Global Machinery Company GEN Portable Generator User Manual
Contents
1. connected is higher than 650W the protective cut out on the generator may operate to prevent over load damage to the generator The generator will withstand short operation and spikes up to 850W It should also be very clearly understood that output voltage fluctuations will occur when various loads are connected and disconnected It is NOT recommended to connect any electronic equipment to the generator without a voltage or surge protector Computers Televisions and stereo equipment can be very sensitive to the input supply and could be damaged if protective equipment is not used in conjunction with this generator AC and DC overload cut out Important Exceeding the rated capacity of your generator can result in serious damage to your generator and connected apparatus 1 Each receptacle has a circuit breaker to protect the generator from over loading 2 If the circuit breaker trips unplug all electrical apparatus from the generator 3 Let the overload cut out switch cool down 4 If it is an AC apparatus causing the overload push the AC circuit breaker button 11 If it is the DC apparatus press the red DC circuit breaker button 12 located on the side of the generator Commence to start your generator accordingly 5 When re connecting appliances reduce the load to that which previously overloaded the generator Periodic maintenance Items Remarks Every 50hrs Every 150 or every hrs or every Spark Plug Remov2. in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not E YEAR Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance cntena You will find your new t
3. let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling operation creates dust 9 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 10 Do not overreach Keep your footing secure and balanced at all times 11 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords penodically and if damaged have them repaired by an authorised service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 12 Re
4. on position 4 Tum the engine switch to On 5 Slowly pull the recoil starter until you feel it engage and then pull it briskly Note When the motor is started for the very first time it will require a number of attempts to start until the fuel has travelled from the tank to the motor 6 Once you hear the motor operating return the choke lever back to the nght hand side position This position will switch the choke off Stopping the engine 1 Before stopping ensure that no electrical apparatus is connected to the generator 2 Tum the engine switch to the stop position 3 Tum the fuel cock lever anti clockwise to the off position Connecting apparatus to the generator Start the engine Allow the motor to run for a couple of minutes to warm up prior to connecting any apparatus to the generator EA 2 For AC current plug the powercord into the AC output socket 10 3 For DC current plug into the DC outlet socket 9 located on the side of the generator To charge your car battery connect the alligator clips to the corresponding terminals on your battery The red lead goes to the positive terminal and the black lead goes to the negative terminal This DC cord has been supplied with the unit 12 Warning Prior to connecting any appliance to the generator check the rating label of the appliance The generator is rated at 650W so 1f the appliance being
5. operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition near the generator Store fuel in an approved container designed to hold fuel Store container in secure location to prevent use by others Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Operate generator in a clean dry well ventilated area DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Never refuel with the engine running Risk of injury and property damage when transporting generator What could happen Fire Inhalation Damage to Vehicle Surfaces Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks can damage carpet paint or other surfaces in vehicles or trailers The generator is equipped with a fuel cock valve tum the valve to the off position before transporting to avoid fuel leaks Transport fuel only in an approved fuel container Always place generator on a prot
6. GLOBAL MACHINERY COMPANY INSTRUCTION MANUAL Melbourne Perth Auckland Hong Kong Shanghai EE AJ e Taipei New York Verona London Paris 031208 PR EDS Contents Warranty Introduction Environmental protection Scope of product Description of symbols General safety instructions for power tools Risk of electrocution and fire Risk of fire Risk of injury and property damage when transporting generator Risk of breathing inhalation hazard Risk of unsafe operation Risk of hot surfaces Risk of moving parts Risk from lifting Additional safety rules for generators Unpacking Know your product Fitting the handle Mixing the fuel Filling the tank Earthing the generator Starting the engine Stopping the engine Connecting apparatus to compressor AC and DC overload cut out Periodic maintenance Generator maintenance Storage Spark plugs A r filter Fuel filter Petrol tank filter Cleaning Repairs Troubleshooting Sy Ge N U Lo Lol Go INN O O 09 CO COIN NN Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the onginal purchase If found to be defective
7. afety rules for generators 1 Do not operate in a hazardous location Such areas include where there is a risk of explosion of petrol fumes leaking gas or explosive dust 2 Do not operate in a confined area Exhaust gases smoke or fumes could reach dangerous concentrations 3 The output of this generator is potentially lethal The generator should not be connected to a fixed electncal installation except by an appropnately licenced person 4 Protect your generator This generator is NOT WEATHERPROOF and should not be exposed to direct sunlight high ambient temperature and damp wet or high humidity conditions 5 Do not smoke while refueling This is potentially dangerous as it may ignite the fuel and cause an explosion 6 Take care not to spill fuel When refueling the generator ensure that the motor has been switched off Prevent the spilling of fuel as this may also ignite with the hot motor Never refuel whilst the engine running 7 Be careful where you store the generator Store the generator in a dry area away from inflammable liquids 8 Keep your distance The generator emits exhaust fumes As a safety precaution do not stand close to the unit whilst it is in operation Ensure bystanders also keep their distance 9 Ground earth your generator Ensure that the generator has been ground by using an earth lead Simply connect one end of the Earth lead to the generator where marked and the other end should be pressed in
8. aning with a soft brush followed by a compressed air jet will usually be sufficient to ensure acceptable internal cleanliness 5 Wear eye protection when carrying out cleaning Repairs 1 Only an authonsed service centre should repair the generator 14 Toe Qresbtecas site 2 Ignition switch in Off position 2 Turn to ON position wires on equipment Replace 15 Carefully read the entire Instruction Manual before using this product Before returning this product for a Warranty Claim or any other reason Please Call 1300 880 001 Australia or 0800 445 721 New Zealand When you make your call please have the following information at hand e GMC Product Type GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product GM GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1299 With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country 7 DAYS A WEEK 7 AM 7 PM esr The GMC 777 Helpline operates from 7am to 7
9. e X Carbon isation Generator maintenance Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the generator head Storage If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Spark plugs 1 Remove spark plug from the generator with a spark plug spanner socket Note This socket is not supplied with the unit 2 Remove carbon deposits using a wire brush 3 Check for discoloration on the top of the spark plug The standard color should be a tan colour 4 Check the spark plug gap The acceptable gap should be between 0 7 0 8mm Air filter 1 Remove the cover 8 on the front of the generator by removing the two screws 2 Remove the air filter 3 Wash the air filter in solvent 4 Lubncate the filter us
10. ective mat when transporting to protect against damage to vehicle from leaks Remove generator from vehicle immediately upon arnval at your destination Risk of breathing inhalation hazard What could happen Gasoline engines produce toxic carbon monoxide exhaust fumes Breathing exhaust fumes will cause serious injury or death Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operating unit Risk of unsafe operation What could happen Operation of generator in careless manner All sources of energy include the potential for injury Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others e Review and understand all of the operating instructions and warnings in this manual Become familiar with the operation and controls of the generator Know how to shut it off quickly e Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Risk of unsafe operation cont Operating generator while Generator will not operate properly Never operate generator while suspended and will cause damage to the suspended or in an unlevel position generator and could cause serious Always operate gen
11. erate on a flat injury or death to you or others level surface Risk of hot surfaces What could happen Contact with hot engine and Contact with hot surfaces such as During operation touch only the generator components engines exhaust components could control surfaces of the generator Keep result in serious burns children away from the generator at all times They may not be able to recognize the hazards of this product Risk of moving parts What could happen Contact with moving parts can The generator contains parts which Never operate generator with guarding result in serious injury rotate at high speed during operation or cover plates removed Avoid wearing These parts are covered by guarding loose fitting clothing or jewelry which to prevent injury could be caught by moving parts Risk from lifting What could happen Lifting a very heavy object Serious injury can result from Do not attempt to lift the generator by attempting to lift too heavy an yourself Seek assistance each time it object is to be moved When lifting always keep the object you are lifting near the vertical axis of your body DO NOT use you back to lift heawy loads Both people should crouch down grab the underside of unit and use your legs to carry the weight Keep the object as near the center of your body s gravity as possible Avoid twisting your bodies when carrying the unit instead tum your whole body using your feet Additional s
12. ing motor oil SEA 20 5 Thoroughly squeeze the filter removing excess oil 6 Replace air filter back into the engine 7 Secure the cover back onto the front panel of the generator IMPORTANT Never run the engine without the air filter element in place Fuel filter 1 Stop the engine 2 Tum the fuel cock lever to the off position 3 Unscrew the filter assembly located directly under the fuel cock lever 4 Disassemble the washer amp filter component and clean thoroughly with solvent 5 Wipe out the filter housing with a clean lint free cloth 6 Re assemble Petrol tank filter 1 Stop the engine 2 Tum the fuel cock lever to the off position 3 The petrol tank filter is located directly under the petrol cap This protects impunties entering the fuel tank dunng refuelling 4 Remove the filter amp wash thoroughly in a solvent 5 Re assemble Cleaning 1 Keep your machine clean The outside of the machine can be cleaned using a damp soft cloth with a mild detergent if required Never use water to clean the generator as it may cause damage to internal parts 2 Some maintenance products and solvents may damage the plastic parts these include products containing benzene trichloroethylene chloride and ammonia 3 Use a vacuum to clean air inlet and outlet louvres of the alternator 4 Take special care to keep the ventilation inlets outlets free from obstruction cle
13. leaded oil 50 1 Operation noise level 60dB 7m Net Weight 21kg General safety instructions for power tools To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety Warning When using power tools basic safety precautions should always be taken to reduce the nsk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not
14. move adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 13 Stay alert Watch what you are doing Use common sense Do not operate a tool when you are tired 14 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authonsed service facility unless otherwise indicated in this Instruction Manual 15 Use only approved parts When servicing use only identical replacement parts Use an authonsed service facility to fit replacement parts WARNING The use of an accessory or attachment other than those recommended in this Instruction Manual may present a risk of personal injury Save these instructions important safety instructions Risk of electrocution and fire Improper storage of extension cord Operation of generator in rain wet icy or flooded conditions Placing generator on or against highly conductive surface such as a steel walkway or metal roof Use of worn damaged or ungrounded extension cords Operation of unit when damaged or with guards or panels removed Exte
15. nical or electrical problem Have unit repaired by an Authonzed Service Centre Do not operate generator with protective guarding removed Risk of fire What could happen Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Tampering with factory set engine speed settings Inadequate ventilation for generator Overfilling the fuel tank fuel spillage Fuel and fuel vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause fuel or fuel vapors to ignite Improperly stored fuel could lead to accidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 40 C ambient such as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the matenals or buildings Spilled fuel and its vapors can become ignited from hot surfaces or sparks Tum engine off and allow it to cool before adding fuel to the tank Equip area of
16. nsion cord can come into contact with hot engine parts resulting in damage Using a damaged extension cord can result in electrocution or death Water is an excellent conductor of electricity Water which comes in contact with electncally charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone contacting them Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Contact with wom or damaged extension cords could result in electrocution Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electncally charged components and result in electrocution Remove extension cord from the generator and store seperately away from generator Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of 2 meters from any conductive surface Inspect extension cords before use and replace with new cord if required Always use a cordset having a grounding wire with an appropnate grounding plug DO NOT use an ungrounded plug Do not operate generator with mecha
17. ool easy and safe to operate and with proper care it will give you many years of dependable service Caution Carefully read through this entire Instruction Manual before using your new GMC Tool Take special care to heed the Cautions and Wamings Your GMC tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making 1t easy to maintain and operate Environmental protection Recycle unwanted materials instead of 4 disposing of them as waste All tools hoses and packaging should be sorted taken to I the local recycling centre and disposed of in an environmentally safe way Scope of product This product is suited for home and camping applications It will allow you to power outdoor lights sound system small television and recharges your car battery Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection O Conforms to relevant standards for electromagnetic io compatibility Specifications AC Output 240Vac Rated Power 650W Peak Power 850W Phase Single Power Factor coso 1 Displacement 63ml DC Output 14V 8A Motor 2HP 2 stroke No load speed 3600 RPM Fuel Tank Capacity 4 2L Fuel Type Unleaded Fuel Mixture Un
18. pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding our products Save this Manual for future reference
19. rator over the holes on the petrol tank Then proceed by placing the handle on top of the gaskets ensuring the 2 holes in the handles line up with the holes on the tank Screw the handle onto the petrol tank using the 2 screws provided with the unit Ensure the flat washers are fitted under the heads of the screws Mixing the fuel 1 The generator uses unleaded fuel and engine grade oil 2 You need to mix both the fuel together 3 The proportion should be 50 parts unleaded fuel and 1 part oil 4 The mixture should be poured into an approved fuel container This fuel container should be clearly marked as a fuel container sealed and made from fuel resistant material 5 Once the mixture has been poured shake the fuel container well to ensure that the contents have been thorougly mixed Filling the fuel tank 1 Switch off the engine 2 Remove the fuel cap 2 by turning anticlockwise 3 Pour the fuel oil mix from the fuel container into the fuel tank 3 Because fuel expands DO NOT FILL to the tip of the tank 4 Replace fuel cap and tum clockwise to lock Earthing the generator Warning It is advisable to properly earth ground your generator before starting using a wire and a small earth stake Note The wire and earth stake are not supplied with the unit Starting the engine 1 Before starting ensure that no electncal apparatus has been connected to the generator 2 Tum the fuel cock valve 4 clockwise to the
20. to the ground 10 Ensure you use oil mix fuel Ensure that you mix 50 parts unleaded fuel to 1 part engine grade oil If not the engine will overheat and cause damage to your generator 11 Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank 12 Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangenng attachments and the user You MUST unplug any load from the generator before starting and stopping to prevent permanent damage to any appliances Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Know your product Handle Fuel cap Fuel tank Fuel cock valve Recoil starter On off switch Choke Cover DC Output 14 4V 10 AC Output 240V 11 AC circuit breaker 12 DC circuit breaker 12 9 WC MONA UM 50 IS 10 11 10 Fitting the handle Firstly place the 2 handle gaskets supplied with the gene
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