Genie TZ-50 Personal Lift User Manual
Contents
1. Ground Control Panel 1 Outrigger raise lower button and indicator light individual outrigger 2 Outrigger auto level button 3 Platform level button 4 Function enable button for Platform down Primary boom down Primary boom retract Secondary boom down Jib boom down Turntable rotate right 5 Function enable button for Platform up Primary boom up Primary boom extend Secondary boom up Jib boom up Turntable rotate left Platform rotate left Outrigger raise 6 15 amp breaker for controls circuits 7 Red Emergency Stop button 15 amp breaker for engine controls 10 Engine start button if equipped 11 Platform overload indicator light if equipped 12 Engine choke button if equipped 13 Primary boom extend retract button 14 Primary boom up down button 15 Jib boom up down button 16 Secondary boom up down Platform rotate right if equipped button Outrigger lower 9 Key switch for platform off ground 17 Platform rotate button selection if equipped 18 Turntable rotate button 8 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual x CONTROLS STOP Bo O r Z Ny f Platform Control Panel 1 Function enable button for Platform down Primary boom down Primary boom retract Secondary boom down Jib boom down Turntable rotate right Platform rotate right if equipp2. AWARNING Tip over hazard Do not use temporary flat tire repair products Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could result in a machine tip over Component damage may also result if problems are not discovered and repaired in a timely fashion 1 Check the tire surface and sidewalls for cuts cracks punctures and uneven or excessive tread wear Result Replace the tire if uneven or excessive tread wear is found Tires and wheels must be replaced with tires and wheels of the specifications listed 2 Check each wheel for damage bends and cracks Result Replace the wheel if any damage is found 3 Check each tire with an air pressure gauge and add air as needed 4 Check the torque of each lug nut Tires and wheels ANSI CSA and Australia 225 75 R15 Load Range D Tire size Lug nut torque dry 80 ft lbs 108 Nm Tire pressure cold 65 psi 4 5 bar Tires and wheels CE Tire size 215 70 R14 Load Range C Lug nut torque dry 192 ft lbs 260 Nm Tire pressure cold 65 psi 4 5 bar Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1
3. 16 Check the lights on the individual outrigger buttons Result All four lights should be on 17 Be sure the wheels on the tongue jack are not touching the ground Note If the wheels on the tongue jack are touching the ground turn the jack handle until the wheels are no longer on the ground Test Emergency Stop 18 Push in the red Emergency Stop button to the off position Result All ground and platform control functions should not operate 19 Pull out the red Emergency Stop button to the on position Test Boom Functions and Function Enable 20 Do not push a function enable button Attempt to activate each boom function button Result All boom functions should not operate 21 Push and hold the blue function enable button Activate each boom function button Result Primary boom up primary boom extend secondary boom up platform level up jib boom up platform rotate left and turntable rotate right should all function 22 Push and hold the yellow function enable button Activate each boom function button Result Primary boom down primary boom retract secondary boom down platform level down jib boom down platform rotate right and turntable rotate left should all function Part No 114164 Genie TZ 50 17 Operator s Manual Second Edition First Printing FUNCTION TESTS Test Outrigger Interlock 23 Place the boom in the stowed position 24 Push and hold the blue function
4. Genie Second Edition First Printing Part No 114164 Operator s Manual with Maintenance Information 12 50 l Operator s Manual Second Edition e First Printing pu d M r Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page DANGLY 2d moenia o aeo dto ned 1 Gonlrols s sexsi astounds dise eme ri ate N oa aae ue EQ ase Rn 8 Pre operation Inspection seeseeesssss 11 Maintenance ccccecee cece ee eeeeeeeeeeaeeaaeaaeeaeeaeeeeeees 13 Function Tests uie recreo eee 16 Workplace Inspection eeeeeeeese 20 Operating Instructions seseseseeeeese 21 Transport and Lifting Instructions 29 Decals tonaman a m tteet eer cre 32 Specifications anii a etiem nda 35 Reporting Safety Defects sssssssse 37 Contact us Copyright 2004 by Genie Industries Second Edition First Printing June 2006 Internet
5. The charger will automatically shut off when the charging cycle is complete Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill 28 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Transport and Lifting Instructions Observe and Obey M Genie Industries provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy M Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck M The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded MI Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial plate for the machine weight See the Decals section for the serial plate location M Do not drive the machine on
6. 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 396 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum uphill downhill or side slope rating then the machine must be winched or transported by the tow vehicle up or down the slope See Transport and Lifting Instructions section Part No 114164 Genie TZ 50 25 Operator s Manual Second Edition First Printing OPERATING INSTRUCTIONS After Each Use 1 Rotate the turntable so that the platform is opposite the tongue of the machine 2 Lower the boom into the mast cradles 3 Secure the boom with the hold down latches 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Charge the batteries if necessary Storage 1 Make sure the boom is properly stowed and the hold down latches are secured 2 Raise and stow the outriggers 3 Select a safe parking location firm level surface clear of obstructions and traffic 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Chock the wheels 6 Charge the batteries if necessary Backing Up with Hydraulic Surge Brake ANSI CSA and Australian models If your machine is equipped with a hydraulic surge brake the system must be released before backing up Consult the surge brake system manual for specific instructions on each surge brake
7. Power to Platform 115V 2 82661 Label Parking Brake ANSI 1 82667 Danger Maximum Capacity 40434 Label L Anch 043 abel Lanyard Anchorage 2 227 kg ANSI 1 43658 Label Power to Battery Charger 230V 1 82672 Label Tire Pressure CE 2 44980 Label Power to Battery Charger 115V 1 82880 Ground Control Panel 1 52475 Label Transport Tie down 4 82881 Platform Control Panel 1 82472 Warning Crushing Hazard 5 82882 Cosmetic Genie TZ 50 1 82473 Caution Compartment Access models with engines 1 97554 Danger Electrocution Hazard 2 82475 Caution Foot Crushing Hazard 6 97562 Drive Control Panel models with drive System option 1 82481 Danger Battery Safety 2 82487 Label Read The Manual po ADI SlabebsOubigger eed 4 97568 Label Wheel Load 2 82548 Warning Platform Rotate 2 aa Soe 97587 Label Manifold Valves 1 82560 Warning Skin Injection Hazard 2 97590 Danger Collision Hazards 82612 Danger Maximum Capacity optional drive system 1 200 kg CE 1 97754 Label Drawbar Certificate CE 1 82614 Danger Crushing Hazard Elevated 97815 Label Midrail 1 Components 114167 Label Transport Diagram 3 34 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual DECALS 82487 97562 28174 97587 97554 114167 Ground 82614 ANSI j OF 28235 82880 82481 82472 neon Controls 97562 S
8. The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all machine functions Repair any function that operates when the red Emergency Stop button is pushed in Selecting and operating the ground controls will override the platform red Emergency Stop button Part No 114164 Genie TZ 50 21 Operator s Manual pu xil OPERATING INSTRUCTIONS Setup for Operation 1 8 Position the machine below the desired work area Set the parking brake Disconn
9. drive control box from its mounting and step away from the machine before driving Maintain safe distances between the operator the machine and fixed objects Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury gt AWARNING C 8nge used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION Green used to indicate operation or maintenance information 6 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery
10. http www genielift com ye Genie is a registered trademark of Genie e mail techpub 2genieind com g Industries in the USA and many other countries These machines comply with ANSI SIA 92 2 2001 2 Printed on recycled paper Printed in U S A Genie TZ 50 PartNo 82900 Second Edition First Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Part No 114164 Genie TZ 50 1 Operator s Manual Second Edition First Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from conta
11. 97 km h Obey all local and national towing speed laws Be sure to chock the wheels of the trailer when parking on a hill Part No 114164 Genie TZ 50 Operator s Manual Second Edition First Printing SAFETY RULES Optional Drive System Safety Tip over Hazards Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on a slope that exceeds the maximum uphill downhill or side slope rating of the machine Slope rating applies to machines in the stowed position Maximum slope rating stowed position Toungue hitch uphill 20 11 Toungue hitch downhill 20 11 Side slope 20 11 Note Slope rating is subject to ground conditions and adequate traction Collision Hazards Do not drive the machine unless the parking brake is released on the tongue Do not drive the machine unless the platform is fully lowered Be aware of limited sight distance and blind spots when driving or operating Observe and use the color coded direction arrows on the drive control box for drive and steer functions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Use common sense and planning when operating the drive system from the ground Remove the
12. Manual TRANSPORT AND LIFTING INSTRUCTIONS Lifting Instructions Fully lower and retract the boom Securely latch the boom hold down latches Raise all four outriggers to the stowed position Observe and Obey Remove all loose items on the machine M Only qualified riggers should rig and lift the Determine the center of gravity of your machine machine using the table and pictures on this page Measure from one of the lifting points on the tongue end of YI Be sure the crane capacity loading surfaces the machine and straps or lines are sufficient to withstand E l u the machine weight See the serial plate for the Attach the rigging only to the designated lifting machine weight points on the machine Adjust the rigging to prevent damage to the machine and to keep the machine level Center of Gravity Table X Axis Y Axis ANSI CSA and Australia 13 5 in 16 in 34 cm 41 cm CE 12 4 in 16 in 31 cm 41 cm Tie down point Lifting point B om AZ 2 LL ONG I j z T J Chassis RES Lifting Points 2 Points 2 X axis Part No 114164 Genie TZ 50 31 Operator s Manual Second Edition First Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the
13. Mechanical brake components if equipped Axle components Beacon and alarms if equipped Check entire machine for Cracks in welds or structural components Excessive rust corrosion or oxidation Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened J Be sure that the batteries are in place and properly connected L Models equipped with hydraulic surge brake systems Check the hydraulic oil level in the surge brake Check for leaks _ After you complete your inspection be sure that all compartment covers are in place and latched 12 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new
14. a slope that exceeds the slope or side slope rating See Driving on a Slope in the Operating Instructions section MI If the slope of the transport vehicle bed exceeds the uphill or downhill maximum slope rating the machine must be loaded and unloaded using a winch as described See the Specifications section for the slope ratings Part No 114164 Genie TZ 50 29 Operator s Manual Second Edition First Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Transit Fully lower and retract the boom Make sure the boom and the mid pivot rest securely in the mast cradles Securely latch the boom hold down latches Raise all four outriggers to the stowed position Always chock the machine wheels in preparation for transport Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Place a block under the tongue Secure a strap over the tongue of the machine Place a block underneath the axle between the two wheels Use the four tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Use a minimum of 4 chains to secure the chassis Adjust the rigging to prevent damage to the chains Truck bed 30 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s
15. acid spills with baking soda and water Explosion Hazards E aS UI Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The covers should be open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks SAFETY RULES Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not expose the batteries or the charger to water or rain Electrocution Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Li Tip over Hazard Do not use batteries that weigh less than the original equipment Four batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 29 5 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Part No 114164 Genie TZ 50 Operator s Manual Second Edition First Printing Controls D 1 gt e eC E oe x AR V N AE S JAL Q 9 g Oa C ORC Ci Ok CEOS Cm
16. appropriate inspection to verify that all decals are legible and in place Part No Description Quantity Part No Description Quantity 28158 Label Unleaded Fuel Only 82479 Danger General Safety Ground 1 models with engines 1 3 82505 Danger Crushing Hazard Elevated 28161 Warning Crushing Hazard 5 Components 2 28164 Notice Hazardous Materials 1 82506 Caution Foot Crushing Hazard 6 28174 Label Power to Platform 230V 2 82558 Warning Skin Injection Hazard 2 28176 Notice Missing Manuals 1 82880 Ground Control Panel 1 28177 Warning Platform Rotate option 2 82881 Platform Control Panel 1 28181 Warning No Step or Ride 1 82882 Cosmetic Genie TZ 50 1 28235 Label Power to Platform 115V 2 82883 Notice Operating Instructions Ground 1 28236 Warning Failure To Read 1 82884 Notice Operating Instructions Platform 1 31060 Danger Tip over Hazard 5 97515 Danger Electrocution Hazard 2 31785 Notice Battery Charger Operating Instr 1 97551 Caution Compartment Access 1 37052 Notice Max Capacity 97562 Drive Control Panel option 1 500 Ibs 227 kg ANSI CSA 1 i 97567 Label Outrigger Load 4 40434 Label L d Anch 2 P a ake ad eka 97568 Label Wheel Load 2 43617 Danger Tip over batteries 2 ger poya 97569 Notice Tire Specifications 2 43658 Label Power to Battery Ch
17. enable button Push and hold one outrigger button and raise the outrigger off the ground 25 Push and hold the blue function enable button and activate each boom function Result All boom functions should not operate 26 Use the leveling buttons to lower the outrigger 27 Repeat this procedure for each outrigger 28 Use the function enable buttons and the auto level button or the outrigger leveling buttons to make sure the machine is level 29 Raise the platform approximately 2 feet 60 cm 30 Push and hold the blue function enable button and attempt to raise each outrigger off the ground O Result The outriggers should not raise Test the Tilt Sensor 31 Raise the boom 2 feet 60 cm 32 Turn the key switch to platform control 33 Locate the tilt sensor below the ground control box It is the sensor farthest to the left 34 Press down one side of the tilt sensor O Result The alarm should sound 35 Lower the boom At the Platform Controls 36 Pull out the platform red Emergency Stop button to the on position Test Emergency Stop 37 Push in the platform red Emergency Stop button to the off position O Result All platform control functions should not operate 38 Pull out the platform red Emergency Stop button to the on position Test Boom Functions and Function Enable 39 Do not push a function enable button Attempt to activate each boom function button O Result All boom functions s
18. on the ball coupler Pull the jack release handle and rotate the tongue jack to the lifting position Raise the tongue by turning the jack handle 7 Be sure the boom hold down latches are unlatched 8 Be sure the batteries are connected 16 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Test the Parking Brake 9 Release the parking brake 10 Push the machine from the tongue until the road tires begin to move 11 Set the parking brake 12 Push the machine again Result The road tires should not move At the Ground Controls 13 Insert the key and turn to ground control 14 Pull out the red Emergency Stop button to the on position Result The beacon if equipped should flash 15 Auto level Push and hold the yellow function enable button Push and hold the auto level button The outriggers will lower and adjust to level the machine and raise the wheels off the ground Level the machine using only the outriggers Use the bubble level located below the ground controls to make sure the machine is level Z1 LYN Manual level Push and hold the yellow function enable button Push and hold each outrigger button to lower the outriggers Adjust the outriggers to level the machine and raise the wheels off the ground Level the machine using only the outriggers Use the bubble level located below the ground controls to make sure the machine is level FUNCTION TESTS
19. to determine the direction of machine travel 6 Before raising the platform lower the outriggers and adjust to level the machine and raise the wheels off the ground Note Use the bubble level to make sure the machine is level 24 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Driving on a slope Determine the uphill downhill and side slope ratings for the machine and determine the slope grade Er mai im Al Note Slope rating is subject to ground conditions and adequate traction Maximum slope rating toungue hitch uphill stowed position 20 11 Maximum slope rating toungue hitch downhill stowed position 20 11 Maximum side slope rating stowed position 20 11 To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level OPERATING INSTRUCTIONS While holding the piece of wood level measure the vertical distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run rise v Piece of wood
20. Be sure that the machine is returned to towing or operating configuration when finished Moving Machine Without a Tow Vehicle Do not attempt to manually move a machine unless it is on a firm level surface Use the parking brake to control the speed of the machine while pushing it Towing 1 Set the parking brake 2 Secure the boom with the hold down latches 3 Models with platform rotate Make sure the platform is in the center position If the platform is off center the taillights may not be visible on the road 4 Raise the tongue by turning the jack handle o Position the ball of the transport vehicle directly under the ball coupler Open the latch on the ball coupler Lower the tongue by turning the jack handle Close the latch on the ball coupler oO Oo N Oo Attach the safety chains if required and the brake cables to the vehicle Cross the chains under the hitch 10 Pull the jack release handle and rotate the tongue jack to the stowed position 11 Connect and test the trailer lights 12 Release the parking brake 26 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Towing Information Driving a vehicle that is pulling a trailer is different from driving a vehicle alone Read the following instructions carefully Use the checklist on the back cover of this manual before towing and while on the road Inspect all connections at each stop All tires must b
21. Be sure the boom is in the stowed position and the outriggers are raised 2 Open the cover on the side of the machine opposite the ground controls 3 Use the marks on the side of the hydraulic tank to determine the level of hydraulic oil Result The hydraulic oil level should be between the app and FuLL marks 4 Add hydraulic oil if necessary Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent 14 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Check the Engine Oil Level if equipped Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an improper oil level can damage engine components Check the oil level with the engine off 1 Check the oil level dipstick Result The oil must touch the dipstick 2 If oil is low fill to the edge of the oil filler hole Honda GX160K1 Oil viscosity requirements 4 to 100 F 20 to 38 C 10W 30 Below 30 F 0 C 5W 30 Above 50 F 10 C 30W Engine oil should have properties of API classification SJ MAINTENANCE Scheduled Maintenance Maintenance performed quarterly annually semi annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have be
22. E PRAF palteries with optional Honda Horizontal working reach 29 ft 2 in 8 9 m GX160K1 Gas Engine maximum from centerline of machine z Models with drive option 4 Group T 145 Outrigger footprint 14 ft 4 in 6V DC 244AH Batteries w x I 4 37 m with optional Honda GX160K1 Gas Engine Maximum load capacity ee ee ee ANSI and CSA 500 Ibs 227kg Floor Loading Information ANSI CSA Australia CE and Australia 440 Ibs 200 kg Tire load maximum 2111 lbs 957 kg Width stowed 5 ft 6 in 1 68 m without rated load Length stowed zen HAN Outrigger load maximum 2837 Ibs 1286 kg Turntable rotation 359 including rated load Platform rotation 160 Tire contact pressure 50 psi 3 5 kg cm without rated load 347 kPa Platform dimensions 44 x 27 in 1 1 mx 68 cm Outrigger contact pressure 29 psi 2 0 kg cm i i 197 kP Platform leveling self leveling tnealig ratga nag 3 a Occupied floor pressure 173 psf 846 kg m AC outlet in platform standard without rated load 8 30 kPa Tire size 225 75 R15 s ANSI CSA and Australia models Load Range D Occupied floor pressure 26 psf 127 kg m including rated load 1 25 kPa Tire size CE models 215 70 R14 Load Range C Floor Loading Information CE Ground clearance 10 in 25 4 cm Tire load maximum 2283 Ibs 1035 kg without rated load Weight See Serial Plate Machine weights vary with option configurations Outrigger load maximum 2837 lbs 1286 kg E including rated load Maximum towing speed 60
23. Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 114164 Genie TZ 50 11 Opera
24. and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris slopes that exceed the machine s leveling capability unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions 20 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals
25. arger 230V 1 PRA 97580 Notice Engine Specifications 44248 Notice Max Capacity models with engines 1 440 Ibs 200 kg Australia 1 97581 Notice Battery Connection Diagram 2 44980 Label P to Battery Ch 115V 1 a dile indie dau tel a ad 97586 Notice Manifold Valves 1 46262 Danger Battery Charger Safet 2 d esit d 97703 Notice Manifold Valves Australia 1 48723 Label Parking Brake 1 a 97704 Notice Jib Manifold Australia 1 52475 Label T Tie 4 See v Tane port IE coun 97815 Label Lower Midrail 1 62707 Warning Towing Hazard 1 114167 Label Transport Diagram 3 65309 Notice Max Manual Force 7 90 Ibs 400N Australia 1 114170 Warning Notice Drive System Operation option 1 82366 Label Chevron Rykon 1 114171 Danger General Safety Platform 1 82409 Warning Transport Instructions 1 32 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual DECALS 82880 97562 97704 46262 97581 97551 28161 Ground 82505 dels 28174 97586 43617 28158 modes or 28235 or 97703 C
26. controls press and hold the blue function enable button and raise the outriggers CE models At the ground controls press and hold the blue function enable button and raise the outriggers FUNCTION TESTS 46 Press and hold the function enable button on the drive control handle 47 Slowly move the drive control handle in the direction that one of the blue arrows points until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points then come to an abrupt stop 48 Repeat this procedure for each blue arrow 49 Slowly move the drive control handle in the direction that one of the yellow arrows points until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points then come to an abrupt stop 50 Repeat this procedure for each yellow arrow Note The brakes must be able to hold the machine on any slope it is able to climb Part No 114164 Genie TZ 50 19 Operator s Manual Second Edition First Printing Workplace Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know
27. ct with or proximity to electrical current N O in Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity Maximum capacity ANSI and CSA models 500 Ibs 227 kg CE and Australia models 440 Ibs 200 kg Maximum occupants 2 Do not raise the boom unless the machine is level e Do not set the machine up on a surface where it cannot be leveled using only the outriggers Do not raise the boom unless all four outriggers are lowered the footpads are in firm contact with the ground and the machine is level Do not set the machine up unless it is on a firm surface Avoid drop offs holes unstable or s
28. e properly inflated Find the recommended cold tire pressures on the tire sidewall or trailer decal Do not overinflate the tires Tire pressures go up during driving Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading Increase the distance between your vehicle and the vehicle in front of you to twice the normal following distance when towing a trailer Allow more following distance in adverse weather Slow down for downgrades and shift your transmission into a lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather When passing other vehicles be sure to leave enough room for the extra length of the trailer You will need to go much farther beyond the passed vehicle before you can return to your lane OPERATING INSTRUCTIONS When turning with a trailer avoid jerky or sudden movements Heavy winds excessive speed load shifting or passing vehicles can cause the trailer to sway while driving If this occurs do not brake speed up or turn the steering wheel Turning the steering wheel or applying the brakes can cause the vehicle and trailer to jackknife Let up on the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Do not apply the brakes Do not turn sharply Slow down to under 25 mph 40 km h Gradually tur
29. ect the trailer lights safety chains and brake cables from the vehicle Open the latch on the ball coupler Pull the jack release handle and rotate the tongue jack to the lifting position Raise the tongue by turning the jack handle Be sure the boom hold down latches are unlatched Be sure the batteries are connected Operation from Ground 1 2 Turn the key switch to ground control Pull out the red Emergency Stop button to the on position Press and hold the yellow function enable button Press and hold the auto level button or the individual outrigger buttons to lower the outriggers and level the machine Check the bubble level to make sure the machine is level To Position Platform 1 Push and hold the appropriate function enable button Push and hold the boom function buttons according to the markings on the control panel Second Edition First Printing Operation from Platform 1 2 Turn the key switch to platform control Pull out both ground and platform red Emergency Stop buttons to the on position To Position Platform 1 Push and hold the appropriate function enable button Push and hold the coordinating boom function button according to the markings on the control panel Starting the Engine if equipped The machine can be operated with or without the engine running 1 4 At the ground controls turn the key switch to the desired position Be sure both
30. ed Function enable button for Platform up Primary boom up Primary boom extend Secondary boom up Jib boom up Turntable rotate left Platform rotate left if equipped oN O A A c Red Emergency Stop button Platform rotate button if equipped Platform level button Primary boom extend retract Jib boom up down button Boom function speed controller Platform overload indicator light if equipped 10 Engine start button if equipped 11 Engine choke button if equipped 12 Battery charge indicator 13 Secondary boom up down button 14 Primary boom up down button 15 Turntable rotate button Part No 114164 Genie TZ 50 Operator s Manual Second Edition First Printing CONTROLS O STOP Zn o QOR Drive Control Panel Option 1 Outrigger auto level button ANSI models 2 Function enable button for outrigger lower ANSI models 3 Function enable button for outrigger raise ANSI models 4 Red Emergency Stop button 5 Proportional control handle for drive and steer functions Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection
31. en out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 114164 Genie TZ 50 15 Operator s Manual Second Edition First Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Setup for Function Tests 1 Position the machine on a firm level surface 2 Setthe parking brake 3 Disconnect the trailer lights safety chains and brake cables from the vehicle 4 Open the latch
32. erials unless they are evenly distributed and can be safely handled by person s in the platform SAFETY RULES Do not place ladders or scaffolds in the platform or against any part of this machine Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are properly inflated and in good condition and lug nuts are properly tightened Do not use the platform as a crane Do not place loads outside the platform perimeter Do not place or attach overhanging loads to any part of the platform Do not push off or pull toward any object AA y Ob oN Wl outside of the platform aS Maximum allowable N manual force US CE and Australia 400 N x Do not push the machine or other objects with the boom Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the ground controls Do not use batteries that weigh less than the original equipment Four batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 29 5 kg Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent structures Part No 114164 Genie TZ 50 Operator s Manual Second Edition First Printing SAFETY RULES Fall Hazards Occupants must
33. ground and platform control red Emergency Stop buttons are pulled out to the on position Be sure the key switch on the engine is turned to the on position Press the engine start button If the engine fails to start after 15 seconds of cranking determine the cause and repair any malfunction Wait 60 seconds before trying to start again In cold conditions hold the choke button and then start the engine 22 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Manual Operation of Functions Manifold valves are located under the cover on the ground controls side of the machine Machine functions can be operated with the hand pump located on the manifold Turntable Rotate Secondary Boom Down Primary Boom Down Primary Boom Up Primary Boom Extend Retract All models except Australia 1 Open the valve of the desired function Turntable rotate right Push in and hold Turntable rotate left Pull out and hold Platform extend Push in and hold Platform retract Pull out and hold Secondary boom down and primary boom up down Push in and turn counterclockwise until the button pops into place 2 Operate the hand pump 3 Resetthe valve The machine will not function unless the valves are reset Turntable rotate and platform extend retract Let go Secondary boom down and primary boom up down Push in and turn clockwise until the b
34. hine All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE manufacturer s instructions Optional Drive System Operation 1 Be sure the platform is fully lowered The drive function will not operate unless the platform is fully lowered 2 Manually engage the drive wheels by pulling the drive wheel lever toward the tire on each side of the machine 3 Release the parking brake on the tongue ANSI CSA and Australian models Operate the drive system from the platform using the drive control box mounted next to the platform Press and hold the blue function enable button Press and hold the auto level button to raise the outriggers Note The drive system control box can be detached from the machine and used while standing on the ground Remove the drive control box from its mounting and step away from the machine to drive CE models At the ground controls press and hold the blue function enable button Press and hold the auto level button or the individual outrigger buttons to raise the outriggers Operate the drive controls from the ground using the control box mounted next to the ground controls Remove the drive control box from its mounting and step away from the machine to drive 4 Press and hold the function enable button on the drive control handle 5 Move the drive control handle off center Use the color coded direction arrows on the control panel
35. hould not operate 40 Push and hold the blue function enable button Activate each boom function button O Result Primary boom up primary boom extend secondary boom up platform level up jib boom up platform rotate left and turntable rotate left should all function 4 Push and hold the yellow function enable button Activate each boom function button Result Primary boom down primary boom retract secondary boom down platform level down jib boom down platform rotate right and turntable rotate right should all function 18 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Test Drive and Brake System if equipped ANSI CSA and Australian models Perform this test from the platform or the ground using the drive control box located next to the platform CE models Perform this test from the ground using the drive control box mounted next to the ground controls Note When operating the drive control system from the ground remove the drive control box from its mounting and step away from the machine Maintain safe distances between the operator the machine and fixed objects 42 Fully retract and lower the platform 43 Manually engage the drive wheels by pulling the drive wheel lever toward the tire on each side of the machine 44 Release parking break on the tongue 45 ANSI CSA and Australian models At the drive control box mounted next to the platform
36. ide CE models 28174 or i 28235 gi 40434 28158 Serial label 5 82548 N 82472 97754 97567 97567 82560 Shading Platform End indicates decal is 82475 is gt 82881 E A 82487 i hidden from ded i e f d under covers Im 82475 INE i Al j Ca gru L3 PRAHU A 82475 Z KT Li qr E SN 82614 4A po 17 or 52607 r 82658 82672 B g ir ERN Fem TAN E 97815 97568 Wh cm 18 ian QE nate 82475 li Z 52475 52475 82672 Hs 82882 82472 114167 82659 82473 or 82661 62707 40434 82548 97567 43658 97554 82472 82472 or44980 82481 97567 Part No 114164 Genie TZ 50 35 Operator s Manual Second Edition First Printing Specifications Height working maximum 55 ft6 in 16 9 m Power source Height platform maximum 49 ft 6 in 15 1m Models without drive option 4 Group T 105 Height stowed maximum 6 ft 10 in 2m 6y D
37. lippery surfaces and other possible hazardous conditions Do not move the machine when the boom is raised Do not adjust or stow the outriggers when the boom is raised 2 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Do not depend on the tilt alarm as a level indicator The tilt alarm sounds only when the machine is on a severe slope When the tilt alarm sounds immediately lower the boom and adjust the outriggers to level the machine Do not alter or disable the limit switches Do not raise the boom when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the boom is raised lower the boom and do not continue to operate the machine a 9 Do not alter or disable machine components that in any way affect safety and stability Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not transport tools and mat
38. m hold down latch is securely locked in place Towing hitch is properly secured to tow vehicle Safety chains if required are properly attached and secure chains are crossed below hitch All lights are connected and working Tires are properly inflated Before Driving Fasten safety restraints Properly adjust mirrors Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 449 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 On The Road Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Check connections and tire pressure at each stop Slow down for hazardous conditions Allow extra distance for following and passing other vehicles
39. mph 97 km h Tire contact pressure 54 psi 3 8 kg cm Maximum tongue weight ANSI CSA and Australia 445 Ibs 2ga kg Miihoutrated load Maddie CE 232 Ibs 105 kg Outrigger contact pressure 29 psi 2 0 kg cm Airborne noise emissions 70 dB including rated load 197 kPa Maximum sound level at normal operating workstations Occupied floor pressure 205 psf 1002 kg m A weighted without rated load 9 83 kPa oe pressure maximum 3000 psi 207 bar Occupied floor pressure 26 psf 127 kg m boom functions including rated load 1 25 kPa System voltage 24V Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 36 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual eee ee eee OUUU SPECIFICATIONS Range of Motion Chart 60 ft 18 29m 55 ft 16 76 m 50 ft N 15 24 m 45 ft 13 72m 40 ft 12 19m 35 ft 10 67 m 30 ft 9 14m aa 25 ft 7 62 m 20 tt A 6 10m n LX 15 tt N 4 57 m 10 ft 3 05 m 5ft 1 52 m NN k i 0 ft amp 19 2 d LJ m 35ft 30ft 25ft 20 ft 15ft 10 ft 5ft oft 5ft 10 ft 15ft 20 f
40. n the steering wheel to get back on the road Proceed with caution when entering traffic Part No 114164 Genie TZ 50 27 Operator s Manual Second Edition First Printing OPERATING INSTRUCTIONS Battery Charging Instructions Observe and Obey M Do not use an external charger or booster battery M Charge the battery in a well ventilated area M Use the proper AC input voltage for charging as indicated on the charger M Use only a Genie authorized battery and charger Use the engine or the AC battery charger to recharge the batteries Charging the Batteries with the Engine Running the engine will automatically charge the batteries All lift and drive functions can be operated while the engine is running Charging the batteries with the engine does not fully charge the batteries Periodically use the AC battery charger to fully charge the batteries Charging the Batteries with the AC Charger 1 2 Be sure the engine if equipped is turned off Be sure the batteries are connected before charging the batteries Open the machine covers The covers should remain open for the entire charging cycle Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps Connect the battery charger to a grounded AC circuit Turn the battery charger on
41. ngine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Models with engines Do not refuel the machine with the engine running Refuel the machine and charge the battery only in an open well ventilated area away from sparks flames and lighted tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Component Damage Hazards Do not use the machine as a ground for welding 4 Genie TZ 50 Part No 114164 Second Edition First Printing Operator s Manual Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Models with engines When the engine is running operate the machine in a well ventilated area to avoid carbon monoxide poisoning Impr
42. ontrols 28174 or Side 28235 40434 Serial label 31060 28177 28161 i 97567 114167 82479 97567 82883 82558 ading me Platform End decal is hidden from gi T E RR D n view i e l di N EE Si p under covers 82506 C S Hg Ej h M H DB2d6 82409 AS Tti A 82506 82506 BH a ie 82884 NHTSA 4 BRI UR ET 97815 label f TAN 33 Y i 37052 EN m OT or 44248 82605 iG h LE S EE dLa 65309 97569 z Sq 114170 X Sry ob 31060 97581 28161 31060 46262 97515 82366 Part No 114164 Genie TZ 50 33 Operator s Manual DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and Second Edition First Printing pl U I in place Part No Description Quantity Part No Description Quantity 28158 Label Unleaded Fuel Only 82658 Danger Maximum Manual Force models with engines 1 400 N CE 1 28174 Label Power to Platform 230V 2 82659 Label Parking Brake CE 1 28235 Label
43. oper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation SAFETY RULES Towing Hazards Read understand and obey all of your tow vehicle manufacturer s recommendations warnings and instructions before towing this machine Make sure your tow vehicle is properly maintained and capable of towing this machine Be sure the hitch is properly and securely attached to your tow vehicle Do not overload your tow vehicle Observe the manufacturer s Gross Vehicle Weight Rating GVWR Be sure all lights mirrors and hitch components conform to federal and local regulations Be sure that all driving lights are operational Be sure the tires are properly inflated Do not tow the machine unless the boom is lowered into the chassis cradle and the hold down latch is securely locked in place Do not load cargo on the machine The TZ is not designed to carry any extra cargo Be sure the safety chains if required are securely attached to the tow vehicle Cross the chains under the hitch This will create a cradle to catch the tongue of the trailer if it becomes disconnected from the tow vehicle Do not tow the machine on public roads unless it meets all governmental regulations for towing Do not exceed 60 mph
44. parts will be required to perform this procedure E k Maintenance Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries AWARNING eee hazard Contact with ot or live circuits could result in death or serious injury Remove all rings watches and other jewelry AWARNING Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Part No 114164 Genie TZ 50 13 Operator s Manual Second Edition First Printing MAINTENANCE Check the Tires and Wheels AWARNING Bodily injury hazard An over inflated tire can explode and may cause death or serious injury AWARNING Collision hazard An excessively worn tire can cause poor handling and continued use could result in tire failure
45. t 25 ft 30 ft 35 ft 10 7mM9 14m 7 62m 610m 457m 305m 1 52m Om 152m 305m 457m 610m 7 62m 914m 10 7m Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 114164 Genie TZ 50 37 Operator s Manual Second Edition First Printing Reporting Safety Defects Genie Industries PO Box 97030 Redmond WA 98073 9730 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to Genie Industries If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Genie Industries To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S Department of Transportation 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline 38 Genie TZ 50 Part No 114164 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Towing Checklist Use at each stop Before Towing Boo
46. tor s Manual Second Edition First Printing PRE OPERATION INSPECTION Pre operation Inspection J Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Q Be sure that all decals are legible and in place See Decals section L Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section L Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section L Check for proper tire pressure and lug nut torque Add air to tires if needed See Maintenance section Models with engines Check for engine oil leaks and proper fluid level Add oil if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Electrical components wiring and electrical cables J Hydraulic power unit reservoir hoses fittings cylinders and manifolds Boom components and wear pads L Tires and wheels J Trailer lights and reflectors J Parking brake components L Outriggers and foot pads L Limit switch and alarms L Nuts bolts and other fasteners Platform entry mid rail gate Platform ladder if equipped Surge brake components Safety chains if required J Light and brake cables Engine and related components if equipped J
47. utton pops into place OPERATING INSTRUCTIONS Australian models only 1 Open the valve of the desired function Turntable rotate right Push in and turn clockwise Turntable rotate left Pull out and turn counterclockwise Platform extend Push in and turn clockwise Platform retract Pull out and turn counterclockwise Secondary boom down primary boom up down Push in and turn counterclockwise Operate the hand pump Reset the valve The machine will not function unless the valves are reset Turntable rotate right Turn counterclockwise Turntable rotate left Turn clockwise Platform extend Turn counterclockwise Platform retract Turn clockwise Secondary boom down and primary boom up down Push in and turn clockwise Manual Operation of Jib Australian models only The jib boom lowering manifold is located on the primary extension boom 1 Turn the jib manifold knob counterclockwise to lower the jib 2 Toreset turn the knob clockwise as far as it will go oY Jib manifold knob Part No 114164 Genie TZ 50 23 Operator s Manual Second Edition First Printing OPERATING INSTRUCTIONS Platform Overload Indicator Light if equipped Light flashing indicates the platform is overloaded and no functions will operate Remove weight from the platform until the light goes off Fall Protection Personal fall protection equipment PFPE is required when operating this mac
48. wear a safety belt or harness and comply with applicable governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform entry mid rail or close the entry gate before operating Collision Hazards The machine must be on a level surface or secured before releasing the parking brake Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Do not lower the boom unless the area below is clear of personnel and obstructions Be aware of the boom position when rotating the turntable Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating the machine Do not attempt to manually move a machine unless it is on a firm level surface Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle Explosion and Fire Hazards Models with engines Do not start the e
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