Moffat TURBOFAN E31D4 Specifications
Contents
1. On Off Stand By Button and LED Press On Off Button once to turn the oven On Press and hold On Off Button for 2 seconds to turn the oven Start Stop Button and LED Pressing the Start Stop Button oven switches between Time Start and Temporary Pause Modes LED will flash when timer is paused When in the cooking cycle pressing the Start Stop Button for 2 seconds will end the cooking cycle Time Adjustment Control Operation Using the Oven Manual Mode To check actual oven temperature during preheat or cooking press Temperature button Actual temperature will display briefly on Temperature Display before the display reverts to the pre set temperature Heating On Indicator 1 TURN ON Press On Off button Temperature Dislay Temperature Display will show actual temperature 2 SET TEMPERATURE to increase the temperature to decrease the temperature At any time during cooking time and temperature can be adjusted by using the Time Temperature controls Time Display Time Display will show actual time set Timer On Indicator Power On _ Indicator This oven can be used without using the Timer as it is purely a SET TIME timer and does not control the to increase the time baking operation of t2. On Temperature Dislay Indicator Temperature Display will show program selected To check actual oven temperature during preheat or cooking press Temperature button Actual temperature will display briefly on Temperature Display before the display reverts to the pre set temperature 2 SELECT A PROGRAM to scroll forward through programs to scroll backward through programs Light will remain On by default when cooking in Program mode Time Display Time Display will show Pre Heating Program cannot be started until pre heating is completed START STOP When cooking in Program mode the oven light will remain On until cooking is completed Load Oven Time display will show Ready Opening the oven door during a cooking cycle will pause the cooking time To continue cooking close the oven door START PROGRAM Press Start Stop button to start cooking program Press any button to cancel the Alarm Press Grill Broil button to select the Grill Broil mode Press Act Temp button to check Actual temperature of oven at any time during cooking Press Program button to program the Oven refer to Setting the Oven Programs overleaf Press and hold On Off button for 3 seconds to turn Off the Oven Grill Broil Grill Broil fun
3. 4 Time and Temperature displays 4 and Temperature button LED flash Press Temperature button to con firm and Temperature set tings Operator Accessible Parameters Setting the Operator Accessible Parameters With the Oven in Stand By mode 1 ENTER THE OPERATOR PARAMETER MODE Press Grill Broil and Start Stop buttons together Temperature Display will show PAS PAS The Time Display will flash 2 SET PASSWORD Rotate Timer Control to set password 123 Operator Password XN Nw i Press Light On Off button to confirm password a m 5 Temperature Display will show one of Parameter Codes Time Display will show value of the parameter 15 5 SETTING THE PARAMETERS Rotate Timer Control to parameter required Press Light button to confirm parameter Time display will flash LIGHT While Time display is flashing rotate Timer Control to select value required Press Light button to confirm value Time display will stop flashing T i 7 4 EXITING THE PARAMETER MODE Press On Off button to return to Stand By mode Table of Operator Accessible Parameters Parameter D E Default Number Seen Setting 150 C Turn On Pre Heating Temperature 60 260 140 5
4. Purchase Date of Installation and Serial Number of the oven should be recorded in the area provided below The serial number of this oven can be found on the Technical Data Plate located on the front right hand side panel see diagram in Installation Section Model Number Serial Number Dealer Service Provider Date Purchased Date Installed Specifications 616 mm EN 625 mm 24 ELECTRICAL ENTRY 1 mm 5 _ 400 mm 153 75 3 turbofan 100 mm 3 VENT 139 mm 57 648 mm 25 Oven Power Ratings Oven Tray Details Tray Capacity Tray Spacing 208V 1P N E 50 60HZ 2 9 kW 4x GN 1 1 Pan 4 220V 1P N E 50 60HZ 3 1 kW 4 x US 1 Pan 80 mm 3 230 240V 1P N E 50 60HZ 3 1 kW Installation Installation Requirements Important Installation shall comply with local electrical health and safety requirements It is most important that this oven is installed correctly and that oven operation is correct before use If you have any questions regarding the proper installation and or operation of this oven please contact your local Turbofan distributor Unpacking 1 Remove all packaging and transit protection including all protective plastic coating from the exterior stainless steel panels Check the oven and supplied parts for damage Report any damage immediately to the carrier and distributor Check that
5. oven with a damp cloth moistened with a mild detergent solution or a soft bristled brush b Baked on deposits or discolouration may require a good quality stainless steel cleaner Always apply cleaner when the oven is cold and rub in the direction of the grain Side Racks a Remove wire oven racks and bottom element guard b Partially undo the rack securing screw anti clockwise securing side rack to the oven wall until the rack is loose 11 c Pull side racks forward to disengage the location pins at the rear of rack from the rear wall of the oven and remove the racks from the oven d Clean all racks with a mild anti bacterial detergent and hot water using a soft bristled brush e Dry the racks thoroughly with a dry cloth f To refit the racks engage the locating pins at the rear of side rack into the locating holes in the rear of the oven g Atthe same time locate the front of the rack over the rack securing screw and hand tighten the rack securing screw h Refit the wire oven racks and bottom element guard to the oven Lamp Glass Fan Baffle a Remove the wire racks as shown previously Baffle y Location ay ie Bracket 56 rr y r b Whilst holding the fan baffle in place undo the lamp glass anti clockwise and remove 5 Unscrew Anti Clockwise COEM Pull the fan baffle forward off the location bracket at lower rear of the oven d Clean fan b
6. service Close door Refer Door does not close fully Call for service Call for service Call for service Call for service Call for service Correctly position tray in rack Re align door Correctly install door seal Refer to the Cleaning Section Replace bulb Select a lower temperature Check oven racks and level Ensure oven racks are spaced to allow air flow around baking on all shelves Re load oven Ensure oven door remains closed during the baking process Check seals and replace if damaged Ensure oven vent not blocked or shrouded Call for service Call for service Electrical Schematics Electrical Schematic E31D4 Turbofan Oven e J O 21 N NAZZ orz MAGO Aore MAZZ Agee M460 0221 MA0 Z Maoz agoz 8 0 MGZ A807 M48 ee dO SLHON IN3IAN3 13 1N3A313 IN3IA 13 NJAO dog ONLLV3H ONILV3H M8 YOLOW NV 3 Toug ITIS ONLLV3H SF T i a O 1 VAOZ 21 072 802 LX Pos H3AOJSNVMH L 5 Homs HOOd 5 E NJAO DOOR SWITCH DOOR INPUT Replacement Parts List Important Only genuine authorized replacement parts should be used for the servicing and repair of this oven The instructions supplied with the parts should be followed when replacing components For further information and servicing instructions co
7. the following parts have been supplied with your oven 4 x Leg Adjustable Report any deficiencies to the distributor who supplied your oven Securely fit the 4 legs supplied with the oven Check that the available electrical supply is correct to that shown on the Technical Data Plate located on the front right hand side panel e Refer to Specifications section Oven Specifications Tables Location 1 Position the oven in its approximate working position 2 he unit should be positioned so that the control panel and oven shelves are easily reachable for loading and unloading Clearances To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to Rear 75 mm 3 Left hand side 75 mm 3 Right hand side 75 mm 3 CLEARANCE FROM SOURCE OF HEAT A minimum distance of 300mm 12 from the appliance sides is required Important The vent located at the rear of the oven must NOT be obstructed Oven Vent Location HH Stand Mounted Ovens For ovens that are to be mounted to a stand the oven feet are used to level the oven on the stand Refer to the instructions supplied with separately ordered stands for mounting details Technical Data Plate Location Installation Electrical Connection A Warning This oven must be earthed grounded If the supply
8. until adjusted correctly 4 Tighten the locking nut on the door catch
9. 00 F 3250F Light Auto Off Setting Time 0 On Off 1 1 1 minute auto Off 2 2 minutes auto Off etc Buzzer Volume be adjusted from 0 to 10 5 Program Pre Heating Condition Can be adjusted from 0 to 30 C 0 to 54 F above pre heat 20 C temperature 36 F 10 Cleaning and Maintenance Cleaning Guidelines A Caution Always turn off electrical power at the mains supply before commencing cleaning This oven is not water proof Do not use water jet spray to clean interior or exterior of the appliance To achieve the best results cleaning must be regular and thorough If any small faults occur have them looked at promptly Don t wait until they cause a complete breakdown NOTE e Carefully read and follow the safety instructions on the label of the cleaning product to be used e DO NOT use harsh abrasive scouring pads or abrasive detergents as they could damage the oven e Ensure that any detergent or cleaning material has been completely removed after each cleaning To keep your oven clean and operating at peak efficiency follow the procedures shown below Oven Cleaning NOTE e If the oven usage is very high the cleaning procedure should be carried out on a more frequent basis e Allow the oven interior to cool to approx 50 C 120 F before commencing cleaning Stainless Steel Surfaces a Thoroughly clean the exterior surfaces of the
10. G3ODSERIES turbofan E31D4 Digital Operation Installation and Operation Manual turbofan CONVECTION OVEN SYSTEMS 234144 9 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web www moffat com au E Mail vsales moffat com au Main Office tel 61 03 9518 3888 fax 61 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales amp blue seal co uk Sales tel 44 121 327 5575 fax 44 121 327 9711 Spares tel 44 121 322 6640 fax 44 121 327 9201 Service tel 44 121 322 6644 fax 44 121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 1 336 661 1556 fax 1 336 661 9546 Service tel 800 858 4477 Toll Free tel 1 336 661 1556 fax 1 336 661 1660 REST OF WORLD Moffat Limited Web www moffat co nz E Mail export moffat co nz The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless a
11. RPRSAETR 13 Electrical E RUE RE KREVERERCREEERA M UEM EUR NEUE 14 Replacement Parts LISE 25 Quid RRERERMEREKUBRERERE 15 Appendix 1 Reversing the Oven 16 Introduction Before using your new oven please read this instruction manual carefully pay particular attention to any information labelled WARNING CAUTION IMPORTANT or NOTE in this manual Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided will result in minor or moderate injury If you are unsure of any aspect of the installation instructions or performance of your oven contact your TURBOFAN dealer promptly In many cases a phone call could answer your question Should you contact your TURBOFAN dealer on any matter concerning this oven please have the information provided opposite readily available Safety Information For your safety please pay attention to the following symbols marked on the appliance Risk of electric shock No user serviceable parts inside Qualified service person access only Disconnect from power before servicing This manual must be kept by the owner for future reference A record of the Date of
12. affle with mild anti bacterial detergent and hot water solution using a soft bristled brush e Dry fan baffle thoroughly with a soft dry cloth before re fitting f Clean the lamp glass using a soft cloth with a mild anti bacterial detergent and hot water solution g Dry the lamp glass thoroughly with a dry cloth h Refit the fan baffle onto the location bracket below the fan i Whilst holding the fan baffle in place refit the lamp glass screw the glass in clockwise to secure the fan baffle in place Do not over tighten lamp glass Cleaning and Maintenance Door Seal a To remove door seal pull the 1 piece seal forward until it pulls out of the location groove around the oven Note the way the seal is fitted to the Door Glass Cleaning e Ensure that the oven door is cool before cleaning the oven door glass a Open the oven door b Lift up the bottom of the inner glass at the centre of the door to unlock from the inner glass retaining catches and swing the glass inwards towards the oven b Check for wear and damage to the door seal and replace as required c Wash the door seal in a sink taking care not to cut or damage the seal Dry the door seal thoroughly e Refit the door seal with lip facing into centre of the oven Refit Seal with Lip facing inwards Clean both sides of the inner glass and the inner side of the outer door glass with a conventional f Press the door seal into the
13. cord is damaged it must be replaced by a suitably qualified person in order to avoid a hazard Each oven should be connected to an adequately protected power supply and an isolation switch mounted adjacent to but not behind the oven and must be readily accessible to the operator This switch must be clearly marked and readily accessible in case of fire Check the electricity supply is correct to as shown on the Technical Data Plate on the front right hand corner of the oven side panel Ensure that the oven is fitted with the appropriate power cord and plug Positioning and Levelling of Oven 1 Correctly locate the oven into its final operating position and using a spirit level adjust the oven feet so that the oven is level and at the correct height Initial Start Up Before using the new oven 1 For first time use of the oven operate the oven for about 1 hour at 200 C 400 F to remove any fumes or odours which may be present 2 Please refer to the Operation Section of this manual for details on how to correctly operate and shutdown the oven Commissioning Before leaving the new installation Check the oven functions in accordance with the operating instructions specified in the Operation section of this manual Ensure that the operator has been instructed in the areas of correct operation and shutdown procedure for the appliance NOTE If for some reason it is not possible to get the appliance to operat
14. ction can be selected at any time during the Program Mode by pressing the Grill Broil button The Grill Broil LED will illuminate The Time Display will show either Grill or Broil bork On completion of the Grill Broil mode the oven temperature will return to the temperature previously set 8 Operation Setting the Oven Programs Oven can be pre programmed with up to 20 Program s When you receive your oven the controller is not programmed To set programs carry out the following for each program required 1 ENTER PROGRAMMING MODE Press Programs button to enter Programming mode 2 SELECT PROGRAM REQUIRED Rotate Temperature Control to program required Temperature Display will show program selected Press and hold Temperature button K until Time and Temperature displays and Temperature button LED flashes Heating On Indicator Change time and temperature parameters 3 ENTER COOK TEMPERATURE Rotate Temperature Control to set cook temperature to increase the temperature to decrease the temperature Timer On Indicator Temperature Display will show oc temperature selected 1 1 4 ENTER TIME Rotate Timer Control to set cook time to increase the time to decrease the time Time Display will show time selected
15. e correctly turn off the power supply at the mains supply and contact the supplier of this appliance Operation Operation Guide A Warning A Warning Take care when opening the oven door Some parts of this oven will become VERY during baking Let hot air and steam escape HOT during use and could cause burns if before removing or replacing food as the touched steam produced can cause steam burns e Turbofan Ovens have been designed to provide simple operation e This oven is intended for use in a commercial kitchen and must only be put to the use for which it was intended i e cooking food product To use this oven correctly please read the following sections carefully Oven Control Panel Programming Button and LED Used to enter the Programming mode Temperature Display Shows the preset chamber temperature When used with Temperature Button shows actual oven temperature for 5 seconds Shows Cooking Modes and Error Codes Temperature Button and LED Shows actual oven temperature for 5 seconds on the Temperature Display LED On when heating LED flashes Grill Broil Button and LED when showing actual temperature Switches between Baking Mode and Grill Broil Mode Temperature Adjustment Control Time Display Shows cook time in full minutes only from 180 1 and seconds for final minute only Light On Off Button and LED Turns oven light On Off
16. emove door handle 9 Remove top door hinge and fit to bottom opposite corner of door 15 Remove Hinge Plate from top of oven and fit diagonally opposite to lower corner Remove these screws to remove top and bottom hinges 16 Remove Hinge Plate from bottom of oven and fit diagonally opposite to upper corner 17 Fit screws removed at Item 14 above to where hinges were fitted 10 Remove bottom door hinge and fit to top opposite corner of door 16 Appendix 1 Oven Door Reversal 18 Remove Blanking Screw and Door Catch from front of oven and swap around refer Adjusting Door Catch T j d F y Blanking Screw Re A af E 3 19 Fit door spacers removed at Item 13 previously to lower hinge pivot bolt Oven Door Re Fitting Fit the Door 1 Refit oven door by locating bottom of door onto bottom hinge plate pivot bolt and spacers Fit top of door into top hinge plate and secure with top pivot bolt Fit Inner Glass to Door NOTE It is important to ensure that the inner glass is fitted correctly and that the glass pivots at the hinge end of the door and not the handle end Fit pivot spacer removed at Item 3 on previous page to the lower inner glass pivot and locate inner glass lower pivot into position on inside of door Locate top pivot of inner glass into top of door and secure in p
17. he most complex Never overlook the obvious Fault Oven does not operate Oven Controller operates but No Heat in Oven Oven heats up but fan does not operate Door does not close fully Oven light not illuminating Uneven cooking Err 001 on display Err 003 on display Possible Causes Mains isolating switch circuit breaker or fuses are at the power board Overtemp tripped No lights no power light Overtemp faulty Digital Controller faulty Digital Controller faulty Door not closed fully Door Switch faulty Heating Relay faulty Element faulty Fan motor faulty Fan or fan motor obstructed Tray in way of door Door mis aligned Door seal obstruction Blown bulb Too high a temperature selected Oven or racks not level Insufficient air space around trays or baking tins Oven overloaded with too much product Opening oven door un necessarily Oven door seal damaged or faulty Oven vent restricted Probe error Digital input error 13 You may encounter a problem not covered in this section please contact your service provider who will require the following information e The Model and Serial Number of the oven can be found on the Technical Data Plate located on the front right hand side panel of the oven Remedy Turn On Call for service Call for service Call for service Refer to Digital Controller Fault Codes Call for
18. he oven to decrease the time If the Timer is set to the Infinity 4 START TIMER setting the timer will count elapsed time to a maximum of 999 Press Start Stop button to start timer operation minutes Opening the oven door during a Press any button to cancel the Alarm cooking cycle will pause the cooking time To continue cooking close the oven door Press Grill Broil button to select the Grill Broil mode Press Act Temp button to check Actual temperature of oven at any time during cooking xac Press Light button to turn On oven light refer Operator Accessible Parameters 5 Press Program button to program the Oven refer to the Installation and Operation Manual Press and hold On Off button for 3 seconds to turn Off the Oven 2 Grill Broil Grill Broil function can be selected at time during the Manual Mode by pressing the Grill Broil button The Grill Broil LED will illuminate The Time Display will show either Grill or Broil bre On completion of the Grill Broil mode the oven temperature will return to the temperature previously set 7 Operation Cooking in Program Mode 1 TURN ON 7 Press On Off button Press Programs button Program Mode PROGRAMS Indicator _ Heating
19. locating groove in the glass cleaner front face of the oven until the seal is properly d Dry the oven door thoroughly with a soft dry cloth located all around the oven Swing the inner glass back towards the outer door f Whilst holding the outer door lift the inner glass back onto the locking catches until the inner glass is securely held Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person Controls and mechanical parts should be checked and adjusted periodically by a qualified service person It is recommended that the appliance is serviced every 6 Oven Interior months e Allow the oven interior to cool to approx 50 C 120 F before commencing cleaning a Remove the oven racks element guard and the fan baffle as shown previously b Clean any build up of grease from the oven interior using a mild anti bacterial detergent and hot water solution and a soft bristled brush C Dry the oven thoroughly with a soft dry cloth d Clean the oven regularly with a good quality oven cleaner 12 This section provides reference to the more common problems that may occur during the operation of your oven This fault finding guide is intended to help you Fault Finding correct and accurately diagnose problems with your oven When fault finding a problem always use a process of elimination starting with the simplest solution and working through to t
20. ntact your nearest authorized service provider or Turbofan Dealer When ordering replacement parts please quote the part number and the description as listed below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the Technical Data Plate Item Description 234631 Digital Control Board Kit E31D4 234429 Transformer 208 240V x 12V AC SEC 20VA 234450 Encoder 234434 Temperature Probe 20 mm PT1000 1 mtr 234202 Oven Bottom Element 2000W 230 240V 234203 Oven Bottom Element 2000W 208 220V 234462 Oven Top Element 230 240V 234463 Oven Top Element 208 220V 013431K Fan Motor Kit 208 240V 50 60Hz 025400 Overtemp 360 C 680 F 233573 Overtemp Cap 233862 Door Microswitch 234447 Knob Indexed 003002 Oven Lamp Lens 231814 Lamp Bulb G9 25W Halogen 230V 234580 Door Roller Catch 235277 Door Roller Catch Strike 235278 Strike Lock Nut 234626 Door Hinge Top 234627 Door Hinge Bottom 234464 Door Seal E31 232379 Foot Adjustable 73 80 mm 234204 Oven Side Rack LH E31 234205 Oven Side Rack RH E31 233567 Oven Rack E31D 233552 Rack Securing Screw 15 Appendix 1 Oven Door Reversal Reversing the Oven Door 11 Remove inner glass latching studs to opposite _ e Refit all screw fasteners using low mid strength side of door using Loctite M Y thread locking adhesive unless otherwise stated 243 to secu
21. osition with inner glass retaining clip Screw and Lift inner glass up onto locking catch to lock glass into position Retaining Clip e 17 Adjust Door for Correct Alignment Check alignment and operation of the door Ensure that the door is correctly aligned horizontally and vertically 1 To align slacken off the upper and lower hinge plates and correctly align the door Re tighten both hinge plates 2 Check that the roller catch correctly retains door in the closed position 3 To adjust slightly loosen screws securing roller catch and close the door The roller catch will centralise itself 4 Open door and tighten roller catch securing screws Adjusting Door Catch If the door sealing requires adjustment carry out the following to adjust 1 Check that the door seals correctly when closed by placing a sheet of paper between the door and the seal 2 Close the door on the paper and attempt to withdraw the paper by firmly tugging on the paper The paper should just pull out with some resistance but without tearing 3 To adjust the door catch loosen the locking nut on the door catch a If the paper withdraws easily screw the door catch In by turn and repeat the test above until adjusted correctly b If the paper cannot be withdrawn and the door springs open screw the door catch by 72 a turn and repeat the test above
22. re zi e Door reversal should only be carried out by a suitably competent person Remove Latching Studs Remove the Oven Door Inner Glass 1 Open the oven door and open the door inner glass 2 Remove screw securing inner glass retaining clip and remove clip 3 Lift up inner glass and Remove Screw and Remove Upper and Lower Door Hinges and Door remove ensuring that pivot Retaining Clip Catch spacer is removed from lower inner glass pivot and 12 Turn door handle over and fit to other end of door where hinges were removed from Ensure Flat of handle is to the outside 13 Remove bottom door pivot retained bolt and spacers and fit pivot bolt to top door hinge 4 Remove black plastic plugs assembly as this will be from top and bottom of swapped over and fitted to door and fit to holes where bottom of other side of inner glass pivots were oven removed from Remove the Oven Door 14 Remove the 4 blanking 5 Remove the door roller catch and blanking plate from screws from front of oven the inside of the door and swap these over Swap Roller Catch and 1 Blanking Plate over Remove screws top and bottom and fit to where hinges removed from 6 Whilst supporting door unscrew and remove top door pivot bolt from top door hinge assembly 7 Remove door and lay on a flat surface or workbench 8 Unscrew screws securing the door handle r
23. uthorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice Copyright Moffat Ltd July 2012 Contents L7st E31 Turbofan Convection Oven Model Numbers Covered in this Manual E31D4 Turbofan Oven 4 Tray Convection Oven NS 2 Safety Information SDeCIIICaEIOS ursi GR RR ROCA OR RR RT DR RD NUR ER RR DN DR 3 ENSCaAMAGION 4 Installation Requirements Unpacking Location Clearances Stand Mounted Ovens Electrical Connection Positioning and Levelling of Oven Initial Start Up Commissioning Op ration 6 Operation Guide Oven Control Panel Using the Oven Manual Mode Cooking in Program Mode Setting the Oven Programs Operator Accessible Parameters 10 Setting the Operator Accessible Parameters Table of Operator Accessible Parameters Cleaning arid Maintenance i i5ii6 x nua xi oa RO VERIOR aba WR RR WR RR REN S ERR RU WR 11 Cleaning Guidelines Oven Cleaning Periodic Maintenance Fault Findilg i issesgnesRERERERERRFRFRRRSUERRAEETIERREFRENSRRERERERERWRRARRRVREEEKSE KEV CREEK ECRKESRRERERRRR E
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