Continental CBI 360-N Outdoor Fireplace User Manual
Contents
1. W415 0120 E 01 11 082. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 222 AND ANSI 21 50 RESPECTIVELY FOR VENTED GAS FIREPLACES lt lt CONTINENTAL FIREPLACES GAS INSERTS INSTALLATION AND OPERATION INSTRUCTIONS FOR GAS FIRED VENTED FIREPLACE NATURAL GAS MODEL CBI 360 N PROPANE GAS MODEL CBI 360 P CCERTIRED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Immediately call your gas supplier Do not touch any electrical switch from a neighbor s phone Follow the Do not use any phone in your building gas supplier s instructions Ifyou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warnock Hersey ums C iam US Wars 0120 01 11 05 2 ABLE of CONTENTS PG 2 5 INTRODUCTION 9 OPERATION MAINTENANCE conrt p Warranty Operating Instructions General Instructions Maintenance General Information 40 BLOWER SYSTEM Care of Glass
3. pear yellow immediately allow 15 to 30 minutes for the final flame colour to be established AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED GAS INSTALLER BURNER 11 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts Normally all parts can be ordered through your Continental dealer or distributor FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE QAM IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FOR FURTHER INFORMATION CONTACT YOUR CONTINENTAL DEALER REPLACEMENT PARTS PART DESCRIPTION 1 GL610 LOG SETASSEMBLY ow CHARCOAL EMBERS 2 W195 0007 BACKLOG 3 WI350052 FRONTLOG 4 WI350015 RIGHTLOG 5 WI350016 LEFTLOG 6 W1350009 CENTERLOG 7 W550 0001 CHARCOAL EMBERS 8 W385 0131 CONTINENTALLOGO 9 W725 0036 NATURAL GAS VALVE rewore aat shaw 9 W725 0037 PROPANE GAS VALVE REMOTE ner SHAW 10 W100 0058 PROPANE GAS PILOT ASSEMBLY 10 W100 0057 NATURAL GAS PILOT ASSEMBLY 11 W455 0025 18 NATURAL GAS PILOT INJECTOR 1 W455 0084 10 PROPANE GAS PILOT INJECTOR 12 Ww357 0001 PIEZO IGNITER CHANNEL 13 W680 0004 THERMOPILE 1 Wot0 0364 BURNER ASSEMBLY 15 Wa5s 0017 42 DMS NATURAL GAS BURNER ORIFICE 15 W455 0003 54 DMS PROPANE GAS BURNER ORIFICE 16 WO10 0440 DOOR GLASS w Tor casket 17 W562 0012 GLASS GASKET 2 rc sie 18 W562001 GLASS GASKET 102 18 W690 0002 THERMAL SENSING SWITCH 2 GZ
4. 552 REPLACEMENT BLOWER 21 KB35 VARIABLE SPEED SWITCH GW KNOB 22 Wo80 0062 UPPER GLASS BRACKET 23 W080 0079 LOWER GLASS BRACKET 24 We80 0009 BURNER ON OFF SWITCH 25 We80 0006 SPILL SWITCH When ordering replacement parts always give the follow ing information 1 Mooet amp SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 Pant NUMBER 4 DESCRIPTION OF PART 5 Finist PART DESCRIPTION FOR OPENINGS SMALLER THAN 27 X 42 GL20086 DELUXE 6 FLASHING KIT potisuen amas GI 900AB6 DELUXE 6 FLASHING KIT avoue Brass GL900K6 DELUXE 6 FLASHING KIT stack GL900SS6 DELUXE 6 FLASHING KIT sramurss sree 0190956 DELUXE 6 PORCELAIN FLASHING KIT auoo GL909K6 DELUXE 6 PORCELAIN FLASHING KIT mack GI 909F6 DELUXE 6 PORCELAIN FLASHING KIT creen R OPENINGS SMALLER THAN 30 X 48 RRRRRRVZRRRBRRS GL90089 DELUXE 9 FLASHING KIT pousHeo anass GI900AB9 DELUXE 9 FLASHING KIT avoue geass GLSOOKO DELUXE 9 FLASHING KIT stack GISOOSS9 DELUXE 9 FLASHING KIT sramurss sree GL909S9 DELUXE 9 PORCELAIN FLASHING KIT avono GI909K9 DELUXE 9 PORCELAIN FLASHING KIT mack GI909F9 DELUXE 9 PORCELAIN FLASHING KIT creen FOR OPENINGS SMALLER THAT 28 X 47 27 GI93K BASIC FLASHING KIT aux 27 GISSPB BASIC FLASHING KIT pouso amas 28 GIS2PB 2 TRIM FOR GI 93K FOR OPENINGS SMALLER THAN 26 X 42 27 GL63K BASIC FLASHING KIT sace 27 GI63PB
5. Secure the lower louvre assembly to the insert using the 4 screws sup plied wars 0120 01 11 05 8 0GO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing area as indicated OPERATION MAINTENANCE SPILL S CH This is a thermally activated switch attached to the back of the unit and extending up into the dilution draft hood which senses the change in temperature and shuts down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent It acts as a safety shut off to prevent a build up of carbon monoxide or an explosion of unburnt gases during start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes TAMPERING WITH THE SWITCH CAN RESULT IN CAR BON MONOXIDE CO POISONING AND POSSIBLE DEATH k lt NR SATISFACTORY SR UNSATISFACTORY When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room W415 0120 E 01 11 08 VENTING ACTION CHECK A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED INSERT IS LEFT WITH THE CUSTOMER Test after installing the unit in
6. product or part thereof prior to honouring any warranty claim AL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS CONTINENTAL ISA REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 603 801 CAN 2073411 2082915 WOLF STEEL LTD Wars o120 01 11 05 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to re gion and it is important to know the specifics that apply to your area for example in Massachusetts State The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current National Fuel Gas Code ANSI 2223 1 or the current CAN CGA 5149 Installation Codes Purge all gas lines with the glass door of the fireplace removed Assure that a continuous gas flow is at the burner before installing the door Under extreme vent configurations allow severa
7. right spacing between the log ends and the burner ports should be equal YOU MAY FIND IT EASIER TO PLACE SOME CHARCOAL EMBERS BENEATH THE FRONT LOG NOW CHARCOAL EMBERS Randomly place the embers beneath the front log cover ing all of the burner area beneath the hallowed out section of the log Place the remaining embers along the front Keep ember dust away from burner ports to avoid plug ging them Fine dust found in bottom of bag not to be used PHAZER logs and charcoal embers glow when exposed to direct flame Use only certified PHAZER logs and char coal embers available from your Continental Wolf Stee Ltd dealer CHARCOAL EMBERS 2 Place the back log onto the step located at the back of the combustion chamber The notch situated at the lower right of the back log should be centered evenly above the pilot assembly 3 While supporting the back log to prevent it from falling forward set the three smaller logs into the pockets and grooves of the front and back logs respectively Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process POSITIONING THE LOGS IMPROP ERLY WILL CAUSE FLAME IMPINGE MENT AND CARBONING FIGURE6 UPPERLOUVRES Insert the back edge of the upper louvre into the upper louvre clips FIGURES LOWER LOUVRES
8. technician Force or attempted repair may result in a fire or explosion Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the unit and replace any part of the control system and any gas control touched by water WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire de partment LIGHTING INSTRUCTIONS 1 Stop Read all the safety information above When light ing and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed 2 Tum off all electrical power to the stove 3 Turn the gas knob N clockwise to off 4 Wait 5 minutes for any gas in the combustion chamber to escape Continue to the next step if you do NOT smell any gas If you smell gas STOP and follow the instruc tions in What to do if You Smell Gas listed above 5 lf the unit is equipped with a flame adjustment valve turn A clockwise to off 6 Locate the pilot situated in front of the rear log 7 Tum the gas knob N counter clockwise to pilot position 8 Depress and hold the gas knob while lighting the pilot with the push button ignitor Keep the knob fully depressed for one 1 minute then release If
9. the insert is being installed RE APPROVED BY THE AUTHORITY HAVING JURISDICTION E The sheet metal parts of the fireplace in which the gas fireplace insert is to be installed must not be cut If the wood burning factory built fireplace has no gas access hole s provided an access hole of 1 inch or less may be drilled through the lower sides or bottom of the fireplace in a proper workman like manner This access hole must be plugged with non combustible in sulation after the gas supply line has been installed Ensure that existing chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace be fore installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners The ventilation openings in the fireplace may be ob structed by the backer plates aluminium trim etc but these parts are not to be applied so as to have an air tight seal NSTALLATION DILUTION DRAFT FIGURE2 Line the chimney with a 3 or 4 diameter approved liner With a 4 liner an increaser must be connected between the dilution draft hood and the liner Chimney installation must conform to both national and local code requirements The liner must be continuous from the fireplace to the chimney cap Remove the securing screw from the front of the dilution plate Push the dilution draft hood out of
10. the pilot does not con tinue to burn repeat steps 3 through 7 9 With the pilot lit turn the gas knob counter clock wise to on position 10 If your insert is equipped with a flame adjustment valve push and turn the knob to high 11 1 your insert is equipped with a remote on off switch the main burner may not came on when you turn the gas valve to on or high The remote switch must be in the on position as well to ignite the main burner 12 Turn on all electrical power to the insert TO TURN OFF GAS 1 Turn off all electrical power to the unit if service is to be performed 2 Push in gas control knob slightly and turn 7 cloch wise to off DO NOT FORCE MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This insert and its venting system should be inspected before use and at least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must hot be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the log
11. BASIC FLASHING KIT Pouso anass 27 GIG3AB BASIC FLASHING KIT anaue muss 28 GI2PB 2 TRIM FOR GLOSK PER TRM GOLD ACRYLIC TRIM 29 W470 0002 ENAMEL TOUCH UP AND BRUSH speciry co oun 90 W690 000 MILLIVOLT THERMOSTAT 31 W660 0011 HANDHELD REMOTE w oar READOUT minusta 32 GD660 WALL SWITCH amp 20FT WIRE 3 GLT77KT DECORATIVE BRICK PANELS 34 GI787KT DECORATIVE BRICK PANEL FOR BAY DOOR GIES BAY SCREEN GIBG BAY GLASS 37 GIS60BKT BAY DOOR ASSEMBLY 38 GI LB36G BAY WINDOW LOUVRES cow 38 GILBSPB BAY WINDOW LOUVRES rouieueo amas 38 GILBSAB BAY WINDOW LOUVRES avricur eras 38 GHLB36K BAY WINDOW LOUVRES sack 38 GILB3SS BAY WINDOW LOUVRES stanuess STEEL 39 GILG GOLD PLATED LOUVRES uppen amp Lowen 39 GILK FLUSH LOUVRES amp DOOR TRIM mack 39 GIILPB FLUSH LOUVRES amp DOOR TRIM pousuco amas 39 GILAB FLUSH LOUVRES amp DOOR TRIM anoue amass 33 GULSS FLUSH LOUVRES amp DOOR TRIM 30 W175 0172 NG TO LP CONVERSION KIT 40 W175 0181 LP TO NG CONVERSION KIT Wars o120 E 01 11 05 13 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot goes out when System is not correctly purged purge the gas line with the glass door removed the gas knob is re leaped Out of pro
12. ESIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve Do not connect the gas valve to electricity 110 volts or 24 volts W415 0120 E 01 11 08 The insert can be equipped with a flashing kit to close off most fireplace openings Mount the flashing inside the unit s outer shell using 4 securing screws The flashing and trim are available in many finishes to accent any room decor Objects placed in front of the fireplace should be kept a minimum of 48 away from the front face TRIM ON OFF SWITCH FLASHING SECURING SCREWS EVELING FLAME san ADJUSTMENT PIEZO KNOB CU CREWS VARIABLE SPEED SWITCH GAS KNOB FIGURES 7 FIBRE FIREBRICK PANELS To give your insert that authentic masonry fireplace look optional fibre firebrick panels are available at your Conti nental Wolf Steel Ltd dealer Complete installation and maintenance instructions are included with the kit LOG PLACEMENT PHAZER logs and charcoal embers exclusive to Conti nental Fireplaces provide a unique and realistic glowing effect that is different in every installation Take the time to carefully position the charcoal embers for a maximum glow ing effect 1 Place the front log onto the main burner pushing it as close as possible to the burner ports without blocking covering them The left and
13. amp Plated Parts Blower Replacement Instructions 5 6 INSTALLATION 40 ADJUSTMENTS 7 8 FINISHING Pilot Burner Adjustment Brick panels Venturi Adjustments Log Placement Charcoal Embers 4142 REPLACEMENTS Louvre Installation Logo Placement Ordering Replacement Parts Replacement Parts 8 OPERATION MAINTENANCE Accessories Options RO a 13 14 TROUBLE SHOOTING GUIDE lenting Action Check 15 SERVICE HISTORY PLEASE RETAIN Ti MANUAL FOR FUTURE REFERENCE WARNING Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draper ies Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and f
14. buse or neglect and parts installed rom ther manufacturers wa nullly is waranty The Emo warranty furor does not cover any scratches dents oomosion or disclourng caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamal parts mechanical breakage of PHAZER logs and embers nor any venting components used in o installation of the replace WOLF STEEL Ltd warrants s stainless steel bumers against defects in workmanship and material for fe subject tothe folowing conditions During the frst 10 years WOLF STEEL Li w i replace or rept tne defective parts at our option fee af charge From 10 years to ifa WOLF STEEL LTD wil provide replacement bumers at 50 ofthe current ratai pric In the frst yaar orly his warranty extends to the rpai or replacement of warranted parts which aro defective in material or workmanship provided that ho product has been operated in accordance with the operation instructions and undar normal condfions Morte frst yar wih respect o this Prosidonfs Limited Lifetime Warranty WOLF STEEL LTD may at discretion uly discharge all obligations wih respect to this warranty by refunding the originai warranted purchaser ho wholesale price of any warranted but defective part s WOLF STEEL Lid wil not be responsible forinstallation labour or any othar costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this waranty Notwithstanding any provis
15. he house ie kitchen and bathrooms furnace and clothes dryer Open windows and or doors Start fireplace and monitor its opera tion Close doors and windows and start appliances as before room is in negative pressure increase fresh air supply Chimney is blocked check for chimney blockage Liner disconnected from insert re attach liner Faulty spill switch replace Main burner goes out Pilot flame is not large enough turn on pilot flame Gently twist the pilot head to improve pilot stays on or not engulfing the thermopile the flame pattern aroung the thermopile Thermopile shorting clean thermopile and thermopile connection to valve Carbon is being de Air shutter has become blocked ensure air shutter opening is free of lint or other obstruc posited on glass tions logs or combustion chamber surfaces Flame is impinging on the logs check that the logs are correctly positioned or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foor has been adhered to for any horizontal venting Remote wall switch Wall switch is mounted upside reverse is in off position dow
16. inches DEPTH 16 inches The minimum distance from the bottom of a combustible mantle projecting 6 maximum from the wall to the top of the unit is 8 W415 0120 E 01 11 08 The fireplace when installed must be electrically con nected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUAL ITY Maximum input is 24 000 BTU hr for natural gas and 22 000 BTU hr for propane When the fireplace is installed at elevations above 4 500ft and in the absense of specific recommendations from the local authority having jurisdic tion the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum out put for natural gas is 15 900 BTU hr and 16 000 BTU hr for propane Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane This fireplace is certified for bedroom and bedsitting room installation Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane Manifold pressure under flow conditions
17. ions contained inthis Preston Limi L otimo Warranty WOLF STEEL S responsibilty undar tis warranty is defined as above and ithal notin any event extento any incidental consequential or indirect damages This warranty dotnos the obligations anal of WOLF STEEL Lid wih respect to tha CONTINENTAL gas fireplace and any oiher warranties expressed ord with respect to this Product s components or accessories ar excudod WOLF STEEL Lid nether assumes nor authors any thi party to assume on beha any other abies with respect the sale ofthis product WOLF STEEL Lid wil not be responsie or ove frng downdrais spllage caused by environmental conditions such as rooftops buildings nearby trees hil mountains inadequate vents or venitlation excessive venting contgurations insuficient makeup air or negative ar pressures which may or may not be caused by mechanical systems such as exhaust ans fumaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass tim or ather component duo to water weather damage long periods of dampness condensation damaging chemicals or cleaners wil not be the responsibilty of WOLF STEEL Lid The ba of sale or copy wil be required together with a sei number and a modal umber when making any warranty claims tom your authorized deslor Tho warranty registration card must be retumed within fourteen days to registar tve warranty WOLF STEEL Lid reserves the right to hava its raprasentative inspect any
18. is 3 5 inches water column for natural gas and 10 inches water column for propane No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cool ing down cycles are normal and to be expected Change in flame appearance from HI to LO is more evident in natu ral gas than in propane CARE OF GLASS AND PLATED Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth The glass is 3 16 ceramic glass available from your Continental Wolf Steel Ltd dealer Do not substitute materials Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required Do not clean glass when hot I the glass is not kept clean permanent discolouration and or blemishes may result FIGURE1 Eae 3a colar TE a 2 2w E Lee iy sd Clean out ashes from the inside of the wood burning fire place Make sure that the chimney and wood burning fire place are in a clean and sound condition and constructed ot non combustible materials If necessary have any repair work done by a qualified person before installing the in sert Remove the existing fireplace damper or lock into an open position Using screws attach the fireplace warning tag W385 0199 to the inside of the firebox of the fireplace into which
19. l minutes 5 15 for the flame to stabilize after igni tion Altitudes greater than 4000ft require a minimum vent run of 12ft The fireplace and its individual shutoff valve must be dis connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa A 1 8 inch NPT plug accessible for test gauge connection must be installed immediately upstream of the gas supply connection to the stove This fireplace must be connected to any accepted lined chimney system listed to ULC S635M in Canada or UL 1777 in USA The venting connection must be in compli ance with the vent manufacturers installation instructions The draft hood must be installed so it is in the same atmo spheric pressure zone as the combustion air inlet to the fireplace Provide adequate ventilation and combustion air Pro vide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front open ing of the fireplace This insert must be recessed into a vented noncombus tible woodburning fireplace prefabricated or masonry only The minimum fireplace size in which the heater is to be installed is HEIGHT17 inches WIDTH25
20. lame flutters diminishes or extinguishes especially when main burners ignite Monitor supply pressure check if supply piping size is to code Correct all under sized piping Pilot burning no gas Wall switch is defective to main burner gas connect a jumper wire across the wall switch terminals if the main burner lights replace the wall switch knob is on wall Wall switch wiring is defective switch is on disconnect the switch wires from the valve amp connect a jumper wire across terminals 1 and 3 if the main burner lights check the wires for defects and or replace wires Main burner orifice is plugged remove stoppage in orifice Remote gas valve operator is defective connect a jumper wire across terminals 1 and 3 if main burner does not light replace gas valve Main burner flame is ablue lazy transpar Insufficient secondary air increase fresh air supply open door window add make up air supply ent flame Downdraft or blockage in chim ney remove blockage check that chimney is installed to building codes 3ft above highest roof line or 2ft higher than any portion of a building within a horizontal radius of 10ft of the chimney Wars 0120 01 11 05 14 SYMPTOM PROBLEM TEST SOLU Main burner goes out Refer to Main burner goes out pilot stays on pilot goes out Chimney down drafting wait ten minutes Shut off all exhaust fans in t
21. n main burner comes Remote wall switch is grounding replace on when gas knob is turned to ON posi Remote wall switch wire is check for ground short repair ground or replace wire tion grounding Faulty valve replace Exhaust fumes Fireplace is spilling check for chimney blockage smelled in room check that chimney is installed to building code headaches room is in negative pressure increase fresh air supply Carbon is being de Flame is impinging on the logs check that the logs are correctly positioned posited on glass logs or combustion chamber open air shutter to increase the primary air or combustion cham check the input rate check the manifold pressure and ber surfaces orifice size as specified by the rating plate values White grey film Sulphur from fuel is being depos clean the glass with a recommended gas fireplace glass forms ited on glass logs or combus cleaner DO NOT CLEAN GLASS WHEN HOT tion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0120 E 01 11 08 OWEN SUeou09 ePpads p uop d 9lAJ9S UBJOIUU98L SINOS OWEN Jojesq oled aBesn uo Bulpuadep Ajjenuue paojaues og ysnui vejd ay SIUL JOJSIH JIIAIIS JDE IIIJ 19935 HOM 16 NOTES
22. ng as you own the fireplace This covers combustion cham ber heat exchanger stainless steel burner phazer fogs and embers ceramic glass thermal breakage only gold plated parts against tarnishing porcelainized enamelled components and aluminium extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls igniter gasketing and pilot assembly are covered and WOLF STEEL LTD will provide replacement parts free of charge during the first year of the limited warranty Any labour related to warranty repair is not covered CONDITIONS AND LIMITATIONS WOLF STEEL LTD warrants its products against manufacturing defects to the original purchaser oniy individual or legal antiy registerad customer whose name appears on warranty registration can fled with WOLF STEEL Lie provided that he purchase was made through an authorized CONTINENTAL desler and is subject to the folowing ondion ana tations This factory waranty is noniransferable and may not be extended whatsooverby any of our representatives The gas fireplace must bo instale by a icancod authorized service technician or contractor Installation must be done in accordance with the instalation instructions included wih the product and aa local and national buking and fro codes This mod waranty does not cover damages caused by misuse lack of maintenance acido alterations a
23. pane gas fill the tank Pilot flame is not large enough turn up the pilot flame Pilot flame is not engulfing the gently twist the pilot head to improve the flame pattern thermopile around the thermopile Thermopile shorting clean thermopile and valve connection check that thermopile insulation is not frayed and ground ing out on the housing or the burner support replace thermopile replace valve Faulty thermopile replace Faulty valve replac Pilot will not light No spark at pilot burner 1 16 10 1 8 check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace pilot assembly if the wire insulation is broken or frayed replace pilot assembly if the ceramic insulator is cracked or broken replace the push button ignitor Spark gap is incorrect spark gap should be 1 16 to 1 8 from the electrode tip and the pilot burner Light the pilot with a match and adjust the electrode tip to the required spark gap and proper loca tion No gas at the pilot burner check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor Out of propane gas fill the tank Pilot goes out while Gas piping is undersized standing Main burner is in OFF po sition turn on all gas appliances and see if pilot f
24. ree from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door W415 0120 E 01 11 08 CONTINENTAL gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 2000 Quality Assurance Certificate CONTINENTAL products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from WOLF STEEL Ltd CONTINENTAL GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new CONTINENTAL gas fireplace are warranted against defects for as o
25. s clean by vacu uming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burn ing properly 4 Check to see that the pilot flame is large enough to engulf the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on 5 to 10 second total light up period is satisfactory If ignition takes longer consult your Continental dealer dis tributor 7 Check that the door gasketing is not broken or missing Replace if necessary Wars o120 01 11 05 10 BLOWER S M The Continental gas fireplace insert comes standard with a blower a heat sensor variable on off speed control and a power cord Because the blower is thermally activated when turned on it will automatically start approximately 15 minutes after lighting the fireplace and will run for approxi mately 30 minutes after the fireplace has been turned off Use of the fan increases the output of heat Air drawn in through the lower louvre access door is driven up the back of the firebox and exhausted as hot air between the upper louvres s r lt 3 A N V EAT KSR y sb JN VARIABLE SPEED Toy us FIGUREI Drywall dust will penetrate into blower bearings causing irrepairable damage and must be preven
26. ted from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy BLOWER REPLACEMENT INSTRUCTIONS Turn off the gas and electric power to the unit Remove the upper glass bracket Loosen the lower glass bracket and remove the glass Remove the logs Remove the burner assembly Remove the eight screws holding the access door in place on the control assembly located at the back of the burner support Remove the four screws holding the blower duct and slide it forward from beneath the burner support Disconnect the electrical connectors at the blower Remove the blower L FIGURE12 o aus A gt no o Z o O AW ses Esa D N ADJUSTMENTS PILOT BURNER ADJUSTMENT 7 Remove the pilot adjustment cap 2 Adjust the pilot screw to provide properly sized flame 3 Replace the adjustment cap PILOT SCREW FIGURE12 FLAME MUST ENVELOP UPPE 3 8 10 1 2 oF mero Lf PILE FIGURE 13 W415 0120 E 01 11 08 VENTURI ADJUSTMENT Natural gas models have air shutters set at 1 16 063 inch open Propane gas models have air shutters set at 3 16 188 inch open Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not ap
27. the securing clips and attach the liner using 3 screws equally spaced Pack insulation around the liner at the damper area to prevent air flow from entering the chimney Move the insert into the centre of the woodburning fireplace making sure that the dilution draft hood inserts back into its securing clips Level using the four leveling screws located front and back on either side of the fireplace base Leveling the insert will eliminate rocking or excessive noise when the fan is in operation Replace the securing screw to the front of the dilution plate FLEXIBLE SHUT OFF VA Install rigid black pipe a flex connector if local codes per mit or 1 2 type L copper tubing with a 3 8 to 1 2 adapter and a shut off valve to the fireplace Seal and tighten se curely The adapter will be required between the gas valve and the copper tubing or flex connector Do not kink flex ible connector Check for gas leaks by brushing on a soap and water solution Do not use open flame Wars o120 E 01 11 05 6 An on off switch has been included and can be located at the right side trim For ease of accessibility this switch may be replaced with a wall switch or substituted with a millivolt thermostat that may be installed in a convenient location on any wall Route a 2 strand solid core millivolt wire through the electrical hole located at the bottom right side of the unit The recommended maximum lead length depends on wire size WIR
28. to a vented non combustible fireplace in the following manner 1 Close all doors and windows in the room start exhaust fans in the home turn fireplace blower off 2 Set controls to high and light the unit 3 Wait 5 minutes Light a match and hold it to the spill tube opening 4 Venting action is satisfactory if smoke is drawn into the spill tube Venting action is unsatisfactory if the flame and smoke are not drawn into the tube 5 If venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the smoke or flame is still not drawn into the spill tube turn the unit off and check for vent blockage or restriction If necessary consult with a quali fied air quality specialist After extended periods of non operation such as follow ing a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace has a pilot which must be lit by hand while following these instructions exactly B Before lighting smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified ser vice
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