Grizzly G4173 1 8 HP Welder User Manual
Contents
1. Setup AWARNING Thi hi t The following items are needed to complete the setup process but included with your serious injury hazards dA machine to untrained users Read through this entire manu Description Qty al to become familiar with 2 htedge 24 1 the controls and opera E Saming mhe e Shop Vacuum or Dust Collection System 1 e 1 ID Shop Vacuum 1 e Combination Wrench 14mm 1 AWAR N Wrench 1 e Standard Screwdriver 2 1 Wear safety glasses dur ing the entire setup pro cess Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents 10 Model G4173 HP Power Feeder Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machi2. CT TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog a ara e Toan
3. Industrial MODEL 4173 POWER FEEDER OWNER S MANUAL COPYRIGHT JUNE 2008 BY GRIZZLY INDUSTRIAL INC REVISED JULY 2008 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR10760 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Ab WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints
4. Check e Loose mounting bolts e Worn switch e or damaged cords and plugs e Damaged wheel rubber Any other condition that could hamper the safe operation of this machine 20 Cleaning Frequently blow off sawdust with compressed air This is especially important for the internal working parts and motor Dust build up around the motor is a sure way to decrease its life span If the wheels become loaded up with pitch oil or other residues wipe them clean using a clean rag and a mild solvent Avoid touching the plastic or paint with mineral spirits or you may damage the surfaces Lubrication Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them However periodically oil the lock lever and T handle threads to ensure free operation Wipe down the adjust ment arm with a thin film of oil as required to pre vent surface rust but not enough to attract dirt Model 94173 HP Power Feeder SECTION 6 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible Solution Motor will not start 1 Low voltage 1 Check power supply for proper voltage 2 Open circuit in motor
5. N 15 amp PUG IMS EINMAL M II MIA PEE MD Yes Motors Main TYPO eter Universal Variable Speed FHOTSC DOWN ees 1 8 HP Mlco cpfM 110V Prewed TINTE 110V Phases tee etc Comite od ost cane reer uu iue sete Single AMPS 1 2 Eoee MMC 550 3300 CVC G E E E E aaa ada a da Na E saa E baga 60 Hz Number Of Speeds ierra th Variable Power TiransSIen ag gaga aga ea Ega eaaa dive stan 5 aana Lubricated for Life Main Specifications Workpiece Capacities Min WorkPiece Len cccccccceececeecsesseseeeeceececeaueeanessseeseeeeeeaceauneaneceseececaneeaueasnesseeeeeeaseeaeeaaeaseeesecenseeeeaneeass 5 in Operation Info Of Feed Variable 5 6 1 2 39 SWING 360 deg TETTE a UT T MU ia a IG aa ga a aa ag aa a Da aaa naa 10 1 4 in 51 10 1 4 in PROTEIN aaa Forward Reverse Model G4173 HP Powe
6. Needed Qty e Standard Screwdriver 2 1 1 To replace brush set 1 DISCONNECT THE POWER FEEDER FROM POWER 2 Unscrew both brush caps Figure 21 P Figure 21 Brush set replacement 3 Replace the brush set Figure 21 and rein stall the caps Model 94173 HP Power Feeder SECTION 7 WIRING These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Technical Support at 570 546 9663 for assistance AWARNING Electrical Safety Instructions CIRCUIT REQUIREMENTS You MUST fol 3 MOTOR WIRING The motor wiring shown low the CIRCUIT REQUIREMENTS given on in these diagrams are current at the time of Page 9 If you are unsure about the wiring printing but it may not match your machine codes in your area or you plan to connect Always use the wiring diagram inside the your machine to a shared circuit consult motor junction box a qualified electrician EXPERIENCING DIFFICULTIES If at any SHOCK HAZARD Disconnect the power time you are experiencing difficulties under from the machine before servicing electrical standing the information included in this sec components Touching electrified parts will tion contact our Technical Support at 570 result in personal injury incl
7. or loose connections 2 Inspect all lead connections on motor and circuit board for loose or open connections 3 Blown fuse 3 Replace fuse on circuit board 4 Motor brushes are at fault 4 Replace brushes Page 22 5 Motor switch or motor is at fault 5 Replace switch or motor Fuses or circuit 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and breakers trip shorted wires and replace extension cord 2 Short circuit in motor or loose connections 2 Inspect all connections on motor for loose or shorted terminals or worn insulation 3 Power feeder rollers are jammed 3 Disconnect all machinery from power and correct for cause of jamming Motor overheats 1 Motor overloaded 1 Reduce power feeder feed rate 2 Motor brushes are at fault 2 Replace brushes Page 22 Workpiece jams 1 Rollers set too low 1 Raise feeder when feeding under 2 Feeder at wrong angle 2 Adjust angle rollers Workpiece slips 1 Rollers positioned too high no traction 1 Lower feeder while passing 2 Feeding too fast 2 Slow feed speed beneath rollers 3 Rollers are dirty or oily 3 Clean roller surface with a mild solvent 4 Worn roller s 4 Replace roller s Page 22 Workpiece cut is 1 Wrong feed speed 1 Adjust feed speed burnt 2 Cutter is at fault 2 Sharpen or replace dull blade or cutter Rough finish or 1 Feed speed too fast 1 Slow speed chipped grain on 2 Dull cutter o
8. E WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO OVERREACH Maintain stability and balance at all times EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED MACHINERY BEFORE OPERATING CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety for Power Feeders SAFETY ACCESSORIES Always use appropriate machine guards TOOL SPEED Make sure all cutting tools are rotating at the operating speed before feeding the workpiece FEEDING SPEED DO NOT overload the cutting tool by feeding too quickly The cutting tool will perform better and be safer working at the rate for which it was designed HAND SAFETY Keep hands away from rotating parts on the feeder and the cut ting tool Do not allow hands or clothing to be pinched beween the rollers and workpiece AWARNING Like all machines there is danger associated with this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety preca
9. P4173114 P4173115 P4173116 173119 P4173122 PKGAM P4173125 P4173128 P4173129 P4173130 P4173131 P4173133 PS40M P4173136 PS40M P4173138 P4173138 9 REF 146 147 149 150 151 153 154 156 157 158 159 160 161 162 163 165 166 167 169 170 171 172 174 175 176 177 179 180 181 182 183 184 185 186 188 189 PART P4173146 DESCRIPTION STOPPER P4173156 P4173157 PB73M PLWO6M PNO2M P4173161 PW18M PN13M P4173165 P4173166 PEC13M P4173169 PWO07 PNOSM P4173172 P4173174 P4173175 PW18M PN13M P4173179 PLWO6M PB14M PNO2M P4173183 P4173184 Model 94173 HP Power Feeder CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street City State Zip Phone Email _ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader ____ Popular Woodworking Wooden Boat Handy ____ Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal
10. Woodwork Live Steam RC Modeler ____ Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What 15 your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend _Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that m
11. and 19 SECTION 5 MAINTENANCE 20 Schedule m 20 ome 20 LUDMIGAUOMN A ANG NG 20 SECTION 6 SERVICE nace cte 21 Troubleshob G or vi dat ect dune 21 Wheel Replacement 22 Brush Replacement 22 SECTION 7 WIRING tite 23 Electrical Safety Instructions 23 Wiring Diagram aan aan dadana rana rawa agan e aa 24 SECTION 8 PARTS rhet agun 25 Power 25 Power Feeder Parts List 26 WARRANTY AND RETURNS 29 z1 INTRODUCTION Foreword We are proud to offer the Model G4173 HP Power Feeder This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction The specifications drawings and photographs illustrated in this manual represent the Model G4173 when the manual was prepared However owing to Grizzly s policy of continuous improve ment changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com An
12. aner or degreaser such as shown in Figure 5 For thor ough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as acetone or brake parts cleaner that may damage painted surfac es Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area G2544 Solvent Cleaner amp Degreaser A great product for removing the waxy shipping grease from your machine during clean up Call 1 900 529 4777 CLEANER DE GREASER Figure 5 Cleaner degreaser available from Grizzly Model G4173 HP Power Feeder Assembly To correctly position this power feeder on your table top completely assemble the power feeder first then refer to Base Mounting on Page 17 With the power feeder unit completely assembled it will be easier to locate where on the table top you will need to drill your base mounting holes so you can take advantage of the full range of power feeder swing and adjustments To assemble the power feeder 1 Oil the T handle threads and position the elbow clamp assembly onto
13. ay be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon
14. d install the Model G4175 Quick Holder Kit Figure 18 These kits while not as rigid as the through bolt or direct mount options require no drilling or tapping and are adequate for most power feeder applications Make sure to use an automotive grade liquid thread locking compound on all threads Model G4173 HP Power Feeder 9 Machine Table Flat Washer Lock Washer Table Locking Nut Support Webbing Figure 16 Through bolt mounting Bolt Lock Washer Flat Washer Apply Medium Grade Thread Locking Compound to the Threads Table Support Webbing Figure 17 Direct mounting 3 iJ Quick Holder Machine Table Apply Medium Grade Thread Locking Compound to the Threads Quick Holder Figure 18 Quick holder mounting 17 Test Run AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk Once the assembly is complete test run your power feeder to make sure it runs properly and is ready for regular operation The test run consists of verifying that the motor powers up and runs correctly and that the rollers operate If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 21 If you still cannot remedy a p
15. ds below The reason for this order is that with the power feeder unit completely assembled it will be easier to locate where on the table top you will need to drill your base mounting holes so you can take advantage of the full range of power feeder swing and adjustments Through Bolt Mounting We recommend that you mount your new power feeder to the machine table with through bolts nuts and washers Figure 16 This option will give the most rigidity and clamping strength to prevent the feeder base from twisting out of align ment during use However if under table support webs interfere with washer or nut locations under the table you must use an optional clamping kit or drill and thread holes directly into the table as described in Direct Mounting Direct Mounting Use the included mounting template to drill and tap your table so the power feeder base can be directly mounted to the table surface Figure 17 If the table is thinner than thick where the threaded holes would be drilled and tapped or if support webbing is in the way the threads may strip or loosen as the power feeder is used Thread locking compound will not cure this situ ation Revert to the Through Bolt Mounting option In any case make sure to use a medium grade liquid thread locking compound on all threads Quick Holder Kit Mounting For temporary or permanent installation of your power feeder without drilling into the table you can purchase an
16. e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTHODUCTION cma naun 2 asy c 2 Contact Info tS 2 e entran 2 Machine Data 3 5 SECTION 1 SAFETY 555525550689 6 Safety Instructions for Machinery 6 Additional Safety for Power Feeders 8 SECTION 2 CIRCUIT REQUIREMENTS 9 Uie 9 SECTION 3 SETUP cinciccoe tanen 10 Setup Safety 10 Items Needed for Setup 10 UAPAEkING PR E eas PEN IIO E 10 MN 11 Hardware Recognition Chart 12 Clean m 13 ASSEmblyi 13 Base MOLIFIUFIG aces keen eS ass 16 Mounting ODUIOINS Tz Test RUN 18 Model G4173 HP Power Feeder 9 SECTION 4 OPERATIONS 19 Operation Safety 19 Basic Use
17. ified by a qualified electrician Full Load Amperage Draw This machine draws the following amps under maximum load Amp 1 2 Amps Power Supply Circuit Requirements You MUST connect your machine to a grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing cir cuit with one of higher amperage without consult ing a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to con nect your machine to a shared circuit consult a qualified electrician Minimum Circuit Size 15 Amps Model G4173 HP Power Feeder Grounding Prong is Longest of the Three Prongs Current Carrying Prongs Grounded Outlet CAUTION This machine MUST have a ground prong in the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary e Use at least a 16 gauge cord that does not exceed 50 feet in length e extension cord must have a ground wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage dz SECTION 3 SETUP Setup Safety Items Needed for
18. in Figure 8 7T Lightly oil the T handle threads 8 Thread the T handle through the pivot bar so the end of the T handle bolt presses against lt q Bracket the ball joint socket firmly see Figure 8 Cover Horizontal Crank Figure 10 Assembling arm bracket 11 Insert the horizontal crank Figure 10 com pletely so it engages the spline in the gear Figure 9 14 Model 04173 1 HP Power Feeder 12 Place the the end of the horizontal crank to retain the crank as shown in Figure 11 Figure 11 Horizontal crank handle E clip 13 Turn the horizontal crank to make sure that the cover bolts are not too tight or too lose Adjust the three cover hex bolts as required to achieve a slight drag between the arm and arm bracket 14 Lightly oil the T handle threads shown in Figure 12 Note No lubrication is required for the arm bracket and the elbow clamp connection s _ Threads Figure 12 Arm bracket handle threads Model G4173 HP Power Feeder 15 Position the arm bracket onto the elbow clamp as shown in Figure 13 Figure 13 Arm bracket and elbow clamp assembly 16 Thread the T handle into the elbow clamp 50 both assemblies are secure as shown in Figure 13 17 Use the levers to lock the power feeder into position such as the example shown in Figure 14 Model G4175 Quick Holder Figure 14 Typical power feed mounting using a
19. ke of expediency replacements can be obtained at your local hardware store 11 Hardware Recognition Chart USE THIS CHART TO MATCH UP Q TO HARDWARE DURING THE ASSEMBLY PROCESS Lock Nut 10 gt Flat L On Head Q Screw 0 2 Ow lt er Carriage Bolt Flange gt Screw Bolt tn lt D GC B3 lt EJ Setscrew N N H External Internal O Retaining Retaining en Ring Ring Lu i N lt Lock Hex lt Flat Washer Washer 4mm O 6mm _ omm 4e n 16 E ism ip m E 5 5 16 gt 8mm C 318 2 tr WAL D lt 25 1 m 35mm lt sy g 40mm 5 45mm z 194 12mm C 7 50mm 2 55mm zi 60mm c 24 15 65mm T 16mm 70mm 2 Z 75mm a 3 12 Model 4173 HP Power Feeder Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cle
20. ll make setup use and any future maintenance easier Rotation Position Lock Lever Vertical Position Lock Lever Horizontal Movement Crank Ball Joint Lock Handle Horizontal Position Lock Lever Dust Port Figure 1 Controls and features Model G4173 HP Power Feeder Power Feeder Handle AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions fo
21. n optional Model G4175 Quick Holder 15 Base Mounting Position the power feeder on the table top to determine where to drill your base mounting holes so you can maximize power feeder swing and adjustment options There are thee mounting options available Through Bolt Mounting Direct Mounting and Quick Holder Kit Mounting discussed on Page 17 Choose an option that suits your require ments Jointer Whichever way you mount your power feeder you must be able to use the handwheels and lock levers to position the rubber wheels parallel with the table surface and lower than the thickness of your workpiece Also you must be able to point the power feeder slightly towards the machine fence Figure 15 In other words the tracking of the power feeder must be toed in approximately 1 to 1 5 degrees toward the machine fence so the rubber wheels slightly push the workpiece against the fence during cut ting operations Tablesaw 4th Roller Models Cutterhead Figure 15 Typical power feed mounting on a shaper jointer and tablesaw 16 o Model 94173 HP Power Feeder Mounting Options To correctly position this power feeder on your table top completely assemble the power feeder first then refer this section and mount your base to the table using one of the three metho
22. ne or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Box Inventory Figures 3 amp 4 Qty Ai ASC c 1 Arm Brack t sasa sawana narang ana doriis 1 C Power Feeder 1 DEC ir 1 E Base Mounting 1 F Elbow Clamp Assembyly 1 Ball Joint Assembly 1 H Hardware Bag Figure 4 1 Screw M10 1 5 x 25mm Elbow T 1 Hex Bolt M10 1 5 x 50mm Elbow Clamp 3 Lock Lever Arm Bracket Clamp 1 Hex Nut M8 1 25mm Arm Bracket 1 Flat Washer 8mm Arm Bracket Clamp 1 T Handle and Pivot Bar Ball Joint 1 Hex Bolt 10 1 5 x 35mm 4 Lock Washer 10mm Base 4 Hex Nut M10 1 5mm Base 4 AWARNING SUFFOCATION HAZARD Immediately discard all plas tic bags and packing materi als to eliminate choking suf focation hazards for children and animals Model G4173 HP Power Feeder NG G mL gt Figure 4 Hardware inventory If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sa
23. r Feeder 3 Roller Info eC RETIRER 3 FROME WI RN KENA AAK 1 3 16 Roller Diameter ir an DAGAN EDEN TEGO An ANGE Dai 5 16 Max Height Rollers Parallel Table Surface aa ap NE a a nennen nennen nennen 6 in Centers Between Rollers eene nennen Ka aw a Na nd aba 3 3 4 in a 15 16 in Construction Info Synthetic Rubber Roller Construction ERES Housing Construction nennen nennen tonks cinei enn Cast Aluminum Supports CORnsSll UCHOF sciencie orco orte reete O cerra mentes xcd leet erri lores Cast Iron Column GONSTUCHION ER Steel Other Specifications EE ISO 9001 ZO n Taiwan AE EE 1 Year Serial Number Location Serial Number Sticker On Motor Specification Plate Outside The Motor Dine 20 minutes Features Rollers are Spring Tensioned Heavy Duty Gear Reduction with Hardened Gears Universal Positioning with Handle Locks Model 04173 HP Power Feeder Identification Refer to Figure 1 and your power feeder to familiarize yourself with the controls features and terminology used in this manual Doing so wi
24. r Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Most types of dust wood metal etc can cause severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery Model 94173 HP Power Feeder AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unat
25. r blade 2 Replace with sharp cutter or blade workpiece 3 Power feeder angle is not toed in to keep 3 Adjust power feeder so it is toed in 1 to 1 5 workpiece against the fence toward the fence Fuzzy grain occurs 1 Lumber has high moisture content 1 If moisture content is higher than 20 sticker and when planing or allow to dry moulding 2 Dull knives cutter 2 Sharpen or replace knives Workpiece hangs 1 Power feeder roller height is set incorrectly 1 Lower the power feeder roller lower than the and does not enter height of the workpiece the machine Model G4173 HP Power Feeder 21 Wheel Replacement If you damage one or more wheels you can easily replace the wheels Tools Needed Qty e Phillips Screwdriver 2 1 e Small Pin Type Retaining Ring Pliers 1 e Safeiy Glasses 1 To replace a wheel 1 DISCONNECT THE POWER FEEDER FROM POWER 2 Remove the three cover screws and the cover Figure 20 Figure 20 Wheel replacement 3 Put on your safety glasses and remove the retaining ring Figure 20 using external retaining ring pliers 4 Replace the wheel and reassemble the power feeder 22 Brush Replacement After a long period of time you may notice the motor lose some power or begin to growl during operation This indicates that the motor brushes are worn and need replacement The brushes can be easily replaced Tools
26. roblem contact our Tech Support at 570 546 9663 for assistance To test run the power feed 1 Read the entire instruction manual first 2 Make sure all tools and foreign objects have been removed from the tabletop area 3 Make sure the speed dial Figure 19 is pushed IN and turned all the way to the left 4 Make sure the feed direction rocker switch Figure 19 is in the central position zB 10 11 Feet Per Minute Scale Meters Per Minute Scale Feed Direction Rocker Switch Figure 19 Feed direction and speed dial Adjust the power feeder so all wheels are approximately 1 above the table surface Connect the power feeder to the power source Push the feed direction rocker switch to the left or right Pull the speed dial out until it stops and the power feeder will slowly turn The power feed should run slowly and smoothly with little or no vibration Slowly turn the speed dial clockwise The speed of the wheels should increase respec tively Turn the speed dial back to zero push the rocker switch to the other direction and turn the speed dial clockwise again until the wheels turn The wheels should turn the opposite direction from before Turn the power feeder OFF and move the rocker switch to the central position The test run is complete Model 94173 HP Power Feeder SECTION 4 OPERATIONS Operation Safety AWARNING To red
27. s power feeder allow you to adjust the power feeder tracking and height to accommodate many workpiece sizes Before loosening any lock lever always support the power feeder with a block of wood so the power feeder does not drop and cause damage Adjust the power feeder so it is toed in approxi mately 1 to 1 5 degrees towards the machine fence This adjustment will ensure that the power feeder wheels slightly push the workpiece against the fence during cutting operations Figure 15 Next adjust the power feeder so the rubber wheels are parallel with the table surface and are lower than the thickness of your workpiece This adjustment ensures that the workpiece will not slip or hang in the middle of a cut Always double check that the power feeder wheels are slightly lower than the workpiece before you begin feeding operations Otherwise the workpiece may slip and kickback For machine operations that generate a lot of dust this power feeder is equipped with a dust port Simply remove the plastic knock out plug at the bottom of the port and connect a 1 inside diameter shop vacuum hose 19 SECTION 5 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily
28. tended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Model G4173 HP Power Feeder 9 MANY MACHINES 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECUR
29. the feeder base as shown in Figure 6 4 Figure 6 Assembled elbow clamp assembly 2 Thread the T handle into the feeder base until the elbow is snug 3 Insert the arm into the ball joint ball and secure both together with the M10 1 5 x 25mm cap screw shown in Figure 7 4 Insert the ball joint assembly into the power feed socket shown in Figure 7 E cS lt 9 Place the arm into arm bracket so Power Feed teeth of the gear and arm mesh as shown in Socket Figure 9 Arm Note No lubrication is required for the gear or rack teeth Oil or grease will gather debris making the horizontal adjustment of the power feeder difficult Arm Bracket 5 Insert the ball joint socket into the power feed socket as shown in Figure 7 so it rests against the ball joint ball Note Lubrication is not necessary for the ball joint assembly Figure 9 Arm bracket gearing Ball Joint Socket 10 Install the arm bracket cover and lock lever with the remaining hex bolts washers and nut as shown in Figure 10 Note Make sure that you do not tighten the hex bolts so much as to prevent the arm from sliding in and out of the arm bracket when the horizontal crank is turned Pivot Bar Figure 8 Assembled ball joint assembly 6 Align the ball joint socket with the power feeder socket and insert the pivot bar as shown
30. through a series of gears designed to control the roller speed Since the rubber rollers must be positioned correctly to maintain even workpiece pressure against the table and fence the power feeder is mounted on a stand that allows it to be moved and locked at an array of heights an angles within the range of the stand The power feeder stand is typically mounted to the desired machine by clamping it to the machine s table or mounting it directly into the machine s table via drilled and tapped holes Model 94173 HP Power Feeder Grizzly CHINE DATA Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G4173 BABY POWER FEEDER Product Dimensions eee 20 Ibs dba 31x 11x 12 in FOOL Print Wit uela nai Shipping Dimensions Cardboard Machine lo m 26 70 Ibs 127 11 x22 x9 Electrical I On Off Variable Speed VONAGE II 110V ER 9 ft ORCAS EE 18 gauge Recommended Breaker Size oret rine eet ite dt peut erred ok ese ber cire
31. uce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations AWARNING Damage to your eyes and lungs could result from using woodworking machinery without proper protective gear Always wear safety glasses and a respirator when operating this machine AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Model G4173 HP Power Feeder 9 Basic Use and Care AWARNING You MUST assemble all guards fences and hold downs before starting your machine or power feeder Failure to heed this warning could result in amputation or death Power feeders reduce kickback hazards and improve cutting results by feeding in a consistent and stable manner Remember do not to stand in the path of potential kickback When not in use support the power feeder with a wooden block so the rubber wheels are raised above the table and do not compress from the weight of the power feeder The universal joints on thi
32. uding but not lim 546 9663 ited to severe burns electrocution or death NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com Model G4173 HP Power Feeder 23 Wiring Diagram Grizzly Industrial Inc TTA Model G4173 Power Feeder phis 110V Single Phase Wiring Diagram Hot Fuse 3 15A 1 250VAC Ground COLOR KEY Feed 6 i WHITE GREEN mmm m Motor PC Board SHOCK HAZARD Universal Brush Type Motor Disconnect power before working on wiring Motor Control Circuit Board Fuse View this page in color at www grizzly com Motor Speed Dial Feed Direction Switch Figure 22 Feeder Control System Model G4173 HP Power Feeder 24 READ ELECTRICAL SAFETY ON PAGE 23 PARTS SECTION 8 25 9 Model G4173 HP Power Feeder 101 106 107 108 109 111 112 114 115 116 117 119 120 122 123 125 128 129 130 131 133 134 136 137 138 138 1 138 2 139 139 1 139 2 139 3 139 4 140 140 1 143 145 26 Power Feeder Parts List PART DESCRIPTION G4174 ROLLER PRIOM
33. utions are overlooked or ignored serious personal injury may occur 9 5 WORKPIECE SUPPORT DO NOT feed long workpieces without providing adequate sup port at the outfeed end of the table STOPPING FEEDER Always stop the feede before stopping the cutting tool ADJUSTMENTS Disconnectthe feeder from its power source before cleaning repairing or making adjustments EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties per forming the intended operation stop using the machine Contact Tech Support at 570 546 9663 A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results Model 94173 HP Power Feeder SECTION 2 CIRCUIT REQUIREMENTS 110V Operation Power Connection Device The Model G4173 comes with a 5 15 plug similar to Figure 2 to connect the machine to power AWARNING Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual AWARNING Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes Compliance MUST be ver
34. y updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals Q grizzly com 9 Functional Overview This power feeder greatly simplifies repetitive operations on table saws jointers and shapers by automating how workpieces are fed into the cut Since the power feeder is typically positioned between the blade and the operator during opera tions the operator s hands do not need to get near the blade when feeding the workpiece so the danger of an accidental cutting injury is greatly reduced Additionally the power feeder provides more con sistent results than hand fed operations because it moves the workpiece at an even speed and maintains consistent workpiece pressure against the table and fence throughout the cut The power feeder works by simply attaching rub ber rollers to a motor
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