Clarke RS-16 DC Sander User Manual
Contents
1. e Pad not seated properly into pad holder bristles e Warped block on brush or padholder replace MACHINE DOES NOT RUN Check plug for proper connection on machine and at wall outlet Check building circuit breaker Callforservice Clarke American Sanders Operator s Manual EN RS 16 RS 16DC VIE Enterprises 5838 S Gamett Tulsa OK 74146 818 254 5161 Clarke American Sanders RS 16 RS 16 DC Section II Parts and Service Manual 71121A Clarke American Sanders Operator s Manual RS 16 RS 16DC 27 Clarke American Sanders RS 16 RS 16 DC Assembly Drawing 1 06 28 Clarke American Sanders Operator s Manual RS 16 RS 16DC Clarke American Sanders RS 16 RS 16 DC Assembly Drawing Parts List 1 06 X Cp T Part No 71119A 21074A 10687A 80290A 80291A Description Label Handle Front Module Screw 10 32 x 3 8 Washer 10 21075A 80284A 61373A 10304A 85815A OOAONDARWDNDH Handle Back Screw 10 32 x 3 4 Handle Tube Adaptor Screw 5 16 x 1 0 A Ref 40789A 40919A 30407B 980648 Bushing Equipped with 40789A Cord Interconnect Cord Power Hose Squeegee Washer 75 80295A 53833A 61725A 61832A 30725A Washer Bowed Pin Axle Shield Inner Skirt 10242A 4602. GROUNDING INSTRUCTIONS 120 VOLT MACHINES Instructions for connection to the power supply and the electrical ground This product must be grounded Ifitshould malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electrical shock This product is equipped with a cord having an equipment grounding conductor and ground ing plug The plug must be inserted into an appropriate oulet that is properly installed and grounded in accor Grounded Outlet Grounded Outlet dance with all local codes and ordinances Grounding Box Ad WARNING Improper connection of the equip Pin ment grounding conductor can result in a risk of United States Mexico and Canada electric shock Check with a qualified electrician or service person if you are in doubt as to whether Figure 3 the outlet is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by a qualified electrician This productis foruse on a nominal 120 voltcircuitand has a grounding attachment plug thatlooks like the plug illustrated in Fig 4 Make sure that the product is connected to an outlet having the same configuration as the plug No adaptor should be used with this product A WARNING To prevent possible electric shock protect the machine from rain Keep the machine in a dry building A WARNING To prevent possible ele
3. WARNING A WARNING A WARNING A WARNING Failure to read the Owner s Manual prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel damage to the machine or to other property could occur as well You must have training in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine To reduce the risk of fire use only commercially available floor cleaners and waxes intended for machine application Risk of explosion Floor sanding can result in an explosive mixture of fine dust and air To reduce risk of explosion use floor sanding machine only in well ventilated area Operating a machine that is not completely or fully assembled could result in injury or property damage Do not operate this machine until it is completely assembled Inspect the machine carefully before operation Electrocution could occur if maintenance and repairs are performed on a unit that is not discon nected from the power source Disconnect the power supply before attempting any maintenance or service Always remove the electrical plug from the electrical outlet before changing the brush pad or other attachment and before leaving the machine Using a machine with a damaged power cord could result in an electrocution Do not use the machine if the power cord is damaged Do not
4. use the electrical cord to move the machine Maintenance and repairs performed by unauthorized personnel could result in damage or injury Maintenance and repairs must be performed by authorized personnel only Keep all fasteners tight Keep adjustments according to specifications Electrical components of this machine can short out if exposed to water or moisture Keep the electrical components of the machine dry Wipe the machine down after each use For storage keep the machine in a dry building Always use a three wire electrical system connected to the electrical ground For maximum protection against electric shock use a circuit that is protected by a ground fault interrupter Consult your electrical contractor To prevent damage to the power cord do not let the brush pad pad driver or wheels touch the power cord when the machine is running Always lift the cord over the machine Do not pull the power cord to move the machine Operating a machine without observing all labels and instructional information could result in injury or damage Read all machine labels before attempting to operate Make sure all of the labels and instructional information are attached or fastened to the machine Get replacement labels and decals from your authorized distributor Clarke American Sanders Operator s Manual EN RS 16 RS 16DC 3 ENGLISH c A WARNING Sanding wood or varnish produces dust that could self ignite and could cause i
5. 215 30381A 80294A 80305A Pad Driver Hard Plate Option 1 Bumper Screw 5 16 Screw 16x 2 o AQ AID oe 3 A 67890A 61826A 61715A 21088A 53650A Spacer 7 8 x 9 16 x 5 16 Shield with connector Shield Main Frame Motor AJA 70499A 39857A 80292A 56057675 53662A Label Wheel Screw 14 20 x 1 Grip Handle Pin 461404 441301 980341 50781A 920342 Cam Locking Bolt Locking Cam Washer Clamp Nut 3 s 61716A 71120A 920110 Cover Label Nut 5 16 l A j Ll Ao naj A AY Clarke American Sanders Operator s Manual RS 16 RS 16DC 29 Clarke American Sanders RS 16 RS 16 DC Motor Assembly Drawing Parts List and Schematics 1 06 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC 120V 230V RUN START RUN START 1 1 BLK 3 BLK b i Y GRN L EH GRN a EE T WHT 2 o WHT ee b 4 E e t VOLTS Hz 120 60 MOTOR PART NUMBER 40763A Part No Description Qty 53193A Rotor 1 5HP 60Hz 1 40694A Capacitor Start 1 53191A Capacitor Run 1 53189A Stator 1 5HP 60Hz 1 53360A Cover Capacitor 2 40699A Cover Wiring 2 53190A Switch Start 2 53195A Centrifugal 4 Pole 60Hz 2 70787A Label Connection 2 85303A Screw 8 32 x 3 8 11 902550 Bearing Ball 6203 1 53848A
6. Clarke American Sanders RS 16 RS 16 DC http www hardwood floor sanders com IVIE Enterprises 5838 S Gamett Tulsa OK 74146 818 254 5161 Operator s Manual Manual del operador Manuel de l utilisateur READ THIS BOOK GP English 2 9 LEA ESTE MANUAL GP Espa ol 10 17 LISEZ CE MANUEL QU Francais 18 25 This book has important information for the use and safe operation of this machine Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke American Sanders machine could result in injury to you or to other personnel damage to the machine or to other property could occur as well You must have training in the operation of this machine before using it If your operator s cannot read this manual have it explained fully before attempting to operate this machine All directions given in this book are as seen from the operator s position at the rear of the machine For new books write to Clarke 2100 Highway 265 Springdale Arkansas 72764 Clarke Form No 71121A 1 06 American Sanders Printed in the U S A ENGLISH c CONTENTS OF THIS BOOK Important Safety Instructions eisor tI PRO E RDRL O 3 Machine Specifications trim ERES RR R ERR EROR ERRARE E NN XXR RENS RYNeNNENRAM RARE A dacbeaaaaanetendaanaceres 5 How To Prepare the Machine for Operation sssssssssssssse 6 Grounding rnstr ctlOris eee tede
7. Pete EOE 7 How to Operate the Machine sss emen nnenn nnne nnne 8 ilte le stole se 9 Section II Parts and Service Manual Assembly Drawing eee 28 Assembly Parts List 0 cece reer erties tree tne eee nennen nennen nnn 29 Motor Assembly Drawing amp Parts List 30 Gearbox Assembly Drawing amp Parts List ssssssm em 31 Mte reste gnum EE 32 2 Clarke American Sanders Operator s Manual EN RS 16 RS 16DC ENGLISH D EN OPERATOR SAFETY INSTRUCTIONS Awwarnine A AVERTISSEMENT A ADVERTENCIA DANGER means Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on this machine or in this Owner s Manual are ignored or are not adhered to Read and observe all DANGER statements found in this Owner s Manual and on your machine WARNING means Injury can occur to you or to other personnel if the WARNING statements found on your machine or in this Owner s Manual are ignored or are not adhered to Read and observe all WARNING statements found in this Owner s Manual and on your machine CAUTION means Damage can occur to the machine or to other property if the CAUTION statements found on your machine or in this Owner s Manual are ignored or are not adhered to Read and observe all CAUTION statements found in this Owner s Manual and on your machine A DANGER A DANGER A DANGER A DANGER A DANGER A DANGER A WARNING A
8. Plate Mounting 1 80141A Screw 10 32 x 1 6 911177 Wire Nut Orange 2 40698A Endbell 1 30 Clarke American Sanders Operator s Manual RS 16 RS 16DC Clarke American Sanders RS 16 RS 16 DC Gearbox Assembly Drawing amp Parts List 1 06 VOLTS Hz 120 60 GEARBOXPART NUMBER 53646A Description 503802 Grease 14 Ounce Tube 1 54408A Gear Planet 3 54856A Gear Ring 1 54858A Cover Gearbox 1 56922A Retainer Bearing 1 58312A Shaft Planet 3 58313A Gear Pinon 1 58314A Retainer Shaft 1 58520A Spacer Sleeve 1 69195A Coupling Shaft 1 80141A Screw 10 32 x 1 6 902606 Bearing Ball 6002 3 902654 Bearing Ball 6204 1 902736 Bearing Ball 6010 1 902737 Bearing Needle 6 84808A Screw 10 24 x 3 4 6 53848A Plate Mounting 1 NOTE Use 9 ounces of grease in Gearbox 53645A and 8 ounces of grease in Gearbox 53646A Clarke American Sanders Operator s Manual RS 16 RS 16DC 31 Clarke American Sanders RS 16 RS 16 DC Machine Schematic 1 06 POWER POWER INTERCONNECT MOTOR MOTOR CORD SWITCHES CORD PLUG BLK BLK BLK GRN T GRN GRN WHT NM ee
9. arts Just a slight up or down movement of the Handle will make the machine move from side to side Raise the Handle to go right Lower the Handle to go left A CAUTION Immediately start moving the machine back and forth Keep the machine moving while the motor is running to avoid damage to the floor 4 Hold one of the Operator Hand Grips 1 firmly push the Safety Lock Button 2 and then compress the Switch Levers 3 to start the motor NOTE When the Switch Levers 3 are released the machine shuts off immediately AFTER USE Figure 4 1 Place the Operator Handle 6 in the upright position and unplug the Power Cord 5 Wrap the Power Cord 5 around the Operator Handle Grips 1 and the Cord Hook 7 2 Remove the pad driver from the machine Never Figure 4 store the machine with the pad driver on the machine 3 Wipe the entire machine with a clean damp cloth 4 Inspect the entire machine and all accessories for damage Perform any required maintenance or repairs before storage 5 Store the machine in a clean dry place with the Operator Handle 6 locked in the upright position 8 Clarke American Sanders Operator s Manual EN RS 16 RS 16DC ENGLISH D EN TROUBLESHOOTING MACHINE WOBBLES DURING OPERATION Defective pad one side is more dense than the other Machine left sitting on pad for extended period of time causing pad to take a set
10. ctric shock always use a 3 wire electrical system connected to the electrical ground For maximum protection against electrical shock use a circuit that is protected by a ground fault circuit interrupter Consult your electrical contractor A WARNING Do not cut remove or break the ground pin If the outlet does not fit the plug consult your electrical contractor AAWARNING Have worn cut or damaged cords replaced by an authorized service person EXTENSION CORDS Use only an approved extension cord with three conductors a plug with three terminals and a connector body with three holes The machine has a power cord with wire size 14 AWG AWG means American Wire Gauge A WARNING If you use an extension cord use an extension cord with minimum wire size 12 AWG Do not use an extension cord longer than 50 feet Do not join two extension cords Clarke American Sanders Operator s Manual EN RS 16 RS 16DC 7 ENGLISH QD HOW TO OPERATE THE MACHINE OPERATION Figure 4 1 Unwrap the Power Cord 5 and plug it into a properly grounded outlet 2 Pull up on the Handle Release Compression Lever 4 Move the Operator Handle 6 downward until your arms are almost straight Push down on the Handle Release Compression Lever 4 to lock it in place 3 Lift up on the Operator Handle 6 until the brush or pad is flat against the floor A WARNING Be prepared to control the machine as soon as the motor st
11. njury or damage Dispose accordingly A WARNING Use of this machine as a step or furniture could result in injury or damage Do not use this machine as a step or furniture Do not ride on this machine A WARNING To avoid injury keep hands feet and loose clothing away from all moving parts of this machine A WARNING Injury to operator or bystanders could occur if an abrupt change in floor surface texture is encountered when using this machine Abrupt change in floor surface texture can cause a sudden pulling motion by this machine This sudden pulling motion can result in loss of control of the machine which could injure the operator or bystanders Avoid motions that could cause machine to cross from a smooth floor surface to a carpeted or rough texture floor surface Avoid motions that could allow the machine to come in contact with low obstacles such as floor electrical outlets door stops or entry molding etc A WARNING Any alterations or modifications of this machine could result in damage to the machine or injury to the operator or other bystanders Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities A CAUTION The machine is heavy Get assistance before attempting to transport or move it NOTE This machine is intended for commercial use 4 Clarke American Sanders Operator s Manual EN RS 16 RS 16DC ENGLISH C Machine Specifications Part Number Voltage Vol
12. ts Frequency Hz Current Amps Pad Brush Speed 1 5 hp 1 1 kW 3 Planet 16 41 om 50 5m 46 117 om Weight w cord 91 Ibs 41 1 kg Handle Tube Tubular Steel Die Cast Alum Clarke American Sanders Operator s Manual EN RS 16 RS 16DC 5 HOW TO PREPARE THE MACHINE FOR OPERATION UNCRATE THE MACHINE When the machine is delivered carefully inspect the shipping carton and the machine for damage If damage is evident save the shipping carton so that it can be inspected Contact the Clarke Customer Service Department KNOW YOUR MACHINE Figure 1 Operator Handle Grips Switch Lever Safety Lock Button Switch Levers Squeeze ON Release OFF Handle Release Compression Lever Power Cord Operator Handle Cord Hook Skirt RS 16 DC Ww N gt co 10o007 A WARNING This machine contains mov ing parts To reduce the risk of injury always unplug the power cord before servicing INSTALLING THE PAD DRIVER 1 Align the lugs with the corresponding slots in the pad driver and turn the pad driver counterclock wise to lock it in place figure 2 To remove pad driver give it a quick hard turn clockwise A CAUTION Using the wrong pad on this machine can overload the motor 2 Install skirt RS 16 DC as shown in figure 1 item 8 stiffening the strip down Figure 2 6 Clarke American Sanders Operator s Manual EN RS 16 RS 16DC
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