Dixon 54 Lawn Mower User Manual
Contents
1. check spark plug Carburetor maladjusted contition or reset gap consult dealer Ignition Switch esse readjust carburetor consult dealer HARD TO START ENGINE Fuel line clogged clean fuel line check fuel fiter open fuel valve Faulty fuel pUMp i consult dealer Spark plug wire loose or grounded check spark plug wires Spark plugs faulty or improperly gapped check spark plug Electronic ignition defective condition or reset gap consult dealer Dirty or maladjusted carburetor consult dealer ENGINE STARTS BUT CUTS OUT Water in fue l drain old fuelreplace with new fuel Clogged fuel line check fuel filter clean fuel line Fuel tank vent plugged Check vent Faulty fuel pUMp consult dealer Maladjusted carburetor condition or reset gap consutl dealer Engine dies when control levers moved IN release parking brake ENGINE KNOCKS Low ol level EE EER check and add oil Ignition timing off consult dealer Fuel octane too low drain amp replace with higher octane fuel Over heated engine Shut off engin2. OPERATION INSTRUCTIONS The safe and successful operation of the Model ZTR 8000 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions During initial operation learning to drive set throttle at slow speed BEFORE OPERATING MOWER 1 Read and observe all safety instructions on your mower and in the manual 2 Read engine manufacturer s operating and maintenance instructions 3 Check engine oil 4 Check fuel cap to be sure it is in place D Be sure parking brake is on 6 Mower blade drive is off 7 Know how to stop engine Turn key to off position 19 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS Do not operate mower if safety switches are not operating properly Your Zero Turning Radius Mower is equipped with control interlocks for your safety 1 The engine will not start if the mower blades are engaged 2 The engine will not start unless the steering control levers are neutral OUT position 3 The engine will stop if the mower blade clutch is engaged and the operator leaves the driver s seat 4 The engine will stop if the park brake is ON and the steering control levers are moved to the IN position 20 OPERATION INSTRUCTIONS INTERLOCK SW
3. moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass Types Best Cut Heights Bermudagrass 1 2 Bluegrass 2 3 Buffalograss 112 3 Ryegrass 2 3 Tall Fescue 3 31 Zoysiagrass 1 3 OPERATION INSTRUCTIONS TO LIFT SEAT To lift the seat move the control levers to the neutral OUT position Unhook the seat damper by rotating the clip of the retaining pin off of the clevis end and remove the retaining pin Remove the clevisend of the seat damper from the seat hold down bracket and replace the pin and rotating pin clip to lock them in place Release the seat latch and rotate the counterbalanced seat support frame upward and forward To return the seat to the operating position push the counterbalance seat frame support rearward and down until it rests firmly on the tractor frame Reconnect the seat damper by reversing the order of removal as stated above SPRINGS Three seat springs are provided The center spring may be removed for a softer ride 25 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE UNLOCK TRANSMISSION Always turn off engine before engaging or disengaging the hydro release free wheel valves Never attempt to move the valves with the engine running The hydro release valves are located beneath the seat on the top of the hydro pu
4. Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting SAFETY GENERAL OPERATION continued Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute eMow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading and unloading Always wear safety goggles or safety glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights and counterweights eMaintain or replace safety amp instruction labels as needed WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 7 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back
5. found to be in poor condition 29 CARE AND MAINTENANCE LUBRICATION 1 Engine Follow engine manufacturer s recommendation 2 Deck spindles Lubricate with 3 shots only every 100 hours 3 Mower chassis Lubricate with 3 shots only every 50 hours see zerk locations below 30 CARE AND MAINTENANCE CHECKING amp REPLENISHING OIL IN HYDROSTATIC TRANSMISSION Dirt or water in oil can ruin the hydrostatic transmissions Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage Clean the oil reservoir cap and the area around it prior to removal Check the oil level Oil should be approximately 1 3 8 below top of oil tank Replenish as needed with SAE 20W 50 motor oil DO NOT OVERFILL When checking the oil level be very careful to keep the reservoir clean Change the oil in the reservoir and hydrostat transmission oil filter after the first 100 hours of use Then every 500 hours after that Remove the filter and be sure all oil has drained from the reservoir Replace with new filter and SAE 20W 50 motor oil Please dispose of used oil at proper collection centers protect your environment 31 CARE AND MAINTENANCE PARKING BRAKE ADJUSTMENT 32 Loosen the locking screw on the top knob of the brake engaging handle Rotate it clockwise to increase and counter clockwise to decrease brake holding power As the brake holding power is increased the forc
6. ITCH TEST Note Operator must be seated in normal operating position to perform these tests 1 With engine off turn mower blade on and attempt to start engine ENGINE SHOULD NOT START With engine off move control levers in and attempt to start engine ENGINE SHOULD NOT START In a SAFE AREA away from bystanders start the engine place throttle setting at maximum or full Engage the blade drive through the electric clutch switch Raise slightly off of seat ENGINE SHOULD STOP With engine running set parking brake and move levers inboard ENGINE SHOULD STOP f any safety check fails do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer 21 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS 1 2 Operator must be seated in normal operating position Set parking brake Move control levers to outboard position Assure blade clutch is off Push throttle control lever to 1 2 setting Push choke control lever forward If engine is warm turn choke off immediately after engine starts If engine is cold slowly move choke to off as the engine warms up Insert Ignition key and turn to start position When engine starts release ignition key Key will return to run position Move throttle control lever to the wide open or maximum setting for actual operation of the mower deck Engine must be operated at wide open or maximum setting to insure adeq
7. NS 8000 Series Gas Version 17 GA rectangular tube 7 GA reinforcement Designed for operator comfort with padded back amp arm rests Seat is adjustable fore amp aft Seat back tilts Mounted on operator suspension system with damper 2 decks are available Both decks are made of 10 GA fabricated welded construction with 1 4 reinforcement plate 3 blades combine for either a GO or 72 cut width Deep deck with discharge tunnel Cut height approximately 1 5 to 6 via 10 position lift handle V Belt with Electric clutch Each rear wheelis independently driven bya HydroGear BDP 10A pump and White CE wheel motor 25HP Kohler Command 4 Cycle V Configuration Overhead Valve Air Cooled Gasoline Horizontal Shaft Aluminum Head and Crankcase with Cast Iron Liners Full Pressure Lubrication Full Flow Filter Pulse type Fuel Pump Fixed Jet Carburetor Electronic Ignition In Line FuelFilter DualElement Air Cleaner Electric by key switch operation with safety interlocks on parking brake blade drive clutch and control levers Front 13 6 5x6 Rear 239 105x12 Front 16 201b5 Rear 8 14 Ibs Fuel 11 gallons approx Hydrostat oil system 4 quart with in line 40 micron fitter Hydrostat oil recommendation SAE POWO motor oil Engine 2 quart SAE 10W30 motor oil Width 73 560 Deck 85 572 Deck Height 54 Length 87 Weight 10201bs 60 Deck 1054 Ibs 72 Deck NOTE Additional information provided in service inst
8. OD O O O G cp op ze T ep OPERATOR S MANUAL 2003 IMPORTANT READ CAREFULLY The Dixon ZTR Mower is both easy and fun to operate However any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls The information contained in this manual applies to all Dixon ZTR 8000 Series Gas Version Commercial Mowers Your Dixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs INDEX Page DONG en A nt ode ae dos Mat eee a A aR eg 4 11 Warranty Palet cs preder RAAR RE Ss RES nee an 12 BPEEIKEEHDHSLS 1 8 GER alld RR EE GE AKA ND Male 13 ERGE DAAG SP ADD OR EI 14 18 Operation Instructions 246 KM dant nes ee ea 19 26 Care amp Maintenance 27 38 Standard Service Parts List 39 Troubleshooting anses nes coma se head 40 41 8000 Series Gas Part No 13863 7 xxxx SAFETY RIDING LAWN MOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander NE are BLADE CONTACT TIP OVER RUN OVER BACK OVER read and understand this manual to prevent injuries SAFETY Safety Alert Symbol When you see this symbol BE ALERT to the potential for
9. WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer s place of business b Routine maintenance or adjustments C Belts cutting blades hydrostatic filters d Engines All engines used on Dixon ZTR mowers are warranted by the individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 7 There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are excluded Blue Customer Yellow Dealer White Dixon Ind WARRANTY VALIDATION At the time of sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature amp send copy to Dixon Industries Inc DATE OF PURCHASE MODEL S N Owner s Name ou co Dealership es a Lo Address Address CL Owner s Signature Dealer s Signature 12 CHASSIS SEAT MOWER DECK BLADE DRIVE DRIVE SYSTEM ENGINE STARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACITIES DIMENSIONS SPECIFICATIO
10. ars to be faster to limit the forward travel of the control levers until the mower tracks in a straight line Note Variations in the turf and tire pressure can cause variations in speed and tracking When all alignment adjustments are satisfactory slide the hold down plate and bellows down the control levers and secure with screws 37 CARE AND MAINTENANCE LEVELING THE DECK 1 Set the tire pressure on all four tires 2 Front casters must be rotated in the direction of forward travel 3 Move the tractor to a hard level surface 4 Put the mower deck in the number 3 deck height position 5 Loosen the jam nuts on the front and rear deck hangers 6 Rotate the 2 outer spindles so the blades point outboard 7 Adjust front hangers to level deck side to side 8 Rotate all 3 spindles until the blades are fore and aft 9 Adjust rear hangers until deck is level to 1 8 38 higher in the rear Retighten the jam nuts on the front and rear deck hangers STANDARD SERVICE PARTS LIST MODEL ZTR 8025 Blades 60 standard P N 12421 low lift P N 12451 Gator P N 12508 Blades 72 standard P N 12339 low lift P N 12452 Gator P N 12509 Engine to Mower Deck Belt P N 12172 Serpentine Belt 60 P N 9758 Serpentine Belt 72 P N 12033 Engine to Hydro Belt P N 12012 Hydrostatic Transmission Filter P N 7252 KOHLER AIR AND OIL FILTER PART NUMBERS Refer to engine manufacturer s manual for re
11. commen dations regarding frequency of service required for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters MODEL ZTR 8025 25 HPJ Air Filter amp Pre Cleaner Kit 78003 Engine Oil Filter 78006 IMPORTANT Some applications extreme dirt conditions or the use of a grass catcher may require that the engine used on the Model ZTR 8025 be fitted with an optional Kohler fresh air filter system Check with your engine service center for availability 39 40 TROUBLESHOOTING ENGINE WON T TURN OVER Mower blades engaged disengage blades Drive not in neutral move control levers to neutral OUT Circuit breaker tripS reset breaker Dead battery charge or replace Solenoid i consult dealer Ignition switch i consult dealer Starter consult dealer Parking brake not On engage parking brake ENGINE WILL TURN OVER BUT WON T START No fuel refuel and or clean or replace fuel filters open fuel valve Over or under choked adjust choke Spark plug not firing
12. d water Identify each cable so they can be reconnected to the correct terminal Disconnect cables from terminals ALWAYS disconnect ground cable first and reconnect last Charge battery TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure periodically Inflate tires to the pressure listed below Front tires 16 20 Ibs Rear tires 8 14 lbs Lug nuts or lug bolts should be checked regularly for tightness 28 CARE AND MAINTENANCE CAUTION Stop engine and remove ignition key for safety Wear heavy thick gloves when holding onto cutter blade avoid the sharp edge of the blade MOWER BLADES Check sharpness of mower blades after every 10 hours of operation To sharpen blades proceed as follows 1 Remove bolt and flat washer mounting blade on shaft Remove blade Blades should be discarded when worn excessively Sharpen blade with a hand file electric grinder or blade sharpener Wear gloves and eye protection when sharpening Grind blade at original 25 degree bevel Check balance of blade by positioning the blade on a nail or blade balance pedestal Grind the blade on the end that is heavier until both sides balance Install blade flat washer amp bolt Make sure to tighten bolt to 60 ft lbs DANGEROUS DONOT USE 25 BLADE IN THIS DEA CONDITION Sy BELTS When notch starts discard blade Check belts every 50 hours Replace any belts
13. e allow to cool See engine manual for engine adjustments 10 71 TROUBLESHOOTING ENGINE OVERHEATED Air intake screen or fins clogged clean intake screen and fins Fuel mixture too lean readjust carburetor Improper ignition timMming consult dealer Ol level too low or too high adjust oil level Running engine too slow run engine faster NOTE Always mow at full throttle setting ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS Incorrect ignition timMming consult dealer Carburetor maladjuste d readjust carburetor Faulty spark plug check spark plug or condition and reset gap ENGINE RUNS BUT MOWER WON T MOVE FORWARD Drive belt broken or slipping replace drive belt Pump arm loose or disconnected tighten or reconnect Hydraulic oil system low add oil Bypass valves in free wheel position tighten by pass valves Hydrostat oil filter plugged replace filter Bad pump or wheel motor consult dealer ENGINE STALLS WHEN BLADES ARE ENGAGED Operator not on seat gt sit on seat Faul
14. e required on the handle to engage the brake increases Set the brake for the holding power required for the intended use and the desired force required to activate It Retighten the knob locking screw CARE AND MAINTENANCE HEADLIGHT ADJUSTMENT 1 Loosen the 1 2 retaining nut underneath the headlight and slide the headlight forward out of the fuel tank 2 Loosen the 1 2 nut on the U shaped holding bracket and swivel the headlight vertically to adjust the height of the beam Tighten the bracket nut 3 Replace headlight in fuel tank 4 Swivel the headlight horizontally to illuminate the desired area and tighten the headlight retaining nut LOOSEN NUT UNDER HEADLIGHT TO ADJUST LOCATION OF LAMP 33 CARE AND MAINTENANCE HYDROSTATIC PUMPS Before each use check to be sure that the cooling fins of the hydrostatic pumps are clean Excessive accumulation of oil dirt or trash may cause the pumps to overheat NEVER WASH ACROSS TOP OF RESERVOIR WITH WATER OR STEAM Fill reservoir as required per the maintenance schedule listed in this book HYDROSTAT DRIVE BELT REPLACEMENT PROCEDURE To remove hydrostat pump drive belt The hydrostat pump drive is equipped with a spring loaded belt take up 34 1 2 3 4 Raise seat See instructions on Page 25 Remove hold down bolts from belt cover Remove belt cover Rotate the spring loaded take up idler towards the left ha
15. e they were last seen Be alert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn mower off if a child enters the area Before and during backing look BEHIND and DOWN for small children Never carry children They may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE 10 SAFETY Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove fuel cap or add fuel with engine running Allow engine to cool before refueling Do not smoke while refueling Never refuel the mower indoors Never store the mower or fuel container inside a building where there is an open flame If fuel is spilled on clothing change clothing immediately To prevent fire and explosion caused by static electricity Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove fuel powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than fr
16. ease the parking brake before moving mower Note Engage parking brake before starting engine MOWER DECK LIFT The mower lift lever is extra long amp has an assist spring for easy operation 1 Grasp lever with right hand 2 Depress thumb lever to release Move to desired position 3 Release lever to lock into position Select cut height amp insert pin into first hole below the lift lever Ten holes are provided for a down stop so you can easily return from transport to desired cut height 15 CONTROLS SEAT 16 Fore amp Aft Move lever slide seat fore amp aft to desired position release Seat Damper A shock is located on the left side of the seat frame Remove clip on the top and pull plunger up Rotate shaft clockwise to make ride stiffer and counter clockwise for a softer ride Reattach to seat frame with clip Attention Do not completely close off the damper Closing off the damper causes it to become stiff making it difficult to fully extend the damper in order to open the adjustment THE PRODUCT IS NOT DAMAGED To restore adjustment follow these instructions Hang the damper in the vertical position with the rod pointing down Attach a load of approximately 15 pounds to the rod end of the damper The load will slowly extend the damper When fully extended the adjustment pin will be engaged Turn rod with the weight still hanging to open the adjustment CONTROLS MOWER BLADE SWITCH T
17. injury Follow recommended safety precautions and safe operating practices DANGER AN DANGER highlighted in red indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING AWAR N l NG highlighted in orange indicates a potentially hazardous situation which if not avoided could result in death or serious injury oe ee CAUTION A CAUTION highlighted in yellow indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area NEVER carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place eSlow down before turning
18. mps on each side of the machine To unlock the transmission lift the seat see Page 25 rotate the transmission hex valve located on the top of each transmission approximately one turn counter clockwise To re engage the transmission rotate each transmission hex valve clockwise to the end of its travel Return the seat to the operating position Note Before pushing or towing the tractor the transmission must be unlocked and the parking brake released The tractor should never be pulled more than two miles per hour or for any appreciable distance REEWHEEL VALVE FRONT OF MACHINE 26 CARE AND MAINTENANCE CAUTION Before performing any maintenance turn off engine allow to cool amp remove key Use extreme care when working on machinery Do not wear watch or jewelry Do not wear loose fitting clothes and observe all common safety practices with tools MAINTENANCE SCHEDULE eCheck deck drive belt tension adjustment after 5 hours break in adjust spring tension to 7 to7 1 2 inside to inside spring hook dimension Check belt tension periodically Make adjustments as necessary eCheck deck serpentine belt ee es ee ee RR ee after 20 hours break in adjust bumper to approximately 1 2 thick Check crankcase oil level before each use Clean grass from hydrostat fans before each use Clean grass amp debris from muffler amp manifold area before each use eCheck air intake Sc
19. nd hydro pump to provide belt slack for removal Remove belt To install hydrostat pump drive belt 1 Awu Rotate the spring loaded take up idler towards the left hand hydro pump Install belt per diagram Re attach belt cover Return the seat to the operating position ENGINE PULLEYN 7 FRONT OF K MACHINE CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS To adjust neutral 1 Lift seat see instructions on Page 25 2 Block up the unit so that the drive wheels are off the ground 3 Loosen ball joint jam nuts on control rod Note The front jam nuts are left hand threads 4 With steering control arms in the out neutral position start the engine and run at fast idle 5 Adjust the neutral position by turning the control rod until the wheels do not rotate 6 Re tighten the jam nuts on the control rod and check to see that the drive wheels are not turning 7 Repeat steps 3 6 for the other side 8 Shut off engine before removing the blocks 9 Return the seat to the operating position To adjust neutral springs 1 Loosen set screws of front and rear spring stop collars located on the control rods Requires a 1 8 Allen wrench Move control handle full forward Move front spring stop collar rearward until it compresses spring approximately 1 16 and tighten collar set screw Move control handle full rearward Move rear spring stop collar forward until it compres
20. o engage blades pull up on switch To disengage blades push down IGNITION SWITCH eTurn to start position to crank engine Release when it starts For headlights rotate switch one notch counter clockwise from run Note Remove key when mower is not in use CHOKE CONTROL LEVER el ocated on the control panel to the operator s right THROTTLE CONTROL LEVER el ocated on control panel to operator s right Controls engine speed While mowing throttle control should be set to MAXIMUM or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed CIRCUIT BREAKER elf circuit breaker pops up it disconnects the power Wait 2 minutes and push to reset elf it pops up again there is a short circuit Stop and find fault or contact your dealer 17 18 CONTROLS CONTROL LEVERS cl PARKING BRAKE LEVER DECK HEIGHT ADJUSTMENT LEVER THROTTLE CONTROL a IGNITION SWITCH du CONTROL __ HOUR METER CIRCUIT BREAKER BLADE DRIVE SWITCH
21. om a fuel dispenser nozzle If a fuel dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device SAFETY SERVICE continued Never run a mower inside a closed area The exhaust fumes are toxic Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running unless otherwise specified Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are OFF 11 DIXON INDUSTRIES INC a BLOUNT com
22. pany Airport Industrial Park P 0 Box 1569 Coffeyville Ks 67337 0945 620 251 2000 Fax 620 251 4117 DIXON LIMITED WARRANTY POLICY COMMERCIAL MODELS 8000 Series WARRANTY Home Owner Application This Dixon Warranty term is for a period of three 3 years from date of purchase Commercial Application Dixon mowers used for commercial application are warranted for one 1 year from the date of purchase or 750 hours whichever comes first Commercial use is specified as use other than or in addition to mowing at owner s primary place of residence DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new amp unused mowers amp accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances All warranty claims must be approved by Dixon Industries Inc 3 Battery warranty Limited to 90 days from date of purchase 4 Accessories Warranty Grass Catchers Snow Blades Covers etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL
23. reen nn after each use lean drass under dek us EE ER RE RE Ge ee Ee ese ee ee after each use Gheck tine BresSUpB ui ENE see OE inte eee eet every 10 hours Inspect mower blades for sharpness RR ee every 10 hours Clean air filter element nn every 25 hours eCheck hydrostatic transmission fluid every 25 hours Grease all ZEPS nn ne nee Rte every 50 hours eCheck drive and fan belt see seek se Re Rae BR ea BR Geek ae bee eek be aeek ee every 50 hours eReplace air filter element annually or every 100 hours Gheck spark DlUGS rise annually or every 100 hours Change engine oil fiber every 100 hours Change engine crankcase oil 5 hours break in every 100 hours Change hydrostat oil amp oil filter 100 hours break in every 500 hours 27 CARE AND MAINTENANCE ENGINE For complete maintenance and operating information of the engine please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet Note Air intake screen must be kept clean If plugged engine may be seriously damaged by overheating BATTERY A CAUTION attery contains sulfuric acid electrolyte which is poisonous and corrosive eThis is a maintenance free battery and the fluid level cannot be checked OFF SEASON BATTERY STORAGE DO NOT remove battery from mower Clean top of battery and terminals with baking soda an
24. ructions under the individual component SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 13 CONTROLS CONTROL LEVERS Note per POE Cheer eee NEUTRAL For access to the seat move control levers to neutral position and swing them outward TO GO FORWARD From neutral position gently push both control levers forward eTo increase speed move levers further forward TO GO BACKWARD From neutral position gently pull both control levers toward you TURNING eTurning is controlled by moving one control lever slightly forward or rearward of the other eTo turn left move left lever rearward of the right lever eTo turn right move right lever rearward of the left lever eTo turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position BRAKING eTo brake mower move both levers in direction opposite of travel FAST SLOW FORWARD FORWARD RI EN REVERSE TUR LEFT TURN OPPOSITE Note The pressure required to operate the mower is very light 14 CONTROLS PARKING BRAKE A parking brake is located to the left of the seat The engine will kill if control levers are not in the outboard position when the parking brake is engaged To engage brake pull up and back To disengage brake push forward and down Note The parking brake is not intended to be used as a service brake Note Always set parking brake before dismounting Rel
25. ses spring approximately 1 16 and tighten collar set screw Repeat steps 1 5 for opposite side 35 CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS continued 36 To adjust steering control levers i Loosen the front and rear bolts retaining the bellows hold down plate and slide the bellows and plate up the steering lever to expose the steering control mechanism Move the levers inboard to the operating position Loosen the set screw of the clamp collars which lock the upper arms to the lower arms Raise or lower the arms for desired height There is approximately 3 of height adjustment available Upper shaft should have a minimum of 1 1 2 engagement in lower shaft Rotate arms until they have the desired orientation front to back Tighten the clamp collar set screws LEVER ADJUSTMENT FORE amp AFI UP amp DOWN L INBOARD OUTBOARD IN LEVER ADJUSTMENT LFORWARD SPEED w CONTROL ADJUSTMENT N CARE AND MAINTENANCE STEERING CONTROL ADJUSTMENTS continued To adjust In position of the steering controls 1 Move the levers inboard to the operating position 2 Adjust the steering lever stops until the steering levers have the desired clearance To adjust for straight forward tracking 1 Drive tractor with both control levers in the full forward position 2 Stop the machine and shut off the engine 3 Adjust the forward stop of the control levers on the side which appe
26. ty interlock system i consult dealer Bad Blade spindle bearing consult dealer Deck drive belt not properly routed reroute Blades blocked by foreign material Clean under deck ENGINE BACKFIRES Carburetor maladjustment readjust carburetor ENGINE IDLES POORLY Carburetor maladjustment 7 readjust carburetor Improper spark plug Gap check and re gap plug See engine manual for engine adjustment 41 42 NOTES OWNER DDCOr1 INFORMATION DIXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 Coffeyville Ks 67337 0945 620 251 2000 FAX 620 251 4117 Date Purchased _ Mower Model Number Mower Serial Number _ Purchased From ___ ZT R M owers The engine exhaust from this product contains chemicals known A W A R N N G tothe State of California to cause cancer birth defects or other reproductive harm Dixon and ZTR are registered trademarks of Dixon Industries Inc DIXON INDUSTRIES INC a BLOUNT International Inc Co P O Box 1569 8000 Series Gas Coffeyville Ks 67337 0945 Model 8025 620 251 2000 Part No 13637 xxxx
27. uate lubrication cooling and cut quality of the mower deck CAUTION Do not operate the engine in an enclosed area due to the harmful exhaust gas produced STOPPING INSTRUCTIONS 22 1 2 Turn mower blades off Move control levers to outboard position Set parking brake Move throttle control to slow Allow engine to run a short time to cool down then turn ignition key to OFF and remove key OPERATION INSTRUCTIONS MOWING INSTRUCTIONS A CAUTION Be sure that deflector is properly installed on the discharge chute di Start engine and set throttle at full speed 2 Set desired cut height 3 Release park brake A CAUTION Check the area to assure there is no one near 4 Engage mower blades D Move control levers in and operate per the control instructions on Page 14 23 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS 24 Do not attempt to cut grass when it is wet If the grass is tall place the mower deck cut height lever inthe top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting Keep the underside of the mower deck clean Maintain sharp blades throughout the cutting season As arule of thumb never cut off more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and disease by 50 to 80 The following grass cut heights are based an adequate
28. up the slope or if you feel uneasy on it do not mow it DO e Mow across the slope with your Dixon ZTR never up or down e Remove obstacles such as rocks tree limbs etc d Watch for holes ruts or bumps Uneven terrain could overturn the mower Tall grass can hide obstacles s Use slow speed Tires may lose traction on slopes even though the brakes are functioning properly Use extra care with grass catchers or other attachments These can change the stability of the mower 6 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 7 Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly down the slope e If front wheels lift off the ground pull the levers back to stabilize the mower DO NOT e Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in d Do not mow on wet grass Reduced traction could cause sliding d Do not try to stabilize the mower by putting your foot on the ground Do not use grass catcher on steep slopes SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing activity NEVER assume children will stay wher
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