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Emerson Rosemount 8732 Oxygen Equipment User Manual

1. Rosemount 8732 August 2010 Absolute Index Parameter Description 33 FSAFE TYPE Defines the reaction of device if a fault is detected The calculated ACTUAL MODE remains in AUTO 0 value FSAFE VALUE is used as OUT Status UNCERTAIN Substitute Value 1 use last stored valid OUT value Status UNCERTAIN LastUsableValue if there is no valid value available then UNCERTAINInital Value OUT value is Initial value 2 OUT has the wrong calculated value and status Status BAD as calculated 34 FSAFE VALUE Default value for the OUT parameter if a sensor or sensor electronic fault is detected The unit of this parameter is the same as the OUT parameter 35 ALARM HYS Within the scope of the PROFIBUS PA specification for transmitters there are functions for the monitoring of limit violation off limit conditions of adjustable limits Maybe the value of one process variable is just the same as the value of a limit and the variable fluctuates around the limit it will occur a lot of limit violations That triggers a lot of messages so it must be possible to trigger messages only after crossing an adjustable hysteresis The sensitivity of triggering of the alarm messages is adjustable The value of the hysteresis is fixed in ALARM HYS and is the same for the parameters HI HI LIM HI LIM LO LIM and LO LO LIM The hysteresis is expressed as value below high limit and abo
2. Coil Connections Table E 15 Foxboro Series 2800 Sensor Wiring Rosemount 8732 Foxboro Series 2800 Sensors Connections 1 1 2 12 c Chassis Ground 17 Any Shield 18 Black 19 White ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 17 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Foxboro Sensor to 8732 Transmitter Figure E 15 Generic Wiring Diagram for Foxboro Sensors and Rosemount 8732 Table E 16 Foxboro Sensor Wiring Connections E 18 Connect coil drive and electrode cables as shown in Figure E 15 ROSEMOUNT 8732 FOXBORO SENSOR TRANSMITTER White Electrodes Black Any Shield Ground L2 L1 Rosemount 8732 Foxboro Sensors 1 L1 2 L2 l Chassis Ground 17 Any Shield 18 Black 19 White ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 KENT VERIFLUX VTC Connect coil drive and electrode cables as shown in Figure E 16 SENSOR Veriflux VTC Senso
3. Fischer and Porter Model 10D1430 Integral Rosemount 8732 Sensors 1 L1 2 L2 JE G 17 3 18 1 19 2 ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Model 10D1465 and Model 10D1475 Sensors Integral to 8732 Transmitter Figure E 10 Wiring Diagram for Fischer and Porter Sensor Model 10D1465 and Model 10D1475 Integral and Rosemount 8732 Electrode Connections Coil Connections Table E 11 Fischer and Porter Model 10D1465 and 10D1475 Sensor Wiring Connections Connect coil drive and electrode cables as shown in Figure E 10 Rosemount 8732 Fischer and Porter Model 10D1465 and 10D1475 Sensors MR M1 N G C ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Fischer and Porter Sensor to Rosemount 8732 Transmitter Figure E 11 Generic Wiring Diagram for Fischer and Porter Sensors and Rosemount 8732 Table E 12 Fischer and Porte
4. WHOALNI GELS NIU Z 3NOZ vauv snoauvzvd 8 S0 8 13qOW 9L Oll X3 3z 8 1300 Figure B 2 ATEX Installation 00809 0100 4665 Rev AA Drawings Cont Reference Manual August 2010 N B 7 aa Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 9 20901 28180 014045049 i33 YSN LIESS NIN 2 puenginog IHLEN 0028 1unotu sotJ A C3NIVINIVA 3H1 HIvdWI LON 371999 30 S3 1893 031334S3H S OL 03123NNC wgg o3 ence NOILYNIWYSL 31811193NI Q3 jeu o enb 4o uey sse NOILYTIVLSNI 3l AL33VS SISNIYLNI v1I9VdVJ 3Hl ANY SONVLOAGNI 3H u 0001 JO H19N31 01 3nd QALIWI HL 75 1 30 WHO 2010 31901105 SI SH313WVHVd INI 31893 YNNYL 3Hl 40 QN3 E V dY 0026 L Snivuvddv uuu prp g MEL Hrs dd wyywyg 99Ue1SISO9H Goo JONGY INI 4 SHL NI Su313AVuVd 3Hl 3 OL SQ33N 321A30 123NNOJW31NI 01 Q3Sf 3189 1 5594 SNIVW38 11 12 Sn801313 S
5. Index Parameter Description 40 IDENT_NUMBER_SELECTOR 0 profile specific Ident Number V3 0 mandatory 1 manufacturer specific Ident Number V3 0 optional 41 HW WRITE PROTECTION Not supported in the device 42 FEATURE Supported Expanded diag condensed status Enabled Expanded diag condensed status 43 COND STATUS DIAG Indicates the mode of a device that can be configured for status and diagnostic behavior 0 Conventional Status and Diagnosis is provided 1 Condensed Status and Diagnosis information is provided 44 DIAG EVENT SWITCH Optional parameter not supported in the device 45 48 RESERVED by PNO Manufacturer Specific Parameters 49 DEVICE ADDRESS Device address on the profibus network 50 MFG BOARD NUM Mapped to mfg block board number parameter 51 STACK LIB VERSION Library revision of Stack for tracking purpose 52 VIEW 1 PB Std View 1 object of Physical block F 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 I amp M PARAMETERS Table F 2 I amp M Parameters F 4 Index The I amp M block index Sub Index IM INDEX values Element The sub parameter index within the I amp M parameter Parameter Mnemonic Usage identifier for the 1 amp parameter Parameter Name This simply gives a name to the data element This name should be consistent across documentation Initial Value If the data element is reset this is the value that wi
6. 2200 ONIHIM DOIVNY od 9 4 9 n 19 3s1nd SI n H3MOd Alddns 3926 AOE sngaad WISI SHSL3WWHvd ST n dup 0 MOL Id AML 09 wu 1 ACE 11 bO1VNV SH3l3WvHvd 5 SIYNLVYIJWIL IN3I8AV SS32O0Nd NO SNOLDOIMIS3H 318Vl 33S NOILdO ta 1300W NOILdO l3 8048 13000 OL SNOLLdO 1ndlnO SI ONY 13 HLIM NOLLVHDIHNOO INNON IVHO31NI 32 8 1300 3NOZ SI TVYDILNI 7 Alddns u3MOd IZEL 1InaNO2 s vo Ns 1 V3uV SnOQHVZVH NON Z HO 3NOZ SnOQHVZVH que L 318VL 33S 91 EL Oll e X33 1 8 8 90 8 1300 0 09 gt 72 08 91 Was e x3 3ze 8 1300 NOI1dO ul que L 148 HO NOILdO 13 90 8 13qOW OL LNNOW 31OW3H JV Z 1 3NOZ vauv snoquvzvH 318v 33S 91 1 Oll e x33 8 80 8 13qOW que 404 1 318V1 339 91 61 21 0 097 gt 1 72 0 NOILdO HIM LNNOW 1VH931NI 326 8 1900 4 220170 3NOZ
7. References Rosemount Transmitter Sensor Manufacturer Page Number Rosemount Rosemount 8732 Rosemount 8705 8707 8711 page E 3 Rosemount 8732 Rosemount 8701 page E 4 Brooks Rosemount 8732 Model 5000 page E 6 Rosemount 8732 Model 7400 page E 7 Endress and Hauser page E 5 Rosemount 8732 Generic Wiring for Sensor page E 8 Fischer and Porter page E 9 Rosemount 8732 Model 10D1418 page E 9 Rosemount 8732 Model 10D1419 page E 10 Rosemount 8732 Model 10D1430 Remote page E 11 Rosemount 8732 Model 10D1430 page E 12 Rosemount 8732 Model 10D1465 10D1475 Integral page E 13 Rosemount 8732 Generic Wiring for Sensors page E 14 Foxboro Rosemount 8732 Series 1800 page E 15 Rosemount 8732 Series 1800 Version 2 page E 16 Rosemount 8732 Series 2800 page E 17 Rosemount 8732 Generic Wiring for Sensors page E 18 Kent Rosemount 8732 Veriflux VTC page E 19 Rosemount 8732 Generic Wiring for Sensors page E 20 Krohne Rosemount 8732 Generic Wiring for Sensors page E 21 Taylor Rosemount 8732 Series 1100 page E 23 Rosemount 8732 Generic Wiring for Sensors page E 23 Yamatake Honeywell Rosemount 8732 Generic Wiring for Sensors page E 24 Yokogawa Rosemount 8732 Generic Wiring for Sensors page E 25 Generic Manufacturer Wiring page E 26 Rosemount 8732 Generic Wiring for Sensors page E 26 E 2 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 ROSEMOUNT SENSORS Rosemount 8705 8707 8711 8721 Sensors to
8. 8714i 4 2 Run 8714i View Results TubeSignature Measurements Al PV Scale PV Scale URV Al Out Scale Out Scale LRV Out Scale Unit Out Scale URV Out Scale LRV Display Timing Language Write Lock Totalizer 1 Totalizer 2 Totalizer 3 Auto Zero Trim Universal Trim Values Re signature Recall Values Coil Resist Coil Signature Electrode Res Coil Resist Coil Signature Electrode Res Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Class 2 Masters DIAGNOSTICS There are a number of available PROFIBUS configuration tools These Class 2 Masters are manufacturer independent tools for the operation configuration maintenance and diagnosis of intelligent field devices Device descriptor based Class 2 Masters allow 100 configuration capability on the 8732E Profibus PA transmitter Class 2 Masters always need to be connected to the DP segment They cannot be directly connected to a PA segment Diagnostics are used to verify that the transmitter is functioning properly to assist in troubleshooting to identify potential causes of error messages and to verify the health of the transmitter and sensor All the diagnostic test can be initiated through the use of a Class 2 Master Some diagnostics can be accessed using the LOI Rosemount offers several different diagnostic suites providing various functionality Standard diagnosti
9. B s usan 031191 30 SNOILIGNOI 32618 LE MAN m nos Vs 77 ques one V 00N 3189110S 2 3dAl 031311030 38 TIVHS SINJA3 AMINA 31800 E 1735 3N02 WV 9NILGHJN39 IN3WdI003 OL 03123NNO H3LLINSNUHL SnOQHVZVH NON SnOQHVZVH qwel Z S318Vl 33S 91 1 MN vu l8 9 80 8 1300 E03 3WwS SHI SI D 30 ONILUE dBniVB3dWIl 0 09 21 gt 0 09 91 ail el 3ze 8 1300 NOLLdO AN HO NOILdO S08 300A NOLLdO HO NOLLdO S08 300A OL NOLLVENDIINOD INNON 310W3u OL NOLLdO 03 HLM INNON 1VHO3INI T3004 s9 s9 So Or teat aue t e ribs to fo fur iB WHOS LNI 09 C 3NOZ azece ue 22 58 EE SE GE 02 S9 Ty Ge snoquvzvH I I ES USD 5539054 N 5539054 g 5539059 S5390Hc 1N3 2 2 T vauv 9 1 1 2 5318 1 335 91 1 OH vu x33 Z S318Vl 33S 91 81 OH vu x33 1 8 9 9048 13qOW 8 19 90 8 13qOW 0 09 OL 2 08 9 1 91 all X3 32 8 1300 1 SONILVH 3C 3univH3dW3l 380 1 31801 319 BI Ld Tue 3NOISIA3H Figure B 5 ATEX Installation Drawings Cont B 10 Rosemount 8732
10. CLASS I DIVISION 2 GROUPS A B C AND D WARNING EXPLOSIVE HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIV 2 WARNING EXPLOSIVE HAZARD DO NOT SET UP SWITCHES UNLESS POWER HAS BEEN SWITCHED OFF OR THE ABER TO KNOWN TO BE ANON nz RDUUS MAINTAINED MicroStation CONTRACT EMERSON ROSEMOUNT Process Management 8200 Market Boulevard Chanhassen MN 55317 USA R C SCRIBNER 4 18 95 TITLE INSTALLATION DRAWING CHK MODEL 8732 8705 8707 8711 8750W JTEMPLIN 8 25 95 CSA SIZE FSCM NO WG NO A Loy 32 95 A T scaLE N A SHEET OF 1 20 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure B 16 Installation Drawings Factory Mutual Hazardous Location CONFIDENTIAL AND REVISIONS INFORMATIO INED ACCO E REV DESCRIPTION CHG NO APP D DATE AF JUPDATE JUNCTION BOX RIC1028826 S E M 7 23 09 HAZARDOUS CLASSIFIED LOCATION EXPLOSION PROOF FOR DUST IGNITION PROOF FOR i CLASS I DIV 1 GROUPS C 0 6 CLASS DIV 1 GROUPS 6 i i DUST IGNITION PROOF FOR i NONINCENDIVE FOR H CLASS II III
11. 2 Power Supply Volts Rmax 31 25 Vps 10 8 Vps Power Supply Voltage Volts Rmax Maximum Loop Resistance Ohms ax Power Consumption 10 watts maximum Switch on current AC Maximum 26 A lt 5 ms at 250 V AC DC Maximum 30 A lt 5 ms at 42 V DC Ambient Temperature Limits Operating 58 to 165 F 50 to 74 C without local operator interface 13 to 149 F 25 to 65 C with local operator interface Storage 40 to 185 F 40 to 85 C 22 to 176 F 30 to 80 C with local operator interface Humidity Limits 0 100 RH to 150 F 65 C Enclosure Rating Type 4X IEC 60529 IP66 transmitter Transient Protection Rating The 8732E has built in transient protection that conforms to EN 61000 4 4 for burst currents and 61000 4 5 for surge currents For CE testing the transmitter is compliant with IEC 611185 2 2000 Class 3 which is up to 2 kV and up to 2 kA protection Turn on Time 5 minutes to rated accuracy from power up 5 seconds from power interruption Start up Time 50 ms from zero flow A 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 E SERIES ADVANCED DIAGNOSTICS CAPABILITIES OUTPUT SIGNALS PROFIBUS PA FIELDBUS DIGITAL OUTPUT SPECIFICATIONS A 4 Low Flow Cutoff Adjustable between 0 01 and 38 37 ft s 0 003 and 11 7 m s Below selected value output is driven to the zero flow rate signal level Overrange
12. LOI LANG Selects the language to be used on the local display for status and diagnostics messages Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Index Parameter Name Description 78 EP_TRIG_COUNTS Number of EP measurements that must be above the trigger level to set empty pipe 79 EP TRIG LEVEL Empty Pipe Trigger Level 80 EP VALUE Value of the Empty Pipe measurement Same scale as EP TRIG LEVEL 81 ELECT TEMP Compensated electronics temperature with status 82 TEMPERATURE UNITS See section Engineering Units for supported unit codes 83 DSP SOFTWARE REV NUM DSP software Rev Number major minor build 84 PERFORM AUTO ZERO Perform auto zero calibration routine Note1 Writing anything but a 2 has no effect Reads will always return a 1 or a 2 85 PERFORM ELECTRONICS TRIM Perform input trim calibration routine Note1 Writing anything but a 2 has no effect Reads will always return a 1 or a 2 86 FLOW TUBE TAG Text string identifier of sensor 87 FLOW TUBE SERIAL NUMBER Sensor serial number from physical tag on sensor 88 LINER MATERIAL Enumerated string indicating liner material of installed sensor 89 ELECTRODE MATERIAL Enumerated string indicating electrode material of installed sensor 90 ELECTRODE TYPE Enumerated string indicating electrode type of installed sensor 91 FLANGE TYPE En
13. 2 3 N North American Response Center 1 2 O Operation 3 1 Orientation Flowtube 5 4 Output Signals A 4 Overcurrent Protection 2 6 Index 1 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 P Wiring Diagrams PIPING rey dus 5 4 Brooks Model 5000 E 6 Power Supply Load Limitations A 3 Endress and Hauser Models E 5 Process Grounding 5 12 Fisher and Porter Model 10D1418 Process Leak E 9 Containment 5 17 Foxboro Series 1800 E 15 Protection Generic Flowtube E 26 Overcurrent 2 6 Kent Flowtubes E 20 Protective Kent Verifux VTC E 19 Ground Connection 5 13 Krohne Flowtubes E 21 Rosemount Model R 8705 8707 8711 E 3 Relief Valves 5 17 Taylor Sedes 1100 os Exe Yamatake Honeywell Flowtubes Resource Block E 24 FEATURES FEATURES SEL 3 5 Parameters F 1 S Safety Messages 1 2 Signal Processing D 2 Specifications and Reference Data Functional Specifications Output Signals A 4 Switches 2 4 Transducer Block Parameters G 1 Transmitter Output Instability Auto Zero D 2 Procedures D 2 Signal Processing D 2 Transporting System 5 3 Troubleshooting Advanced Transmitter 6 5 Installed Flowtube Tests 6 7 Process Noise 6 7 Uninstalled Flowtube Test
14. Test Criteria Displays the criteria that the 8714i Meter Verification test was performed against For more details on this parameter see Appendix C Diagnostics 8714i Result Displays the results of the 8714i Meter Verification test as pass or fail For more details on this parameter see Appendix C Diagnostics Simulated Velocity Displays the test velocity used to verify transmitter calibration For more details on this parameter see Appendix C Diagnostics Actual Velocity Displays the velocity measured by the transmitter during the transmitter calibration verification test For more details on this parameter see Appendix C Diagnostics Velocity Deviation Displays the deviation of the transmitter calibration verification test For more details on this parameter see Appendix C Diagnostics Transmitter Calibration Result Displays the result of the transmitter calibration verification test as pass or fail For more details on this parameter see Appendix C Diagnostics Sensor Calibration Deviation Displays the deviation of the sensor calibration verification test For more details on this parameter see Appendix C Diagnostics Sensor Calibration Result Displays the result of the sensor calibration verification test as pass or fail For more details on this parameter see Appendix C Diagnostics Coil Circuit Result Displays the result of the coil circuit test as pass or fail For more details on this parameter
15. ft d STon s m s STon min m min STon h m h STon d 16 IGAL s t min IGAL min e t h IGAL h t d IGAL d BBL s 1 Barrel 31 gallons BBL m 1 Barrel 31 gallons BBL h 1 Barrel 31 gallons BBL d 1 Barrel 31 gallons The line size sensor size must be set to match the actual sensor connected to the transmitter The size must be specified in inches according to the available sizes listed below If a value is entered from a control system that does not match one of these figures the value will go to the next highest option This parameter is configured in the Transducer Block The line size inches options are as follows 0 1 0 15 0 25 0 30 0 50 0 75 1 1 5 2 2 5 3 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 48 54 56 60 64 72 80 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Upper Range Value Lower Range Value Calibration Number This parameter set the flow rate in engineering units that corresponds to 100 flow This parameter is configured in the Transducer Block The Upper Range Value can be set for both forward or reverse flow rates Flow in the forward direction is represented by positive values and flow in the reverse direction is represented by negative values The URV can be any value from 43 3 ft s to 43 3 ft s 13 2 m s to 13 2 m s as
16. 14 NPT Expanded 2 CM20 3 PG 13 507 3 Conduits Standard Standard 4 1 2 14 NPT Expanded 5 CM200 6 PG 13 5 Safety Approvals Standard Standard NA CE Marking no hazardous location approval FM amp CSA Standard Standard NO FM Class 1 Div 2 for non flammable CSA Class 1 Div 2 N5 FM Class 1 Div 2 for flammable fluids E5 FM Class 1 Div 1 explosion proof ATEX Standard Standard ED ATEX flameproof Ex de IIB T6 and ATEX Dust Approval Ex de ia IIB T6 with IS Output ND ATEX Dust Ex tD A20 IP66 T100 C Expanded 1 ATEX flameproof Ex de IIC T6 and ATEX Dust Approval de ia IIC T6 with IS Output N1 ATEX Type Ex nA nL IIC T4 or Ex nA nL ia IIC 4 A 9 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Table A 1 Rosemount 8732E Profibus PA Ordering Information IECEx Standard Standard EF IECEx flameproof Ex de IIB T6 Gb and IECEx Dust Approval Ex de ia IIC Ga IIB T6 Gb with IS Output NF Ex tD A20 IP66 T100 C or Ex tD A20 IP66 T100 C Ex ia Ga IIC Expanded EZ IECEx flameproof Ex de IIC T6 Gb and IECEx Dust Approval Exde ia Ga IIC T6 Gb with IS Output N7 Ex nA nL IIC T4 and IECEx Dust Ex nA nL ia IIC T4 with FISCO FNICO outputs NEPSI and CMC Ch
17. Low flow cutoff allows you to specify the flow rate between 0 01 and 38 37 feet per second below which the outputs are driven to zero flow The units format for low flow cutoff cannot be changed It is always displayed as feet per second regardless of the format selected The low flow cutoff value applies to both forward and reverse flows Information variables are used for identification of flowmeters in the field and to store information that may be useful in service situations Information variables have no effect on flowmeter output or process variables Device ID This function displays the Device ID of the transmitter This is one piece of information required to generate a license code to enable diagnostics in the field PV Sensor S N The PV sensor serial number is the serial number of the sensor connected to the transmitter and can be stored in the transmitter configuration for future reference The number provides easy identification if the sensor needs servicing or for other purposes Sensor Tag Sensor tag is the quickest and shortest way of identifying and distinguishing between sensors Sensors can be tagged according to the requirements of your application The tag may be up to eight characters long Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 DSP Software Rev This function displays the software revision number of the transmitter Construction Materials Construction materials contain
18. Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 High Process Noise Functionality NOTE In applications where very high levels of noise are a concern it is recommended that a dual calibrated Rosemount High Signal 8707 sensor be used These sensors can be calibrated to run at lower coil drive current supplied by the standard Rosemount transmitters but can also be upgraded by changing to the 8712H High Signal transmitter The High Process Noise diagnostic is useful for detecting situations where the process fluid may be causing electrical noise resulting in a poor measurement from the magnetic flowmeter There are three basic types of process noise that can affect the performance of the magnetic flowmeter system 1 f Noise This type of noise has higher amplitudes at lower frequencies but generally degrades over increasing frequencies Potential sources of 1 f noise include chemical mixing and the general background noise of the plant Spike Noise This type of noise generally results in a high amplitude signal at specific frequencies which can vary depending on the source of the noise Common sources of spike noise include chemical injections directly upstream of the flowmeter hydraulic pumps and slurry flows with low concentrations of particles in the stream The particles bounce off of the electrode generating a spike in the electrode signal An example of this type of flow stream would be a recyc
19. 4 4 The basic diagnostics menu contains all of the standard diagnostics and tests that are available in the 8732E transmitter Empty Pipe Limits Empty Pipe allows you to view the current value and configure the diagnostic parameters For more detail on this parameter see Appendix C Diagnostics EP Value Read the current Empty Pipe Value This number is a unitless number and is calculated based on multiple installation and process variables For more detail on this parameter see Appendix C Diagnostics EP Trigger Level Limits 3 to 2000 Configure the threshold limit that the empty pipe value must exceed before the diagnostic alert activates Default from the factory is set to 100 For more detail on this parameter see Appendix C Diagnostics EP Counts Limits 5 to 50 Configure the number of consecutive times that the empty pipe value must exceed the empty pipe trigger level before the diagnostic alert activates Counts are taken at 1 5 second intervals Default from the factory is set to 5 For more detail on this parameter see Appendix C Diagnostics Electronics Temp Value Electronics Temperature allows you to view the current value for the electronics temperature The advanced diagnostics menu contains information on all of the additional diagnostics and tests that are available in the 8732 transmitter if one of the diagnostics suite packages was ordered Rosemount offers two advanced diagnostic suites Functionality
20. For optimum results on meters with high pressure flanges ANSI 600 or above it is recommended that a flat full face gasket be used Under NO circumstances should a spiral wound or flexitallic gasket be used as this will damage the liner sealing surface AN See Safety Messages on pages 5 1 and 5 2 for complete warning information 5 8 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Table 5 2 Flange Bolt Torque and Bolt Load Specifications for Rosemount 8705 PTFE ETFE liner Size PN10 PN 16 PN 25 PN 40 Code Line Size Newton meter Newton Newton meter Newton Newton meter Newton Newton meter Newton 005 2 inch 15 mm 7 3209 7 3809 7 3809 7 4173 010 1 inch 25 mm 13 6983 13 6983 13 6983 13 8816 015 172 inch 40 mm 24 9983 24 9983 24 9983 24 13010 020 2inch 50 mm 25 10420 25 10420 25 10420 25 14457 030 3inch 80 mm 14 5935 14 5935 18 7612 18 12264 040 4 inch 100 mm 17 7038 17 7038 30 9944 30 16021 060 6 inch 150mm 23 7522 32 10587 60 16571 60 26698 080 8inch 200 mm 35 11516 35 11694 66 18304 66 36263 100 10 inch 250 mm 31 10406 59 16506 105 25835 105 48041 120 12 inch 300 mm 43 14439 82 22903 109 26886 109 51614 140 14 inch 350 mm 42 13927 80 22091 156 34578 156 73825 160 16 inch 400 mm 65 18189 117 28851 224 45158 224 99501 180 18 inch 450 mm 56 15431 99 24477 67953 200 20 inch
21. INTRODUCTION LOCAL OPERATOR INTERFACE ROSEMOUNT Operation Introduction u eee page 4 1 Local Operator Interface page 4 1 Diagnostics r ss a n n page 4 3 Advanced Configuration page 4 12 Detailed page 4 12 This section contains information for advanced configuration parameters and diagnostics The software configuration settings for the Rosemount 8732 can be accessed through an 8732 LOI or by using a Class 2 Master Before operating the Rosemount 8732 in an actual installation you should review all of the factory set configuration data to ensure that they reflect the current application The optional Local Operator Interface LOI provides an operator communications centre for the 8732 By using the LOI the operator can access some of the transmitter function totalizer basic set up or other functions under the detailed set up The LOI is integral to the transmitter electronics If you need the added functionality or if your transmitter does not have an LOI you must use a configuration tool such as the Simatic PDM tool Basic Features The basic features of the LOI include 4 navigational arrow keys which are optical switches that are used to access the menu structure See Figure below EMERSON WWW rosemount com Process Management Rosemount 8732 Reference M
22. ROSEMOUNT ca eon www rosemount com Process Management Reference Manual 00809 0100 4655 Rev AA August 2010 Rosemount 8732 Table of Contents SECTION 1 System Description 1 1 Introduction Safety Messages 1 2 Service Support 1 2 SECTION 2 Safety MasSdjBS iunc ede tant oboe Pt EE bord dte atat 2 1 Installation Transmitter Symbols 2 2 Pre Installation llle 2 2 Mechanical Considerations 2 2 Environmental Considerations 2 3 Installation 2 3 Sensor Connections 2 10 SECTION 3 Quick SEE BS da score Vena tte Go Ao guod E 3 1 Configuration Assigning Device Tag and Node Address 3 2 Selipz snc uha be pU fide v esi Tes 3 2 Transducer Block Sapu su Sp eh he m a PEE ERE 3 7 DUNT MCCC 3 7 Basic Selupesus seorsum Roh ae cr Samir sassa 3 7 SECTION 4 5 4 1 Operation Local Operator Interface 4 1 DIaQnOStiCS 1x22 Taype eee Muyuka Ya b n x e 4 3 Advanced 4 12 Detailed Setup r aiea nie aty
23. Table 6 1 Rosemount 8732 Basic Diagnostic Messages sources in identifying a problem in your system Message Local Display Error Message English Potential Cause Corrective Action Profibus Not Communicating Profibus Not Communicating Profibus segment is disconnected Connect the Profibus segment Profibus segment power missing Verify the segment Profibus voltage Electronics failure Replace electronics Sensor Processor Not Communicating Sensor Comm Err Transmitter input power AC DC is not connected Connect the input power If the LCD displays a message the input power is applied Electronics failure Replace electronics Circuit Empty Pipe Detected Empty Pipe Empty Pipe None message will clear when pipe is full Wiring Error Check that wiring matches appropriate wiring diagrams see Appendix E Universal Sensor Wiring Diagrams Electrode Error Perform sensor tests C and D see Table 6 5 on page 6 8 Conductivity less than 5 microsiemens Increase Conductivity to greater than or equal to 5 per cm microsiemens per cm Intermittent Diagnostic Adjust tuning of Empty Pipe parameters Coil Drive Open Coil Open Ckt Improper wiring Check coil drive wiring and sensor coils Perform sensor test A Sensor Coil Other manufacturer s sensor Change coil current to 75 mA Perform a Universal Auto Trim to select the proper coil current Circuit Board
24. Vendor Name Rosemount Model Name Rosemount Flow 8732bE Revision V1 00 Ident Number 0x0C15 Protocol Ident 0 0 Profibus DP Station Type 0 DP Slave FMS supp 0 0 Only DP Slave Hardware Release V1 0 Bitmap Device V1 0 31 25 supp RFDOC15 45 45 supp 1 93 75 supp 1 MaxTsdr 31 25 1 MaxTsdr 45 45 100 MaxTsdr 93 75 250 Redundancy 1000 Repeater Ctrl Sig 0 No Redundancy supported 24V Pins Not Connected Implementation Type Custom SW HW Freeze Mode supp 0 Sync Mode supp 0 Auto Baud supp 0 Set Slave Add supp 1 Min Slave Intervall 250 in 100 us EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 MODULE RELATED INFORMATION DESCRIPTION OF EXTENDED DP FEATURES DESCRIPTION OF PHYSICAL INTERFACE FOR ASYNC AND SYNC TRANSMISSION DESCRIPTION OF DEVICE RELATED DIAGNOSIS H 2 Modular Station 1 1 Modular Device MaxModule 4 No of Al Totalizer 1 Al 3 Totalizer Max Input Len 20 Max Module x 5 Bytes 5 1 Al 3 TOT Max Output Len 6 No of TOT x 2 Bytes 2 3 TOT Max Data Len 6 Max Input Length Max Output Length Slave Family 12 Definition for Profibus PA Profile independent of used Physicsl layer Max Diag Data Len 20 6 bytes Standard Diagnostics 1 Byte Ext Diag Header 7 Bytes Ext Diag Std 2 Bytes Ext Diag Manuf
25. Vjdv SnOQUuvZVH NON 19 300038 60 2 11 W 3 S 2S26201918 151913099 04 3lvOdn JV avd 0 44 ON NO114182530 Aad 3N07 SNOISIA3U XO NOILONAL INNOW 310N3U Y 133HS 33S SALON JONVLONGN Q3MO11V W WIXVN PT 3ONVII2VaV Q3MOT1 V W NWIXVN 02 uiluuva FHL 30 IN3UU D 1102912 LYOHS 21 uirguva FHL 30 39Y110A 1102812 N3d0 9A JONVIORQNI 1VNH3JINI W WIXVNZ T 3ONVIIOVdVO 1VN831NI W WIXVN 2 lN34H02 LAAN WONWIXVN XoU 39V110A LNdNI 190271 11 01 910022412 lt 09 251 lt 20A lt XDUA SNOTITONOD AITING SLLVM 0 1v003 YO NVHL SS31 39 LSAW 94 Met Gz d 19021 11 40 WNS 3 1 NVHL 331V389 38 ISAW 01 Hn0 0 1 1 91q059 12 30 WAS 3Hl 1 831V3899 38 ISAW 09 44p26219 001 1YN03 YO SS31 38 251 pu0ge xou 20A 0 YO NWHL SS31 38 LSNW 29A IPAOE XOWA 1 d100 81001313 l1VM OL 1v003 YO NVHL SS31 39 LSAW od MO Ic d 91qo5 1 1 4O WNS 3 1 NVHL 3931V389 39 LSAW 01 11 91q0529 12 30 WAS 3Hl NYH 3831V389 38 1500 92 up y QO 1vn03 YO NVHL 8531 38 LSNW 21 0 00 3QA 0 1vn03 YO NVHL 55371 38 LSNW 29A IPAQE XOWA 104100 35114 llVM Ol 1 YO NVHL 8531 38 ISNAN Iz d 919021 11 30 NDS 3 1 831V3895 38 ISAW 01 H Q Oz T 3109224 4O WNS 3Hl NVHL 831ViU9 38 ISAW 09 3926 19 00 OL 1v003 YO NYHI 55371 38 ISAW 281 pUQQezxou 230A 0 OL 1v003 YO NVHI SS31 38 LSAW
26. is out of the range of the parameter and have to be refused 22 MODE BLK This parameter contains the current mode the permitted and normal mode of the block 23 ALARM SUM This parameter contains the current states of the block alarms 24 BATCH This parameter is intended to be used in Batch applications Not implemented in 8732E device 25 RESERVED by PNO 26 OUT The Function Block parameter OUT contains the current measurement value in a vendor specific or configuration adjusted engineering unit and the belonging state in AUTO MODE The Function Block parameter OUT contains the value and status set by an operator in MAN MODE 27 PV SCALE Conversion of the Process Variable into percent using the high and low scale values The engineering unit of PV SCALE high and low scale values are directly 28 OUT SCALE Related to the PV UNIT of the configured Transducer Block configured via Channel parameter The PV SCALE high and low scale values follow the mapped to last 16 characters of DEVICE ID STRING parameter in Mfg Block 29 LIN TYPE Type of linearization The 8732E only supports No linearization 30 CHANNEL Reference to the active Transducer Block which provides the measurement value to the Function Block 31 RESERVED 32 PV FTIME Filter time of the Process Variable 3 3 Reference Manual 00809 0100 4665 Rev AA
27. ordered or licensed this diagnostic is not available C 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 High Process Noise Parameters Troubleshooting High Process Noise C 6 The High Process Noise diagnostic has two read only parameters It does not have any configurable parameters This diagnostic requires that flow be present in the pipe and the velocity be gt 1 ft s 5 Hz Signal to Noise Ratio Reads the current value of the signal to noise ratio at the coil drive frequency of 5 Hz This is a read only value This number is a measure of the signal strength at 5 Hz relative to the amount of process noise If the transmitter is operating in 5 Hz mode and the signal to noise ratio remains below 25 for approximately one minute then the High Process Noise diagnostic alert will activate 37 Hz Signal to Noise Ratio Reads the current value of the signal to noise ratio at the coil drive frequency of 37 Hz This is a read only value This number is a measure of the signal strength at 37 Hz relative to the amount of process noise If the transmitter is operating in 37 Hz mode and the signal to noise ratio remains below 25 for approximately one minute then the High Process Noise diagnostic alert will activate The transmitter detected high levels of process noise If the signal to noise ratio is less than 25 while operating in 5 Hz mode proceed with the following steps 1 Increase transmitter c
28. refused 22 MODE BLK This parameter contains the current mode the permitted and normal mode of the block 23 ALARM SUM This parameter contains the current states of the block alarms 24 SOFTWARE REVISION Label of code in the device for tracking purpose Please refer to D 8732EPA SCMP doc for details 25 HARDWARE REVISION Mapped to HW REV parameter in Manufacturing Block EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 F 2 Index Parameter Description 26 DEVICE_MAN_ID Mapped to Mfg ID parameter in Manufacturing Block 27 DEVICE ID Mapped to DEV TYPE parameter in Manufacturing Block 28 DEVICE SER NUM Mapped to last 16 characters of DEVICE ID STRING parameter in Manufacturing Block 29 DIAGNOSIS Detailed information of the device bitwize coded More than one message is possible at once If MSB of byte 4 is set to 1 than more diagnostic information is available in the DIAGNOSIS EXTENSION parameter 30 DIAGNOSIS EXTENSION Additional manufacturer specific information of the device bitwize coded More than one message is possible at once 31 DIAGNOSIS MASK Supported std diagnostics Warmstart Coldstart maint requd ident number violation function check failed maint demanded extension available 32 DIAGNOSIS MASK EXTENSION Definition of s
29. snoauvzvH 1070 aNoz que 1 33S 91 1 Ol x33 8 90 8 1300 4 0 097 gt 1 gt 2 09 91 ail el 32 8 1300W q NOLLdO 028 130 NOLLdO 90 8 1300 E NOILVENDINOD LNNOW 3LOW3N OL NOLLVENDINOD INNON TVuD3LNI 1N3WdIno3 mE N Q 5 gt 7 Mss T FERRE ES v am Le E RU uod w W Ys B B8 v3uv ad acu LM quel L 38V 33S 91 1 OH 9 1 8 8 0 8 T300W G _ N 1 2 097 gt 81 gt 2 08 91 ail el op 3ze 8 T3qON L Ch ezm YO L 3NOZ g SnoquvzvH N aon Z HO snoquvzvH qwel 1 318VL 33S 91 1 OH x33 8 90 8 300W SNOILLVENDIANOD 38 nl1AO14 ANY quie 318V1 33S 91 61 OH el x33 lize 30 8 1300W NOILdO Sd AlddNS H3MOd 34VS ATIVOISNIHINI 940872917 gt 9603 aL al Sp Sane S GON TWNYSLNI HLIM SNOLLVYNDISNOD H3LLIINSNVH L SNOLLVHNDISNOD 3SNLMOT4 ONY HALLINSNVHL N B 6 Rosemount 8732 30 C 133H aang 2901 c 480 36456294 GANIVINIVA OVO YSN LIESS NI u sseuueuO A
30. 10 ft s Styrofoam or other insulating particles in process Complete the Noisy Process Basic procedure Consult factory Electrode coating Use replaceable electrodes in Rosemount 8705 Use a smaller sensor to increase flow rate above 3 ft s Periodically clean sensor Air in line Move the sensor to another location in the process line to ensure that it is full under all conditions Low conductivity fluids below 10 microsiemens cm Trim electrode and coil wires see Conduit Cables on page 2 6 Keep flow rate below 3 FPS Integral mount transmitter Use 8712 0752 1 3 cable Use NO approval sensor Advanced Troubleshooting continued on next page 6 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Table 6 4 Advanced Troubleshooting Rosemount 8732 Symptom Potential Cause Corrective Action Meter output is unstable Medium to low conductivity fluids 10 25 microsiemens cm combined with cable vibration or 60 Hz interference Eliminate cable vibration Integral mount Move cable to lower vibration run Tie down cable mechanically Trim electrode and coil wires See Conduit Cables on page 2 6 Route cable line away from other equipment powered by 60 Hz Use 8712 0752 1 3 cable Electrode incompatibility Check the Technical Data Sheet Magnetic Flowmeter Material Selection Guide document number 00816 0100 3033 for ch
31. 1N3AdIf03 OL Q3123NNOD 38 LON LSNW i11 SN vaL AL3JVS DISNIYINI 8I VdWI SINJNOdNOO 30 NOTINIILSENS NOI1V2131SSV1 v3uv OL 3iviudONddV dNOYD SVO FHL 04 Q3A08ddV 38 150 TWAOUddY NOIIVOO SnOQuVZVH JAVH OL 3810038 SIN3NOdNOD F N011V201 Z AIQ 1 SSYI9 NI 3S0 801 Q3AONddV 1V3S LINGNOD aaunod Nc7 0 06 1SV31 1V OL Q31VH JYIM ISN 2 05 JA08V S3univui3dWil IN3IGAYV NI SNOIIO3NNOO ONIUIM 13134 403 9 1 229 232 d XIQN3ddV NI Q3NI330 SY SNOILVTIVISNI 3AIQN3ONI NON YO 33vS ATWOISNIUINI 304 318V110S SQOHI3A ONINIM ISN SNOILVTIVISNI Q3AOUddV YSI NU 1 22 230 3009 1218124134 NVIQVNYO FHL 3O 4 XIQN3ddV AG Q30N3NNOD3H SV IN3ALNVdWOO 1VNIWH3I FHL NI ONIUIM TIVISNI NV SSV12 804 318V110S 232 3000 1921812313 NVIQVNV Yad BUN Ng 961 5 219021 11 Huge 07 109761 5 91902 30961 0 MI L Od 2 lt xow 25 lt XOWA 20 114110 35119 PIN ST 1 4 Q31V100SSV 6 0 gt 219021 1 66 0 01 JU1 l1 5 91902 12 39861 09 N O Od vuog lt vuog 2 AL EZ lt XOWA Al 2 20A 104100 901VNV Vu02 F INAN ST SUSTINVUVd 0317190557 321A30 3375 1735 AT AVOISNTHINI G3A0uddv x B 321430 33VS 1735 ATAVIISNIYLNT G3AOuddv N 19915 YIMOd N Q 2 8 v 2 NOISIAI
32. 2 271 STVNINYIL 102100 9OTVNV 0 7 0351 3WV 5114110 901VNV ONY 35119 H108 TAIT SUJITRVEVd 0317770557 dl 38IM YlYd O3ISIMI 030131HS ATIVOGIATONI 15737 1V 3AVH ISAW 5104110 SI X 1 Q3u3MOd 1VNu31X3 ONISA N3HM WHO 1 SS31 38 LSMW GNNOYD ANY QNnOUO 33VS ATIVOISNININI N33M138 3ONVISIS3U 11 SLINA S0801313 NO ATIVNU3INI Q3123NNO2SIQ 3AIIOVNI STVNIWH3I 1 41 0 35109 OLVdiN ISNV 3002 1V21412313 1VNOIIVN JHL ONY S NOI1V201 03131SSV12 SNOQYYZYH 803 SWJLSAS FAVS AlIVOISNIUINI 40 NOILVTIVISNI 10 90 2148 1 1 HLIM 39NV08023V NI 38 01 NOIIVTTVISNI Was 21430 335 SISNIYLNI Q3A08ddV ATWNU31NI Q3123NNO2S1Q NV 3AIIOVNI 3uV STVNINU3I 1 41 0 3S fd Al33VS 3AIQN32ONI NON NV OISNIHINI HIVdWI AVN SIN3NOdNOD 30 NOI10111S80S ONINUVM S 03 0844 1 AYOLOVS 38 1 SnlvuvddY Q31VI20SSV 3HL Was 20A YO SWYA OGZ NVHL 380W 31V43N39 YO ISN LON LSNW u3lN8V8 Ol GILIINNOD LNIWdINOF TOYLNOD IN3NdIfIO3 SIHL ONITIVISNI N3HM 034011034 38 1 ONIMVYG NOIIVITVISNI S U3uD12V3QNVN Snivuvddv GILVIDOSSV 81 SiVAOUddV NOINd LAOHLIM ONIMVUO SIHL OL NOISIA3N ON AlddfS YIMOd Ws T OL 310 1S31 11 10 1 A00S1 YO 006 JHL 9NISSVd JO 318VdV2 LON SI I1N3MdIfO3 SIHL 02 NOIIVTIVISNI 4 1N0022V OLNI N3vl 38 LSAW SIHL NOI123108d 1N3IS
33. 2010 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 9 30 Q 1338 aar i J9 I ZEL8 n ss uOHD4SOJOIU GANIVINIVA 099 YSN LIESS NIN u sseuueuo pje e nog exe 0028 Hugo n junoujasog 3906 n SN807314 suaaWvuvd S I Hugo ayy 19 IN3INIHVdIAOO VNIAWH3L of MOL SNOLLO3NNOO fT A ans COE C on ME n Jn 09 vugz v DOIWNVY SH3l3WvHvd indinO S V 9 od ONIBIM vuoz p T N wugoz s S3univu3dWil IN3lg v ANY SS390ud Azo eL on NO SNOLIDIMIS3H 9 7 S318V1I 335 Huet n NOILdO tN 1300 HO l ps P NOLLdO 4IN 80 8 300W OL 1ndino 35709 s 5 Damn NO Yun LINO 011421155919 V3HV FHL OL 31vIHdOHddN NE n INNON 1VHO31NI 32 8 T3QOW NOILV201 SnOQHVZUH 3AVH Ol C3HInO3H SIN3NOdNO Sual3Wvuvd indino 3S1nd S 3 S38n1M014 8 1300W ISN 0 09 NVHL 4319389 597809 18151539 hlvH3dW3l 5530004 1 lt 3LLINSNVHI 328 48 3H Alddns SI NI L 0H 3 NOILVLII2X3 23 H3MOd
34. 224 1 2 14 NPT Electrical Conduit Connections 2 places with a 3rd optional STWNINYSL 1 2 14 NPT Remote Junction Box Conduit Connections 2 places ENVIRONMENTAL CONSIDERATIONS INSTALLATION PROCEDURES Mount the Transmitter To ensure maximum transmitter life avoid temperature extremes and vibration Typical problem areas include high vibration lines with integrally mounted transmitters warm climate installations in direct sunlight outdoor installations in cold climates Remote mounted transmitters may be installed in the control room to protect the electronics from a harsh environment and provides easy access for configuration or service Rosemount 8732 transmitters require external power so there must be access to a suitable power source Rosemount 8732 installation includes both detailed mechanical and electrical installation procedures Remote mounted transmitters may be mounted on a pipe up to two inches in diameter or against a flat surface Pipe Mounting To mount the transmitter on a pipe 1 Attach the mounting bracket to the pipe using the mounting hardware 2 Attach the 8732 to the mounting bracket using the mounting screws 2 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Hardware Jumpers Switches Conduit Ports and Connections Conduit Cables 2 4 The 8732 Prof
35. 250A IPAOE XOWA 109110 901VNV V 02 SUITINVEVS 1379979 S83JI3WV3Vd KITING SNOI110NO2 9NIMOTIOI FHL SII4SILVS LVHL YFIYYVG Q3AONddV VSD V OL GILDINNOD 38 150 3Z 19 1300W JHL 1 41 0 JAYS ATTVOISNIYLNI JHL NIVINIVW OL SNOILVIO1 SNOQYYZYH 9 3 3 0 2 8 0 140 1 NOISIAIG 11 1 SSY19 403 SNOILI23NNOO J4VS ATIVOISNIUINI HLIM Q 2 8 v Sd0089 2 NOISIAIQ SSV 2 NI JSN 303 3AIQN32NI NON 9 3 3 4 089 I NOISIAIG lll SSV19 804 140084 NOILIN9I LSNQ ON 3009 43040 QJAOYddY VS2 51 NOILONNF LNMOW 31ON38 YO 38 11 014 INNOW 1Vu931NI HLIM 3e 18 1300W LNNOWISOY FHL LNIWNDOQ SIHL HLIM 32NV08022V NI QILJINNOD N3HM STVAOUddY A133VS JISNIYINI VSI ON 0 NOLLY INV B 16 1 8 era Pn 2901 2 180 2 ails pawa sme fS TED wanana Rosemount 8732 9 09 OL 1wno3 8 NVHL SS31 01 01 1vn03 YO NvHl 31 9 06 INJPOWY xvn v1 NOI1V2IL JISSY12 1d32NO2 02513 404 318viin m 3univsidWil YOLYNIWYJL n Q3A08ddV 1N38802 JOVMVIT I 39726 19 1 S XOUg Id Ji ywoge l AOE XOWA IN 391430 02513 Su3jl3Wyuyvd 02513 NOLIVTWISNI JHL 30 A133VS 2ISNININI Q3A0lddY Wis JHL YIYANI LON TIIA 31
36. 304 56357 615 91094 INSTALLATION The following section should be used as a guide in the installation of the WAFER SENSOR Rosemount 8711 Sensor Refer to page 5 7 for installation of the flange type Rosemount 8705 and 8707 High Signal sensor Gaskets NThe sensor requires a gasket at each of its connections to adjacent devices or Alignment and Bolting 5 10 piping The gasket material selected must be compatible with the process fluid and operating conditions Metallic or spiral wound gaskets can damage the liner If the gaskets will be removed frequently protect the liner ends If grounding rings are used a gasket is required on each side of the grounding ring 1 On 17 2 through 8 inch 40 through 200 mm line sizes place centering rings over each end of the sensor The smaller line sizes 0 15 through 1 inch 4 through 25 mm do not require centering rings Insert studs for the bottom side of the sensor between the pipe flanges Stud specifications are listed in Table 5 4 Using carbon Steel bolts on smaller line sizes 0 15 through 1 inch 4 through 25 mm rather than the required stainless steel bolts will degrade performance Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 5 11 Gasket Placement with Centering Rings Flange Bolts Table 5 4 Stud Specifications Nominal Sensor Size Stud Specifications 0 15 1 inch 4 25 mm 316 SST ASTM A193 Grade B8M Cla
37. 500 mm 66 18342 131 29094 225 45538 225 73367 240 24 inch 600 mm 104 25754 202 40850 345 63940 345 103014 Figure 5 10 Flange Bolt Torquing Sequence Torque the flange bolts in increments according to the above numerical sequence 5 9 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Table 5 3 Flange Bolt Torque and Bolt Load Specifications for Rosemount 8705 Polyurethane Liner Size PN 10 PN 16 PN 25 PN 40 Code Line Size Newton meter Newton Newton meter Newton Newton meter Newton Newton meter Newton 005 12 inch 15 mm 1 521 1 826 2 1293 6 3333 010 1 inch 25 mm 2 1191 3 1890 5 2958 10 5555 015 1 2inch 40 mm 5 1960 7 3109 12 4867 20 8332 020 2inch 50 mm 6 2535 10 4021 15 6294 26 10831 030 3inch 80 mm 5 2246 9 3563 13 5577 24 19998 040 4 inch 100 mm 7 3033 12 4812 23 7531 35 11665 060 6 inch 150mm 16 5311 25 8425 47 13186 75 20829 080 8 inch 200 mm 27 8971 28 9487 53 14849 100 24687 100 10 inch 250 mm 26 8637 49 13700 87 21443 155 34547 120 12 inch 300 mm 36 12117 69 19220 91 22563 165 36660 140 14 inch 350 mm 35 11693 67 18547 131 29030 235 47466 160 16 inch 400 mm 55 15393 99 24417 189 38218 335 62026 200 20 inch 500 mm 58 15989 114 25361 197 39696 375 64091 240 24 inch 600 mm 92 22699 178 36006
38. 8732 Taylor Series 1100 Sensors 1 Black 2 White l Green 17 S1 and S2 18 E1 19 E2 ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Taylor Sensor to Connect coil drive and electrode cables as shown in Figure E 20 Rosemount 8732 Transmitter Figure E 20 Generic Wiring Diagram for Taylor Sensors and TAYLOR ROSEMOUNT 8732 Rosemount 8732 SENSORS TRANSMITTER Electrodes S1 and S2 Green White Table E 21 Taylor Sensor Wiring Connections Rosemount 8732 Taylor Sensors 1 Black 2 White 1 17 51 52 18 E1 19 E2 ZNCAUTION This is a pulsed DCDC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 23 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 YAMATAKE HONEYWELL SENSORS Yamatake Honeywell Sensor to Rosemount 8732 Transmitter Figure E 21 Generic Wiring Diagram for Yamatake Honeywell Sensors and Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E 21 YAMATAKE HONEYWELL SENSORS ROSEMOUNT 8732 TRANSMITTER Elect
39. 9 3AISSVd 38 Ol SVH 318V2 SNA 3H Ol 03123NNOO INJW21003 93H10 11 90A 711 OL Pl jO JONVY V OL 0311 11 SI SNIYYYddY Q31VI20SSY JHL 30 39V110A JHL W3LSAS 801314 JHL 04 A983N3 ANVSS3O3N IHL 301AONd Ol Q3NO11V V38V 031 41SSV19 NON 0278 Y SON SnOQNYZVH 2 SI SN1YYYddY QJLYIJOSSY JHL ATTVWYON 391A30 3AI12V JNO AINO 1030935 H2V3 NI 03131SSv15 13A1123dS3U 02 S OL 1vn03 YO NvHl SS31 38 LSAW 51001313 3H1 Ol GILIINNOD NOIIVNIWU3I JHL NVHI 33H10 SnlVuvddV HOW 30 11 3ONVIOnONI FHL ONY 2 30NVIIOVdVO Q3123108dNQ WNWIXYW 3HL NOILIQQV N Snivuvddv Q31VI2OSSY JHL AG 383A 130 38 NVD H2IHM 29A 39V110A 1091010 FHL NVHL N31V389 YO 1vn03 38 LSAW JA132938 NV2 SMIVEVdd F4VS ATIVOISNIUINI YO 3AIQN3ONI NON 3Hl H2IHM JOWLIOA 3Hl 1VHl SI NOII23NNOOU3INI 803 VlH31lu2 FHL NOILVNISNOO HONS NI Q3NINVX3 AT1V1234S LON Snivuvddv Q31V120S SV OL 2 NOISIAIG NI Snivuvddv 33VS ATIVOISNIHINI YO 3JAIQN32NT NON 30 NO 123NNOQU3INI SMOTlV 1d32NOO 3AIQN3ONI NON 51901313 JHL STINE 05183 Hosemount 8732 Drawings with CSA Certified 1 5 Figure B 13 Installation Output Cont B 18 Y 30 Cp 1 37832 EET 2901 2 180 2 ails pe van emo o kuu mai ex i Rosemount 8732 S310N H19N31 ANY AIG 1 12 804 318V110S GOHLIW oun NIZ 790A YO SWY OWA 062 NVHL 340W 9NIIVU3N3O9
40. 9 9 1 O AT 2901 c 4 80 4014 D4 S01 O3NIVINIVA 092 vsn oven tee 1 3AO89 MOY NI SV IWYS SI ANIA ALY LNSIEWY SLINI Be ev 9 IE Z 59 5539099 SS330ud 5533044 S St EL yon SONILvH 3009 3HnlVE3dW3l 3univU3dW3l 38119013 WY 3dAl v 31891 OH NI N ag 99 2 SONILVH 3009 38nlVH 19 3 31 38 39NILVH 30 SLINIT 3un1vH3dW3 Bl H pr 59 el sg SS320Hd SS320Hd SS320Hd IN3ISAV 55320 Sl 1 l Sl tl DNI 2 S9NILUH 30029 1 1 59 3002 3uniVvesddWil 3uflVH3dW3i 3801M014 Y S 31891 3univH3dW3l 3801M014 Z 319C ve Figure B 6 ATEX Installation 00809 0100 4665 Rev AA Drawings Cont Reference Manual August 2010 11 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure B 7 Installation Drawings with FM Certified I S Output Y 40 1345 m 3108 ANIYd 3192 LON 00 1901 2 190 asuw um iw VN 10 9118 QuiVl 44 0107 XXX 104100 S 1 011411812 NJ HLI
41. Capability Signal output will remain linear until 11096 of upper range value or 44 ft s 13 m s The signal output will remain constant above these values Out of range message displayed on LOI and the Field Communicator Damping Adjustable between 0 and 256 seconds Basic Self test Transmitter faults Analog output test Pulse output test Tunable empty pipe Reverse flow Coil circuit fault Electronics temperature Process Diagnostics D01 Ground wiring fault High process noise SMART Meter Verification D02 Smart Meter Verification 8732 LOI Lockout All optical switches on the display can be locked locally from the display layout configuration screen by holding the upper right optical switch for 10 seconds The display can be reactivated holding the same switch for 10 seconds Output Signal Manchester encoded digital signal that conforms to IEC 1158 2 and ISA 50 02 Profile Version 3 01 Identification Number Generic 0x9740 Manufacturer Specific 0x0C15 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Profibus PA Function Blocks Physical Block Slot 0 The Physical Block contains physical transmitter information including available memory manufacturer identification device type software tag and unique identification Transducer Block Slot 5 The transducer block calculates flow from the measured induced voltage and provides the flowrate input to the Al Block
42. DEVICE TAG AND NODE ADDRESS BASIC SETUP Al Block 3 2 The calibration number is more than a correction factor or K factor for the sensor The first five digits represent the low frequency gain The ninth through thirteenth digits represent the high frequency gain Both numbers are normalized from an ideal number of 10000 Standard configurations use the low frequency gain but in noisy applications it may be worthwhile to switch to the higher frequency An additional transmitter procedure called Auto Zero is recommended to perform at the higher coil drive frequency The seventh and eighth digits represent the zero offset at both frequencies where the nominal value is 50 Empty pipe functionality is a transmitter feature that is controlled by a parameter in the transducer block To turn off this feature see Appendix C The 8732E Magnetic Flowmeter Transmitter is shipped with a blank tag The device is shipped with a default address of 126 If the tag or address needs to be changed use the features of the configuration tool The tools do the following Change the tag to a new value Change the address to a new address The Analog Input Al function block processes field device measurements and makes them available to the master The output value from the Al block is in engineering units and contains a status indicating the quality of the measurement The measuring device may have several measurements or derived values availab
43. DIV 1 GROUPS E 6 T6 CLASS I DIV 2 GROUPS C 0 T4 i NONINCENDIVE FOR i ENCLOSURE TYPE 4X I CLASS I DIV 2 GROUPS C 0 T4 AMBIENT TEMP LIMITS 5 C TO 60 i i ENCLOSURE TYPE 4X i H AMBIENT TEMP LIMITS 5 C TO 6 MS FACTORY SEALED 4 x AN ar x o N NS NN INTEGRAL 15 Ae 3 AN E SACS i TOROUE i REMOTE MOUNT CONFIGURATION i i 5 7 FT LBS Bem IF BOLTS ARE i H F l LOOSENED REMOTE MOUNT CONFIGURATION i i DIV 1 or 2 i A MODEL 1 a m 8705 8707 Soi INTEGRAL lt i 8711 OR 8705 INTEGRAL i NO OR N5 OPTION I i E5 OPTION 4X J u i TORQUE TO i E 4 i 5 7 FT LBS i i i IF BOLTS ARE i i LOOSENED L 4 E i i DIV 1 or 2 i i i i MODEL i I ove reves al 8705 8707 8711 OR 8750W REMOTE i i MODEL NO OR N5 OPTION 8711 OR 8705 REMOTE I l M E5 OPTION i NT 3 MODEL 8711 AND 8705 WITH E5 AND N5 OPTION AND 8750W AND 8707 WITH N5 OPTION FLOWTUBES HAVE INTRINSICALLY SAFE ELECTRODES SUITABLE FOR FLAMMABLE PROCESS 2 ALL CONDUIT THREADS MUST BE ASSEMBLED WITH A MINIMUM OF FIVE FULL THREADS ENGAGEMENT N INSTALL PER NATIONAL ELECTRICAL CODE NEC FOR DIVISION 1 OR 2 INSTALLATIONS NOTES MAINTAINED MicroStation N E CONTRACT N EMERSON ROSEMOUNT ND Process Management 8200 Market Boulevard Chanhassen MN 55317 USA C SCRIBNER 4 18 95 TITL
44. IS outputs for Class I Division 1 Groups A B C D Temp Code T4 at 60 IS outputs for Ex de ia IIB or IIC T6 NOTE For the 8732E transmitters with a local operator interface LOI the lower ambient temperature limit is 20 C North American Certifications FM Approvals NO Non incendive for Class Division 2 Groups A B C and D non flammable fluids T4 at 60 C 50 C lt Ta lt 60 C and Dust ignition proof Class 2 III Division 1 Groups E F and G T5 at 60 C Hazardous locations Enclosure Type 4X N5 Non incendive for Class I Division 2 Groups A B C and D flammable fluids T4 at 60 C 50 C lt Ta x 60 C and Dust ignition proof Class 2 lll Division 1 Groups E F and G T5 at 60 C Hazardous locations Enclosure Type 4X Requires sensors with N5 Approval E5 Explosion proof for Class Division 1 Groups C and D T6 at 60 and Dust ignition proof Class 2 lll Division 1 Groups E F and G T5 at 60 C Non incendive for Class I Division 2 Groups A B C and D flammable fluids T4 at 60 C 50 C lt Ta lt 60 Hazardous locations Enclosure Type 4X Canadian Standards Association CSA NO Non incendive for Class Division 2 Groups A B C and D non flammable fluids T4 at 60 C 50 C lt Ta x 60 C and Dust ignition proof Class 2 11 Division 1 Groups E F and G T5 at 60 C Hazardous locations Enclosure Type 4X Reference Manual 00809 0
45. JISSVI2 1 3univuidw3l 8O1VNIW831 vnos 01 1v003 1 Q3A0UddV NVHI SS31 1 1N389802 39Vy3V31 H0070 11 39726 12 i AOE xouA rf i 321 30 uo 09813 Su313NVuVd O2INJ 1 1432N02 i 021N4 YO 02513 uo SIRIS NOLLVTINISNI JHL 30 ALJAYS Ssnivavadv 1 JHL YIVdNI LON 171M 318V2 3Hl 30 JONVLIOWd D HL ONY 3ONVLONONI IHL d31V190SSY Wis 0311 834 SI 318V2 JO S318V2 4 17 ONY 1 30 WNS W 0001 JO H19N31 SANGUAN 1V101 V OL dn 031234538 38V SIINA 3AO8V FHL dI SNOSV3Y S 1 Ol 300 Q31IWI1 T LON 1 INIW9JS SNA 3Hl Ol 03123NNOO SMLVYVddY JAISSYd 30 U38N N FHL SNIYYYddY Q31V120SSV JHL NI 031V8931N1 38 AQV381V LHOIW SNOILVNIHU3L G3MOTIY JHL 30 3NO oy 3 2 72 0 2 201 06 y s 318V1I0S SI SYILINVYVd 9N1N01103 i z JHL HLIM NOLLVNIWE3I 3NI1 318111V3NI QJAOYddY NV 318V2 WNNYL 3Hl 30 ONJ HOVE 17 E w09 bnbo Jo uoy Ssa 2 qp Jnd jo uibus i E WOOO OF bnbo sso alqo yunjj Jo qibuo w3 4U 00277 Gy 3 y45u prun sod 92u04120d05 wuy uu 0 y46u sed 2 upjonpu wy wy 0517777761 ry 3upisis u doo 1 V 39NV8 9N1NO1104 i JHL NI SU3LINVYVd JHL 3AVH OL 033N S321A30 123NNO2831NI Ol 03 318V3 JHL SNO1133NNO2 S0801313 SLI ONY ATddNS Aldd l YIMOd LEN 30 32800S NMO 11 N33Ml38 NOI1V1OSI JINVYATY9 SOJIN 1N3Ad1003 T 0383NOd A1ILYYYAIS 321 3 03123NNOO HOW 803 VNOS 4O 1N38802 35VMV31 N V 1d32X3 W31SAS JHL Ol A983N3 3Q1A084 OL Q3HOTV LON A3Hl LVHL
46. Profibus Wiring Impedance 135 to 165 150 Q Nominal Wire Size 22 AWG 0 34 mm Shield Coverage 90 Loop Resistance lt 110 Q km Capacitance lt 30 pF km AN See Safety Messages on page 2 1 for complete warning information 2 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Transmitter Wiring Connection Figure 2 5 Profibus PA Signal Connections 2 8 NOTE The number of devices on a Profibus segment is limited by the power supply voltage the resistance of the cable and the amount of current drawn by each device To connect the 8732 to the Profibus PA segment complete the following steps 1 Ensure that the power source and connecting cable meet the requirements outlined above and in Field Wiring on page 2 7 2 Turn off the transmitter and power sources 3 Runthe Profibus PA cable into the transmitter 4 Connect PA to Terminal 1 5 Connect PA to Terminal 2 NOTE Profibus PA signal wiring for the 8732 is not polarity sensitive Refer to Figure 2 5 on page 2 8 PA signal PA signal Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 2 6 Rosemount 8732 Transmitter Field Wiring 6234 ft 1900 m max depending upon cable characteristics The power supply filter first terminator and configuration tool are typically loca
47. Rosemount 8732 Transmitter Figure E 1 Wiring Diagram to a Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure IONS 1 AN Table E 2 Rosemount 8705 8707 8711 8721 Sensor Wiring Connections A Z N I li aoa WES NU al lh E Rosemount 8732 Transmitters Rosemount 8705 8707 8711 8721 Sensors 1 1 2 2 17 17 18 18 19 19 ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 3 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Rosemount 8701 Sensor Connect coil drive and electrode cables as shown in Figure E 2 on page E 4 to Rosemount 8732 Transmitter Figure E 2 Wiring Diagram for Rosemount 8701 Sensor and Rosemount 8732 Transmitter ROSEMOUNT 8701 SENSOR ROSEMOUNT 8732 TRANSMITTER Table E 3 Rosemount 8701 Sensor Wiring Connections Rosemount 8732 Rosemount 8701 Sensors 1 1 2 2 i 17 17 18 18 19 19 ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 4 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8
48. Rosemount 8732 August 2010 APPENDIX B Product Certifications B 1 Approval Information sensor Approval sk be orbe Qm al sas Phu aan B 5 APPENDIX C Diagnostic Availability C 1 Diagnostics Licensing and Enabling C 2 Tunable Empty Pipe Detection C 2 Ground Wiring Fault Detection C 4 High Process Noise Detection C 5 8714i Meter C 8 APPENDIX D Safety Messages D 1 Digital Signal Processing PYOCCQUICS Lu u e a eee eel e Reed deis D 2 APPENDIX E Rosemount Sensors E 3 Universal Sensor Wiring Brook Senso S astiaa xe Pathe dee E 6 Diagrams Endress And Hauser Sensors E 8 Fischer And Porter Sensors E 9 Foxboro Sensors uiu se dara edet pusa dd Gena ate E 15 Kent Veriflux VTC E 19 Sensors x aaa inc n careat iu Eutr E 20 Krohne SensorS ei Se ciae rir dou aea t e dure oes ala E 21 Taylor Sensots Supe e RT e DPI pee DEL E 22 Yamatake Honeywell Sensors E 24 Yokogawa E 25 Generic Manufacturer
49. Sensors E 26 APPENDIX F Physical Block Parameter Attribute Definitions F 1 Physical Block RM Parameters oii uu T feed Gane pri a CX pede F 4 APPENDIX G Transducer Block Parameter Attribute Definitions G 1 Transducer Block APPENDIX H DB u ur paf a na H 1 GSD File for Rosemount Basic DP Slave Related Keywords H 1 8732E Magnetic Flow pr Bia DB exu Riga stan C eR enel Peeled ie escription of extende CalureS ete re ie OR RO uA Transmitter Description of physical interface for async and sync transmission H 2 Description of device related diagnosis H 2 Extended Diagnostic Bytes Manufacturer Specific H 3 Module Detalls mu EE TREES REPE Yu ERA H 3 Description of the module assignment H 4 Valid 5 H 4 TOC 2 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 1 SYSTEM DESCRIPTION ROSEMOUNT Introduction System Description page 1 1 Safety Messages page 1 2 Service Support page 1 2 The Rosemount 8700 Series Magnetic Flowmeter System consists of a sensor and transmitter and measures volumetric flow rate by detecting the veloc
50. So it must be possible to trigger messages only after crossing an adjustable hysteresis The sensitivity of triggering of the alarm messages is adjustable The value of the hysteresis is fixed in ALARM HYS and is the same for the parameters HI HI HI LO and LO LO LIM The hysteresis is expressed as value below high limit and above low limit in the engineering unit of xx LIM 34 HI HI LIM Value for upper limit of alarms 35 HI LIM Value for upper limit of warnings 36 LO LIM Value for lower limit of warnings 37 LO LO LIM Value for the lower limit of alarms 38 51 RESERVED BY PNO 52 VIEW 1 TOT Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 TRANSDUCER BLOCK PV PV Value PV Status BASIC SETUP Flow Units The process variables PV measure flow in several ways that reflect your needs and the configuration of your flowmeter When commissioning a flowmeter review each process variable its function and output and take corrective action if necessary before using the flowmeter in a process application PV Value The actual measured flow rate in the line Use the Process Variable Units function to select the units for your application PV Status The status of the process variable This indicates whether the reported flow rate is good uncertain bad The PV Value shows the curren
51. The calculation includes information related to the calibration number line size and diagnostics Analog Input Block Slot 1 The AI function block processes the measurement and makes it available to the Host system The Al function block also allows filtering alarming and engineering unit changes The 8732E Transmitter with Profibus PA digital fieldbus comes standard with one AI function block which is dedicated to flow Totalizer Block 3 blocks Slots 2 3 4 The Totalizer function block allows for totalization of the flow signal The 8732E Transmitter with Profibus PA digital fieldbus comes with 3 independent totalizer blocks Each totalized value can be displayed on the Local Operator Interface of the device in addition to the Primary Variable Sensor Compensation Rosemount sensors are flow calibrated and assigned a calibration factor at the factory The calibration factor is entered into the transmitter enabling interchangeability of sensors without calculations or a compromise in standard accuracy 8732E transmitters and other manufacturers sensors can be calibrated at known process conditions or at the Rosemount NIST Traceable Flow Facility Transmitters calibrated on site require a two step procedure to match a known flow rate This procedure can be found in the Operations Manual A 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 PERFORMANCE SPECIFICATIONS A 6 System specific
52. V dNOYD 2 8 sn NI JSN 5300912313 33VS ATIVIISN 9 3 3 SdNOUD I NOISIAIQ 111 11 SSV1 903 JOONd NOILINDI LSNG OUD Z NOISIAIQ I 12 3AIQN3ONI NON SN SNOILVIOT SNOQY 1 3 0 q NO 1140 VIVH 9 1 3 02 8 v doug 01140 NOISIAIG ILL 11 71 12 803 SNOLIO3NNOO JAYS ATIVOISNININI HIIM si Hiin 072 8 V SdNOYD Z NOISIAIO 1 55 19 NI 350 303 3AION32NI NON gy 9 3 3 SdNOYD 1 NOISIAIG III 11 SSVIO 303 340084 NOILINDI 1500 SNOI1V201 snoquvzvH 9 4 3 0 2 g v dnouo 01190 NOISIALO 111 11 71 12 803 SNOLIO3NNOO JAYS ATIVOISNININI HLIM sr 97373 Sd0089 NOISIAIQ I 1 SISSY19 804 30049 NOILINDI 1S00 202 4 089 I NOISIAIG I 5019 NI ISN 304 JOOYd NOISO14X3 3002 43040 SV Q3A0uddY Wd SI XO NOI1ON 0C INQOW i1ON3H YO 38012014 LNNOW T1VH931NI HLIM 32 18 1300W 1NnON3SOU FHL 1N3Wn2OQ SIHL HLIM 329NYQ3022V NI 03123NNOO N3HM STVAOUddY 14142002 ALTING ON 12 1 8 era Pn 1901 2 180 3 ails pem ven ron ego Rosemount 8732 32818 Q39nT3NI 300 9 09 OL i 1wno3 NVHL 831 01 OL Mu i YOLVNINYAL a05 dn3L 1N3JPBAY v1 NOI1V2I JISSY12 3univuidn3l vnos 01 1vn03 YO NVHI 931 1N3NU02 39Y3v31 a Hn070 11 ddy2
53. are NO N5 and KD Applicable codes for the Rosemount 8707 are NO and N5 Applicable codes for the Rosemount 8711 are NO N5 E5 and KD Always check the operation of test equipment before each test If possible take all readings from inside the sensor junction box If the sensor junction box is inaccessible take measurements as close as possible Readings taken at the terminals of remote mount transmitters that are more than 100 feet away from the sensor may provide incorrect or inconclusive information and should be avoided A sensor circuit diagram is provided in Figure 6 1 on page 6 9 6 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Table 6 5 Sensor Test Sensor Required Measuring at Test Location Equipment Connections Expected Value Potential Cause Corrective Action A Sensor Installed or Multimeter 1 and2 R 20xRx180 Open or Remove and Coil Uninstalled Shorted Coil replace sensor B Shields to Installed or Multimeter 17 and c lt 0 20 gt Moisture in Clean terminal Case Uninstalled terminal block block and case Leaky electrode Remove sensor ground Process behind liner 17 and case ground C Coil Shield Installed or Multimeter 1 and Q lt 1nS Process behind Remove sensor to Coil Uninstalled lt 115 liner and dry 2 and Leaky electrode Clean terminal Moisture in block terminal block Confirm with sensor coil
54. are done in the future The sensor signature should be taken during the start up process when the transmitter is first connected to the sensor with a full line and ideally with no flow in the line Running the sensor signature procedure when there is flow in the line is permissible but this may introduce some noise into the signature measurements If an empty pipe condition exists then the sensor signature should only be run for the coils Once the sensor signature process is complete the measurements taken during this procedure are stored in non volatile memory to prevent loss in the event of a power interruption to the meter The 8714i Meter Verification can be used to verify the entire flowmeter installation or individual parts such as the transmitter or sensor This parameter is set at the time that the 8714i Meter Verification test is initiated All Run the 8714i Meter Verification test and verify the entire flowmeter installation This parameter results in the verification test performing the transmitter calibration verification sensor calibration verification coil health check and electrode health check Transmitter calibration and sensor calibration are verified to the percentage associated with the test condition selected when the test was initiated Flowtube Sensor Run the 8714i Meter Verification test on the sensor only This results in the verification test checking the sensor calibration to the limits of the test criter
55. board will be necessary E 15 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Series 1800 Version 2 Sensor to Rosemount 8732 Transmitter Figure E 13 Wiring Diagram for Foxboro Series 1800 Version 2 and Rosemount 8732 Table E 14 Foxboro Generic Sensor Wiring Connections E 16 Connect coil drive and electrode cables as shown in Figure E 13 FOXBORO SERIES 1800 SENSOR VERSION 2 ROSEMOUNT 8732 TRANSMITTER Electrode Connections O Foxboro Series 1800 Sensors 2 L2 c Chassis Ground 17 Any Shield 18 Black 19 White NCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Series 2800 Sensor to Connect coil drive and electrode cables as shown in Figure E 14 8732 Transmitter Figure E 14 Wiring Diagram for Foxboro Series 2800 and FOXBORO SERIES ROSEMOUNT 8732 Rosemount 8732 1800 SENSOR TRANSMITTER Electrode Connections Chassis Ground
56. check the sensor manufacturer s manual to identify the appropriate terminals Otherwise perform the following procedure Identify coil and electrode terminals 1 Select a terminal and touch an ohmmeter probe to it 2 Touch the second probe to each of the other terminals and record the results for each terminal 3 Repeat the process and record the results for every terminal Coil terminals will have a resistance of approximately 3 300 ohms Electrode terminals will have an open circuit Identify a chassis ground 1 Touch one probe of an ohmmeter to the sensor chassis 2 Touch the other probe to the each sensor terminal and the record the results for each terminal The chassis ground will have a resistance value of one ohm or less Connect the electrode terminals to Rosemount 8732 terminals 18 and 19 The electrode shield should be connected to terminal 17 Connect the coil terminals to Rosemount 8732 terminals 1 2 and If the Rosemount 8732 Transmitter indicates a reverse flow condition switch the coil wires connected to terminals 1 and 2 ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix F PHYSICAL BLOCK PARAMETER ATTRIBUTE DEFINITIONS Table F 1 Physical Block Param
57. information about the sensor that is connected to the transmitter This information is configured into the transmitter for later reference This information can be helpful when calling the factory for support Flange Type Flange type enables you to select the flange type for your magnetic transmitter system This variable only needs to be changed if you have changed your sensor Options for this value are ANSI 150 PN 10 ANSI 300 PN 16 ANSI 600 PN25 ANSI 900 PN 40 ANSI 1500 PN 64 ANSI 2500 Other Wafer Flange Material Flange material enables you to select the flange material for your magnetic transmitter system This variable only needs to be changed if you have changed your sensor Options for this value are Carbon Steel e 304L Stainless Steel 316L Stainless Steel Wafer Other Electrode Type Electrode type enables you to select the electrode type for your magnetic transmitter system This variable only needs to be changed if you have replaced electrodes or if you have replaced your sensor Options for this value are Standard Std amp Ground Bullet Other 4 15 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 4 16 Electrode Material Electrode Material enables you to select the electrode material for your magnetic transmitter system This variable only needs to be changed if you have replaced electrodes or i
58. open reading while the other electrode should be less than 275 Table 6 7 Uninstalled Rosemount 8711 Wafer Sensor Tests Hazardous Location Certification Measuring at Connections NO N5 E5 CD 18 and Electrode 0 30 61 lt R lt 75kO 19 and Electrode 7 2750 61kQ lt R lt 75kQ 17 and Grounding Electrode 0 30 0 30 17 and Grounding Symbol 0 30 0 30 17 and 18 Open Open 17 and 19 Open Open 17 and 1 Open Open 1 Measure the electrode closest to the junction box 2 Measure the electrode farthest away from the junction box 6 10 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix FUNCTIONAL SPECIFICATIONS ROSEMOUNT Reference Data Functional Specifications page A 1 E Series Advanced Diagnostics Capabilities page A 4 Output Signals page A 4 Profibus PA fieldbus Digital Output Specifications page A 4 Performance Specifications page A 6 Physical Specifications page A 8 Ordering Information page A 9 Sensor Compatibility Compatible with Rosemount 8705 8711 8721 and 570TM sensors Compatible with Rosemount 8707 sensor with D2 Dual calibration option Compatible with AC and DC powered sensors of other manufacturers Sensor Coil Resistance 350 O maximum Transmitter Coil Drive Curr
59. provides a means of verifying the flowmeter is within calibration without removing the sensor from the process This is a manually initiated diagnostic test that provides a review of the transmitter and sensors critical parameters as a means to document verification of calibration The results of running this diagnostic provide the deviation amount from expected values and a pass fail summary against user defined criteria for the application and conditions Initiating 8714i Meter Verification The 8714i Meter Verification diagnostic can be initiated as required by the application If the advanced diagnostic suite D02 was ordered then the 8714i Meter Verification diagnostic will be available If D02 was not ordered or licensed this diagnostic will not be available The sensor signature describes the magnetic behavior of the sensor Based on Faraday s law the induced voltage measured on the electrodes is proportional to the magnetic field strength Thus any changes in the magnetic field will result in a calibration shift of the sensor Establishing the baseline sensor signature The first step in running the 8714i Meter Verification test is establishing the reference signature that the test will use as the baseline for comparison This is accomplished by having the transmitter take a signature of the sensor Having the transmitter take an initial sensor signature when first installed will provide the baseline for the verification tests that
60. readings when the pipe is empty This is most important in batching applications where the pipe may run empty with some regularity If the pipe is empty this diagnostic will activate set the flow rate to 0 and deliver a PlantWeb alert Turning Empty Pipe On Of The Empty Pipe diagnostic can be turned on or off as required by the application If the advanced diagnostics suite 1 D01 Option was ordered then the Empty Pipe diagnostic will be turned on If D01 was not ordered the default setting is off The Tunable Empty Pipe diagnostic has one read only parameter and two parameters that can be custom configured to optimize the diagnostic performance Empty Pipe Value Reads the current Empty Pipe Value This is a read only value This number is a unitless number and is calculated based on multiple installation and process variables such as sensor type line size process fluid properties and wiring If the Empty Pipe Value exceeds the Empty Pipe Trigger Level for a specified number of updates then the Empty Pipe diagnostic alert will activate Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Optimizing Tunable Empty Pipe Empty Pipe Trigger Level Limits 3 to 2000 This value configures the threshold limit that the Empty Pipe Value must exceed before the Empty Pipe diagnostic alert activates The default setting from the factory is 100 Empty Pipe Trigger Count Limits 5 to 50 This value config
61. test D Electrode Installed LCR Set to 18 and 17 and R gt should be stable Unstable or Remove coating Shield to Resistance 19 and 17 R gt NO R R5 lt 3000 Ro values from sensor wall Electrode and 120 Hz N5 E5 CD confirm coated Use bulletnose ED R R3 lt 15000 electrode electrodes Shorted Repeat electrode measurement Electrode not in Pull sensor contact with complete test in process Table 6 6 and Empty Pipe Table 6 7 on Low conductivity page 6 10 out of Leaky electrode line 6 8 To test the sensor a multimeter capable of measuring conductance in nanosiemens is preferred Nanosiemens is the reciprocal of resistance 1nanosiemens 1nanosiemens 1 1gigaohm or 1 1x1090hm Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 6 1 Sensor Circuit Diagram Step 4 Uninstalled Sensor Tests AN See Safety Information on page 6 1 for complete warning information 68 1kO not applicable for sensors with NO hazardous certification approval option code AN An uninstalled sensor can also be used for sensor troubleshooting To interpret the results the hazardous location certification for the sensor must be known Applicable codes for the Rosemount 8705 are N0 N5 and KD Applicable codes for the Rosemount 8707 are N0 and N5 Applicable codes for the Rosemount 8711 N5 E5 a
62. they are a noise spike or an actual flow change 4 13 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Device Info 4 14 Time Limit 0 to 256 Seconds The time limit parameter forces the output and running average values to the new value of an actual flow rate change that is outside the percent limit boundaries It thereby limits response time to flow changes to the time limit value rather than the length of the running average For example if the number of samples selected is 100 then the response time of the system is 10 seconds In some cases this may be unacceptable By setting the time limit you can force the 8732E to clear the value of the running average and re establish the output and average at the new flow rate once the time limit has elapsed This parameter limits the response time added to the loop A suggested time limit value of two seconds is a good starting point for most applicable process fluids The selected signal processing configuration may be turned ON or OFF to suit your needs Coil Drive Frequency Coil drive frequency allows pulse rate selection of the sensor coils 5 Hz The standard coil drive frequency is 5 Hz which is sufficient for nearly all applications 37 Hz If the process fluid causes a noisy or unstable output increase the coil drive frequency to 37 Hz If the 37 Hz mode is selected perform the auto zero function with no flow and a full sensor Low Flow Cutoff
63. transmitter or replacement of the electronics board will be necessary p E 20 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 KROHNE SENSORS Krohne Sensor to Rosemount 8732 Transmitter Figure E 18 Generic Wiring Diagram for Krohne Sensors and Rosemount 8732 Table E 19 Krohne Sensor Wiring Connections Connect coil drive and electrode cables as shown in Figure E 18 KROHNE SENSORS Electrodes Electrode Shield Coil Shield 7 8 Rosemount 8732 Krohne Sensors 1 8 2 7 Coil Shield 17 Electrode Shield 18 2 19 3 ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 21 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 TAYLOR SENSORS Series 1100 Sensor to Rosemount 8732 Transmitter Figure E 19 Wiring Diagram for Taylor Series 1100 Sensors and Rosemount 8732 Table E 20 Taylor Series 1100 Sensor Wiring Connections E 22 Connect coil drive and electrode cables as shown in Figure E 19 TAYLOR SERIES 1100 ROSEMOUNT 8732 SENSOR TRANSMITTER Electrode Connections Coil Connections Rosemount
64. transmitter during the transmitter calibration verification process Velocity Deviation Displays the deviation in the actual velocity compared to the simulated velocity in terms of a percentage This percentage is then compared to the test criteria to determine if the transmitter is within calibration limits Transmitter Calibration Verification Displays the results of the transmitter calibration verification test as either a Pass or Fail Sensor Calibration Deviation Displays the deviation in the sensor calibration This value tells how much the sensor calibration has shifted from the original baseline signature This percentage is compared to the test criteria to determine if the sensor is within calibration limits Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Optimizing the 8714i Meter Verification Sensor Calibration Verification Displays the results of the sensor calibration verification test as either a Pass or Fail Coil Circuit Verification Displays the results of the coil circuit health check as either a Pass or Fail Electrode Circuit Verification Displays the results of the electrode circuit health check as either a Pass or Fail The 8714i Meter Verification diagnostic can be optimized by setting the test criteria to the desired levels necessary to meet the compliance requirements of the application The following examples below will provide some guidance on how to set these level
65. under this menu will depend on which of these suites are ordered Advanced diagnostics suite option one D01 option contains advanced diagnostics for High Process Noise detection and Grounding and Wiring fault detection Advanced diagnostics suite option two DO2 option contains advanced diagnostics for the 8714i Meter Verification This diagnostic is used to verify the accuracy and performance of the magnetic flow meter installation 8714i Meter Verification This diagnostic allows you to test and verify that the sensor transmitter or both are working within specifications For more details on this diagnostic see Appendix C Diagnostics Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Run 8714i Run the meter verification test to check the transmitter sensor or entire installation Full Meter Verification Run the internal meter verification to check the entire installation sensor and transmitter at the same time Transmitter Only Run the internal meter verification to check the transmitter only Sensor Only Run the internal meter verification to check the sensor only 8714i Results Review the results of the most recently performed 8714i Meter Verification test Information in this section details the measurements taken and if the meter passed the verification test For more details on these results and what they mean see Appendix C Diagnostics Test Condition Displays the conditions t
66. 08177761 178 1 doo JONVE 9NIMO1103 JHL NI Su3ld3Hv Vd JHL 3AYH Ol SOJIN 321A30 LOINNODYILNI 01 0351 3182 FHL SN01123NNOD 51801313 SLI ONY AlddfS 30 32900S NMO SLI N33M138 NOIIVIOSI OINVATVO SQ33N IN3Nd n03 Q3u3MOd A131VUVd3S 321A3Q 03123NNOD H2V3 503 V nOG 30 IN38802 39V3V31 V 1d32X3 WilSAS FHL Ol 4983N3 301A08d OL Q3WO11V LON 3UV A3Hl LVHL ONINVIW jAISSVd 38 OL SVH 318V2 SNA FHL Ol 3123NNOO INJWdI003 YIHLO 11 90 S LI OL Pl 30 JONVY V OL 0311 11 SI SnivuvddV Q31VI2OSSV FHL 30 20A 39V110A FHL N31SAS 801314 FHL A983N3 AUVSS323N FHL IMIAOYd OL Q3W011V S1 Snivuvddv Q31V120SSV 3Hl ATTVWHON 321A30 JAILOV JNO AINO 1N3W93S HOW N 13A1123dS3U HO 02 OL 1vn03 YO NVHL SS31 38 LSAW 51001313 3H1 Ol GILIINNOD NOIIVNIWU3I JHL NVHI 43H10 SnlvuvddV HOW 30 11 3ONVIOnONI FHL ONY 2 FONVLIDVdVD Q3123108dNQ WOWIXVN 3HL NOILIQQV N Snivuvddv Q31VI2OSSY JHL AG 383A 130 38 NVD H2IHM 29A 39V110A 1091010 FHL NvHl N31V389 YO 1vn03 38 LSAW 3A139384 NYJ SMIVEVdd F4VS ATIVOISNISINI YO 3AIQN3ONI NON 3Hl H2IHM JOWLIOA 3Hl LVHL SI NOII23NNOOU3INI 803 VI 331185 FHL NOILVNISNOO HONS NI Q3NINVX3 AT1V1234S LON Snivavddv Q31V120SSV OL 2 NOISIAIG NI Snivuvddv 33VS ATIVOISNIUINI YO 3JAIQN32NT NON 30 NO 123NNOQU3INI SMOTlV 1d32NO2 3AIQN3ONI NON 51901313 JHL Rosemount 8732 Figure B 9 Installation Drawings with FM Certified 1 5 Output Cont B 14 y 3 y EE
67. 09 0100 4665 Rev AA August 2010 Figure 5 19 Housing Configuration Sealed Electrode Compartment Option Code W3 5 18 EY Pn T d ch m i WW NNI E wf M 26 E lt L SEM AM Optional Use drain port to plumb to a safe area Grounding Electrode Port Supplied by user If necessary capture any process fluid leakage connect the appropriate piping to the drainports and provide for proper disposal see Figure 5 19 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 6 SAFETY INFORMATION ROSEMOUNT Maintenance and Troubleshooting Safety Information page 6 1 Installation Check and Guide page 6 2 Diagnostic Messages page 6 3 Transmitter Troubleshooting page 6 5 Quick Troubleshooting page 6 7 This section covers basic transmitter and sensor troubleshooting Problems in the magnetic flowmeter system are usually indicated by incorrect output readings from the system error messages or failed tests Consider all sources when identifying a problem in your system If the problem persists consult your local Rosemount representative to determine if the material should be returned to the factory Emerson Process Management offers several diagnostics that aid in the troubleshooting process Instructions and proc
68. 0x41 0x84 0x85 Empty Total 0x00 0x41 0x84 0x85 Empty Total SetTotal 0x00 0xC1 0x80 0x84 0x85v Empty Total SetTotal ModeTotal 0x00 0xC1 0x81 0x84 0x85 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Index A Action Keys Handheld Communicator H 1 Al Block Configuration 3 2 Assigning Device Tag and Node Address 3 2 Auto Zero D 2 B Block Configuration Al Block Flow specific Block Configuration 3 2 Bolts Flanged 5 7 C Cables Conduit 2 4 2 11 Calibration 3 1 Conduit Connections Installation 2 4 2 11 Conduit Ports and Connections Wiring 2 4 D Dedicated Conduit 2 10 Diagnostic Messages 6 3 Digital Signal Processing D 1 Direction 5 5 Downstream Upstream Piping 5 4 E Electrical Considerations 2 5 Electrical Considerations 2 5 Environmental Considerations 2 3 F FEATURES FEATURES SEL 3 5 Flange Bolts 5 7 Flanges Class 150 5 11 Class 300 5 11 Flow Direction 5 5 5 6 Flowtube Connections 2 10 Orientation 5 4 Teste slm Sas 6 8 Flowtube Calibration Number 3 1 Flowtubes Brooks Model 5000 E 6 Endress and Hauser Models E 5 Fischer and Porter Model 10D1418 M E 9 Foxboro Series 1800 E 15 Generic Flowt
69. 100 4665 Rev AA August 2010 Rosemount 8732 European Certifications E1 ATEX Flameproof Certificate No 07ATEX0073 X Il 2G Ex de or Ex de ia IIC T6 50 C x Ta lt 60 C with LOI 20 C x Ta x 60 C V max 250 V AC or 42 V DC ce 0575 ED ATEX Flameproof Certificate No KEMA 07ATEX0073 X Il 2G Ex de IIB or Ex de ia IIB T6 50 C lt Ta lt 60 C with LOI 20 C lt Ta x 60 V max 250 V AC or 42 V DC ce 0575 ND ATEX Dust Certificate No 06ATEX0006 II 1D Ex tD A20 IP66 T 100 C with I S Ex ia IIC II 1 G Amb Temp Limits 20 C lt Ta lt 65 C Vmax 250 V AC or 42 V DC IP 66 0575 1 Max surface temperature is 40 C above the ambient temperature conditions Tmax 100 C Special conditions for safe use KEMA 07ATEX0073 X Contact Rosemount Inc for information on the dimensions of the flameproof joints The property class of the security screws which attach the flowtube or junction box to the transmitter is SST A2 70 or SST A4 70 Installation Instructions The cable and conduit entry devices and blanking elements shall be of a certified flameproof or increased safety type suitable for the conditions of use and correctly installed With the use of conduit a certified stopping box shall be provided immediately to the entrance of the enclosure N1 ATEX Type n Certificate No BASEEFA 07ATEX0203X II 3 1 G Ex nA nL ia IIC T
70. 11193NI Q3 40 QN3 I A30 wgg enbe 2o uey sse 4nds jo 1432863 M St 1699 9 ORU sse una jo qose 56 0 ux ju pgz Gy bue un aed 304 3181115 4 39 OBE Gd 4 3 E Ud Jx 107 uybue yrun ued feito ec gt wy wyg ggg ou qsts y doo 39Nvu 9 NI Su3i3WUHvd JHL 3AUH OL N S331430 1293NNOOH31NI OL SNOILO3NNOS 509071313 f 39800S N NOILY 105 SIN V9 SO33N INdAdI003 VHUd3S 39 0319 293 X0 3999 HL OL AO9H3N3 Ol Q3MO 1 LON 38V ASHL 19 1 ONINUI 38 01 SVH 31893 SNE FHL 0 23NNO2 10 Aledns E3mod 30 39NVH V OL 3 2 Figure B 4 ATEX Installation 00809 0100 4665 Rev AA Drawings Cont Reference Manual August 2010 snat 1 3559 FHL ATIVWHO 9389 5 979 Y A13A11238S38 H 9 93 5537 38 LSM Sn801 NNOJ NOI LVNIA 0 Shi VdVddv HOY 17 t JNUL ONY 2 39NULIOUdUO 0312310HdNQ WAWIXYW JHL NOTLIGGY N SNLYAVdd 0319190550 JHL AG 383AT T3 90A 991 0 SHL 49 15103 38 151 SniVHVddV 3395 A7 TWOISNIHINI 3AIQN3ONI NON SHL H3IHM j 1 SI NOILOSNNODYSLNI V 3 HONS NI O3NINVX3 ATIVIDSdS LON SNLYHYddY NI 50199999 349S ATTVOISNIHINI HO JAI QU3INI 1d4339N02 3 319C ie NOILdI A34 ZN Z B 9 August
71. 2 of the transmitter or replacement of the electronics board will be necessary p E 10 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Model 10D1430 Sensor Remote to Rosemount 8732 Transmitter Figure E 8 Wiring Diagram for Fischer and Porter Sensor Model 10D1430 Remote and Rosemount 8732 Electrode Connections Coil Connections Table E 9 Fischer and Porter Model 10D1430 Remote Sensor Wiring Connections Connect coil drive and electrode cables as shown in Figure E 8 Rosemount 8732 Fischer and Porter Model 10D1430 Remote Sensors L1 N Q ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 11 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Model 10D1430 Sensor Integral to Rosemount 8732 Transmitter Figure E 9 Wiring Diagram for Fischer and Porter Sensor Model 10D1430 Integral and Rosemount 8732 Electrode Connections KYA Coil Connections TB2 To Calibration Device Disconnect Table E 10 Fischer and Porter Model 10D1430 Integral Sensor Wiring Connections E 12 Connect coil drive and electrode cables as shown in Figure E 9 ROSEMOUNT 8732 TRANSMITTER
72. 3 Brooks Sensors page E 6 Perform the Universal Auto Trim function page E 5 Fischer And Porter Sensors page E 9 Foxboro Sensors page E 15 Kent Veriflux VTC Sensor page E 19 KentSensors l2 ee ee eee ee re x page E 20 Krohne Sensors page E 21 Taylor Sensors page E 22 Yamatake Honeywell Sensors page E 24 Yokogawa Sensors page E 25 Generic Manufacturer Sensors page E 26 The wiring diagrams in this section illustrate the proper connections between the Rosemount 8732 and most sensors currently on the market Specific diagrams are included for most models and where information for a particular model of a manufacturer is not available a generic drawing pertaining to that manufacturers sensors is provided If the manufacturer for your sensor is not included see the drawing for generic connections Any trademarks used herein regarding sensors not manufactured by Rosemount are owned by the particular manufacturer of the sensor ROSEMOUNT ca eon www rosemount com Process Management Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Table E 1 Sensor Cross
73. 30 03123NNOO HOV3 803 Y OG 30 LNIYYNI 39 1 1 V 1d32X3 W31SAS JHL Ol A983N3 3QIA08d OL Q3MOT1lV LON 3UV 1VHl ONINV3W vit 0608023 3A1SSV4 38 01 SVH 319V2 SNA 3Hl OL Q3123NNO2 ININdINOJ YIHLO 11 9313155712 20A LI OL PI 30 3O9NVH V OL 311W11 SI S hivuvddv d31VI20SSV JHL 30 29A Al3AI123dS3U H 01 ONY ju OL 1v003 YO NVHL SS31 38 LSAW 51001313 3H1 Ol 03123NNOD NOIIVNIW331 JHL NVHI 3 10 SNLYYYddY H2V3 30 11 JONVLINANI JHL ANY 2 3ONVIIOVdVO 03123108441 WAWIXVW JHL NOILIQQV NI 012 34 118721144 S110V3 ONIU3QISNOO SnIV vddv Q31VI20SSV JHL 48 0383A1130 38 NYJ HOIHM 251 INIYYNI 20A JOVLIOA NVHL uilvju9 YO 1vn03 38 ISAW SLINYA ONIN3QISNOO JAYS ATIVOISNIUINI NIVN38 ONY 3A139348 NV2 ShlvuvddV 33VS ATIVOISNIUINI NV HOIHM Xoug YIMOd JHL ONY INJYYNI FHL XoUA 39V110A JHL LVHL SI NOIIO3NNOOU3INI 804 viu3llu JHL NOIIVNISNOO HONS NI Q3NIWVX3 A11VI23dS LON Shlvuvddv Q31VI120SSV OL ShiVuVddV FAVS ATIVIISNIYINI 40 NOII23NNOOU3INI SMOTIV 1d32NOD 02513 FHL 02515 Figure 8 Installation Drawings with FM Certified 1 5 Output 00809 0100 4665 Rev AA Cont Reference Manual August 2010 B 13 August 2010 Reference Manual 00809 0100 4665 Rev AA 3 f iW PETITE 1901 2 180 Ds VIC LLSE amg UNS OSES Bi i I I NOLVNINH3I Q3A0UddV 1 GE i 1 391430 l 021
74. 4 50 C lt Ta lt 60 C with LOI 20 C lt Ta x 60 C Vmax 42 V DC ce 0575 Special conditions for safe use x The apparatus is not capable of withstanding the 500V insulation test required by Clause 6 8 1 of EN 60079 15 2005 This must be taken into account when installing the apparatus B 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 B 4 International Certifications IECEx E7 IECEx Flameproof Certificate No 07 0038X Ex de IIC T6 Gb or Ex de ia Ga IIC T6 Gb 50 C lt Ta lt 60 C with LOI 20 lt Ta x 60 Vmax 250 V AC or 42 V DC EF IECEx Flameproof Certificate No KEM 07 0038X Ex de IIB T6 Gb or Ex de ia IIC Ga IIB T6 Gb 50 C lt Ta lt 60 with LOI 20 C x Ta lt 60 C V max 250 V AC or 42 V DC NF IECEx Dust Certificate No KEM 07 0038X Ex tD A20 IP66 T 100 C with 1 Ex tD A20 IP66 T 100 C Ex ia Ga IIC T6 50 C lt Ta x 60 C with LOI 20 C lt Ta lt 60 Vmax 250 V AC or 42 V DC Special conditions for safe use KEM 07 0038X Contact Rosemount Inc for information on the dimensions of the flameproof joints The property class of the security screws which attach the flowtube or junction box to the transmitter is SST A2 70 or SST A4 70 Installation Instructions The cable and conduit entry devices and blanking elements shall be of a certified flameproof or increased safety t
75. 5 Rosemount Inc Eden Prairie Minnesota USA Fisher Rosemount Technologias de Flujo S A de C V Chihuahua Mexico Emerson Process Management Flow Ede The Netherlands Asia Flow Technologies Center Nanjing China The EC declaration of conformity can be found on page B 1 The most recent revision can be found at www rosemount com Type n protection type in accordance with EN50021 A Theinstallation of external connections and the plugging of any unused entries must be carried out using appropriate Ex e or Ex n cable glands and blanking plugs component certified by an approved Certification Bogy C CE Marking Complies with EN 61326 1 2006 For Rosemount 8732E transmitters Complies with Essential Health and Safety Requirements EN 60079 0 2006 EN 60079 1 2007 EN 60079 7 2007 EN 60079 11 2007 EN 60079 15 2005 EN 61241 0 2004 EN 61241 1 2006 International Certificates C Tick Marking Rosemount Inc complies with the following IEC Requirements EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 B 2 For Rosemount 8732E transmitters IEC 60079 0 2004 IEC 60079 0 2007 IEC 60079 1 2007 IEC 60079 7 2006 IEC 60079 11 2006 IEC 60079 15 2005 IEC 61241 0 2004 IEC 61241 1 2004 NOTE For intrinsically safe IS outputs on the 8732E output option code B F or P must be selected
76. 6 9 MEG X0Ug id ywoge xpul AOE n Su3i3Nvuvd 02513 o ra u 1d32NO2 02813 31gviins Was asr T A3 NOLLV1TVISNI JHL 30 A133VS DISNIYLN JHL YIYAN LON 111M 3182 3Hl 30 3ONVIIOVdVO 3Hl ONY 32NVIOQONI JHL 0311N83d 1 318V2 30 S318VO 14 11 NV YNNYL JO WNS W 0001 JO H19N31 WLOL V OL df 031234 38 3BV SIMY 3AO8V IHL 4 SNOSV3H S OL ING O31lWl1 LON SI 1N3W93S SNA IHL OL 03123NNO2 S lv vddY JAISSVd 30 YIAWNN FHL SllvuVdaY 031V120SSV 3Hl NI 031V3931N 38 AQV3N1V LHOIN SNOILYNIWY3L Q3NO11Y JHL 30 gU 0 2 wyo 201777706 Y FIGVLIMS SI SY3LINVEVd 9NINO1104 JHL HLIM NOILYNIWYJL 3NIl 31G177VINI G3AOUddY NV 318V ANNAL 3Hl 30 QNJ HOWE 17 OPES E 398 1S8 Stallone a sila EYE un a as oua 10H 390438 620407 or d e u09 oj jonbo jo uoy ands jo uius W000 0 bnbo Jo Jo uibus NZ V quoe 135 yy6u9 run sod 209 120405 z 177777870 ujBuo run sod o uDjonpu AlddfS YIMOd WAS 7 9NIN01103 I 5 JHL NI SU3L3NVUVd JHL 3AVH OL SQ33W 5301A30 LO3NNODUIINI OL 0351 319V2 IHL NU is imos 1 AVS A11VOISNISINI 3 1 LYHL 38 V OL NOILY 2INVATV N 1N3HdI TONCSSISISSCIONON a q383NOd 4131VMVd3S 321A
77. 732 Connecting Sensors of Other Manufacturers 1 This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary Before connecting another manufacturer s sensor to the Rosemount 8732 transmitter it is necessary to perform the following functions Turn off the AC power to the sensor and transmitter Failure to do so could result in electrical shock or damage to the transmitter Verify that the coil drive cables between the sensor and the transmitter are not connected to any other equipment Label the coil drive cables and electrode cables for connection to the transmitter Disconnect the wires from the existing transmitter Remove the existing transmitter Mount the new transmitter See Mount the Transmitter on page 2 3 Verify that the sensor coil is configured for series connection Other manufacturers sensors may be wired in either a series or parallel circuit All Rosemount magnetic sensors are wired in a series circuit Other manufacturers AC sensors AC coils wired for 220V operation are typically wired in parallel and must be rewired in series Verify that the sensor is in good working condition Use the manufacturer s recommended test procedure for verification of sensor condition Perform the basic checks a Check the coils for shorts or open circuits b Check the sensor liner for we
78. 902 3HL 30 3O9NV112VdV2 JHL JONVLONGNI JHL G3LINY3d SI 31802 30 531802 11 ONY WNAYL 30 WNS W 0001 JO H19N31 WLOL V OL dh 031234533 JUV 3115 3AO8V FHL j SNOSV3U 1 OL ING 311011 LON SI 1N3W93S SNG JH1 Ol GALIINNOD SNLYYYddY 3AISSVd 30 Hu3BW N FHL SnIvsvddv 031 12055 JH1 NI Q31V8931N 38 A0V381V LHOIW SNOILYNIWYJL Q3MOTIV JH 30 30216 0 2 201 06 U JIAYLINS SI SYJLIWYYYd ONIMOTIO4 8003 Y03290 19 51M 390439 13804 10 1 EO 5 JHL HLIM NOLLVNIWUJI 3811 3181 11V3NI Q3A08ddY NY 318Y2 YNNA 3Hl 30 ONJ LV EE 2 LESE jo uoy 11 unds Jo 445037 pe LS u0001 oi obs jo uoy ielqoo Jo uiBus i i2 Ju 002 Sp 32 yyBua 290 0 27 446u sad 0 051 23g doo p 39NY8 9NINO1103 ATddNS u3MOd Was JHL NI SYJLINYYYd JHL 3AVH OL S033N 321A30 123NNO2831NI OL 0351 318vO JHL 3A1 8Vd SNIYH3U 1112812 1801313 l F4VS ATIVJISNIYINI JHL 1VH1 JYNSSY 01 NOILYIOSI OINVA1V9 SQ33N IN3NdIf03 V i 0183804 A1JLYYYAIS 391A30 03193NNO HOY3 YNOS 30 INJXANI 39VyV31 i V 1d32X3 WilSAS JHL OL 4983N3 3QIA08d OL Q3MO11V LON 38V A3HI LYHL 9NINV3W QL go Sonwa V o1 AL JO OOA SRodutZYH NON NONU LY 3OVL10A JHI WILSAS 0801314 JHL NO A983NJ
79. AGES A This symbol is used throughout this manual to indicate that special attention to warning information is required Failure to follow these installation guidelines could result in death or serious injury Installation and servicing instructions are for use by qualified personnel only Do not perform any servicing other than that contained in the operating instructions unless qualified Verify that the operating environment of the sensor and transmitter is consistent with the appropriate hazardous area approval Do not connect a Rosemount 8732 to a non Rosemount sensor that is located in an explosive atmosphere ROSEMOUNT ca eon www rosemount com Process Management Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 AWARNING Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals section of the 8732 reference manual for any restrictions associated with a safe installation Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Z WARNING The sensor liner is vulnerable to handling damage Never place anything through the sensor for the purpose of lifting or gaining leverage L
80. AYS ATTWJISNIBINI 1 19 1 380SSV Ol 11971051 QINUATU9 SAJIN 1N3AdIn03 383M0d AT3lvHVd3S 33IA3Q 03103NNOO H293 vngG Nada V L1d329X3 W31SAS JHL OL A983N3 3QIAO8d OL GAMOTIY LON 389 AZHL 19 15594 3d 01 SYH 31893 SN FHL OL 031293NNC3 IN3NdI093 OL vi dO S9NVY V OL SI VduddV 13419120559 39911 SAS 519071315 3Hl 3803 5333N 3H 0 Si snlvHVddv 0319120559 JHL ATIVAY 1199 JNO ANO 130935 snoguyZvH No c 01 19003 5537 38 isn d 50907315 SH 0 NYHL H3Hl0 dV HOV3 30 17 SONY LON 1 NOILIGOY N V 0319130550 0 NYH N NIVN3H ONY SATSOSY NYI 501909499 3 l ONY LNFYYAD FHL 131182 FHL NOTI VNIGAO ns 7 t V 031 SNLYYYddY 3305 ATIVOISNIHINI 40 NOI1393NNO0383 d39N03 02514 Ld39N03 02514 Z Figure B 3 ATEX Installation Drawings Cont 8 Rosemount 8732 9 y 1999 0901 2 80 a TAE U614b4SOAOIA C3NIVINIVA OVO WSN LIESS NIN uesseuueu puenginog IHLEN 0028 dW XUW vi 0110014155919 Fees 0 NV4L SS31 lN3HH J 3992531 AO xeu 10 VIMISNI 3 0 A13J98 ONY 33NYLINONI 3H l Va OJIN 0001 JO H19N31 01 300 Q3LIATI ON NN0J 1999 03 OVW 1 dO 3NO reg U UD t _ LEM VuVd ON JHL NOILVNIWH3I ANID 3 8
81. AYVSSIDIN JHL 30lAONd OL C3OT SI SNLYYYddY Q31VI20SSV JHL ATIVWYON 321A30 JAILOY JNO AINO 1N3A93S HOV3 N 1234539 HN 01 ANY ju G OL 1vn03 YO NVHI SSJI 38 LSNW n8013 3 FHL OL GILIINNOD NOIIVNIWS3I 3 1 NVHL 83H10 ShlVuvddY HOV3 30 11 JONYLINANI IHL ONY 2 3ONVIIOVdYO 13123108dNQ W WIXVW JHL NOILIQQV N 012 3 318721144 SLINV4 9NIU3QISNOO SnlVv vddv Q31VI20SSV AG Q383A1130 38 NY HOIHM 281 09A 39V110 NVHL u31v3u9 YO 1vn03 38 1 SLINV4 ONIN3QISNOO JAYS ATIWOISNIULN NiVW3H NV 3413934 NV ShlVuVddV 33VS ATIVOISNIBINI NV HOIHM Xoug JHL Xou 1N34802 FHL XDUA 39VI10A 3Hl 1VHI SI NOIIO3NNOOU3INI YO4 18311182 FHL NOIIVNIGNOD HONS NI Q3NINVX3 A11v123dS LON SfIvuvddv Q31VI20SSV 01 SnlVuvddV F4VS ATIVOISNIHINI 30 NOII23NNOOU31NI SMOTIV 1439N02 02813 FHL 1d39N09 02513 Drawings with CSA Certified 1 5 00809 0100 4665 Rev AA Output Cont August 2010 Figure B 12 Installation Reference Manual B 17 August 2010 Reference Manual 00809 0100 4665 Rev AA y o OW TID CPSUPQWIPA 097 2901 2 180 De VSN 40080 wawani e 12 18 03011091 13 0 2 09 01 1vn03 YO NVHL 5531 01 OL 1 1vn03 YO NVHI l 5531 2 05 l dWil IN3I8NV i pL NOII1V2I
82. Connector Minifast Q4 Inspection certificate calibration data ISO10474 3 1B QIG Language 8732E Expanded YA Danish Czech YD Dutch Bulgarian YF French A 10 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Table A 1 Rosemount 8732E Profibus PA Ordering Information YG German YH Finnish YI Italian YJ Japanese YL Polish YM Mandarin YN Norwegian YP Portuguese YS Spanish YR Russian YW Swedish Typical Model Number 8732E S T 1 A 1 NO DA1 DA2 M4 1 Adapters are used for this conduit entry type 2 All product ordered with or without Safety approvals is compliant with local CE Marking and C tick requirements unless specifically noted as a special 3 D1 Option Code must be ordered with sensor and transmitter Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 A 12 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix B PRODUCT CERTIFICATIONS Approved Manufacturing Locations European Directive Information ROSEMOUNT Approval Information Product Certifications page B 1 Approved Manufacturing Locations page B 1 European Directive Information page B 1 Sensor Approval page B
83. E INSTALLATION DRAWING CHK D MODEL 8705 8707 8711 8732 87 5UW LTEMPLIN la s FACTORY MUTUAL HAZARDOUS LOCATIONS SIZE FSCM NO DWG NO A 1052 vers scale N A wr SHEET 1 B 21 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 B 22 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix C DIAGNOSTIC AVAILABILITY Table C 1 Rosemount Magmeter Diagnostics ROSEMOUNT Diagnostics Diagnostic Availability page C 1 Licensing and Enabling page C 2 Tunable Empty Pipe Detection page C 2 Ground Wiring Fault Detection page C 4 High Process Noise Detection page C 5 8714i Meter Verification page C 8 Rosemount Magnetic Flowmeter Calibration Verification Report page C 14 With Rosemount Magmeter diagnostics enabled users can change their practices to improve plant availability and output and reduce costs through simplified installation maintenance and troubleshooting 8732 Diagnostics Mag User Practice PA Basic Empty Pipe Process Management s Electronics Temperature Maintenance Coil Fault Maintenance Transmitter Faults Maintenance Reverse Flow Process Management Advanced Suite 1 D01 Option
84. ERIFY parameter 118 METER VERIF TEST COND OUT Actual Test Condition of the Flowmeter Verification Test 119 METER VERIF CRITERIA Test limits that the Flowmeter Verification Test was ran against 120 METER VERIF RESULT Flowmeter Verification Test summary result 121 COIL RESIST RESULT Coil Resistance Test Result part of the Flowmeter Verification Test 122 COIL INDUCT RESULT Coil Inductance Test Result part of the Flowmeter Verification Test 123 ELECT RESIST RESULT Electrode Resistance Test Result part of the Flowmeter Verification Test 124 INT SIM RESULT Internal Simulator Test Result part of the Flowmeter Verification Test 125 Reserved Reserved 126 COIL INDUCT VALUE Coil Inductance value 127 COIL INDUCT DEVIATION Coil Inductance Deviation 128 COIL INDUCT FINGERPRINT Coil Inductance Fingerprint Note These values should be made Read Only in the DD Only reset by the factory parameter NV RESET not by the RESTART w defaults 129 COIL RESIST VALUE Coil Resistance value 130 COIL_RESIST_FINGERPRINT Coil Resistance Fingerprint Note These values should be made Read Only in the DD Only reset by the factory parameter NV_RESET not by the RESTART w defaults 131 ELECT_RESIST_VALUE Electrode Resistance value 132 ELECT_RESIST_FINGERPRINT Electrode Resistance Fingerprint 133 INT_SIM_DEVIATION The internal flow simulator reading as a percent deviation from the reference value 134 INT_SIM_REF_VALUE Internal Flow Simulator
85. Failure Replace Rosemount 8732 Electronics Coil Circuit OPEN Fuse Return to factory for fuse replacement Auto Zero Failure Cycle power to clear messages no changes were made Auto Zero Fail Flow is not set to zero Force flow to zero perform autozero Unshielded cable in use Change wire to shielded cable Moisture problems See moisture problems in Accuracy Section Empty pipe is present Fill sensor with process fluid Universal Trim Failure Univ Trim Fail No flow in pipe while performing Universal Auto Trim Establish a known flow in sensor and perform Universal Auto Trim calibration Wiring error Check that wiring matches appropriate wiring diagrams see Universal Sensor Wiring Diagrams on page E 1 Flow rate is changing in pipe while performing Universal Auto Trim routine Establish a constant flow in sensor and perform Universal Auto Trim calibration Flow rate through sensor is significantly different than value entered during Universal Auto Trim routine Verify flow in sensor and perform Universal Auto Trim calibration Incorrect calibration number entered into transmitter for Universal Auto Trim routine Replace sensor calibration number with 1000005010000001 Wrong sensor size selected Correct sensor size setting See Line Size on page 3 9 Sensor failure Perform sensor tests C and D see Table 6 5 on page 6 8 Electronics Fa
86. Hi Limit Exceeded Unit Diag Bit 63 E08 Sensor Processor Not Commn Unit Diag Bit 64 E09 Universal Trim Failure E10 Reverse Flow Detected Unit Diag Bit 66 E11 Elex Temp Out of Range Unit Diag Bit 67 E12 High Process Noise 62 63 64 Unit Diag Bit 65 66 67 68 Unit Diag Bit 68 E13 Grounding Wiring Fault Empty module Module EMPTY_MODULE 0x00 1 EndModule Modules for flow meter Module Al 0x94 2 EndModule Module TOTAL 0x41 0x84 0x85 3 EndModule Module SETTOT_TOTAL 4 EndModule 0xC1 0x80 0x84 0x85 Module SETTOT MODETOT TOTAL 5 EndModule 0xC1 0x81 0x84 0x85 H 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 DESCRIPTION OF THE MODULE ASSIGNMENT VALID CONFIGURATIONS Slot1 amp Slot2 Configuration data H 4 The numbers corresponding against a particular slot indicates which module is default for this slot The module references seperated by commas that follow next indicate which modules are allowed to be inserted into the relevant slot SlotDefinition Slot 1 Al Flow 2 1 2 Slot 2 Totalizer 3 1 3 4 5 Slot 3 Totalizer 3 1 3 4 5 Slot 4 Totalizer 3 1 3 4 5 Al Total 0x94 0x41 0x84 0x85 Al Total SetTotal 0x94 0xC1 0x80 0x84 0x85 Al Total SetTotal ModeTotal 0x94 0xC1 0x81 0x84 0x85 Al Empty 0x94 0x00 Empty Total 0x00
87. High Process Noise Process Management Grounding Wiring Fault Installation Advanced Suite 2 D02 Option 8714i Meter Verification Meter Verification Options for Accessing Diagnostics All the diagnostic test can be initiated through the use of a class Il master Some diagnostics can be accessed using the LOI EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 LICENSING AND ENABLING Licensing the 8732 Diagnostics TUNABLE PIPE DETECTION Tunable Empty Pipe Parameters C 2 All non basic diagnostics must be licensed by ordering option code D01 D02 or both In the event that a diagnostic option is not ordered advanced diagnostics can be licensed in the field through the use of a license key To obtain a license key contact your local Rosemount Representative Each transmitter has a unique license key specific to the diagnostic option code See the detailed procedures below for entering the license key and enabling the advanced diagnostics For licensing the advanced diagnostics follow the steps below Power up the 8732 transmitter Verify that you have 1 01 001 software or later Determine the Device ID Obtain a License Key from your local Rosemount Representative Enter License Key S Ot Im DD Enable Advanced Diagnostics The Tunable Empty Pipe detection provides a means of minimizing issues and false
88. M os Pim 9NIMV NOILVTIVISNI TSDWTI 80 NOIL ISNI 3218 90 0011 309088 0 W0 SZ vans ay ST Am si a oLNNOW3SOU Gi sana ht b o ma 1194100020 CATON 18 ISAN ONY Q3NIYLNOO 51 NOIIYNYOJNI 1813184084 NV TV 11N3QI AN0 3 92 Q2 IN3WIUVdWOO TVNIWS3I 30ISNI SNOTIOJNNOO 104110 51901313 YO 901VNV 114110 3S10d S 43MOd 20 2V SI gt 144 u3M0d INNOW 310NW38 d yo k 38018013 Q31N0OW ATIVUO3INT 304 1148 0 2 6018 MO 12 V AlddfiS H3MOd 6 c 03131S V 10 NON TWAOUddV 0184 1 11 9NIMVSO OL NOISIA3U ON A134JVS JISNIYINI HIVdNI AVW SLNINOdNOD 3O NOILALILSENS 9NINSYRNU 60 11 W 3 S 2S2620121U 19 320039 5181 30 300 NI OV 3190 0 44 ON 9H2 NOIl4182S30 A34 3NOZ SNOISIA1U YAMOd 104100 WAWIXWN 0d JONVLONGNT 3W011V WNAWIXYW 01 JONVLIDVd D Q3WO11V WAWIXYW 09 JHL 30 1N389802 1102812 LYOHS 2s 1 JHL 30 FOVLIOA 1102812 390 5 0A SLLVM 0 1 TWNOJ YO NVHL SS31 38 ISAW Od 919021 171 40 WAS JHL NVHL 831V3899 38 ISAW 01 2140294 40 WAS FHL NVHI H31V349 38 LSAW 02 001 1 YO SS31 38 150 2S 20 OE 1vn03 YO NVHL
89. N3 YO 02 14 03A08ddV 143202 1 021N4 YO 00813 F1GVLINS I SNLYYYddY I 1 120 Qi 0lddV Wd Vyas 14405 HuiMOd nm Sat Dd Tda ht OI ED o wma un na ase v v3uV 03141SSV19 NON v3uv snoquvzvH 9313155712 32618 1300W 9 09 OL ud NYHL SS31 91 01 AV003 NVAL SS31 2 08 dW3L 1N3IBWV v1 NOI1V2I4ISSV T2 3univu3dnil vnos OL vn03 WO NVH1 531 1N38402 39Vyv31 0 70 11 idp26 17 NOE XOWA IN Su313NVuvVd O2INJ NOLLVTIVISNI JHL 40 133 5 JHL SIVdWI LON 111M 31872 FHL 30 3ONYII2VgVO JHL ONY 32NVIORQONI JHL Q311W83d SI FTV 30 5319 2 YNdS 11 ONY x NQuI 30 WNS W 0001 30 H19N31 7VIOL V OL d 031239539 38V 53109 3AOGV FHL 31 SNOSV38 S OL 300 Q3LIWI T LON SI 1030935 SNG FHL OL GILIINNOD SniVuvdav JAISSYd 30 Shivuvddav 031VI20SSV JHL NI 031 931 38 A0V381V LHOIN SNOIIVNIWHS3I Q3MOTlV JHL 40 ASSO D 201 706 3 FIGVLINS SI Su3l3NVuVd ONIMOT104 JHL HLIM NOILYNIWY3L 3NIT 318111V3NI 3A08ddV NV 318V2 XNnul 3Hl 30 QN3 HOW 1V of jonba Jo uoy tco ands jo uiuo u0001 04 onbo Jo uoy ssa yunsy Jo uibus wy 4U 0021 SF 139 446503 un Jad 120 v gt y46u sed wy wyd
90. NBd IW 3 c e wee e g E245 5310 0901 28180 m V ON 253 aZ ass mone ONIMVHO NOLLVTTCLSNI et a S Hugo 26 3dvz6 X3lv beu sxxows d 258 VSN LESS vosseuum prensinog soe onc 559201 RE n NOSSA m E Sngq13l3 WWII sualaWvava S I INNOW3SOU on E dup D C 1N3WIBVdWOO VNIAH3L MOL os 4m 09 HL 07 3qISNI SNOLLO3NNOO rudem V od nis 3 vuoz suai3Wvuvd LNdLNO si Hugel 07 yugoz o ONIHIM vwoz y SOTVNV SaHnivH3dW3l IN3I8WV ONY SS320Hd dugsgl 09 on SI NO SNOILJIHLS3Y 318V 33S o Hug n NOILdO 8 1300 HO Nez on NOLLdO 80 8 1300W OL SNOLLdO 1ndinO SI e MOL Sualawvuvd 1ndino 3asTnd S I Vibo c i 1ndlno ISNA 03 HLM NOLLVENDINOD Ave IN 51 Hug 07 SuaidWvuvd indino 35108 S 09 ANAWLYVdINOD TVNIAH3L MEOL od 3GISNI SNOLLO3NNOO 5NIHIM Wwolell O SNIHIM HAMOd Avez on vtu0z p 9OTVNV 0 SOTVNV Sual3Wvuvd LAdLNO 5 S3Hdnl1VH3dA31 IN3I8BIWV ONY SS390 d NO SNOLLOIHLS3H 318Vl 33S WV NOILdO 1300W yaiva SI NOILdO 90 8 13GOW OL u3M04 Q3A0uddV gt ONIHIM 1ndinO 35709 B Z SNOLLdO Sd 1 SI WV 03 HLIM NOILVHODIJNOO Adans INNON 1V8931NI 3248 1300 2 V n Z xV HSAAO4 Y A me Ys oi NIM HAO S 2 HO L
91. NSWLYVdINOD AGISNI SNOLLO3NNOO ONIHIM t SNIBIM SOTVNV 1ndlno SI SNIHIM LNdLNO 35718 SI IM pie ojnog xe 0028 junouiesoy Mug od Hugel 07 dug gel 09 ol avez on SYALINVYVd LNdLNO 51 Hueso 07 09 MEO L Od 6 01 Nez on vwuoz SOIVNY sualaWvuvd 179100 S S3HnlvH3dW3l IN3IB AV SS320Hd NO SNOLLOIMLS3H 318V 33S NOILdO Q2 T3dOW HO NOI1dO S0 8 1300W OL SNOlldO INdLNO SI l3 HLIM NOLLVHnDIINOO INNON TVH931NI 3248 1300 3NOZ 8 51 gU 1 En eon was gt umawoo svo 7 was Alddns u3MOd SNOGYYZVH NON 2 HO 3NOZ v3uv WV snoauvzvH que 1 318V1 335 91 L e X33 LL 8 80 8 1300N 009 gt 1 gt 2 08 91 Oil e 3z z8 1300 SNOLLVYNSIANOD 3g nlAO14 ANY NOILdO Sd AlddNS H3MOd 34VS ATIVOISNIHINI TIVNWU3INI HIIM SNOLLVYNDISNOD WH3LLIINSNVH L 319 9 HL 2 AZO EL Hwe L dupp AOE Su3rawvuvd 35109 Sl INSILHVdIAOO 3GISNI SNOLLOANNOD 9NIBIM
92. NV31 1V8931NI NZ 03141 V12 NON v3uv SnoqsvzvH 9313185712 54 1140 AlddAS YAMOd FAVS ATIVOISNIUINI Q3AO0NddV W4 Q383MOd jHL HLIM SYSLLIWSNVYL 04 SNOI123NNOO Drawings with FM Certified I S 00809 0100 4665 Rev AA Output Cont August 2010 Figure B 10 Installation Reference Manual B 15 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 2 s O Sa S o 5 O z TO FE o E 5 522 OSs OQ O IN184 31005 10 00 A NON 2901 2 190 ux 104110 1411832 2 HLIM 20 suu 3098 jo eim MnoWasod 12V81N03 PES F STEW 201 010 0 10 20 ox ial SINTO SZI SINTA OV JUD 3NIHOYW 793003 Syang TW 340 38 UU S3H3NI NI SNOISNINIQ 03131345 JSIAYJHLO 853790 11100020 QJ10NVH 38 ISAN ONY OINIYLNOJ 51 NOLIVRUO T Jav13nid0 NV 1118301302 3 924 pavr04ut6N avd IN3NISVdWOO TWNIWYSL 30150 SNOTIO3NNOO ONISIM 104110 51801313 YO 901VNV 119110 3S10d SI 33M0d 20 2V 1441 83189vg 1 lt 1801313 S lo3A0uddY YS2 S 1035 N Aldd 33004 29 Was
93. Operating Mode from filter mode to normal mode SP Control When ON is selected the Rosemount 8732E output is derived using a running average of the individual flow inputs Signal processing is a software algorithm that examines the quality of the electrode signal against user specified tolerances This average is updated at the rate of 10 samples per second with a coil drive frequency of 5 Hz and 75 samples per second with a coil drive frequency of 37 Hz The three parameters that make up signal processing number of samples maximum percent limit and time limit are described below Number of Samples 0 to 125 Samples The number of samples function sets the amount of time that inputs are collected and used to calculate the average value Each second is divided into tenths 1 10 with the number of samples equaling the number of 1 10 second increments used to calculate the average For example a value of 1 averages the inputs over the past 1 10 second 100 averages the inputs over the past 10 seconds Percent of Rate Oto 100 Percent The maximum percent limit is a tolerance band set up on either side of the running average The percentage value refers to deviation from the running average For example if the running average is 100 gal min and a 2 percent maximum limit is selected then the acceptable range is from 98 to 102 gal min Values within the limit are accepted while values outside the limit are analyzed to determine if
94. Q SSV12 v3uv snoquvzvH V v3uv SNOGYVZVH NON Sda NOIIdO Alddf S YIMOd FAVS ATIVOISNISINI QJAOYddY YSO Q3U3MOd ATIVNH3INI FHL HLIM SS3LLIASNYSI 04 SNOII123NNOO Drawings with CSA Certified 1 5 00809 0100 4665 Rev AA Output Cont August 2010 Figure B 14 Installation Reference Manual B 19 Reference Manual 00809 0100 4665 Rev AA MODEL 8705 8707 8711 OR 875 W INTEGRAL STANDARD PRODUCT OFFERING MODEL 8705 8707 875 W REMOTE OR MODEL 8711 REMOTE Rosemount 8732 August 2010 Figure B 15 Installation Drawings Hazardous Classified Location CONFIDENTIAL A R SIONS INFORVATIC AINED EVISIONS de ACCO REV DESCRIPTION CHG NO amp PP D DATE AE UPDATE TRANSMITTER JUNCTION RTC1Q29252 S E M 10 12 09 BOX VIEWS HAZARDOUS CLASSIFIED LOCATION DUST IGNITION PROOF FOR i CLASS II III DIV 1 GROUPS E amp SUITABLE FOR f CLASS 1 DIV 2 GROUPS C amp D CSA ENCLOSURE 4 i AMBIENT TEMP LIMITS 5 C TO 60 t i MODEL i 8732 i i INTEGRAL i EE ae STANDARD PRODUCT OFFERING p INSTALL PER CANADIAN ELECTRICAL CODE CEC 2 MODEL 8705 8707 8711 amp 8750W FLOWTUBES HAVE NON INCENDIVE ELECTRODES FOR
95. Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Integral Mount or Remote Mount Magnetic Flowmeter System with Profibus PA G 263 7 3 C JOG ROSEMOUNT www rosemount com EMERSON Process Management Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Integral Mount or Remote Mount Magnetic Flowmeter System with Profibus PA NOTICE Read this manual before working with the product For personal and system safety and for optimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product Rosemount Inc has two toll free assistance numbers Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Emerson Process Management representative ZNCAUTION The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified hardware or products may cause inaccurate readings For information on Rosemount nuclear qualified products contact your local Emerson Process Management Sales Representative
96. Reference Value 135 INT_SIM_VALUE The internal flow simulator reading 136 METER_VERIF_EP_LIM Flowmeter Verification Limit Empty Pipe condition 137 METER_VERIF_FLOWING_LIM Flowmeter Verification Limit Flowing condition 138 METER_VERIF_NO_FLOW_LIM Flowmeter Verification Limit No Flow condition 139 RECALL FINGERPRINT VALUES Perform a recall of the previous fingerprint values 140 PERFORM REFINGERPRINT FLO Perform the re fingerprint command WTUBE Note The parameter FINGERPRINT SELECT needs to be configured before the Refingerprint operation is started 141 PERFORM METER VERIFY Perform the meter verification command 9 4 Note parameter METER VERIF TEST SCOPE and METER VERIF TEST COND IN needs to be configured before the Refingerprint operation is started Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Index Parameter Name Description 142 FINGERPRINT_SELECT Components to re fingerprint Note This parameter needs to be configured before the Refingerprint operation is started via the PERFORM REFINGERPRINT FLOWTUBE parameter 143 SENSOR RANGE LO Sensor range parameter used to calculate if the PV value is falling outside the sensor limits to generate diagnosis indication to Host 144 SENSOR RANGE HI Sensor range parameter used to calculate if the PV value is falling outside the sensor limits to generate diagnosis
97. SS31 38 LSNW 9A SLLVM S 1vn03 YO NVHL SS31 38 ISAW od 919021 171 40 WNS 3Hl NVHL Hu31V3U9 38 ISAW 01 3199224 40 WNS 3Hl NVHL U31V349 38 1500 09 vw 08 1 YO SS31 38 15 2 20A 0 1vn03 YO NVHL 55371 38 LSNW gt 0 1v003 YO NVHL SS31 38 1500 Od 19021 171 JO WAS JHL NVHL 31 339 38 ISAW 01 919022 17 40 WNS NVHI 831V399 38 1500 027 vw 00 1 YO SS31 38 15 25 20 OE 1vn03 YO NVHL SS31 38 LSNW gt SUJIJHVUVd UJIHHVU 3 4 089 NOISIAIQ 94 1 NOISIAIG 1 SNOILIQNOO 9NIMOT104 3 1 4 OL GILDIINNOD 38 ISDN 32 19 1300W FHL LNdLNO SONIMYUO NOILYTIYISNI 5 YJYNLIVANNYW MO1104 ONY Q3AO0Ud 7 133HS 33 S3LON YIMOd LNdNI W WIXVN d JONYLONONI 1VNH31NI WNAWIXYW 1 JONV112VdV2 IYNYJINI WAWIXYN 9 1N3j38802 1 4 1 39V110A LNdNI WAWIXVW XOWA MO 1 d Hwg jup y 15 yuQ0 xow DPAQEZXOWA 104110 3S10d 6214 0 0211 j4dp26z12 vu0gegzxou 3pAQ zXouA 114110 S0801313 1214 0 0 11 1426 12 vu00 xou pAQE 119100 901VNV 0 SEJIWISVd ALTINI TLL ONY 11 12 0 2 8 v Sdnoub 9 FAVS ATIVOISNIMINI HLIM Q3A08ddV ASILWS 1VH1 uiluuvg Q3AOUddV W4 NY FAVS ATIVOISNIUINI FHL NIVINIVA OL dV NJ 38 ISNAN SNLVUVdd 0317120587 SNOI1V201 SNOQY NOISIAIG III lI 12 04 SNOLLOINNOD JAYS ATIV ISNIYINI HLIM d rt FETEI NOILdO VIVH 9 j 3 Q O 8
98. T e Peon 1901 2 180 3 ails pe Uso ende MIC Rosemount 8732 SALON NOISIAIQ NV SS 1D JLVIYdOddY 804 318V110S QOHL3N ona NV 20A YO SWY JVA OGZ NWHL 3HOW 9NI1V83N39 IN3Wd nO3 OL Q3123NNO2 38 LON LSNW UALLINSNYUL 27 Q39V9N3 SQVIYHL 1103 JAIA 30 WAWINIW V HLIM Q318N3SSV 38 OL SGVIYHL LINGNOD 11 E NOILVDIAISSW1D viuv OL 3lviudOUuddY dNOYD SVO JHL 804 QJAOYddY 38 1S0W wAONddY NOILVIOT SMOGHVZVH 3AVH OL G3YINOIY SINJNOdNOD v Huge 5 q02 11 wes 1 30974 5 914029 19 3u9 GEI SNOILYJOT AIG I SSV13 NI ISN Q3AONddY T 3S LIMGNOD a3unod N37 NUI CL w lt u eo 72 06 1931 1Y OL G3LVY IYIM ISN 2 06 Mr Em 3JAO8V c3univu3dn3l 1N3l gw NI SNOIL23NNOO ONINIM 07313 03 I SWNINIGL 10g1 0 38114 S13S 0902 O3AONddY 6001 1510 ONIMVHO LNDONJSON 335 DIMUS SUTLINVEV TILVTIOSSY 104 705 JIN NI G3NI430 SV SNOILVTIVISNI 34VS_ATTYDISNIQIN 404 FIGVLINS SQOHL3N ONIYIM ISN SNOIIYTIVISNI Q3A0843V j SNOIL 901 SNOQYYZYH Q 2 G Y 4 0 9 I AIG SSVI 9 0 5 914027 11 Hug Q 01 318V110S 5300812313 3JVS ATTVDISNIBINI 2AVH NOILdO GN JHL HLIM 1019 13008 JULE 5 91402 12 09 NOIIdO SN HO S3 3Hl HLIM GOL8 13008 NOlldO SN HO G3 3HI HLIM 1118 1100 539110013 8 NO z od MC od wu9L 6 xow 611 281 NOILdO 104100 SI HLIM 31QV11VAY LON JV 8 1 9 5 STYNINYSL 00 10 S AL EZ lt
99. a a bt EDU Marea 4 12 SECTION 5 Safety Messages 5 1 Sensor Installation Sensor Handling e ua ee Lada A s 5 3 Sensor Mounting eee eee 5 4 Installation Flanged Sensor 5 7 Installation Wafer 5 10 Installation Sanitary Sensor 5 12 Grounding eee are ip Ra e APR EQ MEER a De Parcas 5 12 Process Leak Protection Optional 5 16 SECTION 6 Safety Information 6 1 Maintenance and Installation Check and Guide 6 2 Troubleshooting Diagnostic Messages 6 3 Transmitter Troubleshooting 6 5 Quick Troubleshooting 6 7 APPENDIX A Functional Specifications A 1 Reference Data E Series Advanced Diagnostics Capabilities A 4 Output Signals Det edicere RE UE ANREDE A 4 Profibus PA fieldbus Digital Output Specifications A 4 Performance Specifications A 6 Physical SpecificationSs A 8 Ordering A 9 TOC 1 Reference Manual 00809 0100 4655 Rev AA
100. acturer Ext User Prm Data Const 0 3 Ext User Prm Data Const 0 0x00 0x00 0x00 DPV1 Slave 1 Device conforms to DP V1 C2 Read Write supp 1 C2 Max Data Len 128 C2 Read Write required 1 C2 Max Count Channels 1 Max Initiate PDU Length 52 48 Data 4 Header C2 Response Timeout 4000 DPV1 Data Types 0 REVIEW Rosemount Device is PA device Physical Interface 0 RS 485 Standard Copper Transmission Delay 45 45 Reaction Delay 45 4 Transmission Delay 93 75 Reaction Delay 93 75 o End Physical Interface Physical Interface 1 IEC61158 2 MBP Transmission Delay 31 25 0 Reaction Delay 31 25 0 End Physical Interface Unit Diag Bit 1 Error appears Unit Diag Bit 1 Error disappears Unit Diag Bit 24 Hardware failure electronics Unit Diag Bit 25 Hardware failure mechanics Unit Diag Bit 26 Motor temperature too high Electronic temperature too high Unit Diag Bit Memory error Unit Diag Bit 29 Measurement failure Unit Diag Bit 30 Device not initialized Unit Diag Bit 31 Device initialization failed Unit Diag Bit 32 Zero point error Unit Diag Bit Unit Diag Bit 33 Power supply failed Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemoun
101. afety Messages on pages 5 1 and 5 2 for complete warning information 5 11 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 INSTALLATION SANITARY SENSOR Gaskets Alignment and Bolting Figure 5 12 Rosemount 8721 Sanitary Installation GROUNDING 5 12 Table 5 5 Flange bolt Torque Specifications of Rosemount 8711 Sensors Size Code Line Size Pound feet Newton meter 15F 0 15 inch 4 mm 5 6 8 30F 0 30 inch 8 mm 5 6 8 005 1 2 inch 15 mm 5 6 8 010 1 inch 25 mm 10 13 6 015 11 2 inch 40 mm 15 20 5 020 2 inch 50 mm 25 34 1 030 3 inch 80 mm 40 54 6 040 4 inch 100 mm 30 40 1 060 6 inch 150 mm 50 68 2 080 8 inch 200 mm 70 81 9 The sensor requires a gasket at each of its connections to adjacent devices or piping The gasket material selected must be compatible with the process fluid and operating conditions Gaskets are supplied with all Rosemount 8721 Sanitary sensors except when the process connection is an IDF sanitary screw type Standard plant practices should be followed when installing a magmeter with sanitary fittings Unique torque values and bolting techniques are not required User supplied clamp User supplied gasket Process grounding the sensor is one of the most important details of sensor installation Proper process grounding ensures that the transmitter amplifier is referenced to the process This creates t
102. age Message English Potential Cause Corrective Action Grounding Wiring Grnd Wire Fault Improper installation of wiring See Sensor Connections on page 2 11 Fault Coil Electrode shield not connected See Sensor Connections on page 2 11 Improper process grounding See Grounding on page 5 12 Faulty ground connection Check wiring for corrosion moisture in the terminal block and refer to Grounding on page 5 12 Sensor not full Verify sensor is full and empty pipe diagnostic is on High Process Noise Hi Process Noise Slurry flows mining pulp stock Decrease the flow rate below 10 ft s 3 m s Complete the possible solutions listed under Step 2 Process Noise on page 6 7 Sensor Chemical additives upstream of the Move injection point downstream of the sensor or move the sensor Complete the possible solutions listed under Step 2 Process Noise on page 6 7 process fluid Electrode not compatible with the Refer to the Rosemount Magnetic Flowmeter Material Selection Guide 00816 0100 3033 Air in line Move the sensor to another location in the process line to ensure that it is full under all conditions Electrode coating Use bulletnose electrodes Downsize sensor to increases flowrate above 3 ft s 1 m s Periodically clean sensor Styrofoam or other insulating particles Complete the possible solutions listed under Step 2 Process Noise on page 6 7 Consult factory Lo
103. and terminals ROSEMOUNT ca eon www rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 PROCEDURES Auto Zero Signal Processing D 2 If the output of your Rosemount 8732 is unstable first check the wiring and grounding associated with the magnetic flowmeter system Ensure that the following conditions are met Ground straps are attached to the adjacent flange or ground ring e Grounding rings lining protectors or grounding electrodes are being used in lined or nonconductive piping Both of the shields are attached at both ends The causes of unstable transmitter output can usually be traced to extraneous voltages on the measuring electrodes This process noise can arise from several causes including electrochemical reactions between the fluid and the electrode chemical reactions in the process itself free ion activity in the fluid or some other disturbance of the fluid electrode capacitive layer In such noisy applications an analysis of the frequency spectrum reveals process noise that typically becomes significant below 15 Hz In some cases the effects of process noise may be sharply reduced by elevating the coil drive frequency above the 15 Hz region The Rosemount 8732 coil drive mode is selectable between the standard 5 Hz and the noise reducing 37 Hz See Coil Drive Frequency on page 4 26 for instructions on how to change the coil drive
104. andling and installation Notice the plywood end pieces are still in place to protect the sensor liner during transportation Figure 5 1 Rosemount 8705 Sensor Support for Handling Without Lifting Lugs With Lifting Lugs AN See Safety Messages on pages 5 1 and 5 2 for complete warning information 5 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 SENSOR MOUNTING Upstream Downstream Piping Figure 5 2 Upstream and Downstream Straight Pipe Diameters Sensor Orientation Figure 5 3 Vertical Sensor Orientation 5 4 Physical mounting of a sensor is similar to installing a typical section of pipe Conventional tools equipment and accessories bolts gaskets and grounding hardware are required To ensure specification accuracy over widely varying process conditions install the sensor a minimum ol five straight pipe diameters upstream and two pipe diameters downstream from the electrode plane see Figure 5 2 5 Pipe Diameters 2 Pipe Diameters The sensor should be installed in a position that ensures the sensor remains full during operation Figures 5 3 5 4 and 5 5 show the proper sensor orientation for the most common installations The following orientations ensure that the electrodes are in the optimum plane to minimize the effects of entrapped gas Vertical installation allows upward process fluid flow and is generally preferred Upward flow keeps the cross sectional ar
105. anual 00809 0100 4665 Rev AA August 2010 Data Entry The LOI keypad does not have numerical keys Numerical data is entered by the following procedure 1 2 3 Access the appropriate function Use the RIGHT ARROW key to move to the value to change Use the UP and DOWN ARROWS to change the highlighted value For numerical data toggle through the digits 0 9 decimal point and dash For alphabetical data toggle through the letters of the alphabet A Z digits 0 9 and the symbols amp 9 96 and the blank space Use the RIGHT ARROWS to highlight other digits you want to change and change them Press E the left arrow key when all changes are complete to save the entered values LOI Language This allows you to configure the language shown on the display There are five options available LOI Menu Tree English Spanish Portuguese German French Totalizer T Total 1Value js otalizer Total 1 Confi OOE Totalizers Totalizer 3 gt Total 3 Value Total 3 Set g Total 1 Units Total 3 Config Total 3 Mode Total 1 Preset Total 3 Units Total 2 Value Total 3 Preset Total 2 Config Total 2 Set Total 2 Mode Total 2 Units Basic Setup Sensor Size Device Address Total 2 Preset Cal Number Ident Selector Damping Coil Frequency Profibus AT Block Con LOI Config Detailed Setup Trims
106. ar or damage c Check the electrodes for shorts leaks or damage Connect the sensor to the transmitter in accordance with reference wiring diagrams See Appendix E Universal Sensor Wiring Diagrams for specific drawings Connect and verify all connections between the sensor and the transmitter then apply power to the transmitter Perform the Universal Auto Trim function ACAUTION E 5 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 BROOKS SENSORS Connect coil drive and electrode cables as shown in Figure E 3 Model 5000 Sensor to Rosemount 8732 Transmitter Figure E 3 Wiring Diagram for Brooks Sensor Model 5000 and BROOKS MODEL Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Table E 4 Brooks Model 5000 Sensor Wiring Connections Rosemount 8732 Brooks Sensors Model 5000 1 1 2 2 E 17 17 18 18 19 19 NCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 6 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Model 7400 Sensor to Rosemount 8732 Transmitter Figure E 4 Wiring Diagram for Brooks Sensor Model 7400 and Rosemount 8732 Table E 5 Brooks Model 7400 Sensor Wiring Connectio
107. ation The device address is not changed Warm Start Restart the device This reset function acts just like a power cycle None of the configuration parameters are changed Reset Address This reset changes the bus address of the device to the default address of 126 This change happens immediately regardless of the state of data exchange the transmitter is in 4 11 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 ADVANCED CONFIGURATION DETAILED SETUP Additional Parameters 4 12 In addition to the basic configuration options and the diagnostic information and controls the 8732 has many advanced functions that can also be configured as required by the application The detailed setup function provides access to other parameters within the transmitter that can be configured such as coil drive frequency output parameters local display configuration and other general information about the device The additional parameters menu provides a means to configure optional parameters within the 8732E transmitter Density Value The density value is used to convert from a volumetric flow rate to a mass flow rate using the following equation Qm Qy X p Where is the mass flow rate Q is the volumetric flow rate and p is the fluid density NOTE A density value is required to configure the flow units for mass flow rate measurement Sensor Range High This parameter is the max
108. ation number in process calibration is not required If it does not or if your sensor is made by another manufacturer complete the following steps for in process calibration 1 Determine the flow rate of the process fluid in the sensor NOTE The flow rate in the line can be determined by using another sensor in the line by counting the revolutions of a centrifugal pump or by performing a bucket test to determine how fast a given volume is filled by the process fluid 2 Complete the Universal Trim function 3 When the routine is completed the sensor is ready for use Auto Zero The Auto Zero function initializes the transmitter for use with the 37 Hz coil drive mode only Run this function only with the transmitter and sensor installed in the process The sensor must be filled with process fluid at zero flow Before running the Auto Zero function be sure the coil drive mode is set to 37 Hz Auto Zero will not run with the coil drive frequency set at 5 Hz Set the loop to manual if necessary and begin the Auto Zero procedure The transmitter completes the procedure automatically in about 90 seconds A symbol appears in the lower right hand corner of the display to indicate that the procedure is running Master Reset The master reset is a function that the user can execute to reset the device configuration to the default setting There are three types of Master Reset Cold Start Reset the device to a default configur
109. ations are given using the frequency output and with the unit at reference conditions Accuracy Includes the combined effects of linearity hysteresis repeatability and calibration uncertainty Rosemount E Series with 8705 8707 Sensor Standard system accuracy is 0 25 of rate 1 0 mm sec from 0 04 to 6 ft s 0 01 to 2 m s above 6 ft s 2 m s the system has an accuracy of 0 25 of rate 1 5 mm sec Optional high accuracy is 0 15 of rate 1 0 mm sec from 0 04 to 13 ft s 0 01 to 4 m s dove 13 ft s 4 m s the system has an accuracy of k 0 18 of rate 8 Velocity in ft s m s Rosemount E Series with 8711 Sensor Standard system accuracy is 0 25 of rate 2 0 mm sec from 0 04 to 39 ft s 0 01 to 12 m s Optional high accuracy is 0 15 of rate 1 0 mm sec from 0 04 to 13 ft s 0 01 to 4 m s above 13 ft s 4 m s the system has an accuracy of 0 18 of rate 6 8 Velocity in ft s m s Rosemount E Series with 8721 Sensor Standard system accuracy is 0 5 of rate from 1 to 39 ft s 0 3 to 12 m s between 0 04 and 1 0 ft s 0 01 and 0 3 m s the system has an accuracy of 0 005 ft s 0 0015 m s 1 For Sensor sizes greater than 12 in 300 mm the high accuracy is 0 25 of rate from 3 to 39 ft sec 1 to 12 m sec Reference Manual 00809 0100 4665 Rev AA August 2010 Rose
110. average Factory Preset Value 2 seconds How Does It Really Work The best way to explain this is with the help of an example plotting flow rate versus time Figure D 1 Signal Processing Time Limit 12 Samples 1 Second D 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 D 4 X Inputflow signal from sensor Average flow signals and transmitter output determined by the number of samples parameter Tolerance band determined by the percent limit parameter Upper value average flow percent limit 100 average flow Lower value average flow percent limit 100 average flow 1 This scenario is that of a typical non noisy flow The input flow signal is within the percent limit tolerance band therefore qualifying itself as a good input In this case the new input is added directly into the running average and is passed on as a part of the average value to the output 2 This signal is outside the tolerance band and therefore is held in memory until the next input can be evaluated The running average is provided as the output 3 previous signal currently held in memory is simply rejected as noise spike since the next flow input signal is back within the tolerance band This results in complete rejection of noise spikes rather than allowing them to be averaged with the good signals as occurs in the typical analog damping circ
111. cs included with every Rosemount 8732 transmitter are Empty Pipe detection Electronics Temperature monitoring Coil Fault detection and various loop and transmitter tests Advanced diagnostics suite option one D01 option contains advanced diagnostics for High Process Noise detection and Grounding and Wiring fault detection Advanced diagnostics suite option two DO2 option contains advanced diagnostics for the 8714i Meter Verification This diagnostic is used to verify the accuracy and performance of the magnetic flow meter installation Empty Pipe Detection Turn the empty pipe diagnostic on or off as required by the application For more details on the empty pipe diagnostic see Appendix C Diagnostics Electronics Temperature Out of Range Turn the electronics temperature diagnostic on or off as required by the application For more details on the electronics temperature diagnostic see Appendix C Diagnostics High Process Noise Detection Turn the high process noise diagnostic on or off as required by the application For more details on the high process noise diagnostic see Appendix C Diagnostics Grounding Wiring Fault Detection Turn the grounding wiring diagnostic on or off as required by the application For more details on the grounding wiring diagnostic see Appendix C Diagnostics 4 8 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Basic Diagnostics Advanced Diagnostics
112. cted The transmitter continuously monitors signal amplitudes over a wide range of frequencies For the Ground Wiring Fault diagnostic the transmitter specifically looks at the signal amplitude at frequencies of 50 Hz and 60 Hz which are the common AC cycle frequencies found throughout the world If the amplitude of the signal at either of these frequencies exceeds 5 mV that is an indication that there is a ground or wiring issue and that stray electrical signals are getting into the transmitter The diagnostic alert will activate indicating that the ground and wiring of the installation should be carefully reviewed The High Process Noise diagnostic detects if there is a process condition causing unstable or noisy readings but the noise is not real flow variation One common cause of high process noise is slurry flow like pulp stock or mining slurries Other conditions that cause this diagnostic to activate are high levels of chemical reaction or entrained gas in the liquid If unusual noise or variation is seen this diagnostic will activate and deliver a PlantWeb alert If this situation exists and is left without remedy it will add additional uncertainty and noise to the flow reading Turning High Process Noise On Off The High Process Noise diagnostic can be turned on or off as required by the application If the advanced diagnostics suite 1 DO1 Option was ordered then the High Process Noise diagnostic will be turned on If D01 was not
113. d Electrode Resistance Coil Resistance View the measured value for the coil resistance taken during the meter verification test Coil Signature View the measured value for the coil signature taken during the meter verification test Electrode Resistance View the measured value for the electrode resistance taken during the meter verification test 4 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Diagnostic Variables 4 8 Licensing If a diagnostic suite was not ordered initially advanced diagnostics can be licensed in the field Access the licensing information from this menu For more details on licensing see Appendix C Diagnostics License Status Determine if a diagnostics suite has been licensed and if so which diagnostics are available for activation License Key A license key is required to activate diagnostics in the field if the diagnostic suite was not initially ordered This menu allows for gathering of necessary data to generate a license key and also the ability to enter the license key once it has been received Device ID This function displays the Device ID and Software Revision for the transmitter Both of these pieces of information are required to generate a license key License Key Allows you to enter a license key to activate a diagnostic suite From this menu all of the diagnostic variable values can be reviewed This information can be used to get
114. d IEC 60529 IP66 Paint Polyurethane Cover Gasket Rubber Electrical Connections Two z 14 NPT connections provided on the transmitter housing optional third connection available PG13 5 and CM20 adapters are available Screw terminals provided for all connections Power wiring connected to transmitter only Integrally mounted transmitters are factory wired to the sensor Transmitter Weight Approximately 7 pounds 3 2 kg Add 1 pound 0 5 kg for Option Code M4 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 ORDERING INFORMATION Table A 1 Rosemount 8732E Profibus PA Ordering Information Model Product Description 8732bE 8732bE Magnetic Flowmeter Transmitter Transmitter Style Standard Standard s Standard Transmitter Mount Standard Standard T Integral Mount R Remote Mount for 2 in pipe or panel includes CS mounting bolts and 304 SST bracket Transmitter Power Supply Standard Standard 1 AC Power Supply 90 to 250 V AC 50 60Hz 2 DC Power Supply 12 to 42 V DC Outputs Standard Standard P Profibus PA fieldbus digital electronics with FISCO Intrinsically Safe Output 8732E Expanded U Profibus PA fieldbus digital electronics Available with approval code NA only Conduit Entry 8732E 2 Conduits Standard Standard 1 2
115. diagnostic is initiated Electrode Circuit Resistance The Electrode Circuit Resistance is a measurement of the electrode circuit health This value is used as a baseline to determine if the electrode circuit is still operating correctly when the 8714i Meter Verification diagnostic is initiated Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 8714i Meter Verification Measurements The 8714i Meter Verification test will make measurements of the coil resistance coil signature and electrode resistance and compare these values to the values taken during the sensor signature process to determine the sensor calibration deviation the coil circuit health and the electrode circuit health In addition the measurements taken by this test can provide additional information when troubleshooting the meter Coil Circuit Resistance The Coil Circuit Resistance is a measurement of the coil circuit health This value is compared to the coil circuit resistance baseline measurement taken during the sensor signature process to determine coil circuit health Coil Signature The Coil Signature is a measurement of the magnetic field strength This value is compared to the coil signature baseline measurement taken during the sensor signature process to determine sensor calibration deviation Electrode Circuit Resistance The Electrode Circuit Resistance is a measurement of the electrode circuit health This value is compared
116. duit to the transmitter Connect the power cable leads as shown in Figure 2 4 a Connect AC Neutral or DC to terminal 9 b Connect AC Line or DC to terminal 10 c Connect AC Ground or DC Ground to the ground screw mounted inside the transmitter enclosure Ee ovd Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 2 4 AC Transmitter Power Connections AC Neutral or DC AC Line or DC Transmitter Power Cable AC or DC Ground Connect Profibus PA The Profibus PA signal provides the output information from the transmitter Wiring Transmitter The Profibus PA communication requires a minimum of Communication Input 9 V dc and a maximum of 32 V dc at the transmitter communication terminals NOTES Do not exceed 32 V dc at the transmitter communication terminals Do not apply ac line voltage to the transmitter communication terminals Improper supply voltage can damage the transmitter Field Wiring A Power independent of the coil power supply must be supplied for Profibus PA communications Use shielded twisted pair for best results For new installations or to get maximum performance twisted pair cable designed especially for Profibus should be used Table 2 1 details cable characteristics and ideal specifications Table 2 1 Ideal Cable Specifications for Characteristic Ideal Specification
117. e conduit Run only one conduit cable between each sensor and transmitter Auto zero was not performed when the coil drive frequency was changed from 5 Hz to 37 5 Hz Perform the auto zero function with full pipe and no flow Sensor failure shorted electrode See Table 6 5 on page 6 8 Sensor failure shorted or open coil See Table 6 5 on page 6 8 Transmitter failure Replace the electronics board Transmitter wired to correct sensor Check wiring 6 6 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 QUICK TROUBLESHOOTING Step 1 Wiring Errors Step 2 Process Noise Step 3 Installed Sensor Tests The most common magmeter problem is wiring between the sensor and the transmitter in remote mount installations The signal wire and coil drive wire must be twisted shielded cable 20 AWG twisted shielded cable for the electrodes and 14 AWG twisted shielded cable for the coils Ensure that the cable shield is connected at both ends of the electrode and coil drive cables Signal and coil drive wires must have their own cables The single conduit that houses both the signal and coil drive cables should not contain any other wires For more information on proper wiring practices refer to Transmitter to Sensor Wiring on page 2 11 In some circumstances process conditions rather than the magmeter can cause the meter output to be unstable Possible solutions for addre
118. e electrodes Downsize sensor to increase flow rate above 3 ft s Periodically clean sensor Air in line Move the sensor to another location in the process line to ensure that it is full under all conditions Moisture problem Perform the sensor Tests A B C and D see Table 6 5 on page 6 8 Improper wiring If electrode shield and signal wires are switched flow indication will be about half of what is expected Check wiring diagrams for your application Flow rate is below 1 ft s specification issue See accuracy specification for specific transmitter and sensor Auto zero was not performed when the coil drive frequency was changed from 5 Hz to 37 Hz Set the coil drive frequency to 37 Hz verify the sensor is full verify there is no flow and perform the auto zero function Sensor failure Shorted electrode Perform the sensor Tests C and D see Table 6 5 on page 6 8 Sensor failure Shorted or open coil Perform the sensor Tests A and B see Table 6 5 on page 6 8 Transmitter failure Verify transmitter operation with an 8714 Calibration Standard or replace the electronic board Noisy Process Chemical additives upstream of magnetic flowmeter Complete the Noisy Process Basic procedure Move injection point downstream of magnetic flowmeter or move magnetic flowmeter Sludge flows Mining Coal Sand Slurries other slurries with hard particles Decrease flow rate below
119. e required on each side of the grounding ring as shown in Figure 5 9 Gasket Supplied by user NN N N N Gasket Supplied by user N Grounding Ring Gasket Supplied by user Suggested torque values by sensor line size and liner type are listed in Table 5 1 on page 5 8 for ASME B16 5 ANSI flanges and Table 5 2 and Table 5 3 for DIN flanges Consult the factory for other flange ratings Tighten flange bolts in the incremental sequence as shown in Figure 5 10 See Table 5 1 and Table 5 2 for bolt sizes and hole diameters Nsee Safety Messages on pages 5 1 and 5 2 for complete warning information 5 7 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 NOTE Do not bolt one side at a time Tighten each side simultaneously Example 1 Snug left 2 Snug right 3 Tighten left 4 Tighten right Do not snug and tighten the upstream side and then snug and tighten the downstream side Failure to alternate between the upstream and downstream flanges when tightening bolts may result in liner damage Always check for leaks at the flanges after tightening the flange bolts Failure to use the correct flange bolt tightening methods can result in severe damage All sensors require a second torquing 24 hours after initial flange bolt tightening Table 5 1 Flange Bolt Torque Specifications for Rosemount 8705 and 8707 Hi
120. e requirements 2 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Figure 2 3 Supply Current versus Input Voltage Installation Category Overcurrent Protection Connect Transmitter Power 2 6 Figure 2 3 shows the supply current for each corresponding supply voltage For combinations not shown you can calculate the maximum distance given the supply current the voltage of the source and the minimum start up voltage of the transmitter 12 V DC using the following equation MaximumResistance SupplyVoltage 12VDC lamp m 4 _ 2e E 3 o 2 5 o 24 30 Power Supply Volts I 10 V I Supply current requirement Amps V Power supply voltage Volts The installation category for the Rosemount 8732 is overvoltage Category Il The Rosemount 8732 Flowmeter Transmitter requires overcurrent protection of the supply lines Maximum ratings of overcurrent devices are as follows Power System Fuse Rating Manufacturer 95 250 Vac 250 V 2 Amp Quick Acting Bussman AGCI or Equivalent 42 Vdc 50 V 3 Amp Quick Acting Bussman AGCI or Equivalent To connect power to the transmitter complete the following steps 1 Ensure that the power source and connecting cable meet the requirements outlined on page 2 7 Turn off the power source Open the power terminal cover Run the power cable through the con
121. ea full regardless of flow rate Orientation of the electrode plane is unimportant in vertical installations As illustrated in Figures 5 3 and 5 4 avoid downward flows where back pressure does not ensure that the sensor remains full at all times Installations with reduced straight runs from 0 to five pipe diameters are possible In reduced straight pipe run installations performance will shift to as much as 0 5 of rate Reported flow rates will still be highly repeatable Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 5 4 Incline or Decline Orientation Figure 5 5 Horizontal Sensor Orientation Horizontal installation should be restricted to low piping sections that are normally full Orient the electrode plane to within 45 degrees of horizontal in horizontal installations A deviation of more than 45 degrees of horizontal would place an electrode at or near the top of the sensor thereby making it more susceptible to insulation by air or entrapped gas at the top of the sensor 5 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Figure 5 6 Rosemount 8711 Mounting Position Flow Direction Figure 5 7 Flow Direction 5 6 The electrodes in the Rosemount 8711 are properly oriented when the top of the sensor is either vertical or horizontal a
122. ect the noise specific to the application Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 This software technique known as signal processing qualifies individual flow signals based on historic flow information and three user definable parameters plus an on off control These parameters are 1 Number of samples The number of samples function sets the amount of time that inputs are collected and used to calculate the average value Each second is divided into tenths 1 with the number of samples equaling the number of 1 second increments used to calculate the average Factory Preset Value 90 samples For example a value of 1 averages the inputs over the past 10 second 10 averages the inputs over the past 1 second 100 averages the inputs over the past 10 seconds 125 averages the inputs over the past 12 5 seconds Maximum Percent Limit The tolerance band set up on either side of the running average referring to percent deviation from the average Values within the limit are accepted while value outside the limit are scrutinized to determine if they are a noise spike or an actual flow change Factory Preset Value 2 percent Time Limit Forces the output and running average values to the new value of an actual flow rate change that is outside the percent limit boundaries thereby limiting response time to real flow changes to the time limit value rather than the length of the running
123. edures in this section may require special precautions to ensure the safety of the personnel performing the operations Please read the following safety messages before performing any operation described in this section Refer to these warnings when appropriate throughout this section NWARNING Failure to follow these installation guidelines could result in death or serious injury Installation and servicing instructions are for use by qualified personnel only Do not perform any servicing other than that contained in the operating instructions unless qualified Verify that the operating environment of the sensor and transmitter is consistent with the appropriate FM or CSA approval Do not connect a Rosemount 8732 to a non Rosemount sensor that is located in an explosive atmosphere Mishandling products exposed to a hazardous substance may result in death or serious injury If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Data Sheet MSDS for each hazardous substance identified must be included with the returned goods The 8732 performs self diagnostics on the entire magnetic flowmeter system the transmitter the sensor and the interconnecting wiring By sequentially troubleshooting each individual piece of the magmeter system it becomes easier to pin point the problem and make the appropriate adjustments If there are problems with a new magmeter ins
124. emical compatibility with electrode material Improper grounding Check ground wiring see Mount the Transmitter on page 2 3 for wiring and grounding procedures High local magnetic or electric fields Move magnetic flowmeter 20 25 ft away is usually acceptable Control loop improperly tuned Check control loop tuning Sticky valve look for periodic oscillation of meter output Service valve Sensor failure Perform the sensor Tests A B C and D See Table 6 5 on page 6 8 Reading does not appear to be Transmitter control system or other within rated accuracy receiving device not configured properly Check all configuration variables for the transmitter sensor communicator and or control system Check these other transmitter settings Sensor calibration number Units Line size Electrode coating Use bulletnose electrodes in the Rosemount 8705 Sensor Downsize the sensor to increase the flow rate above 3 ft s Periodically clean the sensor Air in line Move the sensor to another location in the process line to ensure that it is full under all conditions Flow rate is below 1 ft s specification issue See the accuracy specification for specific transmitter and sensor Insufficient upstream downstream pipe diameter Move sensor to location where 5 pipe diameters upstream and 2 pipe diameters downstream is possible Cables for multiple magmeters run through sam
125. emount sensors are wet calibrated at the factory They do not need further calibration during installation Each Profibus PA configuration tool or host device has a different way of displaying and performing configurations Some will use Device Descriptions DD and DD Methods to make configuring and displaying data consistent across host platforms There is no requirement that a configuration tool or host support these features This section describes how to reconfigure the device manually Once the magnetic flowmeter system is installed and communication is established configuration of the transmitter must be completed The standard transmitter configuration without Option Code C1 Custom Configuration is shipped with the following parameters Engineering Units ft s Sensor Size 3 in Sensor Calibration Number 100000501000000 A unique sensor calibration number imprinted on the sensor tag enables any Rosemount sensor to be used with any Rosemount transmitter without further calibration Rosemount flow lab tests determine individual sensor output characteristics The characteristics are identified by a 16 digit calibration number In a Profibus PA environment the 8732E can be configured using an 8732E Profibus PA LOI or a Simatic PDM Please see Section 4 for 8732E PA LOI and PDM information EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 ASSIGNING
126. ent 500 mA Flow Rate Range Capable of processing signals from fluids that are traveling between 0 04 and 39 ft s 0 01 to 12 m s for both forward and reverse flow in all sensor sizes Full scale continuously adjustable between 39 and 39 ft s 12 to 12 m s Conductivity Limits Process liquid must have a conductivity of 5 microsiemens cm 5 micromhos cm or greater Excludes the effect of interconnecting cable length in remote mount transmitter installations Power Supply 90 250 V AC 50 60 Hz or 12 42 V DC AC Power Supply Requirements Units powered by 90 250 V AC have the following power requirements EMERSON WWW rosemount com Process Management Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Figure A 1 AC Current Requirements Power Supply Voltage AC RMS Figure A 2 Apparent Power Power Supply Voltage AC RMS DC Supply Current Requirements Units powered by 12 42 V DC power supply may draw up to 1 amp of current steady state Figure A 3 DC Current Requirements Supply Current Amps 24 30 Power Supply Volts DC Load Limitations Analog Output Maximum loop resistance is determined by the voltage level of the external power supply as described by A 2 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure A 4 8732E DC Load Limitations Operating Region uw E
127. ented by the according ST_REV at least by one 18 TAG DESC Every block can be assigned a textual TAG description The TAG DESC must be unambiguous and unique in the fieldbus System 19 STRATEGY Grouping of Function Block The STRATEGY field can be used to group blocks 20 ALERT KEY This parameter contains the identification number of the plant unit It helps to identify the location plant unit of an event 21 TARGET MODE The TARGET MODE parameter contains desired mode normally set by a control application or an operator The modes are valid alternatively only i e only one mode can be set at one time A write access to this parameter with more then one mode is out of the range of the parameter and have to be refused 22 MODE BLK This parameter contains the current mode the permitted and normal mode of the block 23 ALARM SUM This parameter contains the current states of the block alarms 24 BATCH This parameter is intended to be used in Batch applications Not implemented in 8732E device 25 RESERVED 3 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 3 6 Profibus PA specific Parameters 26 TOTAL The Function Block parameter TOTAL contains the integrated quantity of the rate parameter provided by CHANNEL and the associated status 27 UNIT_TOT Unit of the totalized quantity 28 CHANNEL Reference to the active Tra
128. erification test is initiated the transmitter will make several measurements to verify the transmitter calibration sensor calibration coil circuit health and electrode circuit health The results of these tests can be reviewed and recorded on the calibration verification report found on page C 14 This report can be used to validate that the meter is within the required calibration limits to comply with governmental regulatory agencies such as the Environmental Protection Agency or Food and Drug Administration Viewing the 8714i Meter Verification Results Depending on the method used to view the results they will be displayed in either a menu structure as a method or in the report format When using the 375 Field Communicator each individual component can be viewed as a menu item In AMS the calibration report is populated with the necessary data eliminating the need to manually complete the report found on page C 14 The results are displayed in the following order Test Condition Review the test condition that the 8714i Meter Verification test was performed under Test Criteria Review the test criteria used to determine the results of the 8714i Meter Verification tests 8714i Result Displays the overall result of the 8714i Meter Verification test as either a Pass or Fail Simulated Velocity Displays the simulated velocity used to verify the transmitter calibration Actual Velocity Displays the velocity measured by the
129. eters ROSEMOUNT Physical Block Physical Block Parameter Attribute Definitions page F 1 I amp M F 4 The following table describes the parameters that available the physical block Each line item in the table defines the element and specifies the requirements for each element If a column is blank for a data element it can be assumed that the column does not apply to that element Index Parameter Description Profibus PA Specific Block Header 16 BLOCK OBJECT This object contains the characteristics of the blocks 17 ST REV The modification of at least one static parameter in a block has to be incremented by the according ST REV at least by one 18 TAG DESC Every block can be assigned a textual TAG description The TAG DESC must be unambiguous and unique in the fieldbus system 19 STRATEGY Grouping of Function Block The STRATEGY field can be used to group blocks 20 ALERT KEY This parameter contains the identification number of the plant unit It helps to identify the location plant unit of an event 21 TARGET MODE The TARGET MODE parameter contains desired mode normally set by a control application or an operator The modes are valid alternatively only i e only one mode can be set at one time A write access to this parameter with more then one mode is out of the range of the parameter and have to be
130. f you have replaced your sensor Options for this value are 3161 SST e Nickel Alloy 276 UNS 0276 Tantalum Titanium 80 Platinum 20 Iridium Alloy 20 Other Liner Material Liner material enables you to select the liner material for the attached sensor This variable only needs to be changed if you have replaced your sensor Options for this value are PTFE ETFE PFA Polyurethane Linatex Natural Rubber Neoprene Other Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 5 Sensor Installation Safety Messages page 5 1 Sensor Handling page 5 3 Sensor Mounting page 5 4 Installation Flanged Sensor page 5 7 Installation Wafer Sensor page 5 10 Installation Sanitary Sensor page 5 12 Grounding 1 eee ee reper page 5 12 Process Leak Protection Optional page 5 16 This section covers the steps required to physically install the magnetic sensor For electrical connections and cabling see Section 2 Installation Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Please refer to the following safety messages before performing any operation in this section SAFETY MESS
131. gh Signal Sensors PTFE ETFE liner Polyurethane liner Class 6000 Size Class 150 Class 300 Deratedto Class 150 Class 300 Code Line Size pound feet pound feet 1000 psi pound feet pound feet 005 0 5 in 15 mm 8 8 8 8 010 1 in 25 mm 8 12 13 13 015 1 5 in 40 mm 13 25 29 29 7 020 2 in 50 mm 19 17 20 20 14 030 3 in 80mm 34 35 41 41 23 040 4 in 100 mm 26 50 68 68 17 060 6 in 150mm 45 50 77 77 30 080 8 in 200 mm 60 82 121 121 42 100 10 in 250 mm 55 80 129 129 40 120 12 in 300 mm 65 125 146 146 55 140 14 in 350 mm 85 110 194 194 70 160 16 in 400 mm 85 160 274 274 65 180 18 in 450 mm 120 170 432 432 95 200 20 in 500 mm 110 175 444 444 90 240 24 in 600 mm 165 280 731 731 140 300 30 in 750 mm 195 375 165 360 36 900 mm 280 575 245 1 Derated available with PTFE lining only For sensors with ANSI 600 full rated 900 1500 and 2500 flanges the liner is protected from over compression by the flange design Standard flange torque specifications as determined by ANSI and ASME should be followed No special precaution is required to prevent liner damage caused by over torquing Bolt tightening procedures laid out in this Quick Installation Guide must still be followed To prevent liner damage on any magnetic flowmeter a flat gasket must be used
132. hat the 8714i Meter Verification test was performed under For more details on this parameter see Appendix C Diagnostics Test Criteria Displays the criteria that the 8714i Meter Verification test was performed against For more details on this parameter see Appendix C Diagnostics 8714i Result Displays the results of the 8714i Meter Verification test as pass or fail For more details on this parameter see Appendix C Diagnostics Simulated Velocity Displays the test velocity used to verify transmitter calibration For more details on this parameter see Appendix C Diagnostics Actual Velocity Displays the velocity measured by the transmitter during the transmitter calibration verification test For more details on this parameter see Appendix C Diagnostics Velocity Deviation Displays the deviation of the transmitter calibration verification test For more details on this parameter see Appendix C Diagnostics Transmitter Calibration Result Displays the result of the transmitter calibration verification test as pass or fail For more details on this parameter see Appendix C Diagnostics Sensor Calibration Deviation Displays the deviation of the sensor calibration verification test For more details on this parameter see Appendix C Diagnostics 4 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 4 6 Sensor Calibration Result Displays the result of the sensor calibration verificat
133. he lowest noise environment for the transmitter to make a stable reading Use Table 5 6 to determine which grounding option to follow for proper installation Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 NOTE Consult factory for installations requiring cathodic protection or situations where there are high currents or high potential in the process The sensor case should always be earth grounded in accordance with national and local electrical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection from the sensor to earth ground with minimal impedance The Internal Ground Connection Protective Ground Connection located in side the junction box is the Internal Ground Connection screw This screw is identified by the ground symbol Table 5 6 Grounding Installation Grounding Options Type of Pipe No Grounding Options Grounding Rings Grounding Electrodes Lining Protectors Conductive Unlined Pipe See Figure 5 13 Not Required Not Required See Figure 5 14 Conductive Lined Pipe Insufficient Grounding See Figure 5 14 See Figure 5 13 See Figure 5 14 Non Conductive Pipe Insufficient Grounding See Figure 5 15 See Figure 5 16 See Figure 5 15 Figure 5 13 No Grounding Options or Grounding Electrode in Lined Pipe 5 13 Rosem
134. ia selected when the 8714i Meter Verification test was initiated verifying the coil circuit health and the electrode circuit health Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 8714i Meter Verification Test Parameters Transmitter Run the 8714i Meter Verification test on the transmitter only This results in the verification test only checking the transmitter calibration to the limits of the test criteria selected when the 8714i Meter Verification test was initiated The 8714i has a multitude of parameters that set the test criteria test conditions and scope of the calibration verification test Test Conditions for the 8714i Meter Verification There are three possible test conditions that the 8714i Meter Verification test can be initiated under This parameter is set at the time that the Sensor Signature or 8714i Meter Verification test is initiated No Flow Full Pipe Run the 8714i Meter Verification test with a full pipe and no flow in the line Running the 8714i Meter Verification test under this condition provides the most accurate results and the best indication of magnetic flowmeter health Flowing Full Pipe Run the 8714i Meter Verification test with a full pipe and flow in the line Running the 8714i Meter Verification test under this condition provides the ability to verify the magnetic flowmeter health without shutting down the process flow in applications where a shutdown is not possib
135. ibus PA electronics board is equipped with two user selectable hardware switches These switches do not have any functionality and should be left in the default positions as listed below Simulate Enable OFF Transmitter Security OFF Changing the switch position will have no effect on the functionality of the electronics Both the sensor and transmitter junction boxes have ports for 2 inch NPT conduit connections with optional CM20 and PG 13 5 adapter connections available These connections should be made in accordance with national local or plant electrical codes Unused ports should be sealed with metal plugs and PTFE tape or other thread sealant Connections should also be made in accordance with area approval requirements see examples below for details Proper electrical installation is necessary to prevent errors due to electrical noise and interference Separate conduits are not necessary for the coil drive and signal cables connecting the transmitter to the sensor but a dedicated conduit line between each transmitter and sensor is required A shielded cable must be used Example 1 Installing flanged sensors into an IP68 area Sensors must be installed with IP68 cable glands and cable to maintain IP68 rating Unused conduit connections must be properly sealed to prevent water ingress For added protection dielectric gel can be used to pot the sensor terminal block Consult technical document 00840 0100 4750 when installing meters in
136. ilure Electronics Fail Electronics self check failure Replace Electronics Electronics Temp Out of Rng Ambient temperature exceeded the Move transmitter to a location with an ambient Temperature Out of electronics temperature limits temperature range of 40 to 165 F 40 to 74 C Range Reverse Flow Reverse Flow Electrode or coil wires reverse Verify wiring between sensor and transmitter Detected Flow is reverse Turn ON Reverse Flow Enable to read flow Sensor installed backwards Re install sensor correctly or switch either the electrode wires 18 and 19 or the coil wires 1 and 2 Sensor Hi Limit Exceeded Flow gt Sens limit Flow rate is greater than 43 ft sec Lower flow velocity increase pipe diameter Improper wiring Check coil drive wiring and sensor coils Perform sensor test A Sensor Coil see Table 6 5 on page 6 8 6 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Table 6 1 Rosemount 8732 Basic Diagnostic Messages Local Display Error Message Message English Potential Cause Corrective Action DSP Hardware not compatible with software Incompatible SW Hornet s Expectations DSP Software Revision is not equal to Install software revision equal to Hornet s Expectation Table 6 2 Rosemount 8732 Advanced Diagnostic Messages Suite 1 Option Code D01 Local Display Error Mess
137. imum value that the PV Range value can be set to This is the upper measuring limit of the transmitter and sensor Sensor Range Low This parameter is the minimum value that the PV Range value can be set to This is the lower measuring limit of the transmitter and sensor Measurement Mode Enable or disable the transmitter s ability to read reverse flow Measurement Mode allows the transmitter to read negative flow This may occur when flow in the pipe is going the negative direction or when either electrode wires or coil wires are reversed This also enables the totalizer to count in the reverse direction Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Signal Processing The 8732E contains several advanced functions that can be used to stabilize erratic outputs caused by process noise The signal processing menu contains this functionality Below is sample PDM screen shot of Signal Processing Operating Mode Operation The Operating Mode should be used only when the signal is noisy and gives an unstable output Filter mode automatically uses 37 Hz coil drive mode and activates signal processing at the factory set default values When using filter mode perform an auto zero with no flow and a lull sensor Either of the parameters coil drive mode or signal processing may still be changed individually Turning Signal Processing off or changing the coil drive frequency to 5 Hz will automatically change the
138. ina Standard Standard EP NEPSI flameproof Ex de IIB T6 Ex de ia IIB T6 with IS output Expanded E3 NEPSI flameproof Ex de IIC T6 Ex de ia IIC T6 with IS output InMetro Brazil Standard Standard EB InMetro flameproof BR Ex de IIB T6 BR Ex de ia IIB T6 with IS outputs Expanded E2 InMetro flameproof BR Ex de IIC T6 BR Ex de ia IIC T6 with IS outputs GOST Russia 8732E Standard Standard EM GOST flameproof EX de IIB T6 Ex de ia IIB T6 with IS outputs Expanded E8 GOST flameproof Ex de IIC T6 Ex de ia IIC T6 with IS outputs KOSHA Korea Standard Standard EK KOSHA flameproof EX de IIB T6 Ex de ia IIB T6 with IS outputs Expanded E9 KOSHA flameproof Ex de IIC T6 Ex de ia IIC T6 with IS outputs Options Include with selected model number PlantWeb Product Process Diagnostics Standard Standard D01 Magmeter digital fieldbus Diagnostic Suite 1 High Process Noise and Ground Wiring Fault Detection D02 Magmeter digital fieldbus Diagnostic Suite 2 SMART Meter Verification Other Options Standard Standard M4 Local Operator Interface Expanded C1 Custom Configuration CDS Required D1 High Accuracy Calibration 0 1596 of rate for matched sensor and transmitter DT Heavy Duty Tagging B6 316L Stainless Steel 4 bolt Kit for 2 in Remote Pipe Mount GE M12 4 Pin Male Connector Eurofast GM A Size Mini 4 Pin Male Connector Minifast GT A Size Spade Terminal Mini 5 pin Male
139. indication to Host 145 SENSOR RANGE GAP The gapin ft s that need be the their between the parameters SENSOR RANGE LO amp SENSOR RANGE HI 146 PV LOI TIME Time in seconds for which the LOI should show the value of volume flow 0 indicates that the volume flow shall not be displayed on the LOI If all the totalizer display timings are also 0 then the LOI shall default to show the volume flow value 147 T1 LOI TIME Time in seconds for which the LOI should show the value of totalizer 1 0 indicates that the totalizer 1 value shall not be displayed on the LOI 148 2 LOI TIME Time in seconds for which the LOI should show the value of totalizer 2 0 indicates that the totalizer 2 value shall not be displayed on the LOI 149 LOI TIME Time in seconds for which the LOI should show the value of totalizer 3 0 indicates that the totalizer 3 value shall not be displayed on the LOI 150 VIEW 1 TB View object 1 of the transducer block G 5 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 G 6 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix H PROFIBUS DP BASIC DP SLAVE RELATED KEYWORDS ROSEMOUNT GSD File for Rosemount 8732E Magnetic Flow Transmitter Description of the module assignment page H 4 GSD Revision 1
140. iner damage can render the sensor useless To avoid possible damage to the sensor liner ends do not use metallic or spiral wound gaskets If frequent removal is anticipated take precautions to protect the liner ends Short spool pieces attached to the sensor ends are often used for protection Correct flange bolt tightening is crucial for proper sensor operation and life All bolts must be tightened in the proper sequence to the specified torque limits Failure to observe these instructions could result in severe damage to the sensor lining and possible sensor replacement Emerson Process Management can supply lining protectors to prevent liner damage during removal installation and excessive bolt torquing 5 2 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 SENSOR HANDLING Handle all parts carefully to prevent damage Whenever possible transport the system to the installation site in the original shipping containers PTFE lined sensors are shipped with end covers that protect it from both mechanical damage and normal unrestrained distortion Remove the end covers just before installation Flanged sensors with a lifting lug on each flange make the sensor easier to handle when it is transported and lowered into place at the installation site Flanged sensors that do not have lugs must be supported with a lifting sling on each side of the housing Figure 5 1 shows sensors correctly supported for h
141. ion test as pass or fail For more details on this parameter see Appendix C Diagnostics Coil Circuit Result Displays the result of the coil circuit test as pass or fail For more details on this parameter see Appendix C Diagnostics Electrode Circuit Result Displays the result of the electrode circuit test as pass or fail For more details on this parameter see Appendix C Diagnostics Sensor Signature The sensor signature describes the sensor characteristics to the transmitter and is an integral part of the sensor meter verification test From this menu you can view the current stored signature have the transmitter take and store the sensor signature and re call the last saved good values for the sensor signature For more details on this parameter see Appendix C Diagnostics Signature Values Review the current values stored for the sensor signature For more details on this parameter see Appendix C Diagnostics Coil Resistance View the reference value for the coil resistance taken during the sensor signature process Coil Signature View the reference value for the coil signature taken during the sensor signature process Electrode Resistance View the reference value for the electrode resistance taken during the sensor signature process Re Signature Meter Have the transmitter measure and store the sensor signature values These values will then be used as the baseline for the meter verification test Use th
142. is no means of performing the 87141 Meter Verification test while there is product in the line the test must be performed under empty pipe conditions The test criteria for Empty Pipe should be set to three percent and it should be noted that the electrode circuit health cannot be verified C 11 Rosemount 8732 008 Reference Manual 09 0100 4665 Rev AA August 2010 Troubleshooting the 8714i Meter Verification Test Figure C 1 Troubleshooting the 8714i Meter Verification Test Table 8714i Meter Verification Functionality C 12 In the event that the 8714i Meter Verification test fails the following steps can be used to determine the appropriate course of action Begin by reviewing the 8714i results to determine the specific test that failed Test Potential Causes of Failure Steps to Correct Transmitter Verification Test Failed Unstable flow rate during the verification test Noise in the process Transmitter drift Faulty electronics Perform the test with no flow in the pipe Check calibration with an external standard like the 8714D Perform a digital trim Replace the electronics Sensor Verification Failed Remove the sensor and send back for recalibration Moisture in the terminal block of the sensor Calibration shift caused by heat cycling or vibration Coil Circuit Health Failed Perform the sensor checks detailed on page 6 8 Moisture in the terminal block of the se
143. is when connecting to older Rosemount or competitors sensors or installing the magnetic flowmeter system for the first time For more details on this parameter see Appendix C Diagnostics Recall Last Saved Values Recalls the last saved good values for the sensor signature Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Set Pass Fail Criteria Set the maximum allowable deviation percentage test criteria for the 8714i Meter Verification test There are three tests that this criteria can be set for Full Pipe No Flow Best test condition Default is 2 Full Pipe Flowing Default is 396 Empty Pipe Default is 5 NOTE If the 8714i Meter Verification test is done with an empty pipe the electrode circuit will NOT be tested No Flow Limit Limits 1 to 10 percent Set the pass fail test criteria for the 8714i Meter Verification test at Full Pipe No Flow conditions Flowing Limit Limits 1 to 10 percent Set the pass fail test criteria for the 8714i Meter Verification test at Full Pipe Flowing conditions Empty Pipe Limit Limits 1 to 10 percent Set the pass fail test criteria for the 8714i Meter Verification test at Empty Pipe conditions Measurements View the measured values taken during the meter verification process These values are compared to the signature values to determine if the test passes or fails Values are shown for the Coil Resistance Coil Signature an
144. ity of a conductive liquid that passes through a magnetic field There are four Rosemount magnetic flowmeter sensors Flanged Rosemount 8705 Flanged High Signal Rosemount 8707 Wafer Style Rosemount 8711 Sanitary Rosemount 8721 There are two Rosemount magnetic flowmeter transmitters Rosemount 8712 Rosemount 8732 The sensor is installed in line with process piping either vertically or horizontally Coils located on opposite sides of the sensor create a magnetic field Electrodes located perpendicular to the coils make contact with the process fluid A conductive liquid moving through the magnetic field generates a voltage at the two electrodes that is proportional to the flow velocity The transmitter drives the coils to generate a magnetic field and electronically conditions the voltage detected by the electrodes to provide a flow signal The transmitter can be integrally or remotely mounted from the sensor This manual is designed to assist in the installation and operation of the Rosemount 8732 Magnetic Flowmeter Transmitter and the Rosemount 8700 Series Magnetic Flowmeter Sensors EMERSON WWW rosemount com Process Management Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Refer to the safety messages listed at the beginni
145. l 10D1418 Sensor to Rosemount 8732 Transmitter Figure E 6 Wiring Diagram for Fischer and Porter Sensor Model 10D1418 and Rosemount 8732 Electrode Connections SSS d DODO r a Oo N Table E 7 Fischer and Porter Model 10D1418 Sensor Wiring Connections Coil Connections Connect coil drive and electrode cables as shown in Figure E 6 ROSEMOUNT 8732 TRANSMITTER Rosemount 8732 Fischer and Porter Model 10D1418 Sensors 1 L1 2 L2 L Chassis Ground 17 3 18 1 19 2 ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 9 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Model 10D1419 Sensor Connect coil drive and electrode cables as shown in Figure E 7 to Rosemount 8732 Transmitter Figure E 7 Wiring Diagram for Fischer and Porter Sensor Model 10D1419 and Rosemount 8732 Electrode Connections Coil Connections Table E 8 Fischer and Porter Model 10D1419 Sensor Wiring Rosemount 8732 Fischer and Porter Model 10D1419 Sensors Connections 1 L1 2 L2 I 3 17 3 18 1 19 2 ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and
146. le Running the calibration verification under flowing conditions can cause false fails if the flow rate is not at a steady flow or if there is process noise present Empty Pipe Run the 8714i Meter Verification test with an empty pipe Running the 8714i Meter Verification test under this condition provides the ability to verify the magnetic flowmeter health with an empty pipe Running the calibration verification under empty pipe conditions will not check the electrode circuit health 8714i Meter Verification Test Criteria The 8714i Meter Verification diagnostic provides the ability for the user to define the test criteria that the verification must test to The test criteria can be set for each of the flow conditions discussed above No Flow Full Pipe Set the test criteria for the No Flow condition The factory default for this value is set to two percent with limits configurable between one and ten percent Flowing Full Pipe Set the test criteria for the Flowing Full condition The factory default for this value is set to three percent with limits configurable between one and ten percent Empty Pipe Set the test criteria for the Empty Pipe condition The factory default for this value is set to three percent with limits configurable between one and ten percent C 9 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 8714i Meter Verification Test Results Parameters C 10 Once the 8714i Meter V
147. le flow in a paper mill White Noise This type of noise results in a high amplitude signal that is relatively constant over the frequency range Common sources of white noise include chemical reactions or mixing that occurs as the fluid passes through the flowmeter and high concentration slurry flows where the particulates are constantly passing over the electrode head An example of this type of flow stream would be a high consistency pulp stock stream 21096 in a paper mill The transmitter continuously monitors signal amplitudes over a wide range of frequencies For the high process noise diagnostic the transmitter specifically looks at the signal amplitude at frequencies of 2 5 Hz 7 5 Hz 32 5 Hz and 42 5 Hz The transmitter uses the values from 2 5 and 7 5 Hz and calculates an average noise level This average is compared to the amplitude of the signal at 5 Hz If the signal amplitude is not 25 times greater than the noise level and the coil drive frequency is set at 5 Hz the High Process Noise alert will activate indicating that the flow signal may be compromised The transmitter performs the same analysis around the 37 5 Hz coil drive frequency using the 32 5 Hz and 42 5 Hz values to establish a noise level C 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 87141 METER VERIFICATION Sensor Signature Parameters 8714i Meter Verification Test Scope C 8 The 8714i Meter Verification diagnostic
148. le in different channels Use the channel number to define the variable that the Al block processes The 8732E transmitter only supports Flow as Al Block variable Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Al Block Parameter Attribute Definitions The following table describes the parameters that are available in the analog input function block Each line item in the table defines the element and specifies the requirements for each element Absolute Index Parameter Description Profibus PA Specific Block Header 16 BLOCK_OBJECT This object contains the characteristics of the blocks 17 ST_REV The modification of at least one static parameter in a block has to be incremented by the according ST REV at least by one 18 TAG DESC Every block can be assigned a textual TAG description The TAG DESC must be unambiguous and unique in the fieldbus system 19 STRATEGY Grouping of Function Block The STRATEGY field can be used to group blocks 20 ALERT KEY This parameter contains the identification number of the plant unit It helps to identify the location plant unit of an event 21 TARGET MODE The TARGET MODE parameter contains desired mode normally set by a control application or an operator The modes are valid alternatively only i e only one mode can be set at one time A write access to this parameter with more then one mode
149. ll be used The behavior of the different storage types is define below Sub Parameter Index Index Element Mnemonic Parameter Name Initial Value 255 65000 0 1 amp MO Header 0x20 Blank 1 MANUFACTURER ID PB DEVICE MAN ID 2 ORDER ID 3 SERIAL NUMBER PB DEVICE SER NUM 4 HARDWARE REVISION OxFFFF 5 SOFTWARE REVISION V OxFF OxFF OxFF 6 REV COUNTER 0 7 PROFILE ID 0x9700 8 PROFILE SPECIFIC T 1 1 YPE 9 IM VERSION 0x01 0x01 10 IM SUPPORTED 0x07 65001 0 1 amp M1 Header Blank 1 TAG_FUNCTION PB TAG_DESC 2 TAG_LOCATION Blank 65002 0 1 amp M2 Header Blank 1 DATE PB DEVICE_INSTALL_ DATE 2 reserved Blank 650016 0 PA 0 Header Blank 1 PA_IM_VERSION 1 0 2 HARDWARE_REVISION PB HARDWARE REVISION 3 SOFTWARE REVISION PB SOFTWARE REVISION 4 reserved Blank 6 PA IM SUPPORTED 0x00 0x00 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix G TRANSDUCER BLOCK PARAMETER ATTRIBUTE DEFINITIONS Table G 1 Transducer Block Parameters ROSEMOUNT Transducer Block Transducer Block Parameter Attribute Definitions page G 1 The following table describes the parameters that are available in the transducer block Each line item in the table defines the element and specifies the requirements for each element If a column is blank for a data element it can be assumed that the column does not apply t
150. long as it is at least 1 ft s 0 3 m s from the lower range value LRV The URV can be set to a value less than the lower range value NOTE Line size and density must be selected prior to configuration of URV and LRV This parameter sets the flow rate in engineering units that corresponds to 0 flow This parameter is configured in the Transducer Block Set the lower range value LRV to change the size of the range or span between the URV and LRV Under normal circumstances the LRV should be set to a value near the minimum expected flow rate to maximize resolution The LRV must be between 43 3 ft s to 43 3 ft s 13 2 m s to 13 2 m s NOTE Line size and density must be selected prior to configuration of URV and LRV The minimum allowable span between the URV and LRV is 1 ft s 0 3 m s Do not set the LRV within 1 ft s 0 3 m s of the URV For example if the URV is set to 15 67 ft s 4 8 m s and if the desired URV is greater than the LRV then the highest allowable LRV setting would be 14 67 ft s 4 5 m s If the desired URV is less than the LRV then the lowest allowable LRV would be 16 67 ft s 5 1 m s The sensor calibration number is a 16 digit number used to identify sensors calibrated at the Rosemount factory The calibration number is also printed inside the sensor terminal block or on the sensor name plate The number provides detailed calibration information to the Rosemount 8732 To function properly wi
151. mode to 37 Hz To ensure optimum accuracy when using 37 Hz coil drive mode there is an auto zero function that must be initiated during start up The auto zero operation is also discussed in the start up and configuration sections When using 37 Hz coil drive mode it is important to zero the system for the specific application and installation The auto zero procedure should be performed only under the following conditions With the transmitter and sensor installed in their final positions This procedure is not applicable on the bench With the transmitter in 37 Hz coil drive mode Never attempt this procedure with the transmitter in 5 Hz coil drive mode With the sensor full of process fluid at zero flow These conditions should cause an output equivalent to zero flow If the 37 Hz coil drive mode has been set and the output is still unstable the damping and signal processing function should be used It is important to set the coil drive mode to 37 Hz first so the loop response time is not increased The 8732 provides for a very easy and straightforward start up and also incorporates the capability to deal with difficult applications that have previously manifested themselves in a noisy output signal In addition to selecting a higher coil drive frequency 37 Hz vs 5 Hz to isolate the flow signal from the process noise the 8732 microprocessor can actually scrutinize each input based on three user defined parameters to rej
152. more detailed overview Code W0 sealed welded coil housing standard configuration Code W1 sealed welded coil housing with a relief valve capable of venting fugitive emissions to a safe location additional plumbing from the sensor to a safe area installed by the user is required to vent properly Code W3 sealed welded coil housing with separate electrode compartments capable of venting fugitive emissions additional plumbing from the sensor to a safe area installed by the user is required to vent properly The standard housing configuration is identified by a code WO in the model number This configuration does not provide separate electrode compartments with external electrode access In the event of a process leak these models will not protect the coils or other sensitive areas around the sensor from exposure to the pressure fluid Figure 5 17 1 2 14 NPT Conduit Connection Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Relief Valves Figure 5 18 Coil Housing Configuration Standard Welded Housing With Relief Valve Option Code W1 Process Leak Containment The first optional configuration identified by the W1 in the model number option code uses a completely welded coil housing This configuration does not provide separate electrode compartments with external electrode access This optional housing configuration provides a relief valve in the housing to prevent
153. more information about the transmitter sensor and process or to get more detail about an alert that may have activated Empty Pipe Value Read the current value of the Empty Pipe parameter This value will read zero if Empty Pipe is turned off Electronics Temperature Read the current value of the Electronics Temperature Line Noise Read the current value of the amplitude of AC line noise measured on the transmitter s electrode inputs This value is used in the grounding wiring diagnostic 5Hz SNR Read the current value of the signal to noise ratio at 5 Hz For optimum performance a value greater than 100 is preferred Values less than 25 will cause the High Process Noise alert to activate 37Hz SNR Read the current value of the signal to noise ratio at 37 5 Hz For optimum performance a value greater than 100 is preferred Values less than 25 will cause the High Process Noise alert to activate Signal Power Read the current value of the velocity of the fluid through the sensor Higher velocities result in greater signal power Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 8714i Results Review the results of the 8714i Meter Verification tests For more details on these results and what they mean see Appendix C Diagnostics Test Condition Displays the conditions that the 8714i Meter Verification test was performed under For more details on this parameter see Appendix C Diagnostics
154. mount 8732 Optional high accuracy is 0 25 of rate from 3 to 39 ft s 1 to 12 m s 13 20 27 Q o 6 8 Velocity in ft s m s Rosemount E Series with Legacy 8705 8707 Sensors Standard system accuracy is 0 5 of rate from 1 to 39 ft s 0 3 to 12 m s between 0 04 and 1 0 ft s 0 01 and 0 3 m s the system has an accuracy of 0 005 ft s 0 0015 m s Rosemount E Series with Legacy 8711 Sensors Standard system accuracy is 0 5 of rate from 3 to 39 ft s 1 to 12 m s between 0 04 and 3 0 ft s 0 01 and 1 m s the system has an accuracy of 0 015 ft s 0 005 m s Rosemount E Series with Other Manufacturers Sensors When calibrated in the Rosemount Flow Facility system accuracies as good as 0 5 of rate can be attained There is no accuracy specification for other manufacturers sensors calibrated in the process line Vibration Effect IEC 60770 1 Repeatability 0 1 of reading Response Time 50 ms maximum response time to step change in input Stability 0 1 of rate over six months Ambient Temperature Effect 0 25 change over operating temperature range EMC Compliance EN61326 1 2006 Industrial electromagnetic compatibility EMC for process and laboratory apparatus A 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 PHYSICAL SPECIFICATIONS Materials of Construction A 8 Housing Low copper aluminum Type 4X an
155. nd KD A sensor circuit diagram is provided in Figure 6 1 Take measurements from the terminal block and on the electrode head inside the sensor The measurement electrodes 18 and 19 are on opposite sides in the inside diameter If applicable the third grounding electrode is in between the other two electrodes On Rosemount 8711 sensors electrode 18 is near the sensor junction box and electrode 19 is near the bottom of the sensor Figure 6 2 The different sensor models will have slightly different resistance readings Flanged sensor resistance readings are in Table 6 6 while wafer sensor resistance readings are in Table 6 7 6 9 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Figure 6 2 45 Electrode Plane To insure accuracy of resistance readings zero out multimeter by shorting and touching the leads together Table 6 6 Uninstalled Rosemount 8705 8707 Flanged Sensor Tests Hazardous Location Certifications Measuring at Connections N0 N5 KD 18 and Electrode 2750 61kQ lt R lt 75kQ 19 and Electrode 2750 61kO lt R x 75kQ 17 and Grounding Electrode 0 30 0 30 17 and Ground Symbol 0 30 0 30 17 and 18 Open Open 17 and 19 Open Open 17 and 1 Open Open 1 It is difficult to tell from visual inspection alone which electrode is wired to which number terminal in the terminal block Measure both electrodes One electrode should result in an
156. nd electrode cables between the sensor and transmitter Prepare the ends of the coil drive and electrode cables as shown in Figure 2 8 Limit the unshielded wire length to 1 inch on both the electrode and coil drive cables NOTE Excessive lead length or failure to connect cable shields can create electrical noise resulting in unstable meter readings NOTE Dimensions are in inches millimeters Cable Shield 2 11 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Figure 2 9 Wiring Diagram 2 12 Transmitter Terminal Sensor Terminal Wire Gauge Wire Color 1 1 14 Clear or Red 2 2 14 Black c l 14 Shield 17 17 20 Shield 18 18 20 Black 19 19 20 Clear or Red Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 3 Calibration QUICK START UP Sensor Calibration Number ROSEMOUNT Configuration Quick Start Up page 3 1 Assigning Device Tag and Node Address page 3 2 Basic Set p 2 5 ERR ERE Ru page 3 2 This section covers basic operation software functionality and basic configuration procedures for the Rosemount 8732E Magnetic Flowmeter Transmitter with Profibus PA For more information about the Profibus PA technology and the function blocks used in the transmitter refer to Appendix F Physical Block and Appendix G Ros
157. ng information 1 2 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 2 SAFETY MESSAGES ROSEMOUNT Installation Safety 2 1 Transmitter Symbols page 2 2 Pre Installation page 2 2 Installation Procedures page 2 3 Sensor Connections page 2 10 This section covers the steps required to physically install the magnetic flowmeter Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Please refer to the following safety messages before performing any operation in this section AN This symbol is used throughout this manual to indicate that special attention to warning information is required ZA WARNING Failure to follow these installation guidelines could result in death or serious injury that the operating environment of the sensor and transmitter is consistent with the appropriate hazardous area approval Do not connect a Rosemount 8732 to a non Rosemount sensor that is located in an explosive atmosphere Installation and servicing instructions are for use by qualified personnel only Do not perform any servicing other than that contained in the operating instructions unless qualified Verify Explosions c
158. ng of each section before performing any operations AWARNING Attempting to install and operate the Rosemount 8705 8707 High Signal 8711 or 8721 Magnetic Sensors with the Rosemount 8712 or 8732 Magnetic Flowmeter Transmitter without reviewing the instructions contained in this manual could result in personal injury or equipment damage SERVICE SUPPORT To expedite the return process outside the United States contact the nearest Emerson Process Management representative Within the United States and Canada call the North American Response Center using the 800 654 RSMT 7768 toll free number The Response Center available 24 hours a day will assist you with any needed information or materials The center will ask for product model and serial numbers and will provide a Return Material Authorization RMA number The center will also ask for the name of the process material to which the product was last exposed Mishandling products exposed to a hazardous substance may result in death or serious injury If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Data Sheet MSDS for each hazardous substance identified must be included with the returned goods The North American Response Center will detail the additional information and procedures necessary to return goods exposed to hazardous substances A See Safety Messages on page D 1 for complete warni
159. ns Connect coil drive and electrode cables as shown in Figure E 4 BROOKS MODEL 400 ROSEMOUNT 8732 TRANSMITTER Rosemount 8732 Brooks Sensors Model 7400 1 Coils 2 Coils l l 17 Shield 18 Electrode 19 Electrode ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 ENDRESS AND HAUSER SENSORS Endress and Hauser Sensor to Rosemount 8732 Transmitter Figure E 5 Wiring Diagram for Endress and Hauser Sensors and Rosemount 8732 Table E 6 Endress and Hauser Sensor Wiring Connections E 8 Connect coil drive and electrode cables as shown in Figure E 5 ROSEMOUNT 8732 TRANSMITTER ENDRESS AND HAUSER SENSORS Electrodes Rosemount 8732 Endress and Hauser Sensors 1 41 2 42 c 14 17 4 18 5 19 7 ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 FISCHER AND PORTER SENSORS Mode
160. nsducer Block which provides the measurement value to the Function Block 29 SET_TOT The following selections of this Function Block parameter are possible 0 TOTALIZE normal operation of the Totalizer 1 RESET assign value 0 to Totalizer 2 PRESET assign value of PRESET TOT to Totalizer 30 MODE TOT 0 BALANCED true arithmetic integration of the incoming rate values 1 POS ONLY totalization of positive incoming rate values only 2 NEG ONLY totalization of negative incoming rate values only 3 HOLD totalization stopped 31 FAIL TOT 0 RUN totalization is continued using the input values despite the BAD status The status is ignored 1 HOLD totalization is stopped during occurrence of BAD status of incoming values 2 MEMORY totalization is continued based on the last incoming value with GOOD status before the first occurrence of BAD status 32 PRESET TOT This value is used as a preset for the internal value of the FB algorithm The value is effective if using the SET TOT function 33 ALARM HYS Within the scope of the PROFIBUS PA specification for transmitters there are functions for the monitoring of limit violation off limit conditions of adjustable limits Maybe the value of one process variable is just the same as the value of a limit and the variable fluctuates around the limit it will occur a lot of limit violations That triggers a lot of messages
161. nsor Shorted Coil Electrode Circuit Health Failed Perform the sensor checks detailed on page 6 8 Moisture in the terminal block of the sensor Coated Electrodes Shorted Electrodes The 8714i Meter Verification diagnostic functions by taking a baseline sensor signature and then comparing measurements taken during the verification test to these baseline results Sensor Signature Values The sensor signature describes the magnetic behavior of the sensor Based on Faraday s law the induced voltage measured on the electrodes is proportional to the magnetic field strength Thus any changes in the magnetic field will result in a calibration shift of the sensor Having the transmitter take an initial sensor signature when first installed will provide the baseline for the verification tests that are done in the future There are three specific measurements that are stored in the transmitter s non volatile memory that are used when performing the calibration verification Coil Circuit Resistance The Coil Circuit Resistance is a measurement of the coil circuit health This value is used as a baseline to determine if the coil circuit is still operating correctly when the 8714i Meter Verification diagnostic is initiated Coil Signature The Coil Signature is a measurement of the magnetic field strength This value is used as a baseline to determine if a sensor calibration shift has occurred when the 8714i Meter Verification
162. o that element Index Parameter Name Description Profibus PA Specific Block Header Information 16 BLOCK_OBJECT This object contains the characteristics of the blocks 17 ST_REV The modification of at least one static parameter in a block has to be incremented by the according ST_REV at least by one 18 TAG_DESC Every block can be assigned a textual TAG description The TAG_DESC must be unambiguous and unique in the fieldbus system 19 STRATEGY Grouping of Function Block The STRATEGY field can be used to group blocks 20 ALERT_KEY This parameter contains the identification number of the plant unit It helps to identify the location plant unit of an event 21 TARGET MODE The TARGET MODE parameter contains desired mode normally set by a control application or an operator The modes are valid alternatively only i e only one mode can be set at one time A write access to this parameter with more then one mode is out of the range of the parameter and have to be refused 22 MODE BLK This parameter contains the current mode the permitted and normal mode of the block 23 ALARM SUM This parameter contains the current states of the block alarms Magnetic Flow Meter Specific Parameters 24 CALIBR FACTOR This parameter is standard PA magnetic flow parameter Not used within 8732E device EMERSON WWW rosemo
163. ode at the top of the pipe 3 Decrease the sensitivity by setting the Empty Pipe Trigger Level to a value above the Empty Pipe Value read with a full pipe 4 Decrease the sensitivity by increasing the Empty Pipe Counts to compensate for process noise The Empty Pipe Counts is the number of consecutive Empty Pipe Value readings above the Empty Pipe Trigger Level required to activate the Empty Pipe alert The count range is 5 50 with factory default set at 5 5 Increase process fluid conductivity above 50 microsiemens cm Properly connect the wiring between the sensor and the transmitter Corresponding terminal block numbers in the sensor and transmitter must be connected 7 Perform the sensor electrical resistance tests Confirm the resistance reading between coil ground ground symbol and coil 1 and 2 is infinity or open Confirm the resistance reading between electrode ground 17 and an electrode 18 or 19 is greater than 2 kohms and rises For more detailed information consult Table 6 5 on page 6 8 The Ground Wiring Fault Detection diagnostic provides a means of verifying installations are done correctly If the installation is not wired or grounded properly this diagnostic will activate and deliver a PlantWeb alert This diagnostic can also detect if the grounding is lost over time due to corrosion or another root cause Turning Ground Wiring Fault On Of The Ground Wiring Fault diagnostic can be turned on or off as requi
164. oil drive frequency to 37 Hz refer to Coil Drive Frequency on page 4 13 and if possible perform Auto Zero function refer to Auto Zero on page 4 12 2 Verify sensor is electrically connected to the process with grounding electrode grounding rings with grounding straps or lining protector with grounding straps 3 If possible redirect chemical additions downstream of the magmeter 4 Verify process fluid conductivity is above 10 microsiemens cm If the signal to noise ratio is less than 25 while operating in 37 Hz mode proceed with the following steps 1 Turn on the Digital Signal Processing DSP technology and follow the setup procedure refer to Appendix D Digital Signal Processing This will minimize the level of damping in the flow measurement and control loop while also stabilizing the reading to minimize valve actuation 2 Increase damping to stabilize the signal refer to PV Damping on page 3 11 This will add dead time to the control loop 3 Move to a Rosemount High Signal flowmeter system This flowmeter will deliver a stable signal by increasing the amplitude of the flow signal by ten times to increase the signal to noise ratio For example if the signal to noise ratio SNR of a standard magmeter is 5 the High Signal would have a SNR of 50 in the same application The Rosemount High Signal system is comprised of the 8707 sensor which has modified coils and magnetics and the 8712H High Signal transmitter
165. olts must be tightened in the proper sequence to the specified torque limits Failure to observe these instructions could result in severe damage to the sensor lining and possible sensor replacement Emerson Process Management can supply lining protectors to prevent liner damage during removal installation and excessive bolt torquing Caution symbol check product documentation for details A Protective conductor grounding terminal e Before installing the Rosemount 8732 Magnetic Flowmeter Transmitter there are several pre installation steps that should be completed to make the installation process easier Identify the options and configurations that apply to your application Setthe hardware switches if necessary Consider mechanical electrical and environmental requirements The mounting site for the 8732 transmitter should provide enough room for secure mounting easy access to conduit ports full opening of the transmitter covers and easy readability of the LOI screen see Figure 2 1 The transmitter should be mounted in a manner that prevents moisture in conduit from collecting in the transmitter If the 8732 is mounted remotely from the sensor it is not subject to limitations that might apply to the sensor Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 2 1 Rosemount 8732 Dimensional Drawing 7 49 190 6 48 165 LOI Cover 4 i 126 76 8 81
166. ould result in death or serious injury safe installation field wiring practices Electrical shock can result in death or serious injury cause electrical shock Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals section of the 8732 reference manual for any restrictions associated with a Before connecting a handheld communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive Avoid contact with the leads and terminals High voltage that may be present on leads can www rosemount com EMERSON Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 TRANSMITTER SYMBOLS PRE INSTALLATION MECHANICAL CONSIDERATIONS 2 2 AWARNING The sensor liner is vulnerable to handling damage Never place anything through the sensor for the purpose of lifting or gaining leverage Liner damage can render the sensor useless To avoid possible damage to the sensor liner ends do not use metallic or spiral wound gaskets If frequent removal is anticipated take precautions to protect the liner ends Short spool pieces attached to the sensor ends are often used for protection Correct flange bolt tightening is crucial for proper sensor operation and life All b
167. ount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Figure 5 14 Grounding with Grounding Rings or Lining Protectors Figure 5 15 Grounding with Grounding Rings or Lining Protectors 5 14 Grounding Rings or ining Protectors gt p LI EJ LI Grounding Rings or Lining Protectors Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 5 16 Grounding with Grounding Electrodes 5 15 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 PROCESS LEAK PROTECTION OPTIONAL Standard Housing Configuration Figure 5 17 Standard Housing Configuration Sealed Welded Housing Option Code W0 5 16 The Rosemount 8705 and 8707 High Signal Sensor housing is fabricated from carbon steel to perform two separate functions First it provides shielding for the sensor magnetics so that external disturbances cannot interfere with the magnetic field and thus affect the flow measurement Second it provides the physical protection to the coils and other internal components from contamination and physical damage that might occur in an industrial environment The housing is completely welded and gasket free The three housing configurations are identified by the W0 W1 or W3 in the model number option code when ordering Below are brief descriptions of each housing configuration which are followed by a
168. possible overpressuring caused by damage to the lining or other situations that might allow process pressure to enter the housing The relief valve will vent when the pressure inside the sensor housing exceeds 5 psi Additional piping provided by the user may be connected to this relief valve to drain any process leakage to safe containment see Figure 5 18 Optional Use drain port to plumb to a safe area Supplied by user 12 14 NPT Conduit Connection 4 NPT 5 psi Pressure Relief Valve The second optional configuration identified as option code W3 in the model number divides the coil housing into three compartments one for each electrode and one for the coils Should a damaged liner or electrode fault allow process fluid to migrate behind the electrode seals the fluid is contained in the electrode compartment The sealed electrode compartment prevents the process fluid from entering the coil compartment where it would damage the coils and other internal components The electrode compartments are designed to contain the process fluid at full line pressure An o ring sealed cover provides access to each of the electrode compartments from outside the sensor drainports are provided in each cover for the removal of fluid NOTE The electrode compartment could contain full line pressure and it must be depressurized before the cover is removed 5 17 Rosemount 8732 Reference Manual 008
169. r Generic Sensor Wiring Connections E 14 Connect coil drive and electrode cables as shown in Figure E 11 FISCHER AND PORTER SENSORS Electrodes Chassis M2 M1 ROSEMOUNT 8732 TRANSMITTER Rosemount 8732 Fischer and Porter Sensors 1 M1 2 M2 ES Chassis Ground 17 3 18 1 19 2 ZA CAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the n electronics board will be necessary Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 FOXBORO SENSORS Series 1800 Sensor to Rosemount 8732 Transmitter Figure E 12 Wiring Diagram for Foxboro Series 1800 and Rosemount 8732 FOXBORO SERIES 1800 SENSOR Electrode Connections Outer Shield White Lead White Shield Black Black Shield Inner Shield sale Coil Connections Table E 13 Foxboro Generic Sensor Wiring Connections Connect coil drive and electrode cables as shown in Figure E 12 ROSEMOUNT 8732 TRANSMITTER Rosemount 8732 Foxboro Series 1800 Sensors 1 L1 2 L2 Chassis Ground 17 Any Shield 18 Black 19 White NCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the n electronics
170. r the terminal connection Removal of excessive insulation may result in an unwanted electrical short to the transmitter housing or other wire connections Transmitter Input Power The 8732 transmitter is designed to be powered by 90 250 V 50 60 Hz or 12 42 V DC The eighth digit in the transmitter model number designates the appropriate power supply requirement Model Number Power Supply Requirement 1 90 250 V AC 2 12 42 V DC Supply Wire Temperature Rating Use 14 to 18 AWG wire rated for the proper temperature of the application For connections in ambient temperatures above 140 F 60 C use a wire rated for 176 F 80 For ambients greater than 176 F 80 use a wire rated for 230 F 110 C For DC powered transmitters with extended power cable lengths verify that there is a minimum of 12 Vdc at the terminals of the transmitter Disconnects Connect the device through an external disconnect or circuit breaker Clearly label the disconnect or circuit breaker and locate it near the transmitter Requirements for 90 250 V AC Power Supply Wire the transmitter according to national local and plant electrical requirements for the supply voltage In addition follow the supply wire and disconnect requirements on page 2 6 Requirements for 12 42 V DC Power Supply Units powered with 12 42 V DC may draw up to 1 amp of current As a result the input power wire must meet certain gaug
171. r to 8732 Transmitter Figure E 16 Wiring Diagram for Kent Veriflux VTC Sensor and KENT VERIFLUX VTC ROSEMOUNT 8732 Rosemount 8732 SENSOR TRANSMITTER Electrode Connections i _ c 4 9 z L LNO HOS 9 Coil Connections Table E 17 Kent Veriflux VTC Sensor Wiring Connections Rosemount 8732 Kent Veriflux VTC Sensors 1 2 2 1 1 SCR OUT 17 SCR OUT 18 SIG1 19 SIG2 ACAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 19 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 KENT SENSORS Connect coil drive and electrode cables as shown in Figure E 17 Kent Sensor to Rosemount 8732 Transmitter Figure E 17 Generic Wiring Diagram for Kent Sensors and KENT SENSORS ROSEMOUNT 8732 Rosemount 8732 TRANSMITTER Electrodes SIG1 SCR OUT SCR OUT 2 Table E 18 Kent Sensor Wiring Connections Rosemount 8732 Kent Sensors 1 1 2 2 l SCR OUT 17 SCR OUT 18 SIG1 19 SIG2 Z NCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the
172. red by the application If the advanced diagnostics suite 1 D01 Option was ordered then the Ground Wiring Fault diagnostic will be turned on If D01 was not ordered or licensed this diagnostic is not available The Ground Wiring Fault diagnostic has one read only parameter It does not have any configurable parameters Line Noise Reads the current amplitude of the Line Noise This is a read only value This number is a measure of the signal strength at 50 60 Hz If the Line Noise value exceeds 5 mV then the Ground Wiring Fault diagnostic alert will activate Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Troubleshooting Ground Wiring Fault Ground Wiring Fault Functionality HIGH PROCESS NOISE DETECTION The transmitter detected high levels of 50 60 Hz noise caused by improper wiring or poor process grounding 1 Verify that the transmitter is earth grounded 2 Connect ground rings grounding electrode lining protector or grounding straps Grounding diagrams can be found in Grounding on page 5 12 3 Verify sensor is full 4 Merify wiring between sensor and transmitter is prepared properly Shielding should be stripped back less than 1 in 25 mm 5 Use separate shielded twisted pairs for wiring between sensor and transmitter 6 Properly connect the wiring between the sensor and the transmitter Corresponding terminal block numbers in the sensor and transmitter must be conne
173. refer to Figure 2 9 Correct Incorrect Outputs Coil Drive and Electrode Coil Drive and Electrode Outputs Table 2 2 Cable Requirements Description Units Part Number Signal Cable 20 AWG Belden 8762 Alpha 2411 equivalent ft 08712 0061 0001 m 08712 0061 2003 Coil Drive Cable 14 AWG Belden 8720 Alpha 2442 equivalent ft 08712 0060 0001 m 08712 0060 2003 Combination Signal and Coil Drive Cable 18 AWG ft 08712 0752 0001 m 08712 0752 2003 1 Combination signal and coil drive cable is not recommended for high signal magmeter system For remote mount installations combination signal and coil drive cable should be limited to less than 330 ft 100 m 2 10 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Conduit Cables Figure 2 8 Cable Preparation Detail Rosemount recommends using the combination signal and coil drive for N5 E5 approved sensors for optimum performance Remote transmitter installations require equal lengths of signal and coil drive cables Integrally mounted transmitters are factory wired and do not require interconnecting cables Lengths from 5 to 1 000 feet 1 5 to 300 meters may be specified and will be shipped with the sensor Run the appropriate size cable through the conduit connections in your magnetic flowmeter system Run the power cable from the power source to the transmitter Run the coil drive a
174. rodes Chassis Ground Coils Table E 22 Yamatake Honeywell Sensor Wiring Rosemount 8732 Yamatake Honeywell Sensors Connections 1 X 2 Y c Chassis Ground 17 C 18 B 19 A ZNCAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary p E 24 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 YOKOGAWA SENSORS Yokogawa Sensor to Rosemount 8732 Transmitter Figure E 22 Generic Wiring Diagram for Yokogawa Sensors and Rosemount 8732 Table E 23 Yokogawa Sensor Wiring Connections Connect coil drive and electrode cables as shown in Figure E 22 YOKOGAWA SENSORS Electrodes Chassis Ground Coils Ex 2 ROSEMOUNT 8732 TRANSMITTER Rosemount 8732 Yokogawa Sensors 1 EX1 2 EX2 Chassis Ground 17 G 18 B 19 A ZA CAUTION This is a pulsed DC magnetic flowmeter Do not connect AC power to the sensor or to terminals 1 and 2 of the transmitter or replacement of the electronics board will be necessary E 25 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 GENERIC MANUFACTURER SENSORS Generic Manufacturer Sensor to Rosemount 8732 Transmitter Identify the Terminals Wiring Connections E 26 First
175. rounding straps on the sensor are connected to grounding rings lining protectors or the adjacent pipe flanges Improper grounding will cause erratic operation of the system Wiring for Remote Configurations 1 The signal coil drive wire must be twisted shielded cable Emerson Process Management Rosemount division recommends 20 AWG twisted shielded cable for the electrodes and 14 AWG twisted shielded cable for the coils The cable shield must be connected at both ends of the electrode and coil drive cables Connection of the signal wire shield at both ends is necessary for proper operation It is recommended that the coil drive wire shield also be connected at both ends for maximum flowmeter performance The signal and coil drive wires must be separate cables unless Emerson Process Management specified combo cable is used See Table 2 2 on page 2 11 The single conduit that houses both the signal and coil drive cables should not contain any other wires Process Fluid iL 6 2 The process fluid conductivity should be 5 microsiemens 5 micro mhos per centimeter minimum The process fluid must be free of air and gasses The sensor should be full of process fluid Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 DIAGNOSTIC Problems in the magnetic flowmeter system are usually indicated by incorrect MESSAGES output readings from the system error messages or failed tests Consider all
176. s page D 2 SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations Please read the following safety messages before performing any operation described in this section Warnings ZNWARNING Explosions could result in death or serious injury Verify that the operating atmosphere of the sensor and transmitter is consistent with the appropriate hazardous locations certifications Do not remove the transmitter cover in explosive atmospheres when the circuit is alive Before connecting a Field Communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Both transmitter covers must be fully engaged to meet explosion proof requirements Z WARNING Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Do not perform any service other than those contained in this manual unless qualified Process leaks could result in death or serious injury The electrode compartment may contain line pressure it must be depressurized before the cover is removed AWARNING High voltage that may be present on leads could cause electrical shock Avoid contact with leads
177. s Example An effluent meter must be certified every year to comply with Environmental Protection Agency and Pollution Control Agency standards These governmental agencies require that the meter be certified to five percent accuracy Since this is an effluent meter shutting down the process may not be viable In this instance the 8714i Meter Verification test will be performed under flowing conditions Set the test criteria for Flowing Full to five percent to meet the requirements of the governmental agencies Example A pharmaceutical company requires semi annual verification of meter calibration on a critical feed line for one of their products This is an internal standard but plant requirements require a calibration record be kept on hand Meter calibration on this process must meet one percent The process is a batch process so it is possible to perform the calibration verification with the line full and with no flow Since the 8714i Meter Verification test can be run under no flow conditions set the test criteria for No Flow to one percent to comply with the necessary plant standards Example A food and beverage company requires an annual verification of a meter on a product line The plant standard calls for the accuracy to be three percent or better They manufacture this product in batches and the measurement cannot be interrupted when a batch is in process When the batch is complete the line goes empty Since there
178. s 6 9 Wiring Errors 6 7 U Upstream Downstream Piping 5 4 Accuracy Ensuring 5 4 Wiring Conduit Ports and Connections 2 4 Dedicated Conduit 2 10 Installation Category 2 6 Index 2 Yokogawa Flowtubes E 25 Reference Manual 00809 0100 4665 Rev AA August 2010 The Emerson logo is a trade mark and service mark of Emerson Electric Co Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc PlantWeb is a registered trademark of one of the Emerson Process Management group of companies All other marks are the property of their respective owners Standard Terms and Conditions of Sale can be found at www rosemount com terms_of_sale Emerson Process Management Rosemount Divison Emerson Process Management Emerson Process Management Asia Emerson FZE 8200 Market Boulevard Flow Pacific Private Limited P O Box 17033 Chanhassen MN 55317 USA Neonstraat 1 1 Pandan Crescent Jebel Ali Free Zone T U S 1 800 999 9307 6718 WX Ede Singapore 128461 Dubai UAE T International 952 906 8888 The Netherlands T 65 6777 8211 Tel 971 4 883 5235 F 952 949 7001 T 31 0 318 495555 F 65 6777 0947 Fax 971 4 883 5312 F 31 0 318 495556 Enquiries AP EmersonProcess com www rosemount com EMERSON 00809 0100 4665 Rev AA 8 10 Process Management
179. s shown in Figure 5 6 Avoid any mounting orientation that positions the top of the sensor at 45 degrees from the vertical or horizontal position 45 Electrode Plane 45 Electrode Plane The sensor should be mounted so that the FORWARD end of the flow arrow shown on the sensor identification tag points in the direction of flow through the sensor see Figure 5 7 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 INSTALLATION FLANGED SENSOR Gaskets Figure 5 8 Gasket Placement Figure 5 9 Gasket Placement with Non attached Grounding Rings Flange Bolts The following section should be used as a guide in the installation of the flange type Rosemount 8705 and Rosemount 8707 High Signal Sensors Refer to page 5 10 for installation of the wafer type Rosemount 8711 Sensor NThe sensor requires a gasket at each of its connections to adjacent devices or piping The gasket material selected must be compatible with the process fluid and operating conditions Metallic or spiral wound gaskets can damage the liner If the gaskets will be removed frequently protect the liner ends All other applications including sensors with lining protectors or a grounding electrode require only one gasket on each end connection as shown in Figure 5 8 If grounding rings are used gaskets ar
180. see Appendix C Diagnostics Electrode Circuit Result Displays the result of the electrode circuit test as pass or fail For more details on this parameter see Appendix C Diagnostics 4 9 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Trims 4 10 Trims are used to calibrate the transmitter re zero the transmitter and calibrate the transmitter with another manufacturer s sensor Proceed with caution whenever performing a trim function Electronics Trim Electronics trim is the function by which the factory calibrates the transmitter This procedure is rarely needed by customers It is only necessary if you suspect the Rosemount 8732E is no longer accurate A Rosemount 8714 Calibration Standard is required to complete an Electronics trim Attempting an Electronics trim without a Rosemount 8714 Calibration Standard may result in an inaccurate transmitter or an error message Electronics trim must be performed only with the coil drive mode set to 5 Hz and with a nominal sensor calibration number stored in the memory NOTE Attempting an Electronics trim without a Rosemount 8714 may result in an inaccurate transmitter or an ELECTRONICS TRIM FAILURE message may appear If this message occurs no values were changed in the transmitter Simply power down the Rosemount 8732E to clear the message To simulate a nominal sensor with the Rosemount 8714 you must change the following parameters in the Ro
181. semount 8732E 1 Sensor Calibration Number 1000015010000000 2 Units ft s 3 Coil Drive Frequency 5 Hz The instructions for changing the Sensor Calibration Number and Units are located in Flow Units on page 3 7 Instructions for changing the Coil Drive Frequency can be found on page 4 14 in this section Set the loop to manual if necessary before you begin Complete the following steps 1 Power down the transmitter 2 Connect the transmitter to a Rosemount 8714 Calibration Standard 3 Power up the transmitter with the Rosemount 8714 connected and read the flow rate The electronics need about a 5 minute warm up time to stabilize 4 Setthe 8714 calibrator to the 30 ft s setting 5 flow rate reading after warm up should be between 29 97 and 30 03 ft s 6 Ifthe reading is within the range return the transmitter to the original configuration parameters 7 Ifthe reading is not within this range initiate an Electronics trim with the Profibus PA configuration tool The Electronics trim takes about 90 seconds to complete No transmitter adjustments are required Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Universal Trim The Universal Trim function enables the Rosemount 8732E to calibrate sensors that were not calibrated at the Rosemount factory The function is activated as one step in a procedure known as in process calibration If your Rosemount sensor has a 16 digit calibr
182. ss 1 threaded mounted studs 11 2 8 inch 40 200 mm CS ASTM A193 Grade B7 threaded mounting studs 3 Place the sensor between the flanges Make sure that the centering rings are properly placed in the studs The studs should be aligned with the markings on the rings that correspond to the flange you are using Insert the remaining studs washers and nuts 5 Tighten to the torque specifications shown in Table 5 5 Do not overtighten the bolts or the liner may be damaged NOTE On the 4 and 6 inch PN 10 16 insert the sensor with rings first and then insert the studs The slots on this ring scenario are located on the inside of the ring Customer supplied Gasket Installation 22225 N FLOW Nuts and Washers Sensor sizes and torque values for both Class 150 and Class 300 flanges are listed in Table 5 5 Tighten flange bolts in the incremental sequence shown in Figure 5 10 NOTE Do not bolt one side at a time Tighten each side simultaneously Example 1 Snug left 2 Snug right 3 Tighten left 4 Tighten right Do not snug and tighten the upstream side and then snug and tighten the downstream side Failure to alternate between the upstream and downstream flanges when tightening bolts may result in liner damage N Always check for leaks at the flanges after tightening the flange bolts All sensors require a second torquing 24 hours after initial flange bolt tightening A See S
183. ssing a noisy process situation are given below When the output attains the desired stability no further steps are required Use the Auto Zero function to initialize the transmitter for use with the 37 5 Hz coil drive mode only Run this function only with the transmitter and sensor installed in the process The sensor must be filled with process fluid with zero flow rate Before running the auto zero function be sure the coil drive mode is set to 37 5 Hz Set the loop to manual if necessary and begin the auto zero procedure The transmitter completes the procedure automatically in about 90 seconds A symbol appears in the lower right hand corner of the display to indicate that the procedure is running 1 Change the coil drive to 37 5 Hz Complete the Auto Zero function if possible see Coil Drive Frequency on page 4 13 2 Turn on Digital Signal Processing see Signal Processing on page 4 25 3 Increase the damping see Damping on page 3 17 If the preceding steps fail to resolve the process noise symptoms consult your Rosemount sales representative about using a high signal magnetic flowmeter system If a problem with an installed sensor is identified Table 6 5 can assist in troubleshooting the sensor Before performing any of the sensor tests disconnect or turn off power to the transmitter To interpret the results the hazardous location certification for the sensor must be known Applicable codes for the Rosemount 8705
184. t 8732 EXTENDED DIAGNOSTIC BYTES MANUFACTURER SPECIFIC MODULE DETAILS Unit Diag Bit 16 Error appears Unit Diag Bit 34 Configuration invalid Unit Diag Bit 35 Restart Unit Diag Bit 36 Coldstart Unit Diag Bit 37 Maintenance required Unit Diag Bit 38 Characteristics invalid Unit Diag Bit 39 Ident_Number violation Unit Diag Bit 40 reserved 40 reserved 41 Unit Diag Bit 42 reserved 42 Unit Diag Bit 43 reserved 43 Unit Diag Bit 44 reserved 44 Unit Diag Bit 45 reserved 45 Unit Diag Bit 46 reserved 46 Unit Diag Bit 47 reserved 47 Unit Diag Bit 48 reserved 48 Unit Diag Bit 41 42 Unit Diag Bit 49 reserved 49 Unit Diag Bit 50 reserved 50 reserved 51 Unit Diag Bit51 Unit Diag Bit52 reserved 52 Unit Diag Bit 53 reserved 53 reserved 54 Unit Diag Bit 54 Unit Diag Bit 55 Extension Available Unit Diag Bit 56 E01 DSP HW not cmptbl with SW Unit Diag Bit 57 E02 Electronics Failure E03 Coil Drive Open Circuit Unit Diag Bit 59 E04 Empty Pipe Detected 56 57 Unit Diag Bit 58 59 60 Unit Diag Bit 60 E05 Electronics Trim Failure Unit Diag Bit 61 E06 Auto Zero Failure Unit Diag Bit 62 E07 Sensor
185. t measured flow rate The PV Status shows the health of the PV Value Good The PV Value is valid and the flowmeter system is operating normally Uncertain The PV Value is being reported but a condition exists that is potentially compromising the measurement This condition could be caused by a problem with the flowmeter or the process Bad A problem exists with the flowmeter system that has resulted in a potentially faulty flow measurement Consult status and diagnostic information to identify the problem The basic configuration functions of the Rosemount 8732 must be set for all applications of the transmitter in a magnetic flowmeter system If your application requires the advanced functionality features of the Rosemount 8732 see Section 4 of this manual Flow Units set the output units for the Primary Variable This parameter is configured in the Transducer Block 3 7 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Line Size 3 8 Options for Flow Rate Units ft s bbl s 1 Barrel 42 gallons ft m bbl min 1 Barrel 42 gallons ft h bbl h 1 Barrel 42 gallons m s bbl d 1 Barrel 42gallons m h cm s gal s cm min GPM cm h cm d gal d 16 5 L s b min L min Ib h L h Ib d L d kg s e CFS kg min CFM kg h CFH kg d
186. tallation see Installation Check and Guide on page 6 2 for a quick guide to solve the most common installation problems For existing magmeter installations Table 6 4 lists the most common magmeter problems and corrective actions EMERSON WWW rosemount com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 INSTALLATION CHECK Use this guide to check new installations of Rosemount magnetic flowmeter AND GUIDE systems that appear to malfunction Before You Begin Transmitter Apply power to your system before making the following transmitter checks 1 Sensor Verify that the correct sensor calibration number is entered in the transmitter The calibration number is listed on the sensor nameplate Verify that the correct sensor line size is entered in the transmitter The line size value is listed on the sensor nameplate Verify that the function blocks are not in Out of Service mode Verify that the transmitter is functioning correctly by using the 8714i Meter Verification diagnostic or the 8714D Calibration Reference Standard Be sure that power to your system is removed before beginning sensor checks 1 For horizontal flow installations ensure that the electrodes remain covered by process fluid For vertical or inclined installations ensure that the process fluid is flowing up into the sensor to keep the electrodes covered by process fluid Ensure that the g
187. ted in the control room Terminators Trunk Profibus DP to Profibus PA Convertor Intrinsically safe installations may allow fewer devices per I S barrier Devices 1 through 11 2 9 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 SENSOR CONNECTIONS Rosemount Sensors Transmitter to Sensor Wiring Figure 2 7 Conduit Preparation This section covers the steps required to physically install the transmitter including wiring and calibration To connect the transmitter to a non Rosemount sensor refer to the appropriate wiring diagram in Universal Sensor Wiring Diagrams on page E 1 The calibration procedure listed is not required for use with Rosemount sensors Flanged and wafer sensors have two conduit ports as shown in Figure 2 7 Either one may be used for both the coil drive and electrode cables Use the stainless steel plug that is provided to seal the unused conduit port Use PTFE tape or thread sealant appropriate for the installation when sealing the conduit A single dedicated conduit run for the coil drive and electrode cables is needed between a sensor and a remote transmitter Bundled cables in a single conduit are likely to create interference and noise problems in your system Use one set of cables per conduit run See Figure 2 7 for proper conduit installation diagram and Table 2 2 for recommended cable For integral and remote wiring diagrams
188. thin accuracy specifications the number stored in the transmitter must match the calibration number on the sensor exactly This parameter is configured in the Transducer Block NOTE Sensors from manufacturers other than Rosemount Inc can also be calibrated at the Rosemount factory Check the sensor for Rosemount calibration tags to determine if a 16 digit sensor calibration number exists for your sensor 3 9 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Damping 3 10 NOTE Be sure the calibration number reflects a calibration to a Rosemount reference transmitter If the calibration number was generated by a means other than a certified Rosemount flow lab accuracy of the system may be compromised If your sensor is not a Rosemount sensor and was not calibrated at the Rosemount factory contact your Rosemount representative for assistance If your sensor is imprinted with an eight digit number or a k factor check in the sensor wiring compartment for the sixteen digit calibration number If there is no serial number contact the factory for a proper conversion Adjustable between 0 0 and 256 seconds This parameter is configured in the Transducer Block Damping allows selection of a response time in seconds to a step change in flow rate It is most often used to smooth fluctuations in output Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Section 4
189. tificate No 2008 2094 Q1X Ex de IIC or Ex de ia IIC T6 50 C lt Ta lt 60 with LOI 20 C lt Ta lt 60 C Vmax 250 V AC or 42 V DC EK KOSHA Flameproof Certificate No 2008 2094 Q1X Ex de IIB or Ex de ia IIB T6 50 C lt Ta lt 60 C with LOI 20 C lt Ta x 60 Vmax 250 V AC or 42 V DC Table B 1 Sensor Option Codes Rosemount Rosemount 8705 Rosemount 8707 Rosemount 8711 8721 Sensor Sensor Sensor Sensors For Non For For Non For For Non For For Non Approval flammable Flammable flammable Flammable flammable Flammable flammable Codes Fluids Fluids Fluids Fluids Fluids Fluids Fluids NA NO ND N1 N5 N7 ND NF E1 E2 ES E50 E8 E9 EB EK EM EP KD 1 CE Marking is standard on Rosemount 8705 8711 and 8721 2 Available in line sizes up to 8 in 200 mm only B 5 August 2010 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 Figure B 1 ATEX Installation Drawings 9 N 31 T 1
190. to an IP68 installation Example 2 Installing flowmeters into explosion proof flameproof areas Conduit connections and conduit must be rated for use in the hazardous area to maintain flowmeter approval rating Consult Appendix B of this manual for installation requirements for hazardous areas Run the appropriate size cable through the conduit connections in your magnetic flowmeter system Run the power cable from the power source to the transmitter Do not run power cables and output signal cables in the same conduit For remote mount installations run the coil drive and electrode cables between the flowmeter and transmitter Refer to Electrical Considerations for wire type Prepare the ends of the coil drive and electrode cables as shown in Figure 2 2 Limit the unshielded wire length to 1 in on both the electrode and coil drive cables Excessive lead length or failure to connect cable shields can create electrical noise resulting in unstable meter readings Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Figure 2 2 Cable Preparation Detail Electrical Considerations NOTE Dimensions are in inches Cable Shield millimeters Before making any electrical connections to the Rosemount 8732 consider the following standards and be sure to have the proper power supply conduit and other accessories When preparing all wire connections remove only the insulation required to fit the wire completely unde
191. to the electrode circuit resistance baseline measurement taken during the sensor signature process to determine electrode circuit health C 13 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 ROSEMOUNT FLOWMETER CALIBRATION VERIFICATION REPORT Calibration Verification Report Parameters Calibration Conditions Internal External User Name Test Conditions Flowing 7 No Flow Full Pipe Empty Pipe Tag Software Tag PV URV 20 mA scale Calibration Number PV LRV 4 mA scale Line Size PV Damping Transmitter Calibration Verification Results Sensor Calibration Verification Results Simulated Velocity Sensor Deviation 96 Actual Velocity Sensor PASS FAIL NOT TESTED Deviation 96 Coil Circuit Test PASS FAIL NOT TESTED Transmitter PASS FAIL NOT TESTED Electrode Circuit Test PASS FAIL NOT TESTED Summary of Calibration Verification Results Verification Results The result of the flowmeter verification test is PASSED FAILED Verification Criteria This meter was verified to be functioning within of deviation from the original test parameters Signature Date Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix D Digital Signal Processing Safety Messages page D 1 Procedure
192. tting up the range for the dial on PDM Screen VOLUME FLOW HI LIMIT parameters 36 VOLUME FLOW HI LIMIT Absolute value of the upper range value volume flow of the sensor Not referred in 8732E device for any status calculation Used for setting up the range for the dial on PDM Screen 37 56 RESERVED Flow transducer block parameters listed in profile specification which are not applicable for mag flow meter 57 SAMPLING FREQ Pls refer Profibus specifications Note The value of the SAMPLING_FREQ parameter is determined from the value of the COIL_DRIVE_FREQ parameter 58 SAMPLING_FREQ_UNITS Selected unit code for SAMPLING_FREQ parameter 59 68 Reserved by PNO Please refer to Profibus specifications Manufacture Specific Parameters 69 DAMPING Damping filter value in seconds 70 DENSITY_UNIT See section Engineering Units for supported unit codes 71 DENSITY_VALUE User entered density value to be used when calculating flow in mass flow units 72 SENSOR_CAL_NO Sensor Calibration Number 73 SENSOR_SIZE Sensor Line Size 74 COIL_DRIVE_FREQ Coil Drive Frequency Note Enumerated value of this parameter determines the floating point value of the SAMPLING_FREQ parameter 75 DIAG_SIG_POWER Signal power at current coil drive frequency 76 RESERVED DETAILED_STATUS marked as RESERVED for PA device 77
193. ube E 26 Kent Flowtubes E 20 Kent Veriflux VTC E 19 Krohne Flowtubes E 21 Rosemount Model 8705 8707 8711 E 3 Taylor Series 1100 E 22 Yamatake Honeywell Flowtubes E 24 Yokogawa Flowtubes E 25 G Gaskets 5 7 Installation Wafer Flowtube 5 10 Ground Connection Internal 5 13 Protective 5 13 Grounding 5 12 Grounding Electrodes 5 13 Grounding Rings 5 13 Lining Protectors 5 13 Process Grounding 5 12 H Handheld Communicator Action Keys H 1 Installation Category 2 6 Conduit Connections 2 4 2 11 Connect 4 20 mA Loop External Power Source 2 7 Considerations 2 6 Diagram Cable Preparation 2 11 Field Wiring 2 9 Electrical x seri aaa 2 7 Environmental Considerations 2 3 Flowtube Connections 2 10 Mechanical Considerations 2 2 Mounting 2 3 Options 2 6 Procedures 2 3 Process Leak Containment 5 17 Relief Valves 5 17 Safety Messages 2 1 5 1 Wafer Flowtube 5 10 5 12 Alignment and Bolting 5 10 Flange Bolts 5 11 Gaskets 5 10 Wiring ie 2 7 Installation Category 2 6 Internal Ground Connection 5 13 L Lining Protectors Grounding 5 13 M Mechanical Considerations 2 2 2 5 Messages Safety 1 2 Mounting
194. uits 4 Asin number 2 above the input is outside the tolerance band This first signal is held in memory and compared to the next signal The next signal is also outside the tolerance band in the same direction so the stored value is added to the running average as the next input and the running average begins to slowly approach the new input level 5 To avoid waiting for the slowly incrementing average value to catch up to the new level input a shortcut is provided This is the time limit parameter The user can set this parameter to eliminate the slow ramping of the output toward the new input level When Should Signal Processing Be Used The Rosemount 8732 offers three separate functions that can be used in series for improving a noisy output The first step is to toggle the coil drive to the 37 Hz mode and initialize with an auto zero If the output is still noisy at this stage signal processing should be actuated and if necessary tuned to match the specific application Finally if the signal is still too unstable the traditional damping function can be used NOTE Failure to complete an Auto Zero will result in a small 196 error in the output While the output level will be offset by the error the repeatability will not be affected Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Appendix E Universal Sensor Wiring Diagrams Rosemount Sensors page E
195. umerated string indicating flange type of installed sensor 92 FLANGE MATERIAL Enumerated string indicating flange material of installed sensor 93 Reserved Reserved 94 DIAG SNR 5HZ Signal to Noise ratio at 5 Hz 95 DIAG SNR 37HZ Signal to Noise ratio at 37 5 Hz 96 Reserved Reserved 97 LINE NOISE 50 60 Hz line noise 98 DIAGNOSTIC HANDLING On off handling for diagnostics 99 108 Reserved Reserved 109 SP_CONTROL Signal Processing Control Code 110 SP NOISE MODE Noise Mode 111 SP NUM SAMPS Signal Processing Number of Samples 112 SP PERCENT LIMIT Signal Processing Percent Limit 113 SP TIME LIMIT Signal Processing Time Limit 114 LICENSE KEY Key password to enable diagnostic features Any changes to the licensing will be shown in the LICENSE STATUS parameter 115 LICENSE STATUS Bit mask that shows which diagnostics are licensed 116 METER VERIF TEST SCOPE Scope of the Flowmeter Verification Test Note This parameter needs to be configured before the Meter Verification is started via the PERFORM METER VERIFY parameter G 3 Reference Manual 00809 0100 4665 Rev AA Rosemount 8732 August 2010 Index Parameter Name Description 117 METER_VERIF_TEST_COND_IN Incoming Test Condition of the Flowmeter Verification Test Note This parameter needs to be configured before the Meter Verification is started via the PERFORM_METER_V
196. unt com Process Management Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 G 2 Index Parameter Name Description 25 LOW_FLOW_CUTOFF When flow rate is less than this entered value flow rate output will be set to 0 0 flow See section Engineering Units for supported unit codes 26 MEASUREMENT MODE Mode of flow measurement either unidirectional or bidirectional measurement 27 FLOW DIRECTION Please refer Profibus specifications 28 ZERO POINT This parameter is standard PA magnetic flow parameter Not used within 8732E device 29 ZERO POINT ADJUST This parameter is standard PA magnetic flow parameter Not used within 8732E device 30 ZERO POINT UNIT This parameter is standard PA magnetic flow parameter Not used within 8732E device 31 NOMINAL SIZE Pleases refer to Profibus specifications Note The value of the NOMINAL SIZE parameter is determined from the value of the TUBE SIZE parameter 32 NOMINAL SIZE UNITS Selects the unit for nominal size parameter 33 VOLUME FLOW Please refer to Profibus specifications 34 VOLUME FLOW UNITS Selected unit code for VOLUME FLOW VOLUME FLOW LO LIMIT and VOLUME FLOW HI LIMIT parameters 35 VOLUME FLOW LO LIMIT Absolute value of the lower range value volume flow of the sensor Not referred in 8732E device for any status calculation Used for se
197. upported DIAGNOSIS EXTENSION information bits 33 RESERVED 34 WRITE LOCKING Software write protection 0 acyclic write service of all parameter are refused except WRITE LOCKING and the TAB ENTRY parameter of the Linearization table i e access is denied 2457 is the default value and means all writable parameters of a device are writable 35 FACTORY RESET 1 mandatory is the command for resetting device for default values The setting of the bus address is not affected 2506 optional is the command for warmstart of the device All parametrisation remains unchanged 2712 optional The bus address to its default address other parametrisation remains unchanged The bus address is changed immediately regardless if the device is in cyclic data transfer state The reset is not suspended up to a subsequent power cycle warmstart 36 DESCRIPTOR User definable text a string to describe the device within the application 37 DEVICE MESSAGE User definable MESSAGE a string to describe the device within the application or in the plant 38 DEVICE INSTALL DATE Date of installation of the device 39 LOCAL OP ENA Local operation enable 0 disabled Local operation not allowed i e change of FB MODE from host device only 1 enabled Local operation is allowed Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732
198. ures the number of consecutive updates that the Empty Pipe Value must exceed the Empty Pipe Trigger Level before the Empty Pipe diagnostic alert activates The default setting from the factory is 5 The Tunable Empty Pipe diagnostic is set at the factory to properly diagnose most applications If this diagnostic unexpectedly activates the following procedure can be followed to optimize the Empty Pipe diagnostic for the application 1 Record the Empty Pipe Value with a full pipe condition Example Full reading 0 2 2 Record the Empty Pipe Value with an empty pipe condition Example Empty reading 80 0 3 Setthe Empty Pipe Trigger Level to a value between the full and empty readings For increased sensitivity to empty pipe conditions set the trigger level to a value closer to the full pipe value Example Set the trigger level to 25 0 4 Set the Empty Pipe Counts to a value corresponding to the desired sensitivity level for the diagnostic For applications with entrained air or potential air slugs less sensitivity may be desired Example Set the counts to 10 C 3 Rosemount 8732 Reference Manual 00809 0100 4665 Rev AA August 2010 Troubleshooting Empty Pipe GROUND WIRING FAULT DETECTION Ground Wiring Fault Parameters C 4 The following actions can be taken if Empty Pipe detection is unexpected 1 Verify the sensor is full 2 Verify that the sensor has not been installed with a measurement electr
199. ve low limit in the engineering unit of xx LIM 36 RESERVED 37 HI HI LIM Value for upper limit of alarms 38 RESERVED 39 HI LIM Value for upper limit of warnings 40 RESERVED 41 LO LIM Value for lower limit of warnings 42 RESERVED 43 LO LO LIM Value for the lower limit of alarms 44 RESERVED 45 RESERVED 46 RESERVED 47 RESERVED 48 RESERVED 49 RESERVED 50 SIMULATE For commissioning and test purposes the input value from the Transducer Block in the Analog Input Function Block AI FB can be modified That means that the Transducer and AI FB will be disconnected 51 60 RESERVED BY PNO 61 VIEW 1 AI 3 4 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 Totalizer Block Totalize Block Parameter Attribute Definitions Totalizer 1 is Slot 2 Totalizer 2 is Slot 3 Totalizer 3 is Slot 4 The 8732E transmitter has three independent totalizer blocks These blocks can be used to totalize independently over different time ranges or using different units of measure The following table describes the parameters that are available in the totalizer INTEG block Each line item in the table defines the element and specifies the requirements for each element Index Parameter Description Profibus PA Specific Block Header 16 BLOCK_OBJECT This object contains the characteristics of the blocks 17 ST_REV The modification of at least one static parameter in a block has to be increm
200. w conductivity fluids below 10 microsiemens cm Trim electrode and coil wires refer to Installation on page 2 1 Table 6 3 Rosemount 8732 Advanced Diagnostic Messages Suite 2 Option Code D02 Message Potential Cause Corrective Action Transmitter Calibration Verification Verify pass fail criteria test failed Rerun 8714i Meter Verification under no flow conditions Verify calibration using 8714D Calibration Standard Perform digital trim Replace electronics board 8714i Failed Sensor Calibration test failed Verify pass fail criteria Perform sensor test see Table 6 5 on page 6 8 Sensor Coil Circuit test failed Verify pass fail criteria Perform sensor test see Table 6 5 on page 6 8 Sensor Electrode Circuit test failed Verify pass fail criteria Perform sensor test see Table 6 5 on page 6 8 6 4 Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 TRANSMITTER TROUBLESHOOTING Table 6 4 Advanced Troubleshooting Rosemount 8732 Symptom Potential Cause Corrective Action Does not appear to be within rated accuracy Transmitter control system or other receiving device not configured properly Check all configuration variables for the transmitter sensor communicator and or control system Check these other transmitter settings Sensor calibration number Units Line size Electrode Coating Use bulletnos
201. ype suitable for the conditions of use and correctly installed With the use of conduit a certified stopping box shall be provided immediately to the entrance of the enclosure N7 IECEx Type n Certificate No IECEx BAS 07 0062X Ex nA nL ia IIC T4 50 C lt Ta lt 60 with LOI 20 C lt Ta lt 460 Vmax 42 V DC Special conditions for safe use x The apparatus is not capable of withstanding the 500V insulation test required by Clause 6 8 1 of IEC 60079 15 2005 This must be taken into account when installing the apparatus NEPSI China NEPSI Flameproof Certificate No GYJ071438X Ex de IIC or Ex de ia IIC T6 50 C lt Ta lt 60 with LOI 20 C lt Ta x 60 V max 250 V AC or 42 V DC EP NEPSI Flameproof Certificate No GYJ071438X Ex de IIB or Ex de ia IIB T6 50 C lt Ta lt 60 C with LOI 20 C x Ta lt 60 Vmax 250 V AC or 42 V DC Reference Manual 00809 0100 4665 Rev AA August 2010 Rosemount 8732 SENSOR APPROVAL InMetro Brazil E2 InMetro Flameproof Certificate No NCC 5030 08 BR Ex de IIC or BR Ex de ia IIC T6 50 C lt Ta lt 60 C with LOI 20 C lt Ta lt 60 Vmax 250 V AC or 42 V DC EB InMetro Flameproof Certificate No NCC 5030 08 BR Ex de IIB or BR Ex de ia IIB T6 50 C lt Ta x 60 with LOI 20 C lt Ta lt 60 Vmax 250 V AC or 42 V DC KOSHA Korea E9 KOSHA Flameproof Cer

Emerson Rosemount 8732 Oxygen Equipment User Manual

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