CyberPower CS150U48V3 Computer Drive User Manual
Contents
1. Warning Diagnostics Indicators Management Auto Charge Yes GR 1089 CORE Sect 4 AC AC Battery Mode Indicator Output Output On Off Indicator Battery Battery Missing Replacement Indicator Yes Communication Interface Physical Maximum Dimensions W D H On Battery Replace Battery Battery Missing Low Battery 389mm x 230mm x 400mm Weight Environmental Specifications Operating Temperature 28kg with 8pcs battery 4 F to 131 F 20 C to 55 C Operating Humidity 0 to 95 non condensing within enclosure Max Operating Elevation 10 000ft 3 000m Max Storage Elevation 50 000ft 15 000m Storage Temperature 4 F to 131 F 20 0 to 55 C CSA UL 60950 EN 60950 EN 55022 Class B FCC Part Compliance 15 Class B GR 63 Sect 4 2 Fire Resistance GR 1089 Sect 3 Emissions Sect 4 Lightning and AC Power Fault Sect 7 Electrical Safety Table 7 Specifications 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 16 of 17 APPENDIX Wall Mount Chart 7 09 inch 180 mm e 16 inch 406 4 mm Recommended Screw Dimensions M8 x 25L or 3 8 x 1 L 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 17 of 172. 4 1 3 4 concentric knock out 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 7 of 17 4 2 Unpacking Inspect the Battery Backup Unit upon receipt The box should contain the following e Battery Backup Power Supply Unit x 1 Battery Shelves x 2 Battery Tray x 2 Battery Tray Clamp x 2 M4 x 8 Truss head Screws x 8 secure clamp to shelf M4 x 8 Truss head Screws x 4 secure shelf to enclosure e Accessory Pack Terminal Connectors x 2 Cable Ties x 6 Battery Terminal Jumper x 6 Battery Wire Harness Assemblies x 2 User s Manual x 1 e Wall Mount Kit Wall Mount Bracket x 2 M8 Flange Nut x 4 e OPTIONAL Pole Mount Kit Pole Mount Bracket x 3 M8 Flange Nut x 6 M8 x 25L Hex Head Screws clamp center bracket to side brackets x 4 M8 Lock Washers x 4 M8 Flat Washers x 4 e OPTIONAL Battery Heater Battery Heater Sheet x 1 Circuit Breaker with Outlet x 1 4 3 Prior to Installation Installation of the unit must be performed by skilled technicians and electricians familiar with electrical equipment Do not allow unqualified personnel to handle install or operate the equipment The installation must comply with both the requirements of the National Electrical Code ANSI NFPA 70 latest issue and local codes CAUTION When batteries are installed in the UPS the total weight will exceed 50 pounds Make sure the fast
3. Trademarks are property of their owners Page 11 of 17 4 7 2 Outdoor Power Cord Selection 1 If an outdoor AC Line cord is selected to connect the unit to AC wall outlet be sure that the selection criterion in the following table are fully complied Three conductors Check Use cord type with 15A 125V NEMA SP 2 SPE 2 SPT 2 current rating 10A specifications of the suffix W W A 5 15P or 15A 250V NISP 2 NISPE 2 VW 1 105 C liquid tight cable or the words Water NEMA 6 15P NISPT 2 SP 3 SPE 3 125 250V gland to determine resistant or SPT 3 the outside Outdoor marked on diameter of the the flexible cord SVT SVTO SVTOO wire SJ SJE SJO SJOO O D gt 6 8mm SJT SUTO SUTOO 18AWG min for S SE SO SOO ST each inner wire STO STOO Table 3 AC Line Cord 2 The connection of the power cord should also be in accordance with Article 110 14 of ANSI NEPA 70 3 Using pin terminals as shown in the Figure 14 for the power cord at the end connected to terminal strip is recommended SV SVE SVO SVOO Warning Risk of Electric Shock Connect plug of outdoor power cord only to a covered Class A GFCI receptacle that has an enclosure that is weatherproof with the attachment plug cap inserted or removed 4 If conduit is used be sure to choose wires in accordance with the following criterion Wire Gauge i Tightening Torque Minimum temperature AWG Wire Type Ib in rating of conduct
4. e audible alarm every second state will beep twice every one second Missing P Missing Batt The Missing Battery LED No Audible 1 i Battery LED signal in open will be illuminated due to a Alarm sar On state missing battery Battery Missing The unit will perform a periodic battery test Missing Replace Batt automatically without Replace No Audibl isruptin ration If th a e ne On RED state a replaced the Missing Battery LED will be illuminated Table 6 Alarms 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 15 of 17 6 SPECIFICATIONS Model Number Input Rating Voltage Frequency CS150U48V3 100 240V 50 60Hz Input Voltage Range 90 264Vac Frequency Range 47 63Hz P F Output Output Power Continuous gt 0 9 at Rating Voltage and Max Load 150W Output Power Max 170W 10sec Max Output Voltage Range 42V 58Vdc Output Current max Load 3 1A Nominal Ripple lt 30mVrms Noise lt 120mVp p Efficiency gt 85 at Rating Voltage and Max Load Output Connection Battery Battery Type 7 Pin communication signals connector DECA ME030 5007 Max 12AWG Sealed Maintenance Free Lead Acid Battery Numbers of Battery 7 2 7 AH 12V 8 standard 4 factory orderable option Replaceable Surge Protection and Filtering Lightning Surge Protection
5. interface to provide status updates to the ONT and customer e PFC Power Factor Correction Functionality Optional pole mount kit e Optional battery heater to provide wider temperature range for UPS operation 2 IMPORTANT SAFETY NOTES e ONLY qualified installation and repair personnel should service this power supply e SAVE THESE INSTRUCTIONS This manual contains important instructions for the CS150U48V3 units that should be followed during installation and maintenance Verify the supplied AC line voltage prior to installation using an AC voltage meter Verify branch circuit breaker or fuse on the service feed is correct for the equipment being installed Batteries may produce hazardous currents and may present a burn hazard if damaged or shorted The following precautions should be observed when working on the unit Remove watches rings or other metal objects Wear protective clothing and eye protection when working with batteries and installing this equipment Always carry a water supply to wash eyes and or skin if exposed to battery electrolyte Use tools with insulated handles Examine the packing container for damage Notify the carrier immediately if damage is present Do not disassemble the unit Do not operate near water or excessive humidity Keep liquid and foreign objects from getting inside the unit Do not operate close to gas or fire Do not operate unit near leaking liquid or if any li
6. of Electric Shock Mount the unit at a height greater than 25cm from the ground surface Wall Mount Bracket Post Poll Mount Bracket Post Figure 7 Wall Mount Kit Poll Mount Bracket Left Center Bracket Poll Mount Bracket Right Tread screw and two washers onto center bracket Figure 8 Pole Mount Kit Figure 9 Pole Mounting Diagram 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 9 of 17 4 5 Installing the Battery Trays Battery Replacement The batteries must be installed and wired to the battery tray prior to installing inside the UPS enclosure 1 Slide the battery tray out of the UPS 2 Get the new batteries and install batteries onto the battery tray as shown below Battery Jumpers Secure harness Wire Strain Relief with cable ties Wire Harness Vo Wire Harness Vo Battery tray mounting hole Figure 10 Battery Wiring 3 Install the battery clamp using the 4 screws provided Tighten the screws 4 Wire the batteries a Add wire jumpers spade lugs to interconnect the batteries b Attach the red wire on the wiring harness to the positive terminal red of battery c Attach the black wire on the wiring harness to the negative terminal black of battery d Secure the harness assembly to the battery clamp with cable ties 5 Carefully slide the battery tray into the enclosure and secure with the M4 x 8 Truss head s
7. will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures 1 Reorient or relocate the receiving antenna 2 Increase the separation between the equipment and receiver 3 Connect the equipment into an outlet on a circuit different from that to which the receiver is connected 4 Consult the dealer or an experienced radio TV technician for help CAUTION Any changes or modifications not expressly approved by Cyber Power could void the authority granted by the FCC to operate this equipment 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 5 of 17 3 DIMENSIONS 17 14 inch 435 4 mm 15 30 inch 388 6 mm E E N oO amp D E N E to O E S E 5 oO e z 2 mm LO a 5 its amp i D o N q 16 inch 406 4 mm Figure 1 Dimensions Front View 9 06 inch 230 1 mm pro OO O 15 04 inch 382 mm 15 75 inch 400 1 mm RO O Figure 2 Dimensions Side View 2010 CyberPower Systems USA Inc All Trad
8. CyberPower CS150U48V3 Installation amp Operation Manual K01 1504801 00 TABLE OF CONTENTS 1 Product introduction we 1 1 General Description id 2 Important Safety Notes 3 il Elecinical Wamingsi rni acari rai 3 2 2 Battery Warnings 2 3 Limited Warranty ZAG NOOO aio 3 Dimensions es 4 Installationi a aa RIA AREA EA 4 11 OVErNiew iacnari nani OR nia 4 2 Unpacking 4 3 Prior to instalation vressa aaaeaii aeaiiai 4 4 Installationi asarssaia eil E EAEE EE a ENTESTEN 4 4 1 Wall Mounting the UPS la 4 4 2 Pole Mounting the UPS Optional jiis nia 9 4 5 Installing the Battery Trays Battery Replacement i 10 4 6 Battery Heater BTH 150 8X Optional n 4 7 Gonnecting t0 POWEr SOUNCE ciiiriiri aaa 4 7 1 Installing the POWer Gord sesegor sasra paea nuai 4 7 2 Outdoor Power Cord Selection 4 8 ONT Alarm Connections 5 Operation 5 StartUp veei caves svsivieeseeervecn excess 5 2 Controls and Operational LEDs 5 3 Ala MSh sa 6 Specifications calati Figure 1 Dimensions Front View alari 6 Figure 2 Dimensions Side View Figure 3 Unit Overview Front si Figure 4 Unit Overview Reaf a ara aaa a AEAT aE ESES Figure 5 Unit Overview Side Figure 6 Unit Overview Bottom iby Figure 7 Wall Mount Kit a ica Figure 8 Pole MountKit uicai iii Figu
9. afe performance including the operation of nuclear facilities aircraft navigation or communication systems air traffic control weapons systems life support or medical applications or for use in any circumstance in which the failure of the PRODUCT could lead directly to death personal injury or severe physical or property damage or that would affect operation or safety of any medical or life support device collectively High Risk Activities CyberPower expressly disclaims any express or implied warranty of fitness for High Risk Activities CyberPower does not authorize use of any PRODUCT in any High Risk activities ANY SUCH USE IS IMPROPER AND IS A MISUSE OF A CYBERPOWER PRODUCT The Limited Warranty is governed by the laws of the United States and the State of Minnesota without reference to conflict of law principles The application of the United Nations Convention of Contracts for the International Sale of Goods is expressly excluded FCC Notice This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause harmful interference to radio communications However there is no guarantee that interference
10. atches and rings High energy through conductive materials could cause severe burns Wear protective clothing and eye protection whenever installing maintaining servicing or replacing batteries If any battery emission contacts the skin immediately and thoroughly wash with water Follow approved chemical exposure procedures e Neutralize any spilled battery emission with the special solution contained in an approved spill kit or with a solution of one pound Bicarbonate of soda to one gallon of water Report chemical spills and seek medical attention if necessary Never use un insulated tools or other conductive materials when installing maintaining servicing or replacing batteries A battery showing signs of cracking leaking or swelling should be replaced immediately with a battery of identical type and rating e The battery can energize hazardous live parts inside even when the AC input power is disconnected Limited Warranty CyberPower warrants to you the Initial Purchaser that the Product will be free from defects in material and workmanship for three years from the date of original purchase subject to the terms of this Limited Warranty This Limited Warranty gives you specific rights and you may have other rights which vary from State to State or Province to Province Any Implied Warranty of Merchantability or for Fitness for a Particular Purpose if applicable to the Product is limited in duration to three years Th
11. crews provided Note The UPS should be secured on the wall pole before sliding the battery trays into the UPS 6 Plug the connectorized end of each wiring harness into the receptacle on the front face of the UPS Battery Harness dar Wire Plug in Note For customers who initially ordered one battery string configured cabinet please contact CyberPower if upgrading to two battery string configuration is needed Battery Tray Mounti Note The door must be locked with padlock ounting Serei after installation is complete Battery Type The battery is a standard sealed lead acid battery rated at 12Vdc 7 2 7 Ah When required the battery may be replaced with an approved 12Vdc 7 2 7 Ah battery X ON Batteries are considered HAZARDOUS WASTE and must be disposed of properly Pb rei Figure 11 Battery Installation Most retailers that sell batteries collect used batteries for recycling 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 10 of 17 4 6 Battery Heater BTH 150 8X Optional Heater Input Voltage AC 110V 60Hz Wattage 120W Line Cord Thermostat OPEN 15 C _ CLOSE 5 C Thermal Fuse 84 C 1 2 Mat Mounted Thermostat OPEN 50 C CLOSE 35 C Table 1 Battery Heater Specifications Note Make sure that the input voltage for the battery heater is 110V Figure 12 Block Diagram of Battery Heater DESCRIPTION Location Device F
12. e output voltage The UPS will Alarm Silence Button Black restart after 15 seconds Note The second function can be utilized to reset an output if it has been shut down due to an over current or short condition and the fault has been removed The cold start allows a start up of the system after a power outage and the batteries have been replaced Cold Start Button Black Note Before using the Cold Start feature make sure the batteries are fully charged When the LED is green the UPS is running on Green AC power AC DC Mode LED Orange When the LED is orange the UPS is running on battery power Battery Missing LED 182 The appropriate battery string is not connected or needs replacing When lit the UPS is outputting DC power DC Output LED whether in utility or battery power mode Table 5 Controls and LED Indicators 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 14 of 17 5 3 Alarms There are audible and visual alarm signals to alert the customer to abnormal and or service affecting conditions present in the UPS AC DC Mode No Audible ON Batt 7 Normal LED is Alarm signal in low Condition normal GREEN state AC DC Mode Beeps twice ON Batt AC input failure Battery is On Battery LED is every 5 signal in open supplying the power ORANGE seconds state When the battery is nearly B Low Batt h ible al Low Battery eeps twice signal in open dep eted t
13. emarks are property of their owners Page 6 of 17 4 INSTALLATION 4 1 Overview 00 o A o lee 9 Q TI a e 0 1 ki Figure 3 Unit Overview Front IU O eg ja Nr go H O l Figure 5 Unit Overview Side oo sO O O U U U Figure 6 Unit Overview Bottom MD Internal AC power wiring inlet Alarm Silence and Cold Start button LED Indicators AC DC MODE BATTERY MISSING 1 BATTERY MISSING 2 DC OUTPUT 4 DC Output and Telemetry receptacles 5 Battery wiring harness plug in 6 7 8 Door clasp Door padlock hasp Door ground and bonding stud 9 Battery tray mounting screw 10 Battery tray 11 Customer option ground stud 12 Wire management bracket 13 Wall mount bracket 3 4 knock out 1 2 knock out 3 4 1 1 4 1 3 4 concentric knock out 3 8 knock out for recessed mounting 3 4 1 1
14. eners used to attach to the wall are of sufficient strength to securely hold the UPS 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 8 of 17 4 4 Installation 4 4 1 Wall Mounting the UPS 1 Remove the UPS from the carton 2 Get the wall mount kit 3 Use the nuts included in the kit Attach both wall mount brackets to the threaded posts on the back side of the UPS enclosure as shown on the right 4 Reference the Wall Mount Chart scaled down in Appendix to mark the four mounting hole locations 5 Pre drill the marked hole locations to a suitable size M8 is recommended for the fasteners being used 6 Install the fasteners and mount the UPS to the wall 4 4 2 Pole Mounting the UPS Optional 1 Remove the UPS from the carton 2 Get the pole mount kit ordered separately 3 Using the nuts included in the kit attach the left and right pole mount brackets to the threaded posts on the back side of the UPS enclosures as shown 4 Thread the 4 M8 x 25L hex head screws with a lock washer and flat head washer onto the center pole mount bracket 5 Using pole mount straps not provided attach the center bracket to the pole 6 Hang the UPS batteries not installed onto the center poll mount bracket which is already on the poll 7 Tighten the 4 screws Note Using stainless or galvanized steel straps with a width of 1 inch is recommended Warning Risk
15. is provision shall NOT create any Implied Warranty or Merchantability or of Fitness for a Particular Purpose that would not otherwise apply to the Product NOTE Some States and Provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you To be covered you must still be the owner of the Product at the time of the failure that results in the claim made under this Limited Warranty Your sole and exclusive remedies are those provided by this Limited Warranty This exclusion of other express warranties applies to written and oral express warranties CyberPower excludes any liability for personal injury CyberPower excludes any liability for direct indirect special incidental or consequential damages whether for damage to or loss of property loss of profits business interruption information or data This exclusion applies even though damage or loss is caused by negligence or other fault NOTE Some States or Provinces do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 4 of 17 2 4 DO NOT USE FOR MEDICAL OR LIFE SUPPORT EQUIPMENT OR OTHER HIGH RISK ACTIVITIES CyberPower does not sell the PRODUCT for use in high risk activities The PRODUCT is not designed or intended for use in hazardous environments requiring fail s
16. losure 3 Install a strain relief in the knock out hole 4 Route the power cable up through the strain relief 5 Trim the cable to the desired length and strip back approximately 2 of the jacket 6 Using a jeweler s standard blade screwdriver attach the wires to the connector referencing the ONT pin out information 7 Tighten the strain relief around the power cord Note Be certain to utilize environmentally sealed strain reliefs cordgrips or conduit at the cable exit point Note Output wires should be installed in accordance with Article 800 of ANSI NFPA 70 Figure 16 LED s and ONT Alarm Connections 5 OPERATION 5 1 Start Up 1 Supply AC power 2 During initial start up observe the following a The AC DC Mode LED illuminates Green The UPS is running on AC utility power and the batteries are charging b The DC Output LED illuminates Green The UPS is outputting DC power to the ONT 3 Route and secure the cables to the wire management brackets 4 Close and latch the front cover of the UPS 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 13 of 17 5 2 Controls and Operational LEDs Four status LEDs are displayed on the front panel of the UPS The operation of the UPS can be assessed using these LEDs a RICCA EC E Press and hold the button for 1 second to silence the audible alarm for 24 hours Press and hold the button for 10 seconds to shut down th
17. ors 10 18 AWG Table 4 Conduit Wires Warning Risk of Electric Shock Install wires going through conduit only on a circuit protected by a Class A GFCI Warning Power supply cord must not be attached to the building surface nor run through walls ceilings floors and similar openings in the building structure Warning The socket outlet shall be installed near the equipment and shall be easily accessible Warning To reduce the risk of fire connect the unit only to a circuit provided with Listed 20 Amperes circuit breaker in accordance with the National Electrical Code ANSI NFPA Note Wiring liquid tight fittings conduit and cable glands shall be selected in accordance with Article 300 of ANSI NFPA 70 Note Before installing the unit confirm that there is listed IEC 61643 12 or UL1449 low surge protective device with surge protection level less than 2 5KV being connected between the unit and the power source Note Surge Arrestors or Transient Voltage Surge Suppressor external to the equipment to reduce overvoltages or to bypass surge current shall be installed per Article 280 or 285 of ANSI NFPA 70 Note Be certain to keep coolant or oil away from the unit 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 12 of 17 4 8 ONT Alarm Connections 1 Route the 7 wire cable back from the ONT enclosure to the UPS 2 Remove any convenient 3 4 knock out of the UPS enc
18. quid residue is present Immediately unplug Power Supply from AC if you see liquid leaking 2 1 Electrical Warnings e Servicing this equipment may require working with protective covers removed and utility power connected Use extreme caution during these procedures e Check that the power cord s plug s and outlets are in good condition 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 3 of 17 2 2 Battery Warnings 2 3 Danger of explosion if battery is incorrectly connected or replaced e Worn out or damaged batteries are considered environmentally unsafe Always recycle used batteries or dispose of the batteries in accordance with all federal state and local regulations e Do not open or mutilate batteries Any gel or liquid emissions from the sealed lead acid SLA battery contain sulfuric acid which is harmful to the skin and eyes Emissions are electrically conductive and corrosive Batteries may produce explosive gases Keep all open flames and sparks away from batteries e Batteries contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Battery post terminals and related accessories contain lead and lead compounds Wash hands after handling California Proposition 65 e Risk of Energy Hazard 12V max 7 2 7 Ampere Hour battery Before replacing batteries remove conductive jewelry such as chains wrist w
19. re 9 Pole Mounting Diagram Fig re 10 Bater WINN sesarat eese ER E ERE ra EERE AE RE ARETE ian Figure 11 Battery Installationi lee Figure 12 Block Diagram of Battery Heater se Figure 13 Battery Heater DIMENSIONS Figure 14 AC Wiring i Figure 15 AC Wiring ii as Figure 16 LED s and ONT Alarm Connections i 13 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 1 of 17 TABLE OF TABLES Tablet Battery Heater Specifications rrene na iaia 11 Table 2 Block Diagram Descriptions Table 3 AGiLine Cordin cranio Table 4 Conduit Wires iii Table 5 Controls and LED Indicators PAS 6 rAlatmsis ca nil ARA hed cu Gea Baca ARAN ai Table 7 Specifications Appendix I Wall Mount Ghatt s esilaranti 17 2010 CyberPower Systems USA Inc All Trademarks are property of their owners Page 2 of 17 1 PRODUCT INTRODUCTION 1 1 General Description The CS150U48V3 battery backup unit is designed to serve up to two MDU ONTs Optical Network Terminal for Multi Dwelling Use and can be installed indoors or outdoors Generally the product includes the following features Universal input voltage 100 240V Up to 150W power output 48VDC e Microprocessor based intelligent control e Two battery strings 4 or 8 batteries plus two sets of outputs provide four backup options to meet customers different needs e Communication
20. unction 1 Power Connector AC Input 2 Line Cord Thermostat In low temperature conditions the thermostat will allow power to flow to the heater mat coil Thermal Fuse Final protection allows safe failure Mat Mounted The thermostat is to keep the temperature of Thermostat the battery heater within a pre set range Table 2 Block Diagram Descriptions DIMENSIONS n esas 115 5 Figure 13 Battery Heater Dimensions 4 7 Connecting to Power Source 4 7 1 Installing the Power Cord 1 Remove the 4 terminal strip cover screws upper left hand corner 2 Remove any convenient 3 4 knock out of Remove the UPS enclosure terminal cover 3 Install a Heyco Liquid Tight Cordgrip LTF 11 or equivalent if not using conduit Remove _ 4 With the power cord disconnected from any knock out and supply source route the power cord add strain relief through the strain relief and attach it to the or conduit here terminal strip 5 Tighten the strain relief around the power cord to secure 6 Re install the terminal strip cover 7 Plug in the molded power plug on the front of the UPS control panel Figure 14 AC Wiring i Note Be certain to utilize environmentally sealed strain reliefs cordgrips or conduit at the AC Power entry point Note Be sure to connect the power cord to each terminal L N G correctly and securely Figure 15 AC Wiring ii 2010 CyberPower Systems USA Inc All
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