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Grizzly G0562z Dust Collector User Manual

1. 11 MDG RANG DT 11 Cl Ge rr rene 12 Site 13 Weight Load 13 Space Allocation ivissnccivdvavsannvadervosencerwieanedeas 13 Physical Environment 13 Electrical Installation 13 CIORUN 13 Assembly RU n RISUS 14 Power 18 Connecting 18 DISCONNECTING 18 ToS IOI T 19 SECTION 4 DESIGNING THE SYSTEM 20 20 Duct 20 Metal Duct 20 gii 2o 21 Plastic PU e EET 21 System DesiOll 22 Step 1 Decide Who Will Design 22 Step 2 Sketch Your Shop Layout 22 Step 3 Sketch a Basic Duct Layout 22 Step 4 Determine Required CFM of Each IAG TVS TITO 23 Determining Main Line Duct Size 24 Determining Branch Line Duct Size 24 Calculating Duct Resistance 25 System Grounding sess 26 SECTION 5 OPERATIONS 28 EE NIENTE 28 Machine 28 S
2. o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 REF 9 2 10 11 13 14 15V2 16V2 16V2 1 16V2 2 16V2 3 16V2 4 16V2 5 16V2 6 17 18 19 20 21 Model 05627 7 G1030Z2 Z2P Mfg 11 11 o G0562Z G1030Z2 Main Parts List PART DESCRIPTION 102822001 CASTER INLET COVER 7 IMPELLER 12 3 4 ALUM V2 09 11 METAL Y OUTLET REF PART DESCRIPTION 22 P0548Z024 RIGHT COLLECTOR 23 24 25 25 26 27 INLET 7 X 4 X 4 X 4 27 1 28 29V2 30 31 32 33 34 2 103022104 2 ID LABEL CSA 09 11 0103022 34 2 P0562Z2034V2 MACHINE ID LABEL CSA 09 11 005622 35 36 37 38 39 40 42 43 H5783 Canister Filter Assembly 24 REF PART DESCRIPTION 1 PH5783001 CLEANING HANDLE 2 3 4 5 6 7 8V2 9 12 14 15 16 17 18 19 20 21 22 23 24 26 30 40 G0562ZP G1030Z2P Main Breakdown See H5783 Parts Breakdown on Page 39 o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 REF PART oipo AION G0562ZP G1030Z2P Main Parts List DESCRIPTION 1028272001 CASTER 16 1 16 2 16 3 16 4 16 5 16 6 17 18 19 20 21 METAL OUTLET REF PART DESCRIPTION 22 103022 022 RIGHT COLLECTOR 23 24 25 25 26 27 INLET 7 X 4 X 4 X 4 27 1 28 29 30 31 32 33 34 34 35 36 37 38 39 40 41 42 43 AWARNING
3. tion turn OFF the machine then tum OFF the dust collector AWA R N G Blast gates can be used at the start of each branch Damage to your eyes and lungs could result line to control the air flow from the woodworking from using this machine without proper pro machine to the dust collector If a machine is not tective gear Always wear safety glasses and being used keep the blast gate closed to maintain a respirator when operating this machine higher levels of efficiency throughout the system Machine Storage When the dust collector is not in use unplug the power cord from the power source Place the AWARNING cord away from potential damage sources such as high traffic areas sharp objects heat sources Do NOT put hands or harsh chemicals water damp areas etc small objects near inlet openings during opera tion Objects sucked into the inlet will meet with the impeller blade Failure to heed this warning could result in property damage or per sonal injury NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training 28 o Model GO562Z ZP G1030Z2 Z2P Mfg 11 114 SECTION 6 ACCESSORIES G1536 Black Flexible Hose 4 x 10 AWARNING G2974
4. 20 Amps Plug Receptacle NEMA 6 20 40 Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electric shock by providing a path of least resistance for electric current This machine is equipped with a power cord that has an equipment grounding wire and a ground ing plug similar to the figure below The plug must only be inserted into a matching receptacle outlet that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 6 20 RECEPTACLE 6 No adapter should be used with the required plug If the plug does not fit the available receptacle or the machine must be reconnected for use on a different type of circuit the reconnection must be made by a qualified electrician and comply with all local codes and ordinances 10 Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live Current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord o
5. 4 o Model G0562Z ZP G1030Z22 Z22P Mfg 11 11 Not Applicable Operation Information Manifold inlets Manifold 526 00 4400000 0 00 Maximum Material Collection 11 4 cu ft Bag Information Impeller Information Construction Other Awards Wood Magazine Top Value 1997 _ Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 5 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures AWARNING CAUTION Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions
6. Failure to do this may result in serious person al injury CAUTION Always wear a respira tor when emptying the dust collection bags on the dust collector Sawdust may cause allergic reactions or Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Loose mounting bolts e Worn switch e Worn or damaged wires e Almost full collection bag Any other unsafe condition Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them 32 respiratory problems Bag Cleaning Always empty the collection bags on a regular basis Emptying the collection bags allows the machine to operate at a much higher level of efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborne and easily inhaled This microscopic air borne dust is extremely unhealthy to breathe and can cause serious health problems While the Model G0562Z G0562ZP G1030Z2 G1030Z2P excels at collecting the majority of wood dust produced by your machines it is not an air filter therefore we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G0572 or 19956 Air filters a
7. 05627 7 G1030Z2 Z2P Mfg 11 11 o AWARNING Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power sup ply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D 4 CAUTION For your own safety and protection of property consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where mul tiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation Circuit Requirements for 240V This machine is prewired to operate on a 240V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 220V 240V 60 2 LI Single Phase Power Supply Circuit
8. Industrial mMc MODEL G05622Z G0562ZP G10302Z2 G1030Z2P DUST COLLECTOR OWNER S MANUAL For models manufactured since 11 11 247570 G0562Z 6103072 COPYRIGHT DECEMBER 2011 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL14619 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemi
9. Wire Hose Clamp 4 G1843 Plastic Blast Gate 4 G4679 Anti Static Grounding Kit We ve hand picked a selection of commonly used dust collection components for machines with 4 dust ports Some aftermarket accessories can be installed on this machine that could cause it to function improperly increasing the risk of serious personal injury To minimize this risk only install accessories recommended for this machine by Grizzly NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine Call 1 00 52 107 1 VO T20543 Plastic Bottom This 41 x 31 Flat 19 75 Diameter Plastic Bottom Bag is for the G0525 G0548 Z ZP G0562 Z ZP G1029 Z22 Z2P G1030Z Z2 Z2P and G1028Z Z2 Dust Collectors Figure 47 4 dust collection accessories G9956 Remote Controlled Heavy Duty Double Air Filter G0572 Hanging Air Filter with Remote These Hanging Air Filters have convenient remote controls and feature a three speed motor auto matic shutoff timer and hang easily from the work shop ceiling H5783 Extra 1 Micron Canister Replacement canister for Grizzly G0548Z G0548ZP G0562Z G0562ZP G1028Z Z2 QG1029Z Z2 Z2P and G1030Z Z2 Z2P Dust Collectors Figure 48 G0572 Dust Filter Figure 46 Replacement canister Model GO562Z ZP G1030Z2 Z2P Mfg 11 114 o 29 5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal
10. 546 9663 for assistance BEFORE making any changes to the wiring on your machine An updated wiring diagram may be available Note Please gather the serial number and manufacture date of your machine before calling This information can be found on the main machine label AWARNING Wiring Safety Instructions 36 SHOCK HAZARD Working wiring that is con nected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical com ponents MODIFICATIONS Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results including serious injury or fire This includes the installation of unapproved after market parts WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this man ual when connecting your machine to a power source NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com BLUE BROWN GRAY ORANGE WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious per sonal inju
11. 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall G
12. Duct Starter Kit Save over 20 with this great starter kit Includes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 8 adjustable nipples 1 90 elbow and 1 60 elbow Figure 49 Metal Duct Starter Kit G6162 4 x 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 51 Straight Metal Pipe H7215 4 x 5 Rigid Metal Flex Hose H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with this great machine addi tion kit Includes 2 blast gates 1 machine adapter 10 pipe clamps 2 pipe hangers 2 5 straight pipes 2 adjustable nipples 1 branch and 1 60 elbow H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keep ing the inside wall as smooth as possible to minimize static pressure loss Figure 52 Rigid Metal Flex Hose Call 1 600 9224 107 1 WO Figure 50 Metal Duct Machine Addition Kit 30 Model G0562Z ZP G1030Z2 Z2P Mfg 11 114 Metal Branches We carry many different branches designed to minimize airflow
13. Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed Model 205627 2 G1030Z2 Z2P Mfg 11 11 o GUARDS amp COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop erly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement dur ing operations greatly increases risk of injury or loss of control Before starting verify machines are stable and mobile base if used is locked AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury UNATTENDED OPERATION Never leave machine running while unattended Turn machine OFF and ensure all moving parts completely stop before walking away MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition An improperly maintained machine increases risk of injury CHECK DAMAGED PARTS Regularly inspect machine for damaged parts loose bolts mis adjusted or mis aligned parts binding
14. Y Branch 4 45 Elbow Additional Factors Seasoned Filter Total Static Pressure Loss Figure 43 Totaling static pressure numbers 25 Note When calculating static pressure loss to determine if multiple lines can be left open at the same time only include the main numbers once 5 Compare the total static pressure loss for that line to the maximum static pressure loss found on the data sheet for your machine located toward the front of this manual If the CFM for your static pressure loss is above the requirement of the machine then the line will most likely be successful Congratulations You ve just designed your own dust system Refer to Page 30 to start buying the components necessary to make your system a reality If the CFM for your static pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows 26 System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines
15. for Machinery OWNER S MANUAL Read and understand this owners manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause a loss of work piece control HEARING PROTECTION Always wear hear ing protection when operating or observiing loud machinery Extended exposure to this noise without hearing protection can cause permanent hearing loss MENTAL ALERTNESS Be mentally alert when running machinery Never operate under the influence of drugs or alcohol when tired or when distracted o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 AWARNING DISCONNECTING POWER SUPPLY Always dis connect machine from power supply before ser vicing adjusting or changing cutting tools bits blades cutters etc Make sure switch is in OFF posi
16. not properly clamped and secured air from the dust Bag clamps are loose or damaged collector Model 05627 7 G1030Z2 Z2P Mfg 11 11 o Empty collection bags Clean filter Hemowve restriction in the duct line A plumbing snake may be necessary Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to System Design beginning on Page 22 Process lumber with less than 2096 moisture content Rework the ducting to eliminate all leaks Close dust ports for lines not being used Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase Re install correctly sized ducts and fittings Refer to System Design beginning on Page 22 for more solutions Use a dust collection nozzle on a stand Install a larger dust collector to power your dust collection system Re secure ducts and dust collection bag making sure duct and bag clamps are tight and completely over the ducts and bags Retighten bag clamps 35 SECTION 9 WIRING These pages are current at the time of printing However in the spirit of improvement we may make chang es to the electrical systems of future machines Compare the manufacture date of your machine to the one stated in this manual and study this section carefully If there are differences between your machine and what is shown in this section call Technical Support at 570
17. small to medium sized shops you can 1 Machines that produce the most saw dust design and build the dust collection system your should be placed nearest to the dust collector self without hiring engineers or consultants We i e planers and sanders have included some basic information here to get you started on a basic design 2 Ideally you should design the duct system to have the shortest possible main line and If you have a large shop or end up designing a secondary branch ducts See Figures 33 amp complicated system then we recommend addi 34 for ideas of good duct layouts vs bad duct tional research beyond this manual or that you layouts seek the help of an expert Step 2 Sketch Your Shop Layout When designing a successful dust collection system planning is the most important step In this step you must sketch a basic layout of your shop Before you get out your pencil and paper we rec ommend you visit our FREE Workshop Planner available on our website at www grizzly com Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur Figure 33 Good duct layout poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to Figure 32 including all your current planned machines and yo
18. to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector AWARNING Always guard against static electrical build up by grounding all dust collection lines o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 sure that you extend the bare copper wire down all branche
19. 8 Figure 28 Removing switch key from paddle switch 6 Try to start the machine with the paddle switch Ilf the machine does not start the switch disabling feature is working as designed lf the machine does start immediately stop the machine The switch disabling feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 19 SECTION 4 DESIGNING THE SYSTEM General AWARNING Always guard against static electrical build up by grounding all dust col lection lines The Model G0562Z G0562ZP and G1030Z2 G1030Z2P can be operated as either a station ary or a mobile unit There are advantages and disadvantages to both set ups The advantage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the station ary system is more versatile and convenient If using this machine as a central dust collector system put the dust collector in an out of the way location such as a corner or separate room The dust collector is capable of collecting dust from up to three machines running simultaneously Grizzly offers a complete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book entitled Dust Collection Basics Whatever system you choose always make sure there are no open flames or pilot lights in the same room as the du
20. 9 a Dia Elbow Elbow Wye Y Wye Y 6 0 564 0282 0 329 0 235 8 0 405 0203 0 297 0 189 Figure 41 Static pressure loss charts Model 05627 7 G1030Z2 Z2P Mfg 11 11 o In most small medium shops it is only necessary to calculate the line with the longest duct length or the most fittings operating under the assumption that if the line with the highest resistance works the others will be fine To calculate the static pressure of any given line in the system follow these steps 1 Makealist of each size duct in the line includ ing the length and multiply those numbers by the static pressure value given in Figure 41 2 Listeach type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 41 3 Add the additional factors from Figure 42 to your list Additional Factors Static Pressure Seasoned well used 1 Dust Collection Filter Entry Loss at Large 2 Machine Hood Figure 42 Additional factors affecting static pressure 4 Total your list as shown in the example in Figure 43 to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works right when the filter is clean Main Line 6 Rigid Pipe 0 037 at 20 Branch Line 4 Rigid Pipe 0 075 at 10 4 Flex Pipe 0 28 at 5 Elbows Branches 6 45
21. ECTION 6 ACCESSORIES 29 SECTION 7 MAINTENANCE 32 19 01216 B RR 32 Lubrication 32 Bag Cleaning 32 Emptying Replacing Bags 33 Cleaning Canister Filter 33 SECTION 8 SERVICE 34 Troubleshooting esses 34 Motor 34 Dust Collector Operation 35 SECTION 9 WIRING 36 Wiring Safety Instructions 36 Wiring Diagram 37 SECTION 10 PARTS 38 G0562Z G1030Z2 Main Breakdown 38 H5783 Canister Filter Assembly 39 G0562ZP G1030Z2P Main Breakdown 40 WARRANTY AND RETURNS 45 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writ ing this manual However sometimes errors do happen and we apologize for them Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or ca
22. Figure 12 Outlet connector installed o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 6 Align each of the collector supports with the mounting holes on the base as shown in Figure 13 then secure them in place with 4 26 18 x 1 2 flange bolts Figure 13 Collector support installed 7 With assistance place one of the rubber gaskets around the rim of the intake on one of the collectors then secure the collector to the metal Y outlet with 8 4e 18 x 1 2 flange bolts see Figure 14 Note The collector attaches to each support bracket The inside of the collector is fun nel shaped and directs the air around in a cyclonic motion Canister Y Outlet G Support Figure 14 Collector installed Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 8 Attach the top of the canister support to the collector with 2 6 18 flange screws as shown in Figure 14 G1030Z2 G1030Z2P only Place the upper bag support over the canister support and secure it with 2 4e 18 x 1 2 flange bolts as shown in Figure 15 Upper Bag Support Canister 9 48 Support i D H Figure 15 Mounting collector to brackets 9 Repeat Steps 7 amp 8 for the other collector he assembly should now look similar to Figure 16 Figure 16 Collectors installed G0562Z shown A5 10 Affix the wide foam strip around the outside top rim of the collector as shown in Figure 17 Figure 17 Install
23. Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 41 42 o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 CUT ALONG DOTTED LINE Grizzlg WARRANTY CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinetmaker amp FDM Popular Science Wooden Boat Family Handyman Popular Woodworking Woodshop News Hand Loader Precision Shooter Woodsmith Handy Projects in Metal Woodwork Home Shop Machinist RC Modeler Woodworker West Journal of Light Cont Rifle Woodworker s Journal Live Steam Shop Notes Other Model Airplane News Shotgun News Old House Journal Today s Homeowner Popular Mechanics Wood 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000
24. ability Before installing the machine consider the avail ability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocu tion fire or equipment damage installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards AWARNING Electrocution fire equipment damage may occur if machine is not correctly grounded and connected to the power supply Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current Rating at 240V 12 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Model
25. als Some of these items may be pre installed for shipping or become misplaced during unpacking 12 C Motor and Impeller Assembly 1 D 7 Inlet w Three 4 Fittings 1 E Base Plate 1 F Metal Y 1 Collector 1 H Collector 1 Hardware 1 CNET 4 Phillips Head Tap Screw 10 x 9 1 Flange Bolts 6 18 x 52 Combo Wrench 10 x 12mm 1 Special Hex Wrench 5mm 1 J Collector Supports 2 Collection Hardware Bag 1 Metal Bag Clamps 2 Clear Collection Bags 4 Foam Adhesive Bags 2 Wide Foam Strips 5 x 42mm 2 Narrow Foam Strips 4 x 20mm 2 Metal CAMS uei eoo eme 4 Rubber Gaskets not shown 3 Upper Bag Supports G1030Z2 Z2P 2 Figure 7 Inventory items 2 o Model G0562Z ZP G1030Z22 Z22P Mfg 11 11 Site Considerations Weight Load Refer to the Machine Data Sheet for the weig
26. anch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine 5 smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 39 24 Figure 39 Branch line sizes labeled sketch Here are some frequently asked questions when determining branch line sizes How do figure which size of branch line to use if the machine has two dust ports Simply add the total CFM given for each size from Figure 35 and refer that CFM number to Figure 40 Then split the branch line just before the dust ports with matching duct sizes What if two machines share the same branch line You have two options 1 If both machines will be running at the same time add the total CFM given for each size from Figure 35 and match the branch line given in Figure 40 2 both the machines will never be run at the sam
27. ary a soft brush to clean the inside of the canister filter 3 SECTION 8 SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine If you need replacement parts or additional help with a procedure call our Technical Support at 570 546 9663 Note Please gather the serial number and manufacture date of your machine before calling To reduce the risk of serious personal injury or damage to the machine any repairs not covered in this manual should only be performed by or with the assistance of qualified service personnel Troubleshooting Motor amp Electrical Machine does 1 Switch disabling key removed Install switch disabling key not start or a 2 Power supply switched OFF or is at fault Ensure power supply is switched on ensure breaker trips power supply has the correct voltage Wall fuse circuit breaker is blown tripped Ensure circuit size is suitable for this machine replace weak breaker Wiring is open has high resistance Check for broken wires or disconnected corroded connections and repair replace as necessary Motor ON button or ON OFF switch is Replace faulty ON button or ON OFF switch at fault Motor is at fault Test repair replace Machine has Motor motor mount or other mounting Retighten Use thread locking fluid if necessary vibration or component is loose or broken Replace stripped fasteners or damaged noisy operation co
28. cals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION e eene 2 Manual Accuracy 2 O oeste pot MU 2 Machine Description 2 Identification 3 Machine Data 4 SECTION 1 SAFETY 6 Safety Instructions for Machinery 6 Additional Safety for Dust Collectors 8 SECTION 2 POWER SUPPLY 9 Availability m 9 Full Load Current Rating 9 Circuit Information 2 2 1 9 Circuit Requirements for 240V 9 Grounding Requirements 10 Extension CordS ee eee eee oe 10 SECTION 3 11 Needed for
29. ct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be readily dismantled and re installed This is espe cially important if you ever need to change things around in your shop or add more tools Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss See Page 29 Figure 30 Example of flexible metal duct Model 05627 7 G1030Z2 Z2P Mfg 11 11 o There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside
30. e the wires inside Figure 27 Disconnecting power o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling mechanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 34 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is set up properly as previously described in this manual 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Verify that the machine is operating correctly by turning it ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 4 Turn the machine OFF 5 Remove the switch disabling key as shown in Figure 2
31. e time reference the machine with biggest dust port to Figure 40 and add blast gates after the Y branch to open close the line to each machine Total CFM Branch Line Size 500 4 5 Figure 40 Branch line sizing chart by total CFM for use when multiple machines share line o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 Calculating Duct Resistance Adding duct work elbows branches and other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has a lot of sharp turns 90 elbows it will take a lot more effort to travel from one end to the other The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM require ment for the machine Use the charts in Figure 41 to calculate the resistance of duct work Approximate Approximate Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Branch Lines Lines at 3500 at 4000 at 3500 at 4000 FPM FPM FPM FPM 6 0 037 0 047 0136 0 18 8 0023 0 027 008 0 108 9 0017 0019 0 057 007
32. eaction WEAR RESPIRATOR Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation Always wear a NIOSH approved respirator during operation and for a short time after to reduce your risk of perma nent respiratory damage EMPTYING DUST When emptying dust from the collection container wear a respirator and safety glasses Empty dust away from ignition sources and into an approved container DISCONNECTING POWER SUPPLY Turn the switch OFF disconnect the dust collector from the power supply and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service cleaning main tenance or adjustments REGULAR CLEANING Regularly check empty the collection bags or drum to avoid the buildup of fine dust that can increase the risk of fire Make sure to regularly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST PARTICLES ANDIGNITION SOURCES DO NOT operate the dust collector in areas were explosion risks are high Areas of high risk include but are not limited to areas near pilot lights open flames or other ignition sources FIRE SUPPRESSION Only operate the dust col lector in locations that contain a fire suppression system or have a fire extinguisher nearby IMPELLER HAZARDS DO NOT place yo
33. ety Glasses for each person 1 Open End Wrench 12mm 1 e Phillips Head Screwdriver 1 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents AWARNING SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately 11 Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them If any non proprietary parts are missing e g nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Inventory Item Qty A Upper Collection Bags G1030Z2 Z2P 2 Canister Filter G0O562Z ZP 2 B Canister Filter Handle G0562Z ZP 2 Figure 5 Canister filter items G0562Z ZP NOTICE If you cannot find an item on this list care fully check the machine and the packaging materi
34. hocks or bumps Electrical Installation Place this machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure to leave access to a means of disconnecting the power source or engaging a lockout tagout device if required Lighting Lighting around the machine must be adequate enough that operations can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated Figure 8 Minimum working clearances Model 05627 7 G1030Z2 Z2P Mfg 11 11 o Ac Assembly To assemble your dust collector 1 Place the base upside down on a clean flat surface to avoid scratching the paint 2 Attach the casters to the base with 16 e 18 x flange bolts as shown in Figure 9 Figure 9 Caster installed onto the base 3 Turn the base over align the motor and impeller assembly with the mounting holes then secure the assembly with 4 76 18 x Yo flange bolts as shown in Figure 10 Motor and Impeller Assembly Base Plate Figure 10 Motor and impeller assembly installed onto the base 14 4 Place a rubber gasket around the impeller outlet rim as shown in Figure 11 Figure 11 Positioning impeller outlet gasket 5 Secure the metal Y outlet to the impeller outlet with 8 18 x flange bolts as shown in Figure 12
35. ht of your machine Make sure that the surface upon which the machine is placed will bear the weight of the machine additional equipment that may be installed on the machine and the heaviest work piece that will be used Additionally consider the weight of the operator and any dynamic loading that may occur when operating the machine Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment With permanent installations leave enough space around the machine to open or remove doors covers as required by the main tenance and service described in this manual See below for required space allocation CAUTION Children or untrained people may be seriously injured by this machine Only install in an access restricted location Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration s
36. ing wide foam strip 11 Trim the excess foam strip so the ends come together evenly as shown in Figure 18 Figure 18 Trimmed foam strip 12 Secure the narrow foam strip around the out side bottom rim of the collector and trim the excess shown in Figure 19 ollector Hooks Narrow Foam Strip Figure 19 Trimmed foam strip and collector hook locations AG 13 05622 605622 only a Install the canister handle onto the top of the canister filter by tightening the bolt against the flat of the shaft see Figure 20 c mem TT T b Place the canister filter on top of the collectors Position the metal belt clamp around the bottom of the canister and latch it SO it evenly compresses against the foam strip see Figure 17 Figure 21 Installed canister d Repeat a c for the other canister o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 G103022 G103022P only 14 Hook the clear collection bag on the hooks around the bottom of the collector to hold the a Hook the top loop of the upper filter bag in place for the next step bags fabric over the upper bag sup ports as shown in Figure 22 15 Tighten the belt clamp around the narrow foam strip to seal and secure the lower col lection bag Figure 24 Note DO NOT force the clamp If it will not close choose the next notch over then clamp in place Figure 22 Attaching upper filter bag b Tigh
37. ll technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the manual version you received matches the manufacture date of your machine T MODEL GXXXX Grizzly MACHINE NAME WARNING ing this machine ui Manufacture Date Specification and respirator Specification sted setup and Specification of You Mach before starting Specification sure me moror and disconnect Weight power before adjustments maintenance or service gm DO NOT expose to rain or dampness DO NOT modify this machine in any way 5 6 7 DO NOT remove safety guards 8 9 1 Never leave machine running unattended DO NOT operate under the influence of drugs or alcohol 0 Maintain machine carefully to prevent accidents For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail
38. mponents if necessary Machine is incorrectly mounted or sits Tighten replace anchor studs in floor if mounted unevenly chock machine casters if mobile Motor fan is rubbing on fan cover Replace dented fan cover replace loose damaged fan Impeller is loose or damaged and Disconnect dust collector from power and unbalanced inspect the impeller for dents bends loose fins Replace the motor and impeller as a set if the motor shaft and the impeller hub are damaged Motor bearings are at fault Test by rotating shaft rotational grinding loose shaft requires bearing replacement Continued on next page 3 34 o Model G0562Z ZP G1030Z2 Z2P Mfg 11 114 Dust Collector Operation Possible Cause Possible Solution Dust collector does Dust collection bags are full not adequately Filter is dirty collect dust Restriction in duct line or chips poor performance Dust collector is too far away or there are too many sharp bends in the ducting Lumber is wet and dust not flowing through ducting smoothly Leaks in ducting or too many open ports Not enough open branch lines causing a velocity drop in the main line Ducting or machine dust ports are incorrectly sized machine dust collection design is inadequate The dust collector is too small for the dust collection system or ducting layout design inadequate Sawdust being Duct clamps or dust collection bags blown into the are
39. of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose offers greater flexibility but is non resistant to abrasion and tends to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose choose one of the many types designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially sawdust since it is durable and completely flexible Polyethylene is also very eco nomical and available in a wide variety of diam eters and lengths for most applications Plastic Duct The popularity of plastic duct is due to the fact that it is economical and readily available It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up NS i DUST COLLECTION Figure 31 Example of plastic duct and components 21 System Design Step 3 Sketch a Basic Duct Layout For the next step sketch how you will connect your machines to the dust collector Consider Step 1 Decide Who Will Design these general guidelines for an efficient system For most
40. or any other conditions that may affect safe operation Always repair or replace damaged or mis adjust ed parts before operating machine MAINTAIN POWER CORDS When disconnect ing cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside Do not handle cord plug with wet hands Avoid cord damage by keeping it away from heated surfaces high traffic areas harsh chemicals and wet damp locations EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intended operation stop using the machine Contact our Technical Support Department at 570 546 9663 Additional Safety for Dust Collectors AWARNING INTENDED USE This dust collector is only intended for collecting wood dust and chips from woodworking machines DO NOT use this dust collector to collect metal dirt pebbles drywall asbestos lead paint silica liquids aerosols or any flammable combustible or hazardous materi als HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk DUST ALLERGIES Dust from certain woods may cause an allergic reaction in people and ani mals Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic r
41. r plug is damaged or worn discon nect it from power and immediately replace it with a new one Extension Cords We do not recommend using an extension cord with this machine If you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 SECTION 3 SETUP AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire setup pro cess AWARNING This machine and its com ponents are very heavy Get lifting help or use power lifting equipment such as a forklift to move heavy items Model 05627 7 G1030Z2 Z2P Mfg 11 11 o Needed for Setup The following are needed to complete the setup process but are not included with your machine Description Qty e Saf
42. re designed to collect the smaller dust particles in the air that escape from the dust collector bags o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 Emptying Replacing Bags Replacement plastic lower collection bags are available through Grizzly as Model 720543 Replacement upper collection bags are avail able for the Model G1030Z2 G1030Z2P as Model G5556 To replace the collection bag 1 DISCONNECT MACHINE FROM POWER 2 Make sure you are wearing safety glasses and a respirator 3 Release the belt clamp securing the collec tion bag then unhook the bag from the col lector 4 Securely close the top of the bag and safely dispose of it according to local and federal standards 5 Install new collection bag Model 05627 7 G1030Z2 Z2P Mfg 11 11 o Cleaning Canister Filter To clean the canister filter on the Model G0562Z G0562ZP move the canister cleaning handle back and forth to free the trapped dust particles from the filter pleats see Figure 58 The particles will fall into the collection bag The replacement canister for the 105627 G0562ZP is the Model H5783 which can also be installed on the G1030Z2 G1030Z2P 4 e n Hi bata E d l p 4 m Figure 58 Canister cleaning handle directions The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter Use ONLY the cleaning handle or if necess
43. resistance Figure 53 Metal Branches Reducers amp Adapters We carry a multitude of reducers and elbows to cover most applications from 4 through 9 Figure 54 Metal Reducers amp Adapters Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 30 curves Call 800 523 4777 or visit www grizzly com for more information and pricing 90 Long Radius Figure 55 Metal elbow examples Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 H2499 Small Half Mask Respirator H3631 Medium Half Mask Respirator H3632 Large Half Mask Respirator H3635 Cartridge Filter Pair P100 Wood dust has been linked to nasal cancer and severe respiratory illnesses If you work around wood dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses Figure 56 Half mask respirator with disposable cartridge filters T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 7 2 c 57 Eye protection assortment T20503 Call 1 600 9 22 94 1070 1 WO Bj SECTION 7 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance
44. rizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon OMAN com TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777
45. ry fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on Capacitors EXPERIENCING DIFFICULTIES If you are expe riencing difficulties understanding the information included in this section contact our Technical Support at 570 546 9663 COLOR KEY YELLOW YELLOW GREEN BLUE PURPLE da ey PINK auoe LIGHT BLUE o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 Wiring Diagram Start Capacitor 500MFD 125VAC PADDLE SWITCH viewed from behind A0MFD 300VAC Ground Sresi 4 L Figure 59 Switch Figure 60 Junction box and Figure 61 Run capacitor start capacitor Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 READ ELECTRICAL SAFETY 37 ON PAGE 36 38 SECTION 10 PARTS G0562Z G1030Z2 Main Breakdown See H5783 Parts Breakdown on Page 39
46. s based on dust port size Model 205627 2 G1030Z2 Z2P Mfg 11 11 o If the machine doesn t have a built in dust port use Figure 36 to determine which size of dust port to install Machine Average Dust Port Size Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 and smaller Belt Sander 7 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head 2 x 6 Widebelt Sander 24 51 double head 5 x 4 Figure 36 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in Figure 37 220 550 Figure 37 CFM requirements labeled for each machine Da Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM For small medium sized shops using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time Mark your drawing as in Figure 38 but using the inlet size for your dust collector as the main line Figure 38 Main line size labeled on sketch Determining Br
47. s of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion Ensure that the entire system is grounded If using plastic blast gates to direct air flow the ground ing wire must be jumped Figure 44 around the blast gate without interruption to the grounding system Plastic Blast Copper Ground Wire Figure 44 Ground jumper wire when using plastic blast gates and metal duct Model 05627 7 G1030Z2 Z2P Mfg 11 11 o External Ground Screw Internal Ground Figure 45 Flex hose grounded to machine We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in Figure 45 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel SECTION 5 OPERATIONS AWARNING General To reduce the risk of serious Injury when using Operating the Model G0562Z G0562ZP G1030Z2 this machine read and G1030Z2P is simple and straightforward Turn the understand this entire dust collector ON then turn the machine ON manual before beginning When you are finished with the machine opera any
48. st collector There is a risk of explosion if dust is dispersed into the air 20 Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use short lengths of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in this section Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges Figure 29 Examples of metal pipe and components o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 There are a number of options when it comes to metal duct but metal duct that is specially manu factured for dust collection is the best choice When selecting your metal duct choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance This type of du
49. techsupport grizzly com you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Machine Description This machine is designed to capture dust and wood chips from multiple woodworking machines at the same time A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 Identification Filter Canister Filter Cleaning Filter Bag Handle ere Inlet Connector Inlet Connector ON OFF Paddle Switch AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Figure 1 Rear view identification Figure 2 Model G0562Z G1030Z2 identification Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 3 MACHINE DATA Grizzly NE Industrial Mic Grizzly Industrial Inc Customer Service 800 523 4777 Tech Support 570 546 9663 MODEL G05622Z G0562ZP G103022 103022P DUST COLLECTORS Product Dimensions Weight 187 Ibs 156 Ibs Width side to side Depth front 57 7 8 x 32 x 71 in 49 1 2 x 21 1 2 x 78 in to back Height 49 12 x 21 1 2 in Shipping Dimensions Caton a Cana digi c Electrical Main Motor
50. ten the upper bags to the col lector using the strap and clamp kits shown in Figure 23 Note DO NOT force the clamp If it will not close choose the next notch over then clamp in place Figure 24 Lower collection bag installed 16 Insert the inlet over the impeller intake hole 17 Secure the inlet in place with the Phillips head tap screw Figure 25 Figure 23 Upper collection bag secured Figure 25 Installed inlet Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 o 17 Power Connection After you have completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To prevent accidental damage to the power cord make sure it is kept away from potential damage sources at all times whether connected or not Potential damage sources include high traffic areas sharp objects heat sources harsh chemi cals water damp areas etc To avoid unexpected startups or property dam age use the following steps whenever connecting or disconnecting the machine 18 Connecting Power 1 Turn the machine power switch OFF 2 Insert the power cord plug into a matching power supply receptacle The machine is now connected to the power source Figure 26 Connecting power Disconnecting Power 1 Turn the machine power switch OFF 2 Grasp the molded plug and pull it completely out of the receptacle Do not pull by the cord as this may damag
51. tion before reconnecting to avoid an unexpect ed or unintentional start APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in wet or rainy locations cluttered areas around flammables or in dark areas Keep work area clean dry and well lighted ONLY USE AS INTENDED Only use machine for its intended purpose Never modify machine for a purpose not intended by the manufacturer USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for rec ommended accessories Using improper acces sories will increase the risk of serious injury CHILDREN amp BYSTANDERS Keep children and bystanders a safe distance away from work area Stop using machine if children or bystand ers become a distraction REMOVE ADJUSTING TOOLS Never leave adjustment tools chuck keys wrenches etc in or on machine especially near moving parts Verify removal before starting SECURING WORKPIECE When required use clamps or vises to secure workpiece A secured workpiece protects hands and frees both of them to operate the machine FEED DIRECTION Unless otherwise noted feed work against the rotation of blades or cutters
52. ur hands or tools near the open inlet during operation for any reason The powerful suction could easily cause accidental contact with the impeller which will cause serious personal injury or damage to the machine Always keep small animals and chil dren away from open dust collection inlets AVOIDING SPARKS DO NOT allow steel or rocks to strike the impeller this may produce sparks Sparks can smolder in wood dust for long time before a fire is detected If you acciden tally cut into wood containing tramp metal nails staples spikes etc immediately turn OFF the dust collector disconnect it from power and wait for the impeller to stop then empty the collec tion container into an approved airtight metal container OPERATING LOCATION To reduce respira tory exposure to fine dust locate permanently installed dust collectors away from the working area or in another room that is equipped with a smoke detector DO NOT operate the dust collec tor in rainy or wet locations exposure to water may create an shock hazard or decrease the life of the machine STATIC ELECTRICITY Plastic dust lines gener ate high amounts of static electricity as dust chips pass through them Although rare sparks caused by static electricity can cause explosions or fire To reduce this risk make sure all dust lines are thoroughly grounded by using a grounding wire o Model G0562Z ZP G1030Z2 Z2P Mfg 11 11 SECTION 2 POWER SUPPLY Avail
53. ur planned placement of the dust collector Dust Collector Figure 34 Bad duct layout Figure 32 Basic sketch of shop layout 22 o Model G0562Z ZP G1030Z2 Z2P Mfg 11 114 3 Directional changes should be kept to mini mum The more directional change fittings you use directly increases the overall resis tance to airflow 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another 6 The simpler the system the more efficient and less costly it will be Step 4 Determine Required CFM of Each Machine Since each machine produces a different amount of sawdust the requirements for the minimum amount of CFM to move that sawdust is unique to the machine for example a planer produces more sawdust than a table saw Knowing this required CFM is important to gauging which size of duct to use Figure 35 gives you a close estimation of the airflow your machine requires Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Machine Approximate Dust Port Size Required CFM Figure 35 Approximate required airflow for machine

Grizzly G0562z Dust Collector User Manual

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