Broil King 9025 Oven User Manual
Contents
1. 14 Nieco Corporation Model 9025 MIECO C 4 Control Operation IMPORTANT THIS BROILER IS SHIPPED WITH FACTORY PRESETS THAT MUST BE CHANGED If this is the initial start up for your broiler ALL control settings must be made according to BURGER KING specifications Follow the steps outlined for calibration changing preset times and setting the flex chamber element heat settings to properly set up this broiler INITIAL SET UP AND CALIBRATION Product qHOPPR CHICKH Turn Main Power Switch on Copyright screen will illuminate for several seconds showing software 1 revision number 2 15 at time of printing followed by the run screen Broiler should be in HIGH GAS 4 Actual Broiler W C Light the broiler following the Temperatures lighting procedures ACTUAL MAIN Calibrate by setting the main and flex temperatures to 500 F Push and hold the SELECT a button for 5 seconds LCD will SETUP show TEMP SET function CTLI Use the SELECT a button to move the cur Baek sor Use the up or down arrows to change the MO sx values When both main and flex set temper atures read 500 F press ENTER b twice to save Allow the broiler 30 minutes to warm up After warm up press the SELECT a button to SET move the cursor to the set temperature Use MAIN aT58F a7 Ser the up and down arrows to change the value FLEX 6450F 0450F so the set temperature is 20 F HIGHER than A th2. 830 S1WAOdddV i OLO XXX ol Ft zy GALIGIHONd ATLOIYIS SI NOISSINY3d SS3NdX3 LAOHLIM 3SY3738 YO A o NO LONGOYdSY NOIIVMOdNOO 0931 3 SHON NT Sav SNOTSNGATO 30 AlM3dONd 3HL SI 1N3AnOOQ SIHL ON LOVYLNOI 031319348 3S1MW3HLO SS3 ND 1511 SLYYd N311 NOI 14149530 d YAN N d OO3IN ALO I A EDENI 1100312 VOZ SER duvog YOLOW y 0 18 1431 MIO SS ll dl AFA FAA AFA ZCZ CZZ Cc PIN I N IN NN x NN NNX KAM KAM SAM lt lt r lt lt OO OO in gm dg YOLOW 134 O gt F m 13538 1138 NYNLIY dN31 z VIZI z S z N 3M FIENT 3 y S 9 I SPECIFICATIONS AUTOMATIC BROILER MobeL 9025 ITEM No AIA 11400 Model 9025 The Nieco Model 9025 is the state of the art broiling system designed for maximum versatility The 9025 features an automatic loader computerized control simplified ignition dual broil chambers automatic product return chain and heated holding section Included e Stand Automatic Loader Catalyst Ready Hood The Nieco Advantage All Nieco equipment is backed by a world wide sales and service network with Benefits of Automation local parts inventories and 24 hour TT emergency service Included in the price of Consistency versatility the Nieco broiler is a visit by an authorized Speed Quality distributor representative
3. C 3 Shutdown Procedures PLANNED SHUTDOWN 1 Allow the broiler 2 urn off the 3 Wait for 30 to run free of Main Power minutes for the any product for Switch a broiler to cool 10 minutes This will burn the chain clean F3 WARNING f CAUTION Always leave the ventilation hood on while the broiler is cooling Allow the broiler to fully cool BEFORE beginning disassembly and cleaning Failure to do so could result in serious injury Failure to do so is both a fire risk and could result in damage to the broiler EMERGENCY SHUTDOWN 2 Close the MAIN GAS VALVE b Valve is closed m when it is perpen LAN or dicular to pipe N i n LE ra das T 1 Turn off the MAIN POWER SWITCH a Your Nieco Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure gas pressure loss or any other related incident No attempt to operate this appliance should be made in the event of a power failure F3 CAUTION ES F3 CAUTION ES F3 CAUTION i FOR YOUR SAFETY In the event of In a prominent location post instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance a prolonged power failure no attempt should be made to operate this appliance
4. Reassemble Return Chains 2 MAIN P N 11412 FLEX P N 11555 Disassemble v Clean a Wash Pull and hold spring Lift front pull chain b SN Pull and hold spring loaded pin loaded pin diee d Sanitize Slide chain assembly toward front line up coupling with engagement pin rotate return chain until fully engaged Reassemble 45 28 Nieco Corporation Model 9025 MIECO Lower Grease Trays 2 MAIN P N 11553 FLEX P N 11551 Disassemble KA Lift from grease trough slot slide out Clean a Wash b Scrub c Rinse d Sanitize Grease Troughs 2 MAIN P N 10943 FLEX P N 10943 Discharge End Slide into place fit bracket into slot Reassemble A Disassemble 197 Lift front of lower grease tray then lift grease trough to remove 29 Clean a Wash b Degrease c Scrub d Rinse e Sanitize Discharge End Hook grease trough into slot Make sure both are discharging into grease bucket Incorrect Correct Nieco Corporation Model 9025 MIECO Grease Bucket P N 9089 Disassemble c9 Clean a Wash b Degrease c Scrub d Rinse e Sanitize Hang bucket by handle over hook on broiler Lift off If used with liner Remove and discard used liner put in new liner Heassemble a Discharge Ash Scrapers 2 MAIN P N 11006 FLEX P N 11004 Disassemble c Clean a Wash Rotate top out and pull b SI Rest scraper on the support C n rod gen
5. Z21 41 with current revisions Installation is quick and positive In Canada device is in accordance with CAN 1 6 9 M70 Quick Disconnect Devices for use with gas fuel and CAN 1 6 10 88 metal connectors for gas appliances Correct length for any appliance is simply a matter of loosening two adjuster clips 1 and re tightening 3 to 6 shorter than appliance connector is desired length Restrainer is made of heavy duty steel cable with a strong scissor hood 2 at one end and an equally strong spring hook 3 at the other Cotter pin 4 is supplied to secure the installation For proper attachment to the broiler use the supplied hardware to attach the device to the holes in the shear plate of the broiler stand NOTE If disconnection of the restraint is necessary reconnect the restraint after the appliance has been returned to its originally installed position APPLIANCE IMPORTANT This Restraining Device should be ordered with every connector for Movable appliances B 9 Electrical Connection Power requirements are stated on the unit nameplate and must be connected accordingly This appli ance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable Before starting broiler tighten all electrical connections in control box An electrical wiring diagram can be found insi
6. air vent blowing on the broiler 40 Nieco Corporation Model 9025 MIECO Problem Meat patties not returning Temperature on display reads OPEN Computer control freezes or locks up screen doesn t change when you press a button Too much smoke heat in the kitchen Grease on floor from discharge end Solution Check that patties have not gotten stuck on the return slide __ Remove awnings to check __ Remove product from return slide if necessary Proper cleaning of return slide is needed daily to remove buildup which can cause patties to stick Check return chain to see if patties are stuck in chain __ Remove product then check to make sure the broiler has been assembled properly Awnings return slide and stripper blades Inspect wire leads coming out of temperature probe __ Remove side panel located above thermocouple __ If wire is cut or exposed insulation call service Heset Turn main power switch off Push and hold red pilot button on main and flex chambers to relight Turn on again burners should relight automatically If not follow lighting procedure Check that hood and fan are working correctly Check that broiler is properly positioned under the hood check all sides of broiler Check condition of catalyst after broiler is turned off and cooled at end of night clean if necessary Check condition and placement of grease extractors clean daily and position proper
7. has lit Then press the UPPER PILOT BUTTON c for 30 seconds after the pilot has lit After releasing red pilot buttons check GAS PRES SURE GAUGE a reading Gauge should read 4 If 2 not follow troubleshooting tips in section E of this manual Verify that main chamber burners upper and lower have lit FLEX CHAMBER IGNITION Move to the FLEX CHAMBER RED PILOT BUTTON a push and hold for 30 seconds after the pilot has lit Release and verify that the burners have lit and that the GAS PRESSURE GAUGE b reads 4 PILOTS MUST BE LIT WITHIN 5 MINUTES IF YOU EXCEED 5 MINUTES PRESS THE RESET BUTTON NEXT TO THE ON OFF SWITCH AND REPEAT IGNITION PROCEDURES IF REIGNI TION FAILS COMPLETELY SHUT OFF THE BROILER WAIT 5 MINUTES AND REPEAT THE IGNITION PROCEDURES 12 Nieco Corporation Model 9025 MIECO Reset Button C 2 Lighting Procedures Cont MANUAL IGNITION MAIN CHAMBER Press and hold the LOWER PILOT BUTTON a Use match or long stemmed lighter to light PILOT TUBES b Light the pilot closest to the feed end of the broiler After pilot has lit hold pilot button for 30 seconds release and verify that lower burners have lit Repeat for the UPPER PILOT BUTTON c After releasing red pilot buttons check GAS PRESSURE GAUGE a reading Gauge should read 4 If not follow troubleshooting tips in section E of this manual Verify that main chamber burners upper and lower have lit 13
8. service To exit this screen and return to the normal operating screen press SELECT a or ENTER b 16 Nieco Corporation Model 9025 MIECO CHANGING PRESET COOK TIMES The 9025 control allows you to program multiple belt speeds for each individual belt Follow these steps to change the preset broil times for each product belt From the normal operating screen press and hold for 5 seconds the BELT you wish to 1 change For example press LEFT a Belt selection choices are LEFT Main Chamber CENTER and RIGHT both Flex Chamber Then press the PRODUCT button you wish to change For example select WHOPPER a 2 Product selection choices are WHOPPER THICK BURGER CHICKEN SPECIAL 1 SPECIAL 2 SPECIAL 3 After step 1 the screen will change to the edit mode with the cursor flashing on the preset time Use the UP and DOWN a ARROWS to adjust the broil time While in edit mode any of the belts and product preset times can be changed Simply press the BELT PRODUCT you wish to change and use the UP DOWN arrows to change the times When you are finished making changes press the ENTER a button TWICE 2x to save the changes and return to the normal operating screen 17 CHICKEN SPECIAL 1 SPECIAL 2 SPECIAL 3 EN TN IN Preset HHOPPRE Htrz 100 Left CHICHH Center CHICKH Fei aint HHOPPE CO c B Ly Cd cn LE e e ata tata ud FLS MHEHF MAIN HHHH Nieco Corporation Mod
9. to start up the Flexibility broiler activate the warranty and train store personnel on cleaning and operating the broiler 50 Nieco Corporation Model 9025 MIECO AUTOMATIC BROILER MopeL 9025 DIMENSIONS INCH MM Length 40 00 1016 Height 67 43 1712 Width 49 25 1251 f your broiler is equipped with a catalyst add 1 5 to the overall height A 2 stand extension is available for improved freezer clearance ENERGY Gas connection 1 N P T Electrical Connection specify exact voltage 208 240V 30 50 60Hz 23A Natural Gas 3 W C 4 5 W C BTU hr 137 000 157 000 WEIGHT LB KG Shipping 920 414 EXHAUST SCFM Typical 1050 91 cono UU ana J WARRANTY INFORMATION Seller guarantees new Nieco automatic infrared equipment against defective workmanship and materials for a period of twelve months from the date of installation with the exception of the inconel radiant surfaces protective shields reverberators and electric broiling elements which are guaranteed for a period of six months from date of installation The results of ordinary wear neglect or misuse accident or excessive deterioration from any cause are not considered defects Seller s liability for defective parts is f o b the factory where originally manufactured We guarantee the correct mechanical operation of the equipment at time of installation however we make no warranty expressed or implied of cooking effect or of exact capacity a
10. underside of the broiler for risk of serious injury or death due to electrical shock WARNING HIGH TEMPERATURES WITH HOT SURFACES FAILURE TO FOLLOW THESE PROCE DURES COULD RESULT IN SERIOUS INJURY Do not attempt to clean disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual 5 Nieco Corporation Model 9025 MIECO Nieco Corporation Model 9025 MIECO B 4 Hood Requirements This appliance must be installed under a ventilation hood of adequate size and the following minimum Capacity Model SCFM 9025 1000 Do not obstruct the flow of combustion and ventilation air An adequate air supply must be available for safe and proper operation B 5 Clearance For proper installation the minimum clearance from combustible and non combustible construction must be 305 mm 12 from the back and 305 mm 12 from the front of the machine Keep appliance area free from combustibles To facilitate disassembly and service of the unit a minimum of 610 mm 24 should be allowed on the control panel feed end of the broiler as well as in front and back of the broiler WALL RIGHT SIDE BROILER TOP VIEW FEED AND FLOW DIRECTION DISCHARGE WALL END FRONT 1 2 1 2 305mm 305mm LEFT SIDE WALL 12 305mm Minimum preferably 610 mm 24 or more for service Location clearances ar
11. ICAL COMPONENTS 4067 230 4164 4412 DC 4467 10473 10474 10503 10504 10505 10506 10527 10529 10542 10977 11737 11965 11025 11964 11963 10528 Contactor 4 Pole 230V Fan axial 230VAC control box Relay 3 32VDC 240V 25A elements Noise Filter RF Gear Motor 24VDC Motor Brush Set Main on off Switch w light 16 Amp 250VAC Circuit Board CPU Circuit Board Display amp Keypad complete Circuit Board Motor Timer Solid State 230VAC 120 sec glow plug Transformer 240VAC 24VDC Relay 24v Input 380 25A Output Power Supply 208 240VAC 24VDC 4 5 Amp Circuit Breaker 1 Amp Circuit Breaker 20 Amp for holding unit Push Button for Ignitor Fuseholder for 25Amps Fuse 25Amps Thermocouple J Ungrounded 78 Main 9025G BROIL CHAMBER COMPONENTS 10509 10508 10680 10683 Broil Chain 18 1 2 6 146 ft Main Chamber Broil Chain 7 1 2 6 146 ft Flex Chamber Flame Arrestor 18 5 Main Chamber Flame Arrestor 7 5 Flex Chamber 9025G BROILER INSTALLATION SOLD WITH BROILER 11966 11961 11960 1 5FT Gas Connection Kit w one Swivel Electrical Plug female and 3ft Power Cord Electrical Plug male and 6ft Power Cord 48 Nieco Corporation Model 9025 NIECO H WIRING DIAGRAM C A V G 9 JO ONIMVYG 31v9S LON OQ ANON 3798 1M 91V9 1M 12V OL YVIINIS ON N9S3 3ZIS Q3A08ddv HSINIJ 606 ONISIM 6 WV H9 V IVISILWN 3903 duvHS Av348
12. MATION A 1 Description The Nieco Model 9025 automatic broiler utilizes dual broil chambers high release convection burners electric elements a new simplified ignition system easy cleaning and a state of the art computer control to help eliminate broiling problems and provide the operator with even greater control over the broiling environment The 9025 is return flow with an automatic product return system allowing for space savings while delivering product to the feed end of the broil er The 9025 is also equipped with a heated product holding unit which allows for limited product holding This manual provides the safety installation and operating procedures for the Nieco Automatic Broiler Model 9025 We recommend that all information con tained in this manual be read prior to installing and operating the broiler A 2 Warranty Information Please read the full text of the limited Warranty in this manual If the unit arrives damaged contact the carrier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and ARE NOT covered under warranty The warranty does not extend to e Damages caused in shipment or damage as a result of improper use e Installation of electrical service e Normal maintenance as outlined in this manual e Malfunction resulting from improper maintenance not in accordance with the steps contained i
13. NIECO AUTOMATIC FOOD SERVICE EQUIPMENT AUTOMATIC GAS BROILER MODEL 9025 CCSI CONTROL OWNERS MANUAL IMPORTANT RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be obstructed Operating personnel must not perform any maintenance or repair functions Contact your Nieco Authorized Dealer In a prominent location post instructions to be followed in the event the user smells gas This informa tion shall be obtained by consulting your local gas supplier TABLE OF CONTENTS A General InformaltlOD 66 seeds ek es ACE eae tee ale eee 3 Pol DESCHOUONM ase tee keke ata d DATUR ogg RE bee ee eee ee 3 A 2 Warranty Information 3 A 3 Service Technical Assistance 4 A 4 Safety Information 4 B Machine Installation sie GI Ee xU CR eee eee eee 6 E eesin a ech wie m Sete ice ee a aC E d CC eS 6 B IMOUMUNG id cies tee tat bbe d des AA he ets 6 B3 LCVCUING sessanta reina 6 B 4 Hood Requirements 7 BS OledralleG sc ene eae os dl
14. and pull out i SI Replace back under top vara chains put notches on pins d Rinse e Sanitize Reassemble c 25 Nieco Corporation Model 9025 MIECO Awnings 2 MAIN P N 11837 FLEX P N 11830 Disassemble A Clean a Wash Tilt to unhook lift pins off brackets pull out p hes E Slide up and under frame inside only place pins in brackets c Rinse d Sanitize Reassemble KA Side Panels 2 P N 10747 Disassemble 3 Clean a Wipe clean b No Scrub Lift off Hook over corner supports Reassemble v3 26 Nieco Corporation Model 9025 MIECO 5 85 2 11495 NEM DARAS RETE Discharge End Place bracket over broiler Disassemble A Clean dorata n 2 Make sure slide is on correct Pull up and out l chamber c Scrub d Rinse Incorrect e Sanitize i i Aa Position center guide on pan Reassemble v Stripper Blades 2 MAIN P N 10857 FLEX P N 10856 Discharge End Disassemble Clean Put blade notches on supports on broiler a Wash Tilt away from chain lift off brackets oe Make sure blade is not hooked c Scrub on upper grease pan or burners d Rinse and that it swings freely e Sanitize Incorrect Reassemble 16 27 Nieco Corporation Model 9025 MIECO Chain Shafts 3 v9 Clean a Scrape Clean top chain shafts with multipurpose tool shafts Multipurpose tool is stored behind the side panel
15. ange specifications and product design in accordance with the general terms and conditions outlined in the BURGER KINGO Vendor agreement Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment 52 Nieco Corporation Model 9025 MIECO MIECO Nieco Corporation 7950 Cameron Drive Windsor CA 95492 707 284 7100 Office 707 284 7430 Fax Reorder 9999 25 3 02 www nieco com e mail nieco nieco com Printed in the USA O 2002 Nieco Corporation
16. ary for clean ing or moving the broiler the restraint must be reconnected after the broiler has been returned to its originally installed position Allow to cool for 30 minutes prior to cleaning disassembly Leave the ventilation system on during cooling Use only approved cleaning degreasing and sanitizing solutions CAUTION ALL PARTS ARE CLEANED ON A DAILY BASIS UNLESS OTHERWISE NOTED Follow the steps for proper disassembly Reverse the order for reassembly Meat Guides 3 P N 11387 Disassemble v Clean a Wash Pull out slightly at bottom then lift up b slo Ensure that hinge is engaged c Rinse in slot d Sanitize Reassemble ce 20 Loader Cover P N 11386 Disassemble 2 Slide towards yourself Feed End Clean a Wash b Scrub c Rinse d Sanitize Slide on the fit is very tight Reassemble ce Loader Base P N 11211 Disassemble v Pull release pin lift right side and pull Feed End Clean Hold base by loader bar pull a Wash release pin tilt inside side up b Scrub c Rinse d Sanitize Insert outer side first push loader bar to move base until pin engages ih l Reassemble c 21 Nieco Corporation Model 9025 NIECO Loader Housing P N 11389 Disassemble v Clean a Wash b Scrub Hang housing on the brackets Lift and pull c Rinse d Sanitize Flex Slide P N 11755 Disassemble ge Clean a Wash b S
17. assemble 26 Clean Place shroud properly on broiler died Main Side Flex Side Lift from broiler e Rinse Wide Shroud Narrow Shroud d Sanitize Check that the wide shroud is on the main side and the narrow shroud is on the flex side of the broiler Reassemble v Main Chamber Upper Burners 4 P N 10590 Disassemble c Clean Brush with i surface Lift burner to dislodge inspect for holes in facing down Put end with tube facing screens replace burner if necessary outside frame fit hole end into CAUTION BURNERS MUST BE COOL DO WATER E place and set down Make sure burner is engaged in support Reassemble ge 33 Nieco Corporation Model 9025 MIECO Main Chamber Reverberators 4 P N 10151 Disassemble ce Clean a Wash b Scrub Slide off inspect for breaks damage replace if c Rinse Slide onto upper burners necessary Make sure reverberator is loose Replace when any breakage occurs in screen surface Reassemble v Flex Chamber Element Reflectors 4 P N 10450 Disassemble 29 Clean Place reflectors over element supports b Hs d Correct Lift out c Rinse T gos Reassemble v 34 Nieco Corporation Model 9025 MIECO Orifices 10 inside Es Clean Clean 4 upper burner orifices and 6 lower burner orifices Clean main burner orifices with Nieco brush P N 11731 Pilot Burners 4 Clean Clean all pilot burners and orifi
18. ces Clean slot with a utility knife blade clean orifices with Nieco Brush P N 11731 35 Nieco Corporation Model 9025 MIECO Flame Arrestors Chain Supports 6 MAIN P N 10680 FLEX P N 10683 Rotate Disassemble Rotate 3 arrestors using multi purpose tool to push arrestors Lift and open arrestor door Daily rotation is essential If discharge arrestor 3 is plugged it will cause burning and charring of product Clean a Wash b Scrub c Rinse gt 0 Reassemble Flex Chamber Heating Elements 4 Clean No cleaning Inspect for a smooth surface by touching each needed element lightly feeling for rough spots E Inspect gos CAUTION Must be fully cool If you feel rough spots Ask for assistance 36 Nieco Corporation Model 9025 MIECO Frame and Cross Rod Inside ES Clean Using multipurpose tool for cross rod Cross Rod Frame Wipe down frame Grease Extractors NOT A NIECO PART Disassemble Clean Insert extractor lift and secure in a Degrease position b Scrub Lift and pull to remove each extractor Reassemble v 37 Nieco Corporation Model 9025 MIECO Temperature Probe Shield P N 10755 Disassemble Clean Note position for proper a Degrease reassembly Shield hangs on b Scrub cross rod c Rinse Lift up and out of broiler Reassemble Use a cloth with rubbing al
19. cohol to clean the temperature probes Main and Flex on a monthly basis Main Chamber Flex Chamber 4 FEED END 38 Nieco Corporation Model 9025 MIECO E TROUBLESHOOTING Always verify that the broiler is properly assembled the hood is on gas valve open and broiler is plugged in Problem Solution Pilots not lighting Check that broiler is plugged in gas valve is open and broiler is turned on The 5 minute time limit was exceeded press the timer reset button Manually light if it is not a timer problem Check for ignition Check for clogged pilot Main burners not Check for gas pressure if there is pressure lighting use the manual lighting procedure If no gas pressure call for service Check for proper burner installation Check for plugged burner orifices Check for plugged pilot burner Pilot not staying lit Hold in red pilot button longer Call for service as red pilot button or thermocouple may need replacing Broil chain jams Procedure to correct __ Push reset button on keypad once to reverse chain Push reset button a second time to run chain forward If chain jams again check __ Arrestors for proper placement Make sure flex chamber arrestors are under both chains __ For sag in the chain with arrestors in place Chain may need a link removed For an obstruction Return chains not Verify that return chains have correct side up moving with drive shaft coupling lined up with engagem
20. crub Hang slide on the brackets Lift and pull c Rinse d Sanitize v CAUTION HOT SURFACE Reassemble ce 22 Nieco Corporation Model 9025 MIECO Front Hood Shield NOT A NIECO PART Disassemble a Clean Lift pull off pipe conn front and Lift up into exhaust hood set back surface down to lock in place If hinged shield Release rod from hood frame Close hood shield Lock lever I hinged shield swing shield up Secure in place with rod to hood frame Reassemble c Main Chamber Ash Scraper Tray P N 11014 Disassemble v Clean a Wash Pull out b Scrub Push in place and secure over c Rinse channel d Sanitize Reassemble ce 23 Nieco Corporation Model 9025 MIECO Upper Grease Pans 2 MAIN P N 10737 FLEX P N 10452 Disassemble v9 Clean a Wash Slide pan out gt Slide pan into slot d Rinse cde Correct e Sanitize Reassemble ce Warming Platens 2 Clean a Clean with Clean with sanitized water after broiler cools but sanitized before grease becomes solid water Do not scrub Do not use degreaser 24 Nieco Corporation Model 9025 MIECO Feed End Grease Troughs 2 MAIN P N 11540 FLEX P N 11542 Disassemble KA Clean a Wash b Degrease c Scrub d Rinse e Sanitize Lift up and out Hook in the slot Feed End Ash Scraper Blades 2 MAIN P N 11016 FLEX P N 11015 Disassemble v Clean a Wash Lift off pins
21. d View Components 544 ZELL N d SOSOL N d uo1MS n JOS9Y 10 0 N uunieg peog noo ped 9y n SI 9 101 N d 0S0L N d A e j9AQ pedA y alas li LOOC N d UONMS JAMO UIEN S 2553 nn 7602 N d si da ZZZ y o dnooouu9u 19m07 a LOLZ N d ajdnogou Jay 190 Cole N d sor uong 10 Id pay uong 10lld ped El i d 7602 N d o dnooouunoeu y NIECO Nieco Corporation Model 9025 45 G 4 Main Chamber Side View Components i 46 Nieco Corporation Model 9025 NIECO G 5 Flex Chamber Side View Components 47 Nieco Corporation Model 9025 MIECO G 6 Model 9025 Parts List Nieco P N ltem 9025G GAS BURNER COMPONENTS 10590 12193 10036 10151 Burner Box Assembly 21 Lower Tube Burner Shield 28 Tube Burner Reverberator Perforated 21 9025G IGNITION amp GAS SYSTEM 2067 2015 2018 2183 2024 2047 2086 2123 2209 05 10290 10291 Orifice Upper Burner 51 Orifice Lower Burner 48 Pilot Orifice 8223 Natural gas Pilot Orifice 8215 Natural gas Thermocouple 24 Pilot Orifice 5232 Natural gas Main Gas Solenoid Valve 240V Push Button Gas Valve Main Chamber Combination Gas Valve 24VDC Main amp Flex Thermocouple J Ungrounded 60 leads Main Glow Plug 24VAC 9025G ELECTRIC ELEMENTS 10495 11230 Element Flex Outer 1430W 208V Element Flex Middle 1400W 208V 9025G DRIVE MOTOR amp ELECTR
22. d the warranty and may significantly alter the performance of your broiler Nieco and the Burger King Corporation have worked together to cre ate a set of standards for broiler performance food quality and food safety The use of non Nieco parts is capable of affecting these criteria and may affect broiler performance parts longevity and food safety Your local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler You may contact the factory direct at 707 284 7100 if you have trouble locating your local Nieco Distributor A 4 Important Safety Information Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment F3 WARNING 4 A WARNING A GENERAL WARNING Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment and or severe bodily injury or death US CAUTION GENERAL CAUTION Indicates information important to the proper operation of the equipment Failure to observe may result in damage to the equipment ELECTRICAL WARNING Indicates information relating to possible shock hazard Failure to observe may result in damage to the equip ment and or severe bodily injury or death WARNING HOT SURFACE WARNING Indicates information important to the
23. de the control box Note Disconnect power before servicing P N 11960 6ft Male Power Cord P N 11961 3ft Female Power Cord 30A 39 250V 3 Pole 4 Wire Grounding NEMA L15 30P 30A 250V 3 Pole 4 Wire Grounding NEMA L15 30P gt gt fi Pe no Andi Y fla Whe ie pih Y fia Wise i E io Dach i X fia I L GADEA dz Gremi f GRECH tn Gami Pug T Conte NOTE If overhead power supply connection is not used use power supply receptacle attached to the steamer table The power supply receptacle will be supplied by your KES B 10 Pre Operation Check Be sure that all parts are installed in the proper location LI Ventilation is turned on L1 Broiler is plugged in L Gas line is connected 9 Nieco Corporation Model 9025 MIECO C OPERATION C 1 Controls and Indicators ON THE FLEX CHAMBER SIDE Red Pilot Button P N 2123 Gas Pressure Gauge P N 2001 Main On Off Switch P N 10503 Ignitor Reset Button P N 11025 ON THE MAIN CHAMBER SIDE Upper Red Pilot Button P N 2123 Lower Red Pilot Button P N 2123 Gas Pressure Gauge P N 2001 Nieco Corporation Model 9025 MIECO C 1 Controls and Indicators Cont SELECT BELT SELECTION LEFT CENTER RIGHT THICK WHOPPER BURGER CHICKEN SPECIAL 1 SPECIAL 2 SPECIAL 3 1 READY Green indicator light when temperature set 9 CENTER Center FLEX Broil Belt information point is reached will b
24. e actual temperature Use the ENTER b Gaver button to save NOTE THIS IS ONLY AN EXAMPLE SHOWN YOUR READ OUT WILL BE DIFFERENT NOTE If your broiler is equipped with a catalyst be sure to verify that your broiler enters high gas mode 4 Gas pressure reading on gauge when under load If not follow these procedures to raise the set point of the broiler by 10 F then recheck 15 Nieco Corporation Model 9025 MIECO NORMAL RUN OPERATING SCREENS The readout display actually has 8 lines however only 4 are visible at a time The first visible set shows cook times for the upper broil chains The second set shows the return belt time and the time and date stamp To switch between the sets press the SELECT button RUN SCREEN 1 Left WHOPPR Ed 56 Normal Run Screen SENSER ia Es 4 1 Press the SELECT a or ENTER b button until ee the screen returns to the normal run screen The zd normal run screen shows cook times and broiler temperatures RUN SCREEN 2 From the NORMAL RUN Screen Press Le dee ENTER to get to Screen 2 Run screen 2 compares the actual chamber versus LPLT OPEN 6466F OFF 2 the programmed set points This display is prima RPLT OPEN 466F OFF rily used for service To exit this screen and return to the normal operating screen press SELECT a or ENTER b sason ES b RUN SCREEN 3 inei BELT veis From the NORMAL RUN Screen press ide SELECT to get to Run Screen 3 Run screen 3 is diagnostic for
25. e displayed on LCD screen if pushed 2 RESET Clears broil chain error and silences warning 10 RIGHT Right FLEX Broil Belt information will be alarm displayed on LCD screen if pushed 3 LCD SCREEN 11 WHOPPER WHOPPER6 preset times will be displayed on LCD screen if pushed 4 SELECT Used to access different menus screens and to move the cursor arrow Used to enter program 12 THICK BURGER Thick burger preset time will be mode displayed on LCD screen if pushed 5 SCROLL UP Raises Time Temperature settings 13 CHICKEN Chicken preset time 6 SCROLL DOWN Lowers Time Temperature settings 14 SPECIAL 1 For future use 7 ENTER Yes or Enter Used to display different menu 15 SPECIAL 2 For future use screens 16 SPECIAL 3 For future use 8 LEFT Left MAIN CHAMBER Broil Belt information no will be displayed on LCD screen if pushed 11 Nieco Corporation Model 9025 MIECO C 2 Lighting Procedures PRE LIGHTING PREPARATION 1 Broiler is 2 Gas valve is 3 Turn ventilation a WARNING A centered under open when system on THE VENTILATION SYSTEM MUST hood and handle is in line BROILER OPERATION OPERATING plugged In pe ale tole BROILER WITHOUT PROPER pipe VENTILATION IS A SEVERE FIRE HAZARD MAIN CHAMBER IGNITION Turn the MAIN POWER SWITCH a on Starting with the MAIN CHAMBER RED PILOT BUTTONS press and hold the LOWER BUTTON FIRST b for 30 seconds after the pilot
26. e from walls of broiler height 7 Nieco Corporation Model 9025 MIECO B 6 Gas Connection 1 N P T Nieco P N 11966 1 Flexible Gas Line At rated input the gas supply should deliver a minimum pressure of at least 15 mbar 5 water column at the broiler connection for natural gas Incoming gas supply pressure must not exceed 50 mbar 14 water column Note The installation of this appliance must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa By public initiative the State of California has adopted legislation Proposition 65 which requires manufac turers of many types of products including gas appliances to warn consumers of their products that con tain chemicals or produce substances listed by the State of California to either cause cancer birth defects or other reproductive harm WARNING If not installed operated and maintained in accordance with the manufacturers instructions t
27. el 9025 NIECO CHANGING FLEX CHAMBER ELEMENT POWER SETTINGS The flex chamber on the 9025 uses electric elements on the top and gas burners on the bottom The elements are divid ed into 2 cook zones per belt These are defined as HEATER 1 Htr 1 and HEATER 2 Htr 2 Heater 1 is the front or feed end elements Heater 2 is the back or discharge end elements These zones can be independently controlled The heaters are set by percent of power ranging from 0 OFF to 100 full power NOTE All elements are factory preset to 10096 power Press and hold for 5 seconds the belt you wish to change The Flex Chamber belts are BELT SELECTION 1 controlled by the CENTER and RIGHT belt buttons For example press and hold the CENTER a button for 5 seconds WHOPPER BURGER CHICKEN A A BELT SELECTION Then press the product button you wish to LEFT CENTER RIGHT change the power settings for For example sci press the CHICKEN a button WHOPPER BURGER SPECIAL 3 After step 1 the screen will change to the edit mode with the cursor flashing on the preset time Press the SELECT a button to move Belt PresetH the cursor to Htr1 Heater 1 Use the UP and ibo IS DOWN b arrows to change the percentage 2 of power for Htr1 0 OFF 100 FULL lt When Heater 1 is set press the SELECT button to move the cursor to Heater 2 Repeat to change Heater 2 power setting o Left WHOPPR Ed 1 56 When you are finished making cha
28. ent pin Check for sag in the return chain May need to have a link removed 39 Nieco Corporation Model 9025 MIECO Problem Solution No display on Li If there is no text displayed on the keypad computer control but the backlighting is on check the keypad connection at the keypad Li Call service if necessary Alternative display Depress select button on the keypad to shown on computer change view control keypad Return chain jams Remove any obstruction if needed Press the black reset button located on the left MAIN CHAMBER side of the broiler control box underneath Check the motor drive chain bicycle chain for any obstructions or jams Product not cooking to Use proper cookout procedures per OPS proper temperature in Manual 12 00 cookouts Adjust cook time Check that broiler is calibrated properly Check that all burners are lit Check that all parts are installed correctly and that lower burner holes are facing up If on the flex chamber inspect elements for rough spots or damage If flex chamber check that electric elements are heating __ Select WHOPPER setting for chain right or center __ After 2 minutes observe top elements and verify that front and back elements are glowing If glowing elements are operating properly check parts assembly If not glowing call service 1 Check that broiler is properly cleaned and assembled 1 Check ventilation ___ Make sure there isn t excessive exhaust or an
29. han dling of equipment and parts Failure to observe caution could result in personal injury Nieco Corporation Model 9025 MIECO A 4 Important Safety Information Cont In addition to the warnings and cautions in this manual use the following guidelines for safe operation of your Nieco Automatic Broiler Read and follow all instructions before using this equipment e Install or locate broiler only for its intended use as described in this manual e Do not operate this equipment if it has a damaged cord or plug if it is not working properly or if it has been otherwise damaged e This equipment should only be serviced by authorized personnel Contact your local Nieco Distributor for adjustment or repair e Use only genuine Nieco replacement parts for your broiler Failure to do so will void the warranty and may significantly alter the performance of your broiler Nieco and the Burger King Corporation have worked together to create a set of standards for broiler performance food quality and food safety The use of non Nieco parts is capable of affecting these criteria and may affect broiler performance parts longevity and food safety The following warnings and cautions appear throughout the manual and should be carefully observed e Turn the broiler off close the main gas valve and disconnect the plug before performing any service maintenance or cleaning on the broiler e Always allow the broiler to fully cool before pe
30. his product could expose you to substances in fuel or from fuel combustion which can cause cancer birth defects or other reproductive harm P N 11966 1 Flexible Gas Line with Strain Relief Cable 9025 Equipment Side Gas Connection B 7 Installing Gas Appliance Connectors and Flexible Gas Lines Correctly For safety in the kitchen area and to insure maximum 9025 Manual service life it is vitally important to correctly install connec Correct Gas Line Gas Valve tors The connector shall comply with the Standard for Installation o Malin Connectors for Moveable Gas Appliances ANSI Z21 69 or CAN CGA 6 16 and a quick disconnect device that com plies with the Standard for Quick Disconnect Devices for use with gas fuel ANSI Z21 41 or CAN1 6 9 In order to avoid sharp kinks or excessive bends that could have a damaging effect on the connector it may be neces sary to attach pipe elbows in order to bring the connector into its proper plane For easy movement of the appliance the connector should be installed with a lazy loop for min imum tension Note Gas appliances should be disconnected prior to maximum movement Minimal movement is possible to connect hose 8 Nieco Corporation Model 9025 MIECO B 8 Restraining Device Installation and Use This high strength restrainer is to be used with all moveable castered appliances It fully complies with American Gas Association requirements References Z21 69 Z83 11 and
31. ida ae ei 7 BO GaS CONNECCION us ode ee oie wi baa hyo aes waa SS dr Res 8 B 7 Flexible Gas Line Installation ees 8 B 8 Restraining Device 9 3 9 Electrical GONAECHON sera arras a aia 9 B 10 Pre Operation Check 9 C Operallonrsaszs is set eke E pL MC ERE Mee apt ua dc qudd 10 C 1 Controls and Indicators 10 C 2 Step by Step Lighting Procedure 12 C 3 Shutdown Procedure 14 Cid Conirol Operalion uu herba pa dE Ee ETE Ema Seen See S 15 D Assembly Disassembly and Cleaning 20 E Troubleshooting Guide 222219 RR VIE RELIER SEE 39 F Broil Chain Tension amp Link Removal 42 G Parts and Locations sua 43 G 1 Main Chamber Removable Parts o ooo o o 43 G 2 Flex Chamber Removable Parts 44 G 3 Feed End View Components 45 G 4 Main Chamber Side View Components 46 G 5 Flex Chamber Side View Components 47 1 6 Wodel 9025 Parts EISE 48 H Wiring DIAGRAMA 49 I SpecilcallOnS axxo Rep wos eevee apad aique 50 J Warranty Information 22 2 ux DE EUR EX eS 52 2 Nieco Corporation Model 9025 MIECO A GENERAL INFOR
32. ly Check that grease troughs are facing into the grease bucket 41 Nieco Corporation Model 9025 NIECO F BROIL CHAIN REMOVAL Maintain proper tension on the conveyor chains to prevent jamming Major tension adjustments are made by removing a link or links from the chain Broil belt tension should be checked monthly To do this allow the machine to cool then grip the idler shaft at each end and pull on it If the shaft and bearings move 1 2 or more remove a link from the conveyor belt Before beginning notice the way the broil chain runs through the broiler Also notice the direction the chain knuckles face Be sure to reassemble the same way ____ BELT Run chain until the master RON T ER TI t l DIRECTION link is near the front idler MASTER LINK shaft FEED END shaft and teflon bearings up and slide Remove the loader bracket and lift 2 the bearings out 3 Unhook the master link ES CAUTION f To ensure proper broiler operation be sure to reassemble the chain with the knuckle opening facing away from the direction of travel 42 Nieco Corporation Model 9025 MIECO G PARTS AND LOCATIONS G i 1 Main Chamber Removable Parts EER A pa X gt lt 7 ATI N pet N X am un IA AE NC Ld SIN NY lt a gt REI NN REZO Gen a NS Q Q Q S NI 2 G 2 Flex Chamber Removable Parts G 3 Feed En
33. n this manual and any applicable training e Damage caused by abuse or careless handling outside of the normal operating procedures contained in this manual e Damage from moisture into electrical components Damage from tampering with or removal of any safety device IMPORTANT Keep these instructions for future reference If the unit changes ownership be sure this manual accompanies the equipment IMPORTANT The Nieco Corporation reserves the right to change specifications and product design in accordance with the general terms and conditions outlined in the BURGER KINGG Vendor agreement Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment 3 Nieco Corporation Model 9025 MIECO A 3 Service Technical Assistance If you experience any problems with the installation or operation of your broiler contact your local Authorized Nieco Distributor Fill in the information bellow and have it handy when calling your authorized service agency for assistance The serial number is on the broiler rating plate on the side of the unit Purchased from Date of Purchase Model No Serial No For the name of your local Authorized Nieco Distributor please call 800 821 2141 Use only genuine Nieco replacement parts in your broiler Use of replacement parts other than those sup plied by Authorized Nieco Distributors and Service Agencies will voi
34. nges Center CHICKN 93 14 press the ENTER a button TWICE 2x to Right CHICKN 03 4 save the changes and return to the normal FLA Amar MAIN armar operating screen 18 SETTING THE DATE AND TIME Press and hold SELECT a for 5 seconds to get to the TEMP SET screen Press the SELECT b button to move the cursor to point at SETUP then press the ENTER c button arrow to the CLOCK selection Press the 2 Press the SELECT a button to move the ENTER b button Press the SELECT b button to move the cursor from month day to time Set the time Use the UP DOWN a arrows to set the date 3 using the UP amp DOWN arrows When finished making changes press ENTER a to save your changes and return to the normal run screen 4 19 ACTUAL MARINO sxxxF FLEX sxxxF gt SETUP PARAMETERS FEEDER DROP SPEED CALIBRATION EXIT SET CLOCK CALENDAR MON DAA YR n e e 2 e ey Se vu SUISSES HAAS uon Left HHOPPR CHICKN Right CHICKEN FLH HHHMF MAIN Center Nieco Corporation Model 9025 x TEST gt CLOCK HR MM SC DET DD DART A ure ure ap em 1 Cal ote da mn Un eno mm e A o amp os NIECO D CLEANING AND DISASSEMBLY Turn broiler off and close the main gas valve Disconnect the power supply to the broiler before cleaning or servicing If this broiler is connected using a restraint and disconnection of the restraint is necess
35. rforming any service maintenance or cleaning Failure to wait for the broiler to cool fully may result in personal injury The procedures in this manual may include reference to the use of chemical products The Nieco Corporation does not endorse the use of any particular cleaning degreasing agent Use only those chemicals that are approved for use in the BURGER KING SYSTEM e The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded receptacle with separate electrical lines protected by fuses or circuit breakers of the proper rating e All electrical connections must be in accordance with local electrical codes and any other applicable codes e The use of adequate ventilation as rated in this manual with this broiler is mandatory Failure to adequately ventilate this unit and provide safe operating distances as specified in this manual is a fire safety hazard Follow the instructions for emergency broiler shutdown in the event of an emergency e No attempt should be made to operate this appliance in the event of a power failure WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Do not use water on or near the control box located on the
36. s subjective judgements and product variations will alter evaluation of such performance Our warranty includes field labor for the replacement of guaranteed parts by an authorized Nieco Distributor for a period of 90 days after start up This labor service warranty is provided in all areas covered by an Authorized Nieco Distributor We specifically do not warrant any production or product losses or other consequential damages which may occur as a result of equipment malfunction or failure whether the cause of malfunction or failure is otherwise covered by our warranty or not Seller makes no other representations or warranties of any kind express or implied relating to the material and equipment herein described not expressly set forth in the agreement or any written modification Any and all implied warranties of suitability or fitness for a particular purpose which exceed the above obligation are hereby disclaimed by Seller and excluded Seller will not be liable for any consequential damages loss or expense arising in connection with the use of or the inability to use its goods for any purpose whatever In any event any liability of the Seller shall be limited to the purchase price of the materials and equipment herein described Guarantee valid only if guarantee registration card is filled out and mailed to manufacturer within fourteen 14 days after machine is installed IMPORTANT The Nieco Corporation reserves the right to ch
37. tly push toward feed d Rinse end until scraper clicks into e Sanitize place Lift broil chain if need ed If assembled backwards the scraper will fall out Heassemble v9 30 Nieco Corporation Model 9025 MIECO Lower Burners 6 P N 10532 Disassemble ce Clean Install burner with round end facing feed end with holes up Brush with dry brush Push and turn clockwise to NO WATER make sure burner is secure and holes are facing up Twist counterclockwise and pull A Lower Burner Shields 6 P N 10036 Discharge End Disassemble Clean Rotate 90 slide into broiler a Wash above slots Lift out of slots push back lower to clear bars sila pull out is d Sanitize gos lt Reassemble v 31 Nieco Corporation Model 9025 MIECO Catalyst if available NOT A NIECO PART Lift up rotate 1 2 turn and fit over shroud Disassemble c Rotate Grasp handle and lift up to remove from shroud collar Clean Handle should be at top Rinse with CAUTION ve Ony at EXTREMELY HOT Do not use chemicals on a catalyst Reassemble Perforated Cap 2 if no catalyst P N 11863 Disassemble c Clean a Wash b Scrub c Rinse d Sanitize Fit into shroud collar Lift from shroud collar Check that the panel with the holes is at the top Reassemble v 32 Nieco Corporation Model 9025 MIECO Shrouds 2 MAIN P N 11706 FLEX P N 11704 Dis
Download Pdf Manuals
Related Search