Grizzly G1028Z/G1029 Dust Collector User Manual
Contents
1. External Ground Wire Internal Ground Wire Figure 13 Flex hose grounded to machine x 17 Design Suggestions When designing a successful dust collection sys tem planning is the most important step Before you set out to run the first section of duct consid er these general guidelines for an efficient sys tem 1 Machines that produce the most saw dust should be placed nearest to the dust collec tor These machines include thickness plan ers shapers sanders and bandsaws 2 Ideally you should design the duct system to have the shortest possible mainline run and to have short secondary branch ducts 3 Directional changes should be kept to a min imum The more directional change fittings you use the greater the loss of overall pres sure 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual machine should have a blast gate to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be 18 The best way to plan your new system is to draw a bird s eye view as shown in Figure 14 of your shop and sketch the following 1 Your desired location of the dust collector usually in a corner or along a wall The location of each machine in the system The location of the main line duct and2. Industrial Inc DUST COLLECTOR MODEL G1028Z G1029 INSTRUCTION MANUAL COPYRIGHT 1991 BY GRIZZLY IMPORTS INC REG TX 3170576 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS INC REVISED FEBRUARY 2002 PRINTED IN TAIWAN WARNING Some dust created by power sanding sawing grind ing drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil ter out microscopic particles Table Of Contents 1 SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS 2 ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS 4 2 CIRCUIT REQUIREMENTS 0 5 E 5 GROUNDING on d 6 EXTENSION CORDS ees rs 6 3 INTRODUCTION COMMENTARY isan oss cea
3. nm a hS 7 UNPACKING soins isn a 8 PIECE INVENTORY a 8 CLEAN SSD EENE 9 SITE CONSIDERATIONS sss 9 4 ASSEMBLY BEGINNING ASSEMBLY sss 10 BASE Sia D a O 10 COLLECTOR BOD PS RES SER 11 semester aA SESSA E 11 SUPPORT BRACKETS ES AE 12 COLLECTOR 12 FLEX ROSE eer one 13 BAG ee st 13 14 Wace pec Set se nc oa eal esata a 14 5 DESIGNING THE SYSTEM GENERAL 15 MATERIAE S LECTION ES 15 16 SYSTEM GROUNDING 16 17 DESIGN SUGGES TIONS 18 6 OPERATIONS AIN cacti 19 19 7 MAINTENANCE GENERAL sss SSS eee ee tere 20 LUBRICA TION Se ed di aa eh he 20 BAG CLEANING A ESSE E at nd ee 20 8 CLOSURE ss nn 21 WIRE DIAGRAM sega eee 22 MACHINE encens ie ete tn een tiger etes 23 PARTS BREAKDOWN AND PARTS 5 24 25 WARRANTY AND RETURNS nnns 26 SECTION 1 SAFETY AWARNING For Your Own Saf
4. Ensure compliance by checking with your local municipality or a licensed electrician AWARNING If you are unsure about the correct installation or modification of electrical circuits please consult the advice of a qualified electrician Failure to do so could result in serious personal injury G1028Z G1029 Dust Collector SECTION 3 INTRODUCTION Commentary Grizzly Industrial Inc is proud to offer the Model G1028Z G1029 Dust Collector These dust col lectors part of Grizzly s growing family of fine machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction The G1028Z G1029 Dust Collector represents the mid range of our broad line of dust collectors Standard features for both dust collectors include a push button switch cyclone collector and two large filter collection bags The G1028Z has a 11 2 H P motor which is pre wired for 110V and has a 6 intake port Air movement is 1400 cubic feet per minute with a static pressure of 9 The G1029 features a 2 H P motor which is pre wired for 220V and has a 6 inlet Air movement is 1600 cubic feet per minute with a static pressure of 11 We also offer a full line of optional accessories to build a collection system for a single machine or a complete shop including a two stage adapter and a dust collection reference book
5. ALLERGIC reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction Always wear an approved respira tor A CAUTION No list of safety guidelines can be com plete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results DO NOT use the dust collector for any other purpose besides collecting dust from con nected woodworking machines A dust col lector should NEVER be used as an air cleaner For safest use wear a dust mask and use an air cleaner in addition to the dust collector 4 G1028Z G1029 Dust Collector SECTION 2 CIRCUIT REQUIREMENTS G1028Z Wiring The G1028Z Dust Collector is pre wired for 110V but can be rewired for 220V Refer to the wiring diagram included with this manual for instruction Do not attempt to rewire the motor if the diagram is missing Contact the appropriate service center for more information A plug is not provided with the 10287 It will be necessary to purchase a standard 110V plug from your local hardware store If you are rewiring for 220V see Figure 1 for the recommended 220V receptacle Circuit Breaker The 1 motor
6. each branch line The location of any obtrusion such as a joist or heating duct that will require special duct routing Main Line Dust Collector 4 Figure 14 Bird s eye planning view 8 G1028Z G1029 Dust Collector SECTION 6 OPERATIONS Test Run AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire operations process Failure to com ply may result in serious personal injury A CAUTION Always wear a dust mask when operating your dust collector This machine circulates saw dust which may cause allergic reactions or res piratory problems G1028Z G1029 Dust Collector Once assembly is complete and adjustments are done to your satisfaction you are ready to test run the machine Turn on the power supply at the main panel Press the START button Make sure that your fin ger is poised on the STOP button just in case there is a problem The dust collector should run smoothly with little or no vibration or rubbing nois es Strange or unnatural noises should be investi gated and corrected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact our service d
7. of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability
8. standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 26 G1028Z G1029 Dust Collector WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL SERIAL Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential How did you learn about us ___ Advertisement ___ Friend ___ Catalog _ Card Deck World Wide Web Other 2 Which of the following magazines do you subscribe to American Woodworker Practical Homeowner ____Cabinetmaker ___ Shop Notes ___ Family Handyman ___Today s Homeowner _ Fine Homebuilding ___ WOOD Wooden Boat ____ Woodshop News ___ Fine Woodworking ___ Handyman __ Journal of Light Construction ___Woodsmith ____Old House Journal ___Woodwork ____ Popular Mechanics ___ Woodworker _ Popular Science ___Woodworkers Journal ____ Popular Woodworking ____Workbench Other 8 Which of the following woodworking remodeling shows do you watch ___ Backyard America Home Time ___The American Woodworker The New Yankee Workshop This Old House ___Woodwright s Shop Other 4 What is your annual household i
9. will draw roughly 18 amps at 110V or 9 amps at 220V We recommend a using 20 amp circuit breaker for 110V or 220V operation Circuit breakers rated higher will not adequately protect the circuit If you are using a fuse we recommend a 30 amp slow blow for 110V or 220V operation Fuses rated higher will not adequately protect the circuit G1028Z G1029 Dust Collector G1029 Wiring The G1029 Dust Collector is pre wired for 220V A plug is not provided with the G1029 Refer to Figure 1 for recommended 220V receptacle Circuit Breaker The 2 H P motor will draw roughly 12 amps 220V We recommend using a 20 amp circuit breaker Circuit breakers rated higher will not adequately protect the motor If you are using a fuse we recommend 30 amp slow blow 220V service Fuses rated higher will not adequately protect the motor Grounded Outlet Box Grounding Blade Has Carrying Blades Figure 1 Recommended 220V receptacle 0 Grounding In the event of an electrical short grounding pro vides electric current a path of least resistance to reduce the risk of electrical shock This tool is equipped with an electric cord having an equip ment grounding conductor which must be proper ly connected to a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connections of the electri
10. 28Z G1029 Dust Collector If you need parts or help in assembling your machine or if you need operational information we encourage you to call the appropriate regional Service Department Our trained service techni cians will be glad to help you If you have comments dealing specifically with this manual please write to our Bellingham Washington location using the address in the Introduction The specifications drawings and photographs illustrated in this manual represent the Model G1028Z G1029 as supplied when the manual was prepared However due to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation AWARNING Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glasses or goggles when oper ating equipment Everyday glasses or read ing glasses only have impact resistant lens es they are not safety glasses Be certain the safety glasses you wear meet the appro priate standards of the American National Standards Institute ANSI G1028Z G1029 Dust Collector We recommend you keep a copy of our current catalog for
11. 6A G1029 6 910287 E fo 9 24 G1028Z G1029 Dust Collector REF PART DESCRIPTION PS06 PHLP HD SCR 10 24 X 94 10282006 INLET COVER G1028Z P1029006A INLET COVER G1029 P1028007 CAP SCREW 9 HEX BOLT 6 18 1 2 P1028009 SPECIAL WASHER P1028010 10 IMPELLER 010287 P1029010 10 IMPELLER G1029 P1028011 COLLECTOR BODY PWO7 FLAT WASHER 5 6 PFBO1 FLANGE BOLT 5 6 18 HEX BOLT 5 18 1 PSW04 SWITCH 10282017 MOTOR 1 610287 1029017 MOTOR 2 01029 2 HEX NUT e 18 P1028019 P1028020 OUTLET HOSE CLAMP P1028021 HOSE G1027 BAG LOWER P1028023 COLLECTOR SUPPORT P1028024 COLLECTOR P1028025 PACKING 010287 P1029025 PACKING G1029 P1028026 UPPER BAG SUPPORT G1027 BAG UPPER P1028028 GASKET P1029029B P1029029A Y INLET 6 X 4 X 4 INLET CAP 6 2 KEY 6 x 6 x 28 G1028Z PK28M KEY 7 x 7 x 29 01029 PWRCRD220S POWER CORD PWRCRD220L MOTOR CORD P1028035 FILTER CLAMP G1028Z G1029 Dust Collector 10282038 QUICK RELEASE CLAMP 25 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date
12. All accessories are offered through the current Grizzly catalog We are also pleased to provide this manual with the Model G1028Z G1029 It was written to guide you through assembly review safety considera tions and cover general operating procedures It represents our effort to produce the best docu mentation possible If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation P O Box 2069 Bellingham WA 98227 2069 G1028Z G1029 Dust Collector Most important we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs illustrated in this manual represent the Model G1028Z G1029 as supplied when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one we urge you to insert the new information with the old and keep it for reference AWARNING Read the manual before assembly and opera tion Become familiar with the m
13. Before securing the rear support bracket to the collector line up the upper bag support bracket bolt holes with the collector support bracket bolt holes and the collector Secure with two 2 5 6 18 x bolts provided as shown in Figure 6 Figure 6 Mounting collector to brackets yY G1028Z G1029 Dust Collector Flex Hose Bags Slip a loosened hose clamp over each end of the 1 Hook the top loop of the filter bag over the flex hose and slide one end of the flex hose over support bracket as shown in Figure 8 the outlet flange Slide the other end of the flex hose onto the collector Tighten each hose clamp until snug as shown in Figure 7 Figure 8 Attaching filter bag 2 Slip the top collection bag over the top edge of the collector and pull the strap tight to a secure the bag as shown in Figure 9 Figure 7 Attaching flex hose Figure 9 Securing collection bag G1028Z G1029 Dust Collector 13 3 Slip the steel band around the bag and tight en down as shown in Figure 10 Figure 10 Tightening steel band 4 Slip the bottom collection bag over the bot tom edge of the collector and pull the strap tight to secure the bag 5 Place the steel band with the quick clamp over the bag and clamp on the tightest notch possible DO NOT force the clamp Instead choose the next notch over then clamp in place 0 14 Inlet Press the Y inlet onto the inlet co
14. RE GREEN GROUND COLORS ARE NOT SPECIFIED TO 110 VOLT POWER SUPPLY 220VOLT MOTOR WIRES BLACK YELLOW RED WHITE GREEN GROUND TO 220 VOLT POWER SUPPLY 22 G1028Z G1029 Dust Collector MACHINE DATA Gr 12210 Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 GRIZZLY MODEL G1028Z G1029 DUST COLLECTOR Design nt nr et ane Single Stage Upright on Casters Overall Dimensions BASE Ay in nee en nn 21 x 3312 78 Intake Hole Size 10282 5 ends telecast an eee ire te 6 Intake Hole Size G1029 6 Intake Hole Size W Adapter Re eee een ete RS 4 x 2 Holes Bad SIZE EAGLE nt 19 x 33 Bag Capacity Each a 5 cu ft BAG eels Fabric Shipping Weight 10285 5 552 A aac ac ess deeded 116 Ibs Shipping Weight ns nn nine ten eee eae 140 Ibs Impeller Size G1028Z Ed tt a 11 Impeller S
15. achine and its operation before begin ning any work Serious personal injury may result if safety or opera tional information is not understood or followed 27 Unpacking The Model G1028Z G1029 Dust Collector is shipped from the manufacturer carefully packed carton If you discover the machine is damaged after you ve signed for delivery please call Customer Service immediately for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory its parts AWARNING The G1028Z G1029 is a heavy machine 116 140 Ibs shipping weight DO NOT over exert yourself while unpack ing or moving your machine you will need assistance Serious per sonal injury may occur if safe moving methods are not followed A CAUTION Some metal parts may have sharp edges on them after they are formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury Piece Inventory After all the parts have been removed from the carton you should have Collector Body Assembly Base Inlet Collection Filter Bags Lower Support Brackets 2 Casters 4 Rubber Gasket Upper Support Bracket e Outlet Outlet Hose Hose C
16. be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Full mental alert ness is required at all times when running a machine NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER ATE THE MACHINE Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department or ask a qualified expert how the operation should be performed AWARNING Additional Safety Instructions For The Dust Collector 1 THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY Do not use this dust collector to pick up liq uids and metal scrap including but not lim ited to nails and filings Metallic debris will contact the spinning impeller and could spark The spark could then cause a saw dust explosion and severe fire hazard Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps DO NOT PLACE YOUR HANDS OR TOOLS NEAR THE OPEN INLET during operation for any reason including but not limited to unclogging material and testing suction The impeller could cause serious damage to body parts if touche
17. cal grounding conductor can result in the risk of electric shock The conductor with green or green and yellow striped insulation is the electrical grounding con ductor If repair or replacement of the electric cord or plug is necessary do not connect the equip ment grounding conductor to a live terminal AWARNING This equipment must be grounded Verify that any existing electrical outlet and circuit you intend to plug into 15 actually grounded Under cir cumstances should the grounding pin from any three pronged plug be removed Serious injury may occur Extension Cords We do not recommend the use of extension cords with 220V equipment Instead arrange the place ment of your equipment and the installed wiring to eliminate the need for extension cords Should the situation be necessary to use an extension make sure the cord is rated Hard Service grade S or better Refer to the chart in Section 1 Safety Instructions to determine the minimum gauge for the extension cord when using either 110V or 220V The extension cord must also con tain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged 0 A CAUTION We have covered some basic electrical requirements for the safe operation of your machine These requirements are not necessarily comprehensive You must be sure that your particular electrical configu ration complies with local and state codes
18. complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start AWARNING The Model G1028Z G1029 was specifically designed for dust collecting operation DO NOT MODIFY AND OR USE THIS MACHINE FOR ANY OTHER PURPOSE Modifications or improper use of this tool will void the warranty If you are confused about any aspect of this machine DO NOT use it until all your questions have been answered Serious personal injury may occur AWARNING Like all power tools there is danger asso ciated with the Model G1028Z G1029 Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur 21 WIRE DIAGRAM 110 VOLT MOTOR WIRES BLACK YELLOW WHITE RED NOTE THE WIRES FROM THE POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGEABLE THEREFO
19. d while spin ning PROBLEMS CONCERNED WITH ANY MOVING PARTS or accessories must be investigated and corrected with the power disconnected and after everything has come to a complete stop SUSPENDED DUST PARTICLES IN CON JUNCTION WITH AN IGNITION SOURCE may cause an explosion Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the area Areas of high risk include but are not limited to areas near pilot lights and or open flames A CAUTION 5 DO NOT ALLOW STEEL TO STRIKE AGAINST STEEL WHICH MAY PRODUCE A SPARK Sparks can smolder in wood dust for a long time before fire or flame is detected If metal contacts metal during operation immediately turn off the dust col lector unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation WHEN EMPTYING DUST FROM THE COLLECTION BAGS wear a respirator and safety glasses Empty dust into an approved container and dispose of properly IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES PERFORMING THE INTENDED OPERATION stop using the machine Then contact our service depart ment or ask a qualified expert how the oper ation should be performed BE AWARE THAT CERTAIN WOODS MAY CAUSE AN
20. ditions can create kickback and know LENGTH O CAMP RATING 258 soft 100 Pos 18 16 14 10 WEAR PROPER APPAREL Do not wear how to avoid them Read the manual accom panying the machine thoroughly CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories USE RECOMMENDED ACCESSORIES Consult the owners manual for recom mended accessories The use of improper accessories may cause risk of injury G1028Z G1029 Dust Collector may affect its operation A guard or other part that is damaged should
21. e duct material In most commercial workshops the main line and branch lines are usually metal duct Flexible hose is then used to connect each machine to the branch lines In the case of small home shops flexible hose may be used for both main line and branch line ducts Plastic duct is also a popular material for home shops Please be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in the manual METAL DUCT Metal duct comes in many varieties Stove pipe heating ventilation duct and duct made especially for dust collection are all options Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a con ductor it can be grounded quite easily to dissi pate any static electrical charges However metal duct is generally more expensive than plastic duct and it is not usually airtight unless specifically manufactured for dust collection Specially manu factured metal duct on the other hand is quite expensive Metal duct is also generally more diffi cult to cut and assemble FLEXIBLE HOSE Flexible rubber hose polyethylene plastic flex hose and other flexible ribbed hose is generally
22. epartment for help Y General Operating your Model G1028Z G1029 is simple and straightforward Blast gates located at each of the machines controls the air flow from the woodworking machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system 9 A CAUTION DO NOT use the dust collector for any other purpose besides collecting dust from con nected woodworking machines A dust col lector should NEVER be used as an air cleaner For safest use wear a dust mask and use an air cleaner in addition to the dust collector 19 SECTION 7 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury General Regular periodic maintenance on your Model G1028Z G1029 Dust Collector will ensure its opti mum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Any other condition that could hamp
23. er the safe operation of this machine 5 Do not let collection bags get completely full x 20 Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them YG Bag Cleaning A CAUTION Always wear dust mask when changing the dust collection bags on the dust collector Sawdust may cause allergic reactions or res piratory problems Always empty the collection bags on a regular basis Emptying the collection bags allows the machine to operate at a much higher level of effi ciency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborn and easily inhailed This microscopic air born dust is extremely unhealthy to breathe and can cause serious health problems While the Model G1028Z G1029 excels at collect ing the majority of wood dust produced by your machines it is not an air filter therfore we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9956 Air filters are designed to collect the smaller dust particles that a dust collector bags cannot trap G1028Z G1029 Dust Collector SECTION 8 CLOSURE The following pages contain general machine data parts diagram parts list and Warranty Return information for your Model G10
24. ety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING A CAUTION 2 Indicates imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT Do not use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep wor
25. ion sources when dealing with sol vents Use care when dis posing of waste rags and towels to be sure they do not create fire or environ mental hazards x G1028Z G1029 Dust Collector Site Considerations FLOOR LOAD Your Model G1028Z G1029 represents a moder ate weight load in an average footprint Most com mercial or home shop floors should be sufficient to carry the weight of the Model G1028Z G1029 If you question the strength of your floor you can opt to reinforce it WORKING CLEARANCES Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without lim itation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for effi cient material handling Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadows and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Outlets should be located near each machine so power or extension cords are not obstructing high traffic areas Be sure to observe local e
26. ize G10 29 Saal nent teen inner er alien metre 12 Air Suction Capacity G1028Z tests 1400 C F M Air Suction Capacity G1029 ae eee ieee ee 1600 C F M Static Pressure Inches of Water 10282 i cad senna Reena seein g Static Pressure Inches of Water G1029 11 Construction en ed omen tenia ele Fabricated Sheet Metal with Casters Impeller Type Radial Impeller Blade 2 Steel Riveted On Electrical alates TEFC Capacitor Start Induction Motor Horsepower RAR aS aA 1 Horsepower 1029 cuca haces ten ant entame 2H P PASS Gy Class sects asses chet a lei eae NS Single 60 HZ Voltage HG 028225 RASS 110 220V Voltage 1 te tele ha oe na 220V Amps 1 287 18 9 Amps 1099 e ed Se ste 12 RPM Re nn aha SARA 3450 55 1 10 ane Sealed amp Lubricated for Life Ball Bearing Specifications while deemed accurate are not guaranteed G1028Z G1029 Dust Collector 23 N C2 Grizzly
27. k area well lighted 5 KEEP CHILDREN VISITORS AWAY All children and visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed G1028Z G1029 Dust Collector Safety Instructions For Power Tools Cont USE PROPER EXTENSION CORD Make sure your extension cord is in good condition Conductor size should be in accordance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace extension cords if they become damaged Minimum Gauge for Extension Cords 15 16 DO NOT OVER REACH Keep proper footing and balance at all times REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before recon necting MANY WOODWORKING TOOLS CAN KICKBACK THE WORKPIECE toward the operator if not handled properly Know what con
28. lamps e Hex Bolts 5 6 18 1 2 36 In the event that any non proprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expedi ency replacements can be obtained at your local hardware store NOTICE A full parts list and breakdown can be found toward the end of this manual For easier assembly or to identify missing parts please refer to the detailed illustrations at the end of the manual G1028Z G1029 Dust Collector Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the product you choose for AWARNING Do not use gasoline or other petroleum based solvents They have low flash points which make them extremely flamma ble A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored AWARNING Do not smoke while using solvents A risk of explo sion or fire exists and may result in serious personal injury A CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest ed Always work in well ventilated areas far from potential ignit
29. lectrical codes for proper installation of new lighting outlets or circuits A CAUTION Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjust ing or operating equip ment SECTION 4 ASSEMBLY Beginning Assembly Base AWARNING Position the base plate upside down and locate i the casters so they are within easy reach Mount Disconnect power to the tHis casters 10 19 base plate using 18 machine when perform 94 18 1 2 hex bolts provided See Figure 2 ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire assembly Figure 2 Mounting casters to base process Failure to com ply may result in serious _ personal injury A CAUTION Some metal parts may have sharp edges on them after they formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury We have organized the assembly process into steps Please follow along in the order presented here Tools Required 12mm open end wrench regu lar and Phillips head screwdriver x 10 G1028Z G1029 Dust Collec
30. m must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector AWARNING Always guard against static electrical build up by grounding all dust collection lines G1028Z G1029 Dust Collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 12 around the blast gate without interruption to the grounding system Plastic Blast Gate Ww Copper Ground Wire Metal Duct Figure 12 Ground jumper wire when using plastic blast gates and metal duct G1028Z G1029 Dust Collector We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach the dust collec tor frame with a ground screw as shown in Figure 13 Ensure that each machine is continuously grounded to the grounding terminal in your elec tric service panel Ground Screw Flex Hose
31. ncome ____ 20 000 29 999 ____ 30 000 39 999 ____ 40 000 49 999 ____ 60 000 69 999 ____ 70 000 79 999 ____ 80 000 89 999 ____ 50 000 59 999 ____ 90 000 5 What is your age group _ 20 29 50 59 30 39 ____60 69 ____ 40 49 70 6 How long have you been a woodworker 0 2 Years 8 20 Years ___2 8 Years _ 20 Years 7 How would you rank your woodworking skills Simple _ Advanced Intermediate ___ Master Craftsman 8 What stationary woodworking tools do you own Check all that apply _ Air Compressor ___ Panel Saw ___Band Saw ___ Planer Drill Press Power Feeder Drum Sander ___ Radial Arm Saw Dust Collector Shaper ___ Horizontal Boring Machine ___ Spindle Sander ___Jointer ___ Table Saw _ Lathe Vacuum Veneer Press ___Mortiser ___Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly 10 Ii 12 13 14 15 16 17 18 19 Which benchtop tools do you own Check all that apply ___1 x 42 Belt Sander ___6 8 Grinder ___5 8 Drill Press Mini Lathe ___ 8 Table Saw ____10 12 Thickness Planer ___8 10 Bandsaw Scroll Saw ____Disc Belt Sander Mini Jointer ____Spindle Belt Sander Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply Belt Sander ____Orbital Sander Biscuit Joiner ___ Palm Sander ____Circular Saw _ P
32. ortable Planer Detail Sander ____ Saber Saw Drill Driver __ Reciprocating Saw ___Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry What new accessories would you like Grizzly Industrial to carry What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than three times Yes No Comments FOLD ALONG DOTTED LINE Industrial 241 GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE
33. sily sealed against air loss The primary disadvantage of plastic duct for dust collection whether black ABS or white PVC and even rubber or polyethylene flex hose is the inherent danger of static electri cal build up QY 16 System Grounding Since plastic hose is abundant relatively inexpen sive easily assembled and air tight it is a very popular material for conveying dust from wood working machines to the dust collector We rec ommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tor However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a stat ic electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also con firm that the dust collector is continuously ground ed through the electrical circuit to the electric ser vice panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the syste
34. tor Collector Body The collector body includes the fan assembly switch and motor which are preassembled at the factory Set the collector body on top of the base plate so the intake portion is near the edge of the base plate and the bolt holes are lined up as shown in Figure 3 Secure the collector body to the base plate with four 4 5 6 18 x 2 hex bolts provided Figure 3 Mounting collector to base QY G1028Z G1029 Dust Collector Outlet The outlet can now be attached to the main col lector body Insert the rubber gasket between the collector and lower outlet flange and secure using eight 8 5 6 18 x 5 hex bolts provided See Figure 4 Figure 4 Mounting outlet to collector body FH 244 Support Brackets There are two lower collector support brackets and one upper bag support bracket Attach the collector brackets to the top edge of the base plate using four 4 5 6 18 x 1 2 hex bolts provid ed as shown in Figure 5 Figure 5 Mounting brackets to base 0 12 Collector The collector attaches to each support bracket The inside of the collector is funnel shaped and directs the air around in a cyclone motion Make sure that the inside taper funnel is faced down ward and the collector inlet faces toward the col lector body Secure the front support bracket to the collector with two 2 6 18 22 hex bolts provided
35. used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethyl ene PVC cloth hose dipped in rubber and even metal including steel and aluminum 15 There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flexi bility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose while being completely flexible is non resistant to abrasion and has a tendency to collapse in a negative pressure system If using flex hose you should choose one of the many types that are designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially saw dust since it is durable and completely flexible Polyethylene is also very economical and avail able in a wide variety of diameters and lengths for most applications PLASTIC DUCT The popularity of plastic duct is due to the fact that it is an economical and readily available product It is also simple to assemble and ea
36. ver flange as shown in Figure 11 The inlet is secured to the collector body by a press on fit Figure 11 Installing Y inlet G1028Z G1029 Dust Collector SECTION 5 Designing The System General The Model G1028Z G1029 can be operated as either a stationary or a mobile unit There are advantages and disadvantages to both set ups The advantage of the mobile system is eliminat ing the cost of many ducts and fittings On the other hand the stationary system is more versa tile and convenient The Model G1028Z G1029 is designed to be a central dust collector system Locate the dust col lector in an out of the way location such as a cor ner or separate room The dust collector is capa ble of collecting dust from up to two machines running simultaneously Because of the large suction capacity of the Model G1028Z G1029 great flexibility is possible in the planning and designing of your dust collection duct layout Grizzly offers a complete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book entitled Dust Collection Basics Whatever system you choose always make sure there are no open flames or pilot lights in the same room as the dust collector There is a risk of explosion if dust is dispursed into the air G1028Z G1029 Dust Collector Material Selection You have many choices regarding main line and branch lin
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