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Dodge 2007 RS Caravan Automobile User Manual

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4. e Check for any additional loose parts or cartons and remove CHECK BATTERY SeeFig 1 Lift hood to raised position NOTE Ifthis battery is putinto service after month and year indicated on label L label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions Fig 1 UST SEAT SeeFig 2 Sit in seat Lift up adjustment lever A and slide seat until a com fortable position is reached which allows you to press clutch brake pedal all the way down Release lever to lock seat in position Fig 2 ASSEMBLY NOTE You may now roll your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Raise attachment lift lever to its highest position Release parking brake by depressing brake pedal Place freewheel control in disengaged position to dis engage transmission See TO TRANSPORT in the Operation section of this manual Roll tractor forward off skid Continue with the instructions that follow CHECK TIRE PRESSUR
5. machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clearthe area ofobjects suchas rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Neverdirectdischarged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Donotoperate machine withoutthe entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and waitfor all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Kee machine only daylight or good artificial ight Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or cross
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7. REVERSE FORWARD CRUISE CONTROL SEHTSEUBHARE sons ATTACHMENT ATTACHMENT DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol if not avoided could result in death serious injury and or property damage is used to identify safety inform abb dad ation about hazards which can FIRE indicates a hazard which if not avoided could result in death serious injury and or result in death serious injury property damage and or property damage KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Our tractors conform to the applicable safety standards of the American National Standards Insti
8. properly around pulleys and inside all belt keepers Check wiring See thatall connections are still secure and wires are properly clamped Y Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual It is important to purge the transmission before op erating your tractor for the first time Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual 555 S S SS 5 5 lt OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R N H LNS e 9 REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION SWITCH 00 0 a ENGINE OFF REVERSE ENGINE ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS UM D i f i LIGHTS ON FUEL BATTERY
9. 12 e Raiseattachmentliftto highestposition with attachment lift control Pull freewheel control out and down into the slot and release so itis held in the disengaged position M push or tow tractor at more than two 2 To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means oftying hood to tractor rope cord etc SERVICE REMINDER HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing When service is required the service reminder will flash fortwo hours To service engine and mower see the Maintenance section of this manual NOTE Service reminder runs when the ignition key is in any position but STOP Foraccurate reading be sure key remains in the STOP position when engine is notrunning TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of yourtrac tor Use common sense when towing Too heavy ofa load while ona slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer w
10. CAP DRAIN TUBE Fig 17 Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do notoverfill For approximate capacity see PRODUCT SPECIFICATIONS section ofthis manual Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and restthe oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed airto remove dirtand stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year MUFFLER Inspectand replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or da
11. CARBURETOR the Service and Adjustments section of this manual OPERATION PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is running To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGEDAFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on level surface with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TRANSPORT in this section of manual Sitting in the tractor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake e Depress forward drive pedal to full forward position hold for five 5 seconds and release pedal Depress reverse drive pedal to full reverse position hold for five 5 seconds and release pedal Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Shut off engine and set parking brake Engage transmission by placing freewheel control in engaged position See TO TR
12. Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set between half and full speed fast position before stopping engine 28 CORRECTION oe GN Poon toto tnos ur p TS Pup Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel ace throttle control in FAST positio
13. H Husqvarna Owner s Manual SAFETY RULES Safe Operation Practices for Ride On Mowers A DANDER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJ ECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS URY OR DEATH WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making repairs always disconnects park plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments thatare recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only atthe low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancerand birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling 4 GENERAL OPERATION Read understand and follow all instructions on the
14. HARNESS CONNECTIONS START B S Al CONNECTOR CONNECTOR MATING SIDE 29 TRACTOR MODEL YTH2348 96045001900 PRODUCT 960 45 00 19 ELECTRICAL re o o gt 9 gt We Ee With 12V Outlet Option TRACTOR MODEL YTH2348 96045001900 PRODUCT NO 960 45 00 19 ELECTRICAL KEY PART NO NO 1 532 16 34 65 2 874 76 04 12 8 532 41 41 26 16 53217 61 38 21 53218 37 59 22 532 00 41 52 24 532 40 02 53 25 53241 28 95 26 53217 51 58 27 873 51 04 00 28 532 14 54 91 29 53240 15 45 30 5321933 50 33 53241 19 33 34 532 11 07 12 40 532 40 11 04 41 81772 04 08 42 532 13 15 63 43 53219 25 07 46 532 40 17 63 50 53219 61 12 55 81706 05 12 71 53219 42 76 79 53217 52 42 90 532 40 07 24 91 532 19 02 70 99 8176704 12 100 81909 14 16 102 532 40 44 54 105 532 40 75 68 DESCRIPTION Battery Bolt Hex Hd 1 4 20 unc x 3 4 Battery Box Switch Interlock Harness Socket Light Bulb Light 1156 Cable Battery Cable Starter Fuse Nut Keps Hex 1 4 20 unc Cable Ground 21 Blk 6 Ga Switch Seat Switch Ign Key Chain Switch Light R eset Harness Ign Dash Screw Thd Cut 1 4 20 x 1 2 Cover Terminal R ed Solenoid Gauge Hourmeter Switch PTO Screw Thdrol 5 16 18 x 3 4 Harness Ign Socket Asm Bulb Twistlock Cover Terminal Battery Strap Battery Screw Hexwsh Thdrol 1 4 20 x 3 4
15. Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Screw 3 8 16 x1 Bracket Clutch Anti R otation Washer Bracket Mount Latch Cruise Latch Control Cruise Gear Sector Control Cruise Rod Control Cruise Rocker Asm Pedal Control Bearing Nylon Knob Control Cruise Pedal Forward Pedal Reverse Bracket Pulley Idler Retainer Spring Clip Handle Washer 21 32 x 1 1 4 x 10 Ga Keeper Belt Trans Bracket Mount Torque Washer Hardened NOTE All component dimensions given in U S inches linch 225 4 mm TRACTOR MODEL 2348 96045001900 PRODUCT NO 960 45 00 19 ENGINE SPARK ARRESTER KIT engine tex bs 2cyl 30 36 TRACTOR MODEL YTH2348 96045001900 PRODUCT NO 960 45 00 19 ENGINE KEY PART NO NO 2 5321497 23 9 53219 43 20 11 532 40 00 08 12 532 40 50 97 15 5324141 51 18 532 42 06 35 20 53242 35 02 21 532 41 63 58 28 532 40 11 35 29 532 13 71 80 37 532 12 34 87 41 53212 61 97 42 8100407 00 45 8735104 00 62 532 14 66 29 69 5321653 91 70 532 15 99 55 71 532 16 05 89 79 532 18 39 06 81 532 14 84 56 82 532 18 16 54 84 817 06 06 20 85 532 17 39 37 87 5321718 77 90 817 0006 16 532 4141 14 532 41 41 18 532 41 41 19 532 41 41 27 DESCRIPTION Engine Briggs Model No 445577 Muffler Keeper Belt Engine Clutch Electric Pulley Engine Tank Fuel Cap Asm Control Throttle C hoke Screw 10 x 0 750 BOS Thread Fuel Line S park Arrester Kit Clamp H
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17. USTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 34 MOWER DRIVE BELT REMOVAL e Park tractor ona level surface Engage parking brake Lower attachment lift lever to its lowest position e belt tension rod K from lock bracket L CAUTION Belt tension rod is spring loaded Have a firm grip on rod and release slowly Remove screws P from mandrel covers 0 and remove covers e Remove anydirtorgrass clippings which may have accu mulated around mandrels and entire upperdeck surface Remove beltfrom electric clutch pulley M both man drel pulleys and all idler pulleys S MOWER DRIVE BELT INSTALLATION Install belt around all mandrel pulleys and around idler pulleys S as shown e Install belt onto electric clutch pulley IMPORTANT Check belt for proper routing in all mower pulley grooves e Reassemble mandrel covers Q Securely tighten all screws Engage belttension rod K on locking bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Raise attachment lift lever to highest position Fig 34 SERVICE AND USTMENTS TO REPLACE MOTION DRIVE BELT See Fig 35 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower See TO REMOVE MOWER this section of manu
18. apply on federal lands A spark arrester for the muffler is available through your nearestauthorized service center department S ee REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES eere 2 3 PRODUCT SPECIFICATIONS nnn 4 CUSTOMER RESPONSIBILITIES nnne 4 ASSEMBLY ennemi n 5 6 OPERATION rrr nnnm nnn 7 13 MAINTENANCE SCHEDULE nennen 14 MAINTENANCE rnrnnnnnnnnn nnn 14 17 SERVICE AND ADJ USTMENTS 18 25 STORAGE ues 26 TROUBLESHOOTING nnns 27 28 REPAIR PARTS uw seni 29 43 WARRANTY nnn BACK PAGE UNASSEMBLED PARTS Key 2 Slope Sheet c 1 Drain Tube 0 Your new tractor has been assembled at factory with the exception of those parts unassembled for shipping puposes TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed Utility knife 1 9 16 wrench Tire pressure gauge 1 3 4 wrench Pliers When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat
19. emen e eiue d Sie J 1 i i l l la GRAY AI 5 n 10 ICLUTCH BRAKE FOL LL PEDALUP 1 B 9 Lass E n i REVERSE SWITCH R REVERSE 1 2 BLACK WE CC BLACK 1 I WY N 12 BLACK VJ NU BLACK J Ka SEAT SWITCH e 3 BLACK NOT OCCUPIED MA NU BLACK A ol 16 Q 1 JUNCTION CONNECTOR N E d 1 T e SHORTING 2 CONNECTOR E CHASSIS IGNITION 5 Q UNIT PLUGS GAP 2 PLUGS OPTIONAL TWIN CYL ENGINES BLUE HOUR BLACK A p e WD M OCDE eee Le FUEL BLUE BLACK PTOSWITCH 2 e Sech MATING SIDE POWER OUTLET BLUE OPTIONAL cibis il CHARGING SYSTEM OUTPUT Q FUEL SHUT OFF 9 16 DC 3600 RPM SOLENOID e IF EQUIPPED REGULATOR RED STATOR 3 OU TT d 28 VOLTS AC 3600 RPM REGULATOR DISCONNECTED 7 ro BROWN BLACK LIGHT Ed Q 77 HEADLIGHTS 6 40 WIRING INSULATED CLIPS IGNITION SWITCH NOTE IF WIRING INSULATED wee DECHE D CLIPS REMOVED FOR CONNECTIONS POSITION CIRCUIT MAKE SERVICING OF UNIT THEY D O Q SHOULD BE RE INSTALLED TO OF PROPERLY SECURE YOUR 0 RUN OVERRIDE WIRING REMOVABLE RUN 1 L A2 CHASSIS HARNESS DASH
20. few seconds and then continue to push the control in slowly e The attachments and ground drive can now be used If the engine does notacceptthe load restartthe engine and allow itto warm up forone minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to acceptsmall changes in speed and load until the choke control is fully in Ifthe engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from severalseconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unitin cold weather the transmission should be warmed up as follows Besurethe tractor is on level ground Releasethe parking brake and letthe brake slowly return to operating position Allow one minute fortransmission to warm up This can be done during the engine warm up period e Theattachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJ UST
21. is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area Depress brake pedal all the way down With engine running turn ignition key counterclockwise to ROS ON position Look down and behind before and while backing Slowly depress reverse drive pedal to start move ment When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position POSITION ENGINE ON POSITION NORMAL OPERATING Fig 11 TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope 11 e Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills e If stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake e Torestartmovement slowly release parking brake and brake pedal Slowly depress appropriate drive pedal to slowest set ting Make all turns slowly TO TRANSPORT SeeFigs 3 and 12 When pushing ortowing yourtractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located atthe rear drawbar of tractor Transmission Engaged Transmission Disengaged Fig
22. 05 05 19 53219 42 08 20 53217 43 78 21 87368 05 00 22 53217 44 93 24 532 10 53 04 25 53217 81 02 26 53211 04 52 27 53218 17 07 29 53213 14 91 30 532 17 39 84 31 53218 76 90 32 532 15 35 32 33 53240 02 34 39 53219 73 80 43 532 19 60 65 46 532 13 77 29 47 53219 72 42 DESCRIPTION Deck Weldment Mower Cover Mandrel LH Cover Mandrel RH Bolt Washer Asm 7 16 20 unf Blade High Lift Blade Mulching Rod Anti Sway Shaft Asm w Lower Bearing Housing Mandrel Bearing Ball Mandrel Washer 13 32 x 13 16 x 12 Ga Bolt 5 16 18 x 5 8 Bolt RdHd 5 16 18 unc x 5 8 Pin Cotter 5 16 Bow Tie Lock Baffle Vortex Nut Crownlock 5 16 18 unc Stripper Mandrel Cap Sleeve Spring Torsion Nut Push Deflector Shield Rod Hinge Screw Thdroll Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Flg Top Lock Pulley Idler 4 50 Hub Arm Idler Screw Thdroll 1 4 20 x 5 8 Belt Deck Drive 41 KEY PART NO 48 49 50 52 54 97 98 113 114 116 117 120 122 185 187 188 189 190 194 241 242 NO 532 19 73 79 873 90 06 00 817 49 06 36 532 19 31 97 872 11 06 12 532 17 85 15 532 19 61 05 872 11 05 08 532 19 74 51 532 19 34 06 532 17 48 73 819 13 20 12 532 18 75 57 873 90 07 00 532 19 51 61 873 90 05 00 532 19 51 85 532 19 65 39 872 14 07 16 532 15 29 27 532 41 55 98 532 18 72 92 532 40 12 38 DESCRIPTION Pulley Idler 4 50 RAW Nut Lock Flg 3 8 16 unc Screw TT 3 8 16 x 2 1 4 Pul
23. 32 40 41 37 532 41 45 80 532 40 30 48 532 40 30 76 532 41 66 13 532 40 17 09 532 4017 11 532 19 71 98 532 19 71 99 532 19 91 30 532 19 91 31 532 19 91 32 532 19 91 33 874 76 05 12 532 19 91 45 532 40 91 67 532 19 63 95 532 19 51 61 532 19 65 39 532 40 47 42 532 40 61 29 873 93 05 00 532 40 86 06 532 11 04 52 817 60 04 06 DESCRIPTION Plug Hole Dash Lower Console Asm Deck Lift Vent Side Hood RH Vent Side Hood LH Vent Top Hood Skirt Hood Side RH S kirt Hood Side LH Bezel RH Bezel LH Insert Hex Top RH Insert Hex Top LH Insert Hex Bottom RH Insert Hex Bottom LH Bolt 5 16 18 unc x 3 4 Clip Retainer Tinner Rod Pivot X Piece Hood Stop Stud Fastener Bolt Shoulder Bumper Hood Spacer Fender Nut Lock 5 16 18 unc Trim Nut Push Screw Hex Washead 1 4 20 x 3 8 NOTE All component dimensions given in U S inches 1 25 4mm TRACTOR MODEL YTH2348 96045001900 PRODUCT 960 45 00 19 DRIVE 207 163 73 drive tex_K46_pedal_28 99 18 230 TRACTOR MODEL YTH2348 96045001900 PRODUCT NO 960 45 00 19 DRIVE KEY PART NO NO 826 secace 2 532 12 35 83 15 819 13 13 16 17 5324136 78 26 5321996 79 29 532 40 38 06 33 812 00 00 01 35 5321995 91 42 53212 48 72 49 87211 06 14 50 5321943 27 51 873 90 06 00 52 53219 43 26 56 53213 09 69 64 532 19 78 65 73 87449 05 44 80 5324121 70 92 87476 05 20 09 53241 57 42 116 873 90 05 00 125 817 00 05 12 143 81
24. 55 FT LBS Oil Capacity Spark Plug Ground Speed MPH Charging System Battery Blade Bolt Torque CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannoteasily rem edy please contact your nearest authorized servicecenter department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a Spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws
25. 7 49 05 08 153 532 12 47 88 159 876 02 04 12 160 532 16 94 84 161 532 10 57 09 163 532 40 10 34 166 532 19 72 90 167 532 40 52 57 170 53219 43 22 DESCRIPTION Transaxle TUFFTORQ K46 BT Internal parts not available K ey Washer 13 32 x 13 16 x 16 Ga Spring Brake Spring Return Cruise Rod Brake Ring E Rod Brake Park Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16 Idler V Groove 910 Offset V Belt Drive Shaft Asm Pedal Brake Control Bolt Hex Flghd 5 16 18 Gr 5 Bracket Strap Torque Bolt Fin Hex 5 16 18 unc x 1 25 Rod Asm Bypass Nut Lock Hex Flange 5 16 18 Screw 5 16 18 x 3 4 Screw 5 16 18 x 1 2 Retainer S pring Pin Cotter 1 8 x 3 4 Retainer Clip Spring Return Clutch Rod Pedal Control Nut Push Latch Brake Parking Keeper Belt Centerspan 35 KEY PART NO 171 183 184 185 186 187 188 189 190 196 197 205 206 207 208 209 210 211 213 214 215 216 221 222 225 226 230 NO 872 11 06 16 532 13 70 57 532 40 31 18 872 11 06 22 532 19 43 21 819 13 32 10 532 19 43 23 532 19 43 17 532 19 43 18 817 00 06 16 532 19 58 04 532 12 17 48 532 19 78 67 532 19 78 68 532 19 78 69 532 19 95 92 532 40 09 80 532 12 01 83 532 40 31 19 532 42 12 63 532 40 17 23 532 19 61 31 532 40 31 87 879 21 20 10 532 40 33 19 532 40 15 64 532 18 89 67 DESCRIPTION BoltRDHD SQNK 3 8 16 unc x 2 Spacer Split Handle Parking Brake Bolt Rdhd Sqnk 3 8 16 x 2 1 2 Spacer Retainer Washer
26. ANSPORT in this sec tion of manual Sitting in the tractor seat startengine After the engine is running move throttle control to half 1 2 speed Disengage parking brake Drive tractor forward for approximately five feet then backwards for five feet Repeatthis driving procedure three times Yourtransmission is now purged and now ready for normal operation M OWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cutarea to the right of the machine This will resultin a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the mu so that clippings will discharge away from shrubs fences driveways etc After one ortwo rounds mow in the opposite direction making left hand turns until finished See Fig 13 13 Fig 13 If grass is extremely tall itshould be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when itis wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing per
27. ARE STILL WARM TROUBLESHOOTING POINTS CORRECTION PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1 2 3 4 5 6 8 TO CO Oh es O9 D Co s Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Weak or dead battery Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor ou
28. CATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart1 e 100 16 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather they will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or atleast once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 and 17 Determine temperature range expected before oil change All oil must meet API service classification SG SL e sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW
29. E The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be prop erly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM Afteryou learn howto operate yourtractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST vd All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat 15 adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed
30. ER THAN NO SIGHT vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE SeeFig 4 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress brake pedal B the way down and hold e Pull parking brake lever C up and hold release pres sure from brake pedal B then release parking brake lever Pedal should remain in brake position Make sure parking brake will hold tractor secure Fig 4 STOPPING MOWER BLADES To stop mower blades push attachment clutch switch in to disengaged position 0 O PUSH IN TO DISENGAGED 1 ATTACHMENT CLUTCH SWITCH PULL OUT TO ENGAGE Fig 5 GROUND DRIVE To stop ground drive depress brake pedal all the way down ENGINE See Fig 6 e Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause en gine to backfire ignition key F to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing id
31. O DESCRIPTION NO NO DESCRIPTION 1 532 41 91 38 Decal Operator s 15 532 42 38 29 Decal Cust Resp 2 532 42 38 30 Decal Ethanol E85 Warning 532 42 20 12 Decal Hood Logo 3 532 42 41 02 Dceal Warning Spark Arrestor 532 42 58 89 Decal Replacement 4 532 19 15 54 Decal Fender 532 16 69 60 Decal Bypass 5 532 17 84 55 Decal Caution 532 41 08 05 Pad Footrest LH 6 532 40 88 41 Decal Eng HP 532 41 08 06 Pad Footrest RH 8 532 19 87 85 Decal Mower Sch 532 42 59 01 Manual Owner s Eng 9 532 14 50 05 Decal Battery Dnge Poi 532 42 59 02 Manual Owner s Sp 1 532 41 00 55 Decal Panel Side WHEELS AND TIRES PART NO NO DESCRIPTION 1 532 05 91 92 Cap Valve Tire 2 532 06 51 39 Stem Valve 3 532 13 83 36 Rim Assembly Front 4 532 05 99 04 Tube Front Service Item Only 5 532 10 62 22 Tire Front 6 532 12 49 57 Fitting Grease Front Wheel Only 9 7 532 12 49 59 Bearing Flange FrontW heel Only 8 8 532 17 50 39 Axle Front Wheel Only 9 532 13 84 68 Tire Rear 10 532 12 49 26 Tube Rear Service Item Only 11 5321383 37 Rim Assembly Rear 532 14 43 34 Sealant Tire 10 oz Tube NOTE component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 44 SERVICE NOTES 45 SERVICE NOTES 46 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION e SLOPE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL Gaass 15 DEGREES KEN WARNING To avoid serious
32. PAS se 3da xe asn Jo JEUOAMASUIUOU Jeuorssejauduou jereuuuuoouou 10 pue saww siewo q ped peq suamojq smes suennousnuq SLL smes urey Jaunsuoo je Jauinsuo Jed Z INSWdINOA N3Q8VO 153905 5 HO3 FINGSHOS ALNVHHVM e2uepisai SJ UMO De 3snu esn 3onpoud Jauunsuoo v PAS se 3da xe asn euuoouruou JO jeuonninsuiuou jeuorssajauduou jereuxuoouou Joy Siss UOQIAIIOD 15155 pue sj npoud SIMOJ MOUS SIJI Slam pulusq speg pue Di aZ jenuepisay samou JBWINSUOD Je9A Z 38V 4801 310 03H9S ALNVHHVM 3uauudinbe jeraueuuuuo2 Ile 2 1VIOH3ININOO 129A Z ed OH peddinbe Ai032eJ Sun seidde 6002 35 Dos uN Aueuew Aueuem Jei3uauuuuo2 pue Jeuunsuoo Jah e siepry WNL HM OM M SHUN WeI Jn 40 ejpeu s Aueuew Eau oineipAu sapu WN 2 uo sejpuids Aueue esf 006 10 469A E aen JO sinou QOS T JO
33. SPENSION ARMS A TO CHASSIS Position hole in arm overpin B on outside of tractor chassis and secure with washer and retainer spring Repeat on opposite side of tractor Fig 25 ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket D and secure with washer and retainer spring Repeat on opposite side of tractor Fig 26 Turn steering wheel to position wheels straight for ward SERVICE AND USTMENTS e ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole in tractor front suspension bracket F and secure with retainer spring G through hole in link located behind the bracket T 0 Fig 27 nsertotherendoflink E into hole in frontmowerbracket and secure with washer and retainer spring J e Disengage belt tension rod K from locking bracket e Install belt onto engine clutch pulley IMPORTANT Check belt for proper routing in all mower pulley grooves Engage belt tension rod K on locking bracket L CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly Raise attachment lift lever to highest position e If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual SERVICE AND USTMENTS TO LEVEL MOWER Make sure tires are properly in
34. Washer 9 32 x 7 8 x 16 Ga Harness Pigtail Switch Reverse TT Pedal Control NOTE All component dimensions given in U S inches 1 inch 225 4 mm 31 TRACTOR MODEL 2348 96045001900 PRODUCT 960 45 00 19 CHASSIS 208 204 r2 gt husq chassis tex 69 TRACTOR MODEL YTH2348 96045001900 PRODUCT NO 960 45 00 19 CHASSIS KEY PART NO 181 182 183 189 194 NO 532 40 50 12 532 40 87 00 532 41 10 46 532 19 89 07 532 40 86 07 532 19 89 06 532 19 61 25 817 06 05 12 532 41 86 73 873 68 05 00 817 49 05 08 532 41 63 58 532 40 75 90 532 40 29 54 532 19 85 12 532 19 95 35 532 40 96 27 532 14 24 32 532 19 68 26 532 19 63 04 532 40 07 76 532 19 52 27 532 19 97 82 532 19 54 57 532 40 30 25 532 40 68 59 874 78 05 20 817 00 05 12 873 90 05 00 DESCRIPTION Logo Dash Hood Lens LH Grille Asm Lens RH Plate Engine Screw 5 16 18 x 3 4 Fender Nut Lock 5 16 18 Screw 5 16 18 x 1 2 Screw 10 x 0 750 ROS Thread Bumper Dash Cupholder Air Duct Shield Browning Window Fuel Screw Support Tank Rear Crossmember Screw 10 24 x 5 8 Bushing Steering Cargo NetAsm Chassis Bushing Mtg Fender Crgo Dash Lower Bolt Fin Hex 5 16 18 unc x 1 1 4 Screw 5 16 18 x 3 4 Nut Lock Hex Flange 5 16 18 33 KEY PART NO 195 196 202 203 204 205 206 207 208 209 210 211 212 213 214 217 218 228 233 234 235 236 238 239 287 NO 5
35. age NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS See Fig 14 Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position RE OPERATOR PRESENCE SYSTEM Whenthe engineis running any attemptby the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine attachment clutch should never operate unless the operator is in the seat Engine ON Position Normal Operating ROS ON Position Fig 14 CHECK REVERSE OPERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch en gaged any attemptby the operatorto shiftinto reverse should NOT shut o
36. al NOTE Observe entire motion drive belt and position of all belt guides and keepers e Disconnect clutch wire harness Remove anti rotation link B on right side of tractor e Remove belt from stationary idler C and clutching idler D e Remove belt from centerspan idler E e Pull beltslack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades F e Remove beltdownward from engine pulley and around electric clutch Slide belt toward rear of tractor off the steering plate H and remove from tractor BELT INSTALLATION e Install new beltfrom tractor rear to front steer ing plate H and above clutch brake pedal shaft J Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley G e Pullbelttoward rear of tractor Carefully work beltdown around transmission cooling fan and onto the input pulley F Be sure belt is inside the belt keeper e Install belt on centerspan idler E e Install belt through stationary idler C and clutching idler D e Reinstall anti rotation link B on right side of tractor Tighten securely e Reconnect clutch harness Make sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower See TO INSTALL MOWER in this section of manual TO CHECK BRAKE If tractor require
37. e Unsnap headlight wire connector Standinfrontoftractor Grasp hood atsides tilttoward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR 25 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces Sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Neverstore the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allow the engineto cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement
38. e and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur 12 TO START ENGINE See Fig 3 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel controlis in the transmission engaged position e Sit on seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position Move throttle control to fast position e Pull choke control out for a cold engine start attempt Fora warm engine start attemptthe choke control may not be needed NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does notstart after several attempts push choke control in wait a few minutes and try again If engine still does notstart pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a
39. e battery and terminals can cause the battery to leak power Remove terminal guard e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coatterminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be keptclean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle fan to be sure fan blades intactand clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRI
40. eight oil Check engine oil with tractor on level ground e Remove oilfillcap dipstick and wipe clean reinsertthe dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regularunleaded gasoline with a minimum of 87 octane U se of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do notstore spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system ofan engine whilein storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engin
41. el lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual EYEINDERIS Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannotbreathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS
42. ff the engine 15 BLADE CARE For best results mower blades must be sharp Replace worn bent or damaged blades CAUTION Use only a replacement blade approved by the manufacturer of Using a blade notapproved y the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 15 Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new blade with stamped GRASS SIDE facing the ground IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT Special blade bolt is heat treated Blade Bolt Special Mandrel Assembly Fig 15 BATTERY Yourtractorhas a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt open or remove caps or covers Adding or checking level of electrolyte is not necessary MAINTENANCE TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on th
43. flated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJ USTMENT SeeFig 30 e With all tires properly inflated and if your lawn appears unevenly cut determine which side of moweris cutting lower NOTE As desired you can raise the low side of mower or lower the high side Goto side of mower you wish to adjust e With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower the mower or to the right to raise the mower Turn nut right Turn nut left to raise mower to lower mower 02948 Fig 30 NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJ USTMENT SeeFig 31 e With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect peur hands with gloves and or wrap lade with heavy cloth Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides Fig 31 e fadjustmentis necessary see steps in Visual Adj
44. formance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE Check Brake Operation Brake Operation p 11 e T Ooo o 0 Clean Air Screen Clean Air Replace Oil Filter If equipped 9 SOH eJojoeJ uos 1 Change more often when operating under a heavy load or 3 Replace blades more often when mowing in sandy soil in high ambient temperatures 4 Not required if equipped with maintenance free battery 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does notcover items thathave D SPINDLE ZERK D SPINDLE ZERK been subjected to operator abuse ornegligence To receive LOD FRONT Se FRONT full value from the warranty operator must maintain tractor WHEEL WHEEL as instructed in this manual BEARING BEARING ZERK Some adjustments will need to be made periodically to SERY properly maintain your tractor ENGINE Atleast once a season check to see if you should make any of the adjustments described in the Service and Adjus
45. g a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent spark ing from accidental grounding Lifthood to raised position e battery cable A then RED battery cable and carefully remove battery from tractor Negative Positive Red Cable e Install new battery with terminals in same position as old battery FirstconnectRED battery cable B to positive battery terminal with hex bolt and keps nutas shown Tighten securely Slide terminal cover C over terminal e ConnectBLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely Close hood SERVICE AND USTMENTS TO REPLACE HEADLIGHT BULB Raise hood e Pullbulb holder outofthe hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 39 Raise hood
46. heels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole Tighten securely e Repeat for all installing gauge wheel in same adjust ment hole TO OPERATE MOWER See Fig 10 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipmenton rough rolling terrain or hills 1 Select desired height of cut with attachment lift lever 2 Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped orthe deflector shield S in place REVERSE OPERATION SYSTEM ROS See Fig 11 Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position AWARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it
47. ing roadways Use extra care when loading or unloading the machine into a trailer or truck ae wear eye protection when operating ma chine Data indicates thatoperators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do notallow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down Slopes Do
48. injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 47 69292 ON enopeu VNYVAOSNH 800 eae INOA e Z9 AX SH 008 1 Ap an Jo gt eq ue UE eujenbsnH pezuoupne uy Aueuem sity Aq pue dnd esuedxe aui 3snuu 32npoud 241 uue qoud jeuonejedo aui Jo sAep 02 Ayp uey Apauun e Ul Ja eujeAbsnH ue 32npoud eu sip Jo 3yeueq eu Jo ssauppe pue pue Yaquunu iequunu peseuaund ep snu jo
49. instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTE RY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT 15 IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIALFUELSYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLOR METHANOL CAN ATTRACTMOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and until the fu
50. k LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip S pring Steering Bolt Hex Fghd 7 16 14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 x 505 x 118 Bracket Deck Susp Front NOTE All component dimensions given in U S inches linch 225 4 mm TRACTOR MODEL 2348 96045001900 PRODUCT NO 960 45 00 19 SEAT ASSEMBLY seat tex_6 5SL_3 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 532 40 66 21 Seat 37 873 8005 00 Nut Lock 5 16 18 unc 2 532 1801 66 Bracket Pivot Fender 40 532 19 76 61 Handle Slide Seat 3 532 1406 75 Strap Asm Fender 41 532 19 82 20 Spring Latch Seat 6 873 80 06 00 Nut Lock w Ins 3 8 16 unc 43 874 76 06 12 Bolt 3 8 16 x 3 4 7 532 12 41 81 Spring Seat Cprsn 44 8191338 12 Washer 13 32 x 2 3 8 x 12 Ga 8 532 17 18 77 Bolt 5 16 18 unc x 3 4 w Sems 10 532 1969 77 Seat 21 532 1718 52 Bolt Shoulder 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 TRACTOR MODEL 2348 96045001900 PRODUCT 960 45 00 19 MOWER DECK 48 Deck tex 22 r2 40 TRACTOR MODEL 2348 96045001900 PRODUCT NO 960 45 00 19 MOWER DECK KEY PART NO NO 1 532 40 35 82 6 532 19 72 48 7 532 19 91 02 8 532 19 30 03 11 5321800 54 ve 532 17 39 21 12 5324048 51 13 53218 72 91 14 53218 72 81 15 5321104 85 16 819 13 13 12 17 872 11 05 05 18 87214
51. l clearspoton yourlawn near enough to a waterspigotforyourgarden hoseto reach IMPORTANT Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc Remove bagger chute or mulch cover if attached 2 Make sure the PTO Blade Engage is not engaged setthe parking brake and stop the engine 3 Threadthe nozzle adapter packaged with yourtractor s Operator s Manual onto the end of your garden hose 4 Pullbackthelock collarofthe nozzle adapter and push the adapter onto the deck washout port atthe left end of the mower deck Release the lock collar to lock the adapter on the nozzle HOSE NOZZLE ADAPTER WASHOUT N RSS IMPORTANT Tug hose ensuring connection is secure 5 Turn the water on 6 While sitting in the operator s position on the tractor re start the engine and place the throttle lever in the Fast position oe Recheck the area making certain the area is Clear 7 Move the tractors PTO Blade Engage to the ON position Remain in the operator s position with the cutting deck engaged until the deck is cleaned 8 Move the tractor s PTO Blade Engage to the OFF position Turn the ignition key to the STOP position to turn the tractor s engine off Turn the water off 9 Pull back the lock collar of the nozzle adapter to dis connect the adapter from the nozzle washout port Move the tractorto a dry area preferably a concrete or paved area Engage the
52. le with the engine running hotengine exhaustgases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before A leaving the operator s position Fig 6 TO USE THROTTLE CONTROL D See Fig 6 Always operate engine at full speed fast Operating engine atless than full speed fast reduces engines operating efficiency Full speed fast offers the best bagging and mower performance e Theaverage lawn should be approximately 2 1 2 TO MOVE FORWARD AND BACKWARD See Fig 7 The direction and speed of movement is controlled by the forward and reverse drive pedals e Start tractor and release parking brake Slowly depress forward or reverse L drive pedal to begin movement Ground speed increases the further down the pedal is depressed Fig 7 TO USE CRUISE CONTROL J See Fig 7 The cruise control feature can be used for forward travel only SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth straight surfaces Other conditions such as trimming atslow speeds may cause the cruise control to disengage Do not use the cruise control on slopes rough terrian or while trimmimg or turning With forward drive pedal depressed to desired speed pull cruise control lever J up a
53. ley Idler Primary Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Washer Hardened S pring Drive Bolt Rdhd Sqnk 5 16 18 x 3 4 Rod Tension Relief Bolt Shoulder Gauge Wheel Washer 13 32 x 1 1 4 x 12 Ga Bushing Tension Relief Nut Lock Flange 7 16 14 Gr 5 StudFastenerw D Anti Rotation Nut Lock Hex Flange Arm Susp Mower Rear Bolt Shoulder Bolt Carr Sqnk 7 16 24 x 2 Screw TT 10 32 5 3 8 Flange Port Washout Mandrel Assembly Includes housing shaft assembly and bearing only pulley nut washer and blade bolt washers not included Replacement Mower Complete NOTE component dimensions given in 0 5 inches linch 225 4 mm TRACTOR MODEL YTH2348 96045001900 PRODUCT 960 45 00 19 MOWER LIFT KEY PART NO NO 2 532 19 52 23 3 532 19 52 31 7 532 41 15 55 10 532 19 63 14 87 532 19 42 09 88 53241 07 10 89 819 19 19 12 DESCRIPTION Shaft Asm Lift Lever Asm Lift Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc 42 KEY PART NO NO 90 53219 42 08 91 53219 51 81 97 817 00 06 12 98 532 19 52 64 DESCRIPTION Pin Cotter 5 16 Bow Tie Lock Link Lift Susp Mower Rear Screw 3 8 16 x 75 Link Lift Susp Front Mower NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL 2348 96045001900 PRODUCT NO 960 45 00 19 DECALS wheel_art_1 vgt 16 15 17 16 4 14 1 14 KEY PART KEY PART NO N
54. mage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FUEL FILTER Fig 18 CLEANING Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of yourtractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower 17 DECK WASHOUT PORT SeeFig 19 Your tractor s deck is equipped with a washout port on its surface as part of its deck wash system It should be utilized after each use 1 Drivethetractorto a leve
55. mowerdeckP to remove cess waterandto help dry before putting thetractoraway 1 WARNING A broken or missing washout fitting could expose you or others to thrownobjects fromcontactwiththe blade Replace broken or missing washout fitting immediately prior to using mower again e Pluganyholes in mowerwith bolts and locknuts SERVICE AND USTMENTS WARNING TO AVOID SERIOUS INJ URY BEFORE PERFORMING ANY SERVICE OR ADJ USTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnectspark plug wire from spark plug and place wire where itcannotcome in contact with plug TO REMOVE MOWER See Fig 20 e From right side of mower disconnectanti sway bar 5 Place attachment clutch in DISE NG AGED position from right rear mower bracket D remove retainer e Lower attachment lift lever to its lowest position spring and washer and pull mowertoward you until the Disengage belt tension rod from lock bracket L bar falls from the hole in bracket Turn tractor steering wheel to the left as far as it will loaded Have a Hane dh dn Tod ced Slide mower out from under right side of tractor lowly TO INSTALL MOWER See Figs 21 28 e Remove mower belt from electric clutch pulley Be sure t
56. n hift to slower speed low grass to dry before mowing evel mower deck heck tires for proper air pressure eplace blade Tighten blade bolt ean underside of mower housing eplace mower drive belt einstall blades sharp edge down eplace with blades listed in this manual ean around mandrels to open vent holes OO 200r Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control between half and full speed fast position before stopping engine TRACTOR MODEL 2348 96045001900 PRODUCT 960 45 00 19 SCH12 BATTERY SOLENOID i STARTER RED 0 o oome o AMMETER FUSE b OPTIONAL badd Ho NEY 1 e ELECTRIC CLUTCH ae PTO SWITCH _______ WHITE YY BLACK DISENGAGED 08 1 wm 1 Vs
57. nd engine to engine variability Due to manufactur ing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine 37 TRACTOR MODEL YTH2348 96045001900 PRODUCT NO 960 45 00 19 STEERING ASSEMBLY steering tex_4 husq KEY PART NO NO 532 42 34 69 532 19 59 68 532 40 30 87 532 40 30 88 532 12 49 31 532 12 17 48 812 00 00 29 532 12 12 32 532 12 17 49 810 04 06 00 873 54 06 00 532 40 82 19 532 19 47 29 532 18 67 37 532 19 48 45 532 41 59 87 817 00 06 12 532 19 47 32 819 18 38 12 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Clip 5304 75 Cap Spindle Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Adapter Wheel Steering Bushing Strg Insert Wheel Steering Screw 3 8 16 x 3 4 Gear Sector Plate Washer 9 16 x 2 3 8 x 12 Ga 38 KEY PART NO NO 873 94 08 00 532 18 89 67 532 19 72 46 532 19 47 47 532 19 47 48 873 97 10 00 532 19 47 40 532 19 47 41 817 00 05 12 532 19 98 49 871 02 07 48 532 19 47 37 873 90 07 00 532 19 91 62 532 19 61 97 DESCRIPTION Nut Hex J am Toplock 1 2 20 unf WasherHardened 793x1 637x 060 Bracket U pstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglin
58. nd hold while lifting your foot off the pedal then release the lever To disengage the cruise control depress the brake pedal or tap on forward drive pedal TO ADJ UST MOWER CUTTING HEIGHT See Fig 8 The position of the attachment lift lever A determines the cutting height Fig 8 Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed 10 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 9 Gauge wheels are properly adjusted when they are slightly offthe ground when moweris atthe desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions Fig 9 NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in this section of manual With mower in desired height of cut position gauge w
59. not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do notmow near drop offs ditches or embankments The machine could suddenly roll overifa wheelis over the edge or if the edge caves in Ill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keepchildren outofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Nevercarry children even with the blades shutoff They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allo
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61. ortable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim ofthe fuel tank or container opening atall times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers GENERAL SERVICE W 6 04 Never operate machine closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments orrepairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters
62. ose Washer 1 1 2 OD x 15 32 ID x 250 Washer Lock 7 16 Nut Keps Hex 1 4 20 unc Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Screw Socket Head 5 16 18 x 1 Tube Drain Oil Easy Plug Drain Oil Screw 3 8 16 x 1 1 4 Bolt Hex 7 16 20 x 4Gr 5 Bolt 5 16 18 unc x 1 w Sems Screw 3 8 16 x1 Canister Carbon Filter Asm Valve Anti slosh Purge Line Valve Slant Cartrdg NOTE All component dimensions given in U S inches 1 inch 225 4 mm Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code 11940 Small Engine Power amp Torque Rating Procedure and rating performance has been ob tained and corrected in accordance with SAE 1995 Revision 2002 5 Actual gross engine power will be low er and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to op erating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net horsepower This difference is due to a variety of factors including but not lim ited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations am bient operating conditions temperature humidity altitude a
63. ractor is on level surface and engage parking e Disconnectfrontlink E from mower remove retainer brake spring and washer e Lower attachment lift lever to its lowest position Go to either side of mower and disconnect mower suspension arm A from chassis and rear lift link C CAUTION Lift lever is spring loaded from rear mower bracket D remove retainer springs Have a tight grip on lift lever lower it and washers slowly and engage in lowest position e Goto other side of mower and disconnect the suspen sion arm and rear lift link CAUTION After rear liftlinks discon nected the attachment lift lever will be springloaded Haveatightgripon liftle ver when changing position ofthe lever SERVICE AND USTMENTS Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right Fig 21 NOTE Besure mowerside suspension arms A are pointing forward before sliding mower under tractor Slide mower under tractor until it is centered under tractor Fig 22 FIRST INSTALL ANTI SWAY BAR S From right side of mower insert anti sway bar into hole in transmission bracket T Fig 23 Pivot bar towards you and insert other end of bar into hole in rear mower bracket D Move mower as needed to insert bar Secure with washer and retainer spring as shown 19 Fig 24 ATTACH MOWER SIDE SU
64. replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Loss of drive Engine backfires when T turning engine OFF FP CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt
65. s more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake Disengage transmission by placing freewheel control in transmission disengaged position P ull freewheel control out and into the slot and release so itis held in the disengaged position The rear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contacta qualified service center FRONT WHEEL TOE IN CAMBER Your new tractor front wheel toe in and camber is set atthe factory and is normal The front wheel toe in and camber are not adjustable If damage has occurred to affect the factory set front wheel toe in or camber contact a qualified service center SERVICE AND USTMENTS TO REMOVE WHEEL FOR REPAIRS See Fig 36 e Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks
66. t of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 27 m m 2 13 po Ov Ur de NI O go 4 Ov UT e UU NIE O go s gv unde D NES Fill fuel tank See START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Recharge or replace battery Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean
67. the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Nevercarry children even with the may fall off and be seriously injured or interfere wit safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keepchildren outofthe mowing area and inthe watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 3 Gallons and type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F w F ilter 64 2 w o Filter 60 oz Champion QC12YC Gap 040 Forward 0 5 5 Reverse 0 24 16 AMPS Q 3600 RPM 28 MIN CCA 230 Case Size UIR 45
68. tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY ____ WHEEL ONLY Fig 36 TO START ENGINE WITH A WEAK BATTERY See Fig 37 WARNING Lead acid batteries generate ex plosivegases Keepsparks flameand smok ing materials away from batteries Always rotection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connectone end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connectoneendofthe BLACK cabletothe NEGATIVE terminal C of fully charged battery Connectthe otherend ofthe BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable lastfrom both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY Fig 37 REPLACING BATTERY See Fig 38 AWARNING Do not short battery terminals by allowin
69. tments section of this manual STEERING Atleast once a year you should replace the spark SECTOR GEAR 25512 plug clean or replace air filter and check blades and TETH belts for wear new Spark plug and clean air filter E D assure proper air fuel mixture and help your engine D MANDREL run better and last longer SC BEFORE EACH USE Check engine oil level D General Purpose Grease e Check brake operation 2 Refer to Maintenance ENGINE Section e Check tire pressure IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS a LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL ROS systems for proper operation SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS Check for loose fasteners IF YOUFEELTHEY MUST BE LUBRICATED USE ONLY ADRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 14 MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced See TO CHECK BRAKE in the Service and Adjustments section of this manual TRES Maintain proper air pressure in all tires See PSI on tires e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire dam
70. tute A ATTACHMENT LIFT LEVER Used to raise and lower the mower or other attachments mounted to your tractor B BRAKE PEDAL Used for braking the tractor and starting the engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CONTROL Used to control engine speed E ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor F IGNITION SWITCH Used for starting and stopping the engine G REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower or other powered attachment while in reverse H LIGHT SWITCH Turns the headlights on and off J CRUISE CONTROL LEVER Used to set forward movement of tractor at desired speed without holding the forward drive pedal K FORWARD DRIVE PEDAL Used for forward movement of tractor L REVERSE DRIVE PEDAL Used for reverse movement of tractor M FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off P SERVICE REMINDER HOUR METER Indicates when service is required for the engine and mower The operation of any tractor resultin foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor WEAR YOUR or performing any adjustments or repairs We recommend standard safety glasses or a wide FORESIGHT IS BETT
71. ust ment instructions above e Recheck measurements adjustif necessary until both sides are equal FRONT TO BACK ADJ USTMENT SeeFigs 32 and 33 IMPORTANT Deck must be level side to side To obtain the results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear when the mower is in its highest position Raise mower to highest position e Position any blade so the tip is pointing straight forward eech SG B to the ground at front and rear tip of the blade CAUTION Blades are sharp Protectyour hands with gloves and or wrap blade with heavy cloth Fig 32 e If front tip of blade is not 1 8 to 1 2 lower than the rear tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise Itighten to raise the front of mower or counterclockwise loosen to lower the front mower Tighten adjust nut B to raise mower Loosen adjust nut B to lower mower Loosen jam nut A first Fig 33 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjustif necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Holdadjustmentnutin position with wrench and tighten jam nut securely against adjustment nut SERVICE AND
72. w children to operate the machine Use extra care when approaching blind corners shrubs eu or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline G asoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilotlightsuch as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel iton the ground If this is not possible then refuel such equipment with a p

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