Grizzly G0538 Planer User Manual
Contents
1. MD E Powder Coated Other NO OF D st Ports iicet epit v raton FEDERE FREIE P ETE EE CERE nrin n e 1 Dust Port Size Other Specifications Country exer UE China lacu cuv 1 Year Serial Number On Front nece 20 minutes Features Paddle On Off Switch with Lock Six 4 1 2 in Tall Sanding Drums Compact Size for Easy Storage Three 80 gr Sleeves 1 2 1 and 2 Three 150 gr Sleeves 3 4 1 1 2 and 3 Six Table Inserts o G0538 Oscillating Spindle Sander Identification Figure 1 Identification Spindle Table Sanding Sleeve Spindle Washer Throat Plate Sander Body Accessory Storage Area ON OFF Paddle Switch with Lockout Key 5 15 Plug and Power Cable 2 Dust Port not shown gt 10538 Oscillating Spindle Sander o 5 ADANGER AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messa2. dre aep ee Lv 110V cte ch ccrte a ra Force idees 110V X EO Single Uff ms 2 4A ME 1725 RPM Cy Clo aie Egi dee tibt in en a 60 Hz Number OT Spe8ds ncettustetig etti t 1 POWER RE ig Direct sir Sealed and Permanently Lubricated Main Specifications Table Info 14 in Table Le m C ai 20 in EUGQqCIIM Ec 1 Table E 3 1 2 in uter reiecit tite 11 16 15 16 1 3 16 1 21 32 2 3 16 3 3 16 in G0538 Oscillating Spindle Sander o 3 Spindle Info Spindle Diameters 1 2 3 4 1 1 1 2 2 3 in jeans 4 1 2 in Spindle Speed i EE 1725 RPM Sjeei Mere ui 72 SPM Stroke Length Total Arbor Lenglh icta op PUR HORE RAI RA UU MUERE t HER 4 1 2 in Construction Base Construction Plastic Table ConslrlctiOn aie ricette vuv vba ee AEAN ENEN Particle Board with Plastic Laminate Frame Construction Plastic
3. TAP SCREW M5 X 14 P0538006 THROAT PLATE 15 16 X 4 P0538048 STAND P0538016 SAFETY PADDLE SWITCH P0538057 CHECK RING P0538025 BEARING HOUSING 73 74 THROAT PLATE 15 16 X 4 P0538066 THROAT PLATE 1 21 32 X 4 PNO1M HEX NUT M6 1 75 76 PLABEL 11 SAFETY GLASSES 2 X 3 5 16 PLABEL 12 READ MANUAL 2 X 3 5 16 PLABEL 14 ELECTRICITY LABEL AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G0538 Oscillating Spindle Sander 9 E WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warr
4. Industrial MODEL 5650538 OSCILLATING SPINDLE SANDER OWNER S MANUAL COPYRIGHT NOVEMBER 2005 BY GRIZZLY INDUSTRIAL INC REVISED DECEMBER 2009 JB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC FOR MODELS MANUFACTURED SINCE 12 09 JK7731 PRINTED IN CHINA WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of
5. Work held still for too long Sanding wet stock Sanding stock with high residue Sanding in direction of spindle rotation left to right Starting the workpiece on a leading cor ner 9 Use a coarser grit sanding sleeve Reduce pressure on workpiece while sanding Do not keep workpiece in one place for too long Dry stock properly before sanding Use different stock Or accept the characteristics of the stock and plan on cleaningfeplacing belts discs fre quently Move workpiece against direction of spindle rotation right to left Start workpiece on a trailing corner G0538 Oscillating Spindle Sander Wiring Diagram 110 VOLT ADANGER MOTOR Disconnect power from machine before perform ing any electrical ser vice Failure to do this will result in a shock haz ard leading to injury or death TO JJ m CAPACITOR N H9V 14 10MFD 250VAC CAPACITOR SWITCH SAFETY PADDLE BLACK SWITCH POWER SUPPLY GREEN GROUND WIRES TO 110V POWER e SUPPLY ES vi 4 4 22 00538 Oscillating Spindle Sander o 19 20 Parts Breakdown o G0538 Oscillating Spindle Sander REF 1 2 Parts List PART DESCRIPTION PNOSM HEX NUT M8 1 25 REF PART DESCRIPTION P0538037 BRACING WHEEL AXLE 3 4 1 4 2 4 8 4 4 4 5 4 6 P0538003 SANDING SLEEVE 1 X 4 1 2
6. Base er e 13 OR 13 Bue m Oe SECTION 4 OPERATIONS lt 14 WITCH AIST te AM E 14 E 14 ripe E 15 SECTIONS ACCESSORIES REM 16 SECTION 6 MAINTENANCE 2 daaa aaar 17 17 SA 17 SECTION 7 SERVICE 18 Troubleshooting A 18 Wiring p met d 20 P e i 21 Parts LAST 22 WARRANTY AND RETURNS aha ck nani vk tin hn dE n SEE LE EINE EEkR IARE ERR DX EXE 23 INTRODUCTION Foreword We are proud to offer the Model G0538 Oscillating Spindle Sander This machine is part of a grow ing Grizzly family of f
7. GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0538 Oscillating Spindle Sander 9 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECETOWARDTHEOPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator AWARNING Safety Instructions for Spindle Sanders FEED R
8. opera tions before starting the machine A WARNING Wear safety glasses dur ing the entire set up pro cess 9 Items Needed for Set Up The following items are needed to complete the set up process but are not included with your machine Description Qty e Safety Glasses for each person 1 e Dust Collection System 1 e 2 Dust Hose length as needed 1 e 2 Hose Camp etenim tieu 1 e Phillips Head Screwdriver 1 Optional Items for Mounting e Dril With 1 amp 1 Unpacking The Model G0538 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory the contents G0538 Oscillating Spindle Sander Inventory After all the parts have been removed from the box you should have the following items Inventory Figure 3 Qty A 1 B Sander Unit Base 1 C Sanding Sleeve and Drum 39 1 D Sa
9. ATE Never jam a workpiece against the sanding surface Firmly hold the workpiece and ease it against the spindle using light pressure AVOIDING ENTANGLEMENT Keep loose clothing articles such as sleeves belts or jewelry items away from the spindle Never wear gloves when operating the spindle sander HAND PLACEMENT Do not place hands near or in contact with sanding surfaces during operation WORKPIECE HANDLING Hold the workpiece with both hands or use the appropriate jig or miter gauge MAINTENANCE Perform machine inspections and maintenance promptly as required UNATTENDED MACHINE Never leave the machine running unattended AWARNING Like all machines there is danger associ ated with the Model G0538 Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur 9 7 SANDING SLEEVES Worn or damaged sanding sleeves can tear apart and become entangled in the spindle Replace sanding sleeves promptly as required FOREIGN MATERIAL Always inspect stock for nails staples knots and other imperfections that could be dislodged and thrown from the machine during sanding operations DUST COLLECTION Never operate the sander without an adequate dust collection system in place and running DIRECTION N
10. ELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL Mo WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 Visit Our Website Today For Current Specials ORDER 24 HOURS A DAY 1 800 523 4777 ee AMERICAN zoe
11. ants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 22 o G0538 Oscillating Spindle Sander CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street City State Zip Phone _____ Email Invoice Model Order Serial The following information is given on a voluntary basis It will be
12. ate spindle washer and the hex hut Direction ee 9 Tighten the hex nut further as outlined in Step 1 until the rubber sanding drum places slight pressure on the sanding sleeve DO NOT overtighten the hex nut 14 Figure 10 Sanding G0538 Oscillating Spindle Sander SECTION 5 ACCESSORIES G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses H0736 Shop Fox Safety Glasses Figure 11 Our most popular safety glasses PRO STIK Belt Cleaners G1511 Large 172 x 1 2 x 8 G1512 Small 2 x 2 x 12 H1446 1 x 44 1447 1 x 81 2 These crepe rubber Belt Cleaners quickly remove gum and grit from belts and discs without dam age Extend the life of your belts or discs with this innovative natural cleaner Figure 12 PRO STIK Belt Cleaners G0538 Oscillating Spindle Sander H5430 H5459 Sanding Sleeves Grizzly stocks a wide variety of aluminum oxide sanding sleeves of varying sizes and grits All our 4 long sanding sleeves are available in 60 to 150 grit and from to 3 in diameter come in packs of three won sme LM pee exer e Call 5 900 924 7 Pt To 15 SECTION 6 MAINTENANCE AWARNING Disconnect power from the machine when per formingany maintenance assembly or adjustments Failure to do this may result in se
13. ax 800 438 5901 E Mail techsupport grizzly com Web Site httpZWwww grizzly com G0538 Oscillating Spindle Sander C 2 Industrial Inc Customer Service 7 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL 60538 1 3 HP OSCILLATING SPINDLE SANDER Product Dimensions oA dad ena aati 34 Ibs Length 20x 14 x 11 1 2 in Foot Prinb LengthAWIGI e bte peru eave 20 x 14 in Shipping Dimensions AN Cardboard gj T Machine 37 Ibs Length Midt HSIN t R a ri ette den tons eu 22 x 16x 18 in Electrical Power Requirements EE 110V Single Phase 60 Hz o p Paddle with Locking Tab idera Voltage E 110V Cord LI E TELLE eee queda edat 9 ft DECEM ee deepen a 18 gauge Minimum Circuit os iccc 10 amp sm J Yes Included Plug Outlet Eype HEIN nn AG tn 5 15 Motors Main Hlc Universal gll ER 1 3 HP
14. e attached to the spindle sander before use Components and Hardware Needed Tap Screw M4 0 7 x 12 isset n 4 Sander Base Plate To attach the sander base plate 1 Examine the inside of the sander body and remove any loose packing material found Note oose packing material inside the sander body during operation is an imminent fire hazard 2 Attach the base plate to the underside of the sander with the included M4 0 7 x 12 tap screws Mounting We strongly recommend mounting the spindle sander to a mounting board or workbench before being used Components and Hardware Needed Qty Hex Bolts 20 length 4 Hex Nuts uso 4 Flat WashBES Round 8 LOCK Washers 4 To secure the spindle sander to a benchtop or mounting board 1 Place the spindle sander on a workbench or mounting board no smaller than 24 W x 18 2 Using the holes in the sander body as a template drill holes through the mounting board or benchtop as appropriate 3 Secure the spindle sander to the benchtop or mounting board with hex bolts wash ers lock washers and hex nuts as shown in Figure 5 12 9 Figure 5 Mounting the spindle sander Dust Collection To connect a dust collection hose 1 Fit the 2 dust hose over the dust port shown in Figure 6 and secure in place with a hose clamp 2 Tug the hose to ensure
15. ever sand tapered or point ed stock with the point facing the feed direc tion POWER DISCONNECT Disconnect the machine from the power source before changing the sanding sleeve RESPIRATOR USE Always use a respira tor that is approved for wood dust when using this machine A dust collector is not an adequate substitute ACAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results 10538 Oscillating Spindle Sander SECTION 2 CIRCUIT REQUIREMENTS 110V Operation AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model G0538 motor draws the following amps under maximum load DAW pec P 2 4 Amps Power Supply Circuit Requirements The power supply circuit for your machine MUST be grounded and rated for the amperage given below Never replace a circuit breaker on an exist ing circuit with one of higher amperage without consulting a qualified electrician to ensure compli ance with wiring codes If you are unsure about the wiring codes in yo
16. ges The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long hai
17. ine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0538 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible The specifications drawings and photographs illustrated in this manual represent the Model 00538 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual 9 Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 F
18. it does not come off Figure 6 Dust port CAUTION DO NOT operate the Model G0538 without an adequate dust collection system This saw creates substantial amounts of wood dust while operating Failure to use a dust collec tion system can result in respiratory illness G0538 Oscillating Spindle Sander SECTION 4 OPERATIONS AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Disconnect power from the machine when per formingany maintenance assembly or adjustments Failure to do this may result in serious personal injury AWARNING Using this machine pro duces dust which may cause allergic reactions and respiratory prob lems Protect yourself by wearing safety glasses and a respirator dur ing the entire operation process DO NOT wear gloves while operating this machine as they can be caught in the rotating surfaces and become entangled Failure to comply with this warn ing may result in serious personal injury G0538 Oscillating Spindle Sander 9 Switch Safety Key To disable the switch remove the lockout key Figure 7 from the paddle switch Figure 7 Removing key to disable switch Sleeve Installation 50538 Oscillating Spindle Sander comes with six different sized sanding drums and sleeves Always refer to the table below when determing the appropriate throat plate sanding drum and spi
19. llow Steps 5 9 of the instructions on Page 15 to complete the sleeve installation pro cess G0538 Oscillating Spindle Sander SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible Solution Motor will not start 1 Low voltage 2 Open circuit in motor or loose connec tions Motor will not start 1 fuses or circuit breakers blow Short circuit in line cord or plug 2 Short circuit in motor or loose connec tions 3 Incorrect fuses or circuit breakers in power line 1 Check power line voltage and correct if necessary 2 Inspect all motor connections for loose or open connec tions 1 Inspect cord and plug for damaged insulation or shorted wires 2 Inspect all motor connections for loose or shorted termi nals or worn insulation 3 Install correct fuses or circuit breakers Motor overheats 1 Motor overloaded 1 Reduce load on motor Motor stalls result 1 Motor overloaded ing in blown fuses 2 Short circuit in motor or loose connec or tripped circuit tions 3 Low voltage 4 Incorrect fuses or circuit breakers in power line 1 Reduce load on motor 2 Inspect connections on motor for loose or shorted termi nals
20. nding Sleeve and Drum 2 1 E Sanding Sleeve and Drum 1 1 Sanding Sleeve and Drum 9 1 Sanding Sleeve 2 1 Pre Installed Components Figure 4 Spindle Washer 7 8 1 l Sanding Sleeve and Drum 1 1 J Throat Plate 1 1 Hardware Bag 1 6 num 2 e Spindle Washer 11 6 1 Spindle Washer 1 Tap Screw M4 0 7 X 12 4 Hardware Bag 2 e Throat Plate 2 1 e Throat Plate 22 1 e Throat Plate 1 0 1 Throat Plate 2 este 1 Throat Plate Be i ect 1 In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expedi ency replacements can be obtained at your local hardware store NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Figure 4 Pre Installed Components 10538 Oscillating Spindle Sander o 11 Base Attachment The metal base plate needs to b
21. ndle washer size for a particular sleeve Sanding Sanding Throat Sleeve Drum Plate Inside Washer Diameter Diameter Diameter 419 To install or replace a sanding sleeve 1 Hold the spindle hex nut with one of the included 6 wrenches 2 Hold the flats of the spindle using the small slot in the second wrench as shown in Figure 8 and loosen the hex nut so that it can be removed by hand Figure 8 Loosening the spindle hex nut Figure 9 Sleeve installation order Sanding To sand a workpiece 1 Ensure that the spindle hex nut is secured tightly and that the work area is free of 3 Remove the hex nut upper spindle washer obstructions and obstacles sanding sleeve sanding drum and throat plate 2 Turn on the spindle sander and allow it to reach full speed 4 Clean the throat plate and lower spindle washer areas as necessary 3 Using both hands guide the workpiece against the sanding sleeve in a right to left 5 Replace the lower spindle washer direction as shown in Figure 10 DO NOT force the workpiece against the sanding 6 Install the throat plate that will provide the sleeve smallest possible clearance between the sanding sleeve and the throat plate open ing Spindle 7T Install the desired rubber sanding drum on Rotation the spindle shaft and install the matching sanding sleeve on the drum as shown in Figure 9 8 Hand fasten the sanding drum with the Ed appropri
22. or worn insulation 3 Check power line voltage and correct if necessary 4 Install correct fuses or circuit breakers Machine slows 1 Workpiece pressure is too great 1 Reduce workpiece pressure on spindle when operating Machine vibrates 1 Machine not secured to workbench 1 Secure machine to workbench excessively 2 Incorrect motor mounting 2 Checkadjust motor mounting Sanding Operations Deep sanding grooves or scars in workpiece Sanding sleeve too coarse for the desired finish Workpiece sanded across the grain Too much sanding force on workpiece Grains rub off the sanding sleeve Sanding sleeve has been stored in an incorrect environment Sanding sleeve has been folded or smashed Sanding surfaces Too much pressure against sleeve clog quickly Sanding softwood burn or G0538 Oscillating Spindle Sander 9 Use a finer grit sanding sleeve Sand with the grain Reduce pressure on workpiece while sanding Store sanding sleeve away from extremely dry or hot temperatures Store sanding sleeves separately and not folded or flat Reduce pressure on workpiece while sanding Use different stock Or accept the characteristics of the stock and plan on cleaningfeplacing belts frequently 17 Burn marks on workpiece Glazed sanding surfaces Workpiece fre quently gets pulled out of your hand 18 Using too fine of sanding grit Using too much pressure
23. r and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 10538 Oscillating Spindle Sander AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE
24. rious personal injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Before Each Use e Ensure mounting bolts are secure e Inspect sanding drums or sleeves for wear damage e check for worn or damaged wires e Check for any other unsafe condition that could hamper operation of this machine or cause potential injury After Each Use e OFF sander e Clean up any sawdust or particle residue from the machine Weekly Maintenance e Thoroughly clean the spindle area beneath the rotation mark plate as outlined on this page Monthly Maintenance e ClearWacuum dust buildup from inside the sander body and off the motor 46 9 Cleaning Cleaning the Model G0538 is relatively easy Follow the Sleeve Installation instructions on Page 15 taking special care to clean every area thoroughly However sawdust and other particles can also work their way under the rotation mark plate To clean under the rotation mark plate 1 Follow Steps 1 4 of the Sleeve Installation instructions on Page 15 2 Remove the three Phillips head screws and lift out the plate as shown in Figure 13 Figure 13 Rotation mark plate area 3 Wipe or vacuum out any dust or particles that have accumulated in the rotation mark plate area 4 Reattach the rotation mark plate with the three Phillips head screws 5 Fo
25. these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 m 2 Contact INO E DE Ed SM UE 2 Machine Data oT UP 3 TEE 5 SECTION 1 SAFETY f 6 Safety Instructions for 6 Salety Instructions for Spindle RM E DM MUS 8 SECTION 2 CIRCUIT REQUIREMENTS ccena ncn ndn uan iu En ur AS eX RR Ra 9 IOV Operation X 9 39 SET UP e HN 10 Set Up D rM 10 lenis Needed for Set RU e 10 CSC PN Em 10 uum c 11 Hardware Recognition CAN E n 12
26. ur area or you plan to connect your machine to a shared circuit con sult a qualified electrician Circuit Breaker tte 10 Amps Plug Receptacle Type Included Plug NEMA 5 15 Grounding Prong is Longest of the Three Prongs Current Carrying Prongs Grounded Outlet Figure 2 Typical type 5 15 plug and receptacle G0538 Oscillating Spindle Sander AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu ration does not comply with local and state codes Ensure compliance checking with a qualified electrician A CAUTION This machine must have a ground prong in the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend the use of extension cords if you find it absolutely necessary e Use at least a 16 gauge cord that does not exceed 25 feet in length e The extension cord must also contain a ground wire and plug pin e qualified electrician MUST size cords over 50 feet long to prevent motor damage 9 4105 SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and
27. used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertisement Friend Catalog Card Deck Website Other Which of the following magazines do you subscribe to Cabinetmaker amp FDM Popular Science ____ Wooden Boat Family Handyman ____ Popular Woodworking ____ Woodshop News Hand Loader Precision Shooter Woodsmith Handy Projects in Metal Woodwork Home Shop Machinist RC Modeler ____ Woodworker West Journal of Light Cont Rifle ____ Woodworker s Journal Live Steam Shop Notes Other Model Airplane News Shotgun News Old House Journal Today s Homeowner Popular Mechanics ____ Wood 10 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 What is your age group 20 29 30 39 40 49 50 59 60 69 70 How long have you been a woodworker metalworker 0 2 Years ____ 2 8 Years _____ 8 20 Years _____20 Years How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 Do you think your machine represents a good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 B
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