Frymaster 8195915 Fryer User Manual
Contents
1. Q ODIO Computer Magic III CM III 10118 HA OF Frymaster 112113 4 5 12 3 4 5 1171187191101 8 EH rel 7 elle 0 Basket Lift Timer AHO Frymaster HtH95H2 Ht H95H2 Digital Controller 02 SOLID STATE Solid State Analog Controller 3 2 A CAU2. 4 2 Preparing the Built In Filtration System for Use Tr OPN LEZ RI LES eee ee en re ee TM 4 4 Disassembly and Reassembly of the Magnasol Filter uuuee aaa aa aaaaaaa aaa aaaae 45 Draining and Disposing of Waste O OZON EECC OU AE CHAPTER 5 Preventive Maintenance Dal CACAO the PGE COS A ACE T AO E EEE Weekly Checks ad DONNIE OZ OE OJ OEG DOMOW RE FI Monthly Checks and SOVICO EPA ene 5 2 Calibration of Solid State Analog Controller 23 2 Annual Perodic System INSpECHON Rie CHAPTER 6 Operator Troubleshooting PERO GUI ZEE 6 2 1 Troubleshooting Controller and Heating Problems eeeeeo aaa aaa 6 2 2 Troubleshooting Error Messages and Display Problems 6 2 3 Troubleshooting the Basket Lift elles enne nennen 6 2 4 Troubleshooting the Built In Filtration System PRO SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of FPPH 14 FPPH 17 and FPPH 22 models The fryers in this model family have most parts in common and when discussed as a group wi
3. 4 The filter pump draws the cooking oil shortening through the filter medium and circulates it back up to and through the frypot during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 5 After the oil is filtered about 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after the oil shortening begins to sputter from the Power Shower openings Turn the filter off remove the Power Shower and let it drain 4 6 A WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch see photo below Filter Pump Reset Switch 6 Lower the elements into the frypot and reinstall the basket support rack 7 Ensure the drain valve is fully closed If the drain valve is not fully closed the fryer will not operate Turn the fryer ON and allow the cooking oil shortening to reach setpoint A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material ZA WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is p
4. 5 1 3 Clean the Frypot and Heating Elements Weekly DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire Boiling Out the Frypot Before the fryer is first used 1t should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s then fill the empty frypot with a mixture of cold water and dishwashing detergent Follow instructions on detergent container when mixing 2 Press the fryer ON OFF switch to the ON position On fryers equipped with solid state analog controllers set the melt switch to OFF 3 For fryers equipped with Computer Magic III computers program the computer for boil out as described in the separate Frymaster Fryer Controllers User s Manual For fryers with digital controllers set the temperature to 195 F 91 C as described in the separate Frymaster Fryer Controllers User s Manual For fryers with solid state analog controllers set the temperature control knob to the lowest setting 5
5. jenueyy 15 Seld A eld IH SHIAHS Odd Frymaster CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline SOON ANUAR 005 8195915 Comenercial Pood Exquipimasnt NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the cou
6. power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Call FASC drain safety switch which prevents the heating element energizing if the drain valve is not fully closed If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it 1s already energized If the contactor element or associated wiring fails the element will not energize Determining which specific component 1s malfunctioning is beyond the scope of operator troubleshooting Call FASC Probable Causes Corrective Action This is normal for fryers equipped with CM III computers Basket Lift Timers and Digital Controllers The default operational mode for these controllers 1s for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C In CM III computers C 8 CL will appear in the display when in the melt cycle mode The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage Fryer repeatedly to the element If you are not using cycles on and off Fryer is in melt cycle mode solid shortening the melt cycle can when first started be cancelled or bypassed Refer to the separate Frymaster Fryer Controllers User s Manual for th
7. 2 4 Simmer the solution for 45 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation NOTE For units with thermostat controllers you must turn the fryer on and off periodically during this process to prevent the frypot from boiling over DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process 5 Turn the fryer ON OFF switch s to the OFF position 6 Add two gallons of water Drain out the solution and clean the frypot s thoroughly ZA WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 7 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before refilling the frypot with cooking oil shortening A DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature 5 1 4 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Us
8. a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed A DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 6 1 6 2 Troubleshooting 6 2 1 Control and Heating Problems Probable Causes Corrective Action A Power cord is not plugged in or circuit breaker is tripped B Controller or power supply component or interface board has Controller won t failed activate A Drain valve is open B One or more other components Fryer does not heat failed 6 2 This fryer is equipped with a A Plug power cord in and verify that circuit breaker 1s not tripped If any of the components in the power supply system including the transformer and interface board fail
9. circuit breaker is not tripped If the motor is too hot to touch for more than a few seconds the Pump motor has overheated thermal overload switch has causing the thermal overload probably tripped Allow the switch to trip motor to cool at least 45 minutes then press the Pump Reset Switch Blockage in filter pump Pump blockages are usually caused by sediment buildup in Test Close the drain valve and the pump due to improperly pull the filter pan out from the sized or installed filter paper fryer Activate the pump If the and failure to use the crumb pump motor hums for a short time screen Call FASC then stops the probable cause is blockage of the pump itself Blockage in filter pan suction tube The blockage may be caused by sediment buildup or if solid Test Close the drain valve and pull shortening 15 used solidified the filter pan out from the fryer shortening in the tube Use a thin Activate the pump If the air or flexible wire to remove the bubbling oil comes out of the Power blockage If the blockage cannot Shower there is a blockage in the be removed call FASC filter pan suction tube Filter pump won t start Filter pump runs but oil does not return to frypot and there is no bubbling oil or air coming from the Power Shower 6 7 Probable Causes Corrective Action A If using filter paper or pad configuration verify that filter screen is in bottom of pan with paper or pad on top of scre
10. is fully closed the problem is within the latching circuitry and is beyond the scope of operator trouble shooting Call FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call FASC This indicates a problem within the temperature measuring circuitry that 1s beyond the scope of operator troubleshooting Shut the fryer down and call FASC This in an indication of a malfunction in the temperature measuring or control circuitry including a failure of the high limit thermostat Determining the specific problem is beyond the scope of operator troubleshooting Shut the fryer down immediately and call FASC Verify that the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully closed the problem is within the latching circuitry and is beyond the scope of operator troubleshooting Call FASC 6 2 3 Basket Lift Problems Probable Causes Corrective Action Basket lift Apply a light coating of Lack of lubrication on basket lift Lubriplate similar lightweight rods white grease to the rod and bushings movement is noisy jerky or erratic 6 2 4 Filtration Problems Probable Causes Corrective Action A Verify that the power cord is Power cord is not plugged in or fully plugged in If so verify circuit breaker is tripped that
11. to one inch for leveling Legs should also be adjusted so that the fryer s are at the proper height in the frying station For fryers equipped with casters there are no built in leveling devices The floor where the fryers are installed must be level When the fryer is leveled in its final position install the restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection Install the restraints in accordance with the provided instructions see illustration on the following page If the restraints are disconnected for service or other reasons they must be reconnected before the fryer 1s used 2 3 FRONT OF FRYER Anchor Strap or Chain Restraint Secure Strap or Restraint to floor wit appropriate fastener NOTE Bent link on Chain Retstraint goes to floor Leg or Caster Mounting Bolt NOTE If you need to relocate a fryer installed with legs remove all weight from each leg before moving If a leg becomes damaged contact your service agent for immediate repair or replacement A DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position 1 Close fryer drain valve s and fill frypot with water to the bott
12. If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door ZA DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram S affixed to the inside of the appliance door when installing or servicing this equipment 2 3 After Fryers Are Positioned At the Frying Station ZA DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers equipped with legs the bottom of the legs can be screwed out up
13. Inspect the filter screen O ring ME 2 Inspect the fitting on the bottom of the Magnasol filter assembly to ensure that the O ring is present and in good condition See Figure 6 Inspect the filter connection fitting 3 Inspect the filter pan connection fitting to ensure that both O rings are present and in good condition See Figure 7 Figure 7 4 4 4 Replace the Magnasol filter assembly in the filter pan ensuring that the fitting on the bottom of the assembly is securely seated in the port in the bottom of the pan Sprinkle one cup of the Magnasol XL filter powder evenly over the screen 5 Replace the crumb tray then push the filter pan back into the fryer positioning it all the way to the back of the cabinet 4 3 Operation of the Filter A DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening A DANGER NEVER attempt to drain cooking oil or shortening from the fryer with the burners lit Doing so will cause irreparable damage to the frypot and may cause a flash fire Doing so will also void the Frymaster warranty 1 Turn the fryer power OFF Drain the frypot into t
14. Refer to Section 4 2 2 for instructions on preparing the Magnasol Filter configuration for use Operation of all three configurations is the same and 15 covered in section 4 3 Disassembly and reassembly of the Magnasol filter 1s covered in section 4 4 4 2 4 2 1 Preparation for Use with Filter Paper or Filter Pad 1 Pull the filter pan out from the cabinet and remove the crumb tray hold down Screen ring filter paper and filter screen See Figure 1 Clean all components with a solution of detergent and hot water then dry thoroughly Filter Paper Crumb Tray The filter pan is equipped with rollers in rails much like a kitchen drawer The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers then pulling it forward until the rear rollers clear the rails The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition See Figure 2 Inspect the filter connection fitting 3 Then in reverse order place the metal filter screen in the center of the bottom of the pan then lay a sheet of filter paper on top of the screen overlapping on all sides See Figure 1 If using a filter pad ensure the rough side of the pad 15 up and lay the p
15. TION If this is the first time the fryer is being used after installation refer to the frypot Boil Out Procedure on Page 5 2 Refer to the separate Frymaster Fryer Controllers User s Manual furnished with your fryer for the specific controller operating instructions Refer to Chapter 4 of this manual for operating instructions for the built in filtration system 3 3 PRO SERIES ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 4 1 Draining and Manual Filtering DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening A DANGER Allow oil shortening to cool to 100 F 38 C before draining into an appropriate container for disposal A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil shortening A DANGER When draining oil sho
16. ad over the screen making sure that the pad is in between the embossed ridges of the filter pan 4 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to rest on the sides of the filter pan See Figure 3 Figure 3 4 3 5 When the hold down ring is in position if using filter paper sprinkle one cup of filter powder evenly over the paper See Figure 4 If using a filter pad position the hold down ring on top of the pad DO NOT use filter powder with the pad 6 Replace the crumb tray in the filter pan then push the filter pan back into the fryer positioning it all the way to the back of the cabinet 4 2 2 Preparation for Use with the Magnasol Filter Assembly 1 Pull the filter pan out from the cabinet and remove the crumb tray and Magnasol filter assembly See Figure 5 The filter pan is equipped with rollers in rails much like a kitchen drawer The pan may be removed for cleaning or to gain access to interior components by lifting the front of the pan to disengage the front rollers then pulling it forward until the rear rollers clear the rails The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain i z 1 EC E Figure 5 NOTE Refer to Section 4 4 for instructions on how to disassemble and reassemble the Magnasol filter screen assembly
17. been changed to a lower temperature The display should revert to the normal four dashes when the frypot temperature cools to the setpoint If the setpoint has not been changed this indicates a problem with the temperature control circuitry Turn the fryer off and call FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call FASC This display is normal when the fryer 15 first turned on and may appear for a short while if a large batch of frozen product is added to the frypot If the display never goes out the fryer is not heating Look for a decimal in the LED CM III display Frypot temperature is more than 21 F display between digits 1 and 2 If shows Lo 12 C below setpoint the decimal is present the computer is calling for heat and is functioning properly See Fryer Does Not Heat in Control and Heating Problems Section 6 2 1 If the decimal is not present the computer is not calling for heat and may be malfunctioning This indicates a problem within the CM III display Fryer is more than 21 F 12 C above shows Hi setpoint CM III display Frypot temperature is more than 410 F 210 C or in CE countries shows 20505 202 C CM III display Problem with the temperature temperature measuring circuitry shows Prob measuring circuitry including the that is beyond the scope
18. e procedure for canceling the melt cycle for the particular controller installed on your fryer In fryers equipped with Solid State Analog controllers the melt cycle is controlled manually by means of the rocker switch to the right of the temperature control knob f not using solid shortening press the rocker switch to the OFF position to turn off the melt cycle This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed Turn fryer off and call FASC Fryer does not heat after filtering Drain valve is open Fryer heats until high limit trips with heat indicator ON Temperature probe or controller has failed 6 3 Probable Causes Corrective Action Fryer heats until high limit trips without heat indicator ON Fryer stops heating with heat indicator ON Call FASC Contactor or controller has failed Determining which component has failed is beyond the scope of operator troubleshooting Call FASC The high limit thermostat or contactor has failed 6 2 2 Error Messages and Display Problems Problem Basket lift timer display shows HELP L Basket lift timer display shows HOT Basket lift timer display shows Prob CM III display is in wrong temperature scale Fahrenheit or Celsius CM III display shows HELP Corrective Action Verify t
19. e a clean cloth saturated with detergent to remove accumulated carbonized oil shortening on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Check Calibration of Solid State Analog Controller Knob Monthly NOTE Required only on fryers equipped with a Solid State Analog Controller 1 After the cooking oil shortening reaches operating temperature let the heating elements cycle at least four times 2 Insert a thermometer or pyrometer probe near the temperature sensing probe approximately three inches 7 5 mm deep into the cooking oil shortening When the heating elements cycle on for the fourth time the thermometer should within 5 F 42 C of the temperature control knob setting 3 If the knob requires adjustment refer to Chapter 4 of the separate Frymaster Fryer Controllers User s Manual furnished with your fryer 5 3 5 3 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows Fryer e Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration e Verify that the heating element wires are in good condition and that leads have no visible fraying or insula
20. e tight e Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the Power Shower and on quick disconnect fittings are present and in good condition Replace o rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil shortening or that gurgling is heard from the Power Shower port of the associated frypot Close all oil return valves 1 e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot or no gurgling should be heard from the Power Shower ports Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking oil shortening to return to the frypot indicated by bubbles in the cooking oil shortening or on un
21. e your system to malfunction Fryers in this series are equipped with the following automatic safety features 1 Two high temperature detection features shut off power to the elements should the temperature controls fail 2 A safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open 1 1 1 3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the follow
22. ed oil shortening and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Built in Filtration System Daily ZA WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent Immediately after each use drain the Power Shower completely If oil is leaking at the point where the Power Shower plugs into the frypot verify the gasket on the connection fitting 1s present and in good condition If you suspect blockage unscrew the clean out plugs at each corner of the frame Place the frame in a pan of hot water for several minutes to melt any solidified oil shortening Use a long narrow bottlebrush hot water and detergent to clean inside the frame If necessary insert a straightened paper clip or similarly sized wire into the holes in the frame to remove any solidified 5 1 shortening or other blockages Rinse with hot water dry thoroughly and reinstall the plugs before using Clean out Plugs A DANGER Failure to reinstall the clean out plugs in the Power Shower will cause hot oil shortening to spray out of the frypot during the filtering process creating an extreme burn hazard to personnel
23. en Filter pump runs but oil return is very Verify that o rings are present and in good condition on filter pan connection fitting A Improperly installed filter pan slow and bubbling components oil comes out of the Power Shower If using Magnasol filter assembly verify that o ring is present and in good condition on filter screen fitting Problem Probable Causes Corrective Action B In order to properly filter the oil or shortening should be at or near 350 F 177 C At temperatures lower than this the oil shortening becomes too thick to pass through the filter medium easily resulting in much slower oil return and eventual overheating of the filter pump motor Make sure oil shortening is at or near frying temperature before draining oil into filter pan A Missing or worn Power Shower A Verify that the gasket is present gasket and in good condition continued from B Attempting to filter with oil or previous page shortening that is not hot enough B If the Power Shower 15 not cleaned on a routine basis sediment will eventually block the small holes around the edges of the frame Also when using Power Shower not solid shortening if the Power spraying properly B Clogged openings in Power Shower 15 not allowed to drain Shower frame completely the shortening will solidify in the holes and may fill the frame Completely drain the Power Shower after each filtering and clean regular
24. hat it may be installed on combustible floors A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction A minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation In Australia To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations WARNING Do not block the area around the base or under the fryers 2 2 Power Requirements MINIMUM WIRE MODEL VOLTAGE mis SIZE a AWG Per ed 68 __ FPPHi4 28 3 3 6 am 39 FPPHi4 240 Single 3 4 519 59 L FPPH4 240 3 3 6 am 3 FPPHI4 480 Single 8 XJ 3 26 30 2 59 W WIWIW FPPHA4 44 3 3 8 2 59 17 FPPHi4 220 380 3 4 6 411 21 FPPHA4 240 415 3 4 6__ 411 20 _ FPPH4 230 400 3 4 6 411 21 FPPHA7 28 3 3 6 4 11 4 amp 8 Co Co I I2 CO A FPPH17 240 3 3 6 4 11 FPPH17 22080 3 4 6 4 11 FPPH17 240415 3 4 6 4 11 iN FPPH17 230 400 3 4 4 6 4 11 FPPH22 208 3 3 oy w FPPH22 480 3 3 6 411 27 FPPH22 220 380 3 4 6 411 34 FPPH22 240 415 3 4 6 411 3 FPPH22 230 400 3 4 6 am 32 gt 2 2 NOTICE
25. hat the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully closed the problem is within the latching circuitry and is beyond the scope of operator trouble shooting Call FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call FASC This indicates a problem within the temperature measuring circuitry that 1s beyond the scope of operator troubleshooting Shut the fryer down and call FASC CM III computers may be programmed to display in either Fahrenheit or Celsius Refer to the separate Frymaster Fryer Controllers User s Manual for instructions on changing the display Verify that the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully closed the problem is within the latching circuitry and is beyond the scope of operator trouble shooting Call FASC Probable Causes Open drain valve or problem with latching circuits Frypot temperature 15 more than 410 F 210 C or in CE countries 395 F 202 C Problem with the temperature measuring circuitry including the probe Incorrect display option programmed Open drain valve or problem with latching circuitry 6 4 Probable Causes Corrective Action This display is normal if the fryer setpoint has
26. he filter pan by rotating the valves counter clockwise to the right If i necessary use the Fryer s Friend clean a Open drain valves out rod to clear the drain from inside the by rotating to the frypot eem right A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil shortening DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil or shortening will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 5 2 Install the Power Shower by removing the basket support rack from the frypot Raise the element assembly to the up position and snap the power shower attachment into position NOTE Verify that the Power Shower O ring and gasket are present and in good condition and that the clean out screws are installed at each corner Snap the Power Shower into position A DANGER DO NOT operate the filter without the Power Shower in place Hot oil will spray out of the fryer and cause injury 3 After the cooking oil shortening has drained from the frypot turn the filter handle to the ON position to start the pump and begin the filtering process There may be a slight delay before the pump activates Turn filter andi to the ON position
27. he potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After draining the oil shortening clean all food particles and residual oil shortening from the frypot BE CAREFUL this material may still cause severe burns if it comes in contact with bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil or solid shortening to the bottom OIL LEVEL line A DANGER When using solid shortening pack the shortening down into the bottom of the frypot DO NOT operate the fryer with a solid block of shortening sitting in the upper portion of the frypot This will cause damage to the frypot and may cause a flash fire 4 2 Preparing the Built In Filtration System for Use The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation The FootPrint Pro filtration system is available in three different configurations e Filter Paper includes crumb tray large hold down ring and metal filter screen e Filter Pad includes crumb tray small hold down ring and metal filter screen e Magnasol Filter includes crumb tray and Magnasol filter assembly Section 4 2 1 covers preparation of the Filter Paper and Filter Pad configurations for use
28. ing booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a difference exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below CE Standard Example of box used to distinguish CE and Non CE specific information 1 5 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 2 1 6 Service I
29. its with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 5 5 PRO SERIES ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in acord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of
30. ll be referred to as Pro Series Electric fryers Although similar in appearance to the Footprint family of Common Electric fryers the Pro Series Electric fryers feature a significantly different built in filtration system Other features including the deep cold zones and open frypots with tilt up elements remain essentially unchanged Control options include multi product cooking computers standard or optional digital and analog controllers Fryers in this series come in full or split pot arrangements and can be purchased as single units or grouped in batteries of up to six fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below A DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another A CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or caus
31. ly in accordance with the instructions in Chapter 5 of this manual 6 8 THIS PAGE INTENTIONALLY LEFT BLANK c Frymaster Enodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 5915 PRINTED IN THE UNITED STATES 1 800 551 8633 JANUARY 2005
32. ments When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down into the bottom of the frypot and between the elements and the fryer must be started in the melt cycle mode Never cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 2 Ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 3 Ensure that the oil shortening level is at the top OIL LEVEL line when the oil shortening is at its cooking temperature It may be necessary to add oil shortening to bring the level up to the proper mark after it has reached cooking temperature 3 1 Shutdown 1 Turn the fryer off 2 Filter the cooking oil shortening and clean the fryers See Chapters 4 and 5 3 Place the frypot covers on the frypots 3 2 Controllers This fryer may be equipped with any of the following controllers m Frymaster 1 2 4
33. n order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment ZA DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For movable installations optional equipment casters must be used Questions Call 1 800 551 8633 A DANGER Do not attach an apron drainboard to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible material at all times All installation and service on FRYMASTER equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting your local Factory Authorized Service Center In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored This appliance must be kept free and clear of combustible material except t
34. nformation For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Center FASC Service information may also be obtained by calling the Frymaster Technical Services Department 1 800 24FRYER The following information will be needed in order to assist you efficiently Model Number serial Number Voltage Nature of the Problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 3 PRO SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person i
35. ntry and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada ZA DANGER Improper installation adjustment maintenance or service and unauthorized alteration
36. of probe operator troubleshooting Shut the fryer down and call FASC The CM III computer may be programmed for constant temperature display or countdown Computer is programmed for timer display Refer to the separate constant temperature display Frymaster Fryer Controllers User s Manual for instructions on toggling between these display options CM III frypot temperature is displayed constantly 6 5 Probable Causes Corrective Action Digital controller display is in wrong temperature scale Fahrenheit or Celsius Digital controller display shows eer Digital controller display shows Digital controller display shows Prob Solid state controller trouble light ON Solid state controller trouble light ON and heating mode light ON Incorrect display option selected Open drain valve or problem with latching circuits Frypot temperature 1s more than 410 F 210 C or in CE countries 395 F 202 C Problem with the temperature measuring circuitry including the probe Oil temperature above acceptable range or a problem with the temperature measuring circuitry Open drain valve or problem with latching circuits 6 6 Digital controllers are manually set to display in one temperature scale or the other Refer to the separate Frymaster Fryer Controllers User s Manual for instructions on changing the display Verify that the drain valve is fully closed If the drain valve
37. om oil level line 3 Boil out frypot s in accordance with the instructions in Section 5 1 3 of this manual 4 Drain clean and fill frypot s with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 2 4 PRO SERIES ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Equipment Setup and Shutdown Procedures Setup ZA DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature 1 the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil NOTE If solid shortening is used first raise the elements then pack the shortening into the bottom of the frypot Lower the elements and then pack the shortening around and over the elements It may be necessary to add shortening to bring the level up to the proper mark after the packed shortening has melted DANGER Never set a complete block of solid shortening on top of the heating ele
38. quipped with legs must be stabilized by installing anchor straps fryers equipped with casters must be stabilized by installing restraining chains ZNA DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center FASC for part number 826 0900 ZA DANGER This fryer may have two power cords and prior to movement testing maintenance and any repair on your Frymaster fryer disconnect BOTH electrical power cords from the electrical power supply Fr ymaster Pro Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1 Introduction NNMERO AUO oct CE o Lo NN IBS MEME GOD MONEO mm 1 4 European Community CE Specific Information esses 1 5 Shipping Damage Claim Procedure nnne eene KG I SAUDI CITED Emm CHAPTER 2 Installation Instructions 2 1 General Installation Requirements aseo Sese ira serere soo KE 22 Power ICI C ETIO TIUS ene 2 9 the Fryer pss oam PUES CHAPTER 3 Operating Instructions D DCU ANG Shutdown Procedures OSW OO TELE CHAPTER 4 Filtration Instructions 4 1 Draining and Manual Filtering cc
39. resent to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 4 7 4 4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1 Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner Continue to open the frame it will pivot at the opposite corner until the outer screens and grid can be removed from the frame Step 2 Separate the outer screens and grid Step 1 Grasp frame with thumbs on these handles and pull frame appart at corner 2 Separate the outer screens and grid Cleaning 1 Clean the two frame pieces outer screens and grid using a good quality degreaser and hot water from a spray nozzle The groove in the seal frame pieces can be cleaned with the edge of a Scotch Brite or similar cleaning pad 2 At each scheduled boil out disassemble the leaf filter assembly and place in the frypot being boiled out Follow the boil out procedure in Section 5 1 2 of this manual 3 Allow all filter assembly components to air dry or thoroughly dry with clean towels before reassembling Reassembly 1 Place the two outer screens together and align their edges see illustration on following page 2 Insert the screens into one of the frame hal
40. rtening into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container If your fryer is not equipped with a built in filtration system the cooking oil or shortening must be drained into another suitable container For safe convenient draining and disposal of used cooking oil or shortening Frymaster recommends using the Frymaster Shortening Disposal Unit SDU The SDU is available through your local distributor 1 Turn the fryer power switch to the OFF position Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening is pointing down 2 Position a metal container with a sealable cover under the drainpipe The metal container must be able to withstand the heat of the cooking oil shortening and hold hot liquids If you intend to reuse the oil or shortening Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 4 1 3 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil or shortening will rush out creating t
41. s or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot cooking oil shortening A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system ZA WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices A DANGER Single fryers e
42. tainer When draining is finished close the fryer drain valve securely A DANGER Allow oil shortening to cool to 100 F 38 C before draining into an appropriate container for disposal When draining oil shortening into a disposal unit do not fill above the maximum fill line located on the container 4 9 PRO SERIES ELECTRIC FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Cleaning the Fryer A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil shortening If water comes in contact with oil shortening heated to frying temperature it will cause spattering of the oil shortening which can result in severe burns to nearby personnel ZA WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 5 1 1 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulat
43. tion damage and that they are free of oil migration build up e Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing e Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing e Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed e Verify that component box and contactor box components i e computer controller relays interface boards transformers contactors etc are in good condition and free from oil migration build up and other debris e Verify that component box and contactor box wiring connections are tight and that wiring is in good condition e Verify that all safety features i e contactor shields drain safety switches reset switches etc are present and functioning properly e Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition e Verify that all wiring harnesses and connections are tight and in good condition Built In Filtration System e Inspect all oil return and drain lines for leaks and verify that all connections ar
44. ves it doesn t matter which one Ensure that the fitting in the bottom screen 15 on the opposite side of the frame from the handle 3 Slip the grid between the screens ensuring that the grid is centered between the edges of the screens 4 Connect the other half of the frame at the corner opposite the handles and pivot the frame onto the free edges of the screen 4 8 Steps 1 and 2 Stack outer screens and insert edges into frame Step 3 Insert grid between screens after screens have been positioned in frame Step 4 Connect corner then pivot frame over free edges of screens Handle 45 Draining and Disposing of Waste Oil When your cooking oil shortening has reached the end of its usable life drain the oil shortening into an appropriate container for transport to the disposal container Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU NOTE If using an SDU built before January 2004 the filter pan cover on must be removed to allow the unit to be positioned beneath the drain To remove the lid lift up on the front edge and pull it straight out of the cabinet Refer to the documentation furnished with your disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil shortening to cool to 100 F 38 C then drain the oil or shortening into a metal stockpot or similar metal con
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