Home

Dixon 2004 Lawn Mower User Manual

1. SOLENOID YEL RED BLK BRAKE TEL SWITCH RED BLK WHT 20 BRI ENGINE lt PIGTAIL 5 E UR 2 GRY M G o A WHT 3 5 BLK m 5 WHT Z EN WHT 75 LEVER 0 lt YEL 2 I 5 T m E BRN GEN GRN 5 SEAT GRN w av p P 75 AMP HOURMETER SWITCH ELECTRIC CLUTCH BLK BLK X ACCESSORY OUTLET ENGINE GROUND BLK KEY SWITCH POSITIONS POSITION 1 OFF POSITION 2 RUNI English 67 Technical Data TECHNICAL DATA Grizzly 968999588 Grizzly 968999590 Engine Manufacturer Kohler Kohler Type CV740S CV740S Power 27hp 27 hp Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters 1 6 qt 1 5 liters Oil capacity incl filter 2 0 qt 2 2 liters 2 0 qt 2 2 liters Engine oil Synthetic Engine oil Mineral Class SAE 5W30 10W30 SAE 30 winter 10W30 API SF SJ SH SG SAE 5W30 10W30 SAE 30 winter 10W30 API SF SJ SH SG Fuel Min 87 octane unleaded Max methanol 5 max eth anol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 1096 Max MTBE 1596 Fuel tank capacity 11 4 gallon 43 liters 11 4 gallon 43 liters
2. 77 USA requirements 2 4 000440 02 77 Service 2 2 78 Delivery 2 78 After the First 5 8 Hours 79 25 Hour 80 50 Hour 81 100 Hour 82 300 Hour 2 83 At Least Once Each Year 84 Warranty cuin ente cepere teat idee cute 86 English 3 English 4 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulat
3. 42 Replacing the Fuel Filter 46 Checking the Fuel Pump s Air Filter 46 Checking Tire Pressures 46 Checking the Parking Brake 47 Checking the 47 D ck Delt enti to 47 Checking the 50 Adjusting the Mower 52 Cleaning and 54 Caster 54 tn eii temen 54 Lubricat on 2222 55 Lubrication Schedule 55 Generalis reet 55 Lubricating the 56 Lubricating with Lubrication Schedule 56 Trouble Shooting 63 Storage ee edet dave veer 66 Winter 66 ELE a E T 66 Wiring diagram 67 Technical Data 68 Doe i i Pm 74 Torque Specifications 74 Conformity
4. 20 Parking 20 Blade 2 4400040 0 20 Ignition 21 FUSES 21 Reeling presene eere 22 Fuel Shut Off 23 Seat Adjustment Knobs 23 Choke 23 Throttle Control esses 24 Lifting Level for 24 4 4 4 26 TRAINING M 26 Roll 26 Before 26 Starting the 26 To start an engine with a weak battery 31 alliage 32 Operating on hills 2 33 MOWING Tips diieas 34 Stopping the Engine 35 Moving by Hand see 36 2 2 2 12 2 1 37 Maintenance 37 curn qe c 39 Ignition System sss 40 Checking the Safety System 40 Checking the Engine s Cooling Air Intake 41 Checking and Adjusting the Throttle Cable 41 Checking and Adjusting the Choke Cable 41 Replacing the Air
5. 8050 781 Return to run position 8050 148 Gradually pull choke control back 8050 150 Set the engine speed OPERATION To start an engine with a weak battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance Section If jumper cables are used for emergency starting follow this procedure IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles To attach jumper cables Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE terminal of the fully charged battery Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both batteries gag
6. Base machine width 52 132 cm 54 137 cm Base machine height 48 122 cm 48 122 cm Overall width chute up 81 206 cm 69 175 cm Overall width chute down 88 224 cm 75 91 cm English 7 3 Technical Data Grizzly 968999627 Engine TECHNICAL DATA Manufacturer Kohler Type CV747S Power 30 hp Lubrication Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters Oil capacity incl filter 2 0 qt 2 2 liters Engine oil Synthetic Engine oil Mineral Class SAE 5W30 10W30 SAE 30 winter 10w30 API SF SJ SH SG Fuel Min 87 octane unleaded Max ethyl alcohol 1096 max MTBE 15 Fuel tank capacity 11 4 gallon 43 liters Spark plugs gap Champion RX12YC 030 0 75 mm Cooling Air cooling Air filter Standard Alternator 12V 16A Starter Electric 12V Transmission Transmission Dual pumps wheel drive motors Speed and direction controls Duel levers foam gripped Speed forward 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km h Brakes Hydrostatic disk brake Front caster tires smooth tread 13x6 5 6 Tubeless Rear tires Turf pneumatic 24 X 12 00 12 tubeless Tire pressure front and rear English 74 15 PSI 103 kPa 1 bar TECHNICAL DATA Grizzly 968999627 Equ
7. Transmission Dual pumps wheel drive motors Dual pumps wheel drive motors Speed and direction controls Duel levers foam gripped Duel levers foam gripped Speed forward 0 10 mph 16 1 km h 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Hydrostatic disk brake Hydrostatic disk brake Front caster tires smooth tread 13x6 5 6 Tubeless 13x6 5 6 Tubeless Rear tires Turf pneumatic 24 X 12 00 12 tubeless 24 X 12 00 12 tubeless Tire pressure front and rear English 7 2 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar TECHNICAL DATA Grizzly 968999628 Grizzly 968999591 Equipment Cutting width 72 1829mm 60 1524mm Cutting height 1 5 4 5 38mm 114mm 1 5 4 5 38mm 114mm Uncut circle 0 0 Number of blades 3 3 Blade length 24 5 622mm 20 508mm Nose rollers Yes Yes Michigan Seat Standard Standard Hinged armrests Yes Yes Hour meter Standard Standard Blade engagement Electric clutch Electric clutch Deck construction 11 gauge w 10 gauge skirts 11 gauge w 10 gauge skirts Productivity Productivity 6 acres h 24300m h 5 1 acres h 20655m h Overall dimensions Weight 1200 Ibs 544 kg 1150 522 kg Base machine length 86 218 cm 84 214 cm
8. CONTROLS 7 Refueling Read the safety instructions before refueling The machine has two fuel tank just behind the seat The tanks take 5 7 gallons 22 liters each Make sure the fuel caps are properly tightened and the cap gasket is not damaged The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol fuel is not allowed Do not use E85 alcohol based fuel Damage to engine and components may occur WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the safety instruction WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting English 22 8011 524 Fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storag
9. The engine seems weak The engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transaxle leaks oil English 64 Clogged air filter Defective spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system e Clogged air intake or cooling fins e Engine overloaded e Poor ventilation around engine e Defective engine speed regulator e Soot in the combustion chamber Too little or no oil in the engine e Defective spark plugs e Pre ignition incorrect e Air trapped in hydraulic system Poor contact with battery terminal cable connectors Parking brake on Bypass valve on pump open Drive belt for the transmission gears slack or has come off Air trapped in hydraulic system Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened The blade switch is faulty or has come loose from the cable contact The fuse has blown Damaged seals housing or gaskets Air trapped in hydraulic system TROUBLE SHOOTING GUIDE Uneven mowing results e Different air pressure in the tires on the left and right sides e Bent blades e suspension for the mower deck is uneven e chain fixture has come loose blades are blunt e Driving speed too high e grass is too long e Grass collected under the mower deck The machine vibrates e
10. 8011 642 Jumper cable connection English 3 1 OPERATION Running 1 Release the parking brake by moving the lever downward Your mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Move the steering controls to the neutral position N IMPORTANT INFORMATION The mower deck s anti scalp rollers should be evenly adjusted 3 Select the cutting height by adjusting the cutting height pin Release latch and lower deck to set cutting height WARNING Ensure that no one is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades Engage the mower deck by pulling out the blade switch Move throttle control to full throttle The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot zero turn can be achieved by moving one control backward be
11. Change the main filter when the yellow piston is hanging at the top of the cylinder To reset the indicator push on the button arrow at the cylinder A number of pushes may be required If it indicates soon after a main filter replacement change the inner filter 8011 450 8011 467 Air filter indicator English 45 MAINTENANCE Replacing the Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more regularly if it is clogged Replace the filter as follows 1 Move the hose clamps away from the filter Use flat nosed pliers 2 Pullthe filter loose from the hose ends 3 Push the new filter into the hose ends Position the filter with the FLOW arrow pointing up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Checking the Fuel Pump s Air Filter Regularly check that the fuel pump s air filter is free from dirt Remove the screws and open the pump no hoses need be removed The filter can be cleaned with a brush if necessary Replace the filter on the console Checking Tire Pressures All four tires shall have a pressure of 15 psi 103 kPa 1 bar English 46 8011 468 Fuel filter The fuel pump s air filter 8009 147 8011 564 Tire pressures MAINTENANCE Checking the Parking Brake Visually check that no damage is found on the lever links
12. Do not oil the paper filter Do not tap filter to clean this could cause damage to the sealing Cleaning replacing the air filter is carried out as follows Dust cap Check the dust cap every day by pressing the rubber 8011 447 valve with two fingers to let out the dirt IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function RUN SQQ aca Xx s 5 X MAN Clean the dust cap by removing the end cover of the air cleaner and clean inside 8011 448 Removing the end cover English 44 MAINTENANCE Filter replacement 1 Remove the end cover 2 2 Remove the main filter outer filter by pulling EZ it out by hand LY 3 Remove the inner filter by pulling it out by hand ep 4 Clean inside of the filter housing Wipe dry AN only 5 Install the inner filter with the open end first Ensure that it enters its recess at the end of the housing and push it in to the end 6 Install the main filter with the open end first Ensure that it enters its recess at the end of the housing and push it in to the end 8011 449 IMPORTANT INFORMATION The end cover must be installed with the rubber valve pointing downwards otherwise the rubber valve will not function 7 Turn the end cover with the rubber valve pointing downwards and install it Air filter indicator optional
13. Spark plugs gap Champion RX12YC 030 0 75 mm Champion RX12YC 030 0 75 mm Cooling Air cooling Air cooling Air filter Standard Standard Alternator 12V 16A 12V 16A Starter Electric 12V Electric 12V Transmission Transmission Dual pumps wheel drive motors Dual pumps wheel drive motors Speed and direction controls Duel levers foam gripped Duel levers foam gripped Speed forward 0 10 mph 16 1 km h 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Hydrostatic disk brake Hydrostatic disk brake Front caster tires smooth tread 13x6 5 6 Tubeless 13x6 5 6 Tubeless Rear tires Turf pneumatic 24 X 12 00 12 tubeless 24 X 12 00 12 tubeless Tire pressure front and rear English 68 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar TECHNICAL DATA Grizzly 968999588 Grizzly 968999590 Equipment Cutting width 52 60 Cutting height 1 5 4 5 38mm 114mm 1 5 4 5 38mm 114mm Uncut circle 0 0 Number of blades 3 3 Blade length 18 457 mm 20 508mm Nose rollers Yes Yes Seat Standard Standard Hinged armrests Yes Yes Hour meter Standard Standard Blade engagement Electric clutch Electric clutch Deck construction 11 gauge w 10 gauge skirts
14. Hipwgagil mani E Co i SEE S Sa SS 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking English 15 SAFETY The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them Check the parking brake s functionality regularly Adjust and service as necessary The mulch blades should only be used in familiar areas when higher quality mowing is desired Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Regularly clean deck and underside of deck avoid spraying engine and electrical components with water Transport The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways
15. the mower on a level preferably concrete WARNING 2 Checkthe pressure in all four tires See Technical Blades are sharp Protect your Data hands with gloves and or wrap 3 Rotate blades to align front to back blades with a heavy cloth when 4 Setthe cutting height to 4 handling 5 Measure front blade tip should be 4 from ground if not turn locknut on top of front eyebolt till measurement is achieved Check blade tip at front on opposite front blade Adjust locknut on front eyebolt as necessary 6 Checkrear blade measurement should be 44 from ground if not turn locknut on top of rear eyebolt to achieve measurement Repeat procedure on opposite side Adjusting Cutting Height 1 Raise and secure the deck height lever to the transport position 6 2 Position blade tip so it is straight forward 3 Measure from the cutting edge of the blades to a flat level surface The distance should be 6 150 mm 8011 6011 4 Drop and secure the lever at for example the 2 1 Front eyebolt cutting height Measure as above The distance 2 Front locknut should be 2 50 mm 3 Rear locknut 4 Rear eyebolt Leveling the mower deck English 52 MAINTENANCE To adjust anti scalp rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper positi
16. 100 hours of operation more frequently under severe conditions Refill with service class SG SH SJ or higher oil as specified in the Viscosity Grades table Change the oil while the engine is still warm The oil will flow more freely and carry away more impurities Make sure the engine is level when filling checking or changing the oil Change the oil as follows 1 To keep dirt debris etc out of the engine clean the area around the oil fill cap dipstick before removing it 2 Remove the oil drain plug and the oil fill cap dipstick Be sure to allow ample time for complete drainage 3 Reinstall the drain plug Make sure it is tightened to 10 ft Ib 13 6 Nm torque 4 Fillthe crankcase with new oil of the proper type to the FULL mark on the dipstick Refer to the section on Oi Type Always check the level with the dipstick before adding more oil 5 Reinstall the oil fill cap dipstick and tighten securely WARNING Engine oil can be very hot if it is drained directly after stopping the engine Allow the engine to cool to a safe temperature first IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick 6 Start the engine Run it for a few seconds and recheck the oil level IMPORTANT INFORMATION Used engine oil is a healt
17. 11 gauge w 10 gauge skirts Productivity Productivity 4 1 acres h 16605m h 5 1 acres h 20655m h Overall dimensions Weight 1140 Ibs 517 kg 1150 522 kg Base machine length 84 214 cm 84 214 cm Base machine width 50 127 cm 54 137 cm Base machine height 48 122 cm 48 122 cm Overall width chute up 62 157 cm 69 175 cm Overall width chute down 68 173 cm 75 91 cm English 69 Technical Data TECHNICAL DATA Grizzly 968999592 Grizzly 968999626 Engine Manufacturer Kohler Kohler Type CV7478 CV740S Power 30 hp 27 hp Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters 1 6 qt 1 5 liters Oil capacity incl filter 2 0 qt 2 2 liters 2 0 qt 2 2 liters Engine oil Synthetic Engine oil Mineral Class SAE 5W30 10W30 SAE 30 winter 10w30 API SF SJ SH SG SAE 5W30 10W30 SAE 30 winter 10W30 API SF SJ SH SG Fuel Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Min 87 octane unleaded Max methanol 5 max ethanol 10 Max MTBE 15 Fuel tank capacity 11 4 gallon 43 liters 11 4 gallon 43 liters Spark plugs gap Champion RX12YC 030 0 75 mm Champion RX12YC 030 0 75 mm Cooling Air cooling Air cooli
18. 3 Using two V wrenches disconnect BLACK battery cable then RED battery cable 4 Remove the knobs and remove battery hold downs 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold downs 8 First connect RED battery cable to positive battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and hex nut 10 Fit the terminal guard 11 Lower seat Always use protective glasses when handling the battery IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8011 466 Battery installation English 39 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system Only the spark plugs require maintenance For recommended spark plugs see Technical Data 1 Remove the ignition cable boot and clean around the spark plug 2 Remove the spark plug with a spark plug so
19. 98 2X CON 3 ZTR GRIZZLY ZTR Operator s Manual GRIZZLY 52 27 KOH 968999588 GRIZZLY 60 27 KOH 968999590 GRIZZLY 60 30 KOH 96899959 GRIZZLY 72 30 KOH 968999592 GRIZZLY 60 27 KOH 968999626 GRIZZLY 60 30 KOH 968999627 GRIZZLY 72 30 KOH 968999628 English Please read the operator s manual carefully and make sure you understand the instructions before using the machine CONTENTS Contents a ee 3 Introduction eie tegens 5 Congratulations 2 5 General ede 5 Driving and Transport on Public Roads 5 TOWING 5 Operating 5 Good 444440400 6 Manufacturing 6 Symbols and 7 Safety Instructions 9 General 9 Personal Safety 11 Slope Operation 11 CHAS me 12 Maintenance esee essen enne 13 I cue E 16 Customer responsibilities 17 18 Control Locations 2 18 Steering 2 2000 02 19 Hour
20. Check and abide by local traffic regulations before transporting the machine on any road Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand English 16 8011 515 Never drive the machine in an enclosed space WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over SAFETY Roll over Protection system ROPS The ROPS increases the basic weight of the unit by 42 Ibs 19 kg The ROPS on the US units are standard on the European units the ROPS is an accessory WARNING The structures capability may be impaired by structural damage if overturned or alteration occurs If any of these conditions take place the total structure MU
21. Clean around belts belt pulleys etc Q Check the tire pressures Check battery Sharpen Replace mower blades Check the fuel pump s air filter Clean the engine s cooling air intake Clean the air cleaner s pre filter foam Clean the air cleaner s filter cartridge paper filter Check adjust the parking brake Inspect muffler Spark arrester English 37 MAINTENANCE Daily Weekly At Maintenance interval least in hours once Maintenance Before uad 2E m Sum Bie Check adjust throttle and choke cables e Check the condition of belts belt pulleys etc e e Change the engine oil e e Replace the engine oil filter e e Clean replace the spark plugs e e Replace the fuel filter Replace the air filter paper filter e e Check the caster wheels every 200 hours Clean the cooling fins Replace the air cleaner s pre filter foam e e Check adjust the mower deck e e Check the engine valve clearance Perform the 300 hour service Lubricate according to Lubrication Schedule e o e e e Check hydraulic oil at reservoir e Change hydraulic oil amp filter 200 hours e Clean fins of oil cooler Kohler e e 1 First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 For daily use t
22. blades are loose e blades are incorrectly balanced e engine is loose English 65 STORAGE Storage Winter Storage At the end of the mowing season the machine should be readied for storage or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the carburetor and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use gasoline for cleaning Use a degreaser and warm water instead English 66 To ready the machine for storage follow these steps 1 Thoroughly clean the machine esp
23. for use by one person e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before 8011 513 dismounting Clear the area of objects before mowing English 9 SAFETY Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect t
24. its own power the operator must be in the seat start engine see Before Starting in Operation section adjust engine speed to idle disengage parking brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull back on control levers to the neutral position and mower should stop moving Pull back slightly on control levers this will allow mower to start moving backwards Push forward on control levers to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position English 26 OPERATION R
25. proper type and weight of oil in the crankcase is extremely important So is checking oil daily and changing oil regularly Failure to use the correct oil or using dirty oil causes premature engine wear and failure Cil Type Use high quality detergent oil of API American Petroleum Institute service class SG SH SJ or higher Select the viscosity based on the air temperature at the time of operation IMPORTANT INFORMATION Using other than service class SG SH Temperature range expected before next oil change SJ or higher oil or extending oil change intervals longer than recommended can cause engine damage Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 F 4 C Synthetic oils will provide better starting in extreme cold below 10 F 23 C 8011 766 Viscosity grades table IMPORTANT INFORMATION Synthetic oils meeting the listed classifications may be used with oil changes performed at the recommended intervals However to allow piston rings to properly seat a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil A logo or symbol on oil containers identifies the API service class and SAE viscosity grade English 59 LUBRICATION 4 Throttle and Choke Cables Lever Bearings Lubricate the cable ends by the carburetor with the oil can Move the controls to the end points and lubric
26. required Check clean the engine s cooling air intake English 80 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service 1 Perform the 25 hour service 2 Clean replace the air cleaner s filter cartridge paper filter shorter intervals for dusty operating conditions Change engine oil Lubricate according to lubrication chart Check adjust the parking brake English 8 1 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service Perform the 25 hour service Perform the 50 hour service Change the engine oil filter Clean replace the spark plugs Replace the fuel filter Clean the cooling fins on the engine and transmission Check V belts Check tighten caster wheel axle bolts every 200 hours ON Oa Pon Change the air filter s paper cartridge English 82 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service 1 Inspect the machine Come to agreement with the customer as to which additional work is to be carried out Perform the 25 hour service Perform the 50 hour service Perform the 100 hour service Check adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance NOOR WD Replace the air cleaner s pre filter foam English O3 SERVICE JOURNAL Action Date mtr reading stamp
27. steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check The safety switch for the parking brake The safety switch for the mower deck The safety switch in the seat The safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for Mulching Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified English 78 SERVICE JOURNAL After the First 5 8 Hours 1 Change engine oil English 79 SERVICE JOURNAL Action Date mtr reading stamp sign 25 Hour Service Check the fuel pump s air filter Check the tire pressures Check battery with cables Lubricate according to lubrication chart ce Or dero Clean the air cleaner s pre filter foam Sharpen Replace mower blades if
28. ST be replaced Do not use ROPS as a lifting attaching or anchoring point Do not use ROPS for wrecking or towing Do not exceed Max GVW 2822 Ibs 1283 kg Read machine operator s manual before each use Securely fasten your seat belt if the unit has a ROPS Where possible avoid operating the unit near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the mower smoothly no jerky turns starts or stops When mower is stopped set brakes securely and use park brake If any part of ROPS is damaged the entire ROPS must be replaced Check all bolts including seat belt for correct torque before each use Check ROPS structure for damage before each use ROPS bar is NOT intended for use in sub zero temperatures Customer responsibilities e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your mower e Follow the instructions under Maintenance and Storage sections of this owner s manual WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered bush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or stat
29. aner element annually or every 100 hours 1 Open the door on the blower housing to access the air cleaner element 2 Unhook the latch and remove the air cleaner element and precleaner if equipped 3 Remove the precleaner if so equipped from the paper element Service the precleaner as described in Precleaner Service 4 Gently tap the paper element to dislodge dirt Do not wash the paper element or use pressurized air as this will damage the element Replace a dirty bent or damaged element with a new one Handle the new element carefully do not use if the sealing surfaces are bent or damaged 5 Clean the air cleaner base as required and check condition 6 Reinstall the precleaner if equipped over the paper air cleaner element and install on the base Secure with the latch 7 Close and latch the door English 43 MAINTENANCE Air Filter Maintenance If the engine seems weak or runs unevenly the air filter may be clogged If running with a dirty air filter the spark plugs can become fouled For this reason it is important to replace the air filter regularly see the heading Maintenance Schedule for the proper service interval WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes IMPORTANT INFORMATION Do not use compressed air to clean the air filter Do not wash the paper filter
30. ate again The throttle cable is also lubricated by the control when the control console is removed On Kohler engine the cables are placed under the air filter housing 5 Front Wheel Mount Lubricate with a grease gun one zerk for each wheel mount until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 6 Front Wheel Bearings Lubricate with a grease gun one zerk for each set of wheel bearings until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 7 Deck belt pulleys Lubricate with a grease gun two strokes 8 Mower Deck Height Adjuster Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality English 60 8011 573 8011 461 8011 574 Lubricating the cutting height adjuster LUBRICATION 9 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out T NO Use only good quality molybdenum disulphide grease m MR Grease from w
31. be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit English 76 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents CE requirements Vibration data corresponding to Directive 2002 44 EC is given in the Technical Data Section The Declaration of Conformity is included in the literature packet English 7 7 SERVICE JOURNAL Service Journal Action Date mtr reading stamp sign 1 2 3 4 zr PoS XD e I 12 13 14 15 Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the
32. can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts English 55 LUBRICATION Lubricating the Cables If possible grease both ends of the cables and move the controls to end stop positions when lubricating Refit the rubber covers on the cables after lubrication Cables with sheaths will bind if they are not lubricated regularly If a cable binds it can disrupt operation If a cable binds remove the cable and hang it vertically Lubricate it with light engine oil until the oil begins to escape from the bottom Tip Fill a small plastic bag with oil and tape it so that it seals against the sheath and allow the cable to hang vertically from the bag overnight If you do not succeed in lubricating the cable it must be replaced Shaft Bushings and Linkage Lubricate the bearing of the shafts and linkage for brake system and steering with oil spray or oil can Lubricating in Accordance with the Lubrication Schedule 1 Hydraulic System Oil Level The hy
33. cket wrench 3 Check the spark plug Replace the spark plug if fouled the electrodes are burned and if the insulation is cracked or damaged Clean the spark plug with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned s of a turn from the seated position A new spark plug should be turned a turn from the seated position 7 Replace the ignition cable Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The driver is sitting in the driver s seat 4 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety System before using the machine again Make sure the engine stops when the park brake is not engaged and the ope
34. cut to 217 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result e The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results 8011 603 e Avoid mowing wet lawns The mowing result Mowing pattern is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and pane the engine is off Never drive the rider on terrain Use compressed air to clean top surface that slopes more than 10 degrees of the deck Avoid flooding water on top surface engine and electrical components When the mulching kit is used it is important that the m
35. draulic oil and filter must be replaced every 300 hours and at least once a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level shall be about 34 1 19 25 mm below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful Changing Oil and Filters Cil and filter changes should be carried out by an authorized service workshop due to the risk of impurities enter the system 2 Driver s Seat Tip the seat Lubricate the front hinges using an oil can Lubricate the lengthways adjustment mechanism with the oil can Lubricate the lengthways adjustment runners with the oil can IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces English 56 Checking the hydraulic oil 8011 565 WARNING If a leak is suspected use a piece of cardboard or wood NOT your hands to check for leaks Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8011 571 Lubricating the lengthways adjuster under the seat LUBRICATION 3 Engine Oil Kohler Engine Changing the Engine Oil Change oil after every
36. e To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur CONTROLS 8 Fuel Shut Off Valve The fuel shut off valve is located at the right rear of the seat The valve has three positions right tank left tank and center is the off position 9 Seat Adjustment Lever The seat can be adjusted lengthways When making adjustments the lever under the front edge of the seat is moved to the left as seen by the driver in the seat after which the seat can be moved backward or forward 10 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pushed to the on position Fuel shut off valve 8011 441 8050 148 Choke control English 23 CONTROLS 11 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck In order to increase or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods a
37. e laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your authorized Dixon dealer English 1 7 CONTROLS Controls This operator s manual describes the Dixon Zero Turn Rider The rider is fitted with a Kohler four stroke overhead valve engine developing 27 30 horse power Transmission from the engine is made via two belt driven hydraulic pumps which in turn drive a hydraulic motor for each drive wheel Using the left and right steering controls the flow is regulated and thereby the direction and speed Control Locations Zero Turn Rider Motion control levers Hour meter Parking brake Blade switch Ignition switch Fuses Fuel tank cap English 18 8 Fuel shut off valve 9 Seat adjustment lever 10 Choke control 11 Throttle control 12 Cutting height adjuster 13 Deck lift foot assist CONTROLS 1 Steering Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral posi tion which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backwa
38. ecially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion 2 Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 8 Store the machine in a clean dry place and cover it for extra protection Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Dixon spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine performs its best the following season WIRING DIAGRAM RIGHT MOTION CONTROL LEVER LEFT MOTION CONTROL NOTES 1 SEAT UNOCCUPIED 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION
39. ed the ignition key removed the parking brake activated English 36 Vent screw on the hydraulic pump 8011 507 MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine For those points not described in this manual visit an authorized service workshop An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation Read Maintenance in the Safety Instructions section First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours In dusty conditions cleaning and replacement are required more often For daily use the machine should be lubricated twice weekly Performed by authorized service workshop Described in this manual O Not described in this manual Daily Weekly Maintenance interval least in hours once Maintenance Before After each year 25 50 100 300 Check the parking brake e Check the engine s oil level every refueling e Check the safety system Check for fuel and oil leakages Check clean the engine s cooling air intake e Check the mower deck Check hardware screws nuts etc e Clean under the mower deck e Start the engine and blades listen for unusual sounds Q Check for damage Q Thoroughly clean around the engine Q
40. ell known brand names petrochemical companies etc usually maintains a good quality IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that it does not come into contact with belts or belt pulley drive 8011 573 surfaces 10 Steering Control Shafts Tip the driver s seat Lubricate with a grease gun one zerk for each steering control shaft until the grease is forced out Use only good quality molybdenum disulphide grease E FO DIN S CA FE tomy 24 Grease from well known brand names petrochemical k companies etc usually maintains a good quality 8011 578 11 Mower Deck Struts Lubricate with a grease gun one zerk for each strut until the grease is forced out Use only good quality molyodenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8011 577 1 Lubricating struts English 6 1 LUBRICATION 12 Changing the Oil Filter 1 Drain the engine oil in accordance with the work description under the heading Engine Oil Change Engine Oil Remove the oil filter If necessary use a filter remover Wipe new clean engine oil onto the seal for the new filter Mount the filter by hand with 34 turn Run the engine warm then check that there are no leaks around the oil filter seal Check the oil level in the engine top up if necessary The oil filter holds 0 2 q
41. erall dimensions Weight 1200 Ibs 544 kg 1150 522 kg Base machine length 86 218 cm 84 214 cm Base machine width 52 132 cm 54 137 cm Base machine height 48 122 cm 48 122 cm Overall width chute up 81 206 cm 69 175 cm Overall width chute down 88 224 cm 75 91 cm English 7 1 Technical Data TECHNICAL DATA Grizzly 968999628 Grizzly 968999591 Engine Manufacturer Kohler Kohler Type CV7478 CV747S Power 30 hp 30 hp Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1 6 qt 1 5 liters 1 6 qt 1 5 liters Oil capacity incl filter 2 0 qt 2 2 liters 2 0 qt 2 2 liters Engine oil Synthetic Engine oil Mineral Class SAE 5W30 10W30 SAE 30 winter 10w30 API SF SJ SH SG SAE 5W30 10W30 SAE 30 winter 10w30 API SF SJ SH SG Fuel Min 87 octane unleaded Max ethyl alcohol 1096 max MTBE 15 Min 87 octane unleaded Max ethyl alcohol 1096 max MTBE 1595 Fuel tank capacity 11 4 gallon 43 liters 11 4 gallon 43 liters Spark plugs gap Champion RX12YC 030 0 75 mm Champion RX12YC 030 0 75 mm Cooling Air cooling Air cooling Air filter Standard Standard Alternator 12V 16A 12V 16A Starter Electric 12V Electric 12V Transmission
42. full throttle If doubts arise contact the service workshop If adjustments are necessary they can be made as follows for the lower cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the left as possible and tighten the clamping screw Checking and Adjusting the Choke Cable If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the cable s outer casing and move the choke lever to the full choke position 2 Check that the choke cable is mounted in the upper lever see illustration Push the choke cable s outer casing as far to the right as possible and tighten the clamping screw English 42 Check and clean the cooling air intake 8011 625 MAINTENANCE Replacing the Air Filter Kohler Engine These engines are equipped with a replaceable high density paper air cleaner element Some engines are also equipped with an oiled foam precleaner which surrounds the paper element Two different capacity air cleaner systems are available Check the air cleaner daily or before starti
43. h 6 SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual IMPORTANT INFORMATION XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or misassembly RN eng Reverse Neutral Fast Fuel Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the European market discharge deck Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European Use protective glasses Use protective gloves English 7 SYMBOLS AND DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator s remove key before distance from no greater Man
44. h hazard and must not be disposed of on the ground or in nature it should always be disposed of at a workshop or appropriate disposal location Avoid skin contact wash with soap and water in case of spills English 57 LUBRICATION Checking the Oil Level The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized Check oil before each use as follows 1 Make sure the engine is stopped level and cool so the oil has had time to drain into the oil pan 2 To keep dirt debris etc out of the engine clean the area around the dipstick before removing it 3 Unthread and remove the dipstick wipe oil off Reinsert the dipstick into the tube and rest the cap on the tube Do not thread the cap onto the tube 4 Pullthe dipstick out and check the oil level The oil level should be up to but not over the FULL mark on the dipstick 8011 471 Oil dipstick 5 Ifthe level is low add oil of the proper type up to the FULL mark on the dipstick Refer to Oil Type page Always check the level with the dipstick before adding more oil IMPORTANT INFORMATION To prevent extensive engine wear or damage always maintain the proper oil ni die Level marking 8009 159 level in the crankcase Never operate the engine with the oil level below the ADD mark or over the FULL mark on the dipstick English 58 LUBRICATION Oil Recommendations Using the
45. han 10 degrees And do not drive across any slopes English 1 1 SAFETY e Do nottry to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other saisis than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child 8011 517 Never allow children to operate the machine Be extra cautious when driving on slopes 8011 518 Keep children away from work area English 12 SAFETY Maintenance WARNING A The engi
46. he machine should be lubricated twice weekly 4 Performed by authorized service workshop Described in this manual Not described in this manual WARNING Before performing any service or adjustment checklist Engage the parking brake Place the Blade switch the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug English 38 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Recharge at 6 10 amperes for 1 hour To clean battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Open the terminal access doors 2 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift Seat and rotate forward 2 Remove the red terminal guard
47. hemselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch hot exhaust engine part and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage English 10 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel t
48. hind the neutral position and carefully moving the other steering control forward from its neutral position English 32 Released parking brake 8011 711 8011 561 1 Cut height selection 8050 151 Engaging the mower deck OPERATION Operating on hills Read the Safety Instructions Driving on Slopes in the Safety Instructions WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake IMPORTANT INFORMATION Control levers return to neutral when released This may cause the mower to suddenly stop e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e all turns slowly 8011 711 Released parking brake English 33 OPERATION Mowing Tips Observe flag rocks and other fixed objects to avoid collisions Clear the lawn of stones and Begin with a high cutting height and reduce it other objects that can be thrown until the desired mowing result is attained out by the blades The average lawn should be
49. hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter can not be manually reset 3 Parking Brake IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower The parking brake is found on the left of the machine Pull the lever backward to activate the brake and forward to release it 4 Blade switch In order to engage the mower deck pull the knob out the mower blades are disengaged when the knob is depressed English 20 8011 711 Parking brake not activated 8050 151 Blade Switch CONTROLS 5 Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine Ignition Switch 6 Fuses The fuses are located in a holder at the right hand side of the battery compartment They are flat pin fuses of the same type used in automobiles There are three fuses as well as socket for one spare fuse Fuse ratings and functions 20 A Primary fuse 7 5 A Mower deck coupling 7 5 A Accessory outlet Socket for spare fuse 8011 746 English 2 1
50. in installing the deck belt refer to the routing decal on the front edge of the deck Wrap the deck belt around the electric clutch that is located on the engine shaft Push the rest of the belt through the IZT Integrated Zeroturn Transaxle support and up onto the deck Starting on the right hand side of the deck wrap the belt around the large right side idler right cutter housing pulley small center idler center pulley left side pulley and then around the large left side idler The belt will be loose at this point Using a ratchet with a 2 16 socket on the spring idler bolt to relieve the tension on the belt See decal on the top of deck for belt routing information After installation is complete check the belt for twists Deck belt installation for 60 decks Remove floor plate to gain access to the deck Route the belt according to the illustration Route belt around clutch and all pulleys according to diagram except for spindle pulley 4 Using a Ye breaker bar and short 12 extension insert extension into spring loaded idler at the square hole in the idler arm 3 Rotate spring loaded idler 3 clockwise to relieve tension and lengthen belt until belt can be slipped over remaining pulley 4 Belt installation is complete English 48 8011 580 8011 622 Slackening the belt tensioner 8011 580 Clutch pulley 1 2 Spring 3 Spring loaded idler pulley 4 Left spindle 5 Center spind
51. int seat fade etc c Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer s place of business d ds y are covered under a separate warranty by each individual engine manufacturer Consult engine manual for war ranty details e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower THERE IS NO OTHER EXPRESS WARRANTY TO THE EXTENT PERMITTED BY LAW ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED OTHERWISE ALL SUCH IM PLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED oo English 86 385 2 COF 3 ZTR Part No 539 131266 01 09 25 07
52. ions Thank you for purchasing a Dixon ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public r
53. ipment Cutting width 60 1524mm Cutting height 1 5 4 5 38mm 114mm Uncut circle 0 Number of blades 3 Blade length 20 508mm Nose rollers Yes Michigan Seat Standard Hinged armrests Yes Hour meter Standard Blade engagement Electric clutch Deck construction 11 gauge w 10 gauge skirts Productivity Productivity 5 1 acres h 20655m h Overall dimensions Weight 1150 522 kg Base machine length 84 214 cm Base machine width 54 137 cm Base machine height 48 122 cm Overall width chute up 69 175 cm Overall width chute down 75 91 cm English 75 TECHNICAL DATA Accessories BioClip attachment Mulch kit Collection system Torque Specifications Engine crankshaft bolt 50 ft lb 67 Nm Deck pulley bolts 45 ft lb 61 Nm nuts 75 ft lb 100 Nm Blade bolt 45 55 ft lb 60 75 Nm Standard 4 fasteners 9 ft lb 12 Nm Standard 5 16 fasteners 18 ft Ib 25 Nm Standard fasteners 33 ft lb 44 Nm Standard e fasteners 52 ft lb 70 Nm Standard 2 fasteners 80 ft lb 110 Nm When this product is worn out and no longer used it should be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can
54. ist and subject to the conditions and limitations as described herein C Attachments marketed through or approved by Dixon are warranted for one year parts and labor in commercial use applications d Pro Series Models are not subjectto hour meter restrictions e Warranty applies to new mowers 2 RESIDENTIAL WARRANTY used only at owner s primary place of residence a Three years 10096 parts and labor subject to the conditions and limitations described herein for a period of three years from date of purchase by the original owner b Attachments marketed through or approved by Dixon are warranted for two years parts and labor in residential use applications c Warranty applies to new mowers 3 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allow ances All warranty claims must be submitted to Dixon for approval 4 Warranty labor reimbursement to dealers based on published Dixon fht rate schedule 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or compo nents other than those supplied by Dixon VOIDS ALL WARRANTY 6 Battery warranty is limited to 1 year from mower manufacture date The following items are not covered by this warranty policy a Routine maintenance or adjustments to include any oils fiters or other flids used b Belts blades tires and cosmetic appearance pa
55. le 6 Center fixed idler pulley 7 Right spindle Belt routing deck belt 60 decks MAINTENANCE Pump belt Check belt every 100 hours for excessive wear To replace belt Relieve tension on the deck belt and remove deck belt from clutch See Deck belt section Loosen bolt on the clutch tie down and rotate out of the way Using a 1 2 drive ratchet inserted into the square hole in the pump idler arm relieve the tension on the pump belt and remove belt To reinstall belt Swing pump idler pulley toward engine to route belt around it Then route belt around the pulley for left pump first right hand pulley in the illustration Reinstall idler spring and use the ratchet to rotate idler so the belt may be installed all the way around the last pulley 8011 623 8011 624 Belt routing hydraulic pumps English 49 MAINTENANCE Checking the Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling 8011 604 Check the blades Bent or cracked blades or blades with large nicks should be replaced Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the service workshop decide whether the blade can be repaired ground or must be replaced Balance the blades af
56. ne must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool at least two 2 minutes before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Before you begin refueling minimize the risk of static electricity by touching a metal surface e Never fill containers inside a vehicle or ona truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such 8011 516 Never fill the fuel tank indoors equipment with a portable container rather WARNING than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the The engine and the exhaust fuel tank or container opening at all times until system become very hot fueling is complete Do not use a nozzle lock during ope
57. nfamiliar with the machine Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power Additionally we suggest when first operating the mower use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation or until operator becomes comfortable with controls We also suggest first time users or new users to Zero Turn mowers to become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until operator becomes comfortable with mower controls and zero turning capability they may damage turf due to overly aggressive maneuvers To move forward and backward The direction and speed of the mower s movements is effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push mower see Moving by Hand in the Operation section to an open flat area without other people or vehicles obstacles nearby In order to move unit under
58. ng Air filter Standard Standard Alternator 12V 16A 12V 16A Starter Electric 12V Electric 12V Transmission Transmission Dual pumps wheel drive motors Dual pumps wheel drive motors Speed and direction controls Duel levers foam gripped Duel levers foam gripped Speed forward 0 10 mph 16 1 km h 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h Brakes Hydrostatic disk brake Hydrostatic disk brake Front caster tires smooth tread 13x6 5 6 Tubeless 13x6 5 6 Tubeless Rear tires Turf pneumatic 24 X 12 00 12 tubeless 24 X 12 00 12 tubeless Tire pressure front and rear English 70 15 PSI 103 kPa 1 bar 15 PSI 103 kPa 1 bar TECHNICAL DATA Grizzly 968999592 Grizzly 968999626 Equipment Cutting width 72 60 Cutting height 1 5 4 5 38mm 114mm 1 5 4 5 38mm 114mm Uncut circle 0 0 Number of blades 3 3 Blade length 24 5 622mm 20 508mm Nose rollers Yes Yes Michigan Seat Standard Standard Hinged armrests Yes Yes Hour meter Standard Standard Blade engagement Electric clutch Electric clutch Deck construction 11 gauge w 10 gauge skirts 11 gauge w 10 gauge skirts Productivity Productivity 6 acres h 24300m h 5 1 acres h 20655m h Ov
59. ng the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components IMPORTANT INFORMATION Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure Servicing Precleaner If so equipped wash and re oil the precleaner every 25 hours of operation more often under extremely dusty or dirty conditions Replace the precleaner annually or every 100 hours 1 Open the door on the blower housing to access the air cleaner element and precleaner 2 Unhook the latch and remove the precleaner from the air cleaner element or remove as an assembly for servicing Make sure the base and the sealing area is clean before reassembly is performed 3 Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly until all traces of detergent are eliminated Squeeze out excess water do not wring Allow the precleaner to air dry 4 Saturate the precleaner with new engine oil Squeeze out all excess oil 5 Reinstall the precleaner over the paper element and secure with the latch 6 Close and latch the door Service Paper Element Check the paper element every 50 hours of operation more often under extremely dusty or dirty conditions Clean or replace the element as necessary Replace the air cle
60. oads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possible serious injury to the operator Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifica
61. oe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes 10 degrees maximum not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do not use on steep slopes Personal protective equipment O 6003 004 Mow up and down not side to side WARNING Do not drive up or down hills with slopes greater t
62. oll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as clearance permits WARNING The seat belt must be used when the roll bar is in upright position Before Starting Read the sections Safety Instructions and Controls before starting the machine 8011 4641 Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section e Check that there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started The driver must be seated on the seat The blade switch for engaging the mower blades must be depressed The parking brake must be on Both steering controls must be in the locked outer neutral position Starting the Engine 1 Siton the seat Start conditions 2 Raise the mower deck by pulling the lifting lever backward to the locked position transport position 3 Activate the parking brake 8011 527 1 8011 552 Haise the mower deck English 27 OPERATION 4 Disengage the mower blades by depressing the blade switch 8050 151 Depress the control for disengaging the mower deck 5 Move the steering controls ou
63. on to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust Anti scalp rollers with the mower on a flat level surface o oD M T rA The anti scalp rollers can be set in three positions CZ 9 e Upper position 11 7 to 3 38 to 76 mm grass e Middle position 3 to 412 76 114 mm grass e Lower position 412 to 6 114 to 152 mm grass The rollers should be approximately 14 6 5 mm from ground Do not adjust the rollers to support the deck IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged Engine oil cooler Kohler engine only 1 Clean the outside of fins with a brush 2 Remove the two screws holding the cooler unit to the blower housing 3 Tilt the cooler downward 4 Clean the inside of the cooler with a brush or with compressed air 5 Reinstall the oil cooler to the blower housing 8011 472 Engine oil cooler English 53 MAINTENANCE Cleaning and Washing Regular cleaning and washing especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pre
64. or switch belonging to the parking brake Perform a standstill test and check that there is sufficient braking action To adjust the parking brake contact the Dixon service workshop WARNING A Faulty adjustment result in reduced braking ability and can cause an accident Checking the V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck belt To replace deck belt Deck belt removal e Park on a level surface Apply park brake Lower the deck into the lowest cutting position e Using a ratchet with 916 socket on the spring idler bolt to relieve the tension on the belt e Remove foot plate Remove screws from both the left and right belt shields and remove shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface e Carefully roll the belt over the top of the cutter housing pulleys e Remove the belt from around the electric clutch on the engine shaft e The belt can now be removed 8011 711 The parking brake in the disengaged position IMPORTANT INFORMATION The machine must be absolutely standing still when applying the parking brake 8011 622 Slackening the belt tensioner English 47 MAINTENANCE Deck belt installation NOTE For ease
65. ottle position 2 Check that the throttle cable is mounted the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the right as possible and tighten the clamping screw Checking and Adjusting the Choke Cable If the engine produces black smoke or is difficult to start this can be because the choke cable is incorrectly adjusted upper cable If doubts arise contact the service workshop If adjustments are necessary they can be made as follows 1 Loosen the clamping screw for the cable s outer casing and push the choke control fully in 2 Check that the choke cable is mounted in the upper lever see illustration Push the choke cable s outer casing as far to the left as possible and tighten the clamping screw 8011 719 8011 720 1 Throttle cable Adjusting the throttle cable 8011 720 2 Choke cable Adjusting the choke cable English 4 1 MAINTENANCE Checking the Engine s Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage Checking and Adjusting the Throttle Cable On Kohler engine the cables are mounted under the air filter housing The throttle cable on Kohler must be mounted in the middle hole Check that the engine responds to throttle increases and that a good engine speed is attained at
66. owing interval is frequent Mow slopes up and down never side to side Avoid sudden directional changes English 34 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Disengage the mower deck by depressing the blade switch 2 Raise the mower deck by depressing the pedal forward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever upward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 Remove key Always remove key when leaving the mower to prevent unauthorized use Moving by Hand IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged and the hour meter to accumulate hours 8050 151 Disengage the mower deck 8011 552 Raise the mower deck English 35 OPERATION In order for the machine to be moved with the engine turned off the vent screws on both hydraulic pumps must be opened turn Open both vent screws to move mower by hand WARNING A No adjustments or maintenance to be carried out unless the engine stopp
67. p the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The WARNING machine must not be driven with defective or unmounted protective plates protective The battery contains lead and cowlings safety switches or other protective lead compounds chemicals devices that are considered to cause Do not change the settings of governors and cancer birth defects and other avoid running the engine with overly high reproductive system damage engine speeds If you run the engine too fast Wash your hands after handling you risk damaging the machine components the battery Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If you spill battery acid on your skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately English 14 SAFETY Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage Ensure that nuts and bolts especially the fastening bolts for the blade attachments are properly tightened torqued and that the equipment is in good condition Do no
68. ration B iii Risk for burns if touched e If fuel is spilled on clothing change clothing immediately Allow engine and exhaust e Never overfill fuel tank Replace gas and system to cool at least two 2 tighten securely minutes before refueling e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent English 13 General Maintenance SAFETY If leaks arise in fuel system engine must not be started until problem has been resolved Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage SOM te and remove any fuel soaked debris Allow Never drive the machine in an enclosed space machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when Use protective glasses for necessary maintenance work Mower blades are sharp Wra
69. rator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat English 40 IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine Inadequately tightened spark plugs can cause overheating and damage the engine Tightening the spark plugs too hard can damage the threads in the cylinder head 0 028 0 031 in 0 70 0 80 mm 8011 054 Measure the electrode gap v 8011 527 1 Conditions for starting IMPORTANT INFORMATION In order to be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop MAINTENANCE Checking the Engine s Cooling Air Intake Check that the engine s cooling air intake is free from leaves grass and dirt If the cooling air intake is clogged engine cooling deteriorates which can lead to engine damage The cooling air intakes rotates when the engine is running Mind your fingers Checking and Adjusting the Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle If doubts arise contact the service workshop If adjustments are necessary they can be made as follows for the lower cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full thr
70. rd the machine moves in a straight line for ward or backward respectively In order for example to turn right while moving for ward move the right control towards the neutral posi tion The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neu tral position The rotation direction when zero turning is determined by which steering control is moved back ward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted Tracking If the mower is not tracking straight check the air pressure in both rear tires Recommended air pressure is 15 psi 1 bar Tracking must be checked on a flat and level concrete or blacktop surface If the unit still does not track straight contact your Dixon workshop for adjustments Steering controls 011 89 WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 7912 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side English 19 CONTROLS 2 Hour Meter The
71. s there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 12 Lifting Lever for the Mower Deck The lifting lever is used to place the mower deck in the transport position or one of the 17 different cutting height positions The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside hidden in the illustration with the supplied pin Pull the lever backward to the locked position to engage the transport position The deck is then raised Depress the lock handle counter hold and move the lifting lever forward toward the peg to engage the set cutting height The deck is then lowered The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the lawn IMPORTANT INFORMATION In order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi 1 bar IMPORTANT INFORMATION Always use the high position to transport English 24 8050 150 Throttle control 8011 525 1 The mower deck s lifting lever CONTROLS Pump release valves IMPORTANT INFORMATION Only rotate valve 4 12 turn to release system Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat Pump release valves are located at the p
72. sign At Least Once Each Year po NOD uUo des Soc do c 9 10 Clean the cooling fins 100 hours 11 Check the engine valve clearance 12 Perform the 300 hour service at an authorized service workshop Clean the engine s cooling air intake 25 hours Replace the air cleaner s pre filter foam 300 hours Replace the air filter s paper cartridge Change the engine oil 50 hours Replace the engine oil filter 100 hours Check adjust the cutting height Check adjust the parking brake 50 hours Clean Change the spark plugs 100 hours Change the fuel filter 100 hours English 84 SERVICE JOURNAL Action Date mtr reading stamp sign English 85 WARRANTY DIXON ZTR PRO SERIES COMMERCIAL RESIDENTIAL WARRANTY POLICY Black Bear Kodiak amp Grizzly Mowers DIXONG WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THIS WARRANTY IS SUBJ ECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 COMMERCIAL WARRANTY use other than or in addition to mowing at owner s primary place of residence a Firsttwo years 10096 parts and labor subject to the conditions and limitations described herein with the exception of non covered items specifed below b Third year limited to 100 parts cost as shown in the current Dixon Parts Price L
73. ssure washer or steam cleaner Avoid spraying engine and electrical components with water 8050 092 Use protective glasses when Cleaning cleaning and washing Do not rinse hot surfaces with cold water Let unit cool before washing Caster Wheels Check every 200 hours Check that wheels rotates freely If wheels do not rotate freely take the unit to your dealer for service IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel Remove nut and caster bolt Pull the wheel out of the fork and take care of the sleeve Install in reverse order Tighten caster bolt 8011 619 Caster wheels Hardware Check daily Inspect the entire machine for loose or missing hardware English 54 LUBRICATION Lubrication Lubrication Schedule f a i a or i did M ge s et m r 2x m Y 8011 672 2 12 12 Every year 1 52 Every Week 1 365 Every day Lubricate with grease gun e B I Lubricate with oil can Oil change Y Level check Filter change O Change hydraulic transmission filters General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil
74. t 0 2 liters of oil English 62 Changing the oil filter Kohler 8011 745 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start The starter does not turn the engine over The engine runs rough The blade switch is engaged The steering controls are not locked in the neutral position The driver is not sitting in the driver s seat The parking brake is not activated The battery is dead Contamination in the carburetor or fuel line The fuel supply is closed or the shut off valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See Checking the Safety System in the Maintenance Section Faulty carburetor The choke control is pulled out with warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolts are loose Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Defective spark plugs The spark plugs are loose Defective ignition cable Defective spark plug electrode Defective spark plug connection Rich fuel mixture or fuel air mixture Wrong fuel type Water in the fuel Clogged air filter Air trapped in hydraulic system English 63 TROUBLE SHOOTING GUIDE
75. t modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If you run the engine too fast you risk damaging the machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances is stored in an open vessel Never work with the starter circuit if there is spilled fuel Disconnect the chassis cable from the battery first and reconnect it last Do not make a bridge short circuit across the starter relay to run the starter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop and inspect the equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running em gt hf
76. ter sharpening Check the blade mounts IMPORTANT INFORMATION The sharpening of blades should be carried out by an authorized service workshop English 5O MAINTENANCE Blade replacement WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling Remove blade bolt by turning counterclockwise 1 Blade IMPORTANT INFORMATION 2 Debris shield To ensure proper assembly center hole 3 Blade bolt special in blade must align with star on cutter 4 Cutter housing housing Blade attachment e Install new or re sharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and cutter housing e Install and tighten blade bolt securely e Torque blade bolt to 45 55 60 75 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Dixon bolt if required Do not use lower grade hardware than specified English 5 1 MAINTENANCE Adjusting the Mower Deck WARNING Before performing any service or adjustment checklist 1 Engage the parking brake Place the Blade switch in the disengaged position 2 3 Turn ignition switch to OFF position and remove the key 4 Make sure the blades and all moving parts have completely stopped 5 Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug Leveling 1 2
77. tions to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage English 5 INTRODUCTION Good Service Dixon s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator s Manual belongs to the machine with Engine Transmission the manufacturing number Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are e machine s type designation I D e The manufacturer s type number Model e machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e engine s model The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear Englis
78. tward to the locked outer neutral position 8011 526 Steering controls in the outward locked neutral position 6 Move the throttle to the middle position 8050 150 Set the throttle English 28 7 If the engine is cold the choke control should be pushed to its extents 8050 148 Set the choke control 8 Open the fuel valve for the selected fuel tank 8011 506 Open the fuel valve 9 Press in and turn the ignition key to the start position 8050 780 Turn to the start position English 29 10 When the engine starts immediately release OPERATION the ignition key back to the run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait about 10 seconds before retrying 11 Gradually pull choke control back when the engine has started 12 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed half throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke English 30 WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces
79. ual performing any the machine than 10 maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover English 8 SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING A This symbol means that important safety instructions need to be emphasized It concerns your safety IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e sure the area is clear of bystanders 80112542 before operating Stop machine if anyone Read the operator s manual before starting the machine enters the area e Never carry passengers The machine is only intended
80. umps They are used to release the system so the machine may be moved by hand when not running Tilt seat forward to gain access to the pumps Use a s wrench to open both valves Tracking 1 Tracking adjustment is done using the tracking bolts The tracking bolts act as limiting devices for the motion control levers when in the full forward position 2 Start by loosening jam nut on right tracking bolt Back the tracking bolt out until flush with nut 3 Loosen left bolt and back out until flush with nut 4 Move unit to an open unobstructed area such as an empty parking lot or open field for tracking adjustment 5 Test operation of the unit by driving it at full throttle and full forward position on both motion control levers Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drifting right 6 Stop the unit and tighten right jam nut in this position 7 Restart the unit and drive forward at full throttle with both motion control levers in full forward position Gradually turn in the left bolt until unit tracks straight Tighten jam nut Accessories For mulching there is a BioClip attachment available This is mounted underneath the mower deck and consists of control plates and BioClip blades Pump release valve 1 Tracking bolt Tracking adjustment 8011 507 English 25 OPERATION Operation Read Safety Instructions section and following pages if you are u

Dixon 2004 Lawn Mower User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents