Hayter Mowers 100E Lawn Mower User Manual
Contents
1. MS MAKERS OF THE FINEST MOWERS MAKERS OF THE FINEST MOWERS 1st Year 12 months 1st Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Motor Type Ea Your Local Dealer Note for dealer Please retain this voucher for your records eT eI 7 gt lt HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Hayter Limited Spellbrook Bishop s Stortford Herts CM23 4BU England Note for dealer Please retain this voucher for your records Website www hayter co uk y 202. Hayter authorised dealer Control Symbols 3 STOP a XP Le 4 4a Ge Do not use in rain or in wet conditions Switch off and remove plug from mains be Switch ON OFF fore performing maintenance or repair work Danger of electrical Height of Cut Adjustment shock electrocution ASSEMBLING THE MOWER BEFORE FIRST USE Delivery Checklist Supply Cable Remove the mower from the packaging and check that Route the supply cable loosely across to the cable cleat the following items have been supplied correctly If any on the left side of the handlebar Make a loop in the items are missing contact your local Hayter dealer supply cable and secure to the cable cleat Refer fig 4 1 Motor Handbook 5 Warranty Reg Card 2 Grassbag Frame 6 Supply Cable 3 Grassbag Top Cover 7 Parts list D of C 4 Grassbag Fabric To prevent accidents cut off the long ribbon attached to the grassbag and discard Refer fig 1 Handlebar Unscrew the handlebar securing knobs sufficiently to allow the handlebar to pivot Unfold the handlebar to the operating position Tighten all handlebar knobs to secure in position Refer fig 2 Take care to ensure that the power cable does not become snagged at the pivot points Grassbag Attachment Once the grassbag is assembled Raise the rear deflec tor pass the grassbag under the handlebar and hook into position Lower the rear deflecto
3. HAYTER EE MAKERS OF THE FINEST MOWERS Envoy 36 CODE 100 OWNER S HANDBOOK Original Version EN ISSUE 14 06 11 PART NUMBER 111 5099 A CONTENTS Contents 2 Mower Maintenance 10 11 Grassbag 10 Introduction 3 Deck Housing 10 Securing Nuts and Bolts 10 Specifications Main Features 4 Lubrication 10 Cutterblade Removal 10 11 Safety Precautions 5 6 Cutterblade Sharpening 11 Safety Alert Symbol 5 Supply Cable 11 Training 5 Storage 11 Preparation 5 Safety Symbols 5 6 Lawn Care Calendar 12 Operation 5 6 Maintenance amp Storage 6 Trouble Shooting 13 Control Symbols 6 Warranty 14 Assembling the Mower Before First Use 7 Delivery Checklist 7 Notes 14 15 Handlebar 7 Grassbag Attachment 7 Customer Info Service Records 16 Supply Cable 7 Operating The Mower 8 10 Electrical Connection 8 Starting 8 Forward Travel 8 Turning 8 Stopping 8 Height of Cut 8 Before Mowing 8 Grassbag 8 Without Grass Collection 8 Heavy Growth 9 Non Grassed Areas 9 Safe Mower Practice 9 Overloading Protection 9 Maintenance Schedule 10 INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintena
4. this could lead to hazardous situation Plan a cutting scheme which works away from the power supply point and ensures that the cable is trailed out over the cut area Work up and down the lawn in rows Turn the machine round at the end of the row and step across the cable so that the cable is trailed along in the cut area on the return run When working around flower beds prevent the cable from trailing across cultivated area by positioning a stake at the corner of the bed Do not allow the cable to be pulled around sharp obstructions Stop mowing imme diately if cable resistance is felt and remove the obstruc tion Do not allow the cable to become entangled WARNING PREVENT ACCIDENTS Switch off at the mains remove the plug before adjusting cleaning or if the cable is entangled Overloading Protection A Do not let the motor labour or slow down through being overloaded in work When this situation occurs raise the front of the mower slightly by bearing down on the handlebar allow the motor to reach maximum speed and proceed to mow at a slower pace Alternatively re adjust to a higher cut position If the motor continues to labour switch off and remove the plug from the mains supply Remove and empty the grassbag Examine the discharge chute and remove any blockage Turn the machine on its side and clear the obstruction from the cutterblade and the underside of the mower deck Place the machine upright and replace the
5. cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 20Nm MOWER MAINTENANCE Cutterblade Removal cont Replace the cutterblade every 2 years or sooner or excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side Cutterblade Sharpening A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Refer fig 16 Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal Refer fig 17 If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced Refer fig 18 Supply Cable Check the condition of the supply cable for damage or Fig 16 Fig 17 Fig 18 bo J 30 45 2 ageing Replace immediately if defective St
6. height in one cut TROUBLE SHOOTING PROBLEM Motor fails to start Motor will not stop Cutterblade runs on excessively after switching OFF Motor vibrates exces sively Uneven cut CAUSES 1 Mains supply socket dead 2 RCCB tripped 3 Plug pulled out of mains socket 4 Fuse failure 5 Supply cable damaged 6 Cutterblade obstructed 1 Faulty switch control unit Faulty brake unit Mounting bolt loose Cutterblade bolt loose Cutterblade out of balance Undulating ground contours Cutterblade worn Cutterblade out of balance Wheels roller damaged CORRECTIVE ACTION 1 Test socket by plugging in another appliance 2 Remove mower plug and check RCCB action Check the supply cable for any obvious signs of damage and replace im mediately if defective 3 Re engage plug 4 Fit a new amp fuse 5 Disconnect from the mains and check the supply cable for any obvious signs of damage Replace immediately if defective 6 Disconnect from the mains and remove any obstruction 1 Ensure that the switch lever has returned to the OFF posi tion Disconnect from the mains and contact your Hayter dealer 1 Contact your Hayter dealer Tighten bolts Tighten bolt Balance cutterblade Sharpen the cutterblade Balance cutterblade Inspect and replace as neces sary 1 2 3 1 Change direction of travel 2 3 4 Discharge chute blocks 1 Grass is wet Mower is har
7. ages and engine overloading Refer fig 10 Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position Refer fig 11 OPERATING THE MOWER Heavy Growth Areas of heavy growth should be mown without collecting the clippings If collection is required first mow the area without the grassbag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent damage to your lawn do not remove more than one third of grass height in one cut Refer fig 12 Non Grassed Areas When moving the mower across non grassed areas stop the motor and set the mower to the maximum height of cut to protect the cutting mechanism Safe Mower Practice A WARNING PREVENT ACCIDENTS Take extreme care not to mow across the supply cable If this should occur switch off immediately and disconnect the plug from the power supply Carefully examine the cable for cuts and damage A defective cable must be replaced before the mower is used again Always be aware of the location of the supply cable in relation to the mower and the grass area Do not allow the cable to become hidden in uncut grass Keep the cable over the cut area at all times A cable which is out of sight is out of mind and Fig 12
8. d to push Poor grass condition 2 Cut height too low 3 Grassbag full 4 No airflow through the grass bag 1 Cut height too low 2 Wheels roller damaged 1 No airflow through the grass bag 2 Discharge chute blocked 3 Wet grass 4 Grassbag full PROBLEM CAUSES CORRECTIVE ACTION 1 Mow dry grass 2 Increase cut height 3 Empty grassbag 4 Clean the grassbag 1 Increase cut height 2 Inspect and lubricate or replace as necessary 1 Clean the grassbag 2 Remove blockage 3 Mow dry grass 4 Empty grassbag WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material or workmanship under normal use for a period of two years from the date of purchase To qualify for the full benefit of the warranty the warranty registration card must be returned to Hayter Limited within 14 days of purchase If the selling dealer has not returned the Warranty Registration Card please complete and return Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in any doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification 90 day warranty period applies to those items which are subject to normal wear and tear e g wheels cutterblades cables grassbags and other consumable wearing parts This warran
9. e always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immediately with a genuine Hayter replacement part ES 1 Wait until all machine components have stopped before touching them 5 Danger of being hit by thrown objects Operation A SWITCH OFF AND REMOVE PLUG FROM MAINS BEFORE Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the machine Whenever you the leave the machine After striking a foreign object Inspect the machine for damage and ensure necessary repairs are made before re starting and operating Ifthe machine starts to vibrate abnormally check immediately Ifthe supply cable is entangled THE CUTTERBLADE CAN CONTINUE TO RO TATE AFTER THE MACHINE IS SWITCHED OFF Keep the supply cable clear of the cutterblade at all times Do not mow across the supply cable If this occurs dis connect the mains supply and check for damage Do not use a defective supply cable Mow only in daylight or good artificial light Avoid using the machine on wet grass where feasible 0 9 Keep bystanders at a safe distance from the mower SAFETY PRECAUTIONS Operation cont AN Always be sure of your footing on slopes Walk never run Do not mow excessively steep slopes of more than 20 and mow across the face of slopes never up and down Exercise extre
10. grassbag Re adjust to a higher cut position if necessary Re start the mower and proceed to mow at a pace which does not over the mower IMPORTANT PREVENT DAMAGE DO NOT con tinue to operate the motor in an overload condition If this does occur stop mowing and allow the motor to run at maximum speed for one minute This will allow the motor to cool down to its normal working temperature MAINTENANCE SCHEDULE MOWER MAINTENANCE Maintenance Schedule Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions when airborne debris is present or after extensive operation cutting tall dry grass Daily Clean grass debris from the height of cut ratchet air filter in the cowl and the underside of the deck housing Check the condition of guards and safety devices Check condition of cutterblade Check condition of grassbag and ensure airways are clear replace if damaged 25 50 Hours Or Every Season Lubricate pivot points and linkages with oil Check the cables switch and connection Sharpen the cutterblade Flash test Dealer to ensure complete safety Grassbag Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately Refer fig 13 Deck Housing Remove grass debris from the top and under
11. ipal waste stream The crossed out bin symbol is a reminder to follow these points f Please contact your local authority or local dealer and ask for further details regarding the correct method of disposal LA WN CARE CALENDAR To be used as a guide only January There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally sufficient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches May Keep mowing increasing the frequency as required Treat with selective weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second a
12. me caution when changing direction Use extreme caution when reversing or pulling the mower towards you Switch off if the mower has to be tilted for transporta tion when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed Always replace worn or faulty parts with genuine Hayter parts Never operate the machine with defective guards or with out safety devices for example deflectors and or grass bag in place Do not put hands or feet near or under rotating parts Do not tilt the front of the mower more than is absolutely Safety Symbols cont d necessary when starting Never lift the rear of the mower Never pick up or carry a mower whilst it is running or connected to the mains supply Do not lift the rear deflector whilst the mower is in operation particularly when using without a grassbag Maintenance amp Storage A Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Carefully examine the supply cable for signs of damage or ageing Replace immediately if defective Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety Wear strong work gloves when removing and reassem bling the cutterblade This machine contains spring loaded assemblies which could cause a hazard when disassembled and re assem bled this maintenance should only be carried out by a
13. nce and specifica tions Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compli ance with and strict adherence to the conditions of operation service and repair as speci fied in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety proce dures The safety precautions listed in this handbook and all other generally recognised regula tions on safety must be observed at all times Use of non standard parts or any arbitrary modifications carried out on this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical perfor mance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this ha
14. ndbook all references to left and right are as viewed from behind the handlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification For a full range of products and to locate your nearest authorised sales stockist service or parts dealer please visit our website at www hayter co uk SPECIFICATIONS MAIN FEATURES Code 100 Motor Supply 230V Rated Input 1 4 kW Cutterblade Speed 2950 rpm Fuse Rating 13A Cutting width 360 mm Cutting height 13 60 mm Overall dimensions 1040 x 450 x 1360 mm Weight 22 Kg 1 Handlebar Securing Knob 2 Cable 3 Switch Control Unit 4 Bail Arm 5 Handlebar 6 Cable Cleat 7 Grassbag Assembly 8 Rear Deflector 9 Serial No Label 10 Height of Cut Lever 11 Motor Housing SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Training A Before using the mower read the owners handbook carefully Pay particular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipme
15. nt Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Local regulations can restrict the age of the operator Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property Safety Symbols LL Carefully read the Owners Handbook be fore using the machine Safety Alert Be aware to the possibility of injury Danger of severing toes or fingers in cutting mechanism Preparation A It is recommended that a high sensitivity Residual Current Operated Circuit Breaker RCCB with a trip current of not more than 30mA is installed at the mains socket This will provide the user with additional protection against electric shock The fuse installed in the plug only provides protection for the electrical equipment and will not safeguard against electrocution Always check the RCCB before using the mower WARNING Regularly inspect the supply cable for signs of damage or ageing Replace immediately if defective While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine A damaged cutterblade or loose fixing bolt are major hazards Before us
16. orage To collapse the handlebar first unscrew the two top secur ing knobs to allow the top section of the handlebar to pivot forward to rest against the middle section Unscrew the bottom two securing knobs sufficiently to allow both top and middle sections to be folded forwards To ensure that your mower is maintained in good work ing order it is important that the following procedure is adopted when the mower is stored for periods in excess of one month Refer to the Maintenance section as neces sary Clean all areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellant anti corrosion product Lower the handlebar if desired Cover the mower with a protective sheet and store in a dry area Fig 19 Fig 20 Rest the mower deck on wooden blocks to remove the weight of the mower from its wheels roller Refer fig 19 CAUTION PREVENT ENVIRONMENTAL DAMAGE Refer fig 20 EU Directive 2002 96 EC classifies this product as an electrical or electronic equipment a These products should not be disposed of as unsorted municipal waste Refer fig 20 b They should be taken to a designated collection point or recycling centre and handled according to national laws in the area c The consumer has a critical role in returning waste electronic electrical equipment for recycling and disposal d Recycling keeps these products out of the munic
17. pplication of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a general rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture August Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weather conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen Lawn Stripes The way to achieve a neat striped effect is for the lawn being cut in parallel stripes alternate stripes being mown in opposite directions A much more important routine is to cut at right angles to the line of the previous mowing If the work has been carried in a north south line then the next cutting should be in an east west direction The cross cutting keeps down the coarse weed grasses To prevent grass damage do not remove more than one third of the grass
18. r to rest on the grassbag Refer fig 3 Fig 1 Fig 2 Fig 3 Fig 4 fe p Py OPERATING THE MOWER Electrical Connection Position the mower on the grass area to be cut Care fully uncoil the supply cable clear of the mower Ensure that the mains socket is switch OFF before connecting Switch ON Note We recommend the use of a RCCB unit refer to the Safety Precautions Preparation Starting A If you restart the motor after it has been running but before it has come to a complete stop you could damage the motor making the mower unsafe Allow the motor to come to a complete stop before starting it Locate the bail arm lever mounted on the handlebar and ensure that your feet are clear of the mower deck Depress the safety button with the right hand and pull the bail arm towards the handlebar with the left hand he motor will now start Refer fig 5 Forward Travel Hold and push against the handlebar with both hands to move the mower forwards Refer fig 6 Turning A To make a wide turn steer the mower with the handlebar in the direction required To make a tight turn apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower excessively when making a turn Never raise the rear of the mower when the motor is running Stopping A Release the bail arm
19. side of the deck housing immediately after use Refer fig 14 Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials Securing Nuts amp Bolts Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Bolt Cutterblade fixing torque 20Nm Plastic screws Bottom of handlebar torque 3 5Nm General screws Used on plastic parts 1 5Nm Note Use manual hand tools only Lubrication Lubricate the pivot points and linkages with oil every 25 operating hours Cutterblade Removal A Turn the mower on it s side Firmly grip the end of the cutterblade 2 with a gloved hand and remove bolt 1 When replacing ensure that the new cutterblade is the correct way up with the turned edges facing towards the motor before locating onto the two carrier pins Secure the cutterblade fixing nylon bolt and tighten to the specified torque of 20Nm Refer fig 15 The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting ar rangement should be checked regularly for signs of wear or damage Ensure that the cutterblade is not bent or
20. to stop the motor WARNING AVOID ACCIDENTS The cutterblade may continue to rotate after the mower is switched off Refer fig 7 Height Of Cut A Move the height of cut lever sideways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height of cut Release the le ver in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent motor overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long Refer fig 8 Before Mowing To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projec tiles Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remem ber the location of these obstructions and ensure that you mow around them Refer fig 9 Grassbag Raise the rear deflector and lift the grassbag and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to prevent block
21. ty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments The machines are not warranted for commercial use To make a warranty claim return the unit to a Hayter authorised service dealer along with proof of purchase stating the machine serial number and date of purchase Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to Hayter Limited Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU Issue 01 09 09 UK ONLY Details of your local Hayter authorised dealer are contained in The Yellow Pages or contact Freephone 0800 616298 or visit the Hayter website at www hayter co uk CUSTOMER INFORMATION SERVICE RECORD CODE SERIAL NO HAYTER
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