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Dyson DC24 Vacuum Cleaner User Manual

1. Al E 14 oo 999 CE MODELS EXPORT 8 10 11 12 13 14 12 www ferrisindustries com Safety Icons Warning Read Operator s Manual Read and understand the _ Operators Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult technical literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Do not use this machine on slopes greater than 10 Danger Machine Rollover Do not operate on any slopes when wet or slippery Do not operate near drop offs or near water Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Danger Fire Hazard Keep unit free of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine
2. l pivot 6 Refer to Figure 40 Measure the distance from Ar the front lift pivot to the ground and from the front 2 4 chain anchor bolt to the ground If the 3 f measurements are equal no further adjustment is zu di n required If the measurements are NOT equal u A p greater than 1 8 3 17mm difference Measure Measure adjustment is required continue with Step 7 if MO First Second 7 Raise the seat plate to access the center lift link RF co A Figure 41 S f 8 Loosen the jam nut C on the lift clevis D and eee turn the adjuster bolt B until the measurements GROUND are equal Tighten the jam nut against the lift clevis Figure 40 Measure Front Lift Pivot c e e X 2 z e Le E jt Figure 41 Center Lift Link Adjustment A Center Lift Link B Adjuster Bolt C Jam Nut D Lift Clevis 44 www ferrisindustries com Troubleshooting Adjustment amp Service DECK LEVELING ADJUSTMENT NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted 4 10 2 cm 1 Park machine on aflat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1 24 bar front tires to 25 psi 1 72 bar 2 Install the cutting height adjustment pin in the 4 10 2 cm position See Fig
3. Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Page 11 for the location of Identification Numbers DATE PURCHASED AWARNING NN Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Copyright 2006 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved The Ferris logo is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Ferris Industries 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com Table of Contents Safety Rules amp Information 2 Identification Numbers 11 Safety Decals eee rece tene crees 12 Safety ICONS 2714501 a ratast kt eue cert essi studie ton 13 Safety Interlock System 14 Features amp Controls ceres 15 ontrol FunctlonS rrnnrrear 15 ccpit re eat he etcetera ied 17 EEE Eten ree IRE Henn 17 Checks Before Starting ssessssss 17 Priming the Fuel System diesel model only 18 Starting the Engine ssesseessss 19 Stopping the Tractor and Engine 19 Driving the TACHO ariii 20 Pushing the R
4. Engine Power Rating Information The gross power rating labels for individual gas engine models meet or exceed SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Actual gross engine power may be lower and is affected by but not limited to ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net horsepower This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability i k CD 7 rr D N 53 Ferris Industries a division of Simplicity Manufacturing Inc Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this l
5. 26 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION GAS This machine produces sound levels in excess of 85 dBA at the operator s CI ear and can cause hearing loss M though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE o Mow across slopes not up and down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope 5 Use extra care with grass catchers or other attachments These can change the stability of the unit 6 Keep all mo
6. 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure 8 Start the engine and let it run slowly DO NOT run at high speed immediately after a Be sure to run engine only outdoors or in well ventilated area www ferrisindustries com Operation Notes e K 3 D oO E 29 c e c e L nd c Regular Maintenance MAINTENANCE SCHEDULE 8 PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the hour meter PESE bx pe hey igv ig gue Use Hours Hours Hours Hours Check Safety Interlock System Check Rider Brakes DER MAINTENANCE ae per tem Een ion ea Use Hours Hours Hours Hours Check Gearbox Oil Level s Check Rider Mower for loose hardware Clean Deck amp Check Replace Mower Blades Lubricate Rider amp Mower Clean Battery amp Cables Check Tire Pressure e Check Hydraulic Oil Change Hydraulic Oil Filter ENGINE MAINTENANCE p aay SNC ux SUY J
7. LUBRICATION Lubricate the unit at the locations shown in Figure 20 through 25 Grease gt Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease P N 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available oii S Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Regular Maintenance Figure 22 Deck Lubrication Use needle nozzle Figure 21 Mule Drive Idler Arm Figure 24 Center Lift Link RE PACK RE PACK BEARINGS BEARINGS y ANUALLY i ANUALLYg c o Figure 25 Casters Wheels amp Suspension Arms 35 CALATE TLAN S a lt b a Regular Maintenance BATTERY MAINTENANCE NOTE This unit is eguipped with a maintenance free BC158 battery Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first A Figure 26 2 Remove the battery retainer strap C 3 Remove the battery and clean the tray and surrounding areas with a solution of baking soda and water 4 Clean the battery ter
8. Refer to REGULAR MAINTENANCE section Make sure all nuts bolts screws and pins are in place and tight Adjust the seat position and make certain you can reach all controls from the operators position Fill the fuel tanks with fresh fuel Refer to engine manual for fuel recommendations A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE 17 e T 9 D Oo o n e 2 e Operation PRIMING THE FUEL SYSTEM Diesel Model Only Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system This must be performed before the first use after any fuel filter maintenance or if the fuel system is run dry A WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filter or water separator element Clean up fuel spills immediately To prime the fuel system On the water separator 1 Using a 1 2 wrench loosen the vent screw A on the water separator 2 3 revolutions 2 Unscrew th
9. THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Do NOT jump off if mower tips Operation 20 6m 2 Figure 10 Trailer Weight Recommendations A Clevis Pin B Clip e T 3 sv Oo Figure 12 Raise amp Lower the Roll Bar A Hair Pin Clip B Retainer Pin C Roll Bar D Rubber Stop 23 Ll e 2 e Operation MOWING 1 Engage the parking brake Make sure the PTO switch is disengaged the motion control handles are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing o oc B W Iv When finished slow engine down and shut off the PTO 8 Stop the engine see STOPPING THE TRACTOR AND ENGINE MOWING RECOMMENDATIONS Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting hei
10. Warning Avoid Serious Injury or Death from Roll Over Do NOT jump off if the mower tips Read and follow all operating instructions and warnings in the operator s manual A DANGER This indicates a hazard which if not avoided will result in serious injury or death A WARNING This indicates a hazard which if not avoided could result in serial injury or death 4 CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged NORTH AMERICAN SAFETY ICONS Keep hands away from belts and Amputation pulleys Foot in Danger Dismemberment Blade This machine can crush and cut ee hands away from deck lift Objects PAISANE A MATERIES Read the Maintain a Manual safe Do not operate the engine in an distance unventilated area Warning Avoid Serious Injury or Open flame Death from Roll Over hazard children Keep roll bar in the raised position and use seat belt Do NOT use seat belt when the roll bar is down Warning Avoid Serious Injury or Death from Roll Over Keep roll bar in the raised position and use seat belt There is no roll over protection when roll bar is down Lower roll bar only when necessary and NEVER remove it Raise the roll bar as soon as clearance permits Amputation Warning Low Overhanging Hand in Obstacles Hazard B
11. 6 Blades are installed incorrectly 6 Reinstall the blades correctly 1 Deckis not leveled correctly 1 Level the deck correctly 2 Blades are dull or worn 2 Sharpen or replace the blades 3 Blades are damaged 3 Replace the blades 4 Deckis clogged with grass 4 Clean out the deck clippings 5 Deck shell is damaged 5 Repair or replace the deck 6 Mower spindle is bent or loose 6 Repair or replace the spindle 7 Blades are installed incorrectly 7 Reinstall the blades correctly 8 Tires are not properly inflated 8 Check and inflate the tires 1 Blades are not sharp or nicked 1 Sharpen your blades 2 Blades are worn down too far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 40 www ferrisindustries com SEAT ADJUSTMENT See Figure 31 The seat can be adjusted fore and aft Move the lever forward position the seat as desired and release the lever to lock the seat into position GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted Handle Alignment Loosen the mount hardware A Figure 32 and pivot the lever s C Figure 32 fore or aft to align with each other Handle Placement L
12. FILTER The fuel filter is located in the fuel line between fuel shut off valve and fuel pump behind the hydraulic reservoir If filter is dirty or clogged replace as follows 1 Shut off the fuel tank selection valve 2 Disconnect the negative battery cable 3 Place a container below the filter to catch spilled fuel 4 Using a pliers open and slide hose clamps from fuel filter Remove hoses from filter Secure with hose clamps oN O OI Reconnect the negative battery cable when finished 32 AWARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol Q gasoline additives premium gasoline or white gas because engine fuel system damage could result Install new filter in proper flow direction in fuel line www ferrisindustries com CHECK ADD ENGINE OIL Refer to Figure 15 for dipstick and oil fill locations Refer to the engine owners manual for specific engine oil check and fill procedures Also refer to the engine owners manual
13. Turn the key to the HEAT position Hold the key to turn the glow plug indicator light on and activate the glow plugs 4 Wait until the glow plug indicator light turns off then turn the key to START If the engine does not start immediately move the throttle control to FULL NOTE Do not crank the engine continuously for more than 30 seconds Allow the starter motor to cool for two minutes before cranking the engine again e EJ 1 D Oo 5 After the engine starts move the engine throttle control to SLOW Warm up the engine by running it for at least a minute 6 Move the throttle to FULL before engaging the PTO switch or driving the machine In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE TRACTOR 19 n e 2 e Operation DRIVING THE TRACTOR 1 Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels Engage the parking brake 3 Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 4 Start the engine see STARTING THE ENGINE 5 Disengage the parking brake and pivot the ground speed control levers inward Move the levers evenly forward to travel forward Retu
14. and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating technigues an explanation of the products features and controls and maintenance information is included to help you get the most out of your eguipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where
15. batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of discharged battery wired to starter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle with the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery 1 Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 51 gt O 77 y gt gt E e c e e X 2 z e Le Troubleshooting Adjustment amp Service THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Starter Switc
16. chance of unauthorized use remove the ignition key If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is expected to drop below 35 degrees refer to Long Term Storage Item 2 Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Use an Antifreeze tester to check the cooling system s level of protection Read the instructions on the Antifreeze container for the appropriate ratio of water to Antifreeze for your geographical area 3 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 4 Clean external surfaces and engine 5 Prepare engine for storage See engine owner s manual 6 Clean any dirt or grass from cylinder head engine housing and air cleaner element 7 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 8 Completely grease and oil unit as outlined in the Regular Maintenance section 9 Clean up unit and apply paint or rust preventati
17. explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine condition of battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section CHARGING A COMPLETELY DISCHARGED BATTERY 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to posi
18. for specific engine oil and filter change procedures CHECK CHANGE AIR FILTER Refer to the engine owners manual for specific air filter service procedures CHECK HYDRAULIC OIL LEVEL NOTE Do not open the hydraulic oil reservoir unless oil is being added 1 Visually check that the hydraulic oil level is filled to the recess area A Figure 16 of the hydraulic oil reservoir 2 If necessary remove the reservoir cap B and add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils Make sure area around the filler neck is free of dust dirt or other debris HYDRAULIC OIL FILTER CHANGE Change Interval Every 500 Hours Filter Part Number 5021357 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil Ferris recommends this be a dealer only service item 1 Locate the hydraulic oil filter A Figure 17 behind the oil reservoir 2 Fill the new filter with oil Lubricate the new filter seal with a few drops of oil 3 Remove the oil filter and quickly thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 4 Refill reservoir with fresh oil to replace any oil lost during filter change 5 Raise the rear of the unit and secure with jackstands Chock the front wheels to prevent the unit from rolling Run the unit for several minutes t
19. seat If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system 14 www ferrisindustries com Figure 1 CONTROL FUNCTIONS The information below briefly describes the function of the individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steering instructions Seat Adjustment Lever The seat can be adjusted forward and back Move the lever forw
20. spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension www ferrisindustries com PTO Drive Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Release the hood cam latches and raise the hood until it locks in place 3 Release the rear guard cam latches and lower or remove the rear guard 4 Using a 3 4 box end wrench on the nut of the spring loaded idler pulley A Figure 50 rotate the wrench CLOCKWISE to release the tension on the PTO drive belt AWARNING Use extreme caution when rotating the idler pulley with the wrench due to the increased tension in the spring as the idler pulley is being rotated Injury may result if the wrench is prematurely released while the spring is under tension 5 Remove the belt from the stationary idler pulley B Figure 50 6 Carefully release the tension on the wrench 7 Remove the belt from the PTO clutch pulley spring loaded idler pulley and center spindle pulley 8 Pull the belt towards the rear of the machine until free of the guide pulleys and belt keeps on the rear of the mower deck PTO Drive Belt Replacement 1 From the rear of the mower deck route the new belt through the guide pulleys and belt keeps 2 Install the belt on the center spindle pu
21. spring is under tension 4 Remove the belt from the trim side spindle pulley B Figure 52 5 Carefully release the tension on the breaker bar 6 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Figure 53 7 Install the belt on all of the pulleys except for the trim side spindle pulley Carefully rotate the breaker bar CLOCKWISE and install the belt on the trim side spindle pulley Carefully release the tension on the breaker bar 8 Reinstall the PTO drive belt 49 gt O 77 y gt gt E gt Troubleshooting Adjustment amp Service PTO Clutch Pulley IMPORTANT V side of belt must contact v groove pulleys Flat side of belt must contact flat pulleys Flat Stationary Pulley Ye 1 Flat V Groove Guide Guide Pulley Pulley V Groove Spring Loaded Pulley Center Spindle Pulley ERU V Groove Guide Pulley Figure 51 PTO Belt Routing NOTE Gray areas indicate the flat side of the belt c e o r 5 Figure 52 Spindle Drive Belt Removal Figure 53 Spindle Drive Belt Removal A Idler Arm A Spindle Pulley B Trim Side Spindle Pulley B Idler Pulley C Drive Belt 50 www ferrisindustries com BATTERY SERVICE A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly
22. the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place aN ee D Figure 6 Turning Around a Corner ADVANCED DRIVING Figure 7 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a left end of row zero turn 1 Slow down at the end of the row 2 Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be 22 Figure 8 Executing an End Of Row Turn www ferrisindustries com ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 300 Ibs 138kg Secure the trailer with
23. the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed Operation Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks e K 9 2 Oo The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass yo
24. you are mowing have another responsible adult watch them 2 www ferrisindustries com Safety Rules amp Information Slope Operation Operation on slopes can be dangerous Using the unit on a slope that is too steep where you do not have adequate wheel traction and control can cause sliding loss of steering control and possible rollover You should not operate on a slope greater than a 3 5 foot rise over a 20 foot length 10 degrees Always mow across slopes not up and down to maintain traction on the wheels and avoid sudden turns or rapid speed changes Reduce speed and use extreme caution on ALL slopes Also note that the surface condition you are on can greatly impact your ability to safely operate this machine Operating on wet or slippery slopes can cause sliding and loss of steering and control Do not operate on slopes that are slippery wet or have soft soil conditions If you feel unsure about operating the unit on a slope don t do it Its not worth the risk Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter t
25. 12 Park machine on level ground Never allow untrained personnel to service machine 13 Use jack stands to support components when required 14 Carefully release pressure from components with stored energy 15 Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last 16 Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them 17 Keep hands and feet away from moving parts If possible do not make adjustments with the engine running 18 Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools 19 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturers recommended parts when necessary 20 Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs 22 Always comply with factory specifications on all settings and adjustments 23 Only authorized service locations should be utilized for major service and repair requirements 24 Never attempt to make major repairs on t
26. 6 OND o A may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Safety Rules amp Information SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme car
27. 72 61 SIDE DISCHARGE MOWER DECK GASOLINE MODELS Deck Drive Belt 5023297 PTO Drive Belt 5100003 Mower Blade 5020842 61 REAR DISCHARGE MOWER DECK DIESEL MODELS EXPORT Deck Drive Belt 5023297 PTO Drive Belt 5100014 Mower Blade 5023272 72 SIDE DISCHARGE MOWER DECK Deck Drive Belt 5100046 PTO Drive Belt 5100655 Mower Blade 5022476 C
28. 8 2 1 4 5 4 5 7 cm long when compressed 4 If the spring does not measure 2 1 8 2 1 4 5 4 5 7 cm release the parking brake and turn the adjustment nut B to adjust the spring length 5 Engage the parking brake and remeasure the spring length Continue to adjust the nut as required CAUTION Do not adjust the spring to be shorter than 2 1 8 5 4 cm when compressed This may damage the brake caliper 6 With the parking brake engaged adjust the set collar position until 3 16 4 7 mm gap is measured between the set collar and brake link 7 Reinstall the drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jackstands from under the machine MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 37 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 6 15 2 cm in 1 4 0 64 cm increments 1 Depress the deck lift foot pedal B Figure 35 until it locks into the 6 15 2 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C towards the right to release the lock 4 Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin Troubleshooting Adjustment amp Service TA Ne 7 2 1 8 2 1 4 5 4 5 7 cm 77 Z Figu
29. A 8 Use Hours Hours Hours Hours Check Engine Oil Level Engine Coolant Level Check Clean Cooling Fins 8 Intake a Service Air Filter Change Oil amp Filter Check Replace Spark Plugs Check Fuel Filter Drain Water Separator e Check amp Clean Radiator Screens Check Coolant Level Change Coolant See the engine manufacturer s owner s manual Change original engine oil after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours then after every 100 hours CHECK TIRE PRESSURES Tire Pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Pressure 25 psi 1 72 bar 18 psi 1 24 bar Tire Front Rear 30 Figure 12 Checking Tire Pressure www ferrisindustries com CHECKING ADDING FUEL Diesel To add fuel 1 Remove the fuel cap A Figure 13 2 Fill the tank to the bottom of the fill tube This will leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap 4 Repeat same process for opposite tank NOTE The fuel ta
30. B Reverse Return Spring C Spring Position Nut D Jam Nut 42 NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the control linkage NOTE Perform this adjustment on a hard level surface such as a concrete floor The neutral position MUST be checked and adjusted BEFORE performing a neutral adjustment 1 Disengage the PTO engage the parking brake and turn off the engine 2 Loosen the jam nuts B Figure 35 and turn the adjustment linkage A to adjust If the machine creeps forward turn the linkage CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the linkage COUNTER CLOCKWISE 3 Lock the jam nuts B when neutral is achieved NOTE This adjustment should NOT be performed while the machine is running It may take several attempts to achieve neutral depending upon how much the machine creeps Figure 35 Neutral Adjustment Left hand side shown A Control Linkage B Jam Nuts www ferrisindustries com PARKING BRAKE ADJUSTMENT 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage the parking brake 2 Jack up the rear of the machine and secure with jackstands Remove both drive tires 3 With the parking brake engaged measure the compressed spring length see Figure 36 The spring should be 2 1
31. COUNTER CLOCKWISE which will relieve the tension on the belts exerted from the idler arm 4 Remove the belts from the right hand and left hand pump drive pulley grooves 5 Carefully release the tension on the breaker bar 6 Unhook the spring B from the anchor bolt on the idler arm 7 Remove the belts from the crankshaft pulley grooves and pull out from behind the clutch Pump Drive Belt Replacement 1 Place the belts under clutch into the crankshaft pulley grooves 2 Wrap the belts around the top side of the idler arm pulley and install the belts in the right hand pump pulley grooves 3 Reinstall the spring onto the anchor bolt on the idler arm 4 Carefully rotate the idler arm with the breaker bar counter clockwise see Figure 49 While holding the breaker bar firmly install the belts in the left hand pump pulley grooves and the two stationary idler pulleys grooves 5 Carefully release the tension on the breaker bar 6 Inspect the belt path making sure that all belts are properly seated in the pulley grooves 7 Reinstall the PTO drive belt from the clutch see PTO DRIVE BELT REPLACEMENT for instructions 48 Figure 49 Pump Belt Removal amp Replacement A Pump Drive Idler Arm B Spring To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS AWARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the
32. ERRIS LIMITED WARRANTY Ferris Industries Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limi tations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser o
33. FERRIS OPERATOR S MANUAL IS4500Z Series Zero Turn Riding Mower Model Number Description 5901178 154500ZBL35 35HP Zero Turn Riding Mower 5901179 154500ZBL3561 35HP 61 Cut Zero Turn Riding Mower 5901180 154500ZC28D61 28HP 61 Cut Zero Turn Riding Mower 5901181 154500ZC28D61CE 28HP 61 Cut Zero Turn Riding Mower Export 5900626 1 4500ZC28D61SDCE 28HP 61 Cut Zero Turn Riding Mower Export 5900621 4500 72 72 Mower Deck Ferris Industries 5100798 5375 North Main Street Revision 01 Munnsville NY 13409 Rev Date 9 2006 800 933 6175 TP 100 7306 01 45 F Thank you for purchasing this quality built Ferris product We re pleased that you ve placed your confidence in the Ferris brand When operated and maintained according to the instructions in this manual your Ferris product will provide many years of dependable service This manual contains safety information to make you aware of the haz ards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or oper ate this equipment PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number
34. HASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILI TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English II est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais Product Quick Specs ENGINE 28 HP Caterpillar Make Model Oil Capacity 35 HP Briggs Make Model Oil Capacity CHASSIS Fuel Tanks Rear Wheels Front Wheels Ferris Industries Caterpillar 3011C 5 2 US qt 4 9 L w Filter Briggs amp Stratton 613177 2 4 US qt 2 25 L w Filter Capacity 15 Gallons 56 8 L Total Tire Size 24 x 12 00 12 Inflation Pressure 18 psi 1 24 bar Tire Size 13 x 6 50 6 Inflation Pressure 25 psi 1 72 bar 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com OPERATOR S MANUAL IS4500Z Series Zero Turn Riding Mower BELTS AND BLADES TRACTOR Pump Drive Belt 5023388 61 SIDE DISCHARGE MOWER DECK DIESEL MODELS Deck Drive Belt 5023297 PTO Drive Belt 5023304 Mower Blade 5020842 61 SIDE DISCHARGE MOWER DECK DIESEL MODELS EXPORT Deck Drive Belt 5023297 PTO Drive Belt 5023304 Mower Blade 50232
35. Ifa ROLL BAR becomes damaged for any reason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR e e e e Safety Rules amp Information Never alter the ROLL BAR by welding anything to it or by drilling additional holes BEFORE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not in excess of the maximum weight specified on the ROLL BAR label 2 Make sure there isn t any missing damaged or loose mounting hardware 3 Make sure the ROLL BAR has been correctly and completely installed EVERY 100 HOURS Inspect the ROLL BAR structure and mounting hardware for 1 Any cracks in the structure structural members and or welds 2 Significant corrosion on any part of the ROLL BAR structure or hardware 3 Missing damaged or loose mounting hardware 4 Mounting hardware that is of a grade lesser than specified 5 Machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator in excess of the maximum weight specified on the ROLL BAR label 6 Any modifications that have been made such as unauthorized welds and holes 7 Any permanent deformation or twisting of the ROLL BAR struc
36. a appropriately sized clevis pin A Figure 10 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information RAISE amp LOWER THE ROLL BAR To lower the roll bar 1 Pull the hair pin clips A Figure 12 out of the retainer pins B 2 Push or pull the top of the roll bar C forward against the rubber stops D and remove the retainer pins B 3 Lower the roll bar and reinstall the retainer pins and hair pin clips to secure the roll bar in the down position see insert Figure 12 To raise the roll bar 1 Pull the hair pin clips A out of the retainer pins B and remove the retainer pins 2 Raise the roll bar C until the rubber stops D contact the upright tubes 3 Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position A WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use seat belt
37. ain valve is fully closed before returning the unit to service Operation Figure 13 Fuel Tank Fill A Fuel Tank Cap Figure 14 Drain Fuel Filter A Drain Valve Consult the engine manufacturer s manual for specific fuel recommendations AWARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filters or water separator elements Clean up fuel spills immediately O Do not use Kerosene in place of diesel fuel Kerosene will damage the engine The water separator is under suction during normal engine operation Ensure the drain valve is tightened securely to help prevent air from entering the fuel system 31 e EJ 17 D Oo o S a a Regular Maintenance CHECKING ADDING FUEL Gas To add fuel 1 Remove the fuel cap see A Figure 13 2 Fillthe tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommenaations 3 Install and hand tighten the fuel cap 4 Repeat same process for opposite tank NOTE The fuel tanks are tied together through a tee in the supply lines By filling only one tank the level will balance between the two tanks effectively having 1 2 tank of fuel for each side FUEL
38. ard position the seat as desired and release the lever to lock the seat in position Features amp Controls Ignition Switch The ignition switch starts and stops the engine it has four positions Heats the glow plugs diesel model only Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Cranks the engine for starting NOTE Never leave the ignition switch in the ON position with the engine stopped this drains the battery 15 Features amp Gontrols PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage the mower and push DOWN to disengage the mower PES Throttle Control Moving the throttle control fully forward is FULL throttle position Always operate the unit at FULL throttle when mowing Choke gas model only Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push to knob DOWN to open the choke Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged s 8 A A Deck Lift Pedal Cutting Height Adjustment Pin 8 Deck Lift Lock Lever These control the cutting height of the mower deck Depress the pedal until it locks int
39. condition add a diesel fuel stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps e T 9 D Oo 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh fuel See engine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area DIESEL FUEL RECOMMENDATIONS Fuel companies provide fuel tailored to meet the existing weather conditions These fuels change at the start of the SAKSA season according to regional weather trends Winter fuels are tailored to give ease of starting for cold weather Summer fuel may be somewhat heavier than winter fuel resulting in slightly better fuel economy and power Spring and fall fuel is an average blend between winter and summer blend For these
40. cured by the seat belt with the roll bar raised Lower the roll bar only when necessary such as to temporarily clear a low overhanging obstacle and NEVER remove it Do NOT use the seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Overhead Obstacles Check for overhead clearances before driving under any objects Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires www ferrisindustries com Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death Safety Rules amp Information Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and
41. e engine is running Be sure terminal connections are tight before starting www ferrisindustries com Specifications NOTE Specifications are correct at time of printing and are subject to change without notice ENGINE TRANSMISSIONS P 1 HydroGear BDP 21 Parker TF 040 28 HP Caterpillar Type Pump and Wheel Motor Make Caterpillar Hydraulic Fluid Mobil 17 15W 50 synthetic oil or Model 3011C Castrol Syntec 5W 50 oil Horsepower 28 Q 3600 rpm Speeds Forward 0 10 MPH 0 16 1 km h Displacement 69 Cu in 1131 cc 3400 rpm Reverse 0 5 MPH 0 8 05 km h Electrical System 12 Volt 40 amp Alternator Battery 500 Continuous Torque 483 ft Ibs 654 N m CCA Output Oil Capacity 5 2 US qt 4 9 L w Filter Maximum Weight 3000 Ibs 1360 Kg on Axle 35 HP Briggs Make Briggs amp Stratton DIMENSIONS Model 613177 Overall Length 86 1 2 220 cm Horsepower 35 3600 rpm Overall Width 75 191 cm side discharge model Displacement 61 Cu in 993 cc 62 158 cm rear discharge model Electrical System 12 Volt 20 amp Alternator Battery 500 Height 52 132 cm CCA i Weight apx Cil Capacity 2 4 US qt 2 25 L w Filter With Side Discharge 1846 Ibs 837 kg Mower Deck CHASSIS With Rear Discharge 1868 Ibs 847 kg Fuel Tanks Capacity 15 Gallons 56 8 L Total Mower Deck Rear Wheels Tire Size 24 x 12 00 12 Inflation Pressure 18 psi 1 24 bar Front Wheels Tire Size 13 x 6 50 6 Inflation Pressure 25 psi 1 72 bar
42. e engine owners manual for engine coolant specifications CHANGE ENGINE COOLANT See engine owners manual for specific engine coolant procedures The drain valve is located at the base of the right hand side of the radiator CLEAN RADIATOR SCREEN amp OIL COOLER Clean the radiator screen and oil cooler fins before each use or as required depending on conditions to allow proper air flow through radiator and hydraulic oil cooler 1 Raise the seat plate 2 Lift the radiator screen straight up to remove the screen Flush the screen with water or blow clean with air Flush the radiator core with water or blow clean with air See engine owners manual for proper radiator cleaning procedures 3 Clean all dirt grass and debris from the oil cooler fins 4 Reinstall the radiator screen Make sure the screen is fully seated in the carrier 5 Lower the seat plate 34 A WARNING PRESSURIZED SYSTEM Hot coolant can cause serious burns To open the cooling system filler cap stop the engine and wait until the cooling system components are cool Loosen the cooling system pressure cap slowly in order the relieve the pressure Figure 18 Radiator amp Oil Cooler Diesel model shown A Radiator Pressure Cap B Radiator Screen C Hydraulic Oil Cooler Figure 19 Radiator Expansion Tank www ferrisindustries com
43. e in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only approved gasoline containers 3 Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling 4 Never fuel the machine indoors 5 Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immediately 10 Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition
44. e priming hand pump B located on top of the water separator Operate the hand pump up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw A to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN On the engine fuel filter Figure 2 Fuel System Priming 1 Using a 9 16 wrench loosen the vent screw C A Water Separator Vent Screw on the engine fuel filter 2 3 revolutions B Priming Hand Pump C Engine Fuel Filter Vent Screw 2 Operate the hand pump B up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw C to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN 4 Tighten the priming hand pump finger tight 5 Start the engine See STARTING THE ENGINE If the engine will not start further priming is necessary If the engine starts but misfires or continues to emit smoke further priming is necessary 6 If the engine starts but runs rough continue to run the engine at low idle until the engine runs smoothly 18 www ferrisindustries com A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE Gas Model 1 While sitting in the operators seat engage the parking brake and make sure the PTO switch is disengaged a
45. er implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute 16 Stop eguipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operations 17 Keep hands and feet away from the cutting units 18 Look behind and down before backing up to be sure of a clear path 19 Never carry passengers and keep pets and bystanders away 20 Do not operate the unit while under the influence of alcohol or drugs 21 Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing 22 Use care when loading or unloading the machine into a trailer or truck 1 www ferrisindustries com 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in this unit is not factory equipped with a spark arrester It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal area may have similar laws
46. erris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the p
47. f the mower if such assignment is reasonably practicable Please refer to the engine man ufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non F
48. flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel outdoors into an approved container and away from open flame or sparks 11 Drain fuel system completely or add a gasoline stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations
49. ght range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does 24 dull N i JUL s mm aliul i v MOI Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and
50. gine Only start engine from the operator s position Use seat belts if provided 4 Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping 5 Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop offs 6 Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place 8 Slow down and use caution when making turns and when changing directions on slopes 9 Never raise deck with the blades running 10 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing 12 Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly 13 Never operate with the discharge deflector raised removed or altered unless using a grass catcher 14 Do not change the engine governor setting or overspeed the engine 15 Stop on level ground low
51. h To C Starter Switch Jumper Cable Starting Vehicle Battery To Ground Discharged Vehicle Battery MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 54 Jump Starting A WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen 52 A WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery whil
52. he area shut the unit off immediately until they leave Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operator s manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Safety Rules amp Information Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards and hand trim with a walk behind mower or string trimmer Wheels dropping over retaining walls edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt There is no roll over protection when the roll bar is down Do not jump off if the mower tips it is safer to be se
53. hese operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury PREPARATION 1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer 2 Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts 3 Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine 4 Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors 5 Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area The triangle 4 in text signifies important cautions or warnings which must be followed 2 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards 3 Be sure all drives are in neutral and parking brake is engaged before starting en
54. his unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 25 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 2 www ferrisindustries com 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap ROLL BAR INSTRUCTIONS For models equipped with factory installed Rol
55. ider by Hand 20 Zero Turn Driving Practice ssssss 21 Attaching a Trailer esee 23 Raise 8 Lower the Roll Bar 23 Mowing erue Teen Ma eve O 24 Mowing Recommendations 24 Mowing Methods eeeen 25 Storage rte donates HET ign 27 Starting After Long Term Storage 27 Diesel Fuel Recommendations 27 Regular Maintenance 30 Maintenance Schedule ssssssse 30 Checking Tire Pressures 30 Checking Adding Fuel diesel model 31 Fuel Filter diesel model 31 Checking Adding Fuel gas model 32 Fuel Filter gas model ssesssss 32 Check Add Engine Oil sssssss 33 Check Change Air Filter sessssss 33 Check Hydraulic Oil Level esses 33 Hydraulic Oil Filter Change sssse 33 Check Engine Coolant Level 34 Change Engine Coolant ssssss 34 Clean Radiator Screen 8 Oil Cooler 34 Lubrication n n neni i innan a REE EEA Battery Maintenance m
56. imited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instruc tions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions F
57. ine is hot and refill with a grade of oil that will be required when unit is used again 2 Use an Antifreeze tester to check the cooling system s level of protection Read the instructions on the Antifreeze container for the appropriate ratio of water to Antifreeze for your geographical area 3 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 4 Clean external surfaces and engine 5 Prepare engine for storage See engine owner s manual 6 Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element 7 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 8 Completely grease and oil unit as outlined in the Regular Maintenance section 9 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 10 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 28 A WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open
58. isindustries com identification Numbers KS cenis INDUSTRIES AYNZISVILLE NY 13409 4 Ly JA THE USA 1 All Models ES NO kn NO CE Models LpA E Ferris Industries Munnsville NY USA 13409 44S ES When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE IDENTIFICATION TAG MARKINGS A Manufacturer s Identification Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute i Sound Pressure at Operator s Position in Decibels VOOR Vibration at the Wheels Vibration at the Seat Manufacturer s Address Year of Manufacture CE Compliance Logo Sound Power in Decibels Mass of Unit in Kilograms Ac rco qm This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers dentification Model No 590XXXX kW XXX ED La Engine RPM XXXX 200X LpA XX dB A XXX dB A Vib
59. l Over Protection System ROPS AWARNING In order to avoid serious injury or death from roll over it is important to follow the warnings listed below OPERATIONAL WARNINGS Always use the seat belt when the roll bar is in the raised position Never use the seat belt when the roll bar is in the down position Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible Lower the roll bar to the down position only when it is absolutely necessary Check for overhead clearances before driving under any objects Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires Never remove the roll bar from the vehicle Do not exceed the machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt AWARNING Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death INSPECTION OF THE ROLL BAR PROTECTIVE STRUCTURE A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not been compromised through normal machine use misuse age degradation modifications or a roll over To maintain operator roll over protection and roll bar effectiveness e
60. lade Check for overhead clearances before driving under any objects Stay clear Do NOT allow roll bar to contact low overhanging obstacles such as tree branches and guide wires Read and follow all operating instructions and warnings in the operator s manual surface Protective AND Rollover Overhead Hazard y Obstacles SA 13 Safety Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if PTO switch is engaged OR Parking brake is not engaged OR Motion control handles are not in the NEUTRAL position OR Operator is not on the seat Test 2 Engine SHOULD crank if PTO switch is NOT engaged AND Parking brake is engaged AND Motion control handles are locked in the NEUTRAL position AND Operator is on the seat Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with parking brake disengaged Operator moves motion control handles inward before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off
61. lley Follow the illustration in Figure 51 carefully Make sure the belt twists in the correct direction 3 Install the belt over the PTO clutch pulley and the spring loaded idler pulley Again follow the illustration in Figure 51 carefully and make sure the belt twists in the correct direction 4 Using a 3 4 box end wrench on the nut of the idler pulley A Figure 50 rotate the wrench CLOCKWISE and install the belt on the stationary idler pulley 5 Carefully release the tension on the wrench Troubleshooting Adjustment amp Service Figure 50 PTO Drive Belt Removal A Spring Loaded Idler Pulley B Stationary Idler Pulley Spindle Drive Belt Removal amp Replacement 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt from the center spindle pulley see PTO DRIVE BELT REMOVAL for instructions 3 Using a 1 2 breaker bar place the square end in the square hole located near the end of the idler arm A Figures 52 Carefully rotate the breaker bar CLOCKWISE which will relieve the tension on the belts exerted from the idler arm AWARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the
62. loose connections 11 Solenoid or starter motor faulty 11 Repair or replace See authorized service dealer 12 Safety interlock switch 12 Replace as needed See authorized faulty service dealer 13 Water in fuel 13 Drain fuel amp refill with fresh fuel 14 Fuel is old or stale 14 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter 2 Airin fuel system 2 Prime the fuel system D Engine knocks 1 Low oil level 1 Check add oil as required k 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean radiator screens and air cleaner 2 Using wrong weight oil 2 See engine manual 7 3 Too much oil in crankcase 3 Drain excess oil 2 Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual E 2 Airin fuel system 2 Prime the fuel system 2 www ferrisindustries com Rider Troubleshooting Continued PROBLEM Engine runs but rider will not drive Troubleshooting Adjustment amp Service CAUSE 1 Hydraulic dump valve s in open position Belt is broken Drive belt slips Brake is not fully released REMEDY 1 Turn dump valve s clockwise to close Torque to 80 120 in Ibs 9 13 5 N m See Drive Belt Replacement See problem and cause below See authorized service dealer Hydraulic pump drive belt slips Pulleys or bel
63. menrana Anti Scalp Deck Casters Servicing the Mower Blades Troubleshooting Adjustments amp Service 38 Troubleshooting the Rider sss 38 Troubleshooting the Mowetr 39 Troubleshooting Common Cutting Problems 40 Seat Adjustment sssseses 41 Ground Speed Control Lever Adjustment 41 Speed Balancing Adjustment 41 Neutral Position amp Return Spring Adjustment 42 Neutral Adjustment memeenennnenaena 42 Parking Brake Adjustment 43 Mowing Height Adjustment 43 Deck Lift Rod Timing Adjustment 44 Deck Leveling Adjustment 45 Deck Lift Spring kirosin innnan enanat 45 Suspension Adjustment ssussss 46 PTO Clutch Adjustment ssssesssss 47 Belt Removal 8 Replacement 48 Battery Service ssssssssesseeeeee 51 Specifications eec rettet 53 NOTE In this manual left and right are referred to as seen from the operating position uoleiadg D mj 3 D o DO unooysajgnol CATRE IS Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn
64. minals and cable ends with a wire brush until shiny 5 Reinstall the battery and reattach the battery cables positive cable first B 6 Secure the battery with the retainer strap C 7 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease ANTI SCALP DECK CASTERS The anti scalp deck casters A Figure 27 will aid in preventing the mower deck from scalping or gouging the turf while mowing or turning The casters can be adjusted in 1 2 1 3 cm increments with the spacers B The desired position is just below the leading edge of the deck IMPORTANT NOTE These casters are not intended to be in contact with the ground at all times If you are mowing at a low cut height adjust the casters up to prevent the casters from carrying the weight of the deck 36 KS Figure 26 Battery Compartment A Negative Cable amp Terminal B Positive Cable 8 Terminal C Retainer Strap A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Figure 27 Anti Scalp Deck Casters A Deck Caster B Spacer C Lynch Pin www ferrisindustries com SERVICING THE MOWER BLADES 1 Blades should be
65. nd the motion control handles are locked in the NEUTRAL position 2 NOTE A warm engine may not require choking Set the engine throttle control to FAST throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key into the ignition switch and turn it to START 4 After the engine starts gradually open the choke push knob down fully Warm up the engine by running it for at least a minute 5 Move the throttle to FULL before engaging the PTO switch or driving the machine In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE TRACTOR amp ENGINE 1 Returning the ground speed control levers to the middle position will stop tractor movement Pivot the levers outward and lock them in neutral 2 Disengage the PTO 3 Engage the parking brake 4 Move the throttle control to SLOW and allow the engine to cool down for a short time 5 Turn the ignition key to OFF Remove the key Operation STARTING THE ENGINE Diesel Model 1 While sitting in the operators seat engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 2 Set the throttle to middle position set throttle to FULL when starting in cold weather 3
66. new clutch has been installed 1 Remove key from ignition switch to prevent the possibility of accidental starting while the PTO is being adjusted 2 See Figure 47 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45 mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 48 4 Alternately tighten the adjustment nuts B Figure 47 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosening the adjustment nuts NOTE The actual air gap between the rotor and armature may vary even after performing the adjustment procedure This is due to dimensional variations on component parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a complete stop within seven 7 seconds after the electric PTO switch is turned off Figure 48 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45 mm Feeler Gauge A WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Blade Brake Check Mower blades and mower drive belt should come to a complete
67. nks are tied together through a tee in the supply lines By filling only one tank the level will balance between the two tanks effectively having 1 2 tank of fuel for each side The fuel transfer through the tee is slow so it is recommended that both tanks have fuel added to them FUEL FILTER This unit is equipped with two fuel filters One is a water separator filter mounted to the frame under the seat and the other is located on the engine The water separator should be drained every 25 hours or whenever water is visible in the bowl Replace the fuel filters every 500 hours of operation or as required To drain the fuel filter 1 Turn the engine off set the parking brake remove the ignition key and wait for all moving parts to stop 2 Allow the engine to cool for five 5 minutes before draining the fuel filter 3 Place a container under the drain valve A Figure 14 and turn the drain valve approximately 1 2 turns 4 Allow the filter to drain until all water and debris have drained out 5 Turn the drain valve to close it when finished draining A WARNING Diesel fuel is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any Spills Do not drain or replace fuel filter when engine is hot as spilled fuel may ignite Make sure the filter dr
68. ntrols of the Zero Turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Operation Smooth Travel The lever controls of the Zero Turn rider are responsive The BEST method of handling the ground speed control levers is in three ste
69. o purge any air from the hydraulic system and check the hydraulic oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system Regular Maintenance Gas Model Figure 15 Change Oil amp Filter A Oil Fill Cap B Crankcase Dip Stick Figure 16 Hydraulic Oil Reservoir A Tank Recess FULL level B Cap Figure 17 Hydraulic Oil Filter Location A Oil Filter 33 D i 3 2 o q gt e c e L nd c Regular Maintenance CHECK ENGINE COOLANT LEVEL The engine coolant level and guality should be checked before each use when the engine is cool and off 1 Remove the radiator pressure cap A Figure 18 to check the fluid level 2 Coolant level should be 1 2 13mm below the bottom of the filler tube If coolant level is low add coolant until level is 1 2 18mm below the bottom of the filler tube Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine owners manual for engine coolant specifications 3 Check the coolant level in the radiator expansion tank Figure 19 If coolant level is low remove the cap add coolant until level is at the FULL line Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water Se
70. o the 6 15 2 cm position Place the adjustment pin in the desired cutting height and release the lift lock lever Releases the parking brake Locks the parking brake ki Hour Meter Maintenance Reminder Measures the time of the PTO being engaged The hour meter measures the number of hours the PTO has been engaged The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time only when the PTO is engaged The hour meter has a self contained power source so the total hours are always visible 16 Glow Plug Indicator diesel model only Lamp that indicates that the glow plugs are heating Hold the ignition key in the HEAT position until indicator lamp turns off then turn the key to start Voltage Indicator Lamp that indicates a low voltage condition Oil Pressure Indicator Lamp that indicates a low oil pressure condition Water Temperature Gauge Measures the engine coolant temperature B Fuel Tank Cap To remove the cap turn counterclockwise E Fuel Level Gauge Displays the fuel level in the tank 12v Power Outlet Unit is equipped with a 12VDC 20A power outlet www ferrisindustries com GENERAL OPERATING SAFETY Before first time operation Be sure to read all information in the Safety and Ope
71. oosen the jam nuts and adjust the placement bolt B Figure 32 in or out to properly adjust the lever end spacing Handle Height Remove the mounting hardware A Figure 32 and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 33 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the flange nuts 2 turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the flange nuts when adjustment is complete AWARNING DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for Troubleshooting Adjustment amp Service Seat Adjustment Lever Figure 32 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever Figure 33 Top Speed Adjustment A Top Speed Adjustment Bolt B Flange Nut 41 Huljooysajqnody c e e X 2 z e Le Troubleshooting Adjustment amp Service NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjus
72. performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 2 Become familiar with the safe operation of the eguipment operator controls and safety signs 3 All operators and mechanics should be trained The owner is responsible for training the users 4 Only allow responsible adults who are familiar with the instructions to operate the unit 5 Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator 6 The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property 7 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries T
73. pings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation HOW MUCH GRASS TO MULCH The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences rmi 26 www ferrisindustries com STORAGE Diesel Model Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some fuel so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it If there s any
74. ps as shown in Figure 3 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Forward Travel A OP QU J Reverse Travel Figure 4 Forward Travel Figure 5 Reverse Travel 21 e EJ 1 sv Oo o n e 2 e Operation Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing
75. r drive belt slips or fails to 1 Idler pulley spring broken or not 1 Repair or replace as needed drive properly attached 2 Mower drive belt broken 2 Replace drive belt zi gt 1 77 y gt gt E gt 39 Troubleshooting Troubleshooting Adjustment amp Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1 Blades are not sharp 1 Sharpen your blades 2 Blades are worn down to far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 6 Not overlapping cutting rows 6 Overlap your cutting rows enough 7 Not overlapping enough when 7 When turning your effective cutting width turning decreases overlap more when turning 1 Lawn is uneven or bumpy 1 Roll or level the lawn 2 Mower deck cutting height is 2 Raise the cutting height set too low 3 Ground speed is too fast 3 Slow down 4 Deckis not leveled correctly 4 Correctly level the deck 5 Tire pressure is low or uneven 5 Check and inflate the tires 1 Deckis not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or loose 5 Repair or replace the spindle
76. ration Wheels X X m s Vibration Seat X X m s Ferris Industries Munnsville NY USA 13409 5000X CE Models Place copy of Identification Tag here 11 Safety Decals SAFETY DECALS This unit has been designed and manufactured to NORTH AMERICAN MODELS provide you with the safety and reliability you would z expect from an industry leader in outdoor power equipment manufacturing 1 Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your unit PELIGRO DE le aupuraciony partes PUNTIAGUDAS AMPUTATION AND THROWN OBJECTS D If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation
77. ration sections before attempting to operate this tractor and mower Become familiar with all of the controls and how to stop the unit Drive in an open area without mowing to become accustomed to the unit A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills A WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders Operation CHECKS BEFORE STARTING Check that crankcase is filled to full mark on dipstick See the engine Operators Manual for instructions and oil recommendations Check the radiator fluid level See engine operator s manual for instructions Check the hydraulic oil level
78. re 36 Parking Brake Adjustment A Brake Spring B Adjustment Nut Figure 37 Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever 43 unooysajqnolL Troubleshooting Adjustment amp Service DECK LIFT ROD TIMING ADJUSTMENT 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1 24 bar front tires to 25 psi 1 72 bar 2 Install the cutting height adjustment pin in the 3 3 4 9 5 cm position See Figure 38 3 To check the lift rod timing measure and record Figure 38 Deck Height Pin Position the distance between the lift pivots and the rod PAE ee pivots Repeat for other side of unit See Figure Adjust a Keep 39 Here Loose Measure 4 If the measurements for the rods and pivots are yy Second A equal no further adjustment is required If the _ measurements are NOT equal greater than 1 8 3 17mm difference adjustment is required continue with Step 5 5 Refer to Figure 39 To adjust the lift rods adjust the 5 8 hex nuts on either side of the front lift pivot until the measurements are equal Repeat for other side Make sure the nylon lock nut on the end of the rod towards the rear of the machine Figure 39 Measure amp Adjust Lift Rod Timing is loose to allow the rod to turn in the rear lift
79. reasons an effort should be made to purchase fuels in such quantities that they are not carried over into the next season Using the wrong blend of fuel can cause problems with the engine Refer to the engine manufacturer s manual for specific fuel recommendations 27 o n e 2 e Operation STORAGE Gas Model Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover If the unit can t be stored on a reasonable level surface chock the wheels Clean all grass and dirt from the mower If temperature is expected to drop below 35 degrees refer to Long Term Storage Item 2 Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while eng
80. rench p n the operator to customize the ride according to 5022853 insert the tip of the wrench into the operator s weight and or operating conditions notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER Less Pre Load CLOCKWISE to increase the pre load turn e Light operator weight CLOCKWISE to decrease the pre load Make Soft hioned rid sure that both front shocks are set to the same Stet IMOS ae pun i amount of pre load Make sure that both rear Best for relatively flat terrain shocks are set to the same amount of pre load NOTE Spanner wrench is located under the seat in More Pre Load between the water separator and the brake cable NOTE It is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system Heavy operator weight Stiffer more rigid ride Better handling and greater stability on hilly terrain Figure 46 Adjust Spring Pre Load c e e X 2 z e Le 46 www ferrisindustries com Troubleshooting Adjustment amp Service Figure 47 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 100 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a
81. rformed to allow it to continue operating properly AWARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged The troubleshooting guide below lists the most ve the ignition key to prevent common problems their causes and remedies Always remove the ignition Key to preve accidental starting of the engine See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER PROBLEM CAUSE REMEDY Engine will not turnover or start 1 Parking brake not engaged 1 Engage parking brake 38 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tanks Prime the fuel system 4 Motion Control Handles not 4 Lock handles in neutral position locked in neutral position 5 Operator not in seat 5 Assume operator s position in seat 6 Glow plugs not pre heated 6 Pre heat glow plugs 7 Fuse blown 7 Replace fuse 8 Battery terminals require 8 Clean the battery terminals cleaning 9 Battery discharged or dead 9 Recharge or replace 10 Wiring loose or broken 10 Visually check wiring amp replace broken or frayed wires Tighten
82. rn them to the neutral position to stop Note that the further the levers are moved forward the faster the tractor will travel Stop the tractor by returning the control levers to the neutral position pivoting the levers outward to lock into the neutral position engaging the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE NOTE See the ZERO TURN DRIVING PRACTICE section on pages 16 amp 17 for detailed instructions on driving the tractor PUSHING THE RIDER BY HAND DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit Refer to Figure 3 for hydraulic release valve location To open the release valves turn the right hand release valve which is located on engine side of the right hand pump counter clockwise 2 full turns MAX Then turn the left hand release valve which is located on the outer side of the left hand pump counter clockwise 2 full turns MAX Disengage the parking brake The tractor can now be pushed by hand After moving the tractor engage the parking brake Re engage the pumps drive position by turning the release valves clockwise and tighten to 80 120 in Ibs 9 13 5 N m Figure 3 Hydraulic Release Valve Location A Hydraulic Release Valve Right hand side shown 20 www ferrisindustries com ZERO TURN DRIVING PRACTICE The lever co
83. sharp and free of nicks and dents If not sharpen blades as described in following steps To remove blade for sharpening use a 1 wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15 16 wrench Figure 28 Use a file to sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced Balance the blade as shown in Figure 29 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level Reinstall each blade with the tabs pointing up toward deck as shown in Figure 30 Secure with a bolt and flat washer and torque bolts to 70 ft Ibs 94 N m A WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety blade mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 ft Ibs 94 N m Regular Maintenance LOOSEN Figure 29 Balancing The Blade ALATES TLAN Figure 30 Installing The Blade A Blade Bolt B Flat Washer 37 Troubleshooting Adjustment amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be pe
84. starting a compost pile Cut Here On Cut First Pass Here On Second Pass NN tf 17 MAUI AVAMA www ferrisindustries com When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate
85. stop within seven 7 seconds after electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine engine 2 Have an assistant observe the mower drive belt through the open end of the left hand arbor cover Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within seven 7 seconds perform the PTO Clutch Adjustment If the belt still does not stop within seven 7 Seconds see your dealer 47 gt O 77 y gt gt E gt c e e X 2 z e Le Troubleshooting Adjustment amp Service BELT REMOVAL amp REPLACEMENT A WARNING If servicing the belts after the engine has been running use extreme caution when raising the hood or lowering the rear shield The surface of the hood and rear shield can be hot from the muffler and exhaust manifold Pump Drive Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt from the clutch see PTO DRIVE BELT REMOVAL for instructions 3 Using a 1 2 breaker bar place the square end in the sguare hole located in the middle of the idler arm A Figures 49 Carefully rotate the breaker bar
86. t greasy or oily Belt stretched or worn Clean as required Replace belt Brake will not hold Brake is incorrectly adjusted Brake caliper pads worn See Brake Adjustment Replace with new brake pads Rider steers or handles poorly Na Ya Ys RON Steering linkage is loose Improper tire inflation N N N RO ND Check and tighten any loose connections See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise 1 Lift linkage not properly attached or damaged REMEDY 1 See authorized service dealer for repair Engine stalls easily with Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts 1 Tighten to 70 ft lbs 94 N m are loose 2 Mower blades spindles 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mowe
87. t the neutral position perform the following steps 1 Disengage the PTO engage the parking brake and turn off the engine 2 Move the ground speed control levers in the operating position pull levers rearward and release 3 Move the ground speed control levers towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the reverse return bolts A Figure 34 Neutral Position Adjustment 1 Loosen the jam nut D Figure 34 locked against the clevis 2 Turn the reverse return bolt A clockwise to adjust handle rearward counter clockwise to adjust handle forward 4 Pull lever rearward and release to check position again Adjust as necessary to align levers with notches It is important to note that after every adjustment of the reverse return bolt the lever must be pulled rearward and released to properly check the neutral position 5 Once the lever alignment has been adjusted lock jam nut against the clevis Return Spring Adjustment After adjusting the neutral position lock the levers in the neutral position and measure the reverse return spring B Figure 34 length This should be 2 3 8 6 03 cm long If not hold the reverse return bolt A with a wrench while turning the spring position nut C until the measurement is achieved gt she 0 Figure 34 Neutral Spring Return Adjustment A Reverse Return Bolt
88. tive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage Troubleshooting Adjustment amp Service 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period JUMP STARTING WITH AUXILIARY BOOSTER BATTERY Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 54 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from
89. ture 8 That the ROLL BAR label is still in place and is readable 9 That the ROLL BAR on product warning labels are still on the ROLL BAR and are readable If there is any doubt as to the condition of the ROLL BAR remove the machine from service and contact your dealer for assistance Safety Rules amp Information AWARNING INSPECT BUCKLE Failure to properly inspect and maintain the EHE seat belt can cause serious injury or death INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT The seat belt like the ROLL BAR needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use misuse age degradation modifications or a roll over If the seat belt does 4 INSPECT WEBBING gt OTT S not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism If dirt or debris is found it should be removed 2 Check to make sure the retraction mechanism retracts easily and completely S Check for damage to any part of the seat belt such as nicks cuts loose stitching or fraying Check that the buckle and latch operate properly and that the latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily 10 www ferr
90. u are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass 25 o n e 2 e Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clip
91. until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely 1 wi Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 2 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 3 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 4 Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing 5 Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their proper operation regularly 8 Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let engine cool before storing and do not store near flame 11 Stop and inspect the equipment if you strike an object Repair if necessary before restarting
92. urchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PROD UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURC
93. ure 42 8 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical Place a 1 4 0 64 cm thick spacer on top of the rear 2 x 4 blocks See Figure 43 4 Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts See Figure 44 5 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the chains in the slots until the chains are tight and tighten the nuts See Figure 44 6 Remove all 2 x 4 blocks and spacers from under the mower deck Figure 43 2 x 4 Locations DECK LIFT SPRING The deck lift springs A Figure 45 are factory set to provide optimal lifting performance Although it is fastened with an adjustable anchor this is NOT AN ADJUSTMENT POINT DO NOT attempt to adjust the spring length or lifting performance will be compromised y gt O 77 y gt gt E e Figure 45 Deck Lift Spring Location A Deck Lift Spring 45 Troubleshooting Adjustment amp Service SUSPENSION ADJUSTMENT To adjust the spring pre load This unit is equipped with adjustable shock 1 Locate the pe load adjuster collar on the shock assemblies The shocks can be adjusted to vary the assembiy See Figure 46 amount of pre load applied to the springs This allows 2 Using the supplied spanner w
94. ve to any areas where paint is chipped or damaged 10 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 11 Drain fuel system completely or add a diesel fuel stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of diesel fumes Remember diesel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire Operation A WARNING Never store the unit with diesel fuel in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Diesel fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle diesel fuel carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel outdoors into an approved container and away from open flame or sparks NOTE Diesel fuel if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction To avoid this
95. vement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 See your authorized dealer for recommendations of available weights to improve stability woN VU Safety Rules 8 Information Not Avoid starting stopping or turning on a slope tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 2 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them ited EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment 5

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