Bradley Smoker SS-2/IR/JUV Plumbing Product User Manual
Contents
1. Installation Instructions continue Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 5 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only SS 2 IR JUV Express Lavatory System Dimensions Juvenile Height Mounting 23 1 2 23 1 2 597 597 9 3 8 evene 238 13 1 2 343 2 3 4 1 1 2 NPT DRAIN STUB OUT 2 50 MM 1 2 NPT HOT AND 28 FROM WALE C COLD SUPPLIES mem On TEMPERED 24 5 8 ELECTRICAL OUT 2 50 FROM 625 OUTLET WALE Bai 533 15 1 4 15 5 8 6 3 8 WALL 397 11 3 8 WITH MINIMUM PULL FINISHED 387 289 OUT RATING OF 1 000 FLOOR LBS CENTERLINE Figure 1b Installation Instructions continue 6 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Installation Instructions continued Step 1 Rough in continued IMPORTANT Turn OFF electrical power to the outlet when installing the Express 3 Install the 110 volt GFCI electrical outlet per local code at the location shown in Figure 2 4 Install 6 3 8 wall anchors with a minimum pull out rating of 1 000 165 supplied by installer at the locations shown in Figures la or 1b on pages 5 6 NOTE The anchors will be used to mount the Express bowl and frame to the wall 1 1 2 N2. 1 FOR HOT AND COLD SUPPLY Connect the flexible hoses installed to the Vernatherm Mixing Valve to the hot and cold water supply piping from the wall see Figure 6a Note The red marking on Vernatherm Mixing Valve indicates hot water supply inlet FOR SINGLE TEMPERED SUPPLY Attach the stop check strainer to the 1 2 tempered supply line Connect the stop check strainer to the solenoid valves with the flexible supply hose see Figure 6b 2 Install the drain plug in the hole in the bottom of the bowl see Figure 7 3 Beneath the bowl install the 1 4 rubber washer onto the drain plug and thread the tailpiece to the drain plug 4 Assemble the P trap by connecting the 1 1 2 tubular pipe to the tailpiece and to the 1 1 2 drain pipe stubbed out of the wall 5 Install the strainer on the drain plug opening inside the bowl and push the strainer firmly into place Figure 6a FLEXIBLE SUPPLY HOSE VERNATHERM THERMOSTATIC MIXING VALVE FLEXIBLE SUPPLY HOSE CONNECT TO CONNECT TO 1 2 NPT HOT 1 2 NPT COLD WATER SUPPLY WATER SUPPLY FLEXIBLE 90 ELBOW SUPPLY HOSE 169 639 TO SOLENOID BRACKET 1 2 NIPPLE 113 006DJ STOP STRAINER CHECK VALVE S60 003 Figure 6b PLACE DRAIN PLUG IN HOLE i STRAINER BOWL 1 4 RUBBER WASHER DRAIN PLUG TAILPIECE Figure 7 10 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavato
3. Figure 4 8 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Installation Instructions continued Step 3 Installing bowl assembly IMPORTANT Moving and positioning the bowl will require more than one person Note Refer to Figure 5 below when installing the bowl assembly 1 With someone to assist you place the bowl assembly squarely onto the frame 2 Attach the front of the bowl assembly to the frame using the two 1 4 20 x 3 8 pan head screws and washers Do not tighten screws at this time IMPORTANT When bolting the bowl assembly to the frame and wall do not over tighten bolts Overtightening bolts can damage the Terreon material 3 After the bowl assembly is attached to the frame use two 3 8 bolts and washers supplied by the installer to bolt the bowl to the wall anchors 4 Tighten the screws installed in procedure 2 above to secure the bowl assembly to the frame Do not overtighten BACK VIEW BOWL ASSEMBLY WASHER 3 8 BOLT AND WASHER 1 4 20 X 3 8 PAN HEAD SCREWS AND Figure 5 WASHERS Installation Instructions continue Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Installation Instructions continued Step 4 Connecting supply and drain
4. Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Express Lavatory System SS Series Standard and Juvenile Height Express Lavatory Systems s are ADA compliant sO Table of Contents Pre Installation Information 2 DIMENSIONS once supaytaqa n 3 4 Installation Instructions 5 11 IMPORTANT Cleaning and Maintenance Instructions 12 Read this entire installation manual AS EDAM m to ensure proper installation then Assembly of Components MENO 15 16 file these instructions with the Check Valve Troubleshooting 17 owner or maintenance department Solenoid Valve Troubleshooting 17 18 Flush all the water supply lines Vernatherm Valve Maintenance amp Service 19 before making connections Wall anchors used must have a minimum pull out rating of 1 000 Ibs Product warranties may be found under Product Information on our web site at www bradleycorp com Bradley 215 1243 Rev D EN 03 813 P O Box 309 Menomonee Falls WI 53052 0309 2004 Bradley Corporation TEL 1 800 BRADLEY FAX 262 251 5817 1of19 5 11 04 http www bradleycorp com Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Pre Installation Information Barrier free and ADA compliant standard height mounting The SS 2 IR STD Express Lavatory System
5. 135 008 fluctuation and or water chatter 3 Reassemble the power element and valve body O Ring Apply grease to the main valve slide and gently 125 001CH Cover ease into position rotating so that grease is EM 107 2618 applied to the flip ring Do not force the slide as Screw this may push the flip ring from its position To 160 175 test rotate the slide a slight drag should be felt when correctly installed 4 Reassemble the valve Service Suggestions When servicing the valve make sure it is installed in the correct position The most common error occurs when the valve is installed in the reversed position that is the hot line is connected to the cold line and the cold is connected to the hot NOTE A red marking indicates the hot side of the valve The table below lists conditions that occur when the valve is installed correctly and when it is in the reversed position THEN Hot Supply Cold Supply Delivers Correct Cold Mixed 107 Correct No Water Valve shuts off or drips Correct Cold Valve shuts off or drips Correct Reversed Hot Cold below 107 Hot above 107 Reversed Hot Hot Reversed No Water Reversed Hot Reversed Cold Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 19
6. 203 Radius Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 3 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Standard Height SS 2 IR STD Juvenile Height SS 2 IR JUV 4 5 11 04 Installation Instructions For Service Only a 102 102 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Installation Instructions Step 1 Rough in Note See Figure la below for Standard Height and Figure 1b on page 6 for Juvenile Height when roughing in the Express IMPORTANT Flush the supply lines before making connections Debris in supply lines will cause the valves to malfunction IMPORTANT Dimensions shown in Figure 1a are for a Standard Height Express only 1 Rough in 1 2 NPT hot and cold supply lines through wall at dimensions shown 2 Rough in 1 1 2 NPT drain waste connection through wall at dimensions shown SS 2 IR STD Express Lavatory System Dimensions Standard Height Mounting 23 1 2 23 1 2 597 1 1 2 NPT DRAIN STUB OUT 2 50 FROM WALL 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED 32 110 Volt GFCI LN S our rno 727 OUTLET WADE 25 635 15 1 4 19 5 8 6 3 8 WALL ANCHORS 498 11 3 8 WITH MINIMUM PULL FINISHED 387 289 OUT RATING OF 1 000 FLOOR LBS CENTERLINE Figure 1a
7. mm NUT 110 194 PROXIMITY VALVE BONNET 121 028 PROXIMITY M VALVE PROXIMITY SER NS VALVE E i ARMATURE 269 577 INDIVIDUAL PROXIMITY PROXIMITY VALVE BODY DIAPHRAGM 118 237 269 580 WM N i i NISAN ANN GANGED PROXIMITY VALVE BODY 118 238 NOTE PROXIMITY VALVE 110 057 507 041 FOR GANGED APPLICATIONS IS IDENTICAL TO THE VALVE SHOWN ABOVE EXCEPT THIS END HASAN O RING FOR SEALING AND FLOW CONTROL TAIL PIECE ASSEMBLY S88 044 TAILPIECE NUT 110 195 en RETAINER 132 024 FLOW CONTROL WASHER 125 020 O RING 125 004BF TAILPIECE 129 044 THE INNER WALL HAS BEEN REMOVED TO PERMIT WATER TO FLOW THROUGH TO ADJACENT VALVE 90 SWIVEL ELBOW 269 628 18 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Vernatherm Mixing Valve Maintenance and Service Repair kit 545 049 is pre packaged and includes O Ring Flip Ring Power Element and Spring Maintenance Instructions Body 1 Disassemble the Vernatherm Valve as shown B Si Ond being careful not to damage the power element S73 028 U Power Element Replace the element if necessary S27 019 Flip Ring 2 If necessary remove the old flip ring and replace 105 015 with a new ring Valve Slide PE ag b S01 039 NOTE An old or worn flip ring may cause temperature Spring
8. must have a rim height of 34 above finished floor to be compliant with Americans with Disabilities Act ADA When mounted at 34 rim height the Express meets ADA ANSI and UFAS requirements for barrier free clearances reaches and controls Always check local codes and ordinances for compliance Barrier free and ADA compliant juvenile height mounting The SS 2 IR JUV Express Lavatory System is compliant with Americans with Disabilities Act ADA Accessibility Guidelines for Buildings and Facilities Building Elements Designed for Children s Use Final Rule Infrared sensor and solenoid Each sprayhead is controlled by a separate sensor and solenoid valve enabling each user to activate a single flow of water Each valve uses less than half the maximum of hot water allowed by the ANSI ASHRAE IES 90A 1980 Standard Supplies required for installation 6 3 8 wall anchors bolts and washers to mount frame and bowl to wall minimum pull out rating of 1 000 16 1 2 NPT hot and cold supply piping 1 1 2 NPT drain piping 110 volt electrical outlet for 110 24 VAC plug in transformer supplied 2 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV SS 2 IR STD Express Lavatory System Dimensions Standard Height Mounting 38 1 4 971 z e 152 PER 22 559 34 664 10 254 Radius 8
9. sprayhead 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check valves and clean the strainers if necessary If water sprayhead delivers all hot or cold water 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check valves and clean the strainers if necessary 4 Inspect mixing valve for proper installation see Vernatherm valve on page 19 A red marking indicates the hot inlet Solenoid Valve Troubleshooting A CAUTION Turn off electrical and water supplies to unit before troubleshooting Problem An individual operating station fails to shut off and drips Cause There is debris trapped between the diaphragm and the valve seat Solution Remove debris between diaphragm and the valve seat 1 Using a small wrench loosen the bonnet nut unscrewing counterclockwise and gently tip forward to remove from the valve body Be careful not to lose the armature or spring 2 Remove the diaphragm Remove any particles that have been trapped between the diaphragm and the valve seat Rinse off the diaphragm and inspect for damage Make sure both orifices are open 3 Reassemble in reverse order Do not overtighten the bonnet nut or you may crack the plastic valve body Hand tight plu
10. 6Dy STOP STRAINER CHECK VALVE S60 003 STOP CHECK VALVE 27 102 Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 15 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Assembly of Components continued Sensor assembly and solenoid valve To access solenoids and sensors Remove the eight Phillips head screws located in the bottom of the sprayhead body and lift the cover shelf off To re install sprayhead cover shelf Position the cover shelf on the sprayhead body and secure it to the sprayhead body using the eight screws provided SCREW 160 120 NOT 0 1 4 ELBOW 110 115 145 090 AERATOR HOUSING INFRARED WINDOW 115 133 269 1241 O RING 125 001CK DIFFUSER 269 508 STREAMFORMER C 115 125 LX SCREW 160 289 M DRAIN ASSEMBLY BOWL MOUNTING Siap 99 HARDWARE Pios CES vr russe lt gt 125 001DP lt gt Other Replacement Parts 3 1 4 20 3 1 4 20 x 3 8 WASHER s PANHEAD 142 002DB Y SCREW 160 392 TAILPIECE 129 056 P TRAP 269 1697 polypropylene 110 24 VAC CLASS II PLUG IN TRANSFORMER 829 094 chrome plated brass Bradley Corporation 215 1243 Rev D EN 03 813 16 5 11 04 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Check Valve Troubleshooting If water just dribbles or does not flow from
11. PT DRAIN STUB OUT 110 Volt GFCI ELECTRICAL OUTLET 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY STUB OUT Figure 2 Installation Instructions continue Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Installation Instructions continued Step 2 Mounting frame to wall Remove the eight Torx head screws securing the panel to the frame and remove the panel see Figure 3 Note Scuff panel does not need to be removed 2 Position the frame against the wall ensuring that it is level If necessary insert shims under the frame until level Note When mounted the Standard and Juvenile Height frames should rest on the floor IMPORTANT Anchoring the frame to a wall that is not flat may cause the frame to bend If necessary install shims to compensate for any wall distortion 3 Ensure that the back of the frame is flat against the wall If wall is not flat insert shims behind the frame to ensure that it will not bend when anchored 4 Once you have positioned the frame such that it is level and resting on the floor and flat against the wall or shimmed use four 3 8 bolts and washers to mount the frame to the wall see Figure 4 4 3 8 BOLT AND WASHER do not remove 8 TORX HEAD Figure 3 SCHEW
12. Y 133 131A COAL SS Figure 9b Pare DISPENSER VALVE Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 13 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Soap Dispenser Maintenance continued Step 2 Change soap type Pour out all of the soap from the dispenser 2 Rinse the soap dispenser with hot water several times until all of the residue is removed and pump the valve until clean water appears 3 Rinse the dispenser with ethyl alcohol and allow to air dry 4 After the dispenser is dry pour the new soap into the soap dispenser Step 3 Cleaning Instructions Regular cleaning of the soap dispenser is recommended to ensure optimum performance and maximum service life Cleaning the soap dispenser monthly to remove soap residue dirt and other accumulations should become a regular part of your washroom cleaning routine and general maintenance program IMPORTANT Do not use abrasive cleansers to clean the soap tank Abrasive cleaners can mar the surface Clean exterior Use warm water and soap to clean the exterior of the soap dispenser Dry with a soft cloth Clean interior Inspect the interior of the soap tank for residue or coagulation of soap If necessary clean the soap tank according to the following procedure Pour out any remaining soap in the tank 2 Fill the tank half full of hot water and shake the tank to dislodge the soap r
13. d 13 for soap dispenser maintenance instructions GREEN SUPPLY TUBE P E FROM SPRAYHEAD CONNECTOR TO TRANSFORMER RED SUPPLY TUBE FROM SPRAYHEAD CONNECTOR TO SOLENOID COMPRESSION NUT FROM SPRAYHEAD WATER SUPPLY fe RED WIRE WHITE WIRE GREEN WIRE Figure 8 Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 11 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only Cleaning and Maintenance Instructions IMPORTANT Strong alkaline or acid based chemicals and cleansers should not be used to clean Terreon If these chemicals come in contact with the Terreon surface wipe off the surface immediately and flush with soapy water Terreon and panel maintenance The bowl and sprayhead cover are constructed of Terreon a densified solid surface material composed of an acrylic modified polyester resin Terreon is resistant to chemicals stains burns and impact Surface damage can be easily repaired with everyday cleaners or fine grit abrasives The panel and sprayhead body are made of an acrylic ABS laminate and will not chip peel or flake With regular cleaning your Terreon fixture will provide years of dependable service Cleaning Daily Cleaning Wipe the surface with a damp cloth and wipe dry Weekly Cleaning Wipe the surface with a damp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 U
14. esidue 3 Empty the water from the container and repeat steps 1 and 2 until the soap container is clean NOTE If rinsing alone does not remove the soap residue place a small chain 24 inches long into the soap tank with hot water and shake the container until the chain dislodges the residue Then remove the chain and rinse out the soap tank Clean internal components To clean the internal components of the soap dispenser pump hot water through the soap dispenser until a clean flow of water comes out of the valve 14 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Assembly of Components unit contact your local Bradley representative for assistance Paneling s SPRAYHEAD COVER SHELF part number varies with color of FRAME Standard S17 274 Juvenile S17 275 12 TORX HEAD PANEL SCREW 160 378 GRAY 160 378A PUTTY 160 378B COAL SCUFF PANEL 185 030 GRAY 185 030A PUTTY 185 030B COAL ACCESS PANEL Standard 186 1153 GRAY Standard 186 1153A PUTTY Standard 186 1153B COAL Juvenile 186 1160 GRAY Juvenile 186 1160A PUTTY Juvenile 186 1160B COAL Vernatherm Thermostatic Mixing Valve Optional Stop Strainer Check Valve Assembly S67 571 VERNATHERM VALVE S01 116B 90 ELBOW 169 639 SWIVEL END 269 653 FILTER WASHER 269 1188 1 2 NIPPLE 7 113 00
15. ly its inadequacy Many products named are regional in distribution and can be found in local supermarkets department and hardware stores or through your cleaning service It is emphasized that all products should be used in strict accordance with package instructions 12 5 11 04 Bradley Corporation 215 1243 Rev D EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Soap Dispenser Maintenance Step 1 Fill soap dispensers The two soap valves will dispense vegetable coconut oil liquid soaps synthetic detergents viscous lotion soaps and antiseptic solutions A 10 15 concentration is recommended for vegetable or coconut oil liquid soaps Synthetic detergents lotion soaps and antiseptic soaps require no dilution Using two screwdrivers or similar tool push up on the release tabs located beneath each soap dispenser and pull out the soap tanks from the sprayhead see Figure 9a 2 To remove packing dust rinse out each soap tank with hot water Shake water out thoroughly and allow to dry 3 Pour the soap into each soap tank s filler hole see Figure 9b 4 After each soap tank is filled position the soap tanks into the sprayhead openings and push into place ff i _ k lt 89 A p a Figure 9a EN ACTIVATION LABEL 204 476 qty 2 f ToS one above each activation zone ES FILLER HOLE SOAP TANK 133 107 GRAY 133 131 PUTT
16. ry System SS Series Installation Instructions For Service Only SS 2 IR STD SS 2 IR JUV Installation Instructions continued Step 5 Connecting electrical and supply tubing WARNING The Express must be connected to the 24 VAC Class II plug in transformer provided Connection to 110 VAC can result in damage to the electronics and cause personal injury CAUTION Connection of leads other than shown may cause permanent damage to the sensor 1 Snap the sensor circuit plug from the sprayhead into the solenoid circuit plug located on the valve bracket 2 Snap the transformer circuit plug into the female transformer circuit plug located on the valve bracket 3 Insert the two sprayhead supply tubes into the two solenoid tube connectors by loosening the compression nut and firmly pushing the tubing into the tube connector until the tubes are fully seated then re tighten the compression nut hand tight and then two full turns with a wrench see Figure 8 Step 6 Completing installation 1 Turn on the water supply to the Express and check for leaks 2 Turn on the electrical power to the electrical outlet and pass your hand in front of each sta tion s sensor until all the air is purged from the lines and water is flowing smoothly 3 After testing is complete reinstall panel to frame Fasten panel with eight Torx head screws provided see Figure 3 on page 8 Note For Express units with optional soap dispensers see pages 12 an
17. s 1 8 turn is sufficient 4 Reconnect the wiring per diagram on page 14 Problem An individual operating station fails to turn on Cause A failed coil for the valve or loose electrical connection to the terminal Solution Test the station to determine cause 1 Disconnect the wires from the coil 269 579 of an adjacent valve Disconnect the wires from the problem valve and reconnect to the adjacent valve 2 Turn on electrical and water supplies to the unit Pass your hand in front of the sensor of the problem station and the adjacent station should operate If the adjacent station operates and cycles normally replace the coil on the problem valve If the adjacent valve fails to turn on inspect the wires from the sensor cable and do the following make sure there are no breaks and that the fully insulated disconnect terminals are firmly crimped in place turn off electrical and water supplies reconnect to the adjacent valve and turn on electrical and water supplies to the unit pass your hand in front of the sensor If the station still fails to turn on replace the sensor see page 16 Bradley Corporation 215 1243 Rev D EN 03 813 5 11 04 17 Express Lavatory System SS Series SS 2 IR STD SS 2 IR JUV Installation Instructions For Service Only PROXIMITY VALVE S07 040 INDIVIDUAL S07 041 GANGED STAINLESS STEEL WASHER PROXIMITY 142 002AZ VALVE COIL 269 579 PROXIMITY VALVE BONNET
18. sing a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean thoroughly with soapy water and allow to dry Scorch Marks Although Terreon will not burn a lit cigarette in contact with Terreon could leave a scorch mark Scorch marks can be removed by buffing with a 7448 Scotch Brite pad or with an abrasive cleaner Repair kit In the unlikely event your Terreon surface becomes damaged it can easily and inexpensively be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering Panel cleaning A IMPORTANT Do not use abrasive cleansers to clean the panel or sprayhead body Abrasive cleaners can mar the surface Graffiti Vandalism If vandals create markings on the panel Bradley recommends using Motsenbocker s LIFT OFF to remove ink and spray paint Remover 3 is for ink and markers and Remover 4 is for spray paint Motsenbocker s LIFT OFF can be ordered through Sanitary Maintenance Service Inc call 1 800 451 5523 x 425 or visit www santitarymaintenance com product htm for ordering information After cleaning with LIFT OFF give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish NOTE Use of brand names is intended only to indicate a type of cleaner This does not constitute an endorsement nor does the omission of any brand name cleaner imp
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