Greenheck Fan 474753 Ventilation Hood User Manual
Contents
1. Elevation View Figure 2 STAGE 2 FILTER COMPRESSION PLATE _ STAGE 3 FILTER COMPRESSION PLATE STAGE PRESSURE SWITCH STAGE 4 FILTER COMPRESSION PLATE ENCLOSURE COMPRESSION PLATE ON OFF DISCONNECT ACCESS DOORS REMOVED Elevation View B Grease Grabber Triple Play Kitchen Exhaust Pollution Control System lagram D iring W 921 VEL LL OLL TOULNOO NV3 YOLVOICNI AtVWldd 3505 AHVQNOO3S YAWYOASNVYL NMOGdALS yaaa eet ISNA AdVWiHd VO au Ve I 11302 HOLIMS LOANNOOSIG YOLOW 440 NO 922 E evtl H one E Q am Al E ZOLL D H 18905 HOLIMS LOANNOOSIG 9510 001 193NNOOSIQ YALYVLS YOLOW NOILVNIEWOO Hd ZH09 A09p 0 2 802 W3MOd LNdNI DEL 801 921 vel cl 021 SLL vi el OLL 801 901 toL 001 001 8 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System 1H9I13ufnsS S3Hd H9IH arii dioi 1H9r13ufsS3Hd H9IH arid 1H9rI1T3unsS3ud V3uV N3H21DI NI 317201 YOLVOIGNI SNLYLS 310IN38 Buisnoy ldut2. jo apis 100p sseooe uo pejeool 3ufIS019N3 HOLIMS 3unss3tud uri 01919 SS049V AYAY HOLIMS 39155399 TWILN3Y34410 3T8VLSn Pav N S0 Sd V 531935 Uri 9V4 SSOu v ava HOLIMS 39155399 7109933510 TT8vLSn fav N S0 SddV 531935 urid3dd SSOWOV AYAY HOLIMS 59394 TWILN38334IQ 3 LION N 0 SdOV 931935 ON ON Woo t T ON woo 2 T ON ON woo 4 54096 EL 9 vel cL Grease Grabber Triple Play Kitchen Exhaust Pollution Control System J Maintenance Log Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes 10 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date T
3. rn Rr xh 5 Start Up EN e RR RR ERR 5 Filter Status Indicator 5 Filter Replacement 6 Carbon Panel Replacement 6 Maintenance 6 Regular Scheduled Maintenance 6 Replacement Filter Parts Ordering 6 Figures 1 and 2 7 Wiring Diagram 8 9 Maintenance Log 10 11 Warranty mt wawas ss 12 LISTED Grease Grabber Triple Play System Function Grease Grabber Triple Play is a 3 stage mechanical air filtration unit with an additional carbon filter module designed for two specific functions e Remove smoke grease particulate from kitchen exhaust e Remove odor molecules from kitchen exhaust Grease Grabber Triple Play must be connected to a listed exhaust hood assembly and must be installed in accordance with local building codes NFPA 96 and NEC NOTE Grease Grabber Triple Play is not intended for use with solid fuel cooking appliances NOTE The unit must be installed with a minimum 18 inch clearance to combustible materials and must be installed as part of a listed duct assembly Filter stages 1 2 and 3 are mechanical air filters of progressive filtration efficiency that retain the smoke and grease particles Each filter stage is monitored by an individual pressure switch that sign
4. Duct Connections Ductwork must conform to the IMC and SMACNA guidelines As specified in NFPA 96 Ch 7 5 latest edition exhaust duct systems must be constructed in the following manner unless otherwise specified by the local authority having jurisdiction AHJ Materials Ducts shall be constructed of and supported by carbon steel not less than 1 37 mm 0 054 in No 16 MSG in thickness or stainless steel not less than 1 09 mm 0 043 in No 18 MSG in thickness Installation All seams joints penetrations and duct to hood collar connections shall have a liquid tight external weld An inlet transition is furnished to match the inlet duct size The inlet transition is furnished with a listed duct access door for inspection and cleaning Units intended for indoor mounting are provided with a UL 762 listed exhaust fan with outlet mounting flange Outlet ductwork from the exhaust fan is required to be per the above mentioned methods unless otherwise specified by the local authority having jurisdiction Electrical Connections Electrical wiring must conform to the equipment data plate information and to the NEC and local code requirements Motor This unit is furnished with a remote mounted motor starter and an ON OFF disconnect switch mounted adjacent to the fan and factory wired to the fan motor A 3 phase electrical supply must be field wired to the motor starter and from the motor starter to the ON
5. Fans with special coatings may require special techniques for touch up or repair Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur Immediately remove the original rust preventive coating with petroleum solvent and clean with lint free cloths Polish any remaining rust from surface with crocus cloth or fine emery paper and oil Do not destroy the continuity of the surfaces Wipe thoroughly clean with Tectyl 506 Ashland Inc or the equivalent For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Removing from Storage As units are removed from storage to be installed in their final location they should be protected and maintained in a similar fashion until the equipment goes into operation Prior to installing the unit and system components inspect the unit assembly to make sure it is in working order 1 Check all fasteners set screws on the fan wheel bearings drive motor base and accessories for tightness 2 Rotate the fan wheel s where applicable by hand and assure no parts are rubbing Table of Contents Installation sea eee 4 Rigging Placing Equipment 4 Duct Connections 4 Electrical Connections 4 Fire Systom eee eee i nne 5 Filter Installation ee NEESS EISEN nmn 5
6. RN GREENHECK Building Value in Air Part Number 474753 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System Installation Operation and Maintenance Manual Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Grease Grabber Triple Play The Greenheck Grease Grabber Triple Play is pre engineered mechanical filtration pollution control unit with integral exhaust fan available without exhaust fan as an option The unit is designed to remove grease and smoke particles as well as odor molecules from the kitchen exhaust airstream This installation manual covers procedures for receiving installing and maintaining the filtered section of the unit For additional instructions and maintenance information on the integral exhaust fan when applicable refer to the fan nameplate to determine model type and visit www greenheck com to download the corresponding manual General Safety Information Only qualified personnel should install this system Personnel should have a clear understanding of these instructions and should be aware of general safety precautions Improper installation can result in electric shock possible injur
7. Value in Air Phone 715 359 6171 Fax 715 355 2399 E mail gfcinfo greenheck com e Website www greenheck com IH 474753 Grease Grabber Triple Play Rev 1 September 2011 Copyright 2011 Greenheck Fan Corp
8. of filters available Pone at the unit 2 Turn off and lockout power to the fan Z NS 3 Open the appropriate SOME access door s and remove the filter pressure R plate s 4 Remove the spent filter s ES EH by sliding them out of OV the housing access door TO OTF opening 5 Replace with the proper new filter s making sure direction of airflow is correct REMOTE FILTER STATUS INDICATOR Replace filter compression plate s Close and latch access door s Turn on power to the fan O ON OD Proper filter disposal is important to the environment Refer to local landfill codes Carbon Panel Replacement Unlike particulate filters technology has yet to develop a cost friendly method of determining when the carbon panels need replacing So the industry standard is the human sniff test As the carbon begins to lose its effectiveness odor breakthrough gradually occurs and odor concentration increases Based on a variety of cooking applications installations life of the carbon panels can range from a few months to one year Replace carbon panels when odor breakthrough is first noticed When replacing carbon panels follow the instructions in the Operation section Filter Replacement Steps 2 10 There is no particular direction of airflow for carbon panels 6 Grease Grabber Triple Play Kitchen Exhaust Pollution Control Sys
9. OFF disconnect switch Refer to the applicable fan installation manual for detailed instructions on wiring the fan Remote Status Indicator A single phase electrical supply must be field wired to the pressure switch enclosure located on the access side of the Triple Play housing between filter stages 2 and 3 adjacent to the exhaust fan For wiring details refer to the diagram on pages 8 and 9 4 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System BR Fire System This equipment is furnished with factory pre piped fire suppression nozzles and fusible link detector brackets The brand of the system was specified at time of order Amerex or Ansul Factory installation is according to the Fire System manufacturers recommendations Field connection tanks controls fusible link detectors and commissioning is provided and installed on site by others The AHJ may require additional protection Filter Installation See Figure 2 on page 7 All 4 stages of filters are shipped on a separate skid in the original factory packaging Do not remove packaging or install filters until just prior to commissioning the unit Care must be taken to ensure filters are installed in the proper sequence and proper direction of airflow for filter stages 1 2 amp 3 stage 4 carbon panels are not subject to airflow direction Open the access doors Remove the filter compression plates at stages 1 2 3 amp 4 Install filte
10. To dry parts and packages use a portable electric heater to get rid of any moisture buildup Leave coverings loose to permit air circulation and to allow for periodic inspection OUTDOOR Units designed for outdoor applications may be stored outdoors if absolutely necessary Roads or aisles for portable cranes and hauling equipment are needed The unit should be placed on a level surface to prevent water from leaking into it The unit should be elevated on an adequate number of wooden blocks so that it is above water and snow levels and has enough blocking to prevent it from settling into soft ground Locate parts far enough apart to permit air circulation sunlight and space for periodic inspection To minimize water accumulation place all unit parts on blocking supports so that rain water will run off Do not cover parts with plastic film or tarps as these cause condensation of moisture from the air passing through heating and cooling cycles Inspection and Maintenance during Storage While in storage inspect fans once per month Keep a record of inspection and maintenance performed If moisture or dirt accumulations are found on parts the source should be located and eliminated At each inspection rotate the fan wheel by hand ten to fifteen revolutions to distribute lubricant on motor Every three months the fan motor should be energized If paint deterioration begins consideration should be given to touch up or repainting
11. als when a particular filter stage needs replacing The pressure switches are located inside the Pressure Switch Enclosure located on the access door side of Triple Play housing between filter stages 2 and 3 When a filter stage requires replacement a signal from the pressure switch lights an LED located on the remote mounted Filter Status Indicator This enclosure must be field mounted in an area convenient for monitoring by the cook staff System Components Cabinet Assembly The unit body is shipped on a common mounting rail ready for installation If the unit was ordered with an exhaust fan the fan will also be mounted as part of the cabinet assembly Filters Filter quantity for each filter stage is based on unit size A consistent quantity of filters is provided for each stage of filtration pre filter bag filter and rigid final filter Quantity of carbon panels will vary based upon unit exhaust rate Unit Size Filter Quantity each 10 10 1 10 20 2 10 30 3 20 20 4 20 30 6 20 40 8 30 30 9 30 40 12 40 40 16 40 50 20 Remote Status Indicator See Page 6 At time of delivery a remote status indicator is mounted within the rigid filter section of the unit body This item must be removed and mounted remotely in the cooking area prior to unit start up B Grease Grabber Triple Play Kitchen Exhaust Pollution Control System lE Installation Rigging Placing Equipment See Figur
12. e 1 1 The unit is furnished with lifting lugs at the four corners and along the length as necessary 2 Lift into place using all the lifting lugs 3 Field weight will vary depending upon final selections such as fan type accessories etc Approximate weights are shown in the table below Unit Size D dus Weight kg 10 10 1100 iii 10 20 1600 721 10 30 2150 oy 20 20 2600 1182 20 30 3500 1591 20 40 4200 Seen 30 30 4700 i 30 40 5700 2591 40 40 7300 3318 40 50 8000 3636 4 The unit can be positioned on a base or curb suitable for this purpose 5 The unit must be anchored to its base curb 6 Alternatively the unit may be suspended from an adequate overhead structure using suitable undercarriage or hanging rods by others If the unit is suspended by hanging rods minimum 1 2 inch 12 7 mm diameter threaded rod is to be used All hanger brackets lifting lugs must be used to ensure proper support of the unit The unit must also be hung level to ensure proper operation T A service clearance of 36 inches must be provided on the access door side of the unit 8 A minimum 18 inch clearance must be maintained between this unit and any combustible material 9 The remote Filter Status Indicator See Page 6 should be located in an area convenient for monitoring by the cook staff For details on wiring this item refer to the Electrical Connections section on this page
13. ilter stages 1 2 and 3 load with smoke and grease particles resistance to airflow increases and the exhaust air volume decreases Pressure switches continuously read the resistance across each filter stage Each pressure switch is factory preset to transmit an alarm signal when that stage of filter has reached its terminal resistance and needs replacing with new filters This terminal resistance setting is based on the filter manufacturers rating The alarm signal lights an LED located on the face panel of the remote Filter Status Indicator Enclosure IMPORTANT Replace filters immediately after the Filter Status Indicator light comes on Failure to do so may cause a reduced exhaust air volume allowing smoke to escape into the kitchen or may cause filters to rupture or both The terminal resistance for each stage of filters is factory set at the values shown below Altering these settings without first contacting Greenheck Fan Corp will void the manufacturers warranty and void the UL 710 listing Filter Stage Resistance Setting 1 1 2 in wg 2 1 0 in wg 3 1 7 in wg H Grease Grabber Triple Play Kitchen Exhaust Pollution Control System Filter Replacement Q Determine which stage s of s EN filter needs replacing as shown E by lighted LED s located on the face panel of the remote Filter Status Indicator 8 Enclosure 1 Have the correct type and Ee quantity
14. ime AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes Date Time AM PM Date Time AM PM Notes Notes B Grease Grabber Triple Play Kitchen Exhaust Pollution Control System EE Warranty Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date Any units or parts which prove defective during the warranty period will be replaced at our option when returned to our factory transportation prepaid Motors are warranted by the motor manufacturer for a period of one year Should motors furnished by Greenheck prove defective during this period they should be returned to the nearest authorized motor service station Greenheck will not be responsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Greenheck Grease Grabber Triple Play catalog provides AMCA Publication 410 96 Safety Practices for Users and additional information describing the equipment fan Installers of Industrial and Commercial Fans provides performance available accessories and specification data additional safety information This publication can be obtained from AMCA International Inc at www amca org E GREENHECK Building
15. ng packing materials including fan tie down straps Handling Units are to be rigged and moved by the lifting brackets provided or by the skid when a forklift is used Location of brackets varies by model and size Handle in such a manner as to keep from scratching or chipping the coating Damaged finish may reduce ability of unit to resist corrosion Storage Units are protected against damage during shipment If the unit cannot be installed and operated immediately precautions need to be taken to prevent deterioration of the unit during storage The user assumes responsibility of the unit and accessories while in storage The manufacturer will not be responsible for damage during storage These suggestions are provided solely as a convenience to the user INDOOR The ideal environment for the storage of units and accessories is indoors above grade in a low humidity atmosphere which is sealed to prevent the entry of blowing dust rain or snow Temperatures should be evenly maintained between 30 F 1 C and 110 F 43 wide temperature swings may cause condensation and sweating of metal parts All accessories must be stored indoors in a clean dry atmosphere Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid sweating of metal parts allow cold parts to 2 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System reach room temperature
16. rs and replace all 4 filter compression plates Compression plates must be in place to ensure proper filter sealing integrity Close and latch access doors NOTE Access doors are on lift off hinges and can be easily removed for more convenient filter servicing Filter Stage Dimensions inches Description Pre Filter 24 x 24 x 4 thick st 1 MERV 8 age Pleated metal frame filter Bag Filter 24 x 24 x 22 deep Stage 2 MERV 14 9 Bag filter Rigid Filter 24 x 24 x 12 thick Stage 3 MERV 16 9 95 DOP HEPA type filter Carbon Panel 24 24 x 1 thick Stage 4 Bonded carbon panel Only UL 900 Class 1 filters are approved for use in this equipment Substitutions will void the manufacturer s warranty and the listing to UL 710 Please refer to the Maintenance section for information on ordering replacement filters Operation Prior to starting the fan remove fan tie down straps These are used only to prevent shipping damage After removing the tie down straps the fan should float freely on the spring isolators Confirm that the installation is completed as shown in the Installation section Start Up Turn the unit on momentarily and then turn off Remove fan drive access cover and verify proper fan wheel rotation If rotation is backwards reverse the fan motor electrical input leads After verifying proper fan wheel rotation the unit is ready for operation Filter Status Indicator As f
17. rs to a duct while the fan is running 8 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System Receiving Upon receiving the product check to make sure all items are accounted for by referencing the packing list ensuring all items were received Inspect each crate for shipping damage before accepting delivery Notify the carrier if any damage is noticed The carrier will make notification on the delivery receipt acknowledging any damage to the product All damage should be noted on all the copies of the bill of lading which is countersigned by the delivering carrier A Carrier Inspection Report should be filled out by the carrier upon arrival and filed with the Traffic Department If damaged upon arrival file claim with carrier Any physical damage to the unit after acceptance is not the responsibility of Greenheck Fan Corporation Unpacking Verify that all required parts and the correct quantity of each item have been received If any items are missing report shortages to your local representative to arrange for obtaining missing parts Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space Confirmation of shipment s must be limited to only items on the bill of lading Filters are shipped on a separate skid in their original packaging Do not remove factory packaging or install filters until just prior to commissioning Remove all other shippi
18. tem Maintenance Regular Scheduled Maintenance 1 Replace stage 1 2 and 3 filter s immediately after the remote Filter Status Indicator LED s light up 2 Replace carbon panels at the first sign of odor breakthrough 3 Remove all filters and carbon panels and pressure wash clean the housing interior yearly Only use degreasers that are compatible with painted metal surfaces Use caution so as to not damage static pressure tips tubing or fire system nozzles and detectors Dry the housing interior and replace Stage 1 4 filters replace filter pressure plates close and latch access doors 4 Remove open fan scroll access door and pressure wash clean all internal surfaces of the fan every 6 months Check sheave belt alignment and belt tightness Replacement Filter Parts Ordering Replacement filters and carbon panels can be obtained through any source offering UL 900 Class 1 filters as specified in the Filter section under Filter Installation As a recommendation replacement filters are available through AirScrubbers Inc Phone 919 718 5818 www airscrubbersinc com Figures Figure 1 ACCESS DOOR PRESSURE SWITCH ENCLOSURE ON OFF DISCONNECT v TRANSITION OPTIONAL STAGE 1 FILTER STAGE 2 FILTER STAGE 3 FILTER STAGE 4 FILTER
19. y due to coming in contact with moving parts as well as other potential hazards Other considerations may be required if high winds or seismic activity are present If more information is needed contact a licensed professional engineer before moving forward DANGER Always disconnect power before working on or near a fan Lock and tag the disconnect switch or breaker to prevent accidental power up CAUTION When servicing the fan motor may be hot enough to cause pain or injury Allow motor to cool before servicing CAUTION Precaution should be taken in explosive atmospheres Follow all local electrical and safety codes as well as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada The rotation of the fan wheel is critical It must be free to rotate without striking or rubbing any stationary objects Fan motor must be securely and adequately grounded Do not spin fan wheel faster than maximum cataloged fan rom Adjustments to fan speed significantly effects motor load If the fan RPM is changed the motor current should be checked to make sure it is not exceeding the motor nameplate amps Do not allow the power cable to kink or come in contact with oil grease hot surfaces or chemicals Replace cord immediately if damaged Verify that the power source is compatible with the equipment Never open access doo
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