Henny Penny 581 Electric Pressure Cooker User Manual
Contents
1. Incorrect breading mixture Discard old breading Use breading designed for the desired product Replace shortening Drain and clean cookpot Use fresh raw products Use breading designed for desired product Check temperature 193 EA Henny Penny 193 D Problem Rancid Taste General A Meat Separation From Bone Bone Color Not Proper Breading Falls Off Product Sticking Together COOKING SECTION Continued e Shortening too old Non compatible products cooked within the same shortening Infrequent filtering Raw product not fresh Incorrect meat cut Overcooking Product not fresh Using frozen product black bone Improper processing of product black bone Product not thoroughly cooked red bone Incorrect breading procedures Product partially frozen Product breaded too long prior to cooking Improper loading procedure e Wrong cook button pushed Model 581 Correction Replace shortening and follow recommended care and use of shortening Replace shortening Use compatible products and follow recommended care and use of shortening Replace shortening and follow recommended care and use of shortening Use fresh product Use correct meat cutting procedures Check cooking time Use fresh product Use fresh product Use proper processing procedure for product Check cooking time Check2. Model Check contactor for not opening e Check faulty contactor per Maintenance Section on Contactors e Remove and replace control panel Faulty PC Board Faulty probe Remove and replace probe SHORTENING FOAMING DRAINING SECTION Foaming or boil e Water in shortening e At end of cooking cycle ing over of drain shortening and clean shortening cookpot Add fresh shortening e Condensation line stopped e Remove and clean conden up sation line e Improper or bad e Use recommended shortening shortening e Improper filtering e Refer to the procedure covering filtering the shortening 193 4 9 Henny Penny Problem Cause Model 581 Correction SHORTENING FOAMING DRAINING SECTION Continued Shortening will not drain from cookpot Shortening leaking through drain valve 4 10 Cold zone full of cracklings Improper rinsing after cleaning the fryer Too much stirring Drain valve clogged with crumbs Drain valve will not open by pulling the knob Obstruction in drain Faulty drain valve Filter shortening Clean and neutralize the cookpot Rinse with vinegar to remove the alkaline then rinse with hot water and dry cookpot Only stir on initial heat up Open valve push cleaning brush through drain open ing from inside of cookpot Replace cotter pins in valve coupling Remove obstruction Replace drain valve 193 Henny
3. cookpot immediately after depressurization Model 581 Correction Check temperature setting in the program mode See section on programming Remove and replace defec tive probe Change shortening Filter shortening Change shortening Bread product closer to actual frying period Be sure to select the correct product to be cooked Check temperature setting Remove and replace defec tive probe Allow proper preheat time Refer to heating elements in the maintenance section Be sure to select the correct product to be cooked Replace shortening Check temperature setting Temperature not recovered when product was dropped in cookpot Remove and replace defec tive probe Be sure to select the correct product to be cooked Reduce cooking load Remove product immediately after depressurization of the cookpot 193 Henny Penny 193 Problem B Too Light C Product Greasy D Spotted Product Cause COOKING SECTION Continued Temperature too low Fryer incorrect preheat Slow fryer heat up recovery Wrong cook button pushed Shortening old Temperature too low Cookpot overloaded Product not removed from cookpot immediately after end of cycle Improper separation of the product Breading not uniform on the product Burned breading particles on product Product sticking together Model 581 Correction Check tempera
4. fuse located on heat shroud fuse OK Check voltage from center of fuse to ground 208 240 VAC Defective transformer Connect pins 4 and 6 on the power connector e If contactor engages replace control boar e If contactor does not engage replace contactor Connect pins 3 and 6 on the power connector If solenoid engages defective control board If solenoid does not engage defective solenoid coil 208 240 VAC Check programming 4 11 Henny Penny Model 581 CONTROL PANEL SECTION Continued Problem Correction Error message E 5 display reads HI e Cool shortening down e Read display temperature if display temperature reads HI unplug power i connector from control board If secondary contactor stays engaged change contactor if secondary contactor disengages change control board If shortening temperature reads normal defective thermal sensor replace Error message E 6 e Defective thermal sensor e Replace thermal sensor Error message E 10 e Reset manual high limit thermostat Error message E 41 e Depress timer switch e Control must be completely reprogrammed POWER CONNECTOR FROM UNIT TO 9 CONTROL BOARD See 13 SSS 15 12 17 SN Z 7 If the power connector is making poor contact onto the board an error message could be read or it might disable other components When removing connector look down into power connector to see if the ramp connectors inside the
5. power connector are not flat If so they can be removed from the power connector and bent back into proper position 4 42 193
6. Henny Penny Model 581 SECTION 4 TROUBLESHOOTING 4 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer recheck the installation per the Installation Section of this manual Before troubleshooting always recheck the operation pro cedures per Section 3 of this manual 4 2 TROUBLESHOOTING To isolate a malfunction proceed as follows _ 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved 4 Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed If maintenance procedures are not followed correctly injuries and or property damage could result 193 4 1 Henny Penny Problem Product Color Not Correct A Too Dark B Too Light C Product Greasy 4 2 Cause COOKING SECTION Temperature too high Shortening too old Shortening too dark Breading product too far in advance Wrong cook button pushed Temperature too low Fryer incorrect preheat Slow fryer heat up recovery Wrong cook button pushed Shortening old Temperature too low Wrong cook button pushed Cookpot overloaded Product not removed from
7. IES AND BURNS WILL RESULT Place the Power Pump switch in the OFF position immediately Release the pressure by allowing unit to cool The pressure will then drop Do not resume use of unit until cause of high pressure has been found and corrected Pressure does not e Not enough product in fryer build or product not fresh e Metal shipping spacer not removed from dead weight e Lid open or not latched e Solenoid valve leaking or not closing e Dead weight valve leaking e Pressure not programmed e Lid gasket leaking 1201 e Place proper quantity of fresh product within cookpot to generate steam e Remove shipping spacer See Unpacking Section Close and latch lid e Check or clean solenoid valve per maintenance section on the solenoid valve e Repair per maintenance sec tion on operating valve e Check programming e Reverse gasket or lid needs adjusted See Sections 5 10 amp 5 13 4 7 Henny Penny Model 581 Problem Correction LID PRESSURE SECTION Continued e Safety relief valve leaking e Check and replace if Lid won t move up or down Shortening will not heat 4 8 e Pressure pad broken or crushed e Cable on Counterweight loose or broken Counterweight Cable e Check operation of counterweight carriage in rear of cooker e Blown fuse or tripped circuit breaker at supply box or control panel e Blown fuse at control panel e Faulty Cook Pum
8. Penny CONTROL PANEL SECTION The following guide requires voltage to be present when troubleshooting the control When the guide refers to connecting pins on the power connection unplug the power connector from the board and refer to the attached illustration These are numbered 1 through 9 Using a strand of 16 gauge wire connect the pins as numbered in the troubleshooting guide Extreme caution must be taken when connecting these pins to avoid control board damage or electrical shock Problem With switch in COOK position the fryer is completely inoperative no power switch light With switch in COOK position the fryer is completely inoperative power switch light on pump works Control operative all lights on primary contactor engages no heat or pressure Control operative all lights on no heat or pressure primary contactor does NOT engage Control operative all lights on has pressure no heat Control operative all lights on heat on no pressure pressure light OFF Control operative all lights on heat on no pressure pressure light ON 193 Model 581 i f i Correction Check to see if unit has voltage Check fuses Defective power switch Check voltage on pins 1 and 7 on the power connector 10 VAC If voltage is present check fuse on control board If fuse is defective replace fuse Drain valve open Defective drain switch Check 5 amp
9. cooking temperature Use correct breading procedure Thoroughly thaw the product before breading Refer to breading and frying instructions Properly load product per loading procedures Be sure to select the correct product to be cooked 4 5 Henny Penny Model 581 POWER SECTION e Check to see that unit is plugged in e Check the breaker or fuse at supply box e Check control panel fuses electric model only e Check voltage at wall receptacle e Check MAIN POWER switch Replace if defective Check cord and plug With switch in POWER position the fryer is com pletely inoperative NO POWER e Open circuit LID PRESSURE SECTION Pressure will not e Exhaust line from solenoid e Turn unit off and allow exhaust at end of valve to condensation tank fryer to cool to release cooking cycle clogged pressure from cookpot clean all pressure lines exhaust stacks and conden sation tank e Solenoid valve clogged Check and clean solenoid valve per Maintenance Section on Solenoid Valve Operating e Dead weight clogged e Turn unit off and allow pressure too high fryer to cool to release pressure from cookpot remove dead weight and clean 4 6 193 Henny Penny Model 581 Problem LID PRESSURE SECTION Continued Correction e Exhaust line to stack clogged e Clean exhaust line to stack DO NOT OPERATE UNIT IF HIGH PRESSURE CONDITIONS EXIST SEVERE INJUR
10. p switch e Faulty Cord and Plug e Faulty contactor e Faulty Drain Switch e Faulty PC board e Faulty high limit control switch necessary per maintenance section on the relief valve e Replace pressure pads e Put cable on Counterweight per section on e Make proper adjustments HEATING OF SHORTENING SECTION e Reset breaker or replace fuse e Check fuse per Main tenance Section on fuses e Check Cook Pump switch per Maintenance Section on Cook Pump switch e Check cord and plug and power at wall receptacle e Check contactor per Maintenance Section on contactors e Check drain switch per Maintenance Section on Drain Switches e Remove and replace control panel e Check high limit control switch per Maintenance Section on High Limits 1201 Henny Penny Model 581 HEATING OF SHORTENING SECTION Continued Use a meter and check the receptacle against data plate Heating of shortening too slow Electric e Low or improper voltage Model e Weak or burnt out e Check heating element s element s per Maintenance Section on Heating Elements Points in contactor bad e Check contactor per Maintenance Section on Contactors Wire s loose e Tighten Burnt or charred wire e Replace wire and clean connection connectors Shortening Check shortening Check temperature setting overheating temperature in the program mode Electric
11. ture setting Remove and replace defec tive probe Allow proper preheat time Refer to heating elements in the maintenance section Be sure to select the correct amount of product to be cooked Replace shortening Check temperature setting Temperature not recovered when product was dropped in cookpot Remove and replace defec tive probe Reduce cooking load Remove product immediately after end of cycle Load product into basket properly Sift breading regularly Separate product during breading Filter the shortening more frequently Separate product prior to pressure cooking 4 3 Henny Penny Aud Problem E Dryness of Product Product Flavor Taste A Salty Taste B Burned Taste C Bland Taste Cause COOKING SECTION Continued Moisture loss prior to cooking Overcooking the product Low operating pressure Wrong cook button pushed Breading mixture is too salty Ineorrect choice of breading Burned shortening flavor Cookpot not properly cleaned Raw product not fresh o Breading mixture incorrect for product spice content too low e Cooking temperature too high spice flavors lost Model 581 Correction Use fresh products e Reduce cooking time e Reduce cooking temperature Check pressure gauge reading check for pressure leaks Be sure to select the correct product to be cooked Sift breading after each use
Download Pdf Manuals
Related Search