Qlink XF200 User`s manual
Contents
1. Spark plug NGK D8RTC Headlamp 12V 35W 35 W Turninglamp 12V10W Taillamp stop lamp 02V 21 5W Instrument indicating lamp 2V 2W Battery Ls 2V 9Ah Horn 2V 105 dB A 45 DQLINK USER S MANUAL Performance of Motorcycle Braking distance 30 km h m Max noise dB A 80 Max speed mph kph Climbing ability2. Troubleshooting 7 Storage Method F 41 Parameters List l 43 Wiring Diagram OT 47 QLINK USER S MANUAL Precautions and General Information Safety Precautions for Riders It isa great pleasure to ride amotorcycle For the sake of your safety please observe the traffic rules and regulations and five stipulations listed below strictly To Wear Safety Helmet Safely riding a motorcycle starts fromthe proper wearing of helmet whichis very important for a rider A
3. Max power Kw rpm 1 5 8000 Rated power kw rpm 10 5 7500 Max torque Nm rpm 4 5 8500 Min fuel consumption g kw h O B54 Min idle stable rotary speed rpm 500 100 Starting type Electric start Lubrication type Pressure and spraying lubrication Lubricant type SAE 10W 50 Fuel type 90 gasoline Air filter type Polyurethane foam plastic type Transmission System Clutch i Wet multiple Primary reduction ratio B 158 Final reduction ratio 000 Gear ratio I gear 3 000 2 gear 1 933 3 gear 1 438 4 gear 1 095 5 g
4. Economic oil consumption G Mile 22 60 96 9 Min stable speed mph kph Gliding distance m 200 Starting acceleration time s Exceeding acceleration time s 46 15 6 25 15 14 oozes 8 5 lt USER S MANUAL Wiring Diagram Qlink reserves the rightto change without prior written notice of specifications material andother it ems to each model Qlink continually seeks advancementin products improvementin different countries or areas therefore while this manual contains the most current product informationavailable atthe time of printing there may be minor discrepancies between your vehicle and this manual If there is any question concerning this manual please consult your local dealer All rights reserved Any reprinting or unauthorized use without written
5. length x Width x Height inch mm COO 6 6 36 6 46 5 2200 830 1180 Wheel base inch mm U Loo 57 1 1405 Minimum ground clearance inch mm 0 6 270 Castor angle OI Lo 27 Steering turning angle left right CU 480 480 Minimum turning diameter inch mm MoO 12 6 5400 Quality Parameter Dry weight include oiland fuel lb kg CLO271 2 123 Maximum load quality lb kg 30 8 150 Fuel tank capacity G L 2 8 10 6 Engine Type Single cylinder 4 stroke air cooled Bore x stroke mm l 66 58 2 Piston swept volume m1 O 1199 Compression ratio 9 4 1 43 DQLINK USER S MANUAL
6. QLINK USER S MANUAL INTRODUCTION Thank you for choosing a Qlink Brand XF200 motorcycle Our company uses the latest advanced production technology and equipment in the design and development of this type of motorcycles to offer you areliable performance novel style and good appearance Riding a motorcycle is one of the most exciting activities and also an ideal traffic tool that make you happy Before operating your motorcycle read this manual carefully This manual outlines the correct methods of repairing andmaintaining motorcycles Compliance with the stipulations and requirements will contribute to the long lasting and trouble free operation of your motorcycle The well trained and skilled maintenance personnel in the sales agencies and service centers of Qlink are ready to offer the best service QLINK USER S MANUAL Important Precautions Information About the Running in Operation of Motorcycles The first 1 000 km of mileage is the most important phase in the whole lifetime of your motorcycle During this period correct running in operation may notonly prolong the lifetime but also make the bestof your new motorcycle The surfaces of thejoining components canbe polished resultingin smooth engagement Careful and patientrunning in operation can facilitate stable nding and best performance ofyour motorcycle Special attention must be paid to operations that cause the engine to be overheated Refer to the section
7. It may benecessary to replace one or more parts during theregular maintenance It is recommended that you use genuine Qlink brand parts ortheir equivalents Experiencedor not you d better to entrust the designated dealers or qualified technician to maintain the items marked witha O l The others may be maintained by yourself under the instructions of this Manual Maintenance Schedule Intervals Based on the reading 1 000 5 000 10 000 of odometer or No of months Months 12 Battery specific gravity ofelectrolyte Spark plug Gasoline filter QLINK USER S MANUAL Intervals Based on the reading Km of odometer or No of months Months a E S 2 oil filter by paper 500Km 2 Replace once evey 2000Km oil filter by steel net C 23 QLINK USER S MANUAL Lubrication Schedule Grease or machine oil Apply grease every 2 years or 20 000 km Special note Tosecure yourride please conduct termly check and tightening of spoke according to the following sheet at local distributor or professional maintenance shop Grease Grease mileage Km Item tighten change TP T T O Note If spoke cap or spokeis worn itmust be changedimmediately 24 QLINK USER S MANUAL Tools A tool kit placedin the small bag on theleft lower side of the chassisis available to your regular maintenance which include the tools listed below Battery WARNING This vehicle us
8. high quality safety helmetis the first protective tool toa rider because most serious accidentis the injuring of head Soplease put onyour safety helmet with appropriate protective glass on riding your motorcycle To Get Familiar with the Structure Yourriding skill andknowledge of the machinery structure constitute a basis of safe operation Make adequate practice at a traffic free area Keep in mind that practice makes perfect To Know Your Speed Limit Riding speed variesaccording to theroad conditions yourriding skill andthe weather Awareness of your safety speed limit may help avoid accidents At any time onlyride within your safety speed limit To Wear Suitable Clothes Loose and outlandish clothes can make you uncomfortable andunsafe Riding onthe road withsuitable clothes makes your feet and hands move freely Gloves boots and the necessary safety helmet show that youare a qualified rider For the sake of safety high quality and fit clothes are recommended Doubled Attention in Rainy Days Special caution should be exercised in theriding of yourmotorcycle in rainytime Bear inmind that the braking distance inrainy days is twice as thatin sunny days Keep away from covers paints and greasy dirt on the road to prevent slipping Never turn sharply during speeding up Be careful to pass through railways and bridges etc and keep sufficient distance from the vehicle ahead USER S MANUAL Chassis serial No Engine serial No Location
9. of metal nameplate The number ofthe chassis andengine are required when the motorcycleis registered In ordering certain components or entrusting special services from Qlink Corporation or authorized dealers the number will also lend youa hand The chassis number is stamped on the vertical pipe of the chassis and the engine number is onthe left of the crankcase The metal nameplate indicating the main technical parameters of this type of motorcycle and manufacturer is embeddedin the vertical pipe of the chassis Please write downthe serial numbers below for futurereference Chassis No DQLINK USER S MANUAL Locations of Components Instruments on handlebar Clutch lever Left handlebar switch Tachometer Ignition switch Speedometer Right handlebar switch Throttle grip Front brake lever OWA D NN PWN Rearview mirror QLINK USER S MANUAL Left Side Fig Right Side Fig 1 Switch of fuel tank 1 Rear brake pedal 2 Carburetor 2 Spark plug 3 Gear shift lever 4 Side stand DQLINK USER S MANUAL Operation Ignition Key Two uniform ignition keysare available reserve one of them for future use Instrument Panel Odometer It records the total kilometer accumulated since the motorcycle is used Speedometer It is used to indicate the current speed outer is kph and inner is mph Turning Lamp Indicator Turn to the right the
10. oil recommended in Instructions on fuel and engine oilQ Brake Check brakes afterthe first 1000km and every 3000 km thereafter The vehicle uses disc bake in front wheel anddrum brake inrear wheel Correct brake operation is critical to safe driving Always you must have the regular brake check executed by qualified distributors Warning Brakes are the parts related to personal safety Always keep it in good adjustment Front brake Brake fluid WARNING Brake fluid isharmful for drinking or contacting toeyes and skin In case of drinking by mistake vomit it out by force Incase of contacting eyes and skin wash with plenty of clean waterbefore going tohospital Precaution The vehicle usesethanol hydraulic fluid for brakes Nosilicate or petrol products shoud be mixed with it Otherwise the braking system may be damaged Never use any fluid left in the last maintenance because it may absorb moisture in the air Always use SAEJ1703 brake fluid Never splash brake fluid onto painted or plastic surfaces or corrosion may occur 28 DQLINK USER S MANUAL Check frequently the level of brake fluid tank Replenish with recommended fluid The level may get lower along with the wearing of brake lining Brake fluidreplenishing is animportant item inregular maintenance Brake lining Check the front brake lining to see ifit is worn to the limit mark Ifit reaches the mark replace brake lining WARNING If brake system or brake lin
11. on Running in of New Motorcycles for details about the running in operation Please carefully read this manual and strictly observe the relevant stipulations and instructions Terms such as Warning Caution and Attention are used inthis manual toindicate important information Read these parts carefully Warning Instructions concerning the safety of arider Ignorance of theseinstructions may lead to traffic accidents Caution Instruction relating tothe protection ofthe motorcycle Ignoranceof these instructions or measures may cause damageto your motorcycle Attention Instructions concerning the maintenance of themotorcycleor the explanation of other important information DQLINK USER S MANUAL Content Precautions and General Information Location of Components so 3 Operation 5 Hints on Use of Fueland Engine Oil 3 Running in Operation 4 Inspection Prior to Riding 5 Main Points for Riding 7 Check and Maintenance 1 Measures of Reducing Pollution B7
12. permission of Qlink Motorcycle Co Ltd is expressly prohibited 47 DQLINK USER S MANUAL MAINTENANCE RECORDS x This bike s traveled mileage is Kilometers Times Date Mileage km Items Maintained Dealer 1 M D Y 500 Oil 2 M D Y 1000 a a 3 M D Y 2000 Oil 4 M D Y 3000 Oil Filter 5 M D Y 4000 Oil s moy w Th 7 M D Y 6000 Oil 8 M D Y 7000 Oil Filter 9 M D Y 8000 Oil 10 M D Y 9000 Oil Filter 48 O DQLINK USER S MANUAL MAINTENCE RECORDS This bike s traveledmileage is Kilometers Times Date Mileage km Items Maintained Dealer Weel ee 10000 Spark plug Brake fluid 12 M D Y 13 M D Y 14 M D Y 15 M D Y 16 M D Y 17 M D Y 18 M D Y 19 M D Y 20 M D Y 49
13. plug is loose The piston ring isin the improper position The piston and ringare excessively worn out orthe ring isbroken The cylinder is seriously worn The intake pipe leaks The oil seal ofcrankshaft is damage 39 Fill fuel Open the tap Clean the oil tank and tap Dismantle thecarburetor and cleanit Dismantle the carburetor and cleanit 1 2 3 4 Dismount and dry it Replace the spark plug Clear carbon deposit Adjust the clearance Tightenthe screw orreplace the pad Tighten the plug Clear thering and the carbon deposit around it Replace the piston and itsring Replace thecylinder body Tighten or replace therubber ring Replace the oil seal DQLINK USER S MANUAL Troubleshooting Table of the Engine Ajpewou UNI ou s op urguo oY The engine has abnormal sound The engine doe s not run steadily The engine overheats The cylinder and piston are seriously worn out The needle bearings of the cnnecting rod are seriously worn out Excessively early ignition The combustion chamber has too much carbon deposit The spark plug overheats Thereis water or dirt in the carburetor Theoil route isclogged The crankcase leaks The joint of the carburetor and engine has leakage The mixing gas istoo thick ortoo thin Run fortoo long time with a lower gear Overload orrun under heavy load for exce
14. the speed of the engine Turn it anti clockwise towards yourself to speed up conversely turn it clockwise to slow down Electric start button Hold both the front brake handle bar and therear brake handlebar firmly press the engine starter buttonso as to start the electric starter andignite the engine Lamp Switch with Dot version Lk Position Turn onthe meters lamp position The meters lamp will get off DQLINK USER S MANUAL Fuel Tank Cap To open the cap insert the ignition key and turn it clockwise Then the cap can be removed together with the key Toclose the cap align with the arrow and push down the cap and the key on the hole of the tank cap till the locking soundis heard Finally pull outthe key 1 Gasoline level 2 Gasoline inlet WARNING The gasoline tankshould not beoverfilled Never spill gasolineon hot engine Never add the fuel over tank inlet as shown in the Fig Otherwise expansion of the gasoline owing to higher temperature will cause overflow The engine shouldbe stopped during the refilling andthe ignition switch should be turned to OFF No smoking during the refilling Gear Shift Pedal This model ofmotorcycle is equipped with a five shift gear in transmissionsystem The working order of the gearshift is as shown inthe figure The leveris connected to the ratchet of the gearshift It will return automatically to its original position after selection o
15. with three positions O ON WH RESERVEand OFF OU ON Position The lock isusually set tothis position The gasoline canbe supplied throughthis lock to the carburetor each time the throttle grip is turned Lf Reserve Position If the fuellevel is toolow turn the tapleverto H RESERVEto supply 1 6L of the fuel from the reserve tank OFF Position Set the tapto after the engine stopped CAUTION If the tapis set to ON or RESERVE some problems may occur i e the and fuel enters into thf engine Thi May cause serious damage to the mechanical sy stem when the engine is started Note After the tap isset to go tothe near gas station to getthe fuel refilled Turn the tap to position again after refueling u iB Fuel Hose If the fuelhose is wornout replace itin time DQLINK USER S MANUAL Carburetor Choke System This motorcycle isequipped with thechoke system which makes the startingeasier Push down the choke lever tothe lowest positionin order to start the engine under the cold state Once the engine is started lift up the choke lever to half and let the engine gradually warm up When the engine acquires the normal working temperature reset the choke lever to original position The choke system works only when the throttleis entirely closed If the throttle grip is turned during the warming up period the fuel will be supplied to the engine from the throttle system instead of the choke system Whe
16. Switch QLINK USER S MANUAL For turning signaloperation set theswitchto lt left position the left turning signallamp will get lighting ifsetto gt right position the right turning lamps will be switched on After turning move the switch to middle position the turning lamp will be turned off WARNING If you wantchange another laneor to turnto another direction switch on the turning signal lamp in time After turning switch off the turning lamp intime Horn Button Press this button to make the horn sound Clutch Lever Grip this lever to disengage the driving system at the time of starting the engine or shifting the gear Disengage the clutch by grasping the lever Control System of Right Handlebar Front Brake Lever The front brake means that the brake lever of the right handlebar is gripped sl ow ly towards the controlhandle of thethrottle When gripping the brake lever the tail lamp of the brake will be automatically lit oozes 8 5 lt USER S MANUAL Stop Switch of Engine This switch locatedon the topof the control panel of the right handlebar it is of swinging plate type Its shaftis placedon thecenter of theplate When it ison the OQ Uiposition the engine will start only after the circuit closes up This isan emergency switch If the switchis set on 3 thestarter motor cannot start andthe starting circuit breaks completely Throttle Grip The grip is used to control
17. able of making the engine smooth running within anormal range of operation The transmission ratio is carefully designed to becompliance with the characteristic of the engine Theridershouldselectthe most 18 QLINK USER S MANUAL suitable gear under general condition Neverslide the clutch for the purpose of controlling the speed Shift to lower gears as necessary to get the engine working at normal speed CAUTION The engine rotary speed at any gear should notexceed the redarea of the tachometer Riding ona Slope When the motorcycle runs upwards ona steep slope it will slow down and demonstrates a lack of power Now shift toa lower gear so that the engine resumes normal operation The action of gear shifting should be performed swiftly otherwise the motorcycle will lose the forward rushing force When the motorcycleruns downwards alonga slope shiftto lower gearsso that the motorcycle can bebraked easily Bear in mind that the speed should not be too high in downward riding WARNING If this isthe first time for you toride this typeof motorcycle make sufficient practice at a traffic free area till you fully get familiar with the operation of the motorcycle Before you start and stop the motorcycle set the side stand to the normal upward position Never shiftthe gear or slow downat the time ofturning Before you startturning decelerate toa safe speed Do not change toa lower gear during turning It isextremely dangerous to ride y
18. bly Precaution The lamp assemblyis of reflectiontype Do nottouch the reflectionlens in bulb replacement to avoidreducing its servicelife Turning signal lamp 1 Remove two screws and take off the lamp lens 2 Press the bulb and turnit leftward totake it out 3 To installa new bulb press it down and turn it rightward Precaution After installing thelamp lens becareful not toover tighten thescrews to avoid damaging the lamp lens Tail Brake Lamp 1 Remove the lampcover by loosening the two screws 2 Screw outthe bulb by pressing and turningit to the left 3 Renewa bulb 32 QLINK USER S MANUAL Air Filter If dust clogs the air filterelement intake resistance increases as the output Dower of fuel coueunAption To avoid this replace the air filter element as the following steps afterriding for every 5 000 km 1 Remove theright chassis cover with the key 2 Loosen the fixing screws andremove the air filter cover 3 Withdraw the brightplastic flake andouter frame 4 Separate the foam plastic fromthe outer frame Carburetor The stability of carburetor contributes to the performance of the engine The carburetor has been adjusted to the best state before leaving the factory Please do not attempt to make unnecessary adjustment The carburetor has two adjustment items that are throttle cable clearance andidle speed The new motorcycle should be adjusted according to the following method after run
19. cement ofa new Never substitute for the burned fuse with aluminum foil copper wire etc If the new fuses are burned out in a short time frequently this shows there is the possibility of more serious electrical trouble Contact the dealer immediately for repairing 30 QLINK USER S MANUAL Rear Brake The play canbe adjusted to2030 mm by screwing in orscrewing out the adjusting nut ofbrake steel cable Wearing Limit ofthe Brake Liner band The wearing limit marks are impressedon both frontand rear brakes Check ifthe braking system is properly adjusted Check if the mark extension lineis within theallowed limit If the extension line exceeds the limit entrust the dealer to havethe brake assembly replaced for thesafe purpose Rear Brake Lamp Switch This switch is mounted at the right chassis Toadjust itup and down can make the brake lamp being lit on treading on pedal witha little force Replacement of Bulbs Each bulb s power is shown below When changing the bad bulb the one with the same value mustbe used Otherwise it may causeoverload of the electric circuit system and early damage to the bulbs Headlamp 12V 35 35W Tail Stop 12V 21 5W 2 adjusting nut Turning signal lamp 12V 10W 31 DQLINK USER S MANUAL Headlamp 1 Loosen three screwsand pull outthe lamp assembly 2 Disconnect cable connector putoff rubber and put out bulb 3 Install a new bulb and replace the assem
20. e As soon as the engine is started pull the lever up by half and let the engine warm up sufficiently Then release the lever The cooler the weather becomes the longer the time requires warming up Start the Engineas It isWarm 1 The ignition switch is set toON position 2 Turn the throttle grip by 1 8to 1 4 cycle 3 Step on the starting lever to start the engine or push the electric starter button down When starting the engine 17 oozes 8 5 lt USER S MANUAL as itis warm the choke system is unnecessary WARNING Never start the engine in anenclosed area withbad ventilation conditions The component ofthe tail gas is radically toxic Never keep the motorcycle running a short while without monitoring CAUTION Never let the engine running for prolonged time in stationary condition Otherwise the engine may get overheated and the engine assemblies may be damaged Set Out While gripping theclutch lever andthen waiting amoment press the gear lever toengage the bottom gear Twist the throttle grip counterclockwise and release the clutch lever slowly and gradually Whenthe clutchis engaged the motorcycle willset out To shift toa higher gear firstslow down gradually then release the throttle and grip the clutch lever Move the lever to thenext higher gearand release theclutch lever Thentwist the throttle grip slightly Repeat this procedure and youwill be ableto shift to the top gear Use of Gearshift The gearshift is cap
21. ear 0 913 44 DQLINK USER S MANUAL Wheels and Brakes Front wheel tire O 10 70 17 Rear wheel tire 30 70 17 Air pressure of front wheel psi kpa 3 225 Air pressure of rear wheel psi kpa B3 225 Front brake I disc type Rear brake Drum Shock Absorber Front shock absorber Spring oil damper Rear shock absorber Electrical System Spring oil and Gas damper
22. ed sealed rechargeable battery When using youshould notice tocharge to prolong its service life Note For the first 1 000 km and every 3 000 km entrust the authorized dealers to check the electrolyte gravity ofthe battery witha gravity gauge The battery operating conditioncan be judgedaccording to the gravity 25 oozes 8 5 lt USER S MANUAL Spark Plug After the first 1 000 km orevery 5 000 km clean the carbon deposit attached to the spark plug with a small metal brush orcleaner Readjust the spark plug gap with a gap gauge so asto keep it between 0 6 and0 8 mm Replace the plug with anew oneafter every 10 000km While cleaning the carbon deposit observe the color of the porcelain tip The color can tell you if the standard spark plug apply to your motorcycle In case of being wet or black in color itis more suitable to use high pressure hot type of spark plug The normally worked spark plug usually is light gray or light brown If the spark plugis white or seem flashing it shows that the spark plug works under the overheat condition In suchcase change thespark plug witha cold type one CAUTION The standard spark plug available to this type of motorcycle is carefully chosen to suit most of the working scope If thecolor of spark plug is different from the standard one consult with dealers beforechanging other types of spark plugs of different heat resisting range Improper spark plug will lead to
23. ento the negative end 4 Adjust the airpressure of tiresaccording to therelevant instruction ofthis manual 5 Lubricate therequired parts asinstructed in this manual 6 Before you ride your motorcycle first check it in accordance with this manua 1 42 QLINK USER S MANUAL Parameters list Dimension parameters Overall dimension
24. f acertain gear sothat it ispossible to changeto the next gear With the ratchet mechanism only one upperor lower gearis engaged eachtime 9 QLINK USER S MANUAL CAUTION In the neutral gear the indicator on the instrument panel will be lit Although the indicator is lit it isstill advised to release the clutch leverslowly and confirm the transmission system is really in neutral mode Before you shift to lower gear you need to slow down the motorcycle Before the clutchis engaged the engine speed should beraised at thetime of shifting to lower gear This can avoid unnecessary wearing of the driving system and therear tire Rear Brake Pedal When stepping on this pedal the rear brake functions and the brake indicator on the instrument panel willbe lit simultaneously Stands This motorcycle is equipped with a side stand To locate the motorcycle onthe side f stand put your foot on theend of thestand then step ondownwards physically till the stand movesto the fullstop and restupon the stopper CAUTION When the motorcycle stops on the slope let its front end toward the high direction of the slope to avoid sliding from the sidestand and also engage the bottom gear to prevent it from sliding WARNING Before start checkif the side stand return its normal position andif there is looseness or unstability onthe stands 10 DQLINK USER S MANUAL Fuel Cock The motorcycle is equipped with a manual valve
25. ing need maintenance it is advisable to have the job done by your distributor He has the special tools and skills to fulfillitin the safest and most economical manner Precaution Disc braking systeminvolves high pressure For the sakeof safety replace the hydraulic pipes and fluid at the interval stipulated inthe maintenance schedule Items for daily check of braking system 1 Check for any leakage in front braking system 2 Check for any leakage or crackin hydraulic pipes 3 Check brake gripand brake pedaland keep them with proper spring up force 4 Check the wearing conditions of frontbrake 29 oozes 8 5 lt USER S MANUAL WARNING Do not drivethe vehicle immediately after brake lining replacement Apply brake for several times to make the brake lining extended restore the spring force and bring the brake fluid into circulation Front brakelamp switch Front brake lamp switch is under the brake grip Loosen the screw and move the switch unit the lamp can be lit just before the grip is firmly pressed Muffler Pipe The muffler of the motorcycleridden for along time isat ahigh temperature so do not touch itin order to protect you from scald Fuse The fuse boxis installed inthe cover ofleft chassis Ifsome troubles occurin an electric system the fuse must be checked If the fuse is burned out the standby one 15 A inthe fuse box will be replaced CAUTION Use the fuse with designated ampereson repla
26. is kept within 25 35mm 1 Support the motorcycle with the side stand 2 Loosen thenut of rearwheel shaft 3 Screw outthe locking nut 4 Thechain can beadjusted by turning the adjusting boltclockwise and counterclockwise Note When a new chain is replaced the two chain sprockets must be checked Ifnecessary make replacement CAUTION The opening end of chain joint should be installed in reverse to the turning direction 1 Jointclip 2 Rotating direction The dust and dirt on the driving chain willincrease the wearing of the chain itself andchain sprockets Therefore cleanthe driving chain with cleaning detergent and then lubricate it using special lubricant or motor oil after riding for every 1 000km Tire After the first 1 000 km and every 3 000 km check the air pressure and tire tread For the sake of safety and 35 QLINK USER S MANUAL longer service time the air pressure of tire should be often checked Air Pressure of Tires If the air pressure of tires is not sufficient it not only speeds up the wearing of tire but also extremely affect the stability of motorcycle Insufficient air pressure makes the motorcycle difficult to turn But excessive air pressure may decreasethe contact areabetween the tireand ground and lead to the slipping ofmotorcycle and even losing of control The air pressure should be always kept with the specified limit Adjust the air pressure as the tire is cold Air pressure of ti
27. n the engine isin the state ofhigh temperature there is no need to use the choke system for starting Tools box The tools boxis in theleft side ofthe seat DQLINK USER S MANUAL Hints on the Use of Fuel and Engine Oil Fuel Please use lead free gasoline If slightexplosion sound comes from the engine the possible cause is to use general fuel asa substitute thusreplace the fuel Note Using lead free gasoline can prolong the lifetime of the spark plug Engine Oil Use of high quality 4 stroke engine oil would extend the lifetime of the engine Grade SG or SH engine oil in API method is recommended whose viscosity is SAE10W 50 If this oil is not available please purc hase appropriate substitutes according to the data listed below MUL 15W 40 15W 50 TIGRADE eS SS 10W 40 10W 50 ee 10W 30 t f 30 20 10 0 10 20 30 40 22 4 14 32 50 68 86 104 13 QLINK USER S MANUAL Running in Operation That correct running in operation is importantto prolong the service life and making the bestof a new motorcycle This chapter provides the correct methods ofrunning in operation Maximum Speed The maximum speed limits for anew motorcycle during the running in period are shownas below First 1 000km Less than 5 000 rpm To 2 000km Less than 7 500 rpm Over 3 000 km Less than 10 000 rpm Vary the Engine Speed The engine speed should be changed often instead of being kept steady so that each component
28. ning for 1 000 km or every 3 000 km r Adjustment of the Carburetor s Idle Speed rpm Start the engine and warm itup After warming the engine up screwin and outthe adjusting screws foridle speed and let the engine run at 1 250 1 450 rpm Note If there isa tachometer make adjustments asthe stated above 33 DQLINK USER S MANUAL CAUTION The idle speed should be adjusted with the engine fully warmed up Adjustment of the Throttle Cable 1 Loosen the locking nut 2 Turn theadjuster so thatthe cable clearanceis keptwithina range of 0 5 1 0 mm 3 Tighten the lockingnut after adjustingof the clearance CAUTION After the adjustmentof cable checkthe grip tosee if itcan be turnednormally The idle speedshould not beincreased due tothis adjustment The throttle grip should be ableto turn freely Adjustment of the Clutch Before the clutchis released the cable clearance measured from the lever of clutch should be4 mm Ifthe clearance failsto meet thisrequirement make an adjustment as the following method Loosen the locking nut of clutch s cable adjuster Turn the adjuster and allow it to the required clearance 4mm Tighten the locking nut During this time lubricate the cablewith machine oil 34 QLINK USER S MANUAL Adjustment of the Driving Chain 1 Scale 2 Lock nut After running for every 1 000 km adjust the tightness of driving chain so that the movable distance betweenthe two chainsprockets
29. of the engine acquiresa loaded pressure Whenthe pressure is unloadedL the components will be cooleddown Such process contributes to the engagement of the components In order to ensure a fine fitness it s important to give a loadto each of the component in the trial riding But mind that the engine must not be overloaded Avoid Constant Low Speed When the engine is running ata constant low speed the components will be polished well but will not be fitted well You may engage to different gears to speed up provided that the above speed limits are not exceeded However during the first 2 000 km never turn the throttle to the maximum position 14 QLINK USER S MANUAL Let the Engine Oil Circulate before Riding After the engine has been started no matter cold or warm let the engine run at idle speed for anadequate period of time before adding any load so that the engine oil canflow to eachof the important components ToCarry Out the First Maintenance The maintenance afterthe first 1 000kmof mileage isof uttermost importance to your motorcycle At the time of running in all the components of engine are run in and all the other parts are also engaged All the necessary adjustments tightening andreplacement of contaminated gear oil shouldbe done intime The timely maintenance after the first 1 000km will contributeto a long lifetime and good performances CAUTION The maintenance after the first 1 000km should be carried
30. our motorcycle with asingle hand Hold the handlebars firmly with both hands 19 DQLINK USER S MANUAL Rest your feeton the footrests Never let bothhands leave the handlebars at thesame time Because the tire friction becomeslow on wet and smooth surface the braking and turning abilities decrease naturally Slow down yourmotorcycle in suchcase Observe the traffic marks and regulations and control speeds Application ofthe Brake and Stop Release the throttle grip clockwise toclose the throttlecompletely Apply both the front and rear brakes evenly Decrease the speedby shifting the gear Before the motorcycle stops grip the clutch lever and shift to the neutral gear so asto stop Observe the neutral indicator to confirmthe neutral gear WARNING As the speed is high the braking distance will be longer accordingly Correctly judge the distance from the vehicles ahead The distance shouldbe at leastenough for youto brake themotorcycle Less experienced rider tends to use the rear brake only It will speed up the wearing of the rear brake and make the braking distance longer Touse the front orrear brake only may cause loss of control and slippery and therefore is dangerous Care should be taken when riding ona wet or slippery road andat a curving road Insuch cases use the brakes gently Hurried braking on aslippery or uneven road is especially dangerous 20 DQLINK USER S MANUAL If the motorcycle must be supported wi
31. out in accordance with MAITENANCE SCHEDULE of this manual Pay special attention to the WARNING and CAUTION in the section Inspection Prior To Operation Before starting toride your motorcycle each time check the items listed below Never underestimate the importance of these checks 15 QLINK USER S MANUAL Purposes for Check 1 Smoothness 2 Flexible Movement 3 No gapor looseness Operate all the lamps headlamp tail lamp stop lamp illuminated panel indicator turning signal lamp The oil levelis high ornot 1 Correct clearances ofrear braking pedal front braking connection rod 2 No sponge like dull braking 1 Calibrate tightness 2 Proper lubrication 16 DQLINK USER S MANUAL Main Points for Riding Start the Engine Check if thethrottle switch isset to ON position Insert the ignition key intothe switch andturn clockwise to ON If the transmission system is currently in neutralmode the neutralindicator should belit CAUTION When starting the engine the gearshiftshould be in neutral mode and the clutch switchedon and the rider sits on the correct position Start the Engineas It isin Cold 1 The ignition switch is set to OFF position 2 Use thechoke system 3 Step onthe starting rodtwo or threetimes 4 Quickly turnthe ignition switchto ON Stepon the startinglever to startthe engine Press the choke lever fully down The throttle valve is closed Press the starter button to start the engin
32. res Front tire 225kpa Rear tire 225kpa Outer Tire Tread Riding onthe motorcycle with its tire excessively worn will decrease the stability of operation and may beout of controlaccordingly When the depth of outer tire tread is reducedto 1 6 mm 0 06 inch orless than this value replacement of outer tire is recommended Too much proper insufficient WARNING It is very important for the air pressure of tires to keep the normal performance and safety of motorcycle Therefore often check the wearing state and air pressure of tires 36 QLINK USER S MANUAL WARNING Replace the airfilter only dont went toclean or washit That will have some particle and damage with your engine Troubleshooting If it isnot able tostart the engine check the followingitems to findthe cause 1 Check ifthe fuel inthe tank is sufficient 2 Checkif the fuel flows to the carburetor through the tap 3 Disconnect the fuel hose from the carburetor turn the tap to ON position and check if gasoline flows out of the hose 4 Make surethe fuel has flown to the carburetor then proceed to check the ignition system WARNING When checking the fuel system doit ata spacious area withno smoking 1 Dismount the spark plug andreconnect it to the play cap 2 Set the ignition switch to ON position allow the ignition close to the engine and start the engine If the ignitionsystem works normally there is blue spark jumping through thespark pl
33. right side indicatoris yellow when to the left the left side indicator becomes yellow Tachometer It indicates the running speed ofthe engine inrpm Hi Beam Indicator The blue indicator will be lit when the Hi beam headlamp is switched on Gearshift Indicator This indicator will show the current gear where the motorcycle is There are all 5 speed shift levels The 5 number indicators willbe litin turn on shifting However when the gearshifter is setin the neutral mode they will extinguish but only neutralindicator N is lit DQLINK USER S MANUAL Ignition Switch The ignition switch has three positions Position The whole electrical circuitis disconnected Position The ignition circuitis switched onso that the engine can bestarted It isimpossible to pull out the ignition key from this position Position In order tolock the handlebar turn the bar to the left then insert the key Rotate it connter clockwiseto full stop for locking the handlebar WARNING If the handlebaris locked the motorcycle is never pushed any longer otherwise you willlose balance Left Handlebar Control System Dimmer Switch When the switch is set to O high position the headlamp will be switched to high beam mode the high beam indicator on the instrument panel will be lit simultaneously When the switch is setto 0 Li low position the headlamp will be switched to low beam mode Turning
34. serious damage to the engine Choosing improper spark plugs can make operation very difficult So contact with your dealer before using other kinds of spark plugs 26 QLINK USER S MANUAL Engine oil Engine s durability depends onthe quality of oil used andregular renewal The two most important maintenance tasks are the daily oil level checking and theregular oil change Oil level checking Precaution The gauge of machine oil view the oillevel Never start the engine witha low oil level Never refill oil over the upper limitof the view glass Oil change andoil filter replacement Change transmission oil after the twice each 500km before 1 000km and every 1000 km thereafter Carry out oilchange witha warm engine soas to empty the old oil thoroughly as follows 1 Park the vehicle on its side stand 2 Removerefilling cap 3 Remove drainplug on engine bottom and empty the oil 4 Retighten drain plug Fillabout 950 ml of fresh engine oil into the refilling port under filter cap Retighten the cap Note In case ofchanging oil withoutreplacing element itneeds 850 mlof fresh engine oil 5 Start engine and runit atidle speed for a few seconds 6 Stop the engine and wait for one minute Check oillevel atthe gauge of machine oil The oil levelshoud be at LFO Full mark If it islower than the LF Omark refill it up 1 drain plug 27 QLINK USER S MANUAL Precaution Please always use the engine
35. ssive long time The mixing gas istoo thick ortoo thin The engine uses impropermachine oil or the oilin the gearboxis not sufficient Theclutch is slippery The chain is too tight The brake can notbe released 40 Replace the cylinder body and piston Replace the bearings and parts Regulate theignition time Clear the carbon deposits inthe cylinder head Replace theignition plug Clean the carburetor Blow orreplace the oilpipe Replace the oil seal Tighten the screw Adjustthe carburetor Shift gearand control time Control the load and leaveintervals to cool Adjustthe carburetor Replace the proper machine oiland refill the gearbox with oil Adjustthe play orreplace the clutch friction pad andspring Adjustthe tightness Adjustthe clearance ofthe brake QLINK USER S MANUAL Storage Method If the motorcycleis not usedin winter orfor quite along time the motorcycle should be specially maintained with appropriate materials tools and skill Motorcycle If you willnot ride yourmotorcycle for along time cleanthe whole motorcycle support it on the side stand and place it ona solidand flat ground to avoid weltering before storage Then turn the motorcycle handlebar to the left and lock the control system finally pull out the ignition key for the safe purpose In addition choose a place suitable to keeping the motorcycle fora long period When you want
36. th the sidestand on a gentle slope the botto m gear should be engaged in order to prevent unexpected sliding from the stand Return to the neutral gear prior to starting the engine Turn the ignition switch to OFF to stopthe engine Remove the key from the switch Lock the steering lock for safety Check and Maintenance The following table gives the schedule of check and maintenance according to the intervals based on odometer reading or the number of used months At the end ofeach interval the required check inspection lubrication and other service should be carriedout If your motorcycle has beenused under badconditions for example continuously running with large throttle ina windy or dusty environment necessary maintenance should be done each time after operation inorder to guarantee its reliability Our authorized dealers can provide further maintenance instructions The steering assembly shock absorbing system and the wheel system require the special and carefulmaintenance for theyare the keycomponents of the motorcycle For the sake of safety it is advised that these components be serviced by qualified workers WARNING The maintenance after the running in period must be carried out as soon as the odometer reading reaches to 1 000 km Timely maintenance contributes tothe safety andreliability Carry out the regular maintenance thoroughly according tothe instructions ofthis manual 21 oozes 8 5 lt USER S MANUAL CAUTION
37. to use the motorcycle again you should check itthoroughly to make sure the performanceof all partsis well Fuel The fuel in the oil tank shouldbe drained outbefore storage The gasoline used for the motorcycleis flammable and may even cause explosion in certain conditions Therefore never allow the motorcycle close to fire source and do not park it in theplace where flammable materials such as grain coal andcotton are kept Once the fuel in the motorcycle contact the openfire it may lead to fire disaster Battery If the motorcycle is not ridden for along time remove the battery from the motorcycle charge the battery up sufficiently and then put itin a place away from children In summer the battery shouldbe charged once a month but once twomonths in winter If the battery attached to the motorcycle is not used temporarily it requires to be charged oncea month 41 DQLINK USER S MANUAL Tires Pump the tires up to the normal pressure value The outer appearance of tires should be kept clean and not be exposed to sunlightfor long time and protected from moisture Keep the tires away from acid alkali andoil so as to avoid corrosion Procedures of Returning Service 1 Clean thewhole motorcycle 2 Remove the spark plug pushdown the foot starting rod and let the enginerotate for a while then install the park plug 3 Reinstall the battery Note Make sure that the battery should be first connected to the positive end th
38. ug gap If no spark appear contact with the dealer to have it repaired 37 DQLINK USER S MANUAL WARNING Keep the spark plug away from the opening plug hole on the cylinder head because the spark may ignite the gasoline steam inthe cylinder causing fire Stop ofthe Engine 1 Check the fuelin the tank 2 Check the interval spark ofthe ignition system 3 Check ifthe idle speedof the engineis normal Note It s better to contact with the dealer before you make any repairs If the warranty period has not expired you must get the explicit permission ofyour dealer before you try torepair by yourself Otherwise your operation may void the warranty 38 DQLINK USER S MANUAL Troubleshooting Table of the Engine lae za oO Q 5 ge 5 oO Q 5 n e S 5 n ot T n g Q Q B MG po sey 10 21Nnq129 Y L No fuel inthe carburetor High voltage line has normal spark but the spark plugdoes not The spark plug has a normal spark But the cylinder doesn t compress properly No fuelin the tank The tank tap isnot open The tank tap is clogged The needle valve in the float chamber is blocked The main jet holeis clogged Thereis oil dirtin the sparkplug The magnetic core orelectrode is broken The electrode of spark plug has carbon deposit The clearance of spark plugisnot proper The pad of cylindercover has leakage The spark
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