Hayter Mowers 396D Lawn Mower User Manual
Contents
1. 58 Washer Plain SA181690 2 59 Bolt SA172960 1 60 Bolt SA184540 1 61 Cap Hub SA380740 4 62 Bolt Special SA3021890 2 63 Washer Fixing SA145900 4 64 Handlebar Lower L H SA380290 1 65 Support L H Handlebar SA380300 1 66 Flap Grassbag SA480400 1 67 Spring Compensating SA280160 1 68 Screw SA1015560 3 69 Rod Connecting SA3037780 1 70 Strip Protection SA380970 1 71 Screw Self Tapping SA1012790 8 72 Throw Plate SA380470 1 73 Nut Flanged SA142260 2 74 Lever Height of Cut SA480140 1 75 Spring Torsion SA280450 1 76 Pin Roll SA180460 1 77 Key Drive SA203510 2 78 Circlip SA144590 4 79 Collar SA403510 2 80 Spacer Plastic SA403520 2 PARTS LIST PARTS LIST Continued ITEM NO DESCRIPTION PART NO QTY 81 Gear SA242210 1 82 Washer Plastic SA403540 2 83 Washer Plastic 7240 2 84 Axle Rear SA3037800 1 85 Plate Clamp SA280550 2 86 Cap Screw Soc Hd C Sunk SA193610 2 87 Damper Rear Deflector SA403190 2 88 Lever Engine Stop SA380560 1 89 Handle Rear Deflector SA406070 1 90 Lever SA443670 2 91 Bolt SA147780 2 92 Washer Lever SA480710 2 93 Washer Plain SA144480 2 94 Gear SA242220 1 95 Spacer SA284100 4 96 Pin Pivot SA180790 2 97 Screw SA140310 6 98 Nut Nyloc SA140270 14 99 Plate Blanking SA380690 1 100 Cover SA480660 1 101 Cover SA480840 1 102 Screw Self Tapping SA185610 6 103 Screw Self Tapping SA185620 4 104 Cover SA480820 1 105 Wheel Front2. FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not start Engine under load Fuel starvation Incorrect contaminated fuel Spark plug lead disconnected Engine brake not released Faulty spark plug Raise height of cut Fill fuel tank Drain fuel tank and fill with correct fuel Connect spark plug lead Operate engine stop lever Clean and adjust gap or replace Engine runs rough Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner element blocked Incorrect contaminated fuel Connect spark plug lead Clean and adjust gap or replace Replace air cleaner element Drain fuel tank and fill with correct fuel Engine vibrates excessively Mounting bolts loose Cutterbar bolt loose Cutterbar out of balance Tighten bolts Tighten bolt Balance cutterbar Engine will not turn over Engine smokes Engine runs then stops Engine stop lever released Incorrect oil level Obstruction under deck Excess oil level Air cleaner cartridge oil soaked or plugged Fuel starvation Fuel cap vent blocked Operate engine stop lever Check oil level Remove obstruction Check oil level Service air cleaner Fill fuel tank Clean fuel cap vent FAULT FINDING FAULT FINDING Continued PROBLEM POSSIBLE FAULT REMEDY Uneven cut Undulating ground contours Cutterbar worn Cutterbar
3. Always select a height of cut to suit operating conditions Aim to prevent engine overloading and blockages by avoid ing low cuts in long grass conditions Be prepared to make two cuts when the grass is long OPERATING THE MOWER TRAVEL Forward Travel Hold the handlebar and operate the clutch lever to power the mower in a forward direction Release the clutch lever to stop the mower from travelling in a forward direction CS216 Speed Control Travel speed can be altered by selecting a different position on the ground drive speed control lever With the engine running and the clutch lever engaged push the lever forward to reduce speed and pull backwards to increase When the clutch lever is disengaged the mower can be operated as a push model This feature is useful when mowing in confined areas Note The engine stop lever must be held firmly against the handlebar to keep the engine running 7 Reverse Travel Release the clutch lever Hold and pull against the handlebar with both hands to reverse the mower towards you CS217 A WARNING PREVENT ACCIDENTS Always reverse the mower carefully towards you Always switch off the engine before walking backwards with the mower TURNING THE MOWER To make a wide turn Steer the mower with the handlebar whilst travelling forward To make a tight turn Stop forward travel Apply downward pressure on the handlebar to raise the f
4. and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed herein and all other generally recognised regulations on safety must be observed at all times All Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure your machine arrives in perfect condition Your dealer will carry out a pre delivery inspection to ensure that there has been no transit damage prior to installation Please allow your dealer to familiarise you with the controls and safety features of the machine during installation Throughout this handbook all references to left hand and right hand are as viewed from behind the handlebar facing in the direction of forward travel This owners handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to make changes at any time without notice WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase The manufacturers of the engine furnish their own warranty and services are provided th
5. are fitted This warranty does not cover for minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments To make a warranty claim return the unit to a Hayter Authorised Service Dealer along with proof of purchase stating the machine serial number and date of purchase Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter Website www hayter co uk or contact Freephone 0800 616298 SAFETY PRECAUTIONS SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT YOUR SAFETY IS INVOLVED WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY
6. 0 2 148 Wheel Assembly Front SA3013940 2 Includes 18 38 61 105 145 149 Decal Grass Blade 410064 1 150 Spacer Front Wheel SA2018100 4 151 Bush Front Wheel SA2010570 2 152 Ring Shaft SA1013500 2 153 Wather SA3021890 10 154 Sleeve SA281600 1 155 Nut SA140260 5 156 Screw MS x 16 SA188880 5 157 Decal SA690740 1 158 Tie Cable 3966 7 159 Washer SA152120 10 160 Sleeve Adjuster SA281610 2 161 Spring SA295940 1 PARTS DIAGRAM 1D396D01A ENGINE ANCILLARY PARTS These parts are available through an authorised Briggs amp Stratton dealer FUEL ADDITIVE ASOLINE DDITIVE 992030 P N 5041 999005E AIR CLEANER CARTRIDGE 498596 i 273356 SPARK PLUG SPARK PLUG WRENCH SPARK PLUG TESTER LO Oo LA NS Vw a AA P we 35 491055 19374 CUSTOMER INFORMATION Engine Type 121602 0315 E1 Engine Briggs amp Stratton Intek Edge 60 Date of Sale Your Local Dealer
7. ATION The cutterbar rotates at the same speed as the engine The cut terbar will stop within three seconds of the engine being switched off AN WARNING PREVENT ACCIDENTS DO NOT operate the mower if the cutterbar fails to stop within three seconds Return the mower to your Hayter dealer for exami nation and repair The cutterbar is driven by the engine via a friction device to help prevent damage occurring to the cutting mechanism when a hid den obstruction or overload is encountered When the obstruction or overload situation is removed the friction device will automat ically reset A WARNING PREVENT ACCIDENTS ALWAYS stop the engine when a hidden obstruction or excessive vibration is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterbar refer to Maintenance MOWING AND GRASS CARE TIPS In dry weather conditions leave the grass long to help retain ground moisture Aerate the lawn to stimulate soil organisms and root growth In spring and late summer remove dead grass and aerate the lawn by raking or similar means Maintain a sharp cutterbar A blunt cutterbar will tear the grass and cause the tips to turn brown OPERATING THE MOWER MOWING AND GRASS CARE TIPS Continued Prevent scalping Plan your direction of travel to mow across hollows and humps Prevent grass damage Take care when turning the
8. HAZARDOUS SITUATIONS The Ranger 53 Pro is perfectly safe if used correctly Failure to observe the following simple precautions may result in serious injury Training AN Read the instructions carefully Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency N Never allow children or people unfamiliar with these instructions to use the mower A Never mow while people especially children or pets are nearby AN Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property Preparation AN While mowing always wear substantial footwear and long trousers Do not operate the equip ment when barefoot or wearing sandals AN Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine A WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refuelling Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow engine to cool for at least 2 min utes before refuelling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present but move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapou
9. Locating SA280480 1 13 Setscrew SA165110 1 14 Clamp Cable SA347810 1 15 Cable Variable Speed SA2013540 1 16 Cover Variable Pulley SA480190 1 17 Spring Rear Deflector see item 121 1 18 Bearing SA203560 10 19 Decal Height of Cut 320006 1 20 Gear Rear Wheel SA496770 2 21 Cover Wheel SA380570 2 22 Washer Plain SA150770 4 23 Deck SA380390 1 24 Key SA101370 1 25 Boss Pulley SA2010190 1 26 Washer Bellville SA2006400 2 27 Washer Large SA3006420 2 28 Screw M12 x 75 SA1013980 2 29 Blade SA280520 1 30 Spacer Location SA3006410 1 31 Washer Spring SA281100 1 32 Screw Blade SA281080 1 33 Setscrew Hex Hd SA152010 4 34 Rim Wheel SA396610 2 35 Serial No Label 1 36 Decal Engine 396002 1 37 Engine 38 Nut Full SA1013920 4 39 Plate Clamp SA344110 2 40 Screw Self Tapping SA180980 12 PARTS LIST PARTS LIST Continued ITEM NO DESCRIPTION PART NO QTY 41 Axle Front SA3037790 1 42 Bush Axle SA480180 2 43 Washer Plain SA144370 1 44 Wheel Rear SA385160 2 45 Decal Hayter 410087 1 46 Bush SA2037910 2 47 Knob Large SA2008490 4 48 Cap SA340060 4 49 Nut SA194020 4 50 Handlebar Lower R H SA380600 1 51 Nut Full Flanged SA194010 7 52 Mounting Ring Engine SA396640 1 53 Handlebar Upper SA380420 1 54 Bolt Carriage SA101740 4 55 Loop Recoil Rope SA295640 1 56 Support R H Handlebar SA380590 1 57 Screw Hex Hd Self Tapping SA172850 2
10. OWER FOR STORAGE Storage for periods in excess of 30 days Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working orderitis important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated vol ume of oil as engine damage may occur on re starting Do not replace the spark plug lead Operate the engine stop lever and slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind muffler muffler guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Lower the handlebar if desired Rest the mower deck on wooden blocks to remove the mower from its wheels roller Cover the mower with a protective sheet and store it in a dry ventilated area FAULT FINDING
11. Ranger 53 Pro CODE 396D OWNER S HANDBOOK English Version FROM SERIAL NO Code 396D 250000001 Issue 17 10 05 HANDBOOK 111 0445 A HAYTER HAYTER Bn MAKERS OF THE FINEST MOWERS EE MAKERS OF THE FINEST MOWERS 1ST Year 12 months 1ST Year 12 months We certify that this service has been i Ovnene Name carried out by an Authorised Hayter i Serial Number Service Dealer Date Date Note for dealer Please retain this voucher for your records o gt HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS EE MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Serial Number Service Dealer Date Date Note for dealer Please retain this voucher for your records CONTENTS CONTENTS Page No INTRODUCTION 1 4 WARRANTY 1 5 SAFETY PRECAUTIONS 1 6 1 9 Decals 1 9 SPECIFICATIONS 1 10 ASSEMBLY INSTRUCTIONS 1 11 General assembly 1 11 Assembling the mower for the first time 1 12 1 14 STARTING THE ENGINE 1 15 Before starting the engine 1 15 1 16 Starting the engine 1 16 STOPPING THE ENGINE 1 18 OPERATING THE MOWER 1 18 Height of Cut 1 19 Travel 1 20 Turning the mower 1 20 Mowing with grass collection 1 21 Mowing without grass collection 1 22 Heavy growth 1 22 Moving the mower across non grassed areas 1 22 Cutterbar opera
12. SA3012050 2 106 Spacer Ground Drive Cable SA460260 1 107 Spring Ground Drive Cable SA262090 1 108 Cable Ground Drive SA2013880 1 109 Cable Engine Stop SA2011320 1 110 Cover SA480640 1 111 Gearbox SA280230 1 112 Spring Tension SA295930 1 113 Pin Roll SA280890 1 114 Pulley SA284840 1 115 Screw Self Tapping SA184940 8 116 Bolt Engine SA145670 2 117 Bolt Engine SA145680 1 118 Frame Grassbag SA380380 1 119 Lever Ground Drive SA380430 1 120 Cable Throttle SA285900 1 PARTS LIST PARTS LIST Continued ITEM NO DESCRIPTION PART NO QTY 121 Deflector Rear includes items 11 amp 17 SA380830 1 122 Setscrew SA142760 2 123 Washer Plain SA170530 2 124 Guide Cable SA446340 4 125 Plug SA251950 2 126 Decal Throttle SA647870 1 127 Decal SA689200 1 128 Bush Crankshaft Support SA280820 1 129 Decal Variable Speed SA689190 1 130 Support Crankshaft Includes Item 128 SA394080 1 131 Decal Warning 219189 1 132 Shim SA145250 4 133 Washer Wavy SA245240 2 134 Screw Self Tapping SA172850 9 135 Skirt Steel SA380910 1 136 Skirt Side SA380900 2 137 Fabric Grassbag SA289560 1 138 Bumper Bar SA3016080 1 139 Ring Locating SA396620 2 140 Screw Self Tapping SA184950 28 141 Spacer SA285480 2 142 Screw SA142450 2 143 Nut Full SA142000 1 144 Nut Dome SA106440 1 145 Rim Wheel SA380750 2 146 Screw M6 x 20 SA1017230 2 147 Caps Front Wheel Not Illustrated SA300631
13. and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to prevent blockages and engine overloading OPERATING THE MOWER MOWING WITHOUT GRASS COLLECTION To mow without collecting the grass clippings remove the grassbag and operate the mower with the rear deflector in its lowest position A WARNING PREVENT ACCIDENTS ALWAYS check the condition of the rear deflector for signs of damage Replace a damaged rear deflector immediately Never op erate the mower with a damaged rear deflector HEAVY GROWTH Areas of heavy growth should be mown without grass collec tion If grass collection is required first mow the area without grass collection at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the max imum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained MOVING THE MOWER ACROSS NON GRASSED AREAS Set the mower to its maximum height of cut to protect the cutting mechanism when transporting the mower over surfaces other than grass A WARNING PREVENT ACCIDENTS Always stop the engine and push the mower carefully at slow walking speeds OPERATING THE MOWER CUTTERBAR OPER
14. asing the engine stop lever DV CS215 Emergency stop If the engine stop lever fails disconnect the spark plug lead to stop the engine N Sr cs229 1 Engine 2 Spark Plug Lead 3 Spark Plug OPERATING THE MOWER SAFETY NOTICE N WARNING PREVENT ACCIDENTAL STARTING Always stop the engine and disconnect the spark plug lead before cleaning inspecting or working on the machine CS229 1 Engine 2 Spark Plug Lead 3 Spark Plug OPERATING THE MOWER SAFETY NOTICE Continued A WARNING PREVENT ACCIDENTS Before mowing thoroughly inspect the area where the mower is to be used and remove all stones sticks wires bones and other foreign objects which when contacted by the mower cutterbar could become dangerous projectiles Inspect the area for hidden obstructions which when contacted by the cutterbar could risk health and safety Remember the location of these obstructions and ensure that you mow around them CAUTION Prevent engine damage DO NOT use the mower on a slope greater than 20 degrees C5080 HEIGHT OF CUT To adjust the height of cut Grip the lever and pull side ways to disengage it from the locking notch then push for wards to raise or pull backwards to lower the height of cut Finally release the lever at the required position and ensure it locks firmly into one of the eight setting notches
15. enance procedures on the mower IMPORTANT Draining engine oil To drain the engine oil first drain fuel by operating the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Position the mower on its left hand side and ensure that the air cleaner side of the engine is kept uppermost Remove the oil filler dipstick to drain the oil GRASSBAG Remove grass debris from the grassbag immediately after use and check its condition for signs of damage CS228 A WARNING PREVENT ACCIDENTS Do not use the grassbag if damaged DECK HOUSING Remove grass debris from the deck housing and around the engine immediately after use IMPORTANT PREVENT DAMAGE Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials MAINTENANCE SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight ES Replace missing or damaged items immediately cso15 LUBRICATION Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casings t a CLUTCH CABLE ADJUSTMENT Check the clutch cable operation every 25 operating hou
16. er occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when air borne debris is present or after extensive operation cutting tall dry grass AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY Check oil level Remove grass debris from around engine muffler muffler guard and air ways in the top cowl Remove grass debris from top and underside of deck housing Remove grass debris from the grassbag and check for signs of damage Check condition of guards and safety devices Check condition of cutterbar EVERY 25 HOURS OR EVERY SEASON Change engine oil if continuously operating under heavy load or high ambient temperature Lubricate wheels pivot points and linkages Crease inner control cables at point of entry and exit from their outer casings e Check clutch cable adjustment e Sharpen cutterbar MAINTENANCE MAINTENANCE SCHEDULE Continued EVERY 50 HOURS OR EVERY SEASON Change engine oil EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system Clean more often under dusty conditions or when air borne debris is present or after prolonged operation whilst cutting tall dry grass Service the dual element air cleaner cartridge Replace spark plug PREPARING THE MOWER FOR STORAGE PREPARING THE M
17. er several times Ensure that the cable moves freely and that the lever returns automatically to the engine stop position when EN released CS214 Check throttle lever operation Operate the throttle lever 4g several times and ensure the cable moves freely whilst operating the engine throttle mechanism N CS212 Check clutch lever operation Operate the clutch lever several times and ensure that the cable moves freely CS232 STARTING THE ENGINE BEFORE STARTING THE ENGINE IMPORTANT PREVENT ENGINE DAMAGE The engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before start ing the engine Oil recommendations Always use high quality detergent oil classified For service SE SF SG SAE 30 oil Never use additives with recommended oils SAE 10W 30 multigrade oil may be used but this will result in higher engine operating temperatures with consequential high oil consumption It is imperative that the oil level is checked more frequently if this grade of oil is used in order to guard against serious engine damage Check oil level Clean around the oil filler cap before remov ing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the f
18. erbar speed 2900 rpm Fuel type Unleaded petrol Fuel capacity 1 5 litres Oil type SAE 30 engine oil Oil sump capacity 0 6 litres Cutting width 530mm Cutting height 25 85mm Overall dimensions 1705 x 585 x 1025mm Dry Weight Spark Plug 60 5 Kg NGK BCPS5RES CHAMPION RC12Y2 Spark Plug Gap 0 50mm ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS SAFETY NOTICE a Drg Before using the mower read this owners handbook carefully 3 Pay particular attention to the safety precautions wg a GENERAL ASSEMBLY 1 Spark Plug Lead 2 Primer Bulb 3 Engine Cover 4 Air Filter 5 Fuel Filler Cap 6 Oil Filler Cap amp Dipstick 7 Height of Cut Lever 8 Serial No Label 9 Rear Deflector 10 Handlebar Securing Knob 11 Engine Start Grip 12 Throttle Control 13 Lever Engine Stop 14 Handlebar 15 Ground Drive Clutch Lever 16 Ground Drive Speed Control 17 Grassbag Assembly 18 Muffler Guard ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME DELIVERY CHECKLIST Description Quantity Check that parts are delivered correctly Remove the Er sae Fur NE fi the packaging and check that all loose items m x H Mower manm p gmg Handlebar Lower RH have been supplied correctly Refer to the delivery checklist Coach Bolt opposite and the general assembly If a
19. ith the gloved hand and remove the bolt spring washer spacer large washer and friction washer securing the cutterbar with a suitable 8mm Hexagon Key How to assemble the cutterbar Assemble the cutterbar with the turned up edges facing towards the engine Secure the cutterbar using the original bolt 1 spring washer 2 Spacer 3 large washer 4 and friction washer 5 and tighten to a torque of 40Nm CS281 MAINTENANCE CUTTERBAR Continued How to sharpen and balance the cutterbar A slightly worn cutterbar may be re sharpened All cutting edges must be sharpened equally to ensure balance Sharpen the cutter bar every 25 mowing hours or more frequently if conditions require Remove the cutterbar from the mower and clean using a brush and water Inspect the cutterbar for signs of damage DO NOT use a damaged or excessively worn cutterbar Sharpen all the cutting edges with a flat file to restore the original cutting edge Ensure that the cutterbar is balanced Use a screw driver with a round shaft to support the cutterbar through its centre hole Hold the cutterbar horizontal and then release A balanced cutterbar will remain horizontal If the cutterbar is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterbar is correctly balanced CS040 CS025 CS026 MAINTENANCE MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichev
20. mer bulb Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time In normal use push on the primer bulb 3 times at two second intervals to provide the extra fuel required to start a cold engine Operation of the primer bulb is usually unnecessary when starting a warm engine Operate the throttle control lever Push the lever to the fast position 24 cs212 ZAS Operate the engine stop lever Use one hand to hold the engine stop lever in the operating position firmly against the handlebar To start and operate the engine the engine stop lever must be held in the operating position If the engine stop lever is released the engine will stop CS214 Operate the engine start grip Stand behind the mower and maintain a firm hold on the handlebar and the engine stop lever NN to prevent the mower moving towards you Use your right hand to hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine When the engine starts carefully return the engine start grip to the storage position If the engine does not start after 5 attempts 05213 refer to Fault Finding Id IMPORTANT Prevent engine damage Never pull the engine start grip when the engine is running STOPPING THE ENGINE STOPPING THE ENGINE Stopping the engine Disengage the engine stop lever by re le
21. mower Prevent grass damage DO NOT mow in wet conditions Brush the lawn surface to disperse worm casts before mowing Spike compacted lawn areas with a fork Fill the holes with sand to improve aeration and drainage Mow lawns in a different direction to the previous cut As a general rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help main tain ground moisture Mow lawns twice a week when the grass is growing vigorously in the summer Mow lawns once a week in spring autumn and during prolonged dry weather in the summer Prevent grass damage DO NOT remove more than one third of the grass height in one cut Recommended grass heights for lawns DANGER Coarse grasses dominate fine grasses 38mm General lawn in spring autumn or prolonged dry period 32mm General lawn in summer 25mm 19mm Luxury lawn in spring autumn or prolonged dry period Luxury lawn in summer 12mm DANGER Grass strength is reduced 6mm MAINTENANCE MAINTENANCE ENGINE Engine handbook For details of engine maintenance refer to the engine operating and maintenance instructions handbook supplied with your mower WARNING PREVENT ACCIDENTS ALWAYS stop the engine and disconnect the spark plug lead before attempting to carry out maint
22. mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed A Never operate the mower unless the guards are securely in position and in good condition A Do not change the engine governor settings or overspeed the engine A Disengage the drive clutch before starting the engine SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Operation continued A Start the engine carefully with feet well away from the cutterbar A Do not tilt the mower when starting the engine AN Do not put hands or feet near or under rotating parts A Never pick up or carry a mower while the engine is running A Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower A Stop the engine Whenever you leave the mower Before refuelling After striking a foreign object Inspect the mower for damage and make repairs before restarting and operating the mower If the mower starts to vibrate abnormally check immediately A Do not lift the rear deflector whilst the mower is in operation WARNING THE CUTTERBAR CAN CONTINUE TO ROTATE AFTER THE ENGINE IS SWITCHED OFF SAFETY PRECAUTIONS SAFETY PRECAUTIONS Maintenance and storage Continued AN Keep all nuts bolts and screws tight to ensure tha
23. ny items are missing Washer contact your local authorised Hayter Dealer Nut Handlebar Support LH Handlebar Support RH Large Knob Upper Handlebar Cap Cable Guide Grassbag Frame Grassbag Fabric Grassbag Flap Engine Handbook sa AAS PREP REPRE Assemble the handlebars Assemble the handlebars as shown Route the cables carefully and clip in position to avoid damage and entanglement when using the machine CS225B CAUTION PREVENT DAMAGE When assembling the handlebar take care to ensure that the controls and cables do not become damaged Always replace damaged controls and cables before using the mower ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued Assemble the grassbag Insert metal frame into grassbag fabric and clip into position Push grassbag flap onto frame to fix in position WARNING PREVENT ACCIDENTS Always ensure grassbag flap is securely fitted and in good condition Raise the rear deflector and lower the grassbag through the handlebar aperture to connect onto the upper mounting points Lower the grassbag to rest against the rear of the mower Ensure the grassbag flap is closed Finally lower the rear deflector to rest against the top of the grassbag ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued Check all fasteners are secure CS015 Check engine stop lever operation Operate the engine stop lev
24. out of balance Wheels damaged Change direction of travel Sharpen the cutterbar Balance cutterbar Inspect and replace as neces sary Discharge chute blocks Grass is wet Cut height too low Grassbag full No airflow through the grassbag Mow dry grass Increase cut height Empty grassbag Clean the grassbag Mower is hard to push Mower will not self propel Poor grass collection Height of cut too low Wheels damaged Clutch out of adjustment Drive belt damaged No airflow through the grassbag Discharge chute blocked Wet grass Grassbag full Increase height of cut Inspect and lubricate or replace as necessary Adjust clutch lever Replace drive belt Clean the grassbag Remove blockage Mow dry grass Empty grassbag DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY SANDRIGARDEN via Manzoni 22 36027 Rosa Italia Declare that the lawnmower Models Machine Type No Category Type Engine Manufacturer Speed of rotation Width of cutting device Speed of rotation of the cutting device Ranger 53 Pro CODE 396D SG56 RC VAR PRO Auto Drive Variable Speed Pedestrian Rotary Briggs amp Stratton 2900rpm 520mm 2900rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the reg
25. ront wheels of the mower just above ground level and steer the mower using the han dlebar in the required direction A WARNING PREVENT ACCIDENTS DO NOT raise the front of the mower ex cessively when making a turn NEVER raise the rear of the mower when the engine is running OPERATING THE MOWER MOWING WITH GRASS COLLECTION The grassbag is designed to collect grass clippings To achieve best grass collection performance mow in dry operating conditions Recognise that when the grassbag is full the airflow stops and the grassbag deflates A WARNING PREVENT ACCIDENTS ALWAYS check the condition of the grassbag for signs of damage Replace a damaged grassbag immediately DO NOT operate the mower with a damaged grassbag ALWAYS stop the engine and dis connect the spark plug lead before attempting to remove a grass CS228 Grassbag attachment Raise the rear deflector and lower the grass bag through the handlebar aperture to connect onto the upper mounting points Lower the grassbag to rest against the rear of the mower Ensure grassbag flap is closed Finally lower the rear deflector to rest against the top of the grassbag Grassbag removal Raise the rear deflector and lift the grassbag through the handlebar aperture and away from the mower Finally lower the rear deflector to rest against the rear of the mower cs220 Grassbag emptying To empty the grassbag pour out the grass clippings
26. rough their authorised network Refer to Engine Warranty Statement To qualify for the full benefit of the warranty the Warranty Registration Card must be returned to Hayter Limited within 14 days of purchase If the selling dealer has not returned the Warranty Registration Card which is attached to the rear of the Owners Handbook please complete and return Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification A 90 day warranty period applies to those items which are subject to normal wear and tear e g wheels cutterbars cables grassbags and other consumable wearing parts All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support Bearing as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers Blade Brake Clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc or crankshaft support bearing which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts
27. rs and adjust if necessary Unscrew locknut 1 and screw adjuster 2 in or out as necessary Tighten locknut when correctly adjusted 2 CS230 IMPORTANT PREVENT DAMAGE ALWAYS operate the mower with the clutch cable correctly adjusted ALWAYS replace damaged cables MAINTENANCE CUTTERBAR WARNING PREVENT ACCIDENTS Never work on the cutterbar unless the spark plug lead has been removed The cutterbar has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterbar DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterbar and its mounting arrangement should be checked regu larly for signs of wear or damage Ensure that the cutterbar is not bent or cracked A damaged cutterbar that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterbar Regularly check that the bolt securing the cutterbar is tightened to the specified torque of 40Nm Replace the cutterbar every season or sooner if excessively worn or damaged How to remove the cutterbar Drain the fuel by operating the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air cleaner side of the engine is uppermost Firmly grip the end of the cutterbar w
28. rs have dissipated Always use fresh fuel Stale fuel can block the carburettor and cause leakage SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Replace all fuel tank caps and fuel container caps securely Replace faulty exhaust and mufflers Always ensure that the mower is in a safe operating condition Frequently check all nuts bolts and screws for tightness Use only genuine Hayter replacement parts gt gt Damaged cutterbars and loose fixing bolts are major hazards Before use visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part Cutterbars which are slightly worn can be resharpened Ensure that both cutting edges are resharpened equally to maintain balance An unbalanced cutterbar may cause serious damage to your machine Refer to Maintenance Operation A Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect A Mow only in daylight or good artificial light A Avoid using the mower on wet grass where feasible AN Always be sure of your footing on slopes N Walk never run A Mow across the face of slopes never up and down A Exercise extreme caution when changing direction on slopes A Do not mow excessively steep slopes A Use extreme caution when reversing or pulling the mower towards you A Stop the engine if the
29. t the equipment is in safe operating condition A Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark AN Allow the engine to cool before storing in any enclosure AN To reduce the fire hazard keep the engine silencer and petrol storage area free of grass leaves or excessive grease AN Check the grassbag frequently for wear or deterioration AN Replace worn or damaged parts for safety Use genuine Hayter parts only A If the fuel tank has to be drained it is essential that this be done outdoors DECALS WARNING DECAL A AH la Det WARNING CAUTION RISK OF DANGER SAFETY ALERT DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM DANGER OF BEING HIT BY THROWN OBJECTS KEEP BYSTANDERS AT A SAFE DISTANCE FROM THE MACHINE STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTENANCE OR REPAIR WORK CAREFULLY READ THE OPERATORS MANUAL BEFORE DECAL HEIGHT OF CUT ADJUSTMENT DECAL GROUND SPEED q gt USING THE MACHINE DECAL am ENGINE STOP gt p k DECAL THROTTLE CONTROL t Om SPECIFICATIONS SPECIFICATIONS MODELS CODE 396 SG56 RC VAR PRO Engine Briggs amp Stratton Intek Edge 60 Engine type 121602 0315 E1 Engine cutt
30. tion 1 23 Mowing and grass care tips 1 23 1 24 MAINTENANCE 1 25 Engine 1 25 Grassbag 1 25 Deck housing 1 25 Securing nuts and bolts 1 26 Lubrication 1 26 Clutch cable adjustment 1 26 Cutterbar 1 27 1 28 Maintenance Schedule 1 29 1 30 PREPARING THE MOWER FOR STORAGE 1 31 FAULT FINDING 1 32 1 33 DECLARATION OF CONFORMITY 1 34 396 PARTS LIST 2 1 2 4 396 PARTS DIAGRAM 2 5 ENGINE ANCILLARY PARTS 2 6 NOTES 2 7 CUSTOMER INFORMATION 2 8 INTRODUCTION INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the machine as it gives essential information regarding machine safety operation maintenance and specifications Read and understand this handbook prior to operating your machine for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your Hayter authorised dealer who will be pleased to give you assistance The mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced
31. ulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regula tions transposed into national law procedure applied for the conformity as ssment Annex VI procedure 1 Notified Body NOVICOM SAS DI R CASTELLI amp CO Via della Fontana 23804 Monte Marenzo LC Notified body identification No 0723 Measured sound power level Guaranteed sound power level Standards Used EN292 EN836 and ENISO14982 Authorised Signatory Sind Sys gt Date 15 11 04 98 dB A 100 dB A Technical documentation kept at S A Maryniak Technical Director SANDRIGARDEN via Manzoni 22 VIBRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODE 396D SG56 RC VAR PRO 12 ms PARTS LIST PARTS LIST ITEM NO DESCRIPTION PART NO QTY 1 Belt Variable Pulley to Gearbox SA284930 1 2 Belt Engine Crankshaft to Variable Pulley SA284920 1 3 Pulley Variable SA362860 1 4 Washer Plain SA2014040 2 5 Bracket Pivot SA380200 1 6 Spacer Rear Wheel SA2011120 2 7 Nut M8 SA1013910 1 8 Plate Gearbox SA395620 1 9 Circlip SA142180 1 10 Bolt Carriage SA101810 1 11 Rod Rear Deflector see item 121 12 Washer
32. ull mark on the dip stick DO NOT OVERFILL Slowly fill with engine oil as necessary and replace the oil filler dipstick cso28 IMPORTANT The oil filler dipstick must be secured to prevent oil leakage during operation STARTING THE ENGINE BEFORE STARTING THE ENGINE Continued Fuel recommendations Always use clean fresh unleaded petrol Purchase fuel in quantities which can be used within 30 days Never mix oil with petrol For added engine protec tion Briggs amp Stratton recommend the use of their fuel addi tive which is available from an authorised Briggs amp Stratton service dealer Check fuel level Clean around the fuel filler cap before removing and fill the fuel tank with clean unleaded petrol Do not overfill the fuel tank Allow 6mm minimum of tank space for fuel expansion IMPORTANT The fuel filler cap must be secured to pre vent fuel leakage during operation AN WARNING PREVENT ACCIDENTS The cutterbar rotates when the engine is operating ALWAYS operate the engine stop lever several times and ensure the engine stop cable moves freely before starting the engine ALWAYS position the mower on a level stone free grass sur N WD face before starting the engine Ensure that the cutterbar is set x Mp above grass height to prevent the engine being started under load van CS037 STARTING THE ENGINE STARTING THE ENGINE Operate the pri
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