alarm outputs in a logical AND situation Also refer to Alarm Types Logical Combinations Profile Segments Profile Setup Menu Profiler and Profiler Mode Profile Header The profile header contains information about how the profile starts and stops the power loss recovery action and if the profile should repeat multiple times when run Refer to the Profile Components information in the Profiler Option section of this manual Also refer to Profile Segments Profile Setup Menu Profiler and Profiler Mode Profile Segments Segments can be ramps dwells steps or special segments such as holds ends or joins A maximum of 255 segments are possible shared amongst up to 64 profiles Refer to the Profile Components information in the Profiler Option section of this manual Also refer to P
264. x42 etc Profile Name Character 4 a 97dec 0x61 b 98dec 0x62 Profile Name Character 5 The space character 32dec 0x20hex is used to fill any unused characters at the end of the name Profile Name Character 6 Profile Name Character 7 Profile Name Character 8 Profile Name Character 9 Profile Name Character 10 Profile Name Character 11 Profile Name Character 12 Profile Name Character 13 Profile Name Character 14 Profile Name Character 15 Profile Name Character 16 CRC High Byte CRC Low Byte 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 127 Honeywell DCP200 Profile Controller amp Recorder Product Manual Read Profile Memory Status This command returns the status of the profile memory used The response to this command is to return a table of all the profile numbers that are in use A value of 0x00 indicates that the profile position is free and value of 0x01 indicates that the position is used by a profile Using this command in conjunction with the read profile name command will give a directory of profile numbers to profile names Read Profile Memory Status Request to instrument Field Name Data Comments Dec Hex Unit Address The ID address of the instrument Function Code Requires the multi read write function Read Start Address High Byte Read Start Address Low Byte Read Quantity Of Registers High Byte Read Quantity
265. y until the recording is stopped Start Stop Data Manually Stop or Start a new recording if Log Trigger is Recorder Recording Menu Start Stop Abort Recording Forces a recording to Stop overriding the selected record trigger if Log Trigger is During Alarms Digital Input A or B or During Profile Recorder Status Shows if a recording is in progress the recording mode memory Information usage per sample memory remaining and the recording time remaining The time remaining is adjusted for any alarm or events that have already occurred but cannot allow for future alarms or events Delete Recording Clears the recorder memory Caution Permanently removes All recorded data Product Information Mode This is a read only mode describing the instrument and the options fitted to it Navigating Product Information Mode Press to move forward or amp to move backwards through the displayed information Hold down and press B to return to the Main Menu Scrolling Help Text is shown at the bottom of the screens to aid navigation 51 52 25 150 Issue 1 April 2009 Configuration amp Use Page 63 Honeywell DCP200 Profile Controller amp Recorder Product Manual Table 24 Product Information Screens Product Information Mode Input Calibration Status Calibration status of the mVDC VDC mADC RTD and Thermocouple CJC inputs Caution Re calibrate the unit if any inputs are not s
266. y Parameters Parameter Name Modbus Address Dec Hex LED 1 Label 0x1DEC DCP200 Profile Controller amp Recorder Product Manual _ a Real Time Clock Fitted Not Fitted Fitted Day Of Week Monday Tuesday Wednesday Thursday Friday Saturday Sunday SE SE LED 2 Label 0x1DED LED 3 Label 0x1DEE LED 4 Label 0x1DEF LED 1 Usage 0x1DF0 5 ASCII characters which can re read or written using Modbus functions 16 or 23 Valid characters are 0 to 9 a to z AtoZ plus and_ Defaults 1 PRI Primary 2 SEC Secondary 3 TUNE Tuning 4 ALARM Alarm LED 1 Usage Primary Control Secondary Control Tuning Any Alarm Alarm 1 Alarm 2 Alarm 3 Alarm 4 COIN OD oO RB WwW M gt o Alarm 5 Kei Event 1 Sch CH Event 2 ch Event 3 N Event 4 oo Event 5 wesch E Any Event Wu Manual Control O Profile Running N LED 2 Usage 0x1DF1 Profile Ended LED 2 Usage Primary Control Secondary Control Tuning Any Alarm Alarm 1 51 52 25 150 Issue 1 April 2009 Modbus Parameters Page 109 Honeywell DCP200 Profile Controller amp Recorder Product Manual Parameter Name Modbus Address Values Dec Hex 5 Alarm 2 6 Al
267. yes benneesceves beeen enseeseenesu buted aE e EE 48 Input Configuration Gub Men cccccceeeeeececeeeeeeeeeeeeeecceeeeeeeeeseecccaeeeeeeeeececccaaeeeeeeeeeseeniieeeeeeeeetees 49 Control Configuration Gub Menu AES EtEEEEEEEEESEEEEEEEEEEEESEE EEEE NEEESE EEEE 50 Output Configuration Gub Men tt tttttttt tt En AS ntEEEEEEEEEASEEEEEEEEEEESEEEEEEEEEE EEEE EEEE 52 Alarm Configuration SUD MeNU cccccceeeeeceeeeeeeeeeeeececeaeeeeeeeeeeeeeeaaaeeeeeeeccaaaeeeeeeeeeeeeeisieeeeeeeeetees 53 Communications Configuration Gub Menu nenn 53 Recorder Configuration Sub Menu ssssssssrrsssssssssrsssetsstrrttrrnttssetttttrnntssstrnntnaseansttntntnnnnnsetnnnnnnnnnneet 54 Clock Configuration SUB MENU cccccecceeceeeeeeceeeeeeeeeeeeeeeeeaaeeeeeeeeeeeceeeeeeeeeeeeeseecceeeeeeeseseeesnneeeeees 55 Display Configuration Gub Men t tEn nA SStEEEEEEEEAESEEEEEEEE EEE SE EEEE EE Ennan 55 Lock Code ViGWee sect cass vavsvaciei ct vars tiscndese conan Pessdiaviiiadtiis A IAA aA aAA a Ea E aa aaa aaa aaau iaa 56 Lost LOCK CodE ii ar A aaa anA AE ANNA AE ANA REANA ATRAN E 56 Resetting TO Defa ltS s in aaraa taaa aanak a aa aa a aa A a aias aN diet ears 57 Automatic Tuning MENU aer RARER A EEA AE sivevareseveiaeesnrasarssarasy 57 Profiler Setup Menu 58 PROMS I COMMU IV CMU csan aaa E Ee 61 LU FS i UE 62 Kee El EE 63 Product Information le EE 63 lee e E Ire Mode cas yee toh Sica ca vee EAEE ta aes steeee ta setatera daa retaseiaas 64 8

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