Acclaim Lighting 2490 Stove User Manual
Contents
1. REGULATOR LA P LO 23833A343 STEP 9 maximum water flow is obtained without CONT D pressure dropping to zero If pressure falls completely retighten adjustment screw and read just Steady pressure must not be less than 24 Ibs for the R520 If no pressure shows Stop motor remove pressure gauge plug from pressure regulator add more water and try again STEP Thread pressure gauge plug back 1 into discharge tee Thread pressure gauge into pres sure gauge plug Make sure all connections are tightly sealed Place a large basin beneath dia phragm tank outlet Start motor If pump is off set from well 4 feet or more it may take a few minutes for pump to prime Failure to prime in 5 minutes Stop motor remove pressure gauge plug from dis charge tee add more water try again Allow pump to run long enough to clear the well of sand or dirt and to insure well will not run dry Stop motor STEP Connect the 1 tank outlet to the service line Total installation should look like the drawing below LI I Ser e Det vi In Ce K COMPLETE SHALLOW WELL INSTALLATION DEEP WELL PUMP INSTALLATION 4 DIAMETER CASED WELL e One 1 1 4 close nipple e One 1 x 4 nipple e One 1 1 4 x 5 nipple e Two 1 female PVC adapters e One 1 male PVC adapter e Two 1 1 4 male PVC adapters e Enough rigid 1 1 4 PVC pipe and couplings to reach from bottom of well to pump delivery pipe e Enough2. and into ejector Thread a 1 female PVC adapter onto 1 x 5 nipple Tighten adapters 1 4 turn with crescent wrench STEP Subtract five feet from the depth of your well This is 4 the total length of PVC pipe and couplings to cement onto both the 1 1 4 male and 1 female PVC adapters Cement a section of PVC pipe to each adapter 23833A343 the well foot valve first Use a pipe clamp to prevent assembly for sliding down into well Cement as many couplings and sections of rigid PVC pipe on both sides of ejector as it takes to equal the depth of your well minus five feet then firmly clamp assembly with a pipe clamp to prevent it from sliding down into the well PS an W i i d r STEP Remove pipe clamp and slide well seal RWS4 1012 6 over PVC pipes and onto well casing DO NOT let assembly slide down into well Posi tion assembly so that twelve inches of PVC pipes protrude from well seal Using crescent wrench turn H WELL SEAL bolts on well seal counterclockwise RWS4 1219 until rubber gaskets are tight against the well casing and the PVC pipes STEP Cut 1 pipe 2 shorter than ae 7 the 1 1 4 pipe Smooth rough edges Cement 1 and 1 1 4 PVC elbows to pipes protruding from the well seal 1 PIPE 2 SHORTER THAN 1 1 4 STEP Thread 1 1 4 male PVC e T14 MALE H adapter into top hole in front Be Ei of tank mounted pump y Thread 1 x 4 nipple into bottom hole in
3. rigid 1 PVC pipe and couplings to reach from bottom of well to pump pressure pipe e One well seal RWS4 1012 e One 1 1 4 PVC elbow e One 1 PVC elbow For wells over 25 but not exceeding 60 feet in depth the twin ejector must be installed down inside the well rather than attached to the front of the pump Materials with part numbers are quality Water Ace parts General Materials e One Jet Tank System R 30 T7 Includes 1 3 HP jet pump mounted on a 7 gallon diaphragm pressure tank pressure gauge and twin ejector with gasket bolts venturi tubes and foot valve e One can PVC cement read instructions carefully e One can thread compound read instructions carefully REMINDER ALL JOINTS AND CONNECTIONS MUST BE AIRTIGHT A SINGLE PIN HOLE LEAK WILL PREVENT THE PROPER OPERATION OF THE PUMP USE THREAD COMPOUND ON ALL THREADED CONNECTIONS UNLESS SPECIFIED OTHERWISE STEP Thread 1 1 4 close nipple STEP Lower the assembly into into foot valve Thread the other end of 1 1 4 close nipple into bottom of twin ag ejector Hand tighten then CLOSE tighten 1 4 turn with pipe DER wrench ee EJECTOR STEP The ejector has two holes in the top of it Thread venturi tube part 25881A281 stamped on the side into larger hole until snug Thread 1 x 5 nipple into smaller hole Only hand tighten venturi tube Tighten nipple 1 4 turn with pipe wrench STEP Thread a 1 1 4 male PVC adapter over the venturi 3 tube
4. so twelve inches of PVC pipe pro trude from well seal Alternately turn bolts on well seal counterclockwise until rubber gaskets are tight against well casing and PVC pipe STEP Cement 1 1 4 PVC elbow onto PVC pipe protruding 5 from well seal If desired some length may be cut off of PVC pipe before cementing eloow Smooth inside of any cut PVC pipe with file or knife STEP Open ejector VENTURI 6 pack included dl EE EJECTOR with your jet sys tem The ejector f V has two holes in its top Thread the venturi tube part 25881A281 stamped on the side into larger hole until snug Put gasket over venturi tube so openings in gasket line up with openings in ejector FROM WELL STEP Secure ejector and 7 gasket to front of tank mounted pump with GER d bolts provided Thread f MALE EC a 1 1 14 male PVC adapter into front of ejector STEP Cement as much PVC pipe and couplings needed to connect PVC elbow to male PVC adapter in front of ejector The diaphragm pressure tank is preset to 30 PSI Reset pressure to 18 PSI using a tire gauge This is vital to proper operation of the system STEP Place a large bucket PRESSURE beneath the pressure ao US ENT 9 regulator outlet Start 2 motor Turn regulator adjustment screw down tight If pump is properly primed a high pressure will immediately show on the pressure gauge With pump operating at high pressure slowly unscrew reg ulator adjustment screw until PRESSURE
5. the replacement parts If a 1 x 1 regulator is used the following parts will be list found in the jet tank system installation manual different than the parts list found in the jet tank system installation manual ra 25443A000 3 4 Regulator 25443A001 1 Regulator 05762A055 3 4 x 1 Elbow 05762A009 1 Elbow 05004A016 3 4 x 1 4 Reducer Bushing 050044035 1 x 1 4 Reducer Bushing 6 05004A087 3 4 x 1 Reducer Bushing Not Required 8 05916A191 3 4 x 3 Nipple 05427A250 1 x 3 1 2 Nipple 23188A002 1 4 Barbed Fitting 23188A001 1 8 Barbed Fitting Retain these instructions for future reference Water Ace Pump Co Water Ace Pump Co 1101 Myers Parkway Ashland OH 44805 23833A343 7 95
6. One 4 well seal RWS4 1012 with vent plug e One 1 1 4 PVC elbow Tools Needed for all pump installations Pipe wrench pipe clamp crescent wrench slot screw driver 24 tooth hacksaw knife or round file REMINDER ALL JOINTS AND CONNECTIONS MUST BE AIRTIGHT A SINGLE PIN HOLE LEAK WILL PREVENT THE PROPER OPERATION OF THE PUMP USE THREAD COMPOUND ON ALL THREADED CONNECTIONS UNLESS SPECIFIED OTHERWISE STEP Thread 1 1 4 male PVC L adapter into foot valve Hand tighten then tighten 1 4 turn with crescent wrench 1 1 4 MALE PVC ADAPTER STEP Subtract five feet from the depth of your well See page 3 Finding the Depth De of Your Well This is the total length of rigid PVC pipe and couplings to cement onto the 1 1 4 male PVC adapter Cement one section of rigid PVC pipe to the PVC adapter which is connected to the foot valve then lower the whole assembly into the well foot valve first Firmly clamp the end of the rigid PVC pipe with a pipe clamp to prevent the assembly from sliding down into the well 1 1 4 MALE PVC ADAPTER 23833A343 STEP Cement as many coup lings and sections of rigid PVC pipe as it takes to equal the depth of your well minus five feet then firmly clamp the assembly with a pipe clamp to prevent assembly from sliding down into the well STEP Remove pipe clamp and 4 slide Well Seal RWS4 12 over PVC pipe and onto well E PVC PIPE PROTRUDING casing Position assembly
7. WaterA Z INSTALLATION MANUAL J ET TANK SYSTEM CONSUMER HOT LINE 1 800 942 3343 MONDAY FRIDAY 7 AM to 5 PM so ET TANK SYSTEM pump only with 7 gallon diaphragm pressure tank MODEL R 30 T7 1 3 Horse Power Convertible Pump WARRANTY PRODUCT DEFECTS COVERED TWELVE MONTHS FROM DATE OF PURCHASE OR EIGHTEEN MONTHS FROM DATE OF MANUFAC TURE WHICHEVER COMES FIRST RE CEIPT AND PROD UCT DATE CODE REQUIRED FOR WARRANTY CLAIM WATER ACE PUMP COMPANY ASHLAND OHIO 44805 1969 23833A343 IMPORTANT INSTRUCTIONS BEFORE INSTALLATION Failure to follow these instructions may cause serious bodily injury and or property damage Warranty void if product modified drilled painted or altered in any way if used to warRninc pump hot water or to pump liquids other than water such as but not limited to chemi cals fertilizers flammable liquids herbicides mud tar cement wood chips or otherwise abused 1 Before installing or servicing your pump BE CER TAIN pump power source is disconnected 2 All installation and electrical wiring must adhere to state and local codes and must be complete before priming the pump Check with appropriate community agencies or contact your local electrical and pump professionals 3 Pump should be installed in a dry convenient location which is close to the well and provides ample space for installation and servicing the well A dry basement pit o
8. curred by any customer in removing and or reaffixing any WATER ACE PUMP product part or component THIS WARRANTY WILL NOT APPLY a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and the parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other than for what it was designed and manufactured 23833A343 e Galvanized storage tank is waterlogged e Leaky foot valve e Too much tank pressure e If within Warranty return pump motor unit to place of purchase with proof of purchase PRODUCT IMPROVEMENTS WATER ACE PUMP CO reserves the right to change or improve its products or any component without obligation to provide such a change or improvement for units previously sold and or shipped WARRANTY EXCLUSIONS After the expiration of this warranty period THERE WILL BE NO WARRANTIES INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ON ANY SPECIFIC WATER ACE PUMP PRODUCT Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you No warrant
9. front of pump D STEP Thread the 1 female PVC adapter onto the 1 x 4 nipple COMPLETE DEEP WELL INSTALLATION 1 1 4 PVC PIPE Cement as many sec tions and dE couplings of ASS D rigid 1 and rai D gt Que 1 PVC PIPE CAUTION If you change pressure switch settings set the cut off pressure low enough to shut off the 1 1 4 PVC pipe needed to connect the 1 female PVC pump The recommended pressure is 2 PSI below adapter and the 1 1 4 male PVC adapter to the 1 and your pump cut off pressure Example if a 20 40 PSI 1 1 4 PVC elbows The diaphragm pressure tank is pressure switch is being used tank pressure should factory preset to 30 PSI Reset the pressure to 18 be 18 PSI If a valve shuts off and the cut off setting PSI using a tire gauge This is vital to the proper is too high the pump will run continuously without operation of the system Remove pressure gauge plug water flow Causing overheating and serious damage STEP Place a large bucket Sesion 1 beneath the pressure ADJUSTMENT regulator outlet Start motor Turn regulator FAY adjustment screw down tight If pump is properly primed a high pressure will immediately show on the pressure gauge With pump operating at high cs pressure slowly unscrew reg h lt CE ulator adjustment screw until E maximum water flow is obtain ed without pressure dropping to zero If pressure falls completely retighten adjustment screw and re adjust Stead
10. ies or representations at any time made by any representative of WATER ACE PUMP CO shall vary or expand the provisions hereof LIABILITY LIMITATION IN NO EVENT SHALL WATER ACE PUMP CO BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY WATER ACE PUMP PRODUCT OR PARTS Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you This Warranty gives you specific legal rights You may have other rights which vary from state to state In the absence of suitable proof of purchase date the effective date of this warranty will be based upon the date of manufacture plus 180 days Direct all Notices etc to Product Warranty and Return Dept WATER ACE PUMP CO 1101 Myers Parkway Ashland OH 44805 1969 Water Ace Pump Co 1101 Myers Parkway Ashland Ohio 44805 1969 7 95 REPLACEMENT PARTS 1 12 2 3 25 4 SCT Pump Co 17 a 14 24 21 13 19 20 11 T JET TANK SYSTEM 29 MODEL R 30 T7 PART NUMBER DESCRIPTION i PUMP 2 PRESSURE GAUGE REGULATOR 4 HOSE ADAPTER BUSHING BUSHING RE e O r 19101A019 oO O1 7 PIPE TEE PIPE NIPPLE HOSE 10 T O E NIPPLE 1 TANK 2 TUBE 13 11933A002 SHIM 2 required sch sch 23833A343 Water Ace Pump Co 1101 Myers Parkway Ashland OH 44805 7 95 REVISION TO PARTS LIST lf a 3 4 x 3 4 regulator is used follow
11. ight into the well until it reaches the bottom Take up the slack and mark the string at ground level Pull the weight out of the well and measure from the bottom of the weight to the ground level mark This is the depth of your well Subtract five feet from the depth of your well This number should not exceed the maximum rated depth for your pump If it does it will greatly hinder or prevent the proper operation of the pump 115V OR 230V OPERATION Your pump is equipped with one of two types of dual voltage motors Follow the instructions to wire the motor for the proper voltage The voltage of the pump must match the voltage of the power supply WIRE GUIDE MAX WIRE MAX WIRE LENGTH USING AWG SIZE USING AWG SIZE NAME VOLTAGE PLATE AMPS i ee FUSE AND CIRCUIT BREAKER SIZE GUIDE LOW PEAK CART TYPE Sonia EGE S FUSETRON CART TYPE CIRCUIT BREAKER FUSTAT PLUG TYPE For circuits not over 150 volts to ground 23833A343 IMPORTANT SELECT CORRECT VOLTAGE VOLTAGE SELECTOR AT REAR OF MOTOR UNGROUNDED USE NEEDLE LINE NOSE PLIERS PULL SELECTOR ROTATE REINSERT HIGH LOW VOLTAGE VOLTAGE R TERMINAL BOARD USE COPPER CONDUCTORS ONLY WIRING YOUR PUMP Remove the cover from the pressure switch Connect the bare copper ground to the ground screw in the pressure switch Connect the power supply to the terminals marked Line in the diagram below GROUND PIPING Plastic PVC pipe i
12. of power supply must match the voltage of the pump which is factory preset to 115V but may be rewired for 230V see following page 8 During installation cover well to prevent foreign matter from contaminating the well or later damaging the pump during operation Test well water for purity Chlorination may be necessary Check local Health Department for proper testing and recommendations 9 Hand pump new wells until clear Sand or other sediment will seriously damage the pump 10 The 7 gallon diaphragm pressure tank is factory preset to 30 PSI It must be reset to 18 PSI for proper system operation Use an air gauge to measure pressure in tank as air is released 11 The following may cause severe damage to pump and or piping and will void warranty Failure to protect pump and piping against below freezing temperatures Pumping chemicals or corrosive liquids Running the pump dry Follow priming instructions on pages 4 or 8 depending on the installation Using extension cords Pumping gasoline or other flammable liquids Using this pump in or near a swimming pool DEEP WELL PUMP CAPACITIES GALLONS PER MINUTE AT 30 PSI PRESSURE 30 40 50 60 70 80 90 100 110 PUMPING DEPTH IN FEET FINDING THE DEPTH OF YOUR WELL The jet tank system installs differently depending on the depth of your well Tie a small but heavy weight to the end of a piece of string be sure there is enough string some wells are very deep Lower the we
13. r utility room is an excellent choice when allowed by law 4 CALL AN ELECTRICIAN WHEN IN DOUBT Pump should be connected to a separate electrical circuit directly from main switch There must be a fuse box or circuit breaker installed in this line Plugging into exist ing outlets may cause low voltage at motor resulting in blown fuses tripping of motor overload or burned out motor Refer to electrical diagrams on following page for electrical connections 5 It is mandatory that a permanent ground connection be made from the pump to the grounding bar at the service panel Do not connect pump to a power supply until permanently grounded For maximum safety ground the pump to a circuit equipped with a fault interrupter device 6 Motor Grounding Instructions WARNING Reduced risk of electric shock during operation of this SHALLOW WELL PUMP CAPACITIES GALLONS PER MINUTE AT 30 PSI PRESSURE 0 5 10 15 20 25 PUMPING DEPTH IN FEET 23833A343 pump requires the provision of acceptable grounding Caution Failure to ground this unit properly may result in severe electrical shock If the means of connection to the supply connection box is other than grounded metal conduit ground the pump back to the service by connecting a copper conductor at least the size of the circuit conductors supplying the pump to the grounding screw provided within the wiring compart ment NOTE N E C requires pumps be grounded at installation 7 Voltage
14. s shown in the illustrations but galvanized steel pipe may be used if desired All piping must be clean and free of all foreign matter to prevent clogging ALL JOINTS AND CONNECTIONS IN THE WELL ASSEMBLY MUST BE AIRTIGHT Even a pin hole leak will prevent the proper operation of the pump this is the most common problem Use thread com pound on all threaded joints unless specified otherwise DRAINING FOR SERVICING OR FOR WINTER The pump should be drained before it is disconnected for servicing or if it is in danger of freezing To drain e Remove drain plug from bottom of pump case e Remove discharge tee to vent the pump e Drain all piping to a point 3 feet below ground level SHALLOW WELL PUMP INSTALLATION vu DIAMETER CASED WELL For wells 25 feet or less in depth the ejector may be attached to the front of the tank mounted jet pump For lower depths the ejector must be placed down inside the well see DEEP WELL PUMP INSTALLATION All materials with part numbers are quality Water Ace parts General Materials e One Jet Tank System R 30 T7 Includes 1 3 HP jet pump mounted on a 7 gallon diaphragm pressure tank pressure gauge and twin ejector with gasket bolts venturi tubes and foot valve e One can PVC cement read instructions carefully e One can thread compound read instructions carefully e Two male 1 1 4 PVC adapters e Enough rigid 1 1 4 PVC pipe and couplings to reach from bottom of well to pump e
15. worn e Defective pressure switch Pump delivers water but will not shut off than switch turn on setting e Motor voltage does not match power supply voltage See pages 2 and 3 e Improper wire size See Wire Size Guide on page 3 e Impeller is rubbing against pump case e The tube connecting the two brass fittings may be clogged e Tank precharge pressure too high Tank precharge pressure must be 1 2 pounds less e In deep wells the water level may be going below limit of ejector Use water level tester while pump Is operating Pressure switch turns on and off every few seconds Motor fails or does not operate properly for exchange LIMITED WARRANTY WATER ACE PUMP CO will repair or replace for the original user any portion of a new Water Ace product which proves defective due to materials or workmanship of WATER ACE PUMP CO Contact the nearest authorized WATER ACE PUMP CO dealer for warranty service WATER ACE PUMP CO shall possess the sole right to determine whether to repair or replace defective equipment parts or components THIS WARRANTY DOES NOT COVER DAMAGE DUE TO LIGHTNING OR OTHER CONDITIONS BEYOND THE CONTROL OF WATER ACE PUMP CO PUMPS Warranted 12 months from date of purchase or 18 months from date of manufacture whichever occurs first Receipt and product date code required for warranty claim LABOR amp COSTS WATER ACE PUMP CO shall INNO EVENT be liable for the cost of field labor or other charges in
16. y pressure must not be less than 24 Ibs for the R520 and 32 Ibs for the R100 If no pressure shows Stop motor remove pressure gauge plug from pressure regulator add more water and try again Complete installation should look like the drawing to the right 23833A343 7 TROU B L E S HOOTI NG C H E C KL I ST CAUTION SHUT OFF POWER TO PUMP e Not enough water Stop motor remove pressure gauge plug and fill case with water e Pump wired incorrectly e Plugged venturi tube or nozzle e Foot valve is sitting in sand or mud or is stuck shut or leaks Pump will not prime e Low well water level In deep wells the ejector as well as the foot valve must be below water level e Leaks Check all connections for airtightness Pump delivers water for a period of time then stops pumping e Plugged venturi or nozzle e Low well water level Use a water level tester while pump is operating e Plugged venturi tube nozzle or impeller parts e Faulty pressure gauge resulting in false readings Pump does not de liver rated capacity e In deep wells the operating pressure may be too high e Low well water level Use a water level tester while pump is operating e Over submergence of ejector In deep wells if ejector is more than 10 feet below pumping level pumping capacity is reduced e In deep wells the ejector may have improper size and depth setting Motor overheats and shuts off overload e Impeller neck is
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