Dixon 13639-0702 Lawn Mower User Manual
Contents
1. P N WD 1058 WIRING DIAGRAM ECN Hos 5 MA 0025 BELT DRIVE E LADDER DIAGRAM ELECTRICAL SCHEMATIC L1 BLOWER L2 FAN amp LIMIT FAN CONTROL MOTOR PUL m TAB om AUX _ Net m n F N AUX FA or t Z OR IGNITOR W AUX LIMIT RELAY OR LIMIT CONTROL VALVE BK Se TT EF s BR d N LZ BURNER BK BLOWER MOTOR MOTOR 1 BR e BL C rese ca E CELL J BOX fs wJ BL R w 1 NOTES 5 ex 1 REPLACEMENT WIRE MUST BE TYPE 105 C o LE OR EQUIVALENT x bi w 2 CONNECT HOT TO 1 UNIT MAX FUSE SIZE 2 AND COMMON TO 2 2 5 15 Z S Cen oT 3 SET HEAT ANTICIPATOR AT 2 AMPS M w cNITOR BLe EL LEGEND UNIT LIMIT SETTINGS FIELD WIRING ae WI VALVE LEK valve FACTORY WIRING 0 2 190 e aoe ES OC5 250 F C esas CELL Z OIL BURNER P N WD 106E DM FIELD WIRING ECN 4385 MA WIRING DIAGRAM FACTORY WIRING AIR CONDITIONING WIRIN 0T5 11 16 CONDITIONING WIRING LADDER DIAGRAM ELECTRICAL SCHEMATIC r FAN RELAY BLOWER T o MOTOR T N Poit M T an FAN amp LIMIT 77 K FAN ve IGNITOR x N AUX FAN IngLAY MEE 2x LEON Zw cl TL VALVE ieee IT FF TERMINAL H MH ML L STRIP 5 WIR2. 2 6000 7 2 600077 Z 6000 2 6000 2 6000 13 5 9 N3A00 1nO NYO 82 Z 2 2 2 Corll 2 YIAOD INO Nv339 Z 2910 29108 291029 291029 29102 Oxd 310NVH 92 21097 vz109 Z10S 2109 Z 1 0S JOMINOO 7 GZ Lezoge oezogs 07208 0 ZO8 vOZOSC H3NSAB 10 1135038 Z 990087 990087 950085 10087 8 0097 1JASY 3lvid 91 WOLLOB Z sgooss 6600 Ssoo 8100 01008 1348Sv9 3Ivid OLN dol ZZ 11192 11192 11192 97 92 60 9 Vid OLN Wollo8 IZ 91492 91497 9192 5 80 9 3119 91N dol OZ G SdOV OGL bz 0G vZ 9v vZ 9v vZ ova 61 LXGZXOZ LXGZX91 LXGZX91 1 02 91 1 02 91 aan st 1500 8 200 9 200 7 00 00 12189 6149 6148 6146 LIVIUS MOSS 41 zeli 9191 MvT00 mvaa 9 9000 SG000 goooss S000 L00 1348v9 Y77700 IM S 8000 6800 8000 L O0 EE 14075005 S 0vSO0S SC 0vS00S Y 0vS00S vY 0vrSO00S ASSY M3MOlI8 SAING 1139 CLOVSOOS 08075005 08075005 67075005 87075005 ASSY g3AO18 3AMG 193410 2 69112 6012 11012 2011 02012 YOLWYVdIS dOl INOMjJ Z 0 112 08012 22012 012 91012 MOlVNYd3S H31N30 INOMJ GYLLE 08S1 LEvLE 9981 givic MJONVHOX3 LW3H O 19 01 S v0
3. TOP amp MODEL FROM SIDES FROM THE TYPE OF UNIT FURNACE FRONT SIDES FLUE VENT REAR PLENUM OL2 I a 1 4 I OL5 11 16 1 24 1 6 1 LOWBOYS OL20 1 24 1 18 1 OL33 37 39 1 24 1 18 1 OH3 11 1 24 T 9 1 OHS 17 24 6 1 GHB ONS 16 1 24 1 9 1 OH2 1 Note 2 9 1 OC2 1 4 pt 6 D COUNTERFLOWS OCS 1 4 1 9 1 MODEL FRONT TOP REAR BOTTOM FROM THE ANY SIDE TYPE OF UNIT NO FLUE VENT OF PLENUM 2 OT5 24 1 1 1 4 1 HORIZONTALS OT11 16 24 1 1 1 9 1 Notes The above are abbreviated model numbers Horizontal units are not approved for attic installation OH2 front clearance for 6 for Closet 18 for Alcove Allinstallations and services must be performed by qualified service personnel The minimum clearances listed in the preceding table are for fire protection Clearance for servicing the front of the furnace and the rear of the lowboy models should be at least 24 inches A clearance of 24 inches is recommended for passage to all points on the furnace requiring service access The OH2 3 5 11 16 furnaces may be installed on combustible flooring The OL2 5 11 16 20 33 37 39 and OC2 5 furnaces are to be installed on non combustible flooring only A non combustible floor base is available for the counterflow models OC2 5 which then allows these models to be adapted for insta
4. before inspecting WARNING THIS UNIT MUST BE INSTALLED AND SERVICED BY A QUALIFIED CONTRACTOR ONLY ii Allinstallations and services must be performed by qualified service personnel TABLE OF CONTENTS SECTION L SAFETY SECTION GENERAL INSTRUCTIONS A DRAFT REGULATORS B DUCT WORK AIR CONDITIONING III m O Z gt C z Q m g O FILTERS MOUNTED EXTERNAL TO FURNACE FAN AND LIMIT POSITION AND LOCATION BURNER INSTALLATION HORIZONTAL FURNACE POSITIONS EXTERNAL WIRE HARNESS LOCATIONS BURNER SPECIFICATIONS AND APPLICATIONS HEAT EXCHANGER CLEANING INSTRUCTIONS SERS INFORMATION SECTION OIL SUPPLY COMBUSTION AIR SUPPLY INSPECTION AREAS STARTING THE BURNER FILTER CLEANING AND LOCATIONS APPENDIX A REPLACEMENT PARTS LIST APPENDIX B WIRING DIAGRAMS iii BEGINNING PAGE Q DO WWWNN LD oN N oN Allinstallations and services must be performed by qualified service personnel GENERAL INSTRUCTIONS READ BEFORE START OF INSTALLATION The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America ACCA or the American Society of Heating Refrigeration and Air Conditioning Engineers Inc ASHRAE 2 All local codes and or regulations take precedenc
5. Fig 18 Location of the air filter on the typical highboy furnace OC Series Counterflow For removal of the filter remove front door of furnace Then remove blower access panel for access to filter refer to figure 19 Clean filter by vacuuming tap water rinsing or washing in an ordinary detergent soloution After cleaning replace the completely dry filter mesh side down XN UIN N l S sus RETI i d PLEN FILTERS ILTER RACK Fig 19 location of the air filters on a typical counterflow furnace 14 Allinstallations and services must be performed by qualified service personnel COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES Complete this form for each Thermo Pride furnace installed Read instruction manual carefully before making tests Retain this form with furnace CUSTOMER NAME ADDRESS CITY STATE HEATING BURNER MODEL NO BLAST TUBE LGTH AIR SHUTTER OPENING INS OF MAX EST SYSTEM COMBUSTION CHAMBER CONDITION MATERIAL FURNACE MODEL TYPE OF VENTING SYSTEM MASONRY METAL SIDEWALL MASONRY CHIMNEY CHIMNEY POWER VENTER CHIMNEY L METAL MASONRY CHIMNEY W INDUCER CHIMNEY W METAL LINER W INDUCER add INITIAL PT TESTS FURNACE SERIAL NUMBER SERVICE SERVICE SERVICE CO2 in stack pipe Draft Over fire Operate burner at least 10 Draft in stack pipe minutes before Smoke number starting tests Gross stack t
6. LADDER DIAGRAM ELECTRICAL SCHEMATIC AUX FA IMIT E em BLOWER 2 EAN See PULL LIMIT om 2 n in TAB i IGNITOR sU on X 7 OR RELAY AUX LIMIT LIMIT CONTROL VALVE OR w H BK T FF BL Fea ol Ke XS BR H MHIMU L C TERMINA BURNER OR Quoc MOTOR BK a T STAT o Ky BLOWER T CELL Sy BR gt 2 MOTOR JA BR Z J BOX m LAU An Y G 7 lt NOTES w a 5 WRE oy 1 REPLACEMENT WIRE MUST BE BL Y T STAT TYPE 105 C OR EQUIVALENT wl 8K E cw 2 1 FAN CENTER Laun DSi AND COMMON TO 2 RELAY 3 SET HEAT ANTICIPATOR eH 3 sh AT 2 AMPS w A ATN WA OTOR BKe 8 motor l HTG CLG E UNIT FUSE SETTING SPEED SPEED 3r jewron Be i onito OC2 20A 190 F L H LEGEND 5 15A 250 F MH H W JBS eMOLET valve D 5C i SOS sr L AIR CONDITIONING WIRING CAD CELL OlL BURNER 27 Allinstallations and services must be performed by qualified service personnel
7. MOTOR gt ir iGNITOR F 3 BL RELAY LIMIT CONTROL VALVE J BOX MIT CON TI FF BK BL R X _ BURNER MOTOR BL lw Ps fe t stat ca E hey 89 1 CELL Y NOTES 1 REPLACEMENT WIRE MUST BE TYPE 105 C OR EQUIVALENT BK T 2 CONNECT HOT TO 1 AND COMMON 2 11244 3 SET HEAT 2 AMPS o 2 MOTOR BE 98 LEGEND MV guit s Bi Bue S W IGNITOR Ele BL iewrron STORY WIRING N T Pasa A BK S VIOLET UNIT MAX FUSE SIZE zn LIMIT SERIES VALVE L33 20A 155 230 57 25 L37 250 VR L39 30A L59 250 OIL BURNER VD 1016 T A IDA s WIRING DIAGRAM EC 3585 MA Sip A OL2 5 11 16 20 OH2 3 5 11 16 BELT DRIVE PS j ACDA C lt E LADDER DIAGRAM ELECTRICAL SCHEMATIC L1 L2 FAN amp LIMIT BLOWER FAN C CONTROL MOTOR N Ez der BLOWER SP p MOTOR IGNITOR RELAY LIMIT CONTROL VALVE OR TT FF N euu TAB w AN s Lj NL BURNER MOTOR x E mf 26 m Tu
8. Thermo Pride OIL FIRED FURNACE INSTALLATION AND OPERATION MANUAL WITH USERS INFORMATION SECTION MODELS OC2 56 OL2 56 OH2 56 5 85 OL5 85 OH3 72 OL11 105 5 85 5 85 OL16 125 OH11 105 OT11 105 OL20 151 OH16 125 OT16 125 OL33 200 OL37 250 OL39 320 WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE AN WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER OR SERVICE AGENCY PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION INITIAL FIRING AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE THESE INSTRUCTIONS MUST BE LEFT WITH THE USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL fJ a ERW CNN THERMO PRODUCTS LLC di o bib aoe UL LABORATORIES NORTH JUDSON IN 46366 PHONE 574 896 2133 p LISTED MADEIN USA MO 100G ECN 4385 MA L SAFETY SECTION This page contains various warnings and cautions found throughout the Oil Furnace Manual Please read and comply with the statements below ANWARNING AND CAUTIONS ZAWARNING This furnace is
9. BB8732 35732 4 BOTTOM BURNER MTG PLATE 25727 25727 25733 25733 25733 25733 ORE aA 330091 330091 330093 330093 330093 330093 6 BLOWER 340010 340010 340011 340011 340011 340011 2B 5 S WE i 330092 330092 330094 330094 330094 330094 8 BASE 30457 30457 30458 30458 3045 30458 9 REAR SEPARATOR 21058 21061 21067 21070 21067 21070 FILTER RACK ASSEMBLY 24732 24732 24739 24739 24739 24739 1 REAR BOTTOM PANEL 20436 20436 20442 20442 20442 20442 2 BLOWER ACCESS DOOR 20432 20432 20444 20444 20444 20444 3 TOP FRONT PANEL 10437 10438 10445 10446 10445 10446 4 BECKETT OIL BURNER 380233 380233 380234 380234 380235 380235 5 DRAW COLLAR 24135 24135 24135 24135 24135 24135 6 TOP REAR SECTION 20433 20433 20440 20440 20440 20440 7 FRONT BOTTOM SEPARATOR 21055 21055 21064 21064 21064 21064 8 BLOWER PULLY 340209 340209 340209 340209 340208 340208 o se CASING REAR EE gore 2005 20 SIDE CASING FRONT kem 20015 20013 20052 20052 20052 20032 21 FRONT TOP SEPARATOR 11056 11059 11065 11068 11065 11068 22 FAN amp LIMIT BRACKET 24136 24136 24136 24136 24136 24136 3 BELT 340112 340112 340121 340121 340115 340115 24 FRONT CENTER SEPARATOR 11057 11057 11066 11066 11066 11066 25 TOP FRONT SECTION 20434 20434
10. 20439 20439 20439 20439 26 TOP PANEL REAR 10438 10438 10446 10446 10446 10446 27 FRONT DOOR 20431 20431 20443 20443 20443 20443 28 FRONT BOTTOM PANEL 10435 20435 20441 20441 20441 20441 29 MOTOR PULLY 340201 340201 340202 340202 340202 340202 30 FILTER 370012 370012 370012 370012 16x20x2 16x20x2 16x20x2 16x20x2 4 REQ D 4 REQ D 4 REQ D 4 REQ D 31 FAN amp LIMIT 350124 350124 350124 350124 350124 350124 32 CLEANOUT COVER GASKET 330009 330009 330009 330009 330009 330009 33 CLEANOUT COVER 15796 15796 15796 15796 15796 15796 54 PARTS PACKAGE AOPS7566 AOPS7566 AOPS7566 AOPS7566 AOPS7566 AOPS7566 35 GASKET PACKAGE AOPS7569 AOPS7568 AOPS7565 AOPS7564 AOPS7565 AOPS7564 56 LEFT BLOWER LEG 14245 14245 14260 14260 14260 14260 37 RIGHT BLOWER LEG 14245 14245 14260 14260 14260 14260 38 CLEAN OUT COVER 11403 11403 11403 11403 11403 11403 39 CLEAN OUT COVER GASKET 330009 330009 330009 330009 330009 330009 25 APPENDIX B Wiring Diagrams Allinstallations and services must be performed by qualified service personnel P N WD 100 ECN 4385 MA WIRING DI AGRAM 21557 goo LADDER DIAGRAM ELECTRICAL SCHEMATIC H BLOWER L2 FAN amp LIMIT M FAN CONTROL MOTOR BLOWER
11. 23 LER 14113 14113 24 CHROME KNOB 320145 320145 25 DOOR HANDLE PKG 320152 320152 26 FILTER 10 aa 27 FILTER RACK 24703 34705 28 FAN amp LIMIT CONTROL 350124 350131 29 AUX FAN CONTROL 350125 350125 30 AUX LIMIT CONTROL 350126 350126 31 ELBOW 35714 35719 32 DRAW COLLAR 14121 14131 33 FLUE COLLAR GASKET 330073 330005 34 BECKETT OIL BURNER 380204 380230 35 CLEAN OUT COVER 11403 2 11403 36 CLEAN OUT COVER GASKET 330009 2 330009 23 Allinstallations and services must be performed by qualified service personnel 24 Allinstallations and services must be performed by qualified service personnel UNIT OL33 OL37 OL39 JE o t 1 HEAT EXCHANGER ASSEMBLY 31517 31516 31558 31560 31558 31560 2 BLOWER MOTOR 350302 350302 350305 350305 350306 350306 3 TOP BURNER MTG PLATE 25726 25720 25732 25262
12. by qualified service personnel The duct system should again follow the current design standard of Air Conditioning Contractors of America ACCA or ASHRAE Fundamentals volume The most common location for the A shaped coil A style is shown in Fig 2 gt GHBOY FURNAC COUNTERFLOW JRNACE OWBOY FURNACE Fig 2 Acceptable locations for the air conditioner evaporator coil NOTICE The minimum coil pan clearance for a sectional or drum type heat exchanger is three inches unless specified otherwise by the individual coil manufacturer A slab coil H style is available for the horizontal air flow application on the OT5 11 16 furnaces refer to Fig 3 HORIZONTAL FURNACE CC H COIL ABINET Fig 3 An acceptable location for the air conditioner evaporator coil when used with a horizontal furnace To obtain proper airflow with an air conditioning coil installed on a belt drive unit the motor and or blower pulley may need to be changed On a direct drive unit the blower motor speed may need to be changed depending upon the size of the air conditioning system installed and the airflow resistance of the duct system NOTE The horizontal units have direct drive blowers and no pulley or motor change is required C FILTERS MOUNTED EXTERNAL TO THE FURNACE The filters of the OC2 5 mount in the return air plenum on the top opening on the top of the furnace For installation detail see figure 4 E
13. the lower mounting plate covering the opening in the front of the heat exchanger The end of the burner tube should be inserted no further than 1 4 inch back from the inside surface of the combustion chamber A distance further than 1 4 inch back from the inside chamber wall may cause impingement and sooting NOTE OVERFIRE AIR TAP MAY BE LOCATED ON EITHER SIDE OF FLAME INSPECTION COVER See Fig 8 TWO PIECE MOUNTING PLATE OVERFIRE AIR TAP 9 ja FLAME INSPECTION H aS UPPER COV HEAT SHIELD MOUNTING PLATE OVERFIRE gt COVER AIR TAP 0C2 0H2 amp BEHIND HEAT SHIELD UPPER CELNIE OL2 ONLY N MOUNTING 3 PLATE E UNTING N n wT ae ae MOUNT BOLI LA BURNER A POUCH FRDNT LBDSE FILL INSULATION AIR TUBE N OO EAT EXCHANGER DRUM N 7 Z alc ES XS N NSULATING SLEEVE DN A 2 v A AMULET IF APPLICABLE NOTE D eae 4 L 1 NUT INSTALL LOOSE FILI SEE BURNER APPLICATION CHART NSULATIUN AROUND CHAMBER EXCEPT AS NDTED BELD VA 2 Cin Z CHAMBER CHAMBER Fig 9 Top view Burner insertion illustration BURNER END CONE IS 1 4 BACK FRDM INSIDE CHAMBER WALL When mounting the burner the upper mounting plate Fig 8 must be removed to provide access to the area in front of the combustion chamber The combustion chamber can then be moved forward or backward slightly to allow for adjustmen
14. 0 70002 1000 1000 IH9IM 9NISVO 32015 01002 0100 80002 80002 90002 10002 000 000 00002 00002 1331 ONISVO 3dl TvYO0vYSOOS 7075005 yy0FS00S 075005 075005 075005 075005 TYO0vVSOO0S 97075005 0 5005 1934510 ASSY M3MO 8 O Z 6 07S00S 61075005 91075005 91075005 10075005 10075005 10075005 100 5005 9075005 99075005 1148 0081 081 Sgvie 98v1 0 BSr71F 6Sr MjJONVHOX3 1V3H 3013 4v34 3014 LNOes SATS INOM4 3014 3014 INOM4 30714 SV34 3014 INOS4 30714 3014 1NOSJ k NOILdIY9S30 Slav Wall 0610 10 LLIO G10 C lO LINN 17 Allinstallations and services must be performed by qualified service personnel zm LOUVERS MAY s VARY FROM WHATS SS SHOWN SS pd Z 2 OH2 3 5 11 amp 16 REPLACEMENT PARTS LIST H3 nul 5 RIGHT SIDE e NOT SHOWN 8 H2 5 amp 11 ly HEAT gt EXCHANGER 10 MAY la VARY FROM AN 0 WHATS h SHOWN E eo i J N am Go Es J D ix ZU b B mi MAY VARY 0 d M sss FROM WHATS N q BRACKET NOT 7 MS er INCLUDED O H3 H3 ONLY i a La V H2 5 amp 11 18 Allinstallations and services must be performed by qualified service personnel
15. 0 82 31lV1d SIN WOLLOG 0 91 84 91 84 91 87 91 82 91 94 91 84 91 84 91 84 90 84 80 84 3119 91N dOl 6 21059 YZLOSE vYCLO0SC YCLOSC vYCL0S vYZLOSC YZLOSE 2105 vYZLOSC 1057 TJOYLNOD 1l 8 CSLOCE CSLOCE CSLOCE CGLOCE CSLOCE CGLOCE CSLOCE CGLOCE CGLOCE CGLOCE 39vMOvd 310 YOOd 9 097 ZSTORE 19087 19087 07097 07097 072097 07097 702089 702089 30 939 9 9 v 92 97 41 92 7 GL TI OLYL 0 1 1MOdd S 9000 90008 9000 9000 0008 0008 00087 0008 9 0087 7 00 l34Sv9 YVTION ANIA e ivl eC Lvl FASA YVTIOO MYM 99700 99702 99700 99702 SSO SSvOC vrSvOC ySvOC ESOC EGOZ 193410 Jsyg z 5 9 0 59 0 5 9 0 5 9 0 GGYOZ GGYOZ 0 vSbO 5 0 EGOZ 1138 8010 67012 GYOLZ CYOLZ 8701 97012 YEOLZ CoOL 9201 66010 193 0 Soi yiydas yyJy 1 601 08014 9v016 8901 901 YOLE SCOLS 8201 6601 14g 50 500 LVOLS 00 OvOLI LEOLE 0 01 0 016 9101 9101 MJOIVNVdJS M3IN3O INOM4 0 L46182 0 0 vOLC 6201 CLOLS 101 LCOLC 0c01 JgOlvdvd3S dOL INONJ 6 vCVOC 0 0 ZCVOC 8lvOc 91v02 civOZ 0LvOZ 90701 vovo NOILOJS dOl 8 9 y0 97402 0704 0 04 v1 70 viv0C 80v0Z 8070 00 1002 4000 SS300V H3MOT8 4 S y0 SCVOC 6 702 6102 71702 71702 10704 10702 00704 00702 X000 INOMJ 9 EZOZ 12702 02 12702 11702 GSLYOZ LLVOZ 60rv0 50701 86 01 NOLLO3S INOHJ dOl G LLOOZ LLOOZ 6000 60002 10002 80002 00
16. 1 21 01 96v01 29 01 jsva 6 elec elec un ciel dis E E HN 102 LLYOZ 09 0 9NISVO Z 68007 72002 12002 61002 11002 1H9 M ONISVO 3015 9 88002 ZZOZZ 02004 81004 91002 1431 9NISVO 3015 S 19101 66401 66401 19701 86 01 NOILO38 INOMJ dol Sy 0Z v0Z 4970 68702 Lvv0Z Y000 INOMJ 68 01 1 70 11701 v9v0l 18701 T3Nvd N31N39 INON4 95 02 89402 89v0Z 09v0Z 82904 yood SS3200V AIO ON lMVd ADD ON I1svd ALO ON AID ON ALO CON Lad T ouas 9LHO L LHO SH CHO CHO Hs ld ids 19 Allinstallations and services must be performed by qualified service personnel 5 11 amp 16 REP CEMENT PARIS LIS gt FRONT FLUE SHOWN NOTE UNIT IS SHOWN IN A VERTICAL POSITION gt a ae s 20 Allinstallations and services must be performed by qualified service personnel Um m OT5 OT16 ITEM PART 4 DESCRIPTION FRONT REAR FRONT REAR FRONT REAR det fw BE FLUE FLUE FLUE FLUE FLUE 1 DRAW COLLAR 4131 4131 4151 4151 4132 4132 2 FRONT PANEL 0495 0497 0504 0506 0513 0515 5 FRONT REMOVABLE PANEL 10495 0495 0502 0502 0511 0511 4 FRONT CENTER PANEL 0492 0492 0501 0
17. 11 16 DIRECT DRIVE LADDER DIAGRAM ELECTRICAL SCHEMATIC 1 L2 BLOWER WARNING DUE TO SHOCK amp FIRE FAN CONIROL MOTOR N BLOWER L STORE UN MOTOR HAZARD CLASS 2 HEATING amp COOLING H _ CIRCUITS MUST REMAIN SEPARATED IGNITOR FAN amp LIMIT FT FAN RELAY FEN RELAY 8 AL LIMIT CONTROL VALVE i ee m FF LL TERMINAL HmHm sme 5 WIRE aN T STAT JI BURNER MOTOR N euu oR W m R C t stat CAD BR BR G J ett UE pd d s NOTES BK EKG ee z l 1 REPLACEMENT WIRE MUST BE TYPE 105 C OR EQUIVALENT MIA E 2 CONNECT HOT TO 1 J BOX FAN CENTER AND COMMON TO 2 RELAY 3 SET HEAT ANTICIPATOR AT 2 AMPS w unit M9 uw THTG ccc S II FUSE SETTINGS SPEED SPEED OL2 20A 140F L H OL5 15 ML H ek T Y OLTT 15A 190F MH H OL16 25 190F ML H E OL20 25A 220F MH H OH2 20 150 F L H Vo T0R BEe 9R motor OH3 20A 200 F L H F OH5 15A 210F ML H E OH11 15A 210 F MH H GNIS OH16 25 180 F H W vat vF HECeVIOLET va ve LEGEND FIELD WIRING Ko ap FACTORY WIRING m CELL AIR CONDITIONING WIRING IAM OIL BURNER WARNING DUE P N WD 104C WIRING DIAGRAM FIRE HAZARD CLASS 2 HEATING 4585 MA m AND COOLING CIRCUITS MUST oa 2 5 REMAIN SEPARATED DIRECT DRIVE
18. 25 CLEAN OUT COVER 11403 11403 11403 11403 11403 11403 26 CLEAN OUT COVER GASKET 330009 330009 330009 330009 330009 330009 21 Allinstallations and services must be performed by qualified service personnel LIF M M M M M M M M M Mg 22 Allinstallations and services must be performed by qualified service personnel i UNIT ITEM PARTS OC OCS AA PART NO QTY PART NO 1 BASE 20486 20489 2 SIDE CASING LEFT 20026 20028 3 SIDE CASING RIGHT 20027 20029 4 CASING BACK 20485 20594 5 PLENUM STRIP 3312 2 3318 6 HEAT EXCHANGER 31419 31436 Tu ACCESS PANEL Us me Teu ACCESS PANEL o om 9 FRONT TOP SEPARATOR 015 021 O FRONT CENTER SEPARATOR 21016 21022 1 TOP FRONT SECTIO 20403 20528 2 BLOWER ACCESS DOOR 20484 20488 3 FRONT CENTER PANEL 10451 10471 4 FRONT DOOR 20483 20487 5 DRIVE BLOWER ASS Y 50054037 50054006 DIRECT DRIVE BLOWER ASS Y 50054052 50054053 6 FLUE BACKING PLATE GASKET 330071 330089 7 TOP PLATE 25708 25716 8 PLATE 25709 25717 9 MTG PLATE GASKET 330070 330055 20 BOTTOM MTG PLATE GASKET 330078 330056 21 BLOWER PA 21017 21023 22 ein ee 14114 14114
19. 501 0510 0510 5 BLOWER ACCESS DOOR 20491 20491 20500 20500 20509 20509 6 FLUE GASKET 550005 350005 550005 330005 330006 550006 7 FAN LIMIT MTG HINGE 24146 24146 24156 24136 24136 24136 END CAPS INTAKE amp 8 EXHAUST 20490 20490 20499 20499 20508 20508 SIDE CASINGS RIGHT amp LEFT 20030 20030 20049 20049 20032 20032 cO O HEAT EXCHANGER ASSEMBLY 31587 31588 51598 31599 31601 51602 1 BLOWER PAN 108 108 1083 21083 21084 21084 2 BLOWER ASSEMBLY 50054008 50054008 80084012 50054012 SO0S4017 50054017 3 BECKETT OIL BURNER 380230 380230 380230 380230 380231 380231 4 FILTER 370050 370050 370051 370051 370051 370051 16x25x1 16x25x1 20 25 1 20x25x1 20x25x1 20x25x1 5 REAR TOP PANEL 10496 10498 10505 10507 10514 10516 6 REAR BOTTOM PANEL 10494 10494 10503 10503 10512 10512 BOTTOM MTG PLATE 25737 25737 25737 25737 25737 2573 a e 330056 330056 330056 330056 330056 330056 9 c um p 330055 330055 330055 330055 330055 330055 20 OP PLATE 25716 25716 25716 28716 25716 25716 21 22 23 FAN amp LIMIT CONTROL 350124 350124 350124 350124 3550124 350124 24 AUX CONTROL 350163 350163 350163 350163 350163 550163
20. During the summer keep the tank full to prevent condensation of moisture on the inside surface of the tank If the fuel tank runs completely dry it may be necessary to purge the lines of trapped air Contact a qualified technician to bleed the lines and restart the burner OIL SUPPLY VALVE Turn the oil supply valve off if the burner is shut down for an extended period of time B COMBUSTION AIR SUPPLY The burner requires a generous amount of clean combustion air to operate safely Lack of adequate combustion air can result in erratic operation of the burner noisy combustion or fuel odors in the air NEVER BLOCK THE FURNACE FROM THE SUPPLY OF COMBUSTION AIR If there is an exhaust fan dryer or return air grill in the furnace room there should be increased concern and additional efforts may be required to provide adequate combustion oil to the furnace at all times 12 Allinstallations and services must be performed by qualified service personnel C INSPECTION AREAS VESTIBULE The furnace vestibule area or burner compartment should be inspected by removing the front door of the furnace and looking for signs of excessive heat such as discoloration of components materials damage from rust or corrosion soot or carbon build up EXTERIOR OF FURNACE The furnace exterior should be inspected for signs of excessive heat such as discoloration of materials and damage from rust or corrosion FLUE PIPE VENT PIPE OR CONNECTOR The furnace vent pipe
21. E AUX LIMIT O RH v Mes gt 1 See NS NC ELE MOTOR PULL TAB V R OR else N E P R J T sTAT CAD J Box CELL BR OR gt N Au BK j R unit LIMIT Hre cce BL Dek 2 RJ FUSE SETTINGS SPEED SPEED 15 180F ML H tue OTIT 15A 200F MH H lt 25A 190F ML H je OR FAN CENTER RELAY 1 AUXN BAW w UNIT ek ae CONTROL W 2 e BK OR W GNiTOR BL e BL GNITORI NOTES 1 REPLACEMENT WIRE MUST BE TYPE 105 C VALVE BK eVIQLET ye OR EQUIVALENT p 2 CONNECT HOT TO 1 Oa CAD AND COMMON TO 2 OIL BURNER 3 SET HEAT ANTICIPATOR AT 0 2 MILLIAMPS 28
22. I 145 PSI 145PSI 145 PSI 150PSI BURNER F3 F3 F5 F5 F5 BURNER PART NO 380215 380215 380216 380216 380216 A refers to hollow pattern nozzle NOTE The reason the Riello burner nozzle sizes are smaller than the standard Thermo Pride burner nozzles is that pre set pump pressures are higher therefore achieving the same firing rate with a smaller nozzle For more specific burner information specifications or service information reference the training manual enclosed with each Riello burner or contact Riello Corporation of America 5 Pond Park Road Hingham Massachusetts 02043 617 749 8292 I HEAT EXCHANGER CLEANING INSTRUCTIONS NWARNING THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON It is important to inspect and clean the heat exchanger once a year or as necessary to remove any build up of soot A layer of soot on the inside of the heat exchanger will act as an insulator and reduce heat transfer resulting in less efficiency To clean the heat exchanger first turn off all power to the unit Next remove the access panel see below and beginning of following page immediately above the burner on the horizontal furnace it will be located to the side of the burner to gain entry to the clean out covers refer to figure 15 This panel is identified with a label Remove clean out covers the vent connector pipe to the chimney the burner and the burner mounting plates When removing the clean
23. NA BR w CELL BL t e NOTES i J 80X BL 1 REPLACEMENT WIRE MUST TYPE 105 y OR EQUIVALENT 2 CONNECT HOT TO 1 AND COMMON TO 2 3 SET HEAT ANTICIPATOR AT 2 AMPS u w T 2 LEGEND MAX LIMIT ASS EE s FIELD WIRING UNIT E sr SETTINGS Non BK OR MOTOR AC WI c e X FACTORY WIRING GL 484 126 Set a OLS 19A 190 F IGNI TOR BL BL cy tog OL1T 15A 190 F URGE J PAPAS OH2 15A 150F OH3 15A 200F v bow OH5 15A 210F i Y CELL OH11 154 210F OH16 20A 180 F OIL BURNER 26 Allinstallations and services must be performed by qualified service personnel P N WD 102D WIRING DIAGRAM ECN 4385 MA H I 0L2 5 11 16 20 OH2 3 5
24. TURN A ENUM FILTERS FILTER RACK Fig 4 Air filter mounting location for the OC2 5 furnace Allinstallations and services must be performed by qualified service personnel On highboy furnaces it is necessary to cut the return air opening in the side or rear casing depending upon the needs of the specific installation The filter rack provided with the furnace refer to Fig 5 will serve as a template to scribe a mark for the return air opening on the casing Place the filter rack on the casing one inch up from the bottom of the furnace and centered from side to side Place the securing flange against the casing when locating the return air opening HIGHBOY FILTER RACK DIMENSIONS FILTER RACK a RETURN AIR DEPTH O lt PLENUM FLANGE RACK MODELS H D SECURIN ANCE 0H2 56 x 2 SECURING FLANC 15 19 1 2 2 1 8 OH3 72 FILTER DOOR OH5 85 24 1 2 2 1 8 OH11 1 0H16 12 C 25 1 2 6 1 8 Fig 5 A typical filter rack and dimensions for the highboy furnaces PLEASE NOTE While scribing the return air opening the filter rack can be held in position by tape or similar temporary means Position the open end of the filter rack so as to provide access for filter replacement Once the filter rack is positioned correctly scribe a line along the inside of the securing flange on three of the sides To scribe a line on the fourth side the open end use the open end support as a guide Remo
25. ae ea AFG 3 5 8 AF 7 3 4 AF 7 3 4 AF 7 3 4 AF 73 4 AF 5 3 4 aes TP 1401 TP 101 TP 101 TP 102 TP 1003 TP 104 TP 105 TP 106 OT5 85 TP 101 Z gt n EN R c r ar x AF 7 3 4 F3 TP 101 AF 7 3 4 F3 OT16 125 TP 102 S 7 3 4 F6 2 3 4 INSULATOR S SLEEVE OR N NONE MAXIMUM NOZZLE SIZE FOR UL LISTING OF FURNACE THE NOZZLE SIZE GIVES THE NOMINAL FLOWRATE IN GPH FOLLOWED BY THE SPRAY ANGLE IN DEGREE S AND THE SPRAY PATTERN EITHER H FOR HOLLOW CONE OR S FOR SOLID CONE FOR EXAMPLE NOZZLE RATED AT 0 65 GPH 100 PSIG THAT PROVIDES AN 80 SPRAY ANGLE AND A HOLLOW SPRAY PATTERN WOULD BE ABBREVIATED IN THE TABLE AS 0 65 X 80H TP 1401 N aaa ae S a MEE TP 1401 N TRO S TRO S Tor S TP 102 S a TP 1401 N TP 101 S TRO S 1 102 S TP 1003 S 1 104 s TP 105 N TP 106 N TRO S TRO S L TR 0 S For more specific burner information contact Thermo Products LLC P O Box 217 North Judson IN 46366 Phone 574 896 2133 Allinstallations and services must be performed by qualified service personnel STANDARD BURNER NOZZLES The OL2 OH2 OC2 and OC1 along with the OL33 OL37 and OL39 have the nozzles already installed in the burners The balance of the oil units has the nozzles shipped as loose items with the furnace Below is a chart showing the heati
26. been located use a scribe to mark the hole size listed in the chart which corresponds with the furnace being used Cut hole out and extend flue through side casing A trim collar may be ordered from Thermo Products to hide the gap around the flue pipe This trim collar however is not required for operation Allinstallations and services must be performed by qualified service personnel NOTE ROTATION OF FLUE PIPE IS ONLY ALLOWED FOR LEFT HAND SIDE VENTING APPLICATIONS TABLE 1 Suggested sizes and positions of flue pipe opening on left hand side of casing TRIM COLLAR UNIT DIA HOLE X DIM Y DIM FLUE DIA GASKET PART OC2 5 1 2 3 5 8 28 3 8 2 14121 330073 5 6 1 2 4 3 4 31 7 16 6 14131 330005 OH2 5 1 2 3 5 8 28 3 8 5 14121 330073 OH3 6 1 2 4 9 16 32 3 16 6 14131 330005 OHS 6 1 2 4 3 4 33 1 16 6 14131 330005 OH11 6 1 2 4 3 4 35 1 4 6 14131 330005 OH16 7 1 2 4 5 16 41 3 8 TE 14132 330006 OL2 5 1 2 3 5 8 28 5 16 5 14121 330073 OLS 6 1 2 4 5 8 34 15 16 6 14131 330005 OLII 6 1 2 4 1 2 37 5 8 6 14131 330005 OL16 7 1 2 4 1 2 39 1 8 7 14132 330006 OL20 7 1 2 4 1 2 43 1 4 T 14132 330006 FRONT FLUE MODELS ONLY DIMENSION IS MEASURED FROM SEPARATOR PANEL Y DIMENSION IS MEASURED FROM THE BLOWER PAN ON H MODELS AND FROM THE BASE ON L AND C MODELS Fig 1 Recom
27. e over the instructions in this manual and should be followed accordingly In the absence of local codes installation must conform with these instructions and regulations of the National Fire Protection Association and to the provisions of the National Electrical Code ANSI NFPA 70 1999 or latest edition 3 The installed furnace must be level and positioned in a central location with respect to outlet registers It should be located near the chimney to minimize any horizontal run of flue pipe which may be required 4 A furnace installed in a residential garage must be installed so the burner and ignition source are located higher than 18 inches above the floor unless the required combustion air is taken from the exterior of the garage Also the furnace must be located or protected to avoid physical damage by vehicles ANWARNING This furnace is not to be used as a construction heater 5 Listed below are definitions of COMBUSTIBLE MATERIAL and NON COMBUSTIBLE MATERIAL COMBUSTIBLE MATERIAL Material made of or surfaced with wood compressed paper plant fibers plastics or other material that will ignite and burn whether flame resistant or not NON COMBUSTIBLE MATERIAL Material that is not capable of being ignited and burned Such materials consist entirely of or a combination of steel iron brick tile concrete slate or glass MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
28. emp Furnace room temp Net stack temp Gross stack minus furnace room temp Efficiency Nozzle size and spray Oil pump pressure Operation of Controls Burner Safety Controls Check for oil leaks Tests taken by Date NOTES INSTALLER NAME amp ADDRESS 15 Allinstallations and services must be performed by qualified service personnel APPENDIX A Replacement Parts List NOTE LUE MODEL 16 Allinstallations and services must be performed by qualified service personnel q 034 2 Caoa 2 q 034 2 q 038 z CL X SZ x vl GL x GZ x v x Gt xX vi 1 x S x 00 1 x ee x oz 1 xoz X 00 L x oz x 00 x oz x 91 L x oz x 91 9 00 9 00 9 00 9 00 q 00 S 00 ZCOOLE ZCOOLE 7700 9 bSOOLE 111 SZ 6000F 6000F 60008 60009 60008 60009 6000 60008 6000 6000 134SV9 M3AO9 INO NV319 vc 83A00 INO NV31O eZ 9600 9600 9600 9600 9600 9600 9600 9600 8 00 8 00 l34Sv9 3lYld OLN WOLLOG ZZ 6600 5600 6600 6600 8600 G600 8600 G600 0 00 0 00 134SV9 3lVld 91N dOl 14 11182 11192 11192 11192 11192 11192 11192 11192 60 82 6
29. he lines or make burner combustion air adjustments Contact a qualified service person to adjust and start burner E FILTER CLEANING AND LOCATION The air filters should be inspected each month and cleaned when dirty Cleaning the air filters frequently may reduce airborne contaminants from entering the furnace and depositing in the furnace duct system and home ANWARNING To avoid injury from moving parts hot surfaces or electrical shock shut off the power to the furnace before removing any furnace access doors to service the air filters OL Series Lowboy To clean a dirty filter first remove the blower compartment door at the rear of the furnace refer to figure 17 Remove the dirty filter from the filter rack and clean it with a mild soap and water solution Make sure filter is thoroughly dry before replacing Replace the blower compartment door 13 Allinstallations and services must be performed by qualified service personnel _ BLOWER COMPARTMENT ACCESS DOOR FRONT DOOR Fig 17 Location of the air filter and blower compartment access door on the typical lowboy furnace OH Series Highboy The filter rack will be located between the return air plenum and the return air opening on the side of the furnace refer to figure 18 Slide the dirty filter out clean it with a mild soap and water solution Make sure filter is thoroughly dry before replacing V N x BLOWER
30. llation on combustible flooring use non combustible floor base Model No 125 for OC5 Model No 56 for OC2 NOTE The OH2 furnace is approved for closet installation If the OH2 is installed in a closet it requires two openings in the closet door for combustion air each having a minimum area of 162 sq inches This free area for the OR2 intentionally exceeds the recommended minimum free area of 2 square inches per 1000 BTUH of input rate NOTE When power venting a Thermo Pride oil fired furnace with a power venting system other than the system supplied by Thermo Pride a fiber chamber and an isolated combustion air kit PVB or Beckett boot is to be used with the other manufacturers power venting system NOTE On the front flue lowboy all highboy or counterflow models it is possible to rotate the flue elbow which is factory installed for vertical discharge 90 counterclockwise from the vertical position to adapt to various venting systems See following page for details Z CAUTION MUST BE TAKEN NOT TO EXCEED 90 ROTATION OF THE FLUE ELBOW COUNTERCLOCKWISE OR RIGHT FROM THE VERTICAL POSITION ROTATION OF FRONT FLUE ELBOW When an installation requires that the flue exit out the left hand side casing on a front flue unit remove screw securing the 90 deg elbow and rotate it 90 counterclockwise Then by following dimensions in Table 1 locate the center point for the exit of the flue for the particular size furnace Once the center has
31. mended location for drilling hole to connect vent pipe to the furnace through the left hand side casing A DRAFT REGULATORS A draft regulator is supplied with the furnace and should be installed according to the regulator manufacturers recommendations With the burner operating use a draft gauge to adjust the regulator to the proper setting refer to the instructions enclosed with draft regulator to adjust to the proper setting When the burner air supply and draft are properly adjusted the overfire draft should be a negative 01 to 02 WC as measured at the 5 16 overfire air tap See Fig T This tap is provided in the upper burner mounting plate To measure the flue draft punch a small hole in the vent connector pipe as close to the furnace as possible and always before the draft regulator B DUCT WORK AIR CONDITIONING If the furnace is used in connection with summer air conditioning cooling the furnace should be installed parallel with or on the upstream side of the evaporator coil to avoid condensation in the furnace heat exchanger If the cooling unit is installed with a parallel flow arrangement dampers or other means used to control flow of air should be provided to prevent chilled air from entering the furnace If such a damper is manually operated it must be equipped with a means to prevent operation of either unit unless the damper is in the full heat or cool position Allinstallations and services must be performed
32. ng capacity of the furnace for each approved nozzle size OIL NOZZLE CAPACITY CHART EQUIVALENT EFFECTIVE HEAT HEATING INPUT RATE CAPACITY UNITS NOZZLE SIZE BTU HR BTU HR GPH OH2 0L2 0C2 50 70 000 56 000 55 77 000 61 600 OH3 65 91 000 72 800 OL OH OC OT5 75 106 250 85 000 OC5 85 119 000 95 200 OL OT11 119 000 95 200 126 000 100 800 11 140 000 112 000 OH OL OT16 154 000 123 200 168 000 134 400 175 000 140 000 189 000 151 200 245 000 196 000 280 000 224 000 315 000 252 000 350 000 280 000 385 000 308 000 420 000 336 000 All rates shown above achieved with 100 PSIG pump pressure except for OH2 OL2 and OC2 which require 120 PSIG Based on 2 domestic heating fuel oil having heating value of 140 000 BTU per gallon Based on thermal efficiency of 80 10 Allinstallations and services must be performed by qualified service personnel RIELLO BURNER APPLICATION CHART The optional F3 and F5 Riello flame retention oil burners have been UL listed UL File MP3252 for application on the following Thermo Pride oil fired furnaces MODEL OG5 OL5 OL11 OH11 OL16 OH16 PART OH5 OT5 OTI1 OT16 ore MTG PLATE TOP 25752 35750 PART NO uen 35750 35750 35750 MTG PLATE GASKET 330090 330088 330088 330088 330088 PART NO NOZZLE SIZE 50 60A 60 60A 75 60A 90 60A 1 10 60A NOZZLE PARTNO 380393 380394 380395 380396 380397 OIL PUMP PRESSURE 170 PS
33. nits below LOCATION 3 TABLE 2 Installation location of ao 5 Z C8 MINIMUM the fan and limit control for each LENGTH furnace FER c DIM IO S lm A MODEL moe Fate ED os Y LP Z ey 4 NE EPA 4 FAN amp LIM 3IZONTAL FURNACE CONTROL H COII 4 4 r WARM AIR PLENUM 1 E FAN amp LIMIT CONTROI 5 jf 6 2 T 2 4 5 1 5 T 27 3 7 2 3 HIGHBOY FURNACE Fig 7 Fan and limit location for lowboys horizontal units and highboys FAN amp LIMIT LOCATION FOR HORIZONTAL UNITS WITH AIR CONDITIONING COIL The fan amp limit control should be mounted between the H coil cabinet and furnace For distances from top of plenum and furnace see Fig 7 IMPORTANT Do not try to mount fan limit in H coil cabinet NOTE The OL2 OC2 and OH2 only come standard with an oil filter packaged with the furnace This filter has the capacity of filtering down to a 10 micron particle This is to assure the small diameter burner nozzles in the low heating capacity furnaces are installed with a fine filter to help prevent nozzle clogging E BURNER INSTALLATION NOTICE Remove all cardboard packing from around chamber before installing burner Allinstallations and services must be performed by qualified service personnel The oil burner will mount on three stud mounting bolts on
34. not to be used as a construction heater See Page 1 A CAUTION MUST BE TAKEN NOT TO EXCEED 90 ROTATION OF THE FLUE ELBOW COUNTERCLOCKWISE FROM THE VERTICAL POSITION See Page 2 ZAWARNING When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES See Page 5 ZAWARNING The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products LLC in conjunction with Underwriters Laboratories Inc Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved or is incompatible may result in personal injury substantial property damage or death See Page 6 ZAWARNING THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON See Page 11 NCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF See Page 13 NWARNING The area around the furnace should be kept free and clear of combustible liquids and material especially papers and rags See Page 13 NWARNING NEVER burn garbage or refuse in your furnace Never try to ignite oil by tossing burning papers or other material into your furnace See Page 13 ZAWARNING Thermo Products oil furnaces are designed to burn No 1 or No 2 distillate fuel oil NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE See Page 13 NCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1 Excess oil has accumulated 2 The furnace is full of vapors 3 The combu
35. orizontal units This presents no problem to the unit as the amount of insulation under the side will be minimal but take care not to allow the insulation to fall into the open end of the chamber where it may burn and blow around possibly lodging in the burner NOTE Do not place loose insulation around chamber sides and back except for the larger units Models OL33 37 and 39 where the loose insulation is to be used around rear of chamber to ensure chamber stability See larger unit assembly instructions for further details See Fig 9 Allinstallations and services must be performed by qualified service personnel NSULATING SLEEVE OR se Pd gt SURFACE AMULET IF APPLICABLE LOOSE FILL INSULATION of SEE BURNER APPLICATION CHART POUCH FRONT m Z N y UPPER MOUNTING PLATE 9 CUMBUSTION CHAMBER BURNER m V HEAT EXCHANGER DRUM N ZJ NL DWER MOUNTING PLATE 9 Fig 10 Side view Burner insertion illustration F HORIZONTAL FURNACE POSITIONS The horizontal furnace may be turned end for end or rotated making the top into the bottom as shown in Fig 11 BOTTOM BOTTOM OP Fig 11 A horizontal furnace rotated 180 or flipped end for end to reverse airflow direction After the furnace has been positioned the bottom burner mounting stud must be broken off before mounting the burner See Fig 12 Also the fan amp limit and it
36. out covers special care must be taken not to damage the gaskets Should the gaskets separate crack break or be unsuitable for reuse the gasket must be replaced before reattaching the clean out covers 11 Allinstallations and services must be performed by qualified service personnel VENT PIPE CONNECTION VENT PIPE CONNECTION 7 BURNER C Fig 15 Typical Heat Exchanger Cleanout Cover Locations With access to the inside of the heat exchanger through the burner area clean out openings and vent pipe connection it is possible to use a long flexible wire brush and an industrial type vacuum cleaner to remove any soot build up NOTE A one inch outside diameter vacuum cleaner hose will fit into the radiator To vacuum and brush the outer radiator of the heat exchanger go through the clean out openings in both directions as shown in figure 16 below _7 OUTER RADIATOR CUUM HOSE LENGTI OC OH amp OL2 6 FT CLEANOUT OPENING CLEANOUT OPENING Fig 16 Recommended method and device for cleaning inside of heat exchanger Reassemble the furnace to its original construction Remount the burner being certain that the air tube is properly inserted into the chamber opening see section E If heavy soot deposits were found in the heat exchanger this may indicate the burner is out of adjustment III USERS INFORMATION SECTION A OIL SUPPLY Do not allow the fuel tank to run completely empty
37. rols Check for should be inspected correct operation ond every year by a proper settings G qualified heating manually adjustable contractor Correct any deficiencies at once Periodic visual inspections should also be made by the owner during the heating season Call a qualified heating contractor to report suspected deficiencies Do not attempt to make repairs Burner Check for yourself correct operation proper combustion no Further fuel leakage and if provided clean burner filter Heat Exchanger Inspect for corrosion pitting warpage deterioration carbon build up and oose gaskets TO AVOID INJURY FROM MOVING TS SHUT OFF THE FURNACE BEFORE MOVING THIS DOOR IT BECOMES NECESSARY LACE OR WASH 1 EMOVE THE DIRTY FIL FROM THE RACKS DED AND WASH OR REPLACE WITH DENTICAL NEW LTERS owner and heating contractor responsibilities are detailed in the _ installation and Chimney Vent Pipe maintenance instruction nspect for restriction manual Shutt off power loose joints abnormal carlon build up and condensation BLOWER MOTOR LOCATED BEHIND THIS DOOR MAY MAY OT REQUIRE LUBRICATION IF LUBRICATION INSTRUCTIONS ARE SHOWN ON THE MOTOR NA ATE THE MOTOR SHOULD NOT BE LUBRICATED AME PLATE INDICATES THAT THE MOTOR REQUIR CATION LUBRICATE THE MOTOR AS DIRECTED OR DROPS OF SAE 20 WEIGHT OIL EQUIVALE TWICE A YEAR DO NOT USE A LIGHT HOUSEHOLD GRADE OIL
38. s mounting bracket must be relocated once the unit is in position See Fig 7 GHT SIDE DOWN LE DE DO 7 N Z N N ECCE UM 4 BREAK OFF BOTTOM STUD BU Fig 12 Required modification to burner mounting studs before burner installation G EXTERNAL WIRE HARNESS LOCATIONS FOR OL33 37 BLOWER SUB ASSEMBLY FAN amp LIMIT CON BURNER _ OIL Fig 13 External electrical wiring in conduit on large furnace models 8 Allinstallations and services must be performed by qualified service personnel The OL33 37 and 39 furnaces have an external wire harness that mounts in pre punched holes in the side casings See Fig 13 A Horizontal furnace is shown below with external wire harness and fan speed terminal strip blower access panel removed See Fig 14 ENTER THRU BAC PRE WIRED A OIL BURNER Fig 14 The wiring system of a typical horizontal furnace H BURNER SPECIFICATIONS AND APPLICATIONS THERMO PRIDE BURNER APPLICATIONS FURNACE THERMO BECKETT OIL MODEL PRIDE S BURNER PUMP BURNER MODEL amp PRESSURE SPEC NO PSIG LENGTH OC2 56 TP 1401 N AFG 3 5 8 OC5 85 TP 101 AF 7 3 4 2 34 0 75X80H 0 75X80H OH2 56 TP 1401 3 3 8 0 55X70H 0 50X70H OH3 72 TP 101 OH5 85 TP 101 OH11 105 TP 101 OH16 125 TP 102 2 2 AFG 3 5 8 AF 7 3 4 0 65X80H AF 7 3 4 AF 73 4 AF 7 3 4 1 10X80H
39. should be inspected for signs of rust corrosion pitting or holes in pipe and leakage around seams in pipe indicated by soot or condensate streaks CHIMNEY OR VENTING SYSTEM The furnace venting system should be inspected for signs of rust corrosion pitting or holes and signs of condensation or moisture leakage from the venting system If any of the above symptoms are evident call a qualified heating contractor for assistance NCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF NWARNING The area around the furnace should be kept free and clear of combustible liquids and material especially papers and rags Z WARNING NEVER burn garbage or refuse in your furnace Never try to ignite oil by tossing burning papers or other material into your furnace NWARNING Thermo Pride oil furnaces are designed to burn No 1 or No 2 distilate fuel oil NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE NCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1 Excess oil has accumulated 2 The furnace is full of vapors 3 The combustion chamber is very hot IF ONE OR MORE OF THESE CONDITIONS EXIST CONTACT A QUALIFIED SERVICE PERSON D STARTING THE BURNER 1 Turn the main service switch to OFF position 2 Set thermostat substantially above room temperature 3 Open shut off valves in oil supply line to burner 4 Turn service switch to furnace ON If burner starts and runs but stops again on lockout it may be necessary to bleed t
40. stion chamber is very hot IF ONE OR MORE OF THESE CONDITIONS EXIST CONTACT A QUALIFIED SERVICE PERSON See Page 13 Allinstallations and services must be performed by qualified service personnel This page contains reproductions of the various instruction and warning labels placed on the Thermo Pride Oil Furnaces Please read and comply with the contents of these labels EFFKHEHCY RATING Laboratories Inc LETA LUinderwriters L OIL FIRED FURNACE FOR USE VITHINTEGRAL GROUP PRIMARY SAFETY CONTROLS OIL WOT FIEA2SVTEFS THAN 2 INPUT BTU HR IN PUT G P H PUMP PRESSURE P S I 115 v B HZ TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPAC ITY FUSE SIZE EXTERNAL STATIC PRESSURE IN wy MIM DESIGNED OUTLET AR TEMPERATURE 200 F OR LESS Mac BE INSTALLED WITH CLEARANCES TO UNPROTECTED COMBUSTIBLE MATERIAL MOT LESS THAR arr FOR MAXIMUM EFFICIENCY AFUE SET BURNER COMBUSTION FOR 12 CO MINIMUM AMD FURNACE TEMPERATURE RISE FOR TOF MAIMUNA Thane Products PO 211 NORTH JUDSON IN 45366 ee SHOULD THIS UNIT BE DISASSEMBLED ALL COM PONENTS PANELS BLOCK OFFS COLLARS GASKETS AND FASTENERS MUST BE REAS i SEMBLED AS ORIGINALLY FACTORY PRODUCED OUTSIDE POWER SOURCE 115 V 60 CYCLE TO BE CONNECTED TO WIRES IN SIDE THIS BOX CONNECT WIRE 1 TO THE HOT LINE CONNECT WIRE 2 TO T ON LINE 390 he following items Cont
41. t in positioning the burner tube A fiber insulating sleeve or amulet is provided on the burner tube of specific Thermo Pride burners see Fig 10 See Thermo Pride burner application chart for type of insulator Do not allow the burner tube or end cone to physically touch or protrude into the chamber as excess heat transfer could result in destruction of the tube end cone or both The burner tube end cone is properly positioned when the end is 1 4 inch back from the inside surface of the combustion chamber wall NOTE The OL2 OC2 and OH2 56 furnace models have two chamber positioning clips on the pouch bottom to prevent the chamber from being pulled forward too close to the mounting plate and burner If the chamber is pulled back against these clips the insertion depth should be correct The loose fill insulation that is included in a brown paper bag should be lightly placed around the burner tube between the front of the combustion chamber and the burner mounting plate DO NOT PACK THE INSULATION DOWN The loose fill insulation should be placed in such a fashion that the surface of the insulation is sloped from the top of the combustion chamber to the top of the lower mounting plate The purpose of the loose insulation is to help protect the burner tube mounting plates and vestibule area from excessive temperatures On the horizontal units the loose fill insulation will fall down around the side of the chamber the chamber is on its side in h
42. ve the filter rack and cut the return air opening in the casing Now the filter rack can be anchored to the furnace with screws or pop rivets through the securing flange of the filter rack ZAAWARNING When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES Cut as close to the scribed line as possible but do not cut the base clip or blower pan support angle See Fig 6 AT EXCHANGER BLOWER PAN BLOWER PAN SUPPORT ANGLE BLOWER J BASE CLIP 7 Fig 6 Cutaway view of fan section of a typical highboy furnace Connect the return air plenum to the filter rack and slide the filter into place Dimensions for adapting the return air plenum to the filter rack are provided on the bottom of the previous page Allinstallations and services must be performed by qualified service personnel D FAN AND LIMIT POSITION AND LOCATION ZAWARNING The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products LLC in conjunction with Underwriters Laboratories Inc Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved or is incompatible may result in personal injury substantial property damage or death The units listed in the table below must have the fan and limit control installed at the time of unit installation A locating bracket is provided with each of the u
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