Global Machinery Company GEN2300ES Portable Generator User Manual
Contents
1. Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all2. accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair personnel using only identical replacement parts This will ensure that the safety of the power tool is maintained Risk of electrocution and fire Hazard What could happen How to prevent it Improper storage of extension cord Operation of generator in rain wet icy or flooded conditions Placing generator on or against highly conductive surface such as a steel walkway or metal roof Use of worn damaged or ungrounded extension cords Operation of unit when damaged or with guards or panels removed Extension cord can come into contact with hot engine parts resulting in damage Using a damaged extension cord can result in electrocution or death Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in elect
3. daily months months months or 20Hr or 100Hr or 300Hr Spark plug Check condition adjust gap and clean dit if necessary IS A CS RC B Farmer on Repcenceay 7 SS fuel drain filter Replace if necessary Valve clearance Check and adjust when engine is cold Check fuel hose for crack or damage Replace if necessary Exhaust system Check for leakage Retighten or replace gasket if necessary Check muffler screen Clean replace if necessary Check choke operation More frequently if necessary Fittings Check all fittings and fasteners fasteners correct if necessary Regular maintenance is most important for the best performance and safe operation 17 Storage If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Spark plugs 1 Remove spark plug 15 from the generator with the spark plug spanner socket supplied 2 Remove carbon deposits using a wire brush 3 Check for discoloration on the top of the spark plug The standard colour should be a tan colour 4 Check the spark plug gap The acceptable gap should be between 0 7 0 8mm Fig K Hf 0 7 0 8mm 0 028 0 031 5
4. The recommended spark plugs are as follows BPR6ES NGK RN9Y Champion W20EPR U Denso WR6DC Bosch Engine oil replacement 1 Place the generator on a level surface and warm up the engine for several minutes The stop the engine 2 Remove oil filler cap 7 3 Place an oil pan under the generator and commence removing the oil drain cock 11 so that the oil can be completely drained 4 Check the oil drain cock 11 gasket oil filler cap 7 and O ring If damaged have these replaced 5 Reinstall the oil drain cock 11 6 Add engine oil to the upper level Recommended 4 stroke engine oil is SAE 30 CAUTION Check that no foreign material debris dust enters the crankcase Air filter It is very important to maintain an air filter in proper condition Damage to the generator may arise if the filter has Improperly been serviced Dirt and other foreign elements adhering to the filter due to improper installation and engine wear ALWAYS keep the filter clean at all times 1 Remove the air filter cover 13 on the side of the generator by lifting the 2 clips on both the top and bottom of the air filter cover 13 Fig L 2 Remove the air filter Fig M 3 Wash the air filter in solvent or kerosene and allow to dry 4 Lubricate the filter using motor oil SAE 30 9 Thoroughly squeeze the filter removing excess oil 6 Replace air filter back into the engine 7 Secure the co
5. exnau cause serious injury or death produce toxic carbon monoxide exhaust fumes Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operating unit Risk of unsafe operation Hazard What could happen How to prevent it All sources of energy include Operation of generator lel the potential for injury Unsafe in careless manner Operation or maintenance of your generator could lead to serious injury or death to you or others Operating generator while suspended and will cause damage to the generator and could cause serious injury or death to you or others Generator will not operate properly e Review and understand all of the operating instructions and warnings in this manual Become familiar with the operation and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Never operate generator while suspended or in an unlevel position Always operate generate on a flat level surface Risk of hot surfaces Bad What could happen How to prevent it Contact with hot engine and Contact with hot surfaces such as During operation touch only the generator compo
6. gravity 20C Charging time Hr Battery Battery capacity 30Ah 35Ah 47Ah O O t O O ec gt gt Mind O O O o N Fon Oo Un lt 4 Measure the specific gravity fluid by using a hydrometer and calculate the charging time in accordance with the table shown 5 For a fully charged battery the specific gravity range shall be within 1 26 to 1 28 It is recommended to be checked and confirmed every hour 6 Connect the DC plug lead 19 into the DC socket 9 and connect the alligator clips to the correct polarity Press the DC reset button 5 to reset in case the DC supply had previously been overloaded The generator will charge batteries up to 600CCA capacity provided the battery is in reasonable condition Batteries of larger capacity may charge but will depend on the condition and also the level of charge in the battery In cases where the current exceeds the rating of the generator the circuit breaker on the DC side will open circuit and will need to be reset to continue WARNING The battery gives off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using batteries in an enclosed space The battery contains sulphuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield If electrolyte gets on your skin flush w
7. not reset due to a faulty electrical appliance or wiring switch off and unplug the appliance which may be faulty Any faulty electrical appliances will need to be repaired by a suitably qualified person If the safety switch does not reset after unplugging the appliance call a licensed electrician to find the fault DC overload cut out IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your generator and connected apparatus 1 The DC circuit has a circuit breaker to protect the generator from over loading 2 If the circuit breaker trips unplug all electrical apparatus from the generator 3 Let the overload cut out switch cool down 4 Press the DC reset button 5 Commence to start your generator accordingly 5 When re connecting appliances reduce the load to that which previously overloaded the generator 16 Generator maintenance Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapours If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the generator head Periodic maintenance Pre operation Initial 1 Every 6 Every 12 check
8. the tap thread or cigarettes screw the tap back into the Safety glasses should also be worn and engine switch 10 tank by a FULL 34 turns set to the OFF position Orientate the tap so the outlet of the tap is towards the rear of the tank and the tap control is to the right hand side of the tank Holding the tap firm tighten the lock nut ensuring the seal is clamped between the lock nut and the tank Fig R Refit the fuel hose to the outlet of the tap and with the wire arms compressed slide the hose clamp up onto the connection of the hose and the tap Fig S 1 Completely empty the tank of fuel Ensure the fuel tap 20 is in the OFF position 2 Compress the two wire arms of the hose clamp on the outlet hose at the tap 20 and slide the clamp back from the end of the hose by approx 25mm Slide the fuel hose off the outlet of the tap 20 Fig O O 19 7 Refill the tank with fuel and ensure there are no leaks between the tap and the tank and with the fuel tap turned on ensure there are no leaks where the fuel hose is fitted to the outlet of the tap Cleaning 1 Keep your machine clean The outside of the machine can be cleaned using a damp soft cloth with a mild detergent if required Never use water to clean the generator as it may cause damage to internal parts 2 Some maintenance products and solvents may damage the plastic parts these include products containing benzene trichloroethyle
9. to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection N Recycle unwanted materials instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Scope of product This product is suited for home camping and caravan applications lt will allow you to power outdoor lights power tools and recharges your car battery Note For sensitive equipment like computers sound systems televisions microwaves etc it is highly recommended to have a surge protector connected to the generator Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear eye protection Conforms to relevant standards for N380 Specifications AC output Rated power Peak power Phase Power factor Displacement DC outpu
10. A m AVR PETROL GENERATOR WITH ELECTRIC KEY START GENZS00E8 INSTRUCTION MANUAL E l GLOBAL MACHINERY COMPANY Code GEN2300ES IM Date 080219 Edition 04 Op D Warranty Introduction Environmental protection Scope of product Description of symbols Specifications Safety instructions Risk of electrocution and fire Risk of fire Risk of injury and property damage when transporting generator Risk of breathing inhalation hazard Risk of unsafe operation Risk of hot surfaces Risk of moving parts Risk from lifting Additional safety rules for generators Unpacking Know your product Automatic voltage regulator AVR Preparing the generator Checking the engine fuel Checking the engine oil Connecting the battery Starting the engine with key start Starting the engine manually Stopping the engine Connecting apparatus to the generator Charging the battery AC safety switch Safety switch tripping DC overload cut out Generator maintenance Periodic maintenance Storage Spark plugs Engine oil replacement Air filter Petrol tank filter Tap extension fuel filter Cleaning Repairs Troubleshooting co O Cc CON ED FH CC CV CO OY GC PD D NI Ro 2 2d dd ee dl A a 2 2 2 2 2 2 e O O O 009 co 001 CON O GD OF on Bf gt 0 GC GC DD Ni NN O O Oo Warranty Generators Whilst every effort is made to ensure your complete satisf
11. Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Operate generator in a clean dry well ventilated area DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refuelling area or any spillage before Starting engine Allow for fuel expansion Never refuel with the engine running Risk of injury and property damage when transporting generator Hazard Whatcouldiappen How to prevent it Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks can damage carpet paint or other surfaces in vehicles or trailers Fire inhalation damage to vehicle surfaces The generator is equipped with a fuel drain valve turn the valve to the off position before transporting to avoid fuel leaks Transport fuel only in an approved fuel container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Remove generator from vehicle immediately upon arrival at your destination Risk of breathing inhalation hazard Hazard What could happen How to prevent it Breathing exhaust fumes will Gasoline engines
12. a voltage or surge protector Computers televisions and stereo equipment can be very sensitive to the input supply and could be damaged if protective equipment is not used in conjunction with this generator This also includes caravans where electronic equipment is incorporated as part of the wiring AC safety switch This generator has been equipped with an AC safety switch 4 designed to protect people against an electric shock Safety switch tripping If the safety switch 4 has tripped and cuts off the power it may be due to substantial overloading Marginal overloading may not switch off the safety switch 4 but it will shorten the service life of the generator Be sure that all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn OFF both the AC safety switch 4 and the generator engine switch 10 immediately Then disconnect the appliance and examine it for signs of malfunction Resetting the safety switch 4 should restore the power and should be conducted as follows 1 Unplug all electrical apparatus from the generator 2 Let the safety switch 4 cool down 3 Lift the safety switch 4 up to the ON position 4 Commence to start your generator accordingly 9 When re connecting appliances reduce the load to that which previously overloaded the generator If the safety switch 4 does
13. action with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 6 month period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item Asmall freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the powertool is covered under this warranty Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au Should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards
14. filled with oil from the factory 1 Before starting ensure that no electrical apparatus has been connected to the generator Fig B 2 Turn the fuel valve 20 clockwise to the on position Fig C 3 Move the choke lever 14 to the position towards the rear of the generator Fig D This is not necessary if the engine is already warm 4 Turn the key start ignition 10 clockwise to the START position Fig E Note When the motor is started for the very first time it may require a number of attempts to start until the fuel has travelled from the tank to the motor 5 Once you hear the motor operating release the key to allow the position to move from START to ON Fig F 6 Push the choke lever 14 back to the position towards the front of the generator This position will switch the choke off Starting the engine manually Note Follow steps 1 to 3 of the Starting the engine with key start section 4 Turn the key start ignition 10 clockwise to the ON Fig G 5 Slowly pull the recoil starter 23 until you feel it engage and then pull it briskly 6 Once you hear the motor operating push the choke lever 14 back to the position towards the front of the generator This position will switch the choke off Stopping the engine 1 Before stopping ensure that no electrical apparatus is connected to the generator 2 Turn the key start ignitio
15. ils at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
16. ith factory set engine speed settings Inadequate ventilation for generator Overfilling the fuel tank fuel spillage Fuel and fuel vapours can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause fuel or fuel vapours to ignite Improperly stored fuel could lead to accidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 40 C ambient such as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings Spilled fuel and its vapours can become ignited from hot surfaces or sparks Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition near the generator Store fuel in an approved container designed to hold fuel Store container in secure location to prevent use by others
17. ith water If electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician immediately Electrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician To prevent the possibility of creating a spark near the battery connect charging cables first to the battery then to the generator Disconnect cables first at the generator Note In most cases operating the generator with both the 240Vac and the 12V DC at the same time the DC Circuit breaker may open circuit When charging batteries only use the 12V DC outlet and leave the plug removed from the 240Vac outlet WARNING Prior to connecting any appliance to the generator check the rating label of the appliance The generator is rated at 2000W so if the appliance being connected is higher than 2000W the protective cut out on the generator may operate to prevent over load damage to the generator The generator will withstand short operation and spikes up to 2300W or the generator may stop Note Motorised products will require more energy upon start up and products which are rated below 2000W may not start if the starting current is excessive It should also be very clearly understood that output voltage fluctuations will occur when various loads are connected and disconnected It is NOT recommended to connect any electronic equipment to the generator without
18. n 10 to the OFF position Fig H 3 Turn the fuel lever anti clockwise to the off position Connecting apparatus to the generator 1 Start the engine Allow the motor to run for a couple of minutes to warm up prior to connecting any apparatus to the generator 2 For AC current ensure the safety switch 4 is turned OFF first then plug the power cord into the AC output socket 8 Fig 3 Switch the AC safety switch 4 to the ON position Note ALWAYS use three pronged plugs for AC apparatus CAUTION Ensure the electric apparatus is turned off before plugging in Check to ensure that the total load is within the generator rated output For DC current plug into the DC outlet socket 9 Fig J To charge your car battery connect the DC plug 19 which have alligator clips to the corresponding terminals on your battery The red lead goes to the positive terminal and the black lead goes to the negative terminal This DC cord has been supplied with the unit Note This usage is applicable for charging only 12V batteries Only use the DC plug 19 to charge lead acid type batteries DO NOT charge Nicad or any other type of batteries Charging the battery 1 Disconnect the leads from the battery 2 Fully loosen the battery fluid filler caps 3 Fill the battery cells with distilled water to the upper limit if the battery is empty ONLY 12y oo 14 Specific
19. ncentrations The output of this generator is potentially lethal The generator should not be connected to a fixed electrical installation except by an appropriately licensed person Protect your generator This generator is NOT WEATHERPROOF and should not be exposed to direct sunlight high ambient temperature and damp wet or high humidity conditions Do not smoke while refuelling This is potentially dangerous as it may ignite the fuel and cause an explosion Take care not to spill fuel When refuelling the generator ensure that the motor has been switched off Prevent the spilling of fuel as this may also ignite with the hot motor Never refuel whilst the engine running Be careful where you store the generator Store the generator in a dry area away from inflammable liquids Keep your distance The generator emits exhaust fumes As a safety precaution do not stand close to the unit whilst it is in operation Ensure bystanders also keep their distance Ground earth your generator Ensure that the generator has been ground by using an earth lead Simply connect one end of the Earth lead to the generator where marked and the other end should be pressed into the ground Ensure the generator has oil Before commencing the generator ensure that the unit has been filled with SAE 30 4 stroke oil Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank 10 Engi
20. ne chloride and ammonia 3 Use a vacuum to clean air inlet and outlet louvres of the alternator 4 Take special care to keep the ventilation inlets outlets free from obstruction cleaning with a soft brush followed by a compressed air jet will usually be sufficient to ensure acceptable internal cleanliness 9 Wear eye protection when carrying out cleaning Repairs Only an authorised service centre should repair the generator 20 Troubleshooting Engine will not start 1 Low on fuel or oil content 1 Add fuel or oil 2 Ignition switch in Off position 2 Turn the ignition to the START position if using key start or ON position if manually starting 3 Worn Brushes 3 Have service centre replace brushes 4 Faulty power cord 4 Replace cord Repeated circuit breaker 1 Overload 1 Reduce load tripping 2 Faulty cords or equipment 2 Check for damaged bare or frayed wires on equipment Replace Generator overheating 1 Generator overloaded 1 Reduce load 2 Insufficient ventilation 2 Move to adequate supply of fresh air 2 Circuit breaker kicked out 2 Depress and reset 21 22 23 GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following deta
21. ne speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user You MUST unplug any load from the generator before starting and stopping to prevent permanent damage to any appliances Unpacking Due to modern mass production techniques it is unlikely that your GMC generator is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Know your product 4 3 4 2 5 1 Fuel tank 2 Fuel tank cap 3 Fuel level gauge 4 AC safety switch 5 DC reset button 6 Ground earth terminal 7 Oil filler cap 8 AC sockets 9 DC socket 10 Key start ignition 11 Oil drain 10 12 Tap extension 21 fuel filter 13 Air filter cover 14 Choke lever 15 Spark plug 16 Fuel drain 17 Muffler 18 Exhaust 19 DC plug 20 Fuel valve 21 Voltmeter 22 Battery 23 Recoil starter 11 Automatic voltage regulator AVR This generator has been equipped with AVR technology which provides automatic voltage regulated power for continuous uninterrupted stable power suppl
22. nents engines exhaust components could control surfaces of the generator Keep result in serious burns children away from the generator at all times They may not be able to recognize the hazards of this product Risk of moving parts Hazard What could happen How to prevent it Contact with moving parts can The generator contains parts which Never operate generator with guarding result in serious injury rotate at high speed during operation or cover plates removed Avoid wearing These parts are covered by guarding to loose fitting clothing or jewellery which prevent injury could be caught by moving parts Risk from lifting Hazard What could happen How to prevent it Lifting a very heavy object Serious injury can result from When lifting always keep the object attempting to lift too heavy an object you are lifting near the vertical axis of your body DO NOT use you back to lift heavy loads Both people should crouch down grab the underside of unit and use your legs to carry the weight Keep the object as near the centre of your body s gravity as possible Avoid twisting your bodies when carrying the unit instead turn your whole body using your feet Additional safety rules for generators Do not operate in a hazardous location Such areas include where there is a risk of explosion of petrol fumes leaking gas or explosive dust Do not operate in a confined area Exhaust gases smoke or fumes could reach dangerous co
23. r to starting the motor ensure the crank case is filled with SAE 30 4 stroke oil Damage to the motor is not covered under warranty if the motor is run without oil 1 Before checking or refilling oil be sure the generator is put on a stable and level surface ensuring the engine has been switched OFF 2 Remove the oil filler cap 7 by rotating the cap anti clockwise and inspect to see the oil level 3 If the oil level is below the lower level line refill with SAE 30 4 stroke oil to the upper level line Note Do not screw in the oil filler cap 7 when checking oil level simply insert and pull the cap straight out 4 If the oil is contaminated or has discoloured ensure you change the oil Refer to the Engine oil replacement section for instructions Note This motor is fitted with a low oil sensor If the oil level is too low the motor will stop operating or the motor will not Start It is advised to check the oil level each time the generator is used Connecting the battery Note Before using the key start function of the generator you must connect the battery to the generator 1 Firmly take hold of both plugs and insert one into the other until they click into place Fig A Oil filler cap oil gauge Lower level Starting the engine with key start WARNING Before starting the motor ensure you have filled the crank case to the correct level with oil Note The crank case is not
24. rical shock to anyone contacting them Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Contact with worn or damaged extension cords could result in electrocution Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution Remove extension cord from the generator and store separately away from generator Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of 2 meters from any conductive surface Inspect extension cords before use and replace with new cord if required Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Do not operate generator with mechanical or electrical problem Have unit repaired by an Authorised Service Centre Do not operate generator with protective guarding removed Hazard sid What could happen How to prevent it Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Tampering w
25. t Motor No load speed Fuel tank capacity Fuel type Oil type Operation noise level Net weight electromagnetic compatibility 240Vac 50Hz 2000W 2300W 2 4Kva Single cosb 1 163cc 12V Maximum current 8A 5 5HP 4 stroke 3000 min 16L Unleaded 4 Stroke 79 5dB 7m 42kg Safety instructions WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions Work area Keep work area clean and well lit Cluttered and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded
26. times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many
27. ver back onto the side panel of the generator IMPORTANT Never run the engine without the air filter element in place 18 i 3 Loosen the lock nut locking r Peas the tap 20 on to the tank Fig P Unscrew the tap from the tank and withdraw the tap from the tank Be careful not to lose the small seal on the thread of the tap 4 Unscrew the tap extension fuel filter 12 Fig Q 1 Stop the engine 2 Turn the fuel lever to the off position 3 The petrol tank filter is located directly under the petrol cap 2 This protects impurities entering the fuel tank Note This filter can be during refuelling cleaned in petrol to remove 4 Remove the filter Fig N and wash thoroughly in a solvent any build up of dirt on the 5 Re assemble outside of the filter or the l filter can be replaced Do not Tap extension fuel filter operate the generator without A small fuel filter has been fitted to the inlet side of the fuel this filter in place To replace valve 20 inside the tank This tap extension fuel filter 12 the filter after cleaning or prevents any dirt in the fuel from entering the fuel system with a new filter simply screw The procedure for removing this filter in order to replace or the filter into the inlet side of clean it is given below the tap Note the following procedure should be performed in 5 Ensuring the small seal a well ventilated area with no naked flames sparks is fitted to
28. y The AVR maintains a regulated AC output and reacts substantially quicker to rapid surges in voltage therefore preventing the possibility of damage to the generator and attached equipment Preparing the generator It is important to check the generator before you commence operating the unit IMPORTANT Ensure that the engine has oil When leaving the factory this generator has NO OIL in the engine Note The engine will not start if the generator has no oil Checking the engine fuel 1 Switch off engine by turning the ignition switch 10 to the off position 2 Check the fuel level by viewing the fuel level gauge 3 3 If the fuel is low remove the fuel cap 2 by turning anticlockwise 4 Check to ensure the fuel filter screen is inside the fuel filter neck 5 Pour the unleaded fuel from an approve fuel container into the fuel tank 1 Because fuel expands DO NOT FILL to the lip of the tank 6 Replace fuel cap 2 and turn clockwise to lock WARNING Do not refill fuel tank 1 while engine is running or is hot Check to ensure that the fuel drain 16 has been tightened and that fuel is not leaking Be careful not to admit dust dirt water or other foreign objects into the fuel Wipe off spilt fuel thoroughly before starting engine Ensure you DO NOT fuel the generator in close proximity to any open flames 12 Checking the engine oil The motor of this generator is not filled with oil Prio
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