Graco Inc. 311001G Paint Sprayer User Manual
Contents
1. PTFE Stainless Steel Ultra High Molecular Weight Polyethylene tungsten carbide Models 24B861 and 24B874 Nylon PTFE Stainless Steel Ultra High Molecular Weight Polyethylene Tungsten Carbide Models 24B877 24B883 24B887 24B892 Anodized Aluminum Nylon Stain less Steel Ultra High Molecular Weight Polyethylene Models 24B885 and 24B886 Anodized Aluminum Stainless Steel Tungsten Carbide Ultra High Molec ular Weight Polyethylene Model 24B904 occ scare eke Wiaweuweda an eee bes Anodized Aluminum Stainless Steel Ultra High Molecular Weight Polyethylene Triggering Speed These values apply to a new gun with a 12 ft 3 6 m 1 4 in 6 3 mm OD cylinder air line and a 0 043 in nozzle These values will vary slightly with use and with variations in equipment Cylinder Air Pressure Fluid Pressure Air Pressure msec to fully msec to fully psi kPa bar psi kPa bar psi kPa bar open close 50 0 35 3 5 50 0 35 3 5 100 0 7 7 0 48 84 32 313869B Sound Data Conventional Measured at 43 psi 0 30 MPa 3 0 bar atomizing air and fan air pressure Sound Power 2 000e eee eee eee eee 87 76 dBa Sound Pressure cee eee eee 81 11 dBa HVLP Measured at 15 psi 0 10 MPa 1 0 bar atomizing air and fan air pressure Sound Power 000ee ee eee eee eens 78 46 dBa Sound Pressure 00000 cee e2. 0 34 in 8 6 mm thru 1 4 in 35 6 mm 0 13 in 3 3 mm slot 3 x M8 x 1 25 Ty 935 40 45 50 55 60 657 Ly M 0 86 in 21 8 mm a ti14441a TA 1 22 in 31 0 mm Fic 22 30 313869B Mounting Hole Layouts Guns without Manifold 1 76 in 44 7 mm AM M8 x 1 25 T cob 0 35 in 8 9 mm deep 0 95 in 4 24 1 mm XN 0 13 slot 3 3 mm ti14701a FIG 23 313869B 31 Technical Data Technical Data Maximum working fluid pressure 100 psi 0 7 MPa 7 bar Maximum working air pressure 100 psi 0 7 MPa 7 bar Maximum HVLP Inbound Air Pressure See chart on page 8 Maximum Working Fluid Temperature 120 F 49 C Minimum Air Cylinder Actuation Pressure 50 psi 0 34 MPa 3 4 bar Weight With manifold sos DA A AAA a cede Sea etek 1 3 Ib 575 g with no manifold 0 6 Ib 275 g Wetted Parts Models 24B857 24B860 24B862 24B865 Nylon PTFE Stainless Steel Ultra 24B869 24B873 24B875 High Molecular Weight Polyethylene Model 24B86G PTFE Stainless Steel Ultra High Molecular Weight Polyethylene Models 24B867 and 24B868
3. 0 028 0 7 29 0 2 2 0 2 7 80 6 15 Straight 1 0 6 5 25 165 24D704 HiTEch 0 059 1 5 29 0 2 2 0 2 7 80 6 15 Straight 1 0 6 5 25 165 240184 LVMP 0 028 0 7 43 0 3 3 0 2 7 80 6 15 Straight 1 0 6 5 25 165 2 5 0 5 13 24D705 Air Brush 0 028 0 7 29 0 2 2 0 1 0 30 4 10 Round 0 6 15 6 15 0 7 19 Fluid viscosity for these samples was 30 centipoise Needle Assembly Identification Part Needle Assembly Size of Grooves 240190 0 5 mm 1 240191 0 7mm 2 240192 0 9mm 3 240193 1 1mm 4 240194 1 3 mm 5 8 Grooves ti14043a 313869B Selection Charts 313869B 9 Installation Installation This spray gun can spray most coatings or fin ishes currently being used for small compo nent plastic wood and metal finishing applications while easily operating from paint delivery systems such as pressure pots or remote pumps for production line operation The air regulator must have a minimum air flow capacity of 30 scfm at 100 psi 0 7 MPa 7 0 bar air pressure Ventilate Spray Booth Aw a To prevent hazardous concentrations of toxic and or flammable vapors spray only in a prop erly ventilated spray booth Do not operate the spray gun unless ventilation fans are operating e Ch
4. 1 1 24C199 24C188 24C193 24C182 Conventional 24B860 24B880 0 051 1 3 24C200 240189 240194 Conventional 24B861 0 059 1 5 24D178 24D175 240195 HVLP 24B862 0 020 0 5 24D302 24D296 24C190 HVLP 24B863 24B881 0 028 0 7 24D179 24D176 24C191 24C183 HVLP 24B864 24B882 0 043 1 1 24D305 24D299 24C193 HVLP 24B865 24B883 0 051 1 3 24D306 24D300 24C194 HiTEch 24B866 24B884 0 028 0 7 24D303 24D297 24C191 24D703 HiTEch 24B867 24B885 0 039 1 0 24C221 24C219 24C220 HiTEch 24B868 24B886 0 059 1 5 24C201 24D275 240195 24D704 LVMP 24B869 24B887 0 020 0 5 24D277 24D259 24C190 LVMP 24B870 24B888 0 028 0 7 24D278 24D260 24C191 LVMP 24B871 24B889 0 035 0 9 24D279 24D261 240192 24184 LVMP 24B872 24B890 0 043 1 1 24D280 24D262 240193 LVMP 24B873 24B891 0 051 1 3 24D281 24D263 240194 LVMP 24B874 0 059 1 5 24D284 24D276 240195 Air Brush 24B875 24B892 0 028 0 7 24C197 24C186 24C191 24D705 Needle tip and nozzle exit constructed from tungsten carbide Accessories Kit 24C216 Fittings 1 4 inch Kit 24D827 Manifold O Rings Part Description Qty Part Description Qty 120388 FITTING tube air line 3 106456 O RING PTFE white 2 1 8 npt x 1 4 T 111157 FITTING tube fluid line 2 este RING EAZ HacK 3 1 8 npt x 1 4 T Kit 24D143 Robot Adapter Kit Fanuc Paint Mate 200 Compatible with and without manifold Kit 24D008 Inlet Air Needle Valve Includes
5. 2 4 3 9 0 11 N A 40 0 28 2 8 4 4 0 12 N A 45 0 31 3 1 4 9 0 14 N A 50 0 34 3 4 5 4 0 15 N A 313869B Air Flow Spray Pattern Test Report Every AirPro EFX gun must pass a spray pattern test The test report is printed and shipped in the box with the gun A sample is reproduced here with explanatory notes g AirPro EFX Spray Pattern Test Report Use this number for reference in communications with Graco Test Number 1234 idth F Operator JI Tap Fr Width the distance from Name of the technician who certified your gun one end of the pattern to Date 6 17 2009 ete the other along the spray Date on which the spray test was performed pattern major axis Part Number 24B857 Height The distance from Date Code FO9A Part number of your gun one end of the pattern to i ee Date code for Graco use only the other along the spray pattern minor axis Spray Pattern Test Parameters idth Passed Consistency The calculat ight Passed _______ Certifies that the gun is within acceptable ed variation in concentra i Passed limits on all parameters tion along the spray pattern ition Passed major axis Passed oo Passed Colors if visible represent paint Position The distance be density with red meaning most paint tween the intended spray particles and blue meaning fewest gun center target location and the actual spray pattern center location Curvature The verti
6. Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail e If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area fl pn 313869B 3 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Di e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from dis tributor or retailer e Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only e Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information e Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces e Do not kink or over b
7. a fluid regulator L on the fluid P Atomization Air Inlet 6 mm OD tubing line to control fluid pressure to the gun R Fan Air Inlet 6 mm OD tubing See FIG 8 S Fluid Inlet 6 mm OD tubing Install a fluid shutoff valve M to shut off T Fluid Outlet circulating gun only 6 mm OD tubing the fluid supply to the gun With Manifold Filter the fluid line of coarse particles and sediment to avoid clogging the fluid nozzle and causing finishing defects Inline fluid filter 24B707 is available T or S S or T TI14436A Without Manifold ti7016a Fic 8 Connect Fluid Hose 1 Connect the fluid supply hose J to the gun fluid inlet S 6 mm OD tube fitting See FIG 9 2 Connect the other end of the fluid hose J to a regulated fluid supply outlet M 3 Ina circulating system connect a grounded fluid return hose to the gun fluid outlet T See FIG 9 T114437A FIG 9 Air and Fluid Ports 313869B 15 Setup Flush Spray Gun WANI Before running any paint through the spray gun 1 Flush the gun with a solvent that is compat ible with the fluid to be sprayed using the lowest possible fluid pressure and a grounded metal container See Clean and Flush Gun page 20 2 Perform Pressure Relief Procedure page 18 Position Air Cap Air caps are factory set with the alignment pin A set to a vertical spray pattern To change the air cap
8. gun has excellent atomization and high production rates typically with some reduction in transfer efficiency HiTEch Guns A HiTEch gun is a high transfer efficiency gun with excellent atomization Graco HiTEch guns have no restrictions on air cap pressures Proper Needle Nozzle Selection The spray gun s needle nozzle kits range in size to provide different fluid flow rates Asa general guideline use the fluid nozzle that will give the required flow with the needle fully trig gered at a fluid pressure of 5 20 psi 0 035 0 14 MPa 0 35 1 4 bar e For low flow rates or light viscosity fluid select the smaller nozzle sizes e For high flow rates or high viscosity fluid select the larger nozzle sizes e For abrasive fluids the gun models with tungsten carbide needle tip and nozzle are recommended Orifice Size Flow in mm Viscosity oz min cc min 0 020 0 5 light 0 2 1 7 5 50 0 028 0 7 light 0 3 3 4 10 100 0 035 0 9 light medium 0 5 5 1 15 150 0 039 1 0 light medium 0 7 6 8 20 200 0 043 1 1 light medium 0 8 8 5 25 250 0 051 1 3 medium 1 2 11 8 35 350 0 059 1 5 medium 1 5 15 2 45 450 313869B Models With Manifolds Selection Charts Includes Orifice Size Gun Needle Air Cap Constructi
9. neue eee 71 82 dBa HiTEch Measured at 29 psi 0 20 MPa 2 0 bar atomizing air and fan air pressure Sound Power 000ee ee eee eee eens 85 61 dBa Sound Pressure cee e eee 79 23 dBa LVMP Measured at 43 psi 0 30 MPa 3 0 bar atomizing air and fan air pressure Sound Power 2000eee ee ee ee eee 86 59 dBa Sound Pressure cee ee eee 79 92 dBa Air Brush Measured at 29 psi 0 20 MPa 2 0 bar atomizing air and fan air pressure Sound POWT code punt sna i ee AA ul Waa an Re ee 73 03 dBa Sound Pressure sa de ola hg Ave acer a Maen s 66 28 dBa Sound power measured per ISO 9614 2 313869B Technical Data 33 Air Flow Air Flow See the chart to determine air consumption Add the air consumption values shown for the atom izing air and fan air to get the total air consumption For example air cap 24C 182 with 35 psi inlet pressure uses 3 9 scfm atomizing air and 5 4 scfm fan air for a total of 9 3 scfm air consumption Atomizing Fan Pattern Gun Manifold Air Flow Air Flow Inlet Pressure SCFM SCFM Air Cap pi MPa bar m min m min 0 0 07 0 7 1 5 0 04 2 0 0 06 5 0 10 1 0 0 0 06 2 7 0 08 0 0 14 1 4 5 0 07 3 3 0 09 rere 5 0 17 1 7 0 0 08 4 0 0 11 30 0 21 2 1 5 0 10 4 7 0 13 Conv 35 0 24 2 4 9 0 11 5
10. the gun air regulator to shut off air to the gun 313869B Setup 1 The gun cylinder fan and atomization air must be supplied and regulated separately To regulate air remotely use solenoids see FIG 6 and FIG 7 NOTE The three air inlet fittings accept 6 mm OD tubing 2 Connect each air hose D to a regulated air supply line H ti01 Ne Fic 5 Connect Air Line Setup ATOMIZING AIR 2 way solenoid valve CYLINDER AIR 3 way solenoid valve FAN AIR 2 way solenoid valve Fic 6 Remote Air Regulation using Solenoid Guns with Manifold Air regulator TI14444A FAN AIR gt 2 way solenoid valve CYLINDER AIR 3 way solenoid valve ATOMIZING AIR 2 way solenoid valve Fic 7 Remote Air Regulation using Solenoid Guns without Manifold OO OO O lt Z TI14445A 14 313869B Setup Connect Fluid Hose In a non circulating system remove the gun fluid outlet fitting T and plug the outlet NOTE port with the pipe plug 33 supplied for guns without manifold Guns with manifold e Before connecting the fluid line blow it use plug 24C211 25 see page 10 out with air and flush it with solvent Use solvent that is compatible with the fluid oe ee ci der Air Inlet ts 6 mm OD tubi z P yiinder Air inlet accepts 6 mm uping e Install
11. the manifold as shown in FIG 3 NOTE Use the 1 8 in alignment slot P to assist in orienting the gun Secure the gun to the bar by tightening the mounting screw B T114433A Fic 3 Reciprocating Arm Mount Stationary Support To mount the gun on a stationary support refer to FIG 4 and to the correct mounting hole lay out for your gun page 30 31 1 Align the gun or manifold with the align ment pins Locate alignment slot and holes per the mounting hole layout 2 Secure the gun to the support with two M8 x 1 25 capscrews C The screws must be long enough to engage the threaded holes to a depth of 1 4 in 6 mm C Guns with manifold TI14434A Guns without manifold Fic 4 Stationary Support Mount TI14435A 313869B Setup Connect Air Line NOTE If your regulated air source does not have a filter install an air filter G on each air line to ensure a dry clean air supply to the gun Dirt and moisture can ruin the appearance of your finished workpiece See FIG 5 You must install a separate air pressure regulator F on the CYL FAN and ATOM air lines to control air pressure to the gun See FIG 6 and FIG 7 Install a bleed type air shutoff valve E on each gun air supply line down stream of
12. to a horizontal spray pattern use a 1 16 in hex wrench to unscrew the alignment pin A and relocate it to the horizontal spray pattern hole When relocating the pin use low strength thread locker Torque to 1 5 2 5 in Ib 0 2 0 3 Nem Do not overtighten Refer to FIG 10 Vertical Pattern D Pattern ti8170a ti8172a Fic 10 Position Air Cap Adjust Spray Pattern Do not exceed 100 psi 0 7 MPa 7 bar maximum fluid and air pressure Higher pressures can cause parts to rupture and result in serious injury Use the fluid pressure regulator to adjust the spray gun fluid flow All models are equipped with a fluid control knob to make precise fluid flow adjustments Follow these steps to establish the correct fluid flow and air flow 1 To achieve desired flow adjust the fluid flow using the fluid pressure regulator L installed in the gun fluid line Typical indus trial flow rates will vary with regulator pres sures from 5 to 30 psi 34 to 210 kPa 0 3 to 2 1 bar If the fluid pressure is too low at the desired flow rate install a smaller nozzle If the fluid pressure is too high install a larger nozzle For spray guns equipped with the fluid con trol knob you can make flow rate changes at the spray gun Rotate the fluid control knob clockwise to reduce the flow 313869B ti7019a Fic 11 Fluid Pressure Regulator NOTE A larger fluid nozzle at a reduced fluid pressure wi
13. two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visi
14. 4 0 15 40 0 28 2 8 4 0 12 6 0 0 17 45 0 31 3 1 9 0 14 6 7 0 19 50 0 34 3 4 4 0 15 7 4 0 21 0 0 07 0 7 2 0 06 1 9 0 05 5 0 10 1 0 0 0 08 2 5 0 07 0 0 14 1 4 8 0 11 3 1 0 09 re 5 0 17 1 7 6 0 13 3 8 0 11 HVLP 30 0 21 2 1 4 0 15 4 4 0 12 35 0 24 2 4 2 0 18 5 0 0 14 40 0 28 2 8 0 0 20 5 6 0 16 45 0 31 3 1 8 0 22 6 3 0 18 50 0 34 3 4 6 0 24 6 9 0 19 0 0 07 0 7 2 0 06 1 9 0 05 5 0 10 1 0 0 0 08 2 5 0 07 0 0 14 1 4 8 0 11 3 1 0 09 24D703 25 0 17 1 7 6 0 13 3 8 0 11 24D704 30 0 21 2 1 4 0 15 4 4 0 12 HiTEch 35 0 24 2 4 2 0 18 5 0 0 14 40 0 28 2 8 0 0 20 5 6 0 16 45 0 31 3 1 8 0 22 6 3 0 18 50 0 34 3 4 6 0 24 6 9 0 20 34 Atomizing Fan Pattern Gun Manifold Air Flow Air Flow Inlet Pressure SCFM SCFM Air Cap psi MPa bar m min m min 10 0 07 0 7 1 3 0 04 1 9 0 05 15 0 10 1 0 1 7 0 05 2 5 0 07 20 0 14 1 4 2 2 0 06 3 2 0 09 25 0 17 1 7 2 6 0 07 3 9 0 11 es 30 0 21 2 1 3 1 0 09 4 6 0 13 35 0 24 2 4 3 5 0 10 5 2 0 15 40 0 28 2 8 4 0 0 11 5 9 0 17 45 0 31 3 1 4 5 0 13 6 6 0 19 50 0 34 3 4 4 9 0 14 7 2 0 20 10 0 07 0 7 1 5 0 04 N A 15 0 10 1 0 2 0 0 06 N A 20 0 14 1 4 2 5 0 07 N A 24D705 25 0 17 1 7 3 0 0 08 N A Air 30 0 21 2 1 3 5 0 10 N A Brush 35 0 24
15. 6 101821 TOOL wrench allen 3 16 not 1 shown Models without manifold 31 24C210 TOOL wrench metric not shown 1 32 24C209 TOOL nut driver hex 10 mm 1 not shown 33 100139 PLUG pipe not shown shipped 1 loose Models without manifold 313869B Parts Additional Parts for Models with Manifold Ref Part Description Qty 12 24C215 MANIFOLD gun includes Parts 1 13 14 15 19 and 20 13 106456 O RING PTFE white 2 16 24C206 SCREW mounting 2 17 24C208 ROD mounting includes Part 18 1 18 SCREW cap hex head 1 19 24C212 SCREW set socket M8 2 20 112319t O RING FX75 black 3 25 24C211 PLUG manifold not shown 1 shipped loose Not sold separately V Included in Air Cap Seal Kit 289791 See Repair Kits page 28 t Included in Manifold O Ring Kit 24D827 See Repair Kits page 28 27 Repair Kits Repair Kits Gun Part Number Item 6 Item 5 Nozzle Needle Nozzle Item 4 Needle Air Cap Orifice Kit Nozzle Assembly Includes seals With Without Size Includes includes includes and alignment Spray Type Manifold Manifold in mm Items 4 and 6 o ring tip pin Conventional 24B857 24B877 0 028 0 7 24D177 24D174 240191 Conventional 24B858 24B878 0 035 0 9 240198 24C187 240192 Conventional 24B859 24B879 0 043
16. HiTEch 0 039 1 0 24B867 24B885 HiTEch 0 059 1 5 24B868 24B886 LVMP 0 020 0 5 24B869 24B887 LVMP 0 028 0 7 24B870 24B888 LVMP 0 035 0 9 24B871 24B889 LVMP 0 043 1 1 24B872 24B890 LVMP 0 051 1 3 24B873 24B891 LVMP 0 059 1 5 24B874 Air Brush 0 028 0 7 24B875 24B892 See rt N A 248876 24B893 Needle tip and nozzle exit constructed from tungsten carbide Models with manifold have fully stainless steel fluid passages 2 313869B Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equip ment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD W Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present e Ground all equipment in the work area See Grounding instructions e
17. Instructions Parts G GRACO AirPro EFX Automatic Spray Gun ba Conventional HVLP HiTEch and LVMP automatic guns for small component finishing applications For professional use only 100 psi 0 7 MPa 7 bar Maximum Working Fluid Pressure 100 psi 0 7 MPa 7 bar Maximum Working Air Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for model information T114427A T114428A Guns with manifold Guns without manifold C a HOO3 PROVEN QUALITY LEADING TECHNOLOGY Models Contents Model vac 8 64 ok Pee Aca AN 2 Operation 24 52 2000 ine ee ee ee os 18 WarningS a ee a ire ae ae ee is 3 Pressure Relief Procedure 18 Selection Charts 6 Apply Fluid 0 404 ct eee AAA 18 Gun Selection 6 Daily Gun Care 19 Proper Needle Nozzle Selection 6 General System Maintenance 20 Models With Manifolds 7 Clean and Flush GUn 20 Models Without Manifolds 7 Troubleshooting 22 Air Caps ies ann MA nee Ken Led els 8 Servie Penan cate co he anu ad a 24 Sample Pattern Sizes and Shapes 8 Disassembly 24 Needle Assembly Identifica
18. SONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury includ ing eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and sol vent manufacturer 313869B Selection Charts Selection Charts TERMS Light Fluid Up to 18 seconds with No 2 Zahn cup 20 centipoise Medium Fluid 19 to 28 seconds with No 2 Zahn cup 20 64 centipoise Heavy Fluid Greater than 28 seconds with No 2 Zahn cup greater than 64 centipoise 2 8 Volatile Organic Compounds High solid Polyurethanes Heavy Waterborne Enamels Gun Selection HVLP Guns An HVLP gun is a high transfer efficiency gun that limits the air pressure at the air cap to 10 psi 0 07 MPa 0 7 bar maximum In some areas an HVLP gun is required for compliance with environmental standards See the Air Cap chart page 8 for maximum inlet pressure LVMP Guns An LVMP gun is a high transfer efficiency gun that has been tested to have a transfer effi ciency greater than or equal to HVLP guns In addition the LVMP air cap consumes much less air than the HVLP air cap Graco LVMP guns have no restrictions on air cap pressures Conventional Guns A conventional
19. ating surface and prevents the seat from being dam aged 8 Clean the air cap retaining ring air cap and fluid nozzle with solvent 20 9 Dip the end of a soft bristle brush into a compatible solvent Do not continuously soak the brush s bristles with solvent and do not use a wire brush Cp A ti4845a Fic 15 Use solvent dipped soft bristle brush 10 With the gun pointed down clean the front of the gun using the soft bristle brush and solvent 11 Scrub the air cap retaining ring air cap and fluid nozzle with the soft bristle brush see FIG 16 To clean out air cap holes use a soft implement such as a toothpick to avoid damaging critical surfaces Clean the air cap and fluid nozzle daily minimum Some applications require more frequent cleaning b ti8176a Fic 16 Clean air cap ring and fluid nozzle 12 Install the air cap retaining ring and air cap 13 Dampen a soft cloth with solvent and wring out the excess Point the gun down and wipe off the outside of the gun 313869B Operation 313869B 21 Troubleshooting Troubleshooting Aw 2 Problem Cause Solution Spray Pattern Right Normal pattern No action necessary Spray Pattern Wrong Heavy top or bottom Dirty or damaged air cap or fluid nozzle Rotate air
20. cal distance between the spray pattern location and a line formed by the intersections of the spray pattern end points on the major axis Actual spray pattern image Tilt The angle between a horizontal line and a line Notes formed by the spray e Detailed descriptions of the spray pattern test parameters can be found in instruction manual 313869 pattern major axis e Spray pattern shape is dependent on the material type material flow rate and air pressure GRACO INC P O Box1441 Minneapolis Minnesota 55440 1441 612 623 6000 313869B 35 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component part
21. cap 5 180 If pattern follows air cap prob lem is in air cap Clean and inspect If pattern is not cor rected replace air cap If pattern does not follow the air cap the problem is with the fluid nozzle 4 Clean and inspect the nozzle If the pat tern is not corrected replace nozzle Spray Pattern Wrong Split pattern Fan pressure too high for vis cosity of material being sprayed Reduce fan air pressure and increase material viscosity Spray Pattern Wrong Dirty or distorted air horn holes Clean and inspect air cap 5 If pattern is not corrected replace air cap 22 313869B Troubleshooting Problem Cause Solution Gun spitting Air getting into paint stream Check if fluid source is empty and fill Tighten fluid nozzle 4 Check fluid nozzle o ring 3 for damage Check fluid nozzle 4 for dam age Will not spray Fluid control valve 11 turned too far clockwise Fluid source empty Adjust fluid control valve 11 counterclockwise Refill Excessive air blowing back Loose fluid nozzle 4 Tighten fluid nozzle 4 Damaged fluid nozzle seal 3 Replace seal 3 Gun fluid pressure is too high with gun triggered cannot achieve desired flow rate Using needle nozzle kit with too small orifice Use needle nozzle kit with larger orifice Using a low fluid pressure set ting th
22. clude other equipment or objects that must be grounded Check your local electrical code for detailed grounding instructions for your area and type of equipment Your system must be connected to a true earth ground 313869B Installation Pump Fluid Supply Ground the pump by connecting a ground wire and clamp between the fluid supply and a true earth ground as instructed in your separate pump instruction manual Air Compressors and Hydraulic Power Supplies Ground the air compressors and hydraulic power supplies according to the manufacturer recommendations Spray Gun Ground the spray gun by mounting the mani fold to a properly grounded reciprocator robot or stationary mount Check the electrical resis tance between the manifold and a true earth ground Resistance must not exceed 1 megohm Fluid Supply Container Ground the fluid supply container according to local code Object Being Sprayed Ground the object that is being sprayed according to local code Solvent Pails Ground all solvent pails that are used when flushing according to local code Use only con ductive metal pails placed on a grounded sur face Do not place the pail on a non conductive surface such as paper or cardboard which interrupts the grounding continuity 11 Installation Mount Gun Reciprocating Arm Rod Mount To mount the gun on a reciprocating arm rod 0 75 in 19 mm diameter maximum insert the bar A through the hole in
23. e fluid flow is too high making it necessary to restrict needle travel to reduce fluid flow Using needle nozzle kit with too large orifice Use needle nozzle kit with smaller orifice Fluid system will not operate at low enough pressure below 10 psi 70 kPa 0 7 bar There is no fluid regulator or air regulator is not sensitive enough at low pressure Add low pressure fluid regula tor or add more sensitive low pressure air regulator Fluid flow is fluttering while spraying Fluid source empty Refill 313869B 23 Service Service screws 16 and remove the gun from 2 i A A the manifold b Without Manifold Disconnect the air and fluid hoses Remove the gun from NOTE Numbers in parenthesis in the text refer to the reference numbers in the figures and in the paris list the mounting arm 3 Remove the air cap retaining ring 21 and Disassembly air cap 5 ae PRSS NTE REGL Procedure 4 Remove the fluid adjustment knob 11 and spring 10 a gare ernie 5 Pull the piston 7 and fluid needle 6 out a With Manifold Use the 4 mm allen of the back of the gun wrench supplied to unscrew the two A Torque to 155 165 in Ib 18 19 Nem A Torque to 80 in Ib 9 0 Nem ti14946a Fic 17 24 313869B 6 Use a 1 16 hex wrench to loosen the fluid needle set screw 7a Remove the needle 6 from the piston 7 7 Check the fl
24. eck and follow all national state and local codes regarding air exhaust velocity requirements e Check and follow all local safety and fire codes Configure Gun and Manifold Guns with Manifold See Fic 1 The gun is shipped with a fluid plug 25 To use the gun in a circulating system do not install the plug In a non circulating system install the plug as shown to minimize flush time 1 Connect the fluid supply line to one fluid port fitting and the fluid return line to the other The manifold fluid ports are reversible 2 Install the gun on the manifold using the two screws Torque the screws evenly to 50 in lb 5 6 Nem A Do not install when used in circulating systems Fic 1 Guns with Manifold TI14429A 313869B Guns without Manifold The gun is shipped ready for use in a circulat ing system with a fitting installed in each fluid port Connect the fluid supply line to one fluid inlet fitting 15 and the fluid return line to the other To use the gun in a non circulating system remove one fitting and replace with plug 33 shipped loose Use the 3 16 allen wrench supplied to tighten the plug A Install for use in a non circulating system A Use fitting 15 for use in a circulating system SS T114430A Fic 2 Guns without Manifold Ground System au o The following grounding instructions are mini mum requirements for a system Your system may in
25. eel Ultra Precision Plastic 24B873 LVMP 24D281 24C184 0 051 1 3 Stainless Steel Ultra Precision Plastic 24B874 LVMP 24D284 24C184 0 059 1 5 Carbide Ultra Precision Plastic 24B875 Air Brush 24C197 24D705 0 028 0 7 Stainless Steel Indexing Plastic 24B876 N A N A N A N A N A N A Indexing Plastic Models Without Manifolds Includes Orifice Size Gun Needle Air Cap Construction Fluid Construction Assembly Nozzle Kit with Pin of Needle Tip Adjustment of Fluid Part No Type Part No PartNo in mm Nozzle Exit Knob Fitting 24B877 Conventional 24D177 24C182 0 028 0 7 Stainless Steel Lock Ring Plastic 24B878 Conventional 240198 24C182 0 035 0 9 Stainless Steel Lock Ring Plastic 24B879 Conventional 240199 24C182 0 043 1 1 Stainless Steel Lock Ring Plastic 24B880 Conventional 24C200 24C182 0 051 1 3 Stainless Steel Lock Ring Plastic 24B881 HVLP 24D179 24C183 0 028 0 7 Stainless Steel Indexing Plastic 24B882 HVLP 24D305 24C183 0 043 1 1 Stainless Steel Indexing Plastic 24B883 HVLP 24D306 24C183 0 051 1 3 Stainless Steel Indexing Plastic 24B884 HiTEch 24D303 24D703 0 028 0 7 Stainless Steel Ultra Precision Stainless Steel 24B885 HiTEch 24C221 24D703 0 039 1 0 Carbide Ultra Precision Stainless Steel 24B886 HiTEch 24C201 24D704 0 059 1 5 Carbide Ultra Precision Stainless Steel 24B887 LVMP 24D277 24C184 0 020 0 5 Stainless Steel Ind
26. end hoses or use hoses to pull equipment e Keep children and animals away from work area Comply with all applicable safety regulations A PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow the Pressure Relief Procedure when you stop spraying and before clean ing checking or servicing equipment Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immedi ately A PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocar bon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility 4 313869B Warnings TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to appli cable guidelines PER
27. exing Plastic 24B888 LVMP 24D278 24C184 0 028 0 7 Stainless Steel Indexing Plastic 24B889 LVMP 24D279 24C184 0 035 0 9 Stainless Steel Indexing Plastic 24B890 LVMP 24D280 24C184 0 043 1 1 Stainless Steel Indexing Plastic 24B891 LVMP 24D281 24C184 0 051 1 3 Stainless Steel Indexing Plastic 24B892 Air Brush 24C197 24D705 0 028 0 7 Stainless Steel Indexing Plastic 24B893 N A N A N A N A N A NA Indexing Plastic 313869B 7 Selection Charts Air Caps Nozzle Orifice Recommended Gun Manifold Air Cap Inlet Pressure Part No Type in mm psi MPa bar Air Cap Color 24C182 Conventional 0 028 0 059 0 7 1 5 43 0 3 3 0 Blue Grey 240183 HVLP 0 020 0 051 0 5 1 3 15 0 1 1 0 Pewter 24D703 HiTEch 0 028 0 039 0 7 1 0 29 0 2 2 0 Black 24D704 HiTEch 0 059 1 5 29 0 2 2 0 Black 240184 LVMP 0 020 0 059 0 5 1 5 43 0 3 3 0 Brown 24D705 Air Brush 0 028 0 7 29 0 2 2 0 Clear Maximum compliant HVLP inlet pressure Sample Pattern Sizes and Shapes Recommended Nozzle Gun Manifold Fluid Flow Spray Air Cap Orifice Inlet Pressure Rate Distance Pattern Pattern Size Part No Type in mm psi MPa bar oz min cc min in cm Shape in mm 24C182 Conventional 0 028 0 7 43 0 3 3 0 2 7 80 6 15 Taper 1 0 6 0 25 152 240183 HVLP 0 028 0 7 15 0 1 1 0 2 7 80 6 15 Straight 1 0 6 5 25 165 24D703 HiTEch
28. ll maintain the same flow rate but the fluid stream velocity will slow down When air is applied the lower velocity allows the air to act on the fluid longer which improves atomization 2 Using the air pressure regulator F set the fan and atomizing air supply pressure per Table 1 Use these suggested settings as a starting point Table 1 Suggested Starting Settings Spray Fan Air Atomizing Air Type psi MPa bar psi MPa bar bets 43 0 3 3 0 43 0 3 3 0 HVLP 15 0 1 1 0 15 0 1 1 0 HiTEch 29 0 2 2 0 29 0 2 2 0 LVMP 43 0 3 3 0 43 0 3 3 0 Air Brush NA 29 0 2 2 0 313869B Setup NOTE HVLP Gun Limits HVLP Guns local laws may limit the maximum pressure to 10 psi 70 kPa 0 7 bar at the air cap for compliance See the table on page 8 for maximum HVLP manifold inlet pressures To measure pressure at the air cap use the appropriate HVLP Pressure Verification Kit ti01997 Fic 12 Air Pressure Regulator 3 Test the spray pattern atomization while keeping the gun a consistent distance about 6 to 8 inches 150 to 200 mm from the test piece Check the atomization quality Increase the gun atomizing air supply pressure with the air pressure regulator in 5 psi 34 kPa 0 3 bar increments until you obtain the desired atomization NOTE For the best transfer efficiency use the lowest setting needed to achieve desired finish quality 4 If the spray pat
29. ltra precision fluid adjustment knob loosen the set screw to adjust the position of the hash markings for convenient reading TTT 035 40 45 50 55 6O 65M ti14947a Set screw Fic 19 25 Parts Parts o E Guns with Manifold G p 4 a we __ Lock ring and cap ti14447a ti14945a Guns without Manifold 4 3 To S AA S ORN P ti14448a 26 313869B Parts in Common Ref Part Description Qty 1 BODY 1 2 24C205 FLUID PACKING ASSEMBLY 1 3 111457 O RING included with Part 4 1 4 See Table NOZZLE fluid includes Part 3 1 5 See Table AIR CAP ASSEMBLY includes Parts 5a 5d 5a AIR CAP 1 5b O RING 1 5cvV WASHER UMHWPE 1 5d PIN alignment 1 6 See Table NEEDLE assembly 1 7 24C202_ PISTON needle stop includes 1 Parts 7a and 7b 7a SCREW set 6 32 UNC x 1 16 in 1 7b O RING 1 10 24C207 SPRING compression 1 11 KNOB fluid adjustment 1 24D065 IUltra Precision 24C204 Ilndexing 24C203 Lock ring and cap 14 1120538 FITTING tube air line 3 1 8 npt x 6 mm 15 FITTING tube fluid line 2 1 8 npt x 6 mm 24C213 INylon 24D046 Stainless steel 21 289079 RETAINING RING assembly 1 includes 5b and 5c 23 114141 TOOL wrench hex 1 16 not 1 shown 24 107157 TOOL wrench allen 4 mm not 1 shown 2
30. needle valve and 6mm tube fittings 28 HVLP Pressure Verification Kit 24C214 For use in checking air cap atomizing and fan pattern air pressure at various supply air pres sures Not to be used for actual spraying Install the kit air cap on the gun Turn on the air to the gun and read the air pressure on the gauge NOTE To be HVLP compliant the atomizing and fan pattern air pressure must not exceed 10 psi 70 kPa 0 7 bar 313869B Dimensions Dimensions Guns with Manifold 4 9 in 124 5 mm with Ultra Precision knob 40 7 mm 4 1 in 104 1 mm with indexing knob 3 5 in 88 9 mm with lock ring and cap 0 75 in 19 1 mm mounting hole 35 6 mm T114440A TI14436A FIG 20 Guns without Manifold 4 9 in 124 5 mm with Ultra Precision knob 4 1 in 104 1 mm with indexing knob 3 5 in 88 9 mm with lock ring and cap y EE T114437A T114442A 1 6 in 40 6 mm FIG 21 313869B 29 Mounting Hole Layouts Mounting Hole Layouts Guns with Manifold 1 27 in 32 3 mm Li ti14700a
31. on Fluid Construction Assembly Nozzle Kit with Pin of Needle Tip Adjustment of Fluid Part No Type PartNo PartNo in mm Nozzle Exit Knob Fitting 24B857 Conventional 24D177 24C182 0 028 0 7 Stainless Steel Indexing Plastic 24B858 Conventional 240198 24C182 0 035 0 9 Stainless Steel Indexing Plastic 24B859 Conventional 240199 24C182 0 043 1 1 Stainless Steel Indexing Plastic 24B860 Conventional 24C200 24C182 0 051 1 3 Stainless Steel Indexing Plastic 24B861 Conventional 24D178 24C182 0 059 1 5 Carbide Indexing Plastic 24B862 HVLP 24D302 24C183 0 020 0 5 Stainless Steel Indexing Plastic 24B863 HVLP 24D179 24C183 0 028 0 7 Stainless Steel Indexing Plastic 24B864 HVLP 24D305 24C183 0 043 1 1 Stainless Steel Indexing Plastic 24B865 HVLP 24D306 24C183 0 051 1 3 Stainless Steel Indexing Plastic 24B866 HiTEch 24D303 24D703 0 028 0 7 Stainless Steel Ultra Precision Stainless Steel 24B867 HiTEch 24C221 24D703 0 039 1 0 Carbide Ultra Precision Stainless Steel 24B868 HiTEch 24C201 24D704 0 059 1 5 Carbide Ultra Precision Stainless Steel 24B869 LVMP 24D277 24C184 0 020 0 5 Stainless Steel Ultra Precision Plastic 24B870 LVMP 24D278 24C184 0 028 0 7 Stainless Steel Ultra Precision Plastic 24B871 LVMP 24D279 24C184 0 035 0 9 Stainless Steel Ultra Precision Plastic 24B872 LVMP 24D280 24C184 0 043 1 1 Stainless St
32. onents NOTICE Solvent left in gun air passages could result in a poor quality paint finish Do not use any cleaning method which may allow solvent into the gun air passages Do not wipe the gun with a cloth soaked Do not point the gun up while cleaning it in solvent wring out the excess ti8100a ti4827a Do not use metal tools to clean the air cap holes as this may scratch them Do not immerse the gun in solvent scratches can distort the spray pattern ti8101a ti8175a 313869B Operation 19 Operation General System Maintenance Follow the Pressure Relief Procedure page 18 e Clean the fluid and air line filters daily e Check for any fluid leakage from the gun and fluid hoses Tighten fittings or replace equipment as needed e Flush the gun before changing colors and whenever you are done operating the gun Clean and Flush Gun 1 Follow the Pressure Relief Procedure page 18 2 Shut off the gun fan and atomizing air 3 Supply a compatible solvent to the gun fluid inlet 4 Point the gun down into a grounded metal container and flush the gun with solvent until all traces of paint are removed from the gun passages 5 Follow the Pressure Relief Procedure page 18 6 Disconnect the solvent supply 7 Remove the air cap retaining ring and air cap NOTICE Trigger the gun whenever you tighten or remove the nozzle This keeps the needle seat away from the nozzle se
33. s Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within
34. t www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313869 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2009 Graco Inc is registered to ISO 9001 www graco com Revised 04 2010
35. tern is too wide or split reduce the fan air pressure NOTE Reducing the fan air pressure to 0 psi or fully closing the fan adjustment valve will produce a round pattern To further control the spray pattern use an alternate air cap For a list of available air caps see page 8 Operation Operation Pressure Relief Procedure Aw 2 1 Turn off all bleed type air valves and all other air and fluid supplies to the gun 2 Trigger the gun into a grounded metal waste container to relieve fluid pressure ti8174a Fic 13 Pressure Relief Apply Fluid The gun does not have an air shutoff The air should be activated before the fluid to ensure full atomization of fluid and prevent buildup on the air cap Adjust the system control device if it is auto matic so the gun starts spraying just before meeting the part and stops as soon as the part has passed To achieve best results when applying fluid e Keep gun perpendicular and 6 to 8 in 150 to 200 mm from object being sprayed Use smooth parallel strokes across sur face to be sprayed with 50 overlap Incorrect T114439A Correct T114438A Fic 14 Correct Spray Method 313869B Daily Gun Care Methylene chloride with formic or propionic acid is not recommended as a flushing or cleaning solvent with this gun as it will damage aluminum and nylon comp
36. tion 8 Reassembly 25 Installation 2 0 00 ceeeeeeeeeeee 10 Parts ae cic AN in Se ee ee hd Be 26 Ventilate Spray Booth 10 Repair KitS 00 cee eee eee eee eee 28 Configure Gun and Manifold 10 Accessories eee eee 28 Ground System 11 Dimensions 00 2s eee eee ee eee eee 29 Mount Gun seksa eee 12 Mounting Hole Layouts 30 Setup eect ie EA Pe ee ie 13 Technical Data 32 Connect Air Line 13 Air FLOW Ann Se eee tens eo eels Lae eee ats 34 Connect Fluid Hose 15 Spray Pattern Test Report 35 Flush Spray Gun si disari en A A AW eee 16 Graco Standard Warranty 36 Position Air Cap 16 Graco Information 36 Adjust Spray Pattern 16 Models Orifice Size Models with Models without Spray Type in mm Manifold Manifold Conventional 0 028 0 7 24B857 24B877 Conventional 0 035 0 9 24B858 24B878 Conventional 0 043 1 1 24B859 24B879 Conventional 0 051 1 3 24B860 24B880 Conventional 0 059 1 5 24B861 I HVLP 0 020 0 5 24B862 HVLP 0 028 0 7 24B863 24B881 HVLP 0 043 1 1 24B864 24B882 HVLP 0 051 1 3 24B865 24B883 HiTEch 0 028 0 7 24B866 24B884
37. uid needle 6 for damage or excessive wear Replace the needle if nec essary The needle and tip are permanently bonded To prevent damage to the needle do not try to separate 8 Use the 10 mm hex nut driver to remove the fluid packing nut 2 9 Use the 10 mm wrench to remove the nozzle 4 Reassembly 1 Lightly grease the new nozzle 4 which includes o ring 3 Use the 10 mm wrench to install the nozzle Torque to 155 165 in Ib 18 19 Nem 2 Install the new air cap assembly 5 includes air cap o ring washer and align ment pin and the retaining ring 21 NOTE Be sure to move the alignment pin if you want a horizontal spray pattern See Posi tion Air Cap page 16 3 Use the 10 mm hex nut driver to install new fluid packing nut 2 includes o ring Torque to 80 in Ib 9 0 Nem 4 Insert the new needle 6 in the piston 7 Apply medium strength thread sealant to the setscrew 7a Use the 1 16 hex wrench to torque the setscrew to 4 5 to 5 5 in Ib 0 5 to 0 6 Nem 313869B Service ti14944a A Torque to 4 5 to 5 5 in Ib 0 5 to 0 6 Nem Fic 18 To avoid damage the nozzle 4 must be installed before the needle 6 5 Grease the needle shaft and piston o ring Push the needle piston assembly into the gun as far as possible Insert spring 10 6 Turn counterclockwise to fully open the fluid adjustment knob 11 Install the knob hand tight NOTE If you have an u
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