Home

Alto-Shaam QC2-100 Freezer User Manual

1. ui i lt lt 0 co o QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 35 PARTS INFORMATION QC 20 BOX VIEW Item Part Description Qty Item Part Description Qty 1 CU 29964 Capacitor 14MFD 440VAC 1 12 HG 29938 Hinge 2 x 3 Lift Off Left Bottom 1 2 29918 Din Rail 1 13 SC 29837 Bolt Black Set Screw 1 3 FU 29926 Fuse 10 Amp Time Delay 326 010 300V 1 14 SC 29839 Screw 10x1 2 Slot 2 4 BK 29919 Block Fuse Holder 1 15 HG 35101 Hinge Complete Assembly 1 5 BA 29927 Power Supply 115V to 12VDC 40 Watt 1 16 HG 29960 Hinge Door w o Collar 38mm L shaped 1 6 FA 29945 Fan Evaporator 1 17 SR 29969 Stainless Steel Side Rack 2 7 34299 Probe Receptacle Assembly 1 18 34298 Probe Quick Connect 1 8 5009220 Sensor Air Temperature 1 19 LG 29904 Leg 6 4 9 SC 29835 Screw 10x1 2 T H P 410 S S M4XG 1 20 SC 29961 Screw 14x1 HWH TEK ZINC 16 10 HG 29959 Hinge Top Door Left Hand Channel 1 21 HL 29840 Food Probe Holder NOT SHOWN 1 11 DR 29957 Door Assembly with Handle Hinged Left 1 22 GS 35118 Door Gasket QC2 20 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 36 PARTS INFORMATION QC 20 COIL VIEW Item Part Description Qty Item Part Description Q
2. RF 01003 EL BLK1104 2622 FEAR J3 REAR OF CONTROL 009009 CETTE BA 33842 SERIAL PERSONALITY 18 INTERFACE em DEFROST SOLENOID RF VLV005 RF 01003 DRAIN HEATER SPARE MULLION HEATER 10 24X1 D STUD e MULLION HEATER 9 Em 24 NUT GRN WHT 16AWG 13 J3 REAR DF CONTROL 009000 e9teXedte3ted e 8 PAIR 24 AWG CABLE 48 LUNG E EL 1105 RIB BLK S 3 3 9 siwa eq a a en z BLK 14 20P e a EL PLG8411 4 ELECT COND EVAP x S S x S S d EL WIR274 220 RIB BLK u DD DOD BLK ELECT COND EVAP EL WIR274 220 o CORD 12002 TOTAL POWER VULTS AMPS 1976 2278 11 53 BLK 16AWG 5 25 QC2 40 115 208 230v 60hz 1ph wm iulii wen mn ewn 533 NOTE AG AGENCY BY AAP DATE 01 13 12 1_DlF 1 pue eue eM cce SS s 5 PRODUCT PROBE STYLE INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE WIRE COLOR EVAP FAN RUN CAPS UNIT CONTROL PANEL REM SUD RAE EM 7 I U sk 1 FOOD PROBE BO PRBIIOL RF CON1105 o s o INSULATED BUTT SPLICE WITH SHRINK WRAP cD a BRN BROWN CONTACTOR
3. 23 Food Handling 24 Product 2 2 24 Portioning amp Packaging 24 Quickchiller Pan 25 Product Capacity Per 25 Portion Sizes and Pan Capacities 26 DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit HAAM
4. chum PROCESSING FREEZER CHILLER REFRIGERATION SYSTEM ALTO AAM guichi chiller QC2 3 QC2 20 QC2 40 QC2 100 T QC2 100 REMOTE INSTALLATION OPERATION MAINTENANCE 224 Your Service Hotline i 1 800 558 8744 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A MN 29647 03 12 ALTO SHAAM Delivery cde tds 1 Care and Cleaning Unpacking erect Eo aq deci 1 Cleaning and Preventative Maintenance 27 Safety Procedures and Precautions 2 Protecting Stainless Steel Surfaces 27 Cleaning Agents 27 Installation Cleaning 5 27 Site 3 Interior 28 Clearance Requirements 3 Exterior 2 28 Installation Requirements 3 Probe Cleaning Procedures 28 Water Drainage 2 4 Food Trolley Cleaning 28 Guide Installation for Trolley Option 5 Monthly Compressor amp Condenser Maintenance 28 Dimension Drawings Weights 8 Capacities
5. Quickchiller gt Default Set Points Pet the PROGRAM continue Probe Hold If TIME was selected use the right or left 4 arrow keys to highlight chill hold or time 2 change accordingly 3b If PROBE was selected select top middle and lower probe using right or left 4 arrow keys and then press the up 4 or down v arrow keys to change accordingly NOTE QC2 3 and QC2 20 will display only one probe MM 4 Once the desired settings are entered press the START STOP key to begin chilling hs secus sor char bere omin Whenchillam will Indicate a count down of the time the air temperature and the temperature of each food probe After time has expired the chiller will automatically convert to the set holding mode QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 18 OPERATION ADVANCED OPERATION PRESET PROGRAMMING PRESET PROGRAM OPERATION PROGRAMMING PRESETS 1 Starting from the position press the power 1 Starting from the OFF position press the power key on The Alto Shaam name will illuminate key The Alto Shaam name will illuminate and and the SELECTION SCREEN will appear on the the SELECTION SCREEN will appear on the display display The compressor will become energized The compressor will become energized and will and will begin to operate if required by the begin to operate if required by the sensors SEMEN 2
6. 6 Options and Accessories 10 Service Electrical uae 11 Control Error Displays 29 Service Views Operation QO2 9 etse ed iei ieee tee ee eb ens 30 Operating Introduction 12 QU 2 20 edat eet ON n 35 Chill Processing Cycles 13 40 Quickchiller Operation Modes 13 QC2 100 eise 47 Initial Quickchiller Operation 13 Additional Information 14 Wire Diagrams Control Panel 15 Always refer to the wire diagram s included with the Basic Operation 16 unit for most current version Advanced Operation Hold Temp 17 Advanced Operation Chill Modes 18 Warranty Factory Default Set 18 Transportation Damage and Claims Back Cover Advanced Operation Programming 19 Limited Warranty Back Cover Advanced Operation User Settings 20 Advanced Operation HACCP Download 21 Food Probe Use 23 Time amp Temperature Guidelines 23 Automatic
7. 666060 000090900 BLK 16AWG 6 i SET 8 PAIR 24 AWG CABLE 88 S he 48 LUNG 55 EL WIR1105 LABEL g a BOTH ENDS BEFORE INSTALLATION o6 g EG OE 900 BLK 16AWG 2 5 505152 16AWG 7 QC2 100 ALTO SHAAM DWG 433 WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG ORANGE GRN GREEN RED RED WHT WHITE GRN YEL GREEN YELLOW 115 806 25Dv 60hz 3ph WIRING DIAGRAM SHEET 1 TRANSPORTATION DAMAGE and CLAIMS All Alto Shaam equipment is sold F O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs this receipt If he refuses to sign make a notation of this refus
8. The Alto Shaam name will illuminate and the and the air temperature The display will also SELECTION SCREEN will appear on the display The indicate the temperature of each probe along compressor will become energized and will begin with act to advise the operator that the to operate if required by the sensors individual probe is active As each probe reaches the set point value the display will indicate 2 Press the desired mode key DONE When all probes reach the individual set Be point value the chiller will automatically convert to the holding mode Note When a removable probe is unplugged it is assumed to be at the set point and it will display UNPLUGGED on the display instead of The display will give an overview of the current set temperatures for the mode If the current settings are acceptable the actual and temperature set points e press the START STOP key to begin your WHEN IN THE HOLD TEMP MODE AFTER CHILLING BY chill cycle PROBE If modifications are required press the Press the RIGHT gt or LEFT 4 arrow key to display the PROGRAM key and proceed to step 3 length of time it took for each probe to achieve set temperature 3 The display will require the operator to select THESE DATA ARE RETAINED UNTIL A NEW between chilling by PROBE or by TIME PROBE CYCLE IS COMPLETED Select the desired chill method time or probe by FACTORY DEFAULT SET POINTS pressing the right gt or left 4 arrow keys
9. Cleaner on Combitherm ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product food product revenue or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment Effective November 1 2011 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Date Installed Voltage Purchased From Serial Number W164 9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 800 558 8744 usA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A
10. UNPACKING 1 Carefully remove the appliance from the 1 1 carton or crate NOTE Do not discard the carton and other packaging material until you have inspected the unit Bx VBa for hidden damage and tested it for proper operation Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam service department Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use quick chiller QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 1 AND PRECAUTIONS AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards the following signal words and symbols may be used throughout this manual DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if the warning included with this symbol is ignored Used to i
11. 50 WHT RED TO EVAPORATOR FAN 16 AWG 507 7 ORG TO DRAIN HEATER 16 AWG 6507 8 RED TD MULLIDN HEATER 16 AWG 50 9 AT LOW PRESSURE CUNTRUL 16 AWG 209 EL 0315 HIGH VOLTAGE AS VIEWED FROM WIRE SIDE OF PLUG DRAIN HEATER BLK SPARE MULLION HEATER BLK Tl EMPTY 12 EMPTY C 13 EMPTY MULLION HEATER 14 EMPTY Connector pin 15 WHT NEUTRAL 16 AWG 5072 EL CNT0318 9 requircecb WRAP LENGTH OF HARNESS WITH EL MTR9902 SPIRAL LOOM EL WIRO333 AND CREATE STRAIN RELIEF LOOP icc BLK 5 SECURED WITH SURGICAL TUBING Tab indicates FROM THE REAR pin number 1 or PERS 20A CIRCUIT BREAKER EL BRK9906 IN SPECIAL J BOX GND STUI ELECT COND EVAP BLK EL WIRe74 9 CORD EL WIR461 12 5 ALTO SHAAM NOTE AG AGENCY 77430 lel a OO 15 1 RIB BLK 10 24 i cl At AMPS DESCRIPTION DATE APP QC2 3 ll v e0hz lph Page 1 WIRING DIAGRAM SHEET 1_0F_2 COLOUR WIRE BRN BLK BLU YEL ORG GRN RED WHT ze pin number 1 BROWN BLACK Connector socket EN Og EL CNT1102 RANCE 6 required GREEN RED T Wace EL CNT0310 WHITE ak indicates aS VIEWED pin number 1 FROM WIRE SIDE OF PLUG GATHER EXCESS WIRE AND FUIL SHIELD AT EACH END UF CABLES EL WIR1105 AND SHRINK WRAP A PROTECTIVE CLIVERING UL NAME PLATE DAT
12. CD 29858 Cord 2 Prong 24 Male 1 3 29854 Blade 12 Evaporator Fan 1 11 PN 29851 Drain Pan with Tubing Evaporator BC 3 1 4 FA 29853 Motor Fan ESP 0L75EM14 1 12 29849 Fan Mounting Bracket 2 5 56 29855 Bolt 10 24x5 Phillip Truss 19 13 CD 29860 Wire 11 Loop Drain Heater 1 6 29847 Evaporator Coil Mounting Bracket 2 14 SN 34663 Sensor 1 3 4 RTD Shrink Tubing 1 7 29852 Valve 1 4 Ton R404 L T MOP 1 15 SN 33541 Sensor 1 3 4 Long 1 8 29846 Coil Assembly 12x17 1 4 Blast Chiller 3EX 0802C 1 16 NU 29827 Nut 10 24 Stainless Nylock 4 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 32 PARTS INFORMATION QC2 3 COMPRESSOR VIEW Qty Description Condensing Assembly 1 2 MED R404A 120V Part Dryer 1 4 Filter with 2nd 1 4 Reg 1 Pressure Valve Sporlan CRO 4 0 75 Crankcase Motor Fan Condenser Unit Fan Blade 1 4 amp 3 8 Diameter Copper Tubing is used Item 1 RE 29861 3 FI 29862 5 29864 6 0 29865 7 29866 33 OWNERS QC2 3 CONTROL BOX Item Part Description Qty 1 BT 29929 Dinrail End Stop 2 2 BA 34010 Digital Relay 2 Circuit Board 1 3 34009 Digital Relay 1 Circuit Board 2 4 BT 29918 Din Rail Mounting Bracket 160mm Long 1 5 CR 29925 Connector Flat Base M D
13. FUSE BLOCK EL BLK1107 B i amp 5 2 BLK BLACK BLK 10GA BLK 106 gt ONIS 5 Ji 3l gol BLU BLUE RED 10642 RED 10642 lt 3 HP COMP S GND Bad YEL YELLOW 208 230v 60hz 1ph ae 2 2 x gt gt ORG ORANGE 498 GRN GREEN la ar FUSE BLOCK EL FUS0315 5 j RED RED WHT WHITE 19 GRN YEL S FUSE EL Fuso GREEN YELLOW a DOUBLE POLE 30A 18 CIRCUIT BREAKER EL BRK231 LDW PRESS CTRL mes ee a re t 1 z RED N gt RF aK TNT INCOMING POWER ji em YS e J 115 208 230v 60hz 1ph NE RF capuo ZZ c3 ww YN Swci ae O a s L4 RF EN e X3 X4 XSXeX7 EL BLK1104 EE 22 NEF REFRIGERANT SOLENOID BLU 10 241 16AWG SIE 00000 RF 003 O GND STD TETTE lt 33842 gt SERIAL DEFROST 0 PERSONALITY 18 INTERFACE BOARD RF VLV005 RF 01003 QC CONTROL 229 34682 DRAIN HEATER BO CNT1101 L GRN WHT 16AWG J3 REAR DF CDNTRDL 000000 Socees MULLION HEATER GRN YEL RF 1101 8 PAIR 24 AWG CABLE 48 LUNG EL WIRI1105 LABEL BO
14. 10 18 x 26 x 1 pans 6016 n a QC2 40 20 12 x 20 x 2 1 2 pans 1601b 530mm x 325mm x 65mm 1 1 73 kg 10 18 x 26 x 1 pans 601b n a 24t 12 x 20 x 2 1 2 pans 530mm x 325mm x 65mm 1 1 QC2 100 48 t 12 x 10 x 2 1 2 pans 265mm x 325mm x 65mm 1 2 20 t 18 26 x 1 sheet pans n a ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY TPOSITION PANS ON EVERY OTHER RAIL PRODUCT CAPACITY PER PAN Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2 inches 51mm The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed INDIVIDUAL PAN CAPACITIES Steam Table Pan 12 x 20 x 21 121b Gastronorm 1 1 530mm x 325mm x 65mm 5 4 kg Steam Table Pan 12 x 10 x 21 61b Gastronorm 1 2 265mm x 325mm x 65mm 2 7 kg Full Size Sheet Pan 18 x 26 x 1 61b n a Half Size Sheet Pans 18 x 13 x 1 3 b n a EXAMPLE 132 lb per batch 12 Ib per 12 x 20 x 21 pan 11 PANS 60 kg per batch 5 4 kg per 325mm x 530mm x 65mm pan 11 PANS QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 25 OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY PORTION SIZES and PAN GAPACITIES PAN SIZE gt 12 x 20 x 2 1 2 325 x 530 x 65mm METRIC EOUIVALENT SERVINGS BR
15. AMPERAGE NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE 30 amps RECOMMENDED WIRE SIZE 4 wire direct SELF CONTAINED 115 208 230 3 ph 60 Hz RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE RECOMMENDED WIRE SIZE NOT AVAILABLE NOT AVAILABLE RECOMMENDED CIRCUIT AMPERAGE RECOMMENDED WIRE SIZE REMOTE COMPRESSOR Cabinet Only 208 240VAC 1ph 50 60 Hz 16A 6 64kW NOT AVAILABLE 20 amps 5 wire direct NOT AVAILABLE CONTACT FACTORY QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 11 OPERATION OPERATING INTRODUCTION The Alto Shaame Quickchiller is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state This process provides enhanced safety longer storage life and better production efficiency Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe five day chilled food refrigerated storage period from the time of preparation to the time of service Enhanced storage time offers the food service operation considerable production efficiency As an example a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week The Alto Shaam Quickchiller can be effectively utilized in several types of food service programs 1 TRADITIONAL COOK SERVE KITCHENS Quick chilling can be used to help s
16. The mode automatically converts to a frozen food holding temperature at the end of the quick freeze cycle 6 START STOP Button used to initiate operating modes set time and temperatures and to set specific chiller program functions or settings 9 PROGRAM Button used to modify or Ui select specific chiller programming functions or settings QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 15 OPERATION BASIG OPERATION 1 Starting from the position press the power key ON The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The I compressor will become energized and will begin to operate if required by the sensors 2 Press the desired mode key Mode will operate at last settings entered a n Soft Chill Select Soft Chill for less dense ml items such as fish or vegetables b de Hard Chill Select Hard Chill for items eit such as meats or casseroles c D Quick Freeze Select Quick Freeze to a freeze items and transfer them directly to your freezer d Hold Temp Used to hold chilled items at a refrigerated temperature Note The Alto Shaam Ouickchiller uses high velocity cold air circulation to remove heat from prepared foods Therefore pans must be covered prior to the chilling or freezing process to prevent food from drying out 3 Press the START STOP key to begin your chill or hold cycle NEVER
17. and the counter For all other models install the appliance on a smooth and level floor surface Use the adjustable cabinet legs to level the Quickchiller Adjust from front to back and from side to side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square After leveling the cabinet check that the door handle is aligned properly Also check the height relationship of the optional roll in cart to the cabinet Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door DOOR SEAL Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE WATER DRAINAGE DRAINAGE QC2 3 062 20 062 40 EVAPORATOR PAN NO INSTALLATION REQUIRED Q62 100 ONE 1 FLOOR DRAIN 1 2 12 7mm DIAMETER A 1 2 LD 12 7mm PVC pipe is furnished with the QC2 100 model Use PVC glue to attach the pipe into the drain opening at the rear of the unit Insert the PVC pipe into the drain opening with a 1 4 6mm clockwise turn Connect the PVC pipe to discharge through an indirect waste pipe into an open site drain by means of a 2 51mm air gap Connection must be within 10 3m of the unit NOTE In the U S A this equipment i
18. appliance if the item is sold or moved to another location For equipment delivered for use in any location regulated by the following directive DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 2 DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT 4 5 Year Limited HEARN Warranty on 3 self contained R57 compressor Effective from date of SITE INSTALLATION shipment EXCLUDES LABOR Position the Quickchiller to allow sufficient air ventilation through the condensing unit s Avoid installing the chiller immediately adjacent to fryers charbroilers or any other equipment producing grease laden air heat producing equipment such as ovens and ranges and steam discharging CLEARANCE REQUIREMENTS 18 457mm MINIMUM CLEARANCE FROM HEAT PRODUCING EQUIPMENT QC2 100 REQUIRES 6 152mm CLEARANCE FROM TOP equipment such as steamer ovens and kettles Do not locate the Quickchiller in direct sunlight Allow sufficient front clearance for serviceability and for easy maneuver
19. hour at 20 F 7 C QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 7 SITE INSTALLATION 062 40 lt gt 7 178mm Electrical Connection Cord Length 9 ft 2743mm 3 E 2 T D RS seed leu 12227 s p u E eR HEIL LIT ss LUT o NOS 7 38 io Nag scat Col 1 gt lt gt WEIGHT PRODUCT PAN CAPACITY NET 654 lb 297 kg SHIP 815 lb 370 kg CARTON DIMENSIONS Lx W X H 55 1 2 x 45 1 4 x 87 1410mm x 1149mm x 2210mm REFRIGERATION One 1 1 1 2 hp Condensing Unit FREEZE MODE 5 880 BTU s per hour at 5 F 21 C CHILL MODE 11 400 BTU s per hour at 20 F 7 C MAXIMUM COLD HOLDING CAPACITY Approximately 240 Ib 109 kg MAXIMUM VOLUME MAXIMUM 150 QUARTS 190 LITERS FULL SIZE PANS GASTRONORM 1 1 Twelve 12 20 x 12 x 2 1 2 530 325 x 65mm FULL SIZE SHEET PANS Ten 10 18 x 26 x 1 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 8 SITE INSTALLATION QC2 100 14 355mm lt gt 19 5 8 IL 498mm Electrical E Connection Drain LN OD a 5 1 1 1
20. probe Product Probe 1 in the top bracket On equipped models place the center probe Product Probe 2 in the middle bracket and place the bottom probe Product Probe 3 in the bottom bracket position 3 Before using the probes wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize Probe Cleaning Procedures 1 Remove all food residues from probes between loads and at the end of each production shift Wipe the entire probe cable assembly and probe holding bracket with warm detergent solution and a clean cloth 2 Remove detergent by wiping each probe probe cable and holding bracket with clean rinse water and a cloth 3 Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 4 Replace the probe into the proper probe bracket Allow the probe and cable to air dry 5 Wipe the each probe with a disposable alcohol pad prior to inserting the probe into a new food product Daily Prong Cleaning To ensure accurate internal product temperature readings the prongs on the removable probe must be cleaned daily 1 Remove all food debris from prongs at the end of each production shift Wipe the entire prong casing and between each prong with a warm detergent solution and a clean cloth 2 Remove detergent by wiping with clean rinse water and a cloth 3 Allow prongs to air dry before replacing detachable probe USER INFORMA
21. reengage and the chiller will resume operation When the door is opened the display will reverse When the unit is in operation and not in the off mode a DOOR 0PEN message will appear on the display along with the normal chill data If the door is open for more than 2 minutes then the beeper will sound every 10 seconds FAN OPERATION During the initial cooling of the Ouickchiller an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30 F 1 C The fans will continue to run until the evaporator coil temperature is above 60 F 16 C The Ouickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the 6 hour Fan Timer limit plus one additional hour has elapsed the display will indicate a warning message DEFROST OVERDUE and the control will produce an audible signal every ten seconds until a defrost is conducted POWER OUTAGE POWER WAS OFF will appear in the display whenever operation is interrupted by a power outage The control will produce an audible signal every 10 seconds and the display will indicate the amount of time the power was off If consecutive power outages occur before the first outage has been acknowledged the control will accumulate the total amount of outage time up to a period of 4 hours After a period of 24 hours accumulated time will be
22. service N signifies coil number that is shorted Bad Calibration 81 BAD CALIBRATION PLEASE CALL SERVICE 01 0 856 FAIL RD1 I PR55 FRIL 00 0 55 RD2 1 lt PRSSMFRIL A03 G PASSIFAIL RD3 T PRSSIEERIL Calibration bad Call service Note Display will signify P855 where calibration is good FAIL where calibration is bad Requires Calibration 82 REQUIRES CALIBRATION PLEASE CALL SERVICE Requires Calibration Call service Power Failure POWER WAS OFF FUR PRESS PROGRAM ACKNOWLEDGE Power has been off Press Program to acknowledge NOTE If such an event has occurred it is strongly recommended that you ensure the food is safe for consumption according to local health regulations QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 29 PARTS INFORMATION QC2 3 BOTTOM MMMM Www wv NSSSSSSSSSSSSSSSSSSSSSSSSS NSSSSSSSSSSSSSSSSSSSSSSSSS MSS MMMM NSSSSSSSSSSSSSSSSSSSSNNS Mw NSSSSSSSSSSSSSSSSSSSSSNS QQ ww NSSSSSSSSSSSSSSSSSSSSSSSSNSS MSS kas a a E e o 5 5 5 B 8 s o e E4 cT o o r oz g MIS 5 5 e eo Sg T N a 5 9 m nin o 2 e gt 5 a o
23. time Register start temperature and end temperature nterim time and temperature reporting is captured at 5 minute intervals USB downloads facilitate record keeping on department management PC s Electronic HACCP record keeping can be inported into excel formats for use in report writing and charting Controller will retain all information until downloaded Program utilizes 20 standard product names Legs 7 178mm for countertop applications SET OF 4 5014889 Legs 9 229mm for floor standing applications SET or 4 5014891 Roll In Pan Cart Trolley 66 1 16 x 28 15 16 x 35 3 16 1678 x 734 x 892mm UN 27970 UN 27970 Roll In Plate Cart Trolley 78 plate capacity 65 1 2 x 30 5 16 x 39 9 16 1663 x 770 x 1004mm UNED BN 108 PAIS capacity UN 27971 UN 27971 65 15 16 x 28 1 8 x 39 13 16 1673 x 714 x 1011mm Wire Shelves Stainless Steel SH 35114 SH 35115 SH 22584 SH 22473 SH 22473 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 10 This appliance must be branch circuit protected with proper ampacities in accordance with the wiring diagram The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model For supply connections locate the wire si
24. 1 VA 29898 Valve Liquid Line Solenoid 2 2 SE 29897 Solenoid Valve amp Coil Danfoss 120V 2 3 VA 29900 Valve Sporlan Crankcase Pressure Regulator 1 4 FI 29899 Filter Drier 1 5 EL 29828 Element 115V 200W Evaporator 1 6 PN 29903 Evaporator Pan QC2 40 without Element 1 RE 29896 Condensing Unit 1 5 HP 230V 1 Phase 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 40 PARTS INFORMATION QC2 40 COMPRESSOR HOUSING QUICKCHILLER PARTS Item Part Description Qty 1 FU 29901 Breaker 2 Pole 20 AMP 1 2 PE 29902 Compressor Louver 1 3 LG 29904 6 Leg Standard 4 SC 29824 Leg Bolt 1 4 20 x 3 5 Shoulder Bolt Hex Head 16 4 PN 29903 Evaporator Pan QC2 40 without Element 1 5 RE 29896 Condensing Unit 1 5 HP 230V 1 Phase 1 6 CD 35103 Cord and Plug 125 250V 20 Amp 14 20P 9 Long 1 QUICKCHILLER OWNERS MANUAL 41 PARTS INFORMATION QC2 40 COIL Suction Line Hot Gas Ny D Defrost Line Discharge Line Item Part Description 1 RE 29905 Coil Assembly 19x20 QuickChiller 2 VA 29906 Valve Expansion 3 CD 29860 Wire 11 Loop Drain Heater QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 42 PARTS INFORMATION QC2 40 DOOR It
25. 3 Condensing Unit 3HP 208 230V 1 Phase 1 RE 35172 Condensing Unit 3HP 208 230V 3 Phase 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 47 PARTS INFORMATION QC2 100 COIL Qty Description Coil Assembly 19x20 QuickChiller Valve Expansion Tee Copper 1 2 x 1 2 x 3 8 ID Tee Copper 1 2 x 1 2 x 1 4 ID Fan Axial Evaporator Coil art 1 RE 29905 2 VA 29906 3 35153 4 29945 5 TE 29985 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 48 PARTS INFORMATION QC2 100 DOOR Item Part Description Qty 1 HD 26967 Handle Door 1 2 05 29994 Gasket Compression QC2 100 1 3 1065 29993 Gasket Door 062 100 1 4 HG 29992 Hinge Adjustable QC2 100 3 5 SC 29991 Screw Pan Head 8 32 x 1 2 Long 1 6 HL 29840 Food Probe Holder 3 DR 29990 Door Assembly QC2 100 without Handle or Hinges 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 49 QC2 100 INTERIOR PARTS INFORMATION NOT SHOWN Item Part Description Qty Item Part Description Qty 1 RE 29983 Condensing Unit 3HP 208 230V 1 Phase 1 9 PA 29857 Plate Leg Mounting 4 RE 35172 Condensing Unit 3HP 208 230V 3 Phase 1 10 29919 Block Fuse Holder 20A 300VAC 1 2 PN 29842 Louver Panel QC2 100 1 11 FU 29995 Block Fuse Holder 30A 600
26. 5 961719119 BA 33842 SERIAL See PERSONALITY 17 QC CONTROLBOARD CC 34682 BU CNT1101 EL BLK1101 Je REAR T CONTROL REAR OF CONTROL 8 PAIR 24 AWG CABLE 48 LUNG EL WIR1105 BA 34009 BO RLY1102 RELAY MODULE TYPE 1 qi BLK 16AWG 22579 BLK 16AWG 5 25 GCo o0 WIRING DIAGRAM ALTO SHAAM PET o sem BY AAP DATE 01 13 12 1 115v 60hz 1ph GATHER EXCESS WIRE AND FOIL WIRE COLOR INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE PRODUCT PROBE STYLE SHIELD EACH END OF CABLES BRN BROWN EL WIR110S AND SHRINK WRAP BLK BLACK BOTT LEFT PROBE TOP RIGHT PROBE m a c a o z BLU BLUE dna nl A PROTECTIVE COVERING YEL YELLOW C ee 7 Tai ORG ORANGE contactor E BLK 102 BLK 104 AIR SENSOR GRN GREEN 6 15 6 ISR Ll RED 101 GRN 103_AIR SENSOR RED RED a PEUSE WHT WHITE RED 1 1 2 HP COMP 208 230v 60hz 1ph LOW PRESS CONTROL 8 PAIR 24 AWG CABLE 50 LUNG EL WIRIIOS REL 905263949569 GNESI LOO lt CC 34682 GC CONTROL EL 102 J8 REAR OF CONTROL EL BLK REFRIGERANT mma p UNIT CONTROL PANEL J2 REAR OF CONTROL RF VLVO005 dE CELOS LEE RUE mci
27. 9 vCoG s amp S o 2 8 Sj 5 2 LIE 3 5 5 Z 82 lt o e cJSlS lsislsio S lal gt 5 ss 5 3 9 ea ciolo o si g ew cu amp 0151020 I gt s S s s 2 5 e s amp s E s 2 lcle cs sle gt e s tiu en O lolo lolx 12 lo 25 eO GO eo 2 NIN IN e 2 lt 5 42 la 0 O 0 o iz E o eo e lt lt o ESI 50 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 30 PARTS INFORMATION QC2 3 BOX VIEW UPON INSTALLATION OF DRIP PAN SILICONE PAN PERIMETER TO INTERIOR LINER BOTTOM ADD EDGE GUARD TO FRONT EDGE OF DRIP PAN Item Part Description Qty Item Part Description Qty 1 BT 29841 Holding Bracket Ref Line 1 13 SC 29837 Screw 1 4 20 x 5 8 Socket Set 18 8 SS 1 2 PR 34299 P
28. A PROVIDED AND MAINTAINED BY UNIFIED BRANDS REFRIGERANT R404A 2 LBS 8 07 CHARGED 120V 1PH 60HZ 7 7 AMPS Connector socket EL CNT0319 HIGH VOLTAGE 9 reguired 1 BLK FROM POWER CORD 16 AWG 8 EL CNT0316 AS VIEWED FROM WIRE SIDE OF PLUG ab indicates FOOD PROBE 4 FOOD PROBE BLK 102 DEFRUST SENSUR YEL 93 RUST SENSUR AR SENSUR RED 103 7 AIR SENSUR WHT 104 PAIR 24 AWG 1 LOW VOLTAGE UNIT CONTROL BOX WHT 16AWG 5 25 BLK 16AWG 5 52 GRN WHT 16AWG 13 BA 34009 BO RLY1102 TERMINAL EL TERMINAL EL TERMINAL EL CNTO323 TERMINAL EL RELAY MODULE TYPE 1 RELAY MODULE TYPE 1 8 RED TD MULLIUN HEATER 16 AWG 12 75 9 TH LUW PRESS 16 AWG 5 25 TOTAL POWER J3 REAR OF CONTROL N 00000 39190909 lt 33842 gt SERIAL INTERFACE BOARD 966 QC CONTROL BOARD 59 346822 BO CNT1101 PERSONALITY 17 EL BLK1101 Je REAR OF CONTROL 8 PAIR 24AWG CABLE 48 LUNG LABEL BOTH ENDS BEFORE INSTALLATION ee eee s BLK 16AWG Ce S JUMPER TL Er ul QCe 3 115v 60hz 1ph Page 2 WIRING DIAGRAM A
29. APACITY NET CONTACT FACTORY sup 330 Ib 150 kg Approximately 36 lb 16 kg MAXIMUM CARTON DIMENSIONS X W VOLUME MAXIMUM 22 1 2 QUARTS 28 5 LITERS 35 x 35 x 42 889mm x 889mm x 1067mm FULL SIZE PANS GASTRONORM 1 1 Three 3 20 12 x 2 1 2 530 325 x 65mm REFRIGERATION _______________________ Refrigerant One 1 1 2 hp Condensing Unit 2 800 BTU s per hour at 5 F 21 C in the freeze mode 4 750 BTU s per hour at 20 F 7 C in the chill mode QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 6 SITE INSTALLATION QC2 20 E 2 D 57 1 448mm I 36 914mm 3 E E o gt a 8 Cord Length 9 2743mm WEIGHT PRODUCTYPAN CAPACITY NET CONTACT FACTORY sHIP 450 Ib 204 kg MAXIMUM CHILLING CAPACITY Approximately 60 lb 27 kg CARTON DIMENSIONS L XW Xx H 60 x 39 x 48 1 2 1524mm x 991mm x 1232mm VOLUME MAXIMUM 37 5 QUARTS 47 5 LITERS FULL SIZE PANS GASTRONORM 1 1 Five 5 20 12 x 2 1 2 530 x 325 x 65mm REFRIGERATION P eset eee esses AM FULL SIZE SHEET PANS R404a Refrigerant 10 18 x 26 x 1 One 1 3 4 hp Condensing Unit FREEZE MODE 4 380 BTU s per hour at 5 F 21 C CHILL MODE 7 080 BTU s per
30. At the SELECTION SCREEN press the START STOP 2 At the SELECTION SCREEN press the START STOP key to access the presets key to access the presets 3 Press the up 4 or down v arrow keys until the arrow points to the preset menu The first five of the following preset menu program desired selections will appear in the display 4 Press the START STOP key PRESET SELECTIONS Beans Pork Beef Potatoes Press the desired mode key Casserole Rice Chicken Breast Sauce t Chicken Whole Sheet Cake Duck Soup The display will give an overview of the current Fish Stew set temperatures for the mode mu Ground Meat Stuffing To change the settings Lamb Turkey for the desired mode 3 press the PROGRAM key Press the up or down v arrow keys to adjust temperature Skip to Step 6 0 190 oU gt o Lasagna Vegetables 5 The Display will require the operator to select between chilling by PROBE or by TIME Press the up or down v arrow keys to scroll through the preset menu items 4 e When desired preset is highlighted press the START STOP key Select the desired chill method time or probe by pressing the right or left 4 arrow keys a If TIME was selected use the right gt or left 4 arrow keys to highlight chill hold or The Quickchiller will show the values time then press the up 4 or down arrow previously programmed by the operator or keys to c
31. E 5 o Y di Sg 2 x 8 Se 9 g 59 co t 40 7 8 51 1294 gt 4078 WEIGHT PRODUCT PAN CAPACITY Maximum Product Capacity QC2 100 NET 986 lb 447 kg SHIP 1186 lb 538 kg est Approximately 480 Ib 218 kg MAXIMUM Pan Cart NET 120 lb 54 kg SHIP 161 lb 73 kg VOLUME MAXIMUM 300 OUARTS 380 LITERS Maximum Chilling Capacity Plate Cart NET CONTACT FACTORY SHIP CONTACT FACTORY Approximately 240 Ib 109 kg MAXIMUM CARTON DIMENSIONS Lx wx H VOLUME MAXIMUM 150 QUARTS 190 LITERS FULL SIZE PANS GASTRONORM 1 1 57 x 44 x 95 1448mm x 1118mm x 2413mm Forty 40 20 x12 x2 1 2 530 325 x 65mm FULL SIZE SHEET PANS REFRIGERATION ____________________ Twenty 20 18 x 26 x 1 on wire shelves only R 404a Refrigerant Extra optional wire shelves required for maximun One 1 3 hp Condensing Unit capacity shown above FREEZE MODE 11 300 BTU s per hour at 5 F 21 C CHILL MODE 21 600 BTU s per hour at 20 F 7 C QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 9 OPTIONS AND ACCESSORIES Casters 3 76mm SET OF 4 5014890 Ww Casters 5 127mm sET or 4 5014751 5014751 5014751 062 100 Documentation Data Logger CC 35050 CC 35050 CC 35050 CC 35050 CC 35050 On board Datalogger technology maintains accurate and timely recordkeeping Register start time and end
32. E THE MODIFIED HOLDING TEMPERATURE SET POINT IS NOT SAVED THE DEFAULT HOLD TEMPERATURE CAN BE CHANGED UNDER USER SETTINGS Press the START STOP key to begin operation of the Quickchiller in the Hold Temp mode The display will indicate 1 The length of time the chiller is operating in the Hold Temp mode 2 The temperature set by the operator 3 The air temperature inside the chiller compartment 4 The temperature of all food probes WHEN IN THE HOLD TEMP MODE AFTER A CHILL MODE Press the UP arrow key to display the maximum sensor temperature achieved during the completed chill cycle Press the DOWN arrow key to display the minimum sensor temperature achieved during the completed chill cycle Press the right gt or left 4 arrow key to display the Probe Done Time NEVER STACK PANS DIRECTLY ON TOP OF EACH OTHER STACKED PANS WILL RESTRICT AIR FLOW AND INCREASE CHILL PROCESSING TIME ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 17 OPERATION ADVANCED OPERATION ADVANCED OPERATION QUICK FREEZE HARD CHILL SOFT CHILL MANUAL OPERATION Chilling by Probe When chilling by probe the display will indicate the length of time the product has been chilling the interior compartment set temperature 1 Starting from the position press the power key ON
33. EAKFAST ITEMS Griddle Cakes Waffles French Toast 2 ro 3 EACH 113 gm 48 Eggs 57 to 113 gm 96 to 48 Breakfast Meats 57 gm 96 Cooked Cereals or Grains 113 gm 48 Fruit Compote 113 gm 48 Meat Poultry Fish Seafood 113 gm 48 Casseroles and Extended Dishes 170 to 227 gm 32 to 24 Vegetables 113 gm STARCHES Potato Rice Pasta Stuffings Beans 113 gm Gravies and Au Jus 57 gm Sauces 113 gm Protein and Starch Based Salads 113 to 170 gm 48 to 32 DESSERTS Pudding Custard Mousse Jello 4 oz 113 gm 48 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 26 CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled
34. ER MAINTENANCE Keep the condenser coils free of dust and debris build up to insure proper air circulation and cooling of the refrigeration system Turn power supply to the cabinet OFF Using a vacuum or small hand broom brush the condenser coils in a vertical motion to remove any accumulated dust or debris Turn breaker switches ON and replace air grill DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 28 TROUBLESHOOTING CONTROL ERROR DISPLAYS CONTROL DISPLAY ACTION REQUIRED Real Time Clock Bad 60 REAL TWE CLOCK DEFAULTS LOADED VERIFY CORRECT TIME POWER CUCLE UNIT TU CLEAR THIS MESSAGE This is likely caused by the unit having been unplugged for an extended amount of time The data stored in the Real Time Clock has been reset to the factory default values Contact service if problem persists Real Time Clock Not Detected E 651 REAL TINE CLOCK NOT DETECTED POWER CYCLE UNIT AND CALL F R SERVICE IF THE PROBLEM PERSISTS Button Stuck 90 BUTTON STUCK CHECK ALL BUTTONS AND ERROR WILL CLEAR WHEN THE PROGLEM HAS BEEN RESOLVED Real Time Clock not detected Contact service if problem persists This erro
35. End 1 6 FU 29934 Fuse 15 Amp Time Delay 2 7 BK 29919 Block 20 Amp Fuse Holder 2 8 CR 29924 Connector Terminal Medium Duty 1 9 29927 Power Supply 115V to 12VDC 1 10 PI 26098 Pipe 125 Thick Acrylic Tube QC2 Control Light 4 11 PN 29932 Control Panel Assembly 1 12 CC 35050 HACCP Data Logger USB Port option 1 13 SC 29933 Bolt M5 12 14 TM 29920 Terminal Block 9 Position Pluggable 1 15 TM 29921 Terminal Block 7 Position Pluggable 1 16 TM 29923 Terminal Block 10 Position Pluggable 1 17 TM 29922 Terminal Block 8 Position Pluggable 1 18 CC 34682 Control Board 1 PE 29624 Panel Overlay NoT SHOWN 1 PARTS INFORMATION QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 34 PARTS INFORMATION QC 20 BOTTOM 1 N N S o e en o cono 5 o Dain o E als e 9 o E JP a o HEP S amp 5 a S o e e gt k 5 lt 6 5 e Sellos ol lojo c s o e e o s o a gt 88 2 5 5 5 2 5 2 5 5 lt sS 2 i gt amp a 8 0 63 5 6 SES 454 si 2 gt
36. LTO SHAAM BY AAP DATE 01 13 12 e UF 6 9 INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE SENSOR SNS1101 MTG BLOCK BO BLK1106 SENSOR 1 SNS1102 LOW PRESS CTRL RF CNT700 WHT AIR TEMP pEFRUST SR CDN800 E 3 4 HP COMP 115v 60hz 1ph YEL 16AWG REFRIGERANT SOLENOID K RF SOL9801 DEFROST SOLENOID a RF SOL9801 DRAIN HEATER ORG 16AWG 20A ere BREAKER EL BRK9903 SPARE MULLION HEATER MULLION HEATER pL 16AWG RF FAN1101 WHT WHT BRN BLU BLK BLK RIB BLK BLK ELECT COND EVAP 9 CORD EL WIR461 12 TOTAL POWER 123 9 85 NOTE AGENCY FOOD PROBE WHT PRODUCT PROBE STYLE RECEPTACLE PRB1102 FOOD PROBE BO 1101 BLK 102 8 PAIR 24 AWG CABLE 50 LONG EL WIR110 5 MECHANICAL BOX FUSE BLOCK EL BLK0315 FUSE EL FUS0316 10 24X1 GND STUI 10 24 NU E GND O GRN WHT RELAY MODULE TYPE 2 RELAY MODULE TYPE 1 4 BO RLY1102 GATHER EXCESS WIRE AND FUIL WIRE COLOR SHIELD AT EACH END UF CABLES BRN BROWN EL WIR1105 AND SHRINK WRAP T PROTECTIVE COVERING Vers SO ORG ORANGE BLK 104 AIR SENSOR GWN ee amaa AIR SENSTR Mn BLK1102 EL BLK1103 J8 REAR DF CONTROL Je REAR DF CONTROL L BLK REAR nf 12234
37. NERS MANUAL 38 PARTS INFORMATION QC 20 CONTROL PANEL Apply Weather Stripping to Front Top Edge of Panel Item Part Description Qty 1 SC 29933 Bolt M5 12 2 CC 34602 QuickChiller Control Board 11 3 1 1 26098 Pipe 125 Thick Acrylic Tube QC2 Control Light 4 4 PN 29962 Control Panel Assembly QC2 20 1 5 CC 35050 HACCP Data Logger USB Port option 1 6 TM 29920 Terminal Block 9 Position Pluggable 1 7 TM 29923 Terminal Block 10 Position Pluggable 1 8 29922 Terminal Block 8 Position Pluggable 1 9 TM 29921 Terminal Block 7 Position Pluggable 1 10 29624 Control Panel Overlay NOT SHOWN 1 Item Part Description Qty 1 34009 Digital Relay 2 Circuit Board 2 2 BA 34010 Digital Relay 1 Circuit Board 1 3 29929 Dinrail End Stop 2 4 29918 Dinrail 1 5 CR 29925 Connector Flat Base M D End 1 6 CU 29964 Capacitor 14 MFD 440VAC 1 7 CR 29924 Connector Terminal 2 8 1 29926 Fuse 15 Amp Time Delay 1 9 BK 29919 Fuse Holder Block 1 10 29927 Power Supply 115V to 12VDC 40 Watt 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 39 PARTS INFORMATION QC2 40 COMPRESSOR NNN a NY k Item Part Description Qty
38. ON SCREEN PROGRAMMING USER SETTINGS 1 START MANUAL DEFROST Select Start Manual Defrost and press the START STOP key to initiate a manual defrost cycle The defrost cycle will complete operation when the temperature of the coil or coils reach set point values or after a user set period has been reached whichever occurs first 2 DEFROST FREQUENCY The display will indicate the length of time necessary to accrue before the Fan Timer triggers an automatic defrost cycle The length of time can be adjusted by pressing the right gt or left arrow keys to increase or decrease automatic defrost cycle time 4 10 hours 3 LANGUAGE The display will indicate the currently selected language Press the right or left arrow key to select English Spanish or French as the language of choice DATE The display will indicate YEAR MONTH and DAY OF MONTH YYYY MM DD Press the up 4 or down arrow key to select the date time and day and the right or left arrow key to increase or decrease the numbers as reguired TIME The display will indicate the current TIME of day HH MM Press the up 4 or down v arrow key to select the hours or minutes and the right or left 4 arrow key to increase or decrease the numbers as reguired F C Fahrenheit Celsius The display will indicate a choice between Celsius and Fahrenheit for Quickchiller temperature display readings Press the right gt or left arrow k
39. R QUICK CHILL OR QUICK FREEZE PROCESSING MUST BEAT A TEMPERATURE ABOVE 140 F 60 C AND MUST BE TIGHTLY COVERED QUICKCHILLER OPERATION MODES gt PROCESSING WITH THE USE OF PROBES Probe usage provides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator In units with multiple probes all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle gt PROCESSING BY TIME The time mode provides processing activation and termination based on a timed cycle selected by the operator Upon expiration of the timed cycle the cabinet automatically reverts to the designated holding cycle temperature HOLDING Following processing completion a holding cycle maintains the temperature to safely hold foods after processing The holding cycle will also maintain a holding compartment temperature between processing cycles INITIAL OUICKCHILLER OPERATION PRECHILLING THE CABINET The Ouickchiller should be prechilled prior to placing hot foods into the cabinet In models eguipped with an optional roll in cart trolley always maintain an empty food cart inside the chiller when prechilling to eliminate air loss through the bottom of the chiller cabinet door An optional Prechill Seali
40. STACK PANS DIRECTLY ADEGUATE SPACING MUST ON TOP OF EACH OTHER BE ALLOWED BETWEEN PANS STACKED PANS WILL RESTRICT FOR PROPER AIR CIRCULATION AIR FLOW AND INCREASE CHILL FOR BOTH PROCESSING AND PROCESSING TIME SUBSEGUENT HOLDING QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 16 OPERATION ADVANCED OPERATION The date and time will appear in the display when the unit is off When the unit is turned on the screen will read SELECT MODE OR PRESS START TO SELECT PRESET To initiate any Quickchiller operating mode power must initially start from the OFF position or an operating mode must be halted by pressing the START STOP key so that the SELECTION SCREEN appears on the display NOTE With the exception of the OC2 3 counter top Ouickchiller model the Alto Shaam name on the control panel will illuminate whenever the power key is pressed to the ON position HOLD TEMP Starting from the OFF position press the 0 power key The SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the HOLD TEMP key The display will indicate the default hold temperature changeable in User Settings To change the displayed temperature press the up or down v arrow key to increase or decrease the temperature display within the refrigeration storage parameters of the Hold Temp mode 5 F to 40 F 21 C to 4 C NOT
41. STD CENTER PROBE gt TOP PROBE WHT INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE o INSULATED BUTT SPLICE WITH SHRINK WRAP WHT AIR TEMP SENSUR 551101 MTG BLOCK BLK1106 UNIT CONTROL PANEL RED DI SWITCH rie ENLARGED CAPITOR VIEW NTT J8 REAR i CONTROL EL BLK1103 Je REAR OF CONTROL EL 104 t REAR F eS J3 REAR OF CONTROL 00909 1901901719019 lt 33842 gt SERIAL TIEN ACE QC CONTROL 346 2 EX gt BO CNT1101 WHT 16AWG PERSONALITY 18 MULLION HEATER GRN YEL RF FANI101 RF 1101 RF 1101 TOTAL POWER 5 8 aws a 16AWG BLK 16AWG 16AWG 218 4 2 15 208 230 3680 NOTE AG AGENCY E 16AWG XX DI gt gt PP 16 6 F gt gt gt o eawG e gt gt C wHGMea won gt gt gt gt o 16 6 F gt gt gt gt 16 6 F 3525 16 14 Y SA E oe ane E WN TERMINAL 97631 1 EG Le M y Le M RELAY MODULE TYPE 2 16AWG GRN WHT 16AWG EL _ 1101 uve REAR OF CONTROL
42. TH ENDS BEFORE INSTALLATION RF 1101 BA 34010 BO RLY1101 BO RLY1102 BA 34009 BO RLY1102 97631 1 RELAY MODULE TYPE 2 RELAY MODULE TYPE 1 RF 1101 o 2 2 ee e LL gt gt gt gt WHTIAVG P gt gt gt gt 16 2 2 2 gt WH AWG P 16AWG 16AWG BLK_16AWG BLK 16AWG GC2 100 115 208 230v 60hz 1ph E AE JE HE nro tem ee DY NW MTO SHAMM Le NS DIAGRAN 22434 HE NOTE AG AGENCY BY AAP DATE 01 13 18 1_OF 1 VOLTS WATTS AMPS 197 6 3452 17 47 TOTAL POWER S G o WHT 16awG gt CH E UA RF CUNI104 q SS SS CONTACTOR on FUSE BLOCK EL FUS0315 gp GM R ED JT l 60 DRG GND 4 em s 1 FUSE EL FUS0316 T FUSE BLOCK EL FUS0315 4 5 FUSE EL FUS0304 CIRCUIT BREAKER EL BRK320 19 na ne 8 TRIPLE POLE 20A J BDX 0 2 3 S peer G L3 L2 L1 N INCOMING POWER 115 208 230v 60hz 3ph REFRIGERANT RF VLV005 RF 01003 DEFROST SOLENOID RF VLVO00S RF CDI003 DRAIN HEATER lt PRODUCT PROBE STYLE 000 PROBE BO PRB1101 RECEPTACLE BO 1102 BOTTOM PROBE WHT WHT DEFROST 10 24x1 GND
43. TION Time amp Temperature Guidelines To assure quality and safety in chilled processed food handling it is important to observe the following guidelines 1 All foods should be covered prior to chill or freeze processing 2 The temperature of foods should be rapidly reduced from 140 F to 40 F 60 C to 4 C within a period of 4 hours 3 Foods can be safely removed from the chiller cabinet at a product temperature of 40 F 4 C or lower 4 Chilled foods should be stored under refrigeration designed to hold products at 34 to 38 F 1 to 3 C for a maximum of 5 days or less A 5 day shelf life includes the day of production and the day of consumption 5 All potentially hazardous cooked foods that have been chilled followed by reheating and hot food holding must be reheated to a minimum core temperature of 165 F 74 C for 15 seconds prior to serving Refer to local food codes for possible exceptions 6 Always reference and adhere to local food codes and HACCP guidelines with regard to time and temperature for chilling or frozen food processing Automatic Defrost The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the Fan Timer limit plus one additional hour has elapsed the display will indicate a warning message DEFROST OVERDUE and beep every 10 seconds until a defrost is conducted A defrost can be initiated man
44. VAC 2 3 PN 29999 Panel Control Panel Assembly QC2 100 1 12 FU 29997 Fuse 15A Time Delay SC 15 300V 3 4HP 1 4 DR 29990 Door Assembly QC2 100 without Hinges and Handle 1 13 FU 29998 Fuse 30A Time Delay CCMR 30 600VAC 2 5 HG 29992 Hinge Adjustable QC2 100 3 14 FU 29996 Breaker 2 Pole 30 Amp 1 6 GS 29994 Gasket Compression 1 SH 22473 Shelf Stainless Steel Wire 1 7 contact factory Trolley Guides 1 PR 34299 Probe Receptacle 3 8 LG 29856 Leg Flanged Foot 4 PR 34537 Probe Quick Connect 3 5 35079 Pre Chill Strip 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 50 PARTS INFORMATION QC2 100 CONTROL PANEL QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 51 Item Part Description Qty Item Part Description Qty 1 CC 35050 HACCP Data Logger USB Port option 1 11 TM 29920 Terminal Block Pluggable 90 Deg 9 Position 1 2 34010 Relay Board 1 12 CC 34682 Control Board il 3 BA 34009 Relay Board 2 13 29923 Terminal Block Pluggable 180 Deg 10 Position 1 4 CU 29964 Capacitor 14MFD 440VAC 3 14 TM 29922 Terminal Block Pluggable 180 Deg 8 Position 1 5 56 29991 Bolt Phillips Truss 8 32 4 15 TM 29921 Terminal Block Pluggable 180 Deg 7 Position 1 6 29929 Dinrail End Stop 2 16 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 7 SC 29632 Bolt Slotted Flat Head 1 17 29999 Panel Control Panel Assem
45. With the probe verification selected press the Start key to enter the probe verification mode The offset and the temperature will display for Top Probe WHERE APPLICABLE Middle Probe WHERE APPLICABLE Bottom Probe WHERE APPLICABLE If probe calibration is needed place the probe in a glass of ice water and let the probe settle in temperature The temperature in the glass should be 32 F 0 C To calibrate Press up or down v arrow key to adjust between the probes and the right or left arrow keys to adjust the calibration value Press the PROGRAM key to exit probe calibration mode OC Number 80 00 37 Software Version 0 1 10 17 11 7 44 Manual Defrost Hart Time 4 Program Name Mode 7 44 40 Detrosting n 1 7 7 46 51 Defrosting M 11 10 17 11 7 51 51 7 53 49 Detrosting 59 Temperature Additional Information Defrosting Maddie 44 34 32 35 44 34 32 35 Top Bottom F Additional Information 10 PRESET LOCK 0 UNLOCKED 1 LOCKED If the presets are locked pressing START on the desired preset will skip the mode overview and will start immediately Factory default is LOCKED 11 CHILL MODE LOCK 0 UNLOCKED 1 LOCKED If the chill modes are locked pressing the chill mode button will skip the mode overview and will start immediately Factory default is UNLOCKED 12 DEFROST TIME MINUTES This is the amount of time the defrost function will run before
46. al on the receipt 5 If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Maila written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The parts warranty period is as follows For the refrigeration compressor on Alto Shaam Quickchillers five 5 years from the date of installation For the heating element on Halo Heat cooking and holding ovens as long as the original purchaser owns the oven This excludes holding only equipment For all other parts one 1 year from the date of installation or fifteen 15 months from the ship
47. automatically switching back to the chilling mode Factory default setting is 20 minutes The user may select a range from 10 30 minutes using the right or left arrow key to increase or decrease the numbers as required QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 21 OPERATION ADVANCED OPERATION USER SETTINGS 13 DRIP TIME MINUTES This is the amount of time the drain heater will run after a hot gas defrost function before automatically switching back to the chilling mode Factory default setting is 10 minutes The user may select a range from 5 15 minutes using the right or left arrow key to increase or decrease the numbers as required 14 FACTORY SETTINGS Resets all presets and user defined settings to factory default settings Warning Pressing Factory Reset will erase all User Settings and Presets programmed by the user All custom User Settings and Presets will need to be reprogrammed QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 22 OPERATION FOOD PROBE USE Unpacking Food Probes 1 Cut and remove the plastic ties keeping the probe cables coiled during shipment When removing the ties exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires 2 Uncoil the probe cables and insert the metal portion of each probe into the bracket mounted on the inside of the cabinet Proper probe placement is in the following sequence Place the top
48. bly 1 8 LT 26969 Door Latch Left Hand 1 PE 29624 Panel Overlay 1 9 29918 Dinrail Mounting Bracket 1 Pl 26098 125 Thick Acrylic Tube Ligt Pipe 4 10 BA 29927 Power Supply 115V to 12VDC 40 Watt 60C Op Temp 1 WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG ORANGE GRN GREEN RED RED WHT WHITE INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE FOOD PROBE RECEPTACLE BO PRB1102 a x a S WRAP LENGTH DF HARNESS WITH 2 SPIRAL LOOM EL 0333 AND arn 8 gt x Q2 Baa x 525 CREATE STRAIN RELIEF LOOP EL CNT0308 nn t a a5 SECURED WITH SURGICAL TUBING LOW VOLTAGE AS VIEWED LAW PRESS oem FROM THE REAR FROM WIRE RF CNT700 SIDE OF PLUG x t m gt 1_ BRN FOOD PROBE 18AWG 72 4 PROBE 18AWG 72 c YEL DEFRUST SENSUR 18AWG 72 2 e gt BEK DEE ROST SENSUR 18AWG e WHT AIR SENSUR 18AWG SR CON9902 5 15P 5 15R Connector pin EL CNT1103 10 24X1 6 required GND STUD 1 2 HP COMP 115v 60hz 1ph Tob indicotes pin number 1 REFRIGERANT SOLENDID o BLU RF SUL9801 DEFROST SOLENOID BLU RF SOL9801 1 LINE 1 IN FROM POWER CORD 16 AWG 50 EMPTY 3 GRN WHT GND IN FROM POWER CORD 16 AWG 50 4 YEL TO REFRIGERATION SOLENOID 16 AWG 50 BRN TO DEFROST SOLENOID 16 AWG
49. e end of the day with the chiller set in the automatic chill hold mode This method provides the operator with fully chilled product holding at a refrigerated temperature on the following day Prior to chilling roasts must be wrapped in clear plastic and placed in the chiller Do not slice roasted meats until the day of service Portioned meat products such as pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product can be placed in steam table pans for refrigerated storage PORTIONING amp PACKAGING 1 During portioning and packaging operations all foods should be maintained at or above 140 F 60 C or below 40 F 4 C 2 If cooked foods exceed the processing capacity of the Quickchiller place hot product in an appropriate back up hot holding device such as an Alto Shaame Halo Heat Combimate holding cabinet which will accommodate a roll in cart trolley Hold hot foods at a temperature above 140 F 60 C If a hot food holding cabinet is not available place hot foods in short term refrigerated storage until these products can be loaded into the Quickchiller for the next available processing cycle Production of cooked foods should not exceed the processing capabilities of the chiller therefore do not adopt short term refrigeration as a routine practice but use only in an emerg
50. em Part Description Qty 1 HG 29913 Upper Hinge Bracket Left Hand 1 2 HD 26967 Handle Door 1 3 BT 29911 Lower Bracket Horizontal Pivot Left Hand 1 4 HG 29912 Hinge Insert Self Closing 1 5 56 29910 Screw 10x2 THP 4 6 GS 29914 Gasket Door QC2 40 1 7 HL 29840 Food Probe Holder 3 8 08 29909 Door Assembly without Handle or Hinges 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 43 PARTS INFORMATION QC2 40 INTERIOR Item Part Description Qty 1 PR 34299 Probe Receptacle 3 2 PR 34298 Probe Quick Connect 3 3 29916 Panel QC2 40 Fan Guard Right 1 4 SR 29915 Rack Pan Support 2 5 PE 29917 Panel QC2 40 Fan Guard Left 1 6 SH 22584 Shelf Stainless Steel Wire NOT SHOWN 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 44 PARTS INFORMATION QC2 40 CONTROL PANEL 8 9 P 15 c 19 16 amp Part Description Qty Item Part Description Qty 1 TM 29921 Terminal Block Pluggable 180 Deg 7 Position 1 11 17 26969 Door Latch Left Hand 1 2 TM 29922 Terminal Block Pluggable 180 Deg 8 Position 1 12 FU 29934 Fuse 15A Time Delay SC 15 300V 3 4HP 2 3 TM 29923 Terminal Block Pluggable 180 Deg 10 Position 1 13 BK 29919 Block Fuse Holder 20A 300VAC 2 4 TM 29920 Terminal Block Pl
51. ency situation 3 Fill containers to a 12 pound 5kg limit or maximum depth of 2 51mm of product Do not use plastic or Lexane containers 4 For faster cooling place lids and over wrap materials directly on the surface of foods As previously indicated air trapped between the lid and food surface acts as an insulator and will increase chill time 5 For faster chilling times place low profile foods such as chicken quarters fish fillets or ribs in low depth containers such as 1 1 2 38mm deep sheet pans 6 Large cuts of meat and poultry that weigh a maximum of 8 to 10 pounds 4 to 5 kg maximum should be individually wrapped with tight fitting film and placed on sheet pans in the chill cabinet QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 24 OPERATION QUICKCHILLER PAN CAPACITY The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION CHILLING PAN CAPACITY CHART GASTRONORM PAN SIZES TOTAL MODEL PANS STANDARD PAN SIZES WEIGHT 3 12 x 20 x 2 1 2 pans 36 1b lb 530mm x 325mm x 65mm 1 1 16 16kg OC2 20 5 12 x 20 x 2 1 2 pans 601b 530mm x 325mm x 65mm 1 1 27 kg
52. ey to toggle the setting HOLD DEFAULT The display will indicate the default HOLD temperature Press the right or left arrow key to increase or decrease the default holding temperature between a range of 5 F to 40 F 21 C to 4 C QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 20 ADVANCED OPERATION USER SETTINGS OPERATION ADVANCED OPERATION USER SETTINGS 8 HACCP DOWNLOAD This is displayed only when the control is connected to a USB DataLogger Optional feature With the HACCP Download selected press the Start key and insert USB data stick Display will indicate QC USB and the status copied to USB data stick When 100 is displayed transfer is complete Pull the data stick out of the data port All data has been transferred to the USB stick and is erased from the control A folder called haccp is created on the USB data stick containing dated excel file names for each chilling mode or defrost cycle since the last HACCP download 1 QC Serial Number 30 00 2 USB Software Version 0 1 Start Time 9 8 11 7 46 Program Name Beans Chall Mode Hard Chal b Cavity Set Temperature 14 Hold Set Temperature F 38 Chilling by Probe 9 Top Probe Set Temperature F 38 10 Middle Probe Set Temperature 38 Bottom Probe Set Temperature 38 12 Date Time Mode Cavity Set Temperature Cavity 1 9 8 11 7 46 29 Holding 35 7 9 8 11 7 46 29 Holding 38 9 PROBE VERIFICATION
53. foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on Stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations CLEANING MATERIALS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue TO PROTECT STAINLESS STEEL SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED CLEANERS OR CLEANERS CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 27 CARE AND CLEANING INTERIOR CLEANING Remove the optional rol
54. hange accordingly will begin chilling if the Presets are locked b If PROBE was selected select top middle and 5 Press the START STOP key again to begin lower probe using right gt or left 4 arrow keys operation and then press the up or down v arrow keys to change accordingly NOTE QC2 3 and QC2 20 will display only one probe 6 If settings are acceptable press the START e STOP key The preset settings will be saved and the operation will begin QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 19 OPERATION ADVANCED OPERATION USER SETTINGS CHANGING USER SETTINGS Starting from the OFF position press the power key ON The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the PROGRAM key The display will indicate the User Settings each time the Program key is pressed 8 HACCP Download 9 Probe Verification 10 Preset Lock 11 Chill Mode Lock 12 Defrost Time Minutes 13 Drip Time Minutes 14 Factory Setting 1 Start Manual Defrost 2 Defrost Frequency 3 Language 4 Date YYYY MM DD 5 Time HH MM 6 F C Fahrenheit Celsius 7 Hold Default Press the up or down v arrow keys to select the desired User Setting Press the right or left arrow keys to change the value Cm Press the PROGRAM key to save settings and return to the SELECTI
55. ing of food trolleys in and out of the cabinet INSTALLATION Prior to moving the Quickchiller to the installation site check the dimensions of doors passageways and ceiling heights in the areas through which the cabinet must be moved Also check the turning radius if the cabinet must be moved around an existing structure The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models NOTE In certain instances it may be necessary to remove doors and door hardware to negotiate tight spaces INSTALLATION REQUIREMENTS Unit should NOT be tipped on its side If tipped unit must stand in the upright position for a MINIMUM of 12 hours before operating Tipping will cause damage to the unit and void the warranty if not allowed to rest Appliance must be installed level The appliance must not be installed in any area where it may be affected by steam grease dripping water extreme temperatures or any other severely adverse conditions In order to maintain standards established by the National Sanitation Foundation all counter mounted equipment must use legs that allow for a 4 102mm clearance between the cabinet and the counter QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 3 SITE INSTALLATION INSTALLATION REQUIREMENTS The model QC2 3 is a counter mounted unit and must use legs that allow for a 4 102mm clearance between the cabinet
56. l in cart trolley from cart equipped models Open the Quickchiller door to warm the interior of the cabinet 1 5 Remove any loose food debris with a cleaning cloth or small hand broom Use a mild non abrasive detergent and warm water Wipe down the interior of the cabinet removing all food residue This includes the ceiling floor walls and fan panel Wipe down the interior door panel and clean the vinyl gaskets Make certain to clean under the gaskets to remove any mildew accumulation or food residue Rinse all interior surfaces including the cabinet door and gasket with clean water and a cloth Remove all rinse water Wipe interior surfaces with a clean cloth and sanitizing solution for use on metal and vinyl food contact surfaces This is an important step to control the build up of unwanted mildew and mold in the refrigeration system Allow interior to air dry with door open EXTERIOR CLEANING 1 Wipe all exterior surfaces including the control panel door frame latches and hinges with a damp cloth containing a mild non abrasive non chloride detergent solution Rinse detergent solution with a cloth and warm water Allow exterior to air dry Polish with any standard stainless steel polish designed for use on food service equipment When cleaning the exterior of the cabinet always wipe with the grain of the stainless steel to avoid scratching or marring the finish Avoid an accumulatio
57. n of oil based polish or cleaner collecting along the edges of the keyboard overlay on the control box Oil build up around the control overlay could eventually loosen the panel DO NOT USE ABRASIVE CLEANING COMPOUNDS OR IMPLEMENTS DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING PROBE CLEANING PROCEDURES 1 Remove all food soil from probes between loads and at the end of each production shift Wipe entire probe cable assembly and probe holding door bracket with warm detergent solution and a clean cloth Remove detergent by wiping each probe cable and bracket with clean rinse water and a cloth Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces Allow probe and cable to air dry in probe holding door bracket Wipe the probe with a disposable alcohol pad prior to inserting into a new food product FOOD TROLLEY CLEANING 1 Take food trolley to a cart wash area Trolleys may be cleaned using any mild cleaning detergent and warm water Hand wipe all framing slides drip pan and base Thoroughly clean debris from the casters A spray hose can be used for easier cart cleaning Remove detergent solution with warm water Wipe or spray with a sanitizing solution designed for use on metal and vinyl food contact surfaces 5 Allow trolley to air dry MONTHLY COMPRESSOR amp CONDENS
58. ndicate the presence of a hazard that CAN cause personal injury possible death or major property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOT E Used to notify personnel of installation operation or maintenance information that is important but not hazard related This appliance is intended to chill or freeze foods for the purpose of human consumption No other use for this appliance is authorized or recommended This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the
59. ng Strip Item SA 35079 may also be used for this purpose Optional Prechill Sealing Strip SA 35079 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 13 OPERATION ADDITIONAL INFORMATION Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods To maintain proper operation of the Quickchiller always allow the unit to defrost whenever the DEFROST OVERDUE warning appears in the display For optimum performance allow the Quickchiller to prechill for a minimum of 30 minutes before loading pans of food Never overload the Ouickchiller gt It is important to be familiar with and adhere to all local food codes Cook foods properly in preparation for blast chilling or freezing Foods should be portioned into shallow pans to a depth not to exceed 2 inches 51mm Pans must be covered prior to the chilling or freezing process Always follow the recommended shelf life for chilled food products Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption According to U S food code regulations all chilled products must be reheated to an internal temperature of 1659F 74 C prior to serving If the Ouickchiller door is opened during any running chill or freeze cycle the fans will disengage When the door is closed the fans will
60. ping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combitherm
61. r message indicates that a button is stuck Check all buttons Error will clear when the problem has been solved Contact service is problem persists Using Default Function Values E BU EEPROM ERROR USING DEFAULT FUNCTION VALUES This error message indicates the control memory is not correctly reading user set values The Quickchiller will remain operational but the user defined settings will be reloaded to the default values The control will revert to factory default settings and will require operator modification each time the unit is used Call Service Acknowledge error by pressing the power button Probe Open Shorted PROBE N OPEN OR PROBE SHORTED CALL FOR SERVICE This error message indicates a problem with the probe identified within the display The Quickchiller will operate normally in the Time mode but will not operate in the Probe mode Call service N signifies probe number that is shorted 1 top 2 middle 3 bottom Cavity Open Shorted SENSOR OPEN UR SHORTED CALL FOR SERVICE This error message indicates a problem with the interior cavity sensor The Quickchiller will not operate in any operational mode Call service Coil Open Shorted COIL OPEN OR COIL N SHORTED CALL F R SERVICE This error message indicates a problem with the display identified coil sensor The Quickchiller will remain operational but will extend the defrost cycle to the full period of 20 minutes Call
62. robe Receptacle Assembly 1 14 HG 29836 Hinge Strap w Collar 33mm L Shaped 1 3 PR 34298 Probe Quick Connect 1 15 HG 29960 Unit Hinge Bracket 1 4 SR 29832 Stainless Steel Side Rack 2 16 SC 29910 Screw 10x2 THP TYPE A S M62G 410SS 4 5 BU 29937 Bushing Nylon Hinge 118 1 17 CD 29831 Cord 2 Prong Male for Fan 1 6 S6 29839 Screw 10x1 2 Slot 1 18 BX 29843 Electrical Box 1 7 GS 29838 Gasket 15 59 x 24 25 Push In Press In 1 19 HL 29840 Food Probe Holder 1 8 DR 29833 27x17 Door Hinged Left 1 20 PG 35098 Plug 3 4 Grommet 5 9 HG 29959 Hinge Top Door Left Hand Channel 1 21 SC 29835 Screw 10x1 2 T H P 410 S S M4XG 3 11 SC 29835 Screw 1 4 20 x 5 8 Socket Set 18 8 SS 1 22 ST 35099 Stud Side Rack Mounting Nor SHOWN 4 12 HG 29834 Hinge Spring Load Assembly Self Closing 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 31 PARTS INFORMATION QC2 3 COIL VIEW gt gt adi Add plastic 9 edge guard to drip pan LLL Upon installation of drip pan silicone pan perimeter to interior liner bottom Item Part Description Qty Item Part Description Qty 1 160 29848 Fan Guard 1 9 CD 29831 Cord 2 Prong 24 Female 1 2 GD 29850 Fan Shroud Assembly 1 10
63. s to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food amp Drug Administration FDA lt gt 19 5 8 498mm 14 355mm lt gt Electrical Condensate Connection Drain 75 1 2 1917mm 35 1 2 gt 902mm lt 40 1016mm gt l QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 4 SITE INSTALLATION GUIDE INSTALLATION FOR TROLLEY OPTION ON QC2 100 amp QC2 100 REMOTE Trolley Guide Installation 1 Align each guide rail with the holes located under the cabinet 2 Fasten each guide rail with washer lock washer and bolt 3 Push the roll in cart trolley into the Quickchiller and close the door 4 At the front of the Quickchiller make certain contact has been made between the Quickchiller and the cart along the total width of the door to create a complete seal When a full seal has been determined recheck each connection to make certain it has been fully tightened QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 5 SITE INSTALLATION QC2 3 5 127mm Electrical Connection Cord Length 9 2743mm 3 x Pd 9 11 a 11 i DN d c 9 o os EO pie 9 EE 58 xe 59 9 o 59 Qo V 5 8 2 gt WEIGHT PRODUCTYPAN C
64. shown as greater than 24 hours i e gt 24 Press the PROGRAM key to clear the display and stop the audible signal QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 14 OPERATION CONTROL PANEL IDENTIFIGATION cb ON OFF POWER BUTTON e SOFT CHILL To rapidly decrease the M il temperature of foods by internal product probe temperature or time within a range of 24 F to 36 F 4 C to 2 C Soft Chill is recommended for less dense food items ALT that chill quickly The mode automatically quickchiller converts to a refrigerated holding temperature at the end of the chill cycle e d HOLD TEMP The mode for refrigerated storage within a temperature range of 5 F to 40 F 21 C to 4 C Hold Temp offers continuous refrigerated storage without the utilization of food probes or a timer Hold Temp always defaults to the default hold temperature found under the User Settings o a HARD CHILL To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 11 F to 23 F 11 C to 5 C Hard Chill is recommended for more dense food items The mode automatically converts to refrigerated holding temperature at the end of the chill cycle QUICK FREEZE The mode for rapid freezing and frozen food maintenance by internal product probe temperature or time within a temperature range of 10 F to 10 F 23 C to 12 C
65. temperature by time or by internal initiate an automatic defrost cycle when required product temperature using one or more food probes When the specified chill time has elapsed or the probe temperature s has been reached the QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 12 OPERATION CHILL PROCESSING CYCLES The Alto Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food it is important to load the food by placing pans directly into the pan slides Always use the pan slides to support the edges of 12 x 20 steam table pans GN 1 1 Use a wire shelf for pan support when using 18 x 26 sheet pans 12 x 10 steam table pans GN 1 2 loaf pans entree plates and other small containers TO MAINTAIN SANITATION CONTROL ALL FOODS FO
66. treamline production in operations where foods are prepared for immediate service Preparation of labor intensive entr es can be scheduled for production several days before service Chilling foods provides the ability to rethermalize these items at a later date while maintaining both safety and product quality 2 MODIFIED C00K CHILL OPERATIONS where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive hot food items are prepared in advance chilled and reheated when required for service 3 FULL COOK CHILL OPERATIONS where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories Hot food preparation takes place over a five day production schedule The Quickchiller cooling or freezing process Quickchiller will convert to a holding mode at a is accomplished with the utilization of large temperature specified for either refrigeration or compressors and fans that are electronically frozen product maintenance The Quickchiller controlled through the parameters entered by control maintains a record of the length operating the operator on the control panel located at the time used for each current cycle After the chill front of the cabinet The Quickchiller provides the cycle has ended and the unit is maintaining a operator with the ability to chill food products holding temperature mode the chiller control will to a set cavity
67. ty 1 29944 Coil QuickChiller QC2 20 1 9 VA 29900 Valve Sporlan Pressure Regulator 1 2 PR 34704 Probe Receptacle Assembly 1 10 LT 29940 Latch Plate for Fan Door 1 3 SN 33541 Sensor Air Temperature 1 11 BU 29937 Bushing Nylon 1 4 BK 24427 Mounting Block for Air Sensor 1 12 29945 Fan Axial 1 5 SN 34663 Sensor Defrost 1 13 SC 29935 Bolt 1 4 20 19 6 CD 29860 Wire 11 Loop Drain Heater 1 14 SC 29936 Bolt 1 4 20 x 3 8 8 7 PN 29943 Evaporator Pan QC2 20 without Element 1 15 29938 Hinge Assembly 2 x 3 Lift Off Left Bottom 2 8 TE 35100 Copper Tee 1 2 ID 2 16 29942 Bracket Special Rack Pin 2 17 29939 Pin 3 4 x 1 1 4 Rack 2 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 37 PARTS INFORMATION QC 20 COMPRESSOR VIEW Item Part Description Qty 1 29954 Filter Dryer 1 2 29900 Solenoid Valve Sporlan Pressure Regulator 1 3 RE 29947 Compressor QC2 20 1 4 VA 29863 Solenoid Valve amp 120V Coil 1 5 IN 29952 Insulation Wrap 1 6 29951 Bracket Back Compressor Hold Down 1 7 BT 29950 Bracket Front Compressor Hold Down 1 8 PN 29949 Housing 1 9 RE 29948 Condensing Unit 3 4 HP LT R404A 120V 1 10 29955 Motor 3 4 Compressor Fan Motor 1 11 FA 29956 Fan Blade for Compressor Fan Motor 1 1 4 amp 3 8 Diameter Copper Tubing is used NOT SHOWN QUICKCHILLER PARTS QUICKCHILLER OW
68. ually as indicated under User Settings in this manual or by allowing the Quickchiller to enter the Hold Temp mode ALLOW A MINIMUM OF 30 MINUTES OF PRECHILL TIME BEFORE PROCESSING QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 23 OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller foods should be above 140 F 60 C and should be tightly covered A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria Stainless steel pan covers may be used Stainless steel covered pans must include a label indicating pan contents and use by date A cover of clear plastic wrap is also acceptable When using plastic wrap as a food covering make certain the wrap comes in direct contact with the surface of the product and extends around and down each side of the pan This is an important step to ensure proper chilling times Spacing left between the plastic wrap and the surface of the food creates an insulating air gap resulting in more product heat retention and a slower chilling rate Meat roasts and other larger dense products should be no larger than a weight of 8 to 10 pounds 4 to 5 kg per item Because of the density of these products chilling could take up to 4 hours Due to longer chilling time required it is also suggested these items be chilled at th
69. uggable 90 Deg 9 Position 1 14 BA 29927 Power Supply 115V to 12VDC 40 Watt 60C Op Temp 1 5 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 15 34010 Relay Board 1 6 CC 34682 Control Board 1 16 BA 34009 Relay Board 2 7 26098 Pipe 125 Thick Acrylic Tube Ligt Pipe 4 17 CR 29925 Connector Flat Base M D End 1 8 CC 29930 Control Panel Assembly 1 18 CR 29924 Connector Terminal Medium Duty 1 9 HG 29931 Hinge Control Panel Bottom 1 19 29929 Dinrail End Stop 2 10 BT 29918 Dinrail Mounting Bracket 1 20 CC 35050 HACCP Data Logger USB Port option 1 PE 29624 Panel Overlay NoT SHOWN 1 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 45 QC2 40 FAN PARTS INFORMATION Item Part Description Qty 1 FA 29853 Motor Fan Evaporator QC2 40 2 2 FT 29908 Plastic Collar 14 1 2 Round QC2 40 2 3 29907 Blade 14 Evaporator Fan QC2 40 2 QUICKCHILLER PARTS QUICKCHILLER OWNERS MANUAL 46 PARTS INFORMATION QC2 100 COMPRESSOR Item Part Description Qty 1 TE 29986 Tee Copper 3 8 x 3 8 x 3 8 ID 4 2 RE 35155 Solenoid Valve amp Coil Danfoss 120V 2 3 TE 35153 Tee Copper 1 2 x 1 2 x 3 8 ID 1 4 VA 29898 Valve Liquid Line Solenoid 2 5 35154 Tee Copper 1 1 8 x 1 1 8 x 5 8 OD 1 6 EL 35152 Elbow Copper 1 4 Street 2 7 29987 Filter Drier 1 RE 2998
70. ze listed in this manual Before operating the chiller check all cable connections in the electrical connection area for tightness since connections can loosen during transport NOTE After electrical connections have been completed operate the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight ELECTRICAL SPECIFICATIONS DANGER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES Wire diagrams are located near the top of the unit close to the compressor or control panel SELF CONTAINED 115V 60 Hz 16A 1 84kW SELF CONTAINED 115 208 230 1 ph 60 Hz 16A 1 8kW RECOMMENDED CIRCUIT AMPERAGE 20 amps 20 amps PLUG CONFIGURATION NEMA 5 20P NEMA 5 20P NOT AVAILABLE NOT AVAILABLE 16A 3 8kW RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE 20 amps NOT AVAILABLE PLUG CONFIGURATION NEMA 14 20P SELF CONTAINED 115 208 230 1 ph 60 Hz 24A 5 76kW RECOMMENDED CIRCUIT

Alto-Shaam QC2-100 Freezer User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents