Generac 5500XL Portable Generator User Manual
Contents
1. 120 Volt AC 15 Amp Receptacle This outlet is protected against overload by a 15 Amp push to reset circuit breaker Figure 7 Figure 7 120 Volt AC 15 Amp Receptacles Use each socket to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 1 800 watts 1 8 kW at 15 Amps Use cord sets that are rated for 125 Volts at 15 Amps or greater Generac Portable Products 5500XL Extended Life Generator 120 Volt AC 30 Amp Locking Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volts AC at 30 Amps to the plug Figure 8 Figure 8 120 Volt 30 Amp Receptacle 3 Wire Cord Set Q Neutral 120V Ground NEMA L5 30 Green Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3 600 watts 3 6 kW of power at 30 Amps The outlet is protected by a 30 Amp push to reset circuit breaker 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater You can use the same 4 wire cord if you plan to run a 120 Volt load Figure 9 Figure 9 120 240 Volt 30 Amp Receptacle 4 Wire Cord Set Neutral ee Ground NEMA L14 30 Green This receptacle powers 120 240 Volt AC single phase 60 Hz loads requiring up to 3 600 watts 3 6 kW at 30 Amps for 120 Volts 52. 4 4 4 4 4 4 1 2 2 6 1 Generac Portable Products 5500XL Extended Life Generator Qty Description Item Part Control Panel 14 43437 10 M5 Flat Washer M5 Lock Washer 15 63025 M5 0 8 x 12mm Screw 16 43180 Idle Control Switch 17 22264 7 16 Lock Washer 18 51715 M3 0 5 x 10mm Screw 19 64526 M3 Lock Washer 20 83970 12V DC Outlet 21 64525 30A Circuit Breaker 22 87962 15A Circuit Breaker 23 84335 8 Shakeproof Washer 24 84134 120 Volt AC 30 Amp Locking 25 92069 Outlet 26 84028 UE 13 Qty Description 120V 240V AC 30A Locking Outlet 120V AC 15A Duplex Outlet M4 Flat Washer 8 M4 Lock Washer M4 0 7 Hex Nut 316 32 x 3 8 Screw System Control Board 3 4 Hex Stand Off 12V 10A Cir Breaker auto Wire Harness Assembly Rubber Conn Grommet Box Control Panel Idle Control Transformer Generac Portable Products 5500XL Extended Life Generator POWER REGULATOR BOARD AROPtwummmom umuwuwczuau IDLE CONTROL TRANSFORMER SYSTEM CONTROL BOARD BLU RED 30A BLU WHT CB OFF LOP BN IDLE SWITCH SUITEH 11 120V 30A 30A C B 11A SPARK PLUG izov 154 ENG IGNITIUN BATTERY CHARGE ER GRN YEL 0 66 55 77 LL o 11B 15A 13 35 C B AUTD b 55 RESET l1avv1ioA DC 11A 10A C en 4 lis 1e0 840V 30A 14 ormero 208 0 mara Generac Portable Products 5500XL Extended Life Generator WIRING DIAGRAM
3. and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the unit For that purpose a GROUNDING WING NUT is provided on the generator Figure 1 Figure 1 Grounding Wing Nut Grounding Wing Nut Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock Be careful to keep the grounding wire attached to the generator when connecting the stranded copper wire to the grounding rod However local codes may vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices KNOW YOUR GENERATOR Generac Portable Products 5500XL Extended Life Generator Read this owner s manual and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Fuel Tank Circuit Breakers AC 120 Volt AC 30 m Receptacle 120 240
4. 44 120 240V 11A 44 11B S 15A 15A 30A 30A CB cB cB cB 44B 11 DUTLET TAB MUST BE BROKEN OFF 11A Q 44 MA IDLE CONTROL SWITCH BLU BLU WHT 11 156 ae 44 44 IDLE CONTROL TRANSFORMER 44 GRN 155 44 11 156 CONTROL BOARD BLU IDLE BLU WHT contro COIL LOW DIL GRN YEL O PRESSURE SSPIN SWITCH connector 2 2 ON ENGINE SHROUD us ANGDE LOW DIL SHIELD PES uu GRN YEL 0 SNUBBER FEEDBACK CUSTOMER GROUND LUG XPDS BRUSH CLOSEST TD 77 PRESSURE eil CATHODE BLK WHT ENGINE RUN SHE SWITCH CHARGE 1 1 REGULATOR RECTIFIER all GN NUT UN ENGINE BLOCK 15 Generac Portable Products 5500XL Extended Life Generator a m a A m UNIT EXPLODED VIEW 16 PARTS LIST UNIT Item Part A92432 A92531 A92731 92247 92678G 92680G 65791 67451 22129 86307 28092 92609 82857 40976 66476 92532 22142 A7433 90239 81917 B4986 83083 66825C 74908 86308A 65795 66849A 67022 84132 66386 66849 B4871 22769 86494 86292 77395 83465 57058 Qty Description qw o o cli lx NJ o ND ARARANA CRADLE SUPPORT Engine SUPPORT Engine amp Muffler HOUSING Engine Adapter
5. AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For service see your nearest COMPANY authorized warranty service facility or call 1 877 544 0982 Warranty service can be performed only by a COMPANY authorized service facility This warranty will not apply to service at any other facility At the time of requesting warranty service evidence of original purchase date must be presented GENERAC PORTABLE PRODUCTS Jefferson Wisconsin 53549
6. ASSEMBLY Rotor ASSEMBLY Stator BEARING WASHER M8 Flat WASHER M8 Lock HHMS 5 16 24 x 3 4 SEMS HHCS 5 16 24 x 9 1 4 MOUNT Vibration MOUNT Vibration SCREW 8 1 25 x 20 CAPSCREW M6 1 0 x 12mm BRACKET Muffler SCREW 5 16 18 x 3 4 MUFFLER GASKET Muffler PIN 4mm x 10 Roll DECAL Ground SCREEN Spark Arrester CARRIER Rear Bearing SCREW M5 0 8 x 10 Taptite BOLT M6 1 x 165mm Stator RECTIFIER Battery Charge SCREW M5 0 8 x 20 Taptite GROMMET Rubber ASSEMBLY Drive Module Power Regulator ASSEMBLY Brush Holder SCREW M5 0 8 x 16 Taptite COVER Bearing Carrier WASHER 10 Shakeproof Int SCREW M6 1 0 x 16 Wing HHCS 10 Self Driller NUT M6 Flange Lock GROMMET Tank HHCS M6 1 0 x 55 Item 41 42 43 44 45 46 47 48 49 51 52 55 57 58 59 60 61 62 63 64 65 66 67 68 Items Not Illustrated Part 80270 78299 B4363 B1695 B92039 92665 85000 14353621 26850 94479 92611 25244 92639 96198 NSP 22531 22473 94480 25717 74728 76247 B96068 56893 78817 65787 37806 43438 B2674 A8927 73111 72347 84882 Generac Portable Products 5500XL Extended Life Generator Qty Description 1 1 1 X X X X P i Am Am om om gt 1 5 1 VALVE Tank BUSHING Plastic Tank CAP Fuel Gauge TANK Fuel 7 Gal SHIELD Heat INSULATION 2 1 4 Thick CLIP Insulation WIRE Ground WASHER M6 S
7. Volt AC 30 Amp Receptacle 12 Volt DC 10 Amp Receptacle 120 Volt AC 15 Amp Receptacles 12 Volt DC 10 Amp Receptacle Recharge a discharged 12 Volt automotive type battery through this receptacle 120 Volt AC 15 Amp Receptacles May be used to supply electrical power for the operation of 120 Volt AC 15 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Uses a dry type filter element and foam pre cleaner to limit the amount of dirt and dust sucked into the engine Choke Lever Used when starting a cold engine Run Stop Switch Spark Arrester Muffler Idle Control Switch Grounding Wing Nut Circuit Breakers AC Each receptacle is provided with a circuit breaker to protect the generator against electrical overload Breakers are push to reset type Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set to ON printed circuit board in control panel automat
8. and handling of gasoline Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause a FIRE or an EXPLOSION Never store a generator with fuel in the tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater clothes dryer FIRE or an EXPLOSION may result The unit requires an adequate flow of cooling air for its continued proper operation Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed Allow at least 2 feet of clearance on all sides of generator or you could damage the unit Read Cold Weather Operation on page 8 Never start or stop the unit with electrical loads connected to receptacles and with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do Not insert any object through cooling slots of the engine You could damage the unit or injure yourself Never operate the generator in rain in any enclosed compartment when connected electrical devices overheat if electrical output is lost if engine or generator sparks if flame or smoke is observed while unit is running if unit vibrates excessively GROUNDING THE GENERATOR The National Electrical Code requires that the frame
9. 3 Fuel Valve In Open Position Make sure the Idle Control switch is Off Place the Run Stop switch in the Run position Place the choke lever in the Full choke position by sliding it to the left toward the valve cover in the direction indicated by the arrow Figure 4 Figure 4 Choke Lever Full Choke Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into engine When engine starts move choke lever to Run position by sliding it all the way to the right away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls move the choke lever to Half choke position and pull starter rope again 2 times NOTE If the engine still fails to start check for proper oil level in crankcase Unit is equipped with a low oil shutdown system See engine owner s manual for information regarding the low oil shutdown system Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60 Hertz electrical loads Do Not connect 240 Volt loads to the 120 Volt receptacles Do Not connect 3 phase or 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR See Don t Overload the Generator on page 10 Generac Portable Products 5500XL Extended Life Generator Stopping the Engine Unplug all electrical loads f
10. 500 watts of power 5 5 kW at 22 9 Amps for 240 Volts This outlet is protected by 30 Amp push to reset circuit breakers Generac Portable Products 5500XL Extended Life Generator DON T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and or connected electrical devices Observe the following to prevent overloading the unit Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity The rated wattage of lights can be taken from light bulbs The rated wattage of tools appliances and motors can usually be found on a data plate or decal affixed to the device Figure 10 Wattage Reference Guide Recreational Home Uses Tool Appliance AM FM clock radio 20 color TV Deep freezer Personal computer and 15 monitor 1 3 hp furnace fan blower hp water well pump 12 000 Btu window air conditioner If the appliance tool or motor does not give wattage multiply 120 Volts times ampere rating to determine watts volts x amps watts Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator Firs
11. GENERAC Portable Products 5 5500XL Portable Generator Owner s Manual DANGER This generator is designed for outdoor use only Never use this generator inside any building A or enclosure including the generator compartment of a recreational vehicle RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at least two feet of clearance on all sides of the generator while operating the unit outdoors DANGER You must isolate the generator from the electric utility by opening the electrical system s main A circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual Model No 9885 3 5 500 Watt AC Generator Part No B2674 Revision 2 6 28 2000 Visit our Generac website www generac portables com This is the safety alert symbol It is used to alert you to potential personal injury hazards A Obey all safety messages that follow this symbol to avoid possible injury or death EQUIPMENT DESCRIPTION This generator is an eng
12. able Products 5500XL Extended Life Generator COLD WEATHER OPERATION Under certain weather conditions temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out of the long sides of the box to expose exhaust side of unit Ensure a minimum of two feet clearance between open side of box and nearest object Cut appropriate slots to access receptacles and clear handles of unit e Start unit then place box over it IMPORTANT Remove shelter when temperature is above 40 F 4 C For a more permanent shelter build a structure that will enclose three sides and the top of the generator Make sure entire muffler side of generator is exposed as shown in Figure 6 Note that your generator may appear different from that shown here Figure 6 Temporary Cold Weather Shelter Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end away from wind and elements Enclosure should hold enough heat created by the generator to prevent problems CAUTION NEVER run unit indoors Do Not A enclose generator any more than shown Remove shelter when temperatures are above 40 F 4 C CORD SETS RECEPTACLES This generator is equipped with the following receptacles
13. about 1 2 tank space for fuel expansion as shown in Figure 2 Figure 2 Fuel Expansion Space Install fuel cap and wipe up any spilled gasoline IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 11 Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Generac Portable Products 5500XL Extended Life Generator OPERATING THE GENERATOR CAUTION Never start or stop the unit with electrical loads connected to the receptacles AND with the connected devices turned ON Starting the Engine DANGER Never run engine indoors or in A enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING Temperature of muffler and nearby areas may exceed 150 F 65 C Avoid these areas Unplug all electrical loads from unit s receptacles before starting the engine Make sure the unit is in a level position Open the fuel shut off valve Figure 3 Figure
14. age some connected electrical loads Operating at excessively low speeds imposes a heavy load When adequate engine power is not available engine life may be shortened g Generac Portable Products 5500XL Extended Life Generator SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Read this manual carefully and become familiar with your generator set Know its applications its limitations and any hazards involved ABA Pes engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER You must isolate the generator from A the electric utility using approved transfer equipment if this unit is used for backup power Failure to isolate the generator fro
15. arden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed 11 ee JANUARY STORAGE The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in To Clean the Generator Check that cooling air slots and openings on generator are open and unobstructed DANGER Storage covers can be flammable Do Not place a storage cover over a hot generator Let the unit cool for a sufficient time before placing a cover on the unit Engine Storage See engine owner s manual for instructions Other Stora
16. ge Tips Do Not store gasoline from one season to another Replace the gasoline can if it starts to rust Rust and or dirt in a gasoline can cause problems when you use that fuel with this unit Store unit in a clean and dry area SPECIFICATIONS Maximum Surge Watts 6 875 watts Continuous Wattage Capacity 5 500 watts Power Factor korea yg s 1 0 Rated Maximum Continuous Load Current At 120 Volts 45 8 Amps At 240 Volts 22 9 Amps Phase deci asm eR 1 phase Rated Frequency 60 Hertz Fuel Tank Capacity 7 U S gallons Problem Cause Generac Portable Products 5500XL Extended Life Generator Correction 1 Circuit breakers is open 1 Reset circuit breaker 2 Poor connection or defective cord 2 Check and repair Engine is running but no set E AC output is available 3 Connected device is bad 3 Connect another device that is in good condition 4 Fault in generator 4 Contact Generac service facility 1 Short circuit in a connected load 1 Disconnect shorted electrical load Engine runs good at no 2 Generator is overloaded 2 See Don t Overload the Generator load but bogs down page 10 when loads are 3 Engine speed is too slow 3 Contact Generac service facility connected 4 Shorted generator circuit 4 Contact Generac service facility 1 Run Stop Switc
17. h set to STOP 1 Set switch to RUN 2 Dirty air cleaner 2 Clean or replace air cleaner 3 Out of gasoline 3 Fill fuel tank 4 Stale gasoline 4 Drain gas tank fill with fresh fuel 5 Spark plug wire not connected to 5 Connect wire to spark plug spark plug Engine will not start or 6 Bad spark plug 6 Replace spark plug starts and runs rough 7 Water in gasoline 7T Drain gas tank fill with fresh fuel 8 Overchoking 8 Open choke fully and crank engine 9 Low oil level 9 Fill crankcase to proper level 10 Excessively rich fuel mixture 10 Contact Generac service facility 11 Intake valve stuck open or closed 11 Contact Generac service facility 12 Engine has lost compression 12 Contact Generac service facility 1 Out of gasoline 1 Fill fuel tank Engine shuts down 2 Low oil level 2 Fill crankcase to proper level during operation 3 Fault in engine 3 Contact Generac service facility 1 Loadis too high 1 See Don t Overload the Generator page 10 Engine lacks power 2 Dirty air filter 2 Replace air filter 3 Engine needs to be serviced 3 Contact Generac service facility 1 Choke is opened too soon 1 Move choke to halfway position until engine runs smoothly Engine hunts or falters 2 Carburetor is running too rich or 2 Contact Generac service facility too lean 12 Item Part A92070 23897 49226 91526 82538 82881 43181 43182 90418 75207A 75207D 23365 68868 1 4
18. hakeproof DECAL Danger French amp English DECAL Heat Shield NUT 5 16 18 Hex DECAL Control Panel ASSEMBLY Control Box ENGINE HHCS 5 16 18 x 1 3 4 WASHER Flat M6 DECAL Start Instructions French amp English DECAL CSA DECAL Grounded Neutral DECAL Grounded Neutral French amp English HEAT SHIELD Muffler CRIMPTITE 10 24 x 1 2 DECAL Data Sheet Battery Charge Cable 120 Volt 30 Amp Locking Plug 120 240 Volt 30 Amp Locking Plug Generator Owner s Manual Engine Owner s Manual Air Filter Spark Plug Spark Plug Wrench Drive Optional Accessories Not Included Model 1002 17 Wheel Kit LIMITED WARRANTY FOR GN ENGINE DRIVEN PORTABLE GENERATORS GENERAC PORTABLE PRODUCTS hereafter referred to as the COMPANY warrants to the original purchaser that the alternator and control panel for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase This warranty is not transferable and applies only to portable generators driven by a GN Series engine Consumer Commercial Alternator 2 years 2nd year parts only 1 year Engine Warranted solely by the engine manufacturer With the exception of European Community Countries all units bound for export shall be warranted for One 1 Year in Consumer applications and 90 days in Commercial applications as defined below NOTE For the purpose of this warranty con
19. ically reduces engine speed when no load is connected and increases engine to proper speed when load is applied However be sure switch is OFF when starting engine Recoil Starter Used for starting the engine Run Stop Switch Set this switch to RUN before using recoil starter Set switch to STOP to switch OFF engine Spark Arrester Muffler Exhaust muffler lowers engine noise and is equipped with a spark arrester screen Generac Portable Products 5500XL Extended Life Generator BEFORE STARTING THE ENGINE Add Oil engine before it has been properly filled with the recommended oil may result in an engine failure WARNING Any attempt to crank or start the Place generator on a level surface Refer to your engine owner s manual for proper oil fill information NOTE The generator s revolving field rides on a prelubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing Add Gasoline DANGER NEVER fill fuel tank indoors A NEVER fill fuel tank when engine is running or hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with unit Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow
20. ine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliance tool and motor loads This manual contains information for a generator that operates 120 and or 240 Volts AC single phase 60 Hz devices that require up to 5 500 watts 5 5 kW of power that pull up to 45 8 Amps at 120 Volts or 22 9 Amps at 240 Volts wattage amperage capacity Add up the rated watts of all devices you are connecting to generator receptacles at one time This total should not be greater than 5 500 watts See Don t Overload The Generator on page 10 CAUTION Do Not exceed the generator s The 5500XL generator has the following features 120 240 Volt AC 30 Amp locking receptacle a 120 Volt AC 30 Amp locking receptacle a 120 Volt AC 15 Amp duplex receptacle and a 12 Volt DC 10 Amp receptacle Low Oil Shutdown Automatically shuts down the engine if oil drops below safe operation level Seven gallon overhead fuel tank with fuel gauge The generator s revolving field is driven at approximately 3 600 rpm by a Generac Power Systems 11 HP engine DANGER Do Not tamper with engine A governed speed High operating speeds are dangerous and increase risk of personal injury or damage to equipment The generator supplies correct rated frequency and voltage only when running at proper governed speed Incorrect frequency and or voltage can dam
21. m the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy Whenever unit is providing backup power the electric utility must be notified DEADLY carbon monoxide gas If breathed in sufficient concentrations carbon monoxide can cause unconsciousness or death Operate this equipment outdoors where adequate ventilation is available DANGER Generator exhaust gases contain The generator produces a very powerful voltage that can cause serious injury or death by electrocution Never touch bare wires or receptacles Never permit a child or unqualified person to operate the generator e Generac Portable Products 5500 1 Extended Life Generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Death or serious injury from electrocution may result Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work Never use worn bare frayed or otherwise damaged electrical cords with the generator Death serious injury or property damage from electrical shock may result Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Never allow smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage
22. rom generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Put the Idle Control switch in the Off position Let engine run at no load for 30 seconds to stabilize the internal temperatures of engine and generator e e Move Run Stop switch to Stop position Close the fuel shut off valve Operating Automatic Idle Control This switch is designed to greatly improve fuel economy When this switch is turned ON the engine will only run at its normal high governed engine speed when an electrical load is connected When the electrical load is removed the engine will run at a reduced speed With the switch Off the engine will run at a constant high engine speed Always have the switch Off when starting and stopping the engine Battery Safety DANGER Storage batteries give off explosive hydrogen gas while recharging An explosive mixture will remain around the battery for a long time after it has been charged The slightest spark can ignite the hydrogen and cause an explosion Such an explosion can shatter the battery and cause blindness or other serious injury DANGER Do Not permit smoking open A flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If
23. spill occurs flush area with clear water immediately Charging a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge any 6 Volt batteries Do Not use the unit to crank an engine having a discharged battery To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do Not use tap water If the battery is equipped with vent caps make sure they are installed and are tight If necessary clean battery terminals Connect battery charge cable connector plug to panel receptacle identified by the words 12 VOLTS D C Connect battery charge cable clamp with red handle to the positive battery terminal Figure 5 Figure 5 Connect Battery Cable 12 VOLT D C RECEPTACLE 12 VOLT BATTERY Connect battery charge cable clamp with black handle to the negative battery terminal Figure 5 Start engine Let the engine run while battery recharges When battery has charged shut down engine NOTE Use an automotive hydrometer to test battery state of charge and condition Follow the hydrometer manufacturer s instructions carefully Generally a battery is considered to be at 10096 state of charge when specific gravity of its fluid as measured by hydrometer is 1 260 or higher Generac Port
24. sumer use means personal residential household use by original purchaser This warranty does not apply to units used for Prime Power in place of utility Commercial Use means all other uses including rental construction commercial and income producing purposes Once a generator has experienced commercial use it shall thereafter be considered a commercial use generator for the purposes of this warranty During said warranty period the COMPANY will at is option repair or replace any part which upon examination by the COMPANY is found to be defective under normal use and service Starting batteries are not warranted by the COMPANY All transportation costs under warranty including return to the factory if necessary are to be borne by the purchaser and prepaid by the purchaser This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices the generator need periodic parts service and replacement to perform well This warranty will not cover repair when normal use has exhausted the life of a part or generator THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY
25. t figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Items in the wattage reference guide Figure 10 are provided to help you to determine how many items the generator can operate at one time Professional Contractor Uses Tool Appliance 1 3 hp airless sprayer 3 8 hammer drill Variable speed Sawzall amp 72 power drill Quartz halogen work light Belt sander 7 circular saw worm drive saw 1 hp air compressor 10 power miter saw 6 bench grinder 6 table planer 10 table radial arm saw Wire feed welder allow 3 times listed watts for starting this device Generac Portable Products 5500XL Extended Life Generator GENERAL MAINTENANCE RECOMMENDATIONS The owner operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored Never operate a damaged or defective generator Engine Maintenance See engine owner s manual for instructions Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE Do Not use a g
Download Pdf Manuals
Related Search