Emerson Process Management 396P Stereo System User Manual
Contents
1. desta ad eoe ovd dou es ceu gai die oe el aes 27 7 2 Troubleshooting Without Advanced 28 8 0 RETURN OF MATERIAL 2 2 30 LIST OF TABLES Number Title Page 1 1 Recommended Accessories for First Time 4 3 1 Wiring Matrix Guide Model 396P 10 4 1 Wiring Matrix Guide Model 96 16 5 1 ORP of Saturated Quinhydrone Solution In 24 6 1 Ro and R1 Values for Temperature Compensation Elements 25 6 2 Temperature vs Resistance of Auto T C Elements 25 7 1 Troubleshooting With Advanced Diagnostics 27 7 2 Troubleshooting Without Advanced Diagnostics 28 7 3 Model 396P Replacement Parts and 29 MODEL 396P and 396PVP TABLE OF CONTENTS LIST OF FIGURES Number Title 1 1 Cross Section Diagram of the TUpH Patented Reference Technology 2 1 Dimensional Drawing eere ie eh he d ve rte Ehe d Di ete doe PH E HEEL OO Le e EDD red Marv ane2. 1055 10 22 32 ANALYZER pH mV IN 1 BLACK pH mV SHIELD NO PREAMP SENSOR pH mV SHIELD PREAMP WHITE BLACK SOLUTION GROUND BLUE REFERENCE SHIELD L wH1TE GRAY REFERENCE IN GRAY SHIELD GND RTD IN RTD SENSE RTD RETURN RTD RETURN 2 RTD SENSE 2 RTD IN 2 SHIELD GND 2 GREEN 5V BROWN 5V SHIELD ID RED WHITE RED WHITE tr TE 1 WHITE RED RED SHIELD 1 o fon s fo wo Q REFERENCE IN GRAY REFERENCE SHIELD NHITE CRAY SOLUTION GROUND BLUE pH mV SHIELD PREAMP WHITE BLACK pH mV SHIELD NO PREAMP L SENSOR pH mV IN BLACK FIGURE 3 6 Wiring Model 396P 01 55 Sensor to Model 1055 10 22 32 Analyzer 15 MODEL 396P and 396PVP Figures 4 1 thru 4 22 provide the guidelines for wiring SECTION 4 0 WIRING MODEL 396PVP SECTION 4 0 WIRING MODELS 396P 02 AND 396PVP the sensor to various Analyzer Transmitter instruments To determine which wiring guideline to use locate the model number of the sensor to be installed Signal cable should be run in a dedicated conduit preferably an earth grounded metallic conduit and should be kept away from AC power lines For your convenience a wire nut kit is furnished
3. GPH WATER BUTLET FARSIDE OPTIONAL OR OPTIONAL VITON BRASS 3 FEISOW ELE CLEAR ACRYLIC BODY U 4 4 TUBE X 174 NPT MALE CONNECTOR 316 STAINLESS STEEL 2 PLACES 07 0 0 TUBING BY OTHERS NOT SHOWN FIGURE 2 6 Low Flow Cell PN 23728 00 TIMER SUPPLIED BY OTHERS OR USE MODEL 1054 OR 54 TIMER CABLE i PVC CONDUI SUPPLIED BY OTHERS R STAINLESS Bl IPVC COUPLING FOR SUBMERSIBLE APPLICATIONS SUPPLIED BY OTHERS SENSOR Se 2 NPT THREADS NE WN iuc Soren 2 VALVE MANUAL VALVE SUPPLIED BY OTHERS CLEANING SOLUTION semen BY OTHERS T CORROSION RESISTANT TUBING SUPPLIED BY OTHERS POLY PROPYLENE 4 4 COMPRESSION FITTING o VA 316 SET VA POLYPROPYLENE SIAINLESS SET SCREW FOR AUJUSIABLE SPRAY NOZZLE HEIGHT FIGURE 2 7 Jet Spray Cleaner PN 12707 00 MODEL 396P and 396PVP SECTION 3 0 WIRING MODEL 396P SECTION 3 0 WIRING MODEL 396P 01 Figures in this section provide the guidelines for wiring 2 the 396P 01 sensor to various Analyzer Transmitter instruments To determine which wiring guideline to use locate the model number of the sensor to be installed 1 If the cable needs to be extended use a high qual ity eleven conductor double shielded instrument cable available from Rosemount Analytical Refer to Table 3 1 for the appropriate junction box to use an
4. cc eseeeeeeeeeeeeeeeeeeeeeeaeeeseeeeeeeeeeeeneees 1 1 1 Features arid Ap plications ise decre eo erre se ae Aei E PER 1 1 2 Physical Specifications rigni eed nhe ette iet 2 1 3 Ordering Informations iid ett Uie aie e E Ree HERE MU Ie 3 2 0 INSTALLATION 5 2 1 5 2 2 MOURN tb stib lad etes tL aee bte ee tb deus 5 3 0 WIRING MODEL 396P 01 10 4 0 WIRING MODELS 396P 02 AND 9 16 5 0 START UP AND CALIBRATION 24 5 1 Model 396P pF i ei ute eae eet fee aeons Ae ota e dea 24 5 2 Model 396P ORPD oe aee uei d de quee e edge 24 6 0 25 6 1 Automatic Temperature eene 25 6 2 Model 396P pEl ede Tee t epe dee ue ped 25 6 3 Model 396P ORB totes cette a eb on eet eet Lee erae aac E LO edes 26 7 0 DIAGNOSTICS AND 27 7 1 Diagnostics amp Troubleshooting With the Models 54e 1055 3081 81 4081 5081 and XIN shaves
5. WHITE BLACK REMOTE JUNCTION BOX ME PN 23555 00 AND PREAMP i BLACK WHITE PN 23557 00 GRA WIRE NUT CLEAR 1D a4 JUNCTION BOX PN 23308 03 VARIOPOL CABLE PN 23645 07 VARIOPOL CABLE 23645 06 o FIGURE 4 7 Wiring Details for Models 396PVP FIGURE 4 8 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable or 396P 02 50 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23645 06 for use with Remote Junction Box PN 23555 00 to Model 81 PN 23309 03 to Model 1181 EXTENSION GABLE MODEL 54pH ORP PN 9200273 t INCLUDES ANALYZER UNPREPPED OR REMOTE JUNCTION BOX PN 23555 00 OR PN 23646 01 Gib i PREPPED EARTH GND INSTR SHLD CLEAR 10 BH m o RETURN WHITE WHITE RED WHITE RED 1 RED CLEAR GRAY SEE NOTE WHITE BLACK CLEAR SEE NOTE CLEAR BLACK ORANGE BROWN ORANGE GREEN VAR TOPOL VARIOPOL CABLE CABLE PN 23645 07 PN 23645 07 NOTE a TO TB1 8 NOTE FOR 396PVP AND 396RVP CONNECT BLUE WIRE TO TB1 8 FIGURE 4 9 Wiring Details for FIGURE 4 10 Wiring Details for Models 396PVP or 396P 02 55 Models 396PVP or 396P 02 55 with with Mating Variopol Cable PN 23645 07 for use with Remote Mating Variopol Cable PN 23645 07 Junction Box PN 23555 00 to Model 54 54e for use with Mo
6. ORANGE CLEAR ID INTEGRAL PREAMPLIFIER KIT PN 22743 01 PT 100 OPTION 43 OR PN 22744 01 3K TC STD VARIOPOL CABLE PN 23645 07 MODEL 1181pH TRANSMITTER FIGURE 4 3 Wiring Details for Models 396PVP FIGURE 4 4 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable or 396P 02 50 with Mating Variopol Cable PN 23645 07 for use with Model 81 PN 23645 07 for use with Model 1181 TRANSMITTER WIRE NU EARTH GND pH mv IN Orange Clear 3a 97 i ww Clear Red White Red White CLEAR 10 WHITE RED VARIDPOL CABLE PN 23645 07 FIGURE 4 6 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Models 3081 4081 5081 FIGURE 4 5 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 2081 17 MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP MODEL 81pH ORP TRANSMITTER INSIDE TRANSMITTER REF GND RTD IN gt RTD SN RTD RTN SHIELD EARTH GND REF IN WIRE NUT SHIELD NC a Le N tet EXTENSION CABLE PN 9200213 UNPREPPED R ol PN 23646 01 PREPPED WHITE BLACK CRAY WHITE GRAY RED WHITE RED WHITE CLEAR EXTENSION CABLE PN 9200273 CUNPREPPED OR OR PN 23646 01 PREPPED
7. REFERENCE GUARD BRAID WITH GRAY REFERENCE GRAY Model 396P Option 02 without RTD IN RED preamplifier cable RTO SENSE WHITE RED RETURN WHITE 396P with and without Preamplifier 11 12 MODEL 396P and 396PVP WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH JUNCTION BOX PN 22719 02 SECTION 3 0 WIRING MODEL 396P TRANSMITTER 1050 1181 ES i s mm GREEN ef row 7 BLUE GRAY PIGTAIL WIRE NUT IN J BOX GRAY WHITE BLUE W WIRE NUTS IN TRANSMITTER SENSOR CABLE MODEL 396 P 01 50 caer OUTER SHIELD EXTENSION CABLE PN 9200254 TRANSMITTER 1050 1060 TB 54 1181 TB2 BLACK SIG IN SHI GRAY BROWN _ D ID BROWN RAY PIGTAIL DWG NO 40396P15 FIGURE 3 2 Wiring Details Model 396P 01 50 for use with and without Junction Box PN 22719 02 for Model 1181 MODEL 396P and 396PVP SECTION 3 0 WIRING MODEL 396P WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER 3 INCH TRANSMITTER JUNCTION BOX 1054B 1054 PN 22719 02 2054 TB2 2 L wHITE REG a BLUE EXTENSION CABLE PN 9200254 TRANSMITTER 054A WIRE NUT 1054 2054 IN J BOX TB2 TB2 BLACK SIG IN RED RTD IN D WHITE RED RTD SEN GRAY PIGTAIL SENSOR CABLE WIRE NUTS IN TRANSMITTER DWG NO 40396P13 FIGURE 3 3 Wiring Detail
8. Cracked glass failure UO Broken or cracked glass Replace sensor High reference impede cEF FALL or bulen 1 Liquid junction coated 2 Reference Cell gel depleted 3 Sensor not immersed 1 Clean sensor replace if necessary 2 Replace sensor 3 Be sure electrode measuring tip is in process Input voltage high Input voltage low pH input shorted or sensor miswired Check wiring Replace sensor if necessary Old glass warning 1 Glass electrode worn out 2 Sensor not immersed 1 Replace sensor 2 Be sure electrode measuring tip is in process Reference offset err offline only Sed Err Reference electrode poisoned Replace sensor Ref voltage high Ref voltage low 1 Reference shorted or sensor miswired Sensor not immersed Check wiring and installation Replace sensor if necessary Sensor line open Open wire between sensor and analyzer Interconnecting cable greater than 1000 ft 1 Check sensor wiring 2 Relocate analyzer Sensor miswired Open wire between sensor and analyzer Bad preamplifier 1 Check wiring 2 Replace preamplifier Code 02 only Temp error high Temp error low EEMP HI EEMP LO Open or shorted RTD Temperature out of range 1 Replace sensor 2 Check process temperature 27 MODEL 396P and 396PVP SECTION 7 0 TROUBLESHO
9. NO PREAMP 2 2 pH mv IN 2 1 5 BLACK l BLUE SOLUTION GROUND EXTENSION CABLE PN 9200213 UNPREPPED OR PN 23646 01 PREPPED FIGURE 4 17 20 T ORANGE mV IN BRAID ORANGE mV GUARD BRAID GRAY REF GUARD GRAY REF SENSOR SHIELD 1 D RED RTD IN WHITE RED RTD SENSE WHITE RTD RETURN WHITE RTD RETURN WHITE RED RTD SENSE RED RTD IN SHIELD 1 D GRAY REF BRAID GRAY REF GUARD gt BLUE SOLUTION GROUND I BRAID ORANGE mV GUARD ORANGE mV IN SENSOR NO CONNECTION WH1TE BLACK BLUE GRAY WHITE GRAY WHITE RED RED WHITE GRAY 55 00 PN 235 C INCLUDES PREAMPL IF ER PN 23557 00 ORANGE CLEAR SEE NOTE GRAY CLEAR RED WHITE RED WHITE CLEAR 10 CLEAR ID WHITE WHITE RED RED CLEAR GRAY SEE NOTE CLEAR ORANGE VARIOPOL CABLE 23645 07 NOTEX FOR 396PVP AND 396RVP SENSORS CONNECT BLUE WIRE TO TB1 8 FOR ALL OTHER Ph VARIOPOL SENSORS TERMINATE THE BLUE WIRE WITH WIRE NUT AND JUMPER TERMINAL TBi T TO TB1 8 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23557 00 to Model 1055 NOTE This wiring diagram can also be used for wiring a Model 396P 01 The wire colors an
10. 23309 04 Remote Junction Box used with option 01 sensors Choose one PN 23550 00 cable extension board 3 Extension cables used with remote junction boxes Choose one PN 23646 01 11 conductor shielded prepped PN 9200273 11 conductor shielded unprepped MODEL 396P and 396PVP SECTION 1 0 DESCRIPTIONS AND SPECIFICATIONS The Model 396PVP Sensor has similar features to the Model 396P 226 However the Model 396PVP is offered with the new Variopol VP p connector and uses a mating VP cable purchased separately 2 A remote preamplifier must be used with this sensor a A Variopol cable is required for all new installations See below ee aa for cable selection DS P The Model 396PVP insertion submersion sen sor with the VP Variopol connector MODEL 396PVP TUpH INSERTION SUBMERSION POLYPROPYLENE pH ORP SENSOR MEASURING ELECTRODE TYPE Required Selection GPLR hemi bulb General Purpose Low Resistivity 0 14 pH ORP GPLR flat bulb General Purpose Low Resistivity 2 13 pH ANALYZER TC COMPATIBILITY Required Selection For Models 1181 3K TC For Models 1054A B 2054 2081 Pt 100 RTD For Models 54e 3081 81 4081 1055 5081 Xmt PT 100 RTD CODE OPTIONAL SELECTION 41 Slotted Tip not available on flat bulb sensors PN MATING VP CONNECTOR CABLE Required for all new installations 23645 06 15 ft cable with mating VP connector prepped with BNC on analyzer end 23645 07 15 ft
11. Fu amp m a x Flexible Conduit if Required 1 Pipe 384 18 by others 15 13 WO BEAR CHAIN 1 FNPT CPVC s Union P N 9320057 CUSTOMER HANDRAIL 2 PLACES 112 IN PVC PIPE ALUMINUM SCHEDULE 80 2 PLACES COUPL ING 1142 IN PIPE CLAMP 3 PLACES 11 2 IN PIPE CLAMP 2 PLACES UNISTRUT 19g X 195 IN ALUMINUM Handrail Mounting Assembly PN 11275 01 SWEEP PIPE WITH 1 INCH FNPT ADAPTER SENSOR EN REGULARY CHECK TO MAKE SURE MODEL 396P 4 DWG NO REV CONNECTIONS ARE WATER TIGHT 40396P04 A CAN BE ANY CONVENIENT DIMENSION FIGURE 2 5 Submersion Installations MODEL 396P and 396PVP MILLIMETER INCH SENSOR CABLE OR VP CONNECTOR NOT SHOWN WETTED MATERIALS TEFZEL LUCITE BUNA N VITON STAINLESS STEEL FLOW CELL RATING TEMPERATURE 32 122 F 50 MAX PRESSURE 85 PSIG 549 KPa FLOW RATE 2 5 7 6 18 9 LPH SECTION 2 0 INSTALLATION 1 NPT 2 PLACES SENSOR AWTTCK CPVC NUT AND FLOW CELL ADAPTER WITH 2 222 BUNA N O RING OUTLET 174 D D TUBE SURFACE MOUNTING CLAMP ROTAMETER PN 9390004 PN 196 898754 WETTED MATERIAL STAINLESS STEEL ACRYLIC GLASS BUNA N INLET FARSIDE
12. MEASURING ELECTRODE TYPE Required Selection GPLR hemi bulb General Purpose Low Resistivity 0 14 pH ORP GPLR flat bulb General Purpose Low Resistivity 2 13 pH ANALYZER TC COMPATIBILITY Required Selection For Models 1181 3K TC For Models 1054A B 2054 2081 Pt 100 RTD For Models 54e 3081 81 4081 1055 5081 Xmt PT 100 RTD OPTIONAL SELECTION Slotted Tip not available on flat bulb sensors 01 10 55 EXAMPLE NOTE The Model 396P is also compatible with Model SCL P Q option 02 54 only TABLE 1 1 RECOMMENDED ACCESSORIES FOR FIRST TIME INSTALLATIONS 1 Mounting Accessories optional Choose one PN 915240 03 PVC flow through tee 3 4 in NPT process connection PN 915240 04 PVC flow through tee 1 in NPT process connection PN 915240 05 PVC flow through tee 1 1 2 in NPT process connection PN 23728 00 acrylic low flow cell PN 2002011 1 1 2 in CPVC tee with 1 in FNPT connection PN 11275 01 sensor handrail assembly 2 Junction Boxes optional Remote Junction Boxes used with option 02 sensors for sensor to analyzer distances of more than 15 ft Choose one PN 23555 00 includes preamplifier for Models 54 81 3081 4081 5081 Xmt PN 23309 03 and PN 22698 02 plug in preamplifier for Model 1181Analyzer PN 23309 04 and PN 22698 03 plug in preamplifier for Models 1054A B series 2054 2081 Analyzers Choose one PN 9120516 BNC Adapter for use with remote junction boxes PNs 23309 03
13. PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions Application compatibility is entirely the responsibility of the user About This Document This manual contains instructions for installation and operation of the Models 396P and 396PVP TUpH Combination pH ORP Sensors The following list provides notes concerning all revisions of this document Rev Level Date Notes 0 8 95 2 01 This is the initial release of the product manual The manual has been reformatted to reflect the Emerson documentation style and updated to reflect any changes in the product offering A 12 01 Added wiring diagram to page 14 B 4 02 Revised drawings on pages 6 7 and 14 C 7 02 Added 1055 wiring diagrams D 8 03 Added Silcore information E 5 04 Added 5081 and Xmt wiring info Deleted obsolete model information G 11 05 Changed Figure 4 6 drawing on page 17 Resized Figure 1 1 drawing on page 2 H 3 06 Changed PN on Fig 2 5 page 8 and in Table 7 3 page 29 Added a note on page 11 Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2006 m awa aL EMERSON MODEL 396P and 396PVP TABLE OF CONTENTS MODEL 396P and 396PVP COMBINATION pH ORP SENSOR TABLE OF CONTENTS Section Title Page 1 0 DESCRIPTION AND SPECIFICATIONS
14. SCL P Q ANALYZER Bo eS SS SSS ee iS a hl a i pe ae a etl FIGURE 4 14 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model SCL P Q 19 MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP VARIOPOL CABLE PN 23645 07 NOTE SEE NOTE CLEAR GRAY FOR 396PVP AND 396RVP SENSORS CONNECT THE BLUE WIRE TO TB4 4 OR 5 4 FOR ALL OTHER pH VARIOPOL SENSORS TERMINATE THE BLUE WIRE WITH A WIRE NUT AND JUMPER TB4 4 TO TB4 6 AND TB5 4 TO TBS 6 WHITE WHITE RED RED CLEAR GRAY CLEAR XSEE NOTE 1055 ANALYZER pH mV IN pH mV SHIELD NO PREAMP pH mV SHIELD PREAMP SOLUTION GROUND REFERENCE SHIELD REFERENCE IN SHIELD GND RTD IN RTD SENSE RTD RETURN RTD RETURN RTD SENSE RTD IN SHIELD GND 2 35V 5V REFERENCE IN REFERENCE SHIELD SOLUTION GROUND pH mV SHIELD PREAMP pH mV SHIELD NO PREAMP pH mV IN 1055pH pH ANALYZER TB3 INNER DRAIN RTD IN RTD SENSE RTD RETURN RTD RETURN RTD SENSE RTD IN INNER DRAIN pH mV IN 1 pH mV SHIELD NO PREAMP t pH mV SHIELD PREAMP 1 1 2 3 4 5 1 8 REFERENCE IN 1 CLEAR RED SOLUTION GROUND 1 REFERENCE SHIELD 1 WH I TE GRAY RAY REFERENCE IN 2 6 GRAY 45V REFERENCE SHIELD 2 5 HWHITE GRAY 5V SOLUTION GROUND 2 4 BLUE pH mV SHIELD PREAMP 2 WHITE BLACK pH mV SHIELD
15. and maintenance of the product nstall your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Rosemount Unauthorized parts and proce dures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation DANGER HAZARDOUS AREA INSTALLATION This sensor is not Intrinsically Safe or Explosion Proof Installations near flammable liquids or in hazardous area locations must be carefully eval uated by qualified on site safety personnel To secure and maintain an intrinsically safe installation an appropriate transmitter safety barrier sensor combination must be used The installation system must be in accordance with the governing approval agency FM CSA or BASEEFA CENELEC hazardous area classifi cation requirements Consult your analyzer transmitter instruction manual for details Proper installation operation and servicing of this sensor in a Hazardous Area Installation is entirely the responsibility of the user CAUTION SENSOR
16. are not covered by this limited warranty and shall be at Buyer s expense Seller shall not be obli gated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s per sonnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri od or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller Except as otherwise expressly provided in the Agreement THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND EXPRESS OR IMPLIED AS TO MERCHANTABILITY FIT NESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES RETURN OF MATERIAL Material returned for repair whether in or out of warranty should be shipped prepaid to Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 The shipping container should be marked Return for Repair Model The returned material should be accompanied by a letter of transmittal which should include the following information make a copy of the Return of
17. assure that no loosening has occurred To prevent rain water or con densation from running into the sensor a weatherproof junction box is recommended see Figure 2 x The sensor cable must be run through a protective conduit for isolation from electrical interference or physical abuse from the process The sensor should be installed within 80 of vertical with the electrode facing down The sensor s cable should not be run with power or control wiring 1 Teflon is a registered trademark of E I du Pont de Nemours amp Co MODEL 396P and 396PVP SENSOR CABLE OR VP CONNECTOR NOT SHOWN MILLIMETER INCH _ 1 INCH MNPT 2 PLACES 1 INCH WRENCH gt REFERENCE JUNCTION END TIP OPTION 41 ELECTRODE SOLUTION GROUND FIGURE 2 1 Dimensional Drawing SENSOR CABLE OR VP CONNECTOR NOT SHOWN MILLIMETER INCH Process Connection Threads 3 4 inch 1 1 2 inch SECTION 2 0 INSTALLATION ACAUTION Pressur ized spray injury U S and foreign patents pending Do not exceed pressure ond temperature speci fications 100 1135 kPa 0 150 PSIG 0 100 32 212 F Remove pressure and allow to coo before removal Read and follow manual DWG NO 40396P01 ADAPTER RETROFIT PN 33211 00 PRESSURE TEMPERATURE 60 PSIG AT 120 F 514 kPa AT 4 9 O RING MUST BE IN PLACE PRIOR TO USE PR
18. cable with mating VP connector prepped without BNC on analyzer For use with connections to Models 1181 1054A B 2081 54e 81 3081 4081 5081 Xmt and remote junction box PN 23555 00 OTHER ACCESSORIES FOR MODELS 396P AND 396PVP DESCRIPTION 22698 00 Preamplifier plug in for junction box for Model 1003 22698 02 Preamplifier plug in for junction box for Models 1181 1050 22698 03 Preamplifier plug in for junction box for Models 1054A B 2054 2081 22743 01 Pt100 preamplifier for Model 1181 22744 01 3K Preamplifier for Model 1181 23557 00 Preamplifier for junction box for Models 54 3081 81 4081 5081 9210012 Buffer solution 4 01 pH 16 oz 9210013 Buffer solution 6 86 pH 16 oz 9210014 Buffer solution 9 18 pH 160z R508 160Z ORP solution 460 mv 10 at 20 12707 00 Jet Spray Cleaner Examples of all sensing tip offerings Ww J a 22 m Shrouded Tip is Optional Slotted Tip Flat Tip is avail Variopol connector standard on all is available on all able with flat shown with mating variopol hemi bulb sensors hemi bulb sensors glass bulb sen cable receptacle ordered as option 41 sors MODEL 396P and 396PVP SECTION 2 0 INSTALLATION SECTION 2 0 INSTALLATION 2 1 UNPACKING AND INSPECTION Inspect the outside of the carton for any damage If dam age is detected contact the carrier immediately Inspect the hardware Make sure all th
19. is an acid and should be handled with care Follow the directions of the acid manufacturer Wear the proper protective equipment If contact with skin of clothing is made immediately rinse with plenty of clean water Type 2 A second ORP standard solution is the Ferric Ferrous Ammonium Sulfate Solution PN R508 1602Z and it can be ordered as a spare part otherwise it can be prepared from the following recipe Dissolve 39 2 grams of reagent grade ferrous ammonium sulfate Fe NHA4 2 SO4 2 6H50 and 48 2 grams of reagent grade ferric ammonium sulfate FeNHA4 SO4 2 12H20 in approximately 700 milliliters of water dis tilled water is preferred but tap water is acceptable Slowly and carefully add 56 2 milliliters of concentrated sulfuric acid Add sufficient water to bring the total solu tion volume up to 1000 ml This standard ORP solution although not as simple to prepare as the quinhydrone recipe is much more stable and will maintain its milli volt value for approximately one year when stored in glass containers This solution ferric ferrous ammoni um sulfate will produce a nominal ORP of 476 20 mV at 25 C when used with a saturated KCI AgCl refer ence electrode and platinum measuring electrode Some tolerance in mV values is to be expected due to the rather large liquid reference junction potentials which can arise when measuring this strongly acidic and concentrated solution However if the measuring electrodes a
20. not install the sensor upside down 4 Airbubbles may become trapped in the sensor end between the glass bulb and the sensor body This problem is most commonly encountered in areas of low flow or during calibration Shake the probe while immersed in solution to remove bubbles This problem can be avoided by ordering the sen sor with the slotted tip option 41 In most cases the pH sensor can simply be installed as shipped and readings with an accuracy of 0 6 pH may be obtained To obtain greater accuracy or to ver ify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter 2 2 1 Flow Through and Insertion Mounting Model 396P and 396PVP Sensors have a 1 inch MNPT process connection at the front of the sensor for mounting into a 1 1 2 inch tee or the process pipes See Figure 2 1 through Figure 2 7 for installation con figurations NOTE LARGE PIPE WRENCHES MUST NOT BE USED TO TIGHTEN THE SENSOR INTO A FLANGE OR OTHER TYPE OF MOUNTING 2 2 2 Submersion Mounting Model 396P and 396PVP Sensors also have a 1 inch MNPT process connection at the back of the sensor Utilizing a stan dard 1 inch union the sensor may be mounted to a 1 inch SCH 80 CPVC or PVDF standpipe see Figure 2 X Tapered pipe threads in plastic tend to loosen after installation It is therefore recommended that Teflon tape be used on the threads and that the tightness of the connection be checked frequently to
21. 2 2 Flow Through Tee with Adapter PN 915240 2 3 Flow Through and Insertion Installations sssssssssssesseneeneeeneeneeenennmenen nemen nnm 2 4 Model 396P 396PVP with Insertion Mounting Adapter PN 23242 02 2 5 SUbMersion aic ovine 2 6 Low Flow Gell PN 23728 00 5 2 e A a Ge eee td 9 2 7 Jet Spray Cleaner PN 12707200 i 2 2 Re Alaa pa ce dd Exe EO zd eve y e de B er bn vedo a a de 10 3 1 Wire Functions for Model 396P with amp without Preamplifier ssesssssssesseseeeeeeeeneneneeneen nennen nnns 10 3 2 Wiring Details Model 396P 01 50 for use with amp without Junction Box PN 22719 02 for Models 1181 1050 amp 1060 12 3 3 Wiring Details Model 396P 01 54 for use with amp sithout Junction Box PN 22719 02 for Models 1054 A B 2054 2081 and Ext nsion Cable PN 9200254 ieget kde dui dere pe aiaa Rd ma cua Cu 13 3 4 Wiring Details Model 396P 01 55 for use with Junction Box PN 23550 00 for Models 54 3081 4081 81 and 5081 14 3 5 Wiring Details Model 396P 01 55 for use with Models 54 81 3081 4081 and 5081 15 3 6 Wiring Model 396P 01 55 Sensor to Model 1055 10 22 32 15 4 1 Wire Functions for Mating Variopol Cable us
22. 54e 81 1055 1181 1050 1003 SCLor 3081 1060 1023 SoluCube 4 4 v 4 Refer to Figure 3 2 3 2 3 3 3 3 3 5 3 4 3 6 10 MODEL 396P and 396PVP Wiring The Model 396P has an optional built in pre amplifier and is offered with a shielded cable The cable should be handled carefully and kept dry and free of corrosive chemicals at all times Extreme care should be used to prevent it from being twisted dam aged or scraped by rough sharp edges or surfaces Please refer to Figures 3 1 through 3 6 for wiring Model 396P 01 OUTER BRAID OUTER DRAIN Le N OUTER BRAID OUTER DRAIN FIGURE 3 1 Wire Functions for Model SECTION 3 0 WIRING MODEL 396P DANGER DO NOT CONNECT SENSOR CABLE TO POWER LINES SERIOUS INJURY MAY RESULT NOTE Remove electrical tape or shrink sleeve from gray reference wire before connecting wire to terminal INSTRUMENT SHIELD INNER DRAIN 5 BROWN 5V GREEN REFERENCE GUARD WHITE GRAY REFERENCE GRAY Model 396P mV GUARD WHITE BLACK Option 01 with IN BLACK preamplifier cable SOLUTION GROUND BLUE RTD IN RED RTO SENSE WHITE RED RTD RETURN WHITE FOR MAXIMUM EMI RFI PROTECTION SOLDER AND INSULATED WIRE TO THE QUTER BRAID AND CONNECT TO EARTH GROUND UNLESS OTHERWISE SPECIFIED INSTRUMENT SHIELD INNER DRAIN SOLUTION GROUND BLUE mV GUARD BRAID WITH ORANGE mV N ORANGE
23. Guard RTD In RTD Sense RTD Return TB2 Ground 4 20 2 4 20 mAFF 1 9241587 00 FIGURE 4 23 Wiring Model 396P 01 to Model Xmt P HT 10 XMT P HT 10 396P 02 RTD Sense RTD Return TB2 Ground 4 20 mAFFF 2 4 20 mA FF um 9241587 00 FIGURE 4 24 Wiring Models 396P 02 and 396PVP to Model Xmt P HT 10 23 MODEL 396P and 396PVP SECTION 5 0 START UP AND CALIBRATION SECTION 5 0 START UP AND CALIBRATION 5 1 MODELS 396P and 396PVP pH SENSORS 5 1 1 SENSOR PREPARATION Shake down the sensor to remove any air bubbles that may be present at the tip of the pH glass bulb In most cases the pH sensor can simply be installed as shipped and readings with an accuracy of 0 6 pH may be obtained To obtain greater accuracy or to verify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter 5 1 2 pH CALIBRATION After a temporary connection is established between the sensor and the instrument a buffer calibration may be performed Consult appropriate pH ORP analyzer or transmitter instruction manual for specific calibra tion and standardization procedures or see below for recom mended two point buffer calibration procedure Recommended two point buffer calibration procedure Select two stable buffer solutions preferably pH 4 0 and 10 0 pH buffers other than pH 4 0 and pH 10 0 can be used as long as the pH values are at least two pH units
24. Instruction Manual coo Models 396P and 396PVP Combination pH ORP Sensor MODEL 396P MODEL 396PVP with mating cable SS ROSEMOUNT x Analytical EMERSON Process Management ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING Rosemount Analytical designs manufactures and tests its products to meet many national and international standards Because these instruments are sophisticated technical products you must properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety pro gram when installing using and maintaining Rosemount Analytical products Failure to follow the proper instructions may cause any one of the following sit uations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If this Instruction Manual is not the correct manual telephone 1 800 654 7768 and the requested manual will be provided Save this Instruction Manual for future reference f you do not understand any of the instructions contact your Rosemount representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation
25. Materials Request found on the last page of the Manual and provide the following thereon Location type of service and length of time of service of the device Description of the faulty operation of the device and the circumstances of the failure Name and telephone number of the person to contact if there are questions about the returned material Statement as to whether warranty or non warranty service is requested Complete shipping instructions for return of the material Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges for inspection and testing to determine the problem with the device If the material is returned for out of warranty repairs a purchase order for repairs should be enclosed The right people the right answers b d right now ROSEMOUNT ANALYTICAL CUSTOMER SUPPORT CENTER 1 800 854 8257 Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2006 ON LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www raihome com Specifications subject to change without notice aS oo eo Credit Cards for U S Purchases Only as VISA Maste Card UO ED E 2 g EMERSON Process Management
26. Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 23309 04 to Models 1054 and 2054 nennen 21 4 20 Wiring to Model 54e pH ORP with 21 4 21 Wiring Details Model 396P 02 50 for use with Junction Box PN 23309 03 Remote Preamplifier and Extension 9200254 unten ee tete eese div A quove seb de ac 22 4 22 Wiring Details Model 396P 02 54 for use with Junction Box PN 23309 04 Remote Preamplifier PN 22698 03 and Extension Cable PN 9200254 22 4 23 Wiring Model 396P 01 to Model 10 23 4 24 Wiring Models 396P 02 and 396PVP to Model Xmt P HT 10 sssssssssssseeeeeeeeneeneeneneenre nennen nennen 23 MODEL 396P and 396PVP SECTION 1 0 DESCRIPTIONS AND SPECIFICATIONS SECTION 1 0 DESCRIPTION AND SPECIFICATIONS 1 1 FEATURES AND APPLICATIONS The Rosemount Analytical Model 396P and 396PVP Sensors measure the pH or the ORP of aqueous solu tions in pipelines open tanks or ponds It is designed for harsh dirty applications such as sourwater waste treatment and scrubbers where a high performance low maintenance disposable sensor is required The combination electrode features a patented large area polypropylene reference junction for resistance to p
27. OCESS CONNECTION THREADS 2 PLACES 2 SCHED 80 FIGURE 2 2 Flow Through Tee with Adapter PN 915240 MODEL 396P and 396PVP SECTION 2 0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN C E 1 1 2 X 1 4 1 2 X 1 Reducing Reducing WT Bushing Bushing gx AN CR LGA 22 222 260577 N BRE 1 1 2 Pipe Tee 1 1 2 Pipe Tee L4 PN 2002011 PN 2002011 1 1 2 X 1 Reducing Bushing ANGLE FLOW SHOWN PIPE Y INSTALLATION SHOWN 1 1 2 PIPE Y FIGURE 2 3 Flow Through and Insertion Installations PEEK ADAPTER 1 FNPT X 3 4 FNPT REVERSIBLE 2 135 VITON RING NUT HEX UNION 2 INCH 3 WRENCH OPENING 304 SST 2 531 8 ACME THREAD TYP NECK UNION FITTING 316 SST 2 5 8 WRENCH OPENING 1 1 2 MNPT INSERTION MOUNTING ADAPTER 23242 02 INCLUDES PEEK ADAPTER 304 SST UNION FITTING AN O RING MUST BE IN PLACE PRIOR TO USE PN 9550175 DWG NO REV 40396P02 A FIGURE 2 4 Model 396P with Insertion Mounting Adapter PN 23242 02 Not for use with Model 396PVP Mounting adapter allows for sensor removal without twisting or disconnecting interconnecting cable for ease of maintenance MODEL 396P and 396PVP SECTION 2 0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN JUNCTION BOX DWG NO REV IM EE 40396P03 A Mounting Bracket PN 2002565
28. OTING 7 2 TROUBLESHOOTING WITHOUT ADVANCED DIAGNOSTICS Table 7 2 below lists common problems causes and remedies typically encountered in process measurement TABLE 7 2 Troubleshooting without Advanced Diagnostics Replace preamplifier for code 02 sensors For code 01 replace sensor Meter reads off scale Display reads overrange Defective preamplifier T C element shorted Check T C element as instructed in Section 6 1 and replace sensor if defective Sensor not in process Sample stream is low or air bubbles are present Make sure sensor is in process with sufficient sample stream refer to Section 2 0 for installation details Open glass electrode Replace sensor Reference element open no contact Replace sensor Display reads between 3 and 6 pH regardless of actual pH of solution or sample Electrode cracked Replace sensor Meter or display indication swings or jumps widely in AUTO T C Mode T C element shorted Check T C element as instructed in Section 6 1 and replace sensor if defective Span between buffers extremely short in AUTO T C Mode T C element open Check T C element as instructed in Section 6 1 and replace sensor if defective Sluggish or slow meter indication for real changes in pH level Electrode coated Clean sensor as instructed in Sections 6 2 or Section 6 3 2 Replace sensor if cracked Electrode defective
29. Remote Junction Box PN 23309 04 to Models 1054A B and 2054 21 MODEL 396P and 396PVP 22 SECTION 4 0 WIRING MODEL 396PVP XTENSION CABLE AAI P N 2200254 TRANSMITTER 1181 aaa 1003 1023 TB IAA BLACK SIG IN 1 Jl Reo RTO com LV sesso 1 aeneo aro sen i WHITE RTO IN Ue E OUTER DRAIN Ma FNPT 2 PLACES SENSOR MODEL 396P 02 50 NEMA 4 JUNCTION BOX Ru uae P N 23309 03 DANGER REMOTE DO NOT CONNECT SENSOR CABLE TO POWER LINES SENSOR CABLE SERIOUS INJURY MAY RESULT PREPARE ORANGE WIRE FOR 1054 2054 PREAMP USE BNC ADAPTER DWG NO 40396P25 REV A FIGURE 4 21 Wiring Details Model 396P 02 50 for use with Junction Box PN 23309 03 and Remote Preamplifier Extension Cable PN 9200254 DANGER DO NOT CONNECT SENSOR CABLE TO POWER LINES SERIOUS INJURY MAY RESULT TENSION CABLE RAM F 8 9200254 TRANSMITTER 10548 Tien IN FNPT 2 PLACES NEMA JUNCTION SOX RAH P N 23309 04 REMOTE SENSOR CABLE SENSOR MODEL 396P 02 54 381 52 PREPARE ORANGE WIRE FOR 1054 2054 3S9 559 PREAMP USE BNC ADAPTER DWG NO 40396P24 REV A FIGURE 4 22 Wiring Details Model 396P 02 54 for use with Junction Box PN 23309 04 and Remote Preamplifier PN 22698 03 Extension Cable 9200254 MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP P Sol Ground Ref Ref
30. Replace sensor Transmitter cannot be standardized Electrode coated or cracked Clean Sensor as instructed in Sections 6 2 or Section 6 3 2 Replace sensor if cracked Defective preamplifier Replace preamplifier Transmitter short spans between two different buffer values 28 Aged glass electrode or high temperature exposure Replace sensor Electrode coated Air bubbles trapped in sensor end between glass bulb and sensor body Clean Sensor as instructed in Section 6 2 or Section 6 3 2 Replace sensor if cracked Shake the sensor in solution See Section 2 0 for mounting guidelines MODEL 396P and 396PVP SECTION 7 0 TROUBLESHOOTING TABLE 7 3 Model 396P and 396PVP pH ORP Replacement Parts and Accessories DESCRIPTION QUANTITY 11275 01 Sensor Handrail Mounting Assembly 2002011 Flow Cell CPVC 1 inch FNPT 23242 02 Mounting Adapter Insertion 174 inch MNPT 304 S S X 1 FNPT PEEK 23309 03 Junction Box for remote preamplifier Code 50 23309 04 Junction Box for remote preamplifier Code 54 23646 01 Cable Extension Prepped for Models 54 81 3081 4081 and 5081 23555 00 Junction Box with preamplifier Models 54 81 3081 4081 and 5081 compatible 23557 00 Preamplifier remote for Junction Box Models 54 81 3081 4081 and 5081 compatible 22698 00 Preamplifier Plug in Model 1003 compatible for Code 02 50 22698 02 Preamplifier Plug in Models 1181 and 1050 compatible for C
31. WARRANTY REPAIR The following is the procedure for returning instru ments still under warranty 1 Call Rosemount Analytical for authorization 2 To verify warranty supply the factory sales order number or the original purchase order number In the case of individual parts or sub assemblies the serial number on the unit must be supplied 3 Carefully package the materials and enclose your Letter of Transmittal see Warranty If possible pack the materials in the same manner as they were received 4 Send the package prepaid to Rosemount Analytical Inc Uniloc Division Uniloc Division 2400 Barranca Parkway Irvine CA 92606 Attn Factory Repair RMA No Mark the package Returned for Repair Model No 30 8 3 NON WARRANTY REPAIR The following is the procedure for returning for repair instruments that are no longer under warranty 1 Call Rosemount Analytical for authorization 2 Supply the purchase order number and make sure to provide the name and telephone number of the individual to be contacted should addition al information be needed 3 Do Steps 3 and 4 of Section 8 2 NOTE Consult the factory for additional informa tion regarding service or repair WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and c
32. apart A pH 7 0 buffer solution reads a mV value of approxi mately zero and pH buffers read approximately 59 1 mV for each pH unit above or below pH 7 0 Check the pH buffer manufacturer specifications for millivolt values at various temperatures since it may affect the actual value of the buffer solution mV pH value 1 Immerse sensor in the first buffer solution Allow sensor to adjust to the buffer temperature to avoid errors due to temperature differences between the buffer solution and sensor temperature and wait for reading to stabilize Value of buffer can now be acknowledged by analyzer transmitter 2 Once the first buffer has been acknowledged by the ana lyzer transmitter rinse the buffer solution off of the sensor with distilled or deionized water 3 Repeat steps 1 and 2 using the second buffer solution 4 Once the analyzer transmitter has acknowledged both buffer solutions a sensor slope mV pH is established the slope value can be found within the analyzer transmitter 5 The slope value should read about 59 1 mV pH for a new sensor and will decrease over time to approximately 47 49 mV pH Once the slope reads below the 47 49 mV pH range a new sensor should be installed to maintain accu rate readings Recommended pH Sensor Standardization For maximum accuracy the sensor can be standardized online or with a process grab sample after a buffer calibration has been performed and the sensor has been co
33. are until the expira tion of the applicable warranty period Goods are warranted for twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller whichever period expires first Consumables such as glass electrodes membranes liquid junctions electrolyte o rings catalytic beads etc and Services are warranted for a period of 90 days from the date of shipment or provision Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period Seller shall at its option promptly correct any errors that are found by Seller in the firmware or Services or repair or replace F O B point of man ufacture that portion of the Goods or firmware found by Seller to be defective or refund the purchase price of the defective por tion of the Goods Services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources unsuit able environmental conditions accident misuse improper installation modification repair storage or handling or any other cause not the fault of Seller
34. d functions for the extension cable PN 9200273 are the same as the 396P 01 wire colors and functions MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP amp 2054 ANALYZERS WIRE NUT BLUE BROWN GRAY WHITE BLACK WHITE GRAY PIGTAIL WHITE RED EXTENSION CABLE PN 9200273 tUNPREPPED OR PN 23646 01 PREPPED a VARIOPOL CABLE amp PN 23645 06 WHITE RED a c lt o FIGURE 4 18 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Models 1054A B amp 2054 WIRE NUT BLUE BROWN GRAY WHITE BLACK WHITE MODEL 54pH ORP ANALYZER TB1 REMOTE JUNCTION BOX EARTH GND 1 PN 23309 04 ND PREAMP INSTR SHLD CLEAR 10 WHITE RETURN RTD SENSE IN WHITE RED RED DIGN REF IN CLEAR SOLN GND GRAY pH ORP SEE CLEAR ORANGE VARIOPOL CABLE PN 23645 07 XNOTE FOR 396PVP A BLUE WIRE TO TB1 8 D 396RVP CONNECT FOR ALL OTHER VARIOPOL pH SENSORS TERMINATE BLUE WIRE WITH WIRE NUT AND JUMPER TERMINALS 7 AND 8 TOGETHER FIGURE 4 20 Wiring to Model 54e pH ORP with Variopol PN 22698 03 VARTOPOL CABLE PN 23645 06 RED WHITE CLEAR 10 FIGURE 4 19 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with
35. d the corresponding wiring details NOTE If the cable is too long loop up the excess cable If the cable has to be shortened cut and terminate each conductor neatly and make sure that the overall outermost drain wire is not shorted out with either of the two inner drain wires shields Signal cable should be run in a dedicated conduit preferably an earth grounded metallic conduit and should be kept away from AC power lines For your convenience a wire nut kit is furnished in a plastic bag wrapped around the cable NOTE For maximum EMI RFI protection when wiring from the sensor to the junction box the outer braid of the sensor should be con nected to the outer braided shield of the extension cable The outer braid of the extension cable to the instrument must be terminated at earth ground or by using an appropriate metal cable gland fitting that provides a secure connection to the instru ment cable TABLE 3 1 Wiring Matrix Guide Preamplifier Location T 1 Sensor Integral to Integral to Remote Interconnect 1054A Model 1 Sensor Analyzer Junction unprepped 1054B 2054 Options md 2081 1 1 1 1 1 396P 01 50 396 01 50 P4 M box e 02 396 01 541 V 396 01 541 box EE 02 396P 01 55 396P 01 55 m box 23550 00 396P 01 55 P4 9200273 23646 01 4081 5081 Analyzer Transmitter
36. del 54 54e 18 MODEL 396P and 396PVP MODEL 2081 TRANSMITTER WIRE NUT BLUE BROWN GRAY WHITE BLACK WHITE EARTH GND IN IRTD SENSE N EXTENSTON PN 9200213 UNPREPPED OR PN 23646 01 PREPPED AUNCTION BOX J PN 23309 04 AND PREAMP PN 22698 03 VARIOPOL CABLE PN 23645 06 FIGURE 4 11 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 23309 04 to Model 2081 MODEL 1054 ANALYZER p pH MV IN 5V RTO IN REF GND SNS GND GRAY PIGTAIL PREAMP PN 23024 00 hief JI zz e O VARIOPOL CABLE PN 23645 07 CLEAR 10 WHITE RED FIGURE 4 13 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 1054 SECTION 4 0 WIRING MODEL 396PVP MODEL 3081pH ORP OR 4081 pH ORP OR 5081 P TRANSMITTER SR GND_ SHIELD EXTENS ON CABLE PN 9200273 FUNEREPGED E 0 PN 23646 01 PREPPED REMOTE JUNCTION BOX PN 23555 00 PN 23557 00 WIRE NUT VAR TOPOL CABLE PN 23645 071 FIGURE 4 12 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Models 3081 4081 amp 5081 VARIOPOL CABLE PN 23645 07 WHITE WHITE RED RTD COM NOT USED MODEL
37. e items in the packing list are present and in good condition Notify the factory if any part is missing If the sensor appears to be in satisfactory condition proceed to Section 2 2 Mounting NOTE Save the original packing cartons and materi als as most carriers require proof of damage due to mishandling etc Also if it is necessary to return the sensor to the factory you must pack the sensor in the same manner as it was received Refer to Section 6 0 for return instructions If the sensor is to be stored the vinyl boot should be filled with pH buffer solu tion and replaced on sensor tip until ready to use CAUTION Buffer solution in the vinyl boot may cause skin or eye irritation WARNING Glass electrode must be wetted at all times in storage and in line to maximize sensor life 2 2 MOUNTING The sensor has been designed to be located in indus trial process environments Temperature and pressure limitations must not be exceeded at any time A caution label regarding this matter is attached to the sensor Please do not remove the label See Figure 2 1 CAUTION Internal electrolyte fill solution may cause skin or eye irritation Mounting Guidelines 1 Shake the sensor in a downward motion to remove any air bubbles that may be present inside the tip of the pH glass 2 Do not install the sensor on the horizontal The sensor must be 10 off the horizontal to ensure accuracy 3 Do
38. ed with Model 396PVP sssssssssssssseseeeeneee nennen nnne nnne 17 4 2 Connector Pins and their Functions 17 4 3 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Model 81 17 4 4 Wiring Details for Models 396PVP or 396P 02 50 with Mating Variopol Cable PN 23645 07 for use with Model 1181 17 4 5 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 2081 17 4 6 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Models 3081 A081 5081 e P r ea ea EEEa Ta eTa Eaa EPEN aaa aae aa Eaa AAEE AA S Ae Aa AAAren inaa 17 4 7 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Model 81 oromni e aa baiat Ga aa rennen nnns 18 4 8 Wiring Details for Models 396PVP or 396P 02 50 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23309 03 to Model 118k iR a aer edel aa e eee HE se a 18 4 9 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Model 54 18 4 10 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Model 54 ente tee Bre Ede ce PE
39. erae ptu es Perte eee e da ane de porn 18 4 11 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Remote Junction Box PN 23309 03 to Model 2081 adea 19 4 12 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23555 00 to Models 3081 and 4081 nennen nennen enne 19 4 13 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model 1054 19 4 14 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 07 for use with Model SCE P Q eser 19 4 15 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Model 1055 20 4 16 Wiring Model 396P 02 54 55 61 Sensor to Model 1055 01 10 22 32 20 4 17 Wiring Details for Models 396PVP or 396P 02 55 with Mating Variopol Cable PN 23645 07 for use with Remote Junction Box PN 23557 00 to Model 1055 20 4 18 Wiring Details for Models 396PVP or 396P 02 54 with Mating Variopol Cable PN 23645 06 for use with Models 1054A B nd 2054 1 2 het Ig e oae dete eee tt b te b Ter ee lead Dette been al eo etu tir dece olt 21 4 19 Wiring Details for
40. ergent solution and rinse it in clean water If this does not clean the glass bulb go to Step 4 The solution used during the following check is an acid and should be handled with care Follow the directions of the acid manufacturer Wear the proper protective equipment Do not let the solution come in contact with skin or clothing If contact with skin is made immediately rinse with clean water 4 Wash the glass bulb in a dilute 5 hydrochloric acid solution and rinse with clean water Soaking the sensor overnight in the acid solution can improve cleaning action NOTE Erroneous pH results may result immedi ately after acid soak due to reference junction potential build up Replace the sensor if cleaning does not restore sensor operation TABLE 6 1 Ro and Ry VALUES FOR TEMPERATURE COMPENSATION ELEMENTS Temperature R Compensation Element 1 3K 2934 0045 Pt100 107 7 00385 TABLE 6 2 TEMPERATURE vs RESISTANCE OF AUTO T C ELEMENTS Resistance Temperature Ohms 1 3K Pt100 MODEL 396P and 396PVP 6 3 MODEL 396P and 396PVP ORP 4 3 1 Platinum Electrode Check The platinum elec trode may be checked as follows There are two types of standard solutions which may be used to check the ORP electrode transmitter system Type 1 One type of commonly used ORP standard solution is the saturated quinhydrone solution Refer to Section 5 2 CAUTION The solution used during the following check
41. ferring damaging energy away from the glass to metal seal The AccuGLass pH glass formulations exceed industry standards The AccuGlass pH glass is a result of many years of glass research resulting in a formulation which has been found to increase the life of the sensor Unlike other pH glasses presently on the market this glass resists cracking especially at higher temperatures and reduces sodium ion error commonly found in high pH applications Overall the AccuGlass formulation enhances the sensor perform ance to measure pH more accurately and have a longer sensor life than ever before AccuGlass and Silcore are trademarks of Rosemount Analytical MODEL 396P and 396PVP SECTION 1 0 DESCRIPTIONS AND SPECIFICATIONS 384 18 15 13 LOCKING PIN W BEAD CHAIN i n JT MOUNTING P 12 IN PVC CHANNEL ALUMINUM SCHEDULE 80 2 PLACES COUPL ING 1142 IN PIPE CLAMP PLACES 1 2 IN PIPE CLAMP 2 PLACES METER uva FEET UNISTRUT 19g X 15g IN ALUMINUM SWEEP PIPE WITH 1 INCH FNPT ADAPTER ZA REGULARY CHECK TO MAKE SURE CONNECTIONS ARE WATER TIGHT CAN BE ANY CONVENIENT DIMENSION FIGURE 1 1 Cross Section Diagram of the TUpH Patented Reference Technology All TUpH sensors are designed with a large area reference junction helical reference pathway and an AccuGlass pH glass bulb Th
42. in a plastic bag wrapped around the cable 1 If the cable needs to be extended use a high qual ity eleven conductor double shielded instrument NOTE cable available from Rosemount Analytical Refer For maximum EMI RFI protection when wiring to Table 4 1 to refer to the appropriate junction box from the sensor to the junction box the outer to use and the corresponding wiring details braid of the sensor should be connected to the NOTE outer braided shield of the extension cable If the cable is too lona The outer braid of the extension cable to the cable rae Sete IO instrument must be terminated at earth ground terminate each conductor neatl and make or by emgan appropiate sine tal cable Jand y Eri fitting that provides a secure connection to the sure that the overall outermost drain wire instrument cable is not shorted out with either of the two inner drain wires shields TABLE 4 1 Wiring Matrix Guide Preamplifier Location Analyzer Transmitter integral to Integral to Remote Interconnect 1054A 54 81 1055 1181 1050 1003 SCLor Refer to Model Sensor Analyzer Junction unprepped 1054B 2054 3081 1060 1023 SoluCube Figure Options Box PN PN 2081 4081 5081 396P 02 55 v v 14 3 4 6 396PVP 55 1 4 9 396P 02 50 s s 4 4 396PVP 50 i 396P 02 50 23309 03 9200254 s 4 22 396PVP 50 396P 02 50 23309 03 9200273
43. is patented sensor technology ensures superior performance while only requiring minimal maintenance 1 2 SPECIFICATIONS ORP 1500 to 1500 mv Integral Cable 396P Code 01 25 ft Code 02 15 ft coaxial 396PVP none must use mating VP cable Preamplifier Options 396P Remote or Integral 396PVP Remote onl Weight Shipping Weight 0 45 kg 0 9 kg 1 Ib 2 Ib PERCENT LINEARITY GPLR hemi bulb GPLR flat bulb 13 14 pH MODEL 396P and 396PVP SECTION 1 0 DESCRIPTIONS AND SPECIFICATIONS 1 3 ORDERING INFORMATION p The Model 396P Sensor is housed in a molded reinforced polypropylene y body with 1 in MNPT threads suitable for insertion submersion or flow through installation The sensor includes a general purpose pH electrode or a platinum ORP electrode a patented reference junction and a solution ground The Model 396P comes standard with a recessed electrode an optional slotted tip is also available In addition the 396P features an i optional integral hermetically sealed preamplifier and 15 ft or 25 ft cable The Model 396P insertion submersion lengths Automatic temperature compensation Pt 100 or 3K Balco is sensor with integral cable is offered with standard with the Model 396P or without a built in preamplifier MODEL 396P TUpH INSERTION SUBMERSION POLYPROPYLENE pH ORP SENSOR PREAMPLIFIER CABLE Required Selection With integral preamplifier 25 ft cable Without integral preamplifier 15 ft cable CODE
44. l with transmission capability of up to three miles A remote preamplifier must be used with Model 396PVP Installation is easily achieved through the wide variety of mounting configurations The Models 396P and 396PVP feature 1 in MNPT front and rear facing connections for insertion submersion or flow through pH and ORP applications Model 396PVP is offered with a watertight sensor to cable connector which eliminates re wiring and cable twisting when replacing sensors The Variopol VP multiple pin connector is an integral part of each sen sor model and uses a mating VP cable Once the cable is installed and wired to the analyzer sensors are easily replaced without replacing the cable and if the replacement sensor is the same as its predeces sor without rewiring the analyzer Also the cable can be disconnected from the sensor before removal from the process which eliminates cable twisting The entire line of TUpH model sensors now incor porate the new SILCORE technology contaminant barrier This triple seal barrier prevents moisture and material impurities from migrating to the pH sensor s reference electrode s metal lead wire By preventing these contaminants from compromising the integrity of the pH measurement sensor life is increased especially at higher temperatures where increased migrations occur In addition the SILCORE technolo provides added protection against sensor failure due to vibrations and shock by trans
45. n an ORP standard solution or a standard solution can also be made quite simply by adding a few crystals of quinhydrone to either pH 4 or pH 7 buffer Quinhydrone is only slightly soluble therefore a few crystals will be required Refer to Section 4 3 for an alternate ORP standard solution 3 Immerse the sensor in the standard solution Allow 1 2 minutes for the ORP sensor to stabilize 4 Adjust the standardize control of the instrument to the solution value shown in Table 5 1 below or on the label of the standard solution The resulting potentials measured with a clean platinum electrode and saturated KCI AgCI reference electrode should be within 20 millivolts of the value Solution temperature must be noted to ensure accurate interpretation of results The ORP value of saturated quin hydrone solution is not stable over long periods of time Therefore these standards should be made up fresh each time they are used 5 Remove the sensor from the buffer rinse and install in the process TABLE 5 1 ORP of Saturated Quinhydrone Solution In Millivolts pH4Solution pH 7 Solution Temp Millivolt Potential 20 25 30 20 25 30 268 264 260 94 87 80 MODEL 396P and 396PVP SECTION 6 0 MAINTENANCE SECTION 6 0 MAINTENANCE The Model 396P and 396PVP Sensors require mini mum maintenance The sensor should be kept clean and free of debris and sediment at all times The fre quency of cleaning by wiping or brushi
46. nditioned to the process Standardization accounts for the sensor junction potential and other interferences Standardization will not change the sensor s slope but will simply adjust the analyzer s reading to match that of the known process pH 24 1 While obtaining a process solution sample it is recommended that the sample is taken close to the sensor record the pH value that is shown on the analyzer transmitter display 2 Measure and record the pH of the process solution sample with another temperature compensated calibrated pH instrument For best results standardization should be performed at the process temperature 3 Adjust the analyzer transmitter value to the standardized value 5 2 MODEL 396P and 396PVP ORP SENSORS 5 2 1 SENSOR PREPARATION Most industrial applications have a number of ORP reactions occurring in sequence or simultaneously There can be several components that are oxidized or reduced by the reagents that are used Theoretically the ORP potential is absolute because it is the result of the oxidation reduction equilibri um However the actual measured potential is dependent on many factors including the condition of the surface of the ORP platinum electrode Therefore the sensor should be allowed 1 2 hours to become conditioned to the stream when first set up or after being cleaned 5 2 2 ORP CALIBRATION 1 Make a temporary electrical connection between the sensor and the instrument 2 Obtai
47. ng with a soft cloth or brush is determined by the nature of the solu tion being measured The sensor should be removed from the process periodically and checked in buffer solutions WARNING BEFORE REMOVING THE SENSOR be absolutely certain that the process pres sure is reduced to 0 psig and the process temperature is lowered to a safe level If the sensor will not calibrate refer to your analyzer transmitter instruction manual for proper test proce dures If it is determined that the sensor has failed it should be discarded and replaced 6 1 AUTOMATIC TEMPERATURE COMPENSATOR The temperature compensator element is temp erature sensitive and can be checked with an ohm meter Resistance increases with temperature The 3K element will read 3000 ohms 1 at 25 77 and a Pt100 will read 110 ohms Resistance varies with temperature for a 3K and Pt100 element and can be determined according to Table 6 2 or the following formula RT Rg 84 T 20 Where Resistance T Temperature in Refer to Table 6 1 for R and R4 values 6 2 MODEL 396P amp 396PVP pH SENSORS 4 2 1 ELECTRODE CLEANING If the electrode is coated or dirty clean as follows 1 Remove the sensor from process 2 Wipe the glass bulb with a soft clean lint free cloth or tissue If this does not remove the dirt or coating go to Step 3 Detergents clean oil and grease acids remove scale 3 Wash the glass bulb in a mild det
48. ode 02 50 22698 03 Preamplifier Plug in Models 1054 1054A 1054B 2054 and 2081 compatible for Code 02 54 22719 02 Junction Box w o Preamplifier 33081 00 Adapter Insert PEEK 1 X 3 4 inch for 23242 02 7901631 Shroud PVC 9200254 Cable 4 conductor 22 AWG shielded pair for 1054 A B 2054 and 1181 9200273 Cable Extension Unprepped for Models 54 81 3081 4081 and 5081 23645 06 15 ft 4 6 m cable with mating VP connector with BNC on transmitter end 23645 07 15 ft 4 6 m cable with mating VP connector with bare wires on transmitter end 9210012 Buffer Solution 4 01pH 16 oz 9210013 Buffer Solution 6 86pH 16 oz 9210014 Buffer Solution 9 18pH 16 oz 9322014 Union KYNAR 9320057 Union PVC 9120516 BNC Adapter 915240 04 Tee Flow through 2 PVC 1 NPT 9550175 O ring for Mounting Adapter 23242 02 R508 160Z ORP Standard Solution 460mV x10 at 20 23550 00 Junction Box with Extension Board Models 54 81 3081 4081 and 5081 compatible 661 898695 Cable 5 Conductor for Model 2700 only 29 MODEL 396P and 396PVP SECTION 8 0 RETURN OF MATERIAL SECTION 8 0 RETURN OF MATERIAL 8 1 GENERAL To expedite the repair and return of instruments prop er communication between the customer and the fac tory is important Before returning a product for repair call 1 949 757 8500 for a Return Materials Authorization RMA number 8 2
49. or 7 v 4 8 396PVP 50 23646 01 396P 02 54 23309 04 9200254 4 4 23 396P 02 54 23309 04 9200273 or s 1 4 20 396PVP 54 1 23646 01 396P 02 54 1 14 5 4 18 396PVP 54 4 19 396P 02 55 23555 00 9200273 or v 14 7 4 10 396PVP 55 23646 01 4 12 396P 02 54 1 F 661 898695 so i 414 396PVP 54 1 i 396P 02 54 23309 04 9200273 or 1 4 11 396PVP 54 23646 01 4 21 396P 02 55 s 4 15 396PVP 55 4 16 396P 02 55 1 9200273 1 4 17 396PVP 55 23646 01 16 MODEL 396P and 396PVP SECTION 4 0 WIRING MODEL 396PVP FIGURE 4 1 Wire Functions for Mating Variopol Cable used with Model 396PVP CLEAR INNER DRAIN 396PVP 396RVP BLUE SOLUTION GROUND CLEAR pH mV SHEILD SHIELD 4 3 SOLUTION GROUND ORANGE pH mV IN CLEAR pH mV RTD 5 2 2 REF PN23645 07 SHIELD eee 8 E du IN RID IN 6 1 pH mV WITH BNC GRAY REFERENCE PN 23645 06 CLEAR REFERENCE SHIELD FIGURE 4 2 Connector Pins RED RTD IN and Their Functions Voriopol Connector WHITE RED RTD SENSE WHITE RTD RETURN MODEL 81pH ORP TRANSMITTER VARIOPOL CABLE 23645 07 CLEAR 10 WIRE NUT SHIELD EARTH GND IN GND RTD IN t RTD RTN gt RTD SN iu OR MANUAL WIRE NUTS CLEAR RED WHITE RED JUMPER GRAY CLEAR WHITE
50. re kept clean and in good operating condi tion consistently repeatable calibrations can be carried out using this standard solution 26 SECTION 6 0 MAINTENANCE 6 3 2 Cleaning Platinum Electrode The electrode can be restored to normal operation by simply cleaning the platinum electrode with baking soda Polish it by rubbing it with a damp paper towel and baking soda until a bright shiny appearance is attained MODEL 396P and 396PVP SECTION 7 0 DIAGNOSTICS AND TROUBLESHOOTING SECTION 7 0 DIAGNOSTICS AND TROUBLESHOOTING 7 1 MODEL 54e 81 3081 4081 5081 Xmt DIAGNOSTICS AND TROUBLESHOOTING The Model 54 Analyzer and Models 81 and 3081 Transmitters automatically search for fault conditions that would cause an error in the measured pH value as does the Model 1054B pH ORP Analyzer to a lesser degree Refer to the applicable Instruction Manual for a complete description of the analyzer s fault conditions Table 7 1 below lists the Model 54 s 4081 s 3081 s and 81 s diagnostic messages that indicate a possible sen sor problem A more complete description of the problem and a suggested remedy corresponding to each mes sage is also listed TABLE 7 1 Troubleshooting with Advanced Diagnostics DIAGNOSTIC MESSAGE 3081 81 4081 Calibration Warning CALI be AEE DESCRIPTION OF PROBLEM 1 Aged glass 2 Sensor not immersed REMEDY 1 Perform buffer calibration 2 Be sure electrode measuring tip is in process
51. rocess coatings generally found in dirty high solid applications The patented helical reference pathway provides added resistance for poisoning applications In addition it is available in two configurations glass platinum electrode completely recessed within the reference junction for added life in abrasive or rough applications and the glass platinum electrode partially exposed for added life and accuracy in vis cous and low flow applications Both Models feature a titanium solution ground con structed in an annular design around the pH ORP elec trode The solution ground provides glass and refer ence sensor diagnostics for preventative maintenance when used with the Model 54e 1055 5081 3081 4081 81 pH ORP and Xmt P transmitters In addition Models 396P and 396PVP can be used with most non diagnostic Rosemount Analytical and other manufac turer s instruments Each sensor is housed in a molded polypropylene body with EPDM seals making it virtually indestructi ble and chemically resistant Complete encapsulation eliminates leakage or high humidity problems tradi tionally found in other pH ORP designs The simplified construction designed with user convenience in mind does not require electrolyte KCI replenishment or any high maintenance troubleshooting procedures The Model 396P is offered with or without an optional integral preamplifier to convert the high impedance pH or ORP mV signal into a stable noise free signa
52. s Model 396P 01 54 for use with and without Junction Box PN 22719 02 for Models 1054A 1054B 2054 2081 and Extension Cable 9200254 13 SECTION 3 0 WIRING MODEL 396P MODEL 396P and 396PVP WHEN INCH AND METRIC DIMS ARE GIVEN EXTENSION BOARD Pa MILLIMETER 3 INCH WA FNPT TO ANALYZER TB1 FARSIDE FNPT TO SENSOR NN AS BS d Ir gt MOUNTING INSERT NO 10 32 view EXTENSION PCB INNER DRAIN ID INNER DRAIN ID WHITE WHITE WITH WHITE RED TENSOR WHITE RED RED BOARD RED WHT GRY P N 23550 00 WHT GRY GRAY BLUE GRAY BLUE WHT BLK WHT BLK BLACK BROWN S BLACK N BROWN GREEN GREEN SENSOR CABLE EXTENSION CABLE P N 920027 3 SENSOR MODEL 396 P 01 55 381 54 3854 03 05 DWG NO 40396P08 FIGURE 3 4 Wiring Details Model 396P 01 55 for use with Junction Box PN 23550 00 for Models 54e 3081 4081 81 and 5081 14 MODEL 396P and 396PVP SECTION 3 0 WIRING MODEL 396P MODEL 54 3081 81 4081 WITH PREAMP IN SENSOR N C INSTR SHLD INNER DRAIN RETURN WHITE SENSE WHITE RED IN RED DIGN WHITE GRAY ser IN GRAY SOLN GND BLUE DIGN WHITE BLACK euone 1 mv IN BLACK 5V BROWN RTD 5V GREEN S El t lehla FIGURE 3 5 Wiring Details Model 396P 01 55 for use with Models 54e 81 3081 4081 and 5081
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