Chamberlain 3280 1/2HP Garage Door Opener User Manual
Contents
1. Boom strap leaning on wall next to header bracket Place material on floor under power head to protect from scratching A box stool or similar device may be needed to clear a torsion spring as shown 2 Mounting the assembly e Attach boom strap to header bracket using nut 47 Fig 2 7 inset FINGER TIGHT ONLY Y 5 16 18 e Support power head on step ladder NOTE Before final attachment to ceiling insure that assembly is in proper alignment Fig 2 9 e Attach mounting straps to ceiling using lag bolts 22 Fig 2 10 e Set height of power head according to following Track guided doors Boom must clear door at highest point of travel Be level or power head slightly below level Trackless doors Boom must clear door at highest point of travel by 1 to 1 1 2 e Securely tighten power head mounting bolts 46 and nuts 47 e Lower door e Fully tighten boom strap nut e DO NOT PLUG UNIT IN YET 3 Adjusting length of emergency release cord e Check release knob height Low enough you can reach it High enough to clear your vehicle but NO HIGHER THAN 6 FEET ABOVE FLOOR Tie a new overhand knot where desired Cut off any extra cord 22 47 5 16 18 VIEW FROM ABOVE not to scale ANGLE IRON ON FINISHED CEILING Attach angle iron to beams UNFINISHED OR OPEN BEAM Extra framing 22 not needed 2 OPEN YELLOW2. Close door using wall control e When door hits board it must stop and reverse within 2 seconds to open position Adjustment Door does not properly reverse Check to see if door is at close limit t should not have reached limit switch before hitting board e Door is at close limit switch Move limit switch closer to door e Test again Repeat as necessary e Door is not reaching close limit but still does not reverse Decrease CLOSE FORCE setting slightly turn it counter clockwise e Test again Repeat as necessary 5 SINGLE BUTTON REMOTE 1 Programming Locate learn code button and indicator LED on front of power head under force adjustment screws Fig 8 1 Press and release learn code button Indicator LED will blink at a rate of twice per second e Within 30 seconds push remote control button once Indicator LED will stop blinking and stay on e Press remote control button again LED will go out Remote is now programmed 2 Operating e Press remote button once Door will move e Press button again Door will stop e Press button again Door will move in opposite direction The door will stop automatically at the fully open or fully closed position FCC and IC CERTIFIED This device complies with FCC Part 15 and RSS 210 of Industry Canada This equipment has b
3. 9 apes 27 46 47 Bolt 3 8 16 x 7 8 Bolt 5 16 18 x 3 4 Nut 5 16 18 1 PIECE BOOM HARDWARE EXPLODED VIEW PRECAUCION MISE EN GARDE PARTS LIST Item Part Name 1 Power head assembly box 2 assembly box 3 Boom box 9 1 4 20 x 5 8 hex head bolt blue bag 1147 20 hex flange nut blue bag Carriage assembly box Boom strap blue bag 13 Limit switch OPEN white wire green bag 14 Limit switch CLOSE brown wire green bag 15 Release cord green bag 16 Release knob green bag 17 Emergency release tag green bag 18 Header bracket orange bag 20 Door bracket orange bag 1 4 x 2 lag screw orange bag Straight door arm box 24 Clevis pin yellow bag 25 Cotter pin yellow bag 26 Curved door arm box 27 38 16 x 7 8 hex head bolt ellow bag Number Required FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM Item Part Name Number Required 28 318 16 hex flange nut yellow bag 29 Wire box 30 Insulated staple red bag 31 Wall button red bag 32 Wall console box 33 6 x 1 1 4 flat head phillips screw red bag varies model 34 Entrapment WARNING label manual 35 _Safe T Beam STB sensor green LED box 36 Safe T Beam STB source red LED box 37 Safe T Beam STB bracket yellow bag 38 Remote operator box 8 32 x 1 machine screw green bag Safety amp maintenance guide manual Wire clip wide green bag varies mod
4. See NOTE Securely tighten bolts and nuts 10 FIG 1 1 Attach boom strap mm er Boom is up side down 2 Slip carriage into carriage slot of boom Flip the boom assembly up side down e Place emergency release lever in release position See below Check arrow on the side of carriage points toward door end of boom Slide carriage into boom at power head end Fig 1 2 Flip boom assembly right side up FIG 1 2 Align arrow Lever in release position 3 Attach boom to power head Place boom in front of power head with boom strap at opposite end e Support door end of boom boom strap at about same height as power head Check if magnet is in place Fig 1 3 inset Insert carriage slide into boom Fig 1 3 Carriage slide is long straight piece attached to chain Pull boom toward you as you feed chain into it Fig 1 3 When the end of the boom is within about 2 chain links of the power head you can then push it the rest of the way lt is a snug fit Securely fasten with 2 bolts 9 and nuts 10 Fig 1 4 mme OPEN GREEN PARTS BAG 4 Attach emergency release cord knob and tag Tie overhand knot in 1 end of cord Tighten knot FIG 1 5 inset A Slip opposite no knot end through knob Slip through hole in emergency release lever Fig 1 5 Tie overhand knot in this end also Tighten knot 5 Attach emergency release tag
5. Etats Unis et du Canada avant toute utilisation desdits metteurs Sendeger te entsprechen allen gesetzlichen Bestimmungen in den USA und Kanada zum Zeitpunkt der Herstellung Wir bernehmen keine Gew hrleistung f r die Einhaltung aller gesetzlichen Bestimmungen in anderen L ndern Sollen Sendeger te in anderen Landern eingesetzt werden so muss der Importeur vor dem Gebrauch sicherstellen dass die Sendeger te auch solchen lokalen Bestimmungen entsprechen welche von den Bestimmungen der USA und Kanadas abweichen T tie AW EUR LANES SE CBS PURGE GEEK PERRI RES S EE TRI Ett AE Hb SR BU ER DI Re s te FE Ett E Z se FH HE EME A SS KENIS ABR EZ PF 306 pL Ue 4 ET LUE Dh RERO FY BAMOBIOT A RITA YI AM ADOBE CHAS NSBR DAE I DEAN CN DOEK ERD END 89 ENTEROS S LE EHEER LIET EE Av OS ALICE SOA HE SMS AHO OF uretor ALICE FSA m 4401 27 arator Ai EMAn e 0 AAAA AF 82 SUAE ALS ol ION SEAL SAH RAFI EE a EA eo SAIS 015 Limited Warranty Overhead Door Corporation ODC warrants to the original purchaser of the garage door operator as follows Model OCG600ML Motor 5 years and all other parts 3 years Model OCG800ML Motor Lifetime and all other parts 3 years Lifetime warranty warranted for as long as you own your home ODC s obligation under this warranty is specifically limite
6. de luxe avec CodeDodger Wireless Keypad Entry System Sistema de entrada por teclado num rico inal mbrico Systeme d ouvre porte de garage clavier sans fi 2 Button Remote Control with CodeDodger Controlador remoto de 2 funciones con CodeDodger T l commande 2 fonctions avec CodeDodger Universal Conversion Kit Juego de conversi n universal N cessaire de conversion universel 3 Button Remote Control with CodeDodger NS Controlador remoto de 3 funciones con CodeDodger Vs T l commande 3 fonctions avec CodeDodger 3 Button Mini Remote Control with CodeDodger 60 WATT Light Bulb Minicontrolador remoto de 3 bot n con CodeDodger Bombilla de 60 Vatios Mini telecommande 3 bouton avec CodeDodger Eclairage de 60 WATT 3 Function Wall Console with CodeDodger Consola de pared de 3 funciones con CodeDodger Console murale a trois fonctions avec CodeDodger Emergency Release Kit Juego de pica porte de pestillo N cessaires de d clenchement de secours OverHead Door Corporation Access Systems Division 22790 Lake Park Blvd Alliance Ohio 44601 Call 1 800 929 3667 Web www overheaddoor com OverHead Door Corporation Access Systems Division 22790 Lake Park Blvd Alliance Ohio 44601 Call 1 800 929 3667 Web www overheaddoor com
7. final height line e Mark screw hole locations on wall e Drill 5 32 pilot holes at each screw hole mark Fasten header bracket with 3 lag screws 22 Fig 2 5 NN IND 22 1 4 x 2 DOOR BRACKET A CAUTION Doors made of masonite lightweight wood fiberglass and sheet metal must be properly braced before mounting door operator Contact door manufacturer or distributor for bracing kit The Overhead Door Corporation is not responsible for damage caused due to improperly braced door Fig 2 6 3 Finding door bracket mounting location e Door bracket is mounted as high on door as possible along vertical centerline NOTE In the case of sectional type doors door bracket must be mounted NO LOWER THAN top set of rollers Fig 2 7 For 1 piece doors door bracket must be mounted at top edge of door 4 Mounting the door bracket e Proper bracing should be verified at this point Align door bracket centered on your vertical centerline Attach using 3 self drilling screws 42 Use lag screws 22 for solid wooden doors Fe 4 2 1 4 20 3 4 aa 221 NOTE For solid wood doors carriage bolts ik WITHOUT SLOTTED HEADS not included but available by calling the Overhead Door help line may be used for attaching door bracket a Carriage bolt amp nut MOUNTING THE OPERATOR 1 Getting Started e Position boom power head assembly Fig 2 7
8. head White to white black to black ground to green Use only UL recognized wire nuts e Wires inside power head must be at least 6 in length CAUTION e Replace motor cover and re energize the circuit 2 Check Safe T Beam alignment Fig 6 3 FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM T 19 Alignment Check After turning the electrical power on if the STB s are not in proper alignment the red LED Source will blink continuously To correct the problem the brackets are flexible and can be adjusted slightly to bring the system into alignment When the STB s are in alignment the red LED will stop blinking and stay on FIG 6 3 NOTE If a problem exists with the STB that is preventing the door from closing the door can be closed by holding the wall control button in until the door is fully closed The remote control will not work Vik a 1 DA y 6 n ts mln Ly END 0 vA 1 LEN i uo FOX Eum 9 h 4 FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM Adjusting limit switches e Locate force control knobs on power head Fig 7 1 Gently turn both control knobs counter clockwise until they stop e Verify emergency release lever in disengaged position e Verify OPEN limit switch at point where chain attaches to carriage slide Fig 7 2 e Manually close door e Move the CLOSE limit switch Loosen set sc
9. up Check CLOSE FORCE adjustment Be sure door and operator is in good repair See section properly lubricated and balanced See monthly maintenance section Door will only Check OPEN limit switch for short and If an operational problem exists and operator run closed proper wiring will not run closed The operator can be forced Check OPEN FORCE adjustment Safe T Beam 0 lose as shown below See section See section p system Disconnect the STB system from the Check door condition and door spring malfunction operator Hold the wall control button down until door is Door will only Check STB system See self diagnostic run open STB Troubleshooting Chart Use self diagnostic STB system Troubleshooting Check CLOSE limit switch for short and information to maintain safe operation proper wiring Check CLOSE FORCE adjustment See section fq Lights will not go Disconnect and reconnect wires on wall control If you have any questions please do not hesitate to out See section gg contact customer service at Check wiring 1 800 929 3667 Incompatible wall control WIRING DIAGRAM FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM nn en Ru ed en THERMAAL PROTECTOR 8 co 5 E DO00000000000000 2 SEQUENCER HOUSING S i A 5 6 WHITE Ne B
10. 3453135556 A i ey 2 Series OCG Includes CODEDODGER Remote Control and SERIES I Electronics Included Wall Control MUST be installed prior to operation of this Garage Door Operator Safe T Beam Safety Reverse System Must be installed to close door NOTE Your Operator comes with a Rail Assembly which is standard for up to a 7 foot 6 inch high door An extension kit for an 8 foot high door is available For Answers and Assistance 1 800 929 3667 or visit www overheaddoor com SAVE THIS MANUAL FOR FUTURE REFERENCE PRE INS TALLA TION CHECK LIS FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM Things to consider if you are planning to do it yourself In many cases you will be replacing an existing door operator with a new one however if this will be the first operator installed there are some pre installation issues which need to be addressed They are as follows The Overhead Door Corporation recommends that you read and fully understand all information and instructions contained herein before choosing a Do it yourself installation Any questions should be directed to Overhead Door Corp or an authorized Overhead Door Dealer The issue numbers below refer to the circled numbers in the illustrations on page 3 Check your ceiling where the power You need a 110 120 Volt power supply head of your new unit will be mounted available If you plan to plug the unit into a Plan how you will be mounting
11. FETY OPERATOR dE UE T 0 10 2 11 14 ELECTRICAL 15 18 3 SAFE T BEAM SYSTEM INSTALLATION 15 16 4 WALL CONTROL INSTALLATION 17 5 CONNECT OPERATOR TO 18 ADJUSTMENTS 19 21 6 LIMIT SWITCHES amp FORCE ADJUSTMENT 19 CONTACT REVERSE cuencas ni e e s 20 7 PROGRAMMING REMOTE CONTROLS 20 21 8 BATTERY VISOR CLIP 21 9 LIGHT BULB AND LENS INSTALLATION 21 SAFETY INSTRUCTIONS 0 0000 00 0 00 22 MAINTENANCE amp TROUBLESHOOTING 22 24 SAFE T BEAM 22 23 WIRING 24 WARRANTY 26 Operator MUST be installed with the included Wall Control Safe T Beam Safety Reverse System MUST Be Installed To Close door CODEDODGER Rolling Code Security System An electronic rolling code system that enhances the security of the door operator by continuously ana the access code each time the remote control is used The door operator responds to each new code E once An access code copied from working system and tried ag
12. LLE E rl f 2 TERMINALS WES PR E 5 E x 5 WALL COM TAL INSTALLATION NOTES FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM TRANSMITTER COMPLIANCE STATEMENT Transmitters comply with all United States and Canadian legal requirements as of the date of manufacture No warranty is made that they comply with all legal requirements of any other jurisdiction If transmitters are to be used in another country the importer must determine compliance with any local laws and regulations which may differ from United States and Canadian requirements prior to use Los transmisores cumplen con todas las reglamentaciones legales de los Estados Unidos y del Canad en la fecha de fabricaci n Ninguna garantia se da que cumplan con todas las reglamentaciones legales de ninguna otra jurisdicci n Si los transmisores se van a utilizar en otro pa s el importador debe determinar si cumplen con las reglamentaciones y leyes locales que puedan ser diferentes a las reglamentaciones de los Estados Unidos del Canada antes de usar los mismos Les metteurs sont conformes a la r glementation am ricaine et canadienne a compter de leur date de fabrication Aucune garantie n est stipul e indiquant qu ils sont conformes a toutes les prescriptions juridiques d autres autorit s Si les emetteurs sont utilis s dans d autres pays il incombe a l importateur d en d terminer leur conformit aux lois et regles locales pouvant diff rer de celles des
13. NG MISSING OR BAD 2 BLINKS PAUSE 2 CALL T SERV REPEAT 2 SENSOR DEFECTIVE 2 CALL CUST S 0000 1 SENSOR RECEIVING 1 ATTEMPT TO INTERFERENCE DETERMINE SOURCE 3 BLINKS PAUSE OF INTERFERENCE REPEAT 2 CALL CUST SERV 00000 1 SOURCE NOT 1 CALL CUST SERV SENDING PULSES 4 BLINKS PAUSE 2 SOURCE DEFECTIVE 2 CALL CUST SERV REPEAT NOTE IF OPERATING PROBLEM EXISTS THE DOOR BE CLOSED IF YOU DISCONNECT THE STB SYSTEM FROM THE OPERATOR 2 REMOVE POWER AND REAPPLY HOLD WALL CONTROL BUTTON DOWN UNTIL DOOR IS CLOSED REMOTE CONTROL amp WIRELESS KEYPAD WILL NOT WORK WITHOUT STB For Answers CALL CUSTOMER SERVICE at 1 800 929 3667 TROUBLESHOOTING GUIDE CONTINUED FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM CAUTION Door starts up Be sure door operator and springs but stops before good repair properly lubricated and balanced Use wall control supplied with operator Any other wall control can cause it s completely See maintenance section the operator to operate unexpectedly and light not to work open Check OPEN limit switch setting See section p Operator does Check lock switch on wall console Check OPEN FORCE adjustment 23 not run from Check power source See section wall control Plug a lamp into outlet used for power head If lamp works power source is OK f not check fuse or circuit breaker mE Power is OK Operator
14. PARTS BAG 1 Attach the arms e Fasten curved door arm to door bracket using clevis pin 24 and cotter pin 25 Fig 2 10 e Straight arm to carriage using clevis 24 and cotter pin 25 Fig 2 10 clevis 24 25 Y clevis amp 2 Connecting the arms ae cotter e Slide carriage back and forth to adjust arm length FE we pins Overlap arms as much as possible amp overall length as short as possible e Fasten arms together using 2 bolts 27 and nuts 28 Fig 2 10 Place the bolts as far apart as possible on mm Oz NOTE Whenever possible it is recommended that the door arms assembly be angled away from the door to prevent putting downward force on the door and door bracket Fig 2 11 Additionally where possible the straight door arm may be eliminated INSTALL DOOR ARMS 1 piece doors OPEN YELLOW PARTS BAG 1 Attach the arms e Straight arm to door bracket using clevis pin 24 amp cotter pin 25 Fig 2 12 e Curved arm to carriage using clevis pin 24 amp cotter pin 25 Fig 2 12 CS 24 25 2 Connecting the arms e Slide carriage back and forth to adjust arm length Overlap arms as little as possible Make overall length as long as possible e Fasten arms together using 2 bolts 27 and nuts 28 Fig 2 12 REMINDER If you have no other access to your garage from the outside other than your ga
15. a closing door if the closing relay malfunctions Watch Dog Monitoring System Automatically stops and reverses a closing door if the Safe T Beam System has an operational problem Automatic Lighting System One bulb lighting supplies up to 100 Watts of light for safer evening exits and entries Turns on when door 15 activated and automatically turns off 5 minutes later Manual Emergency Release Manually releases door from door operator Use during a power failure or other emergency to allow manual opening and closing of door TOOLS RECOMMENDED FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM Ratchet Pencil Carpenter s level Adjustable wrench mo Q 3 m 7 16 and 9 16 Tape measure Phillips screwdriver Wire strippers Sockets 6 x 1 1 4 Pan Head Phillips crew S 6 x 1 1 4 Pan Head Phillips Source STB Sensor STB Screw Wall button Red LED Green LED STB Bracket Single button Multi button Entrapment Warning Wall console Safety Brochure remote control remote control Label di 10 16 x 1 1 4 Machine Screw Insulated Staple FASTENERS shown Full Size See Parts List for description OOO a gt 9 22 T Wire clip Bolt 1 4 20 x 5 8 Lag screw 1 4 x 2 2 9 4 1 Nut 3 8 16 N CA 25 294 39 42 Screw 8 32 x 1 Self drilling Screw Nut 1 4 20 1 4 20 X 3 4
16. ain will not control the door operator CODEDODGER 1 2 or 3 Button Remote Control included with some models Operates 1 2 or 3 garage doors from car Lighted Wall Button Operates door operator from inside garage Lighted Wall Console included with some models Security vacation lock switch disables all controls LED Indicator shows whether system is locked or unlocked Makes console easy to find in dark Controls door operator from inside garage Independent light control allows convenient manual control of the automatic lighting system NOTE Your garage door operator may not come with all above items included as standard equipment SAFETY FEATURES Safe T Beam STB Non Contact Reversing System Puts an invisible beam across the door opening The door stops and reverses to the full open position if anything passes through the beam Red and green LED indicators provide a self diagnostic code if an operational problem exits Safe T Reverse Contact Reversing System Automatically stops and reverses a closing door within 2 seconds of contact with an object Safe T Stop Timed Reversed System Automatically opens a closing door if it fails to close completely within 30 seconds Force Guard Control Features adjustable open and close force settings For maximum safety these must be set to the minimum force required to fully open and close the door Relay Monitoring System Automatically stops and reverses
17. d to repairing or replacing at its option any parts which shall be determined by ODC to be defective during the applicable warranty period This warranty applies only to the original purchaser and is not transferable Repair or replacement labor is included for a period of one year from the date of installation After one year all labor charges will be the responsibility of the owner This warranty applies only to the original purchaser and is not transferable This warranty does not apply to any operator installed in a commercial industrial or other non residential application This warranty does not apply to any operator which has been altered or repaired by any person not expressly authorized by ODC in writing to do so This warranty does not apply to any boom or part which has been damaged or deteriorated due to misuse accident or failure to provide necessary maintenance fire flood or acts of God THERE IS NO WARRANTY OF MERCHANTABILITY WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE OR ANY OTHER IMPLIED WARRANTY BEYOND ONE YEAR FROM THE DATE OF INSTALLATION ODC SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES NOR FOR ANY FURTHER LOSS WHICH MAY ARISE IN CONNECTION WITH ANY CLAIM This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limi
18. e Fig 3 3 Solid Line white wire 3 Wiring e Route wires 29 using either method shown Fig 3 5 e Wires along boom are held in place with Sensor So Wires can be slipped under the wire clips already in place FIG 3 5 STB wiring methods 3 Wiring cont e Securely fasten wires to wall as you go Use insulated staples included n 30 Staples should be snug only FIG 3 6 Splitting and stripping e Make wire attachments at STB s Splitting and stripping wire ends to be connected as shown Fig 3 6 Loosen terminal screws Insert wire under flat plate and tighten screw FIG 3 7 Terminal attachments at STB It does not matter which wire white or striped goes on which terminal Fig 3 7 e Make wire attachments at power head STB s are connected to terminals 2 and 3 on power head Fig 3 8 4 Check the following e Insure that no part of door or its hardware is path between lenses of source and sensor e Insure that tops of lenses are between 5 6 above the floor Fig 3 9 The brackets are flexible and can be adjusted slightly if needed MUT t Pied reg or a1 bri EZ Le perder 3 top edge of lens between 5 6 above floor FlG 3 9 Check lens height FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM 1 Finding the mounting location e Pick a convenient location for mounting wall control Loca
19. e Attach to hole in emergency release using metal twist tie on tag Fig 1 5 inset B 6 Attach limit switches 2 switches included CLOSE limit switch brown wire and OPEN limit switch white wire Fig 1 6 e Turn set screws 39 into threaded holes just enough so screw stays in place Fig 1 6 KARAAT 39 8 32 x 1 e Point arrow on top CLOSE limit switch toward door end of boom Place CLOSE limit switch Brown wire on boom about 12 from boom strap Fig 1 7 Gently tighten set screw enough to keep switch from moving e Point arrow on top OPEN limit switch toward door end of boom Place OPEN limit switch white wire on boom where chain attaches to carriage slide Near the power head Gently tighten set screw enough to keep switch from moving FIG 1 6 Identify limit switches insert set screws 7 Attach limit switch wires e Uncoil limit switch wires Place into channels located along top of boom Run wires back to power head through hole in top of power head Fig 1 8 Use wire clips to hold wires in place Fig 1 9 41 e Attach limit switch wires to terminals on power head Fig 1 10 White wire OPEN to terminals 4 and 5 Brown wire CLOSE to terminals 5 and 6 e Bundle extra wire and lay it on top of power head Fig 1 10 inset r a P j Bundle i Wire FIG 1 10 A
20. een tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which may be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Re orient or relocate the receiver antenna Increase the separation between the operator and receiver Connect the operator into an outlet on a circuit different from that to which the receiver is connected Consult your local dealer BUTTON REMOTE 1 Programming e For each button Program each button separately Follow single button remote procedure previous page for each button 2 Operating FIG 9 1 Open battery cover e Same as single button remote OR STOLEN REMOTE 1 Clear memory e Press and hold learn code button on power head for 10 seconds or until Indicator LED goes out y polarity marks Program remaining or new remote c
21. el 42 114 20 x 3 4 self drilling screw orange bag 44 10 16 x 1 1 4 phillips hex head screw yellow bag 46 5 16 18 x 3 4 hex head bolt orange bag 47 5 16 18 hex flange nut orange bag POWER HEAD EXPLODED VIEW 1 Power Head Assembly POWER HEAD PARTS LIST pre assembled Part Name Power head assembly Cover by series model Front panel assembly Motor parts Circuit board assembly Capacitor by series model Opto wheel not shown Carriage slide Chain Circuit board bracket Drive module 1M Terminal strip IN 8 x 3 4 hex washer head screw 1P Shock absorption stop not shown 1Q Motor mount bracket not shown 1X Chassis 49 Lens SAFETY INFORMATION OVERVIEW OF POTENTIAL HAZARDS Garage doors are large heavy objects that move with the help of springs under high tension and electric motors Since moving objects springs under tension and electric motors can cause injuries your safety and the safety of others depend on you reading the information in this manual If you have questions or do not understand the information presented call your nearest service representative If you have questions or do not understand the information presented contact Overhead Door Corp or an authorized Overhead Door Dealer In this section and those that follow the words Danger Warning and Caution are used to emphasize important safety information The word DANGER means that severe injury or death w
22. eparate entry door you might want to case please contact the door distributor or consider an emergency release kit GER 2 for manufacturer so that they can furnish you with a installation on your garage door See page A at the bracing kit center of this manual WARNING A WARNING DO NOT USE EXTENSION CORD Extension cords can cause dangerous overheating conditions DO NOT USE PORTABLE GENERATOR This product is designed to operate on If your door sticks binds or is out of balance have it adjusted by a professional Door springs cables pulleys brackets and associated hardware are under extreme tension and can cause serious injury or standard house current Do not use death Jury alternate power supplies TYPICAL SECTIONAL DOOR INSTALLATION FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM TYPICAL SUPPORT BRACKET ADDED HEADER BRACKET MOUNTING BOARD 48 POWER TO 120V GROUNDED OUTLET Kel Lm mem y nr EXTENSION SPRING OR TORSION SPRING 2 2 3 SECTIONAL DOOR 1 PIECE DOOR i 4 TABLE OF CONTENTS OPERATOR FEATURES jiu ee ee PAGE PRE INSTALLATION CHECKS eee 2 3 OPERATOR 4 SAFETY FEATURES ceed 4 TOOLS RECOMMENDED 5 PARTS IDENTIFICATION 5 SA
23. ill result from failure to follow instructions WARNING means that severe injury or death can result from failure to follow instructions CAUTION means that property damage or injury can result from failure to follow instructions The word NOTE is used to indicate important steps to be followed or important considerations POTENTIAL HAZARD EFFECT PREVENTION Keep people clear of opening while door is WARNING moving Can Cause Serious Injury or Death Do Not allow children to play with the door operator Do Not operate a door that jams or one that has a broken spring MOVING DOOR r Turn off power before removing operator WARNING ia Can Cause Serious Injury or Death When replacing cover make sure wires are not pinched or near moving parts ELECTRICAL SHOCK Operator must be properly grounded Do Not try to remove repair or adjust springs or anything to which door spring parts are fastened such as wood blocks steel brackets cables or other like items WARNING Can Cause Serious Injury A or Death SPRING TENSION Repairs and adjustments must be made by a trained service person using proper tools and instructions FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM T 1 Attach boom strap Fig 1 1 e Place boom strap against boom so that projection on strap mates with second hole from end of boom Place 2 bolts 9 through boom strap and boom gnore fourth hole
24. ith the Door Controls Keep the Remote Control away from children Always keep the moving door in sight and away from people and objects until the door is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR NEVER GO UNDER A STOPPED PARTIALLY OPEN DOOR Test Opener monthly The door MUST reverse on contact with a 1 1 2 high object or a 2 x 4 board laid flat at the center of the doorway on the floor After adjusting either the Force or the Limit of travel retest the Door Opener Failure to adjust the Opener properly may cause severe injury or death When possible use the Emergency Release only when the door is closed Use caution when using this Release with the door open Weak or broken springs are capable of increasing the rate of door closure and increasing the risk of severe injury or death KEEP GARAGE DOORS PROPERLY BALANCED See Owner s Manual An improperly balanced door increases the risk of severe injury or death Have a Genie Factory Authorized Dealer make repairs to cables spring assemblies and other hardware SAVE THESE INSTRUCTIONS 110 MAINTENANCE ROUTINE MONTHLY MAINTENANCE 1 Door springs and hardware Do not operate garage door automatically or manually if springs are broken CONTACT A PROFESSIONAL FOR SERVICE 2 Door balance e Close the door e Pull emergency release knob down to release door from carriage assembly e Raise door manually approximately 3 feet Door
25. lose garage door Use a pencil Mark center of garage door one half overall width with 6 vertical line at top edge of door Continue this line on wall above door for about 12 Fig 2 1 Raise garage door until top edge of door sectional reaches its maximum height Fig 2 2 e Place door at highest point from here to N Measure height from top edge of door to floor floor e Close door again e Mark height measurement on wall above door Make your mark across vertical line made earlier e Marking final height FIG 2 2 Finding highest point of travel 1 piece top of door For track guided add 2 1 2 to height mark just made on wall This is location for header bracket For trackless add 6 12 to your height mark just made on the wall This is location for header bracket FIG 2 3 Final height mark NOTE If header bracket location needs to be above header for garage door opening you need to add a mounting surface A 2 x 6 board securely attached fasteners not included across wall studs on either side of your mark is sufficient Fig 2 4 OPEN ORANGE PARTS BAG 2 Mounting the header bracket NOTE Although header bracket may be oriented several ways method 1 is preferred if possible because of added strength over other methods Fig 2 5 Re e Hold header bracket against wall Fig 2 5 Place left edge on vertical line Bottom edge on
26. ontrols as done previously Your door operator will no C m EE on longer recognize any signal received from the missing remote control or any other which has not been reprogrammed FIG 9 2 Match battery polarity e Use coin ball point pen or similar device Gently push straight in on battery cover lock tab as shown Fig 9 1 Flip open battery cover Remove old battery e Make sure new battery is facing proper direction Match battery polarity with symbols inside battery cover fig 9 2 Recommended replacement battery is Eveready A 23 12 volt e Slip new battery into place Snap battery cover shut e Operate remote to make sure it is working properly No re programming is needed 2 Visor clip e Slide visor clip into back of remote control It will snap into place Fig 9 3 O LIGHT BULB LENS INSTALLATION C 1 Light bulb FIG 10 1 Slide hinges into motor cover e Recommendations Do not use a short neck bulb Light bulb should be no more than 100 Watts Use a heavy duty service bulb for longer life e Screw bulb into socket 2 Lens e Slide hinges into slots on motor cover Fig 10 1 e Swing lens up Fit tabs into slots provided on power head FIG 10 2 Fasten Lens IMPORTANT SAFETY INSTRUCTIONS A WARNING To reduce the risk of severe injury or death READ AND FOLLOW ALL INSTRUCTIONS Never let children operate or play w
27. rage door please consider a GER 2 Em emergency release kit shown on page A in N center of manual 27 N 28 Call Customer Service at 1 800 929 3667 or 3 8 16 x 7 8 2 3 8 16 visit www overheaddoor com 3 SYSTEM INSTALLATION FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM 1 Mounting brackets e Mark both sides of garage door frame or wall 5 ene above floor Fig 3 1 e Hold bracket against door frame or wall Check brackets extend out from wall far enough that tongue of bracket is beyond door tracks or any door hardware f not STB bracket extensions are available at local dealer Blocks of wood etc may be substituted for extensions e Center bracket on your mark Fig 3 2 e Fasten each with 2 screws 44 Fig 3 2 FIG 3 2 Mount FIG 3 3 Attaching brackets STB s to brackets A 44 10 16 x 1 114 2 Mounting STB source and sensor e If garage has only one garage door Determine which side of garage receives most direct sunlight Fig 3 4 Red LED should always be on sunny side whenever possible Fig 3 4 e For multiple doors Preventing crossed signals is critical Place source and sensor modules on adjacent doors facing in opposite directions Fig 3 4 THREE DOOR GARAGE FIG 3 4 STB locations e Slide source sensor onto tongue of bracket until Dashed Line striped wire it clicks into plac
28. rew Slide limit switch along boom to align front edge of switch with back edge of carriage Fig 7 3 Gently tighten set screw e Press wall control button Carriage slide will move toward power head and stop at the OPEN limit switch e Manually open door e Move the OPEN limit switch Loosen set screw Slide limit switch along boom to align front edge of switch with back edge of carriage Fig 7 4 Gently tighten set screw Manually close door e Place emergency release lever in engaged position e Press wall control button Carriage slide will move toward door engage with carriage and stop at CLOSE limit switch Adjusting OPEN force e Press wall control button Door should open and stop at OPEN limit e Door does not fully open Press wall control button Door should close and stop at CLOSE limit Turn OPEN force control knob slightly in clockwise direction Press wall control button Continue step 2 until door opens completely Adjusting CLOSE force e Door is not fully closing Cycle door turning CLOSE force knob clockwise slightly each time until door reaches fully closed CONTACT REVERSE TEST The force adjustments and limit switch settings MUST BE COMPLETED before testing contact reverse 1 Testing e Open garage door using wall control Place a 2 x 4 board laid flat under center of garage door opening Fig 7 5
29. runs Make sure carriage is engaged to Check connections at power head but door does carriage slide o terminals not move place carriage lever in lock position Check connections at wall control Check force adjustment See section Check wires to ensure they are not cut Door operator will NOT run more than Staples can cut insulation and short wires If 30 seconds each way if door does wire is cut replace it not move Door operator Was a remote control lost or stolen starts for Erase all remote control codes from Remote control Relocate remote control inside car no reason receiver memory and reprogram has less than 25 Point remote control at garage door See section Eg feet operating Replace battery See section EJ Button stuck on wall control range Reposition door operator antenna Check CLOSE limit switch setting DO NOT attempt to retune remote controls See section gg Wires shorted Operator works Program remote control code into Door starts down Check CONTACT REVERSE from wall receiver memory See section A then stops before See section fa control but Replace remote control battery with good it s closed not from one See section EJ remote control Door starts Check STB system for beam obstruction down then stops misalignment of lenses See section EJ and goes Check STB diagnostic code Noisy operation Be sure all fasteners are tight back
30. should stay in that position or close very slowly f door moves quickly HAVE DOOR SERVICED BY A PROFESSIONAL Close the door e Pull emergency release knob toward power head to place release lever in engaged position Operate door using remote Door will re attach itself to carriage assembly 3 Contact reverse e Place a 2 x 4 board laid flat on floor In center of garage door opening e Close door by using wall button or remote control f door fails to reverse on contact with board see Section 7 CONTACT REVERSE f operator still fails CONTACT A SERVICE PROFESSIONAL 4 Safe T Beam System e Use Self Diagnostic STB system Troubleshooting information to maintain safe operation Below TROUBLESHOOTING GUIDE Use This Guide To Correct Problems With Door Operator If These Solutions Do Not Work Call Customer Service at 1 800 929 DOOR SELF DIAGNOSTIC STB SYSTEM TROUBLESHOOTING RED LED GREEN LED CONDITION ACTION NORMAL OPERATION NONE REQUIRED Q 1 POWER HEAD NOT 1 CHECK BREAKERS POWERED FUSES PLUGS 2 WIRING FROM 2 CHECK WIRING FOR POWER HEAD BAD OBVIOUS SHORTS 1 WIRING TO 1 CHECK WIRING SOURCE MISSING OR BAD 2 POWER HAS BEEN INTERRUPTED eoo e on 1 BEAM NOT ALIGNED 1 CHECK ALIGNMENT 2 BEAM OBSTRUCTED 2 CHECK FOR REUS OBSTRUCTION 3 SENSOR DEFECTIVE 3 CALL CUST SERV eoo Q orr 1 WIRE TO SENSOR 1 CHECK WIRI
31. tation of incidental or consequential damages so the above limitations or exclusions may not apply to you ODC has not established any informal dispute settlement procedure of the type described in the Magnuson Moss Warranty Act Claims under this warranty must be made in writing to ODC or one of its authorized distributors within the applicable warranty period Either the original seller may be contacted or the nearest Overhead Door Distributor may be contacted by calling 1 800 929 DOOR 1 800 929 3667 Proof of purchase and identification as the original purchaser may be required Manufactured under one or more of the following U S patents 3 898 582 4 041 259 4 048 630 4 064 487 4 103 238 5 222 403 Other Patents applied for CORRESPONDENCE WITH FACTORY MUST INCLUDE DATE MFG NO LOCATED UNDER LENS OF POWER HEAD FILL THIS IN AT TIME OF INSTALLATION FOR YOUR OWN RECORDS SO THAT IT WILL BE AVAILABLE IF YOU EVER NEED TO CALL US Date Purchased Serial Number Operator Model Date Mfg No Remote Control Model Dealer Name Dealer Address City State Zip Visit Our Website at www overheaddoor com SAVE THESE INSTRUCTIONS Garage Door Operator Accessories Accesorios para abridores de puertas de garaje Accessoires pour ouvre porte de garage Universal Wall Button Boton de pared universal Bouton mural universel 1 Button Remote Control with CodeDodger Controlador remoto de lujo con CodeDodger T l commande
32. the power head standard electrical outlet is one available The It is possible that ceiling joists may not be inthe outlet should be no more than about 3 feet from the exact position needed with respect to the garage power head once it is mounted The cord is 4 ft in door operator In any case it may be necessary length SEE WARNING BELOW to add an additional bracket and fasteners not included with your new door operator kit Check the wall directly above the garage door The door operator s header bracket must be securely fastened to this wall Insure To avoid damage to your door and or that the structure will provide a strong mounting operator make sure you disable any door location locks prior to installing your operator 3 Check to see if the mounting location for the Safe T Beam System STB is clear from obstruction and has a wood surface available for attaching the STB brackets The brackets may also be attached to 7 Insure that your door is properly balanced concrete if necessary but extra tools and special and moving freely SEE WARNING BELOW fasteners not supplied will be required NOTE 1 1 2 STB bracket adapters are available through your local Overhead door Dealer Is your garage door made of light weight steel aluminum fiberglass or glass panels Additional support bracing 8 NOT SHOWN If your garage does not have must be added to these type doors If this is the a s
33. tion you choose should be in direct sight of door lt should be at least 5 above floor to prevent small children from operating door t must be away from any moving parts You should not be able to reach the door while standing at wall control 2 Wiring e Run wire from power head to wall control e Securely fasten to ceiling using insulated Staples provided Split and strip ends of wire Fig 4 5 On power head FIG 5 2 Wall control wire attachment Attach the striped wire to terminal 1 and white wire to terminal 2 Fig 5 1 On back of wall control Attach striped wire to terminal B and white wire to terminal W Fig 5 2 3 Mounting e Fasten wall control to wall with 2 screws either wall button or console use 33 Fig 5 3 tte 33 ev e Remove protective backing from entrapment warning label Fig 5 4 Stick label on wall near wall control FlG 5 4 Entrapment warning label 1 Plug the operator into a properly grounded electrical outlet 2 Check Safe T Beam alignment Fig 6 3 1 Instructions for electrician e Remove power from circuit e Remove motor cover Fig 6 1 Removing hex head screw located in center on bottom of cover Slide cover down and off e Remove and throw away existing power cord e Remove 7 8 knockout plug Fig 6 2 Install a suitable entrance bushing e Connect permanent wiring to power
34. ttach wire at power head terminals 2 FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM IMPORTANT A WARNING To reduce the risk of severe injury or death 1 READ AND FOLLOW ALL SAFETY INSTALLATION AND 5 Do Not connect the operator to the source of power OPERATION INSTRUCTIONS If you have questions or until instructed to do so do not understand an instruction call Overhead Door 6 Locate the control button Corp or an authorized Overhead Door Dealer Within sight of door 2 Do Not install operator on an improperly balanced door e At minimum height of 5 feet so small children cannot An improperly balanced door could cause severe injury reach it Repairs and adjustments to cables spring assembly and e Away from all moving parts of the door other hardware must be made by a trained service 7 Install the Entrapment WARNING Label next to the wall person using proper tools and instructions button or wall console Install the emergency release 3 Remove all ropes and disable all locks connected to the tag on or next to the emergency release door before installing operator 8 The operator must reverse when the door contacts a 4 Install door operator 7 feet or more above floor Mount 1 1 2 inch high object on the floor at the center of the emergency release knob 6 feet above floor doorway This is the size of a 2 x 4 board laid flat from here to IB floor 1 Finding header bracket mounting location e C
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