AEG PROTECT A. 700 Operating instructions
Contents
1. Fi aaa gg S ooo000000 Boceeseoo aQ GR Beecessss poo000000 C3 Comments 1 Mains connection UPS input 2 Load connections UPS outputs PROTECT B 3000 with additional load connection IEC 320 16A 3 Overvoltage protection for data interface for ISDN fax modem or network RJ11 RJ 45 4 Communication interface RS232 9 pin SUB D socket 5 USB communication interface 6 Communication slot for optional expansion cards SNMP AS 400 7 Connection for external battery module battery extension 8 Mains input circuit breaker 9 Circuit breaker for load connections only for PROTECT B 3000 10 Input contact for emergency shutdown EPO 25 Commissioning Deployment The UPS was constructed for both horizontal flat rack 19 operation and vertical standing tower operation Operation the unit for longer time above an ambient temperature of 25 C reduces the lifetime of the batteries Position the UPS unit at least 20 cm away of any other electronic equipment to prevent interference After deployment and assembly of the UPS follow the steps for activation as explained in chapter 5 4 Tow2. USB cable by attaching them to a free port of your pc RS232 interface The interface is connected via a 9 pole Sub D connector on the back of the unit pos 4 p 24 25 PIN 2 RxD 3 TxD 5 GND USB interface The connection via USB is recognized automatically pos 5 p 24 25 USB and RS232 interfaces can not be used at the 1 same time Communication slot PROTECT B 1500 2000 3000 If the cover on the rear of the UPS is removed additional optionally available communication components can be installed there AS 400 board Slot card with status messages realised via potential free relay contacts SNMP board Slot card for direct connection of the UPS to the Ethernet network with RJ 45 TCP IP Details can be found in the description enclosed with the particular optional component Other boards are in preparation Shutdown and UPS management software Especially for monitoring the state of the UPS and the supply of power AEG developed the software CompuWatch In combination with the intelligent UPS the software ensures high availability of all IT components and full data integrity 40 The shutdown software CompuWatch supports most popular operating systems like Windows 98 ME WindowsNT 2000 XP Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS Details concerning installation on diverse operating systems can be found in the manual on the CD cm er
3. 32 59581 Warstein Belecke Germany Operating Instructions BAL 8000015757 EN AEGO106EN
4. Circuit technology to minimize circuit backfeed important for non linear loads Surge technology term The conventional mains surge protection consists of an mains earthwire class B an overvoltage protection class C and an appliance protection class D see also e g under http www phoenixcontact de topic TRABTECH see appliance protection Light Emitting Diode Electronic semiconductor component commonly called light diode Used for optical signaling Simple Network Management Protocol common protocol in networks to manage control appliances Output Voltage and Frequency Dependent from mains supply The UPS output depends of mains voltage and frequency variations Former notation OFFLINE Output Voltage Independent from mains supply The UPS output is independent of mains voltage and frequency variations The mains voltage however is rectified by electronic passive voltage regulators Former notation LINE INTERACTIVE Output Voltage and Frequency Independent from mains supply The UPS output is independent of mains voltage and frequency variations Former notation OFFLINE 53 Guarantee Certificate DRY Oc rans err ren ner O erates erect rree cae eee Sehiali NO wie EE E E AEE ceae antes EE EE Renee Date Of PUICASC Hie cient Be AAs eta ae al eee ees Trading Stamp Signature Subject to change without notice AEG Power supply systems AEG Power Supply Systems GmbH Emil Siepmann StraBe
5. packs 1500 VA 1500 VA 2000 VA 2000 VA 3000 VA Tower Rack Tower Rack Tower Rack 1 15 min 15 min 24 min 2 30 min 30 min 27 min 27 min 45 min 3 50 min 40 min 55 min 4 65 min 65 min 50 min 50 min 75 min Deep discharge protection yes Overload protection 16 Recharge time to 90 of rated capacity Type PROTECT B 750 PROTECT B 1000 PROTECT B 1500 B 1500BP PROTECT B 2000 B 2000BP PROTECT B 3000 PROTECT B 3000 BP Communication 3 h UPS in standard configuration 7 h UPS with 1 add Battery packs 12 h UPS with 4 add Battery packs 18 h UPS with 4 add Battery packs 24 h UPS with 4 add Battery packs Sealed maintenance free hot swappable from B 1500 12V 7Ahx2 12V 9Ahx2 12V 7Ahx4 12V 9Ahx4 12V 5Ahx8 12V 5Ahx8x2 Interfaces Shutdown Software on CD Physical data USB and RS232 Additionally from PROTECT B 1500 Communication slot for pot free contacts SNMP as well as input contact for emergency shutdown For all typical operating systems e g Windows Linux Mac Unix FreeBSD Novell Sun Noise 1 m distance Operation temperature range Humidity Installation height lt 45 dB A 0 C 40 C 0 90 without condens up to 1000 m at rated power Number of outlets PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 PROTECT B 3000 Equipment colour Size W x Hx D mm Size in horizontal lying view
6. AEG PROTECT B Thank you for purchasing a PROTECT B UPS from AEG Power Supply Systems The following security advices are an important component of the manual and will prevent any operation errors and protect you against possible dangers Read the manual thoroughly before you first use the appliance 1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply UPS PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 or PROTECT B 3000 all referred to as PROTECT B in this document safely and correctly and for its intended purpose These operating instructions contain important information necessary to avoid dangers during operation Please read these instructions carefully prior to commissioning These operating instructions are a composite part of PROTECT B The operator of this unit is obliged to communicate these operating instructions to all personnel transporting or starting up PROTECT B or performing maintenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of PROTECT B at the time of publication The contents do not constitute a subject matter of the contract but serve for information purposes only Warranty and Liability Our goods and services are subject to the general conditions of supply for products of th
7. Input 750 VA 500 W 1000 VA 700 W 1500 VA 1050 W 2000 VA 1340 W 3000 VA 2100 W Rated output voltage Input voltage range Frequency autom detection Curr consumption full load PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 PROTECT B 3000 Connection USP output 220 230 240 Vac 154 161 168 Vac 4 wide 176 184 192 Vac 4 standard until 264 276 288 Vac 4 50 60 Hz 5 Hz gt 40 Hz generator mode 5A 8A 10A 10A 16A IEC power connector IEC 320 Rated output voltage AVR technology Rated output voltage in battery mode Frequency in battery mode 220 230 240 Vac 5 50 Hz 60 Hz 0 1 Hz Output current power at 230 Vac PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 PROTECT B 3000 Transfer time at mains outage Voltage waveform Outlets Overload response at mains operation Overload response at battery operation 3 2A 4 3A 6 5A 8 7A 13A 2 4 ms typical 6 ms max 13 ms max in generator operation sinusoidal Non heating appliance connectors in acc with IEC 320 110 for 3 min 150 for 200 ms 110 for 30s 120 for 100ms Overheat and short circuit protect Yes Battery Autonomy time at rated load 5 min Extendable from B 1500 Rated time with external battery packs Number of connected autonomy time at rated load battery
8. PROTECT B 750 PROTECT B 1000 PROTECT B 1500 B 1500 BP PROTECT B 2000 B 2000 BP PROTECT B 3000 PROTECT B 1500BP PROTECT B 2000BP PROTECT B 3000BP Weight kg PROTECT B 750 PROTECT B 1000 PROTECT B 1500 B 1500 BP PROTECT B 2000 B 2000 BP PROTECT B 3000 PROTECT B 1500BP PROTECT B 2000BP PROTECT B 3000BP Cooling Store temperature range Battery UPS with integr Battery Certification 4 x IEC 320 6 x IEC 320 6 x IEC 320 sep module 6 x IEC 320 sep module 8 x IEC 320 10 A 1 x IEC 320 16 A Black line Standard model 235 x 88 x 383 235 x 88 x 383 2 x 217 x 88 x 414 2 x 217 x 88 x 414 438 x 88 x 582 217 x 88 x 414 217 x 88 x 414 438 x 88 x 582 8 6 kg 9 6 kg 18 5 kg 18 5 kg 31 5 kg 12 0 kg 12 0 kg 40 5 kg boosted self cooling 15 C 50 C UPS electronic 0 C 35 C CE Guidelines The PROTECT B complies with the product norm EN 50091 The CE symbol on the unit certifies the compliance to the EG guidelines for 73 23 EWG low voltage and for 89 336 EWG electromagnetic compatibility EMC when following the installation instructions in the manual For the 73 23 EWG low voltage guidelines Reference number EN 62040 1 1 2003 For the 89 336 EMC guidelines Reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 4 1 Set Up and Operation Unpacking and Inspection The unit has been fully tested and inspected Although th
9. allation setup 0 08 32 5 3 Emergency Power Off EPO set Up 33 5 4 Electric star upis cciaccets ntti tdi cea 34 5 4 1 GONNCCHION 2 ceiver sedeedeee taeda eveareeeee daian 34 5 4 2 Configuration 0 0 eee cet eeeeeeeeeeeeeeteeeteaeeteneees 35 5 5 1 OPShallO M e eters hele lalate tani ae 36 5 5 1 Normal Operation cccceecceseeeeseeeeeseeeeeees 36 5 5 2 Battery Operation Autonomous Operation 36 5 5 3 Unit OVErlOa eee cece eeeeeeeeeeeeeeeeeeeeeeeaeeneneees 38 5 5 4 System Diagnosis Battery Test 06 38 6 7 8 9 5 6 Interfaces and communication cc ee 39 5 6 1 Data line protection RJ11 and RJ45 00 39 5 6 2 Computer interfaces RS232 and USB 40 5 6 3 Communication slot cccceceeeessteeeeseeeees 40 5 6 4 Shutdown and UPS management software 40 Signalling and failure solution s s 42 6 1 LED display i riana EE AE AR OEE tated 42 6 2 Audible Alarm Trouble Shooting ccceeeee 44 6 3 General Fault Diagnosis and Fault Rectification 44 Maintenance eeii dati ase tite 46 7 1 Battery replacement 0 ccccceeeeeeeeeeeeeeteeeeseeeeeeees 47 Storage Dismantling and Disposal cceeeeee 52 Glossary me n a a eave R 53 9 1 Technical terms ccccccccceessescceeceeeeeseesenteeeeeeees 53 2 1 System Description A PROTECT B is an uninterruptible power supply UPS for essential loads suc
10. battery undervoltage limit is reached acoustic signal every second the electronic of the UPS switches off the power supply for the loads Never store the unit in this condition The discharged battery system should be recharged within a week A If the LED BAT MODE flashes every second it is time shut down the system and all connected loads Shut down the UPS as well using the main switch When the mains voltage comes back the UPS must be switched on again using the main switch only applies if it was previously switched off manually in order to recharge the battery and thus store sufficient battery capacity for any possible future mains failures The batteries will be charged automatically when connected to the mains independently of the mode set The charging time after longer discharge of the batteries depends especially of the number of connected external battery units The charging time up to 90 of the rate capacity for a standard UPS is about 3 hours 37 5 5 3 5 5 4 Unit Overload If the unit is overloaded load gt 110 an intermittent signal is heard The power supply to the connected loads is maintained however the connected total load must be reduced immediately Non observance of the Unit overload condition may cause the total loss of all UPS functions Also avoid short term unit overloads which may for example occur when connecting a laser printer or laser fax machine Do not connect any h
11. chnology with sinusoidal output voltage 2 2 AVR control system automatic voltage regulation with mains operation e Micro processor control for high availability suited for generator mode e Easy extension of battery capacity using external batteries starting with B 1500 Advanced battery management with integrated protection against extreme discharge and overcharge Overload and short circuit proof Maintenance free sealed lead batteries hot swappable starting with B 1500 User friendly display for optimal readability configuration Intelligent monitoring system with USB and RS232 interface e Surge protection RJ11 RJ45 for ISDN fax modem and network Expansion slot for extension cards SNMP potential free contacts starting from B 1500 CompuWatch software for shutdown state report and measurement for all popular operating systems among others Windows Mac Linux Compact design variable deployment due to combination design as tower rack 19 kit available optionally for all models Functionality The UPS is connected to a shockproof socket between the public utility s mains and the loads to be protected Under normal operating conditions i e if PROTECT B is supplied with mains voltage the battery charger will ensure that the battery is always completely charged During this operating status the loads connected to PROTECT B are supplied with voltage via mains filt
12. cks together and connect the electric connections of the extracted battery system 4 Slide the new battery carefully into shaft of the UPS until the end 5 Mount the bracket for fixing the battery pack and connect the cable joint between the battery packs red red black black Close and reinstall the front panel Take care to push it in firmly and fix the front panel with the two screws from the beginning The battery exchange is completed 7 Alternatively a complete battery module can be provided ex factory as a spare part Ask your 1 local dealer or call the hotline see page 4 PROTECT B 3000 1 Remove the left front panel carefully by pulling on both ends bracket 50 3 Pull first the right battery out and then the left one 4 Withdraw the new batteries from the transport container and put into the right position Fix both blocks together and connect the electric connections with the junction line of the extracted battery system 5 Slide the new batteries into battery module carefully into the shaft 6 Mount the bracket for fixing the battery pack and connect the system electrically red red black black 7 Close and reinstall the previously removed front panel The battery exchange is completed 51 Storage Dismantling and Disposal Storag
13. compressed air to enable optimal ventilation The time intervals for the visual control depend mainly on the local situation at the deployment site Battery control The aging process can be detected by regular capacity probes Make comparison measurements every 12 month e g by simulating a power failure and check how long the standby time lasts The load should always be the same for each simulation Dramatic changes compared to the last measurements require a change of batteries Contact your local dealer or call our hotline see page 4 46 Fan control The fan has to be checked on a regular basis for dust intrusion and strange untypical sounds Clogged ventilation has to be cleaned If the fan makes a strange noise or runs irregular contact the hotline see page 4 7 1 Battery replacement A CAUTION A battery can present a risk of electrical shock and can be very dangerous if handled improperly The following precautions should be observed before replacing the batteries e Turn off the UPS and disconnect the utility power cord from the wall outlet Remove rings watches and other metal objects If the battery replacement kit is damaged in anyway or shows signs of leakage contact your dealer immediately e Properly recycle or dispose of used battery Do not dispose of batteries in a fire The batteries may explode Note 1 If you are not qualified service personnel to replace the battery do not atte
14. d correctly gt gt gt PROTECT B may only be operated with or connected to a 230 VAC mains with protective grounding using a mains connection cable with PE conductor included in the delivery that has been tested in accordance with German standards VDE Danger Risk of burning The battery has powerful short circuit currents Incorrect connection or isolation faults can lead to melting of the plug connections sparking potential and severe burns The unit has a warning signal that sounds when the battery voltage of PROTECT B is exhausted or when the UPS is not working in its normal mode Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS gt gt gt Do not dismantle the UPS The UPS does not contain any parts which require regular maintenance Bear in mind that the warranty will be invalidated if the unit is opened e Do not install the unit in direct sunshine or in close proximity of heaters The unit is designed to be installed inside in heated rooms Never install the UPS in the vicinity of water or in an excessively damp environment Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed The UPS must be absolutely dry prior to start up As a result leave it to acclimatise for at least two hours Never connect the mains input to the UPS output Ensure that no fluids or foreign bodi
15. e y Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery If the battery is stored at room temperature 20 C to 30 C it will automatically discharge at a rate of 3 6 per month due to internal reactions Storing the battery at temperatures above room temperature should be avoided A high storage temperature also means greater battery self discharge Batteries that are stored at room temperature should be recharged every six months to maintain their full capacity and service life a Connect PROTECT B to the mains without load before putting it into storage in order to make 1 sure that the battery is fully charged The charging time should be at least as long as recommended in chapter 3 4 Technical Data Dismantling The system is dismantled in reverse order of the installation instructions Disposal In the interest of environmental protection and recycling please dispose condemned components in accordance with the regulations and legal guidelines when permanently taking the system out of operation 52 Glossary Technical terms AVR DC DC Booster EPO PFC Appliance protection Class D LED SNMP VFD Vi VFI Automatic Voltage Regulation against mains voltage variations Circuit technology to boost the direct current on a higher voltage level Emergency Power Off device for emergency shut down Power Factor Correction
16. e unit has been packed and shipped with the usual degree of care damage during transport cannot be ruled out completely 7 Claims for damage during transport must always 1 be made with the transport company Check the shipping container for damage on arrival If necessary ask the transport company to check the goods and make a record of the damage in the presence of the member of staff from the transport company and register the damage with the AEG representative or dealer within eight days of delivery Check the delivery is complete PROTECT B with 700 1000 1500 2200 or 3000 VA Two plastic feet plus two fixing bras for B 3000 Mains connection cable with shockproof plug Two load connection cables USB RS232 communication cabel CD with CompuWatch shutdown software e Operating instructions Check for complete delivery of ordered options like additional battery modules 19 mounting kits or communication options like a SNMP card etc Please contact our hotline see page 4 in case of any discrepancy gt gt Oo O The original packaging provides effective protection against mechanical shocks and should be retained so the unit can be transported safely later on 20 4 2 Please keep the plastic packaging bags away from babies and children in order to safeguard against suffocation accidents Handle the components with care Please take i into account their weights It may be necessary to
17. e electrical industry and our general sales conditions We reserve the right to alter any specifications given in these operating instructions especially with regard to technical data and operation Claims in connection with supplied goods must be submitted within eight days of receipt along with the packing slip Subsequent claims cannot be considered The warranty does not apply for damage caused by non compliance with these instructions such damage also includes damaging the warranty seal AEG will accept no liability for consequential damage AEG will rescind all obligations such as warranty agreements service contracts etc entered into by AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG Handling PROTECT B is designed and constructed so that all necessary steps for start up and operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictograms explained in Chapter 3 Hotline If you still have questions after having read these operating instructions please contact your dealer or our Ho
18. engage the help of a second person particularly in the case of the PROTECT B 3000 model Point of installation PROTECT B is designed to be installed in a protected environment When installing the unit pay attention to such factors as sufficient ventilation and suitable ambient conditions PROTECT B is air cooled Do not obstruct the air vents The UPS should preferably be operated at room temperature between 15 C and 25 C Install the UPS in a room that is dry relatively dust free and free of chemical vapours Make sure that no magnetic storage media are stored and or operated close to PROTECT B A Check the nameplate to make sure the voltage and frequency data correspond to the values applicable to your loads 21 4 3 4 3 1 Connections Operation Display Elements Front view Model designation with type rating details AEG protect 8 100 s PROTECT B 750 und 1000 Model designation with type rating details AEG protects 2000 I ae SSS oue a s Qe SSS omw H ronmQ waea nT j 3 puro Ome O waw aa os wwo Omme O weu Q i miso Omie Q wewee y lt 5 I PROTECT B 1500 und 2000 Battery module and UPS Model designation with type rating details AEG PROTECT 3000 PROTECT B 3000 AMMAN ATT 22 4 3 2 Operating panel Caer ee ee 100 75 50 25 t OD a
19. er Stand alone deployment All models are qualified for stand alone use PROTECT B 750 and 1000 consist each of only one component and can be set up either standing or lying position PROTECT B 750 1000 standing and lying PROTECT B 1500 and 2000 are operated always in combination with at least one additional battery module Because of the air intake in the front and the rear there is a variety of deployment positions 26 When operating the system with more than one battery module the UPS can be positioned between the modules The following graphic displays the possibilities PROTECT B 1500 2000 standing and lying standard version PROTECT B 3000 can be operated in the standing and lying position as well Putting up the UPS upright requires the use of the two provided supports The supports have to be positioned in the front third and rear third of the unit PROTECT B 3000 standing 27 Please consider for the location of setup also the guidelines on page 21 of the manual 19 Rack Mount Setup ROTECT B 750 1000 1500 2000 and 3000 can be installed in 19 racks The UPS and external battery enclosure need 2U of valuable rack space Mount the USP preferable in the lower third of the rack with respect to the mass centre and sufficient ventilation Use the opti
20. ers which provide effective protection against mains voltage peaks and high frequency faults In case of sustained mains undervoltage or overvoltage within defined ranges the automatic voltage regulator AVR further stabilises the load voltage As a result voltage fluctuations in the public utility s mains are reduced to a level which is acceptable for the loads This is performed without recourse to the internal energy storage something which in turn has a positive effect on battery availability N n o Qc gt O Qe of Bon Yn UPS Block diagram PROTECT B The static bypass switch is activated in the event of a mains failure The inverter then takes over the voltage supply of the connected loads in order to prevent the risk of data loss or damage to the loads PROTECT B supplies voltage until the battery is discharged allowing you to shut down your IT system properly and switch it off The standby time mainly depends on the connected loads If the mains power supply is back to normal values the UPS will switch back the loads to mains supply The battery charger will then recharge the battery For safety reasons as required by German standards VDE the mains input in the unit will be disconnected by a two pole switch in the event of a mains failure Energy backfeed to the 3 2 mains and voltage supply to the pins of the mains connector are thus reliably avoided Furthermore additional protective measures e
21. es can penetrate the UPS Do not block the air vents of the unit Keep children away from the unit and ensure that objects are never inserted through the air vents Do not connect household appliances such as hairdryers to the UPS The mains connection should be near the unit and easily accessible to facilitate disconnecting the AC input or pulling out the plug During operation do not disconnect the mains connection cable from the UPS or from the socket outlet in the building shockproof socket otherwise the protective grounding of the UPS and all the loads connected to it will be cancelled IN Danger Electric shocks Even after the mains voltage has been disconnected the components within the UPS remain connected to the battery and can thus cause electric shocks It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work A If it is necessary to replace the battery or carry out maintenance work this must be done by or _ under the supervision of a specialist familiar with batteries and the necessary safety precautions Only authorised persons are allowed in the 12 gt A vicinity of the batteries When replacing the battery batteries the following must be observed Only ever use identical maintenance free sealed lead batteries with the same data as the original battery batteries Danger Explosive Never throw batteries into open fire Never
22. h as PCs 1 workstations servers network components telecommunication equipment and similar devices The PROTECT B series is a compact interactive sinusoidaly operating USP available with an output power rate of 750 1000 1500 2000 and 3000 VA The design of the USP allows horizontal lying operation Rack 19 with 2U and vertical standing operation Tower Overview The front of the USV provides several LEDs and four push buttons for easy configuration control and management The panel also informs about the state of the power in the alternating current AC branch indications on net failures and the charging state of the Output of the USP You will find two LED bars for output load and battery capacity two state indicators net available battery active and four alarm indicators power failure failure battery discharged overload With the push button the acoustic alarm can be deactivated and the self test of the UPS will be started Power connectors communication interfaces and connections for telephone and network are located on the rear of the PROTECT B Important USV parameters and data are constantly monitored and are transmitted via USB or serial RS232 to the CompuWatch Software on the management computer The optional SNMP adapter allows remote monitoring via SNMP connector and multi server shutdown starting with B 1500 The main features of the PROTECT B are VI Line Interactive protection te
23. he acoustic alarm it audible for about 1 second The tone stops Any new error that is reported by a signal activates the alarm signal again aN Note The acoustic signal can not be switched off in the following situations Battery weak overload fan failure fan error time cutout overheat If the monitoring electronics detect an irregularity during the procedure described above the load is immediately switched back onto the mains and is thus supplied with voltage At the same time an acoustic fault signal and the corresponding signals from LEDs in acc with Chapter 6 Signalling are output A Faults detected and signalled during diagnosis must be rectified otherwise there is a risk of load voltage loss if a mains failure occurs Interfaces and communication Data line protection RJ11 and RJ45 modem telephone fax network The incoming data lines are connected to the IN line at the rear of the UPS The OUT line is connected via data line with your terminal The data line protection supports networks with 1 transfer rates between 10 and 100 MBit s 39 5 6 2 5 6 3 5 6 4 Computer interfaces RS232 and USB The UPS offers various interfaces to manage the system and to comfortable readout state information and important parameters The protocol is optimized for operation with the shutdown and UPS management software CompuWatch from AEG To connect to the UPS use the provided RS232 or
24. immediately and does not follow the shutdown procedure from any power management software 1 Note After pressing the EPO all outputs of the UPS are without power For restarting the system you have to quit reset the EPO and manually restart the UPS by pressing the on off button Follow the procedure to install the EPO switch as below 1 2 Check the UPS is turned off Remove the power supply from the EPO cradle on the rear of the USP by loosening the two outer screws Connect isolated normally open dry contacts rated to handle 60Vdc maximum 30Vac RMS maximum and 20mA maximum across the EPO device to Pin 1 and Pin 2 Use non shield wiring size 0 3mm20 75 mm Plug the connector into the socket and fix it by screwing the two outer screws tight Verify that the externally connected EPO switch is not activated to enable power to the UPS output receptacles Plug in the UPS then pressing power switch button to turn on the UPS 33 5 4 5 4 1 7 Activate the external EPO switch to test the EPO function 8 De activate the external EPO switch and restart the UPS Electric start up First compare the setting with the rated voltage valid in your country The factory default setting is 230 V Make any changes in accordance with the description in chapter 5 4 2 Configuration Connection Now connect the input of the UPS pos 1 fig p 24 25 to the mains connection cable provided and plug
25. ization The LED indicator and the load level indicator will illuminate to show the load level linearly subdivided in 25 steps gt ama 76 100 51 75 26 50 0 25 b 3 s C e OO 100 75 amp Coo T 3 BB DI BI E BIEI i LED Bar chart LEDs showing battery capacity remaining standby time The i LED indicator and battery level indicator will illuminate to show battery level Each LED indicator displays a 25 capacity level mi 6 100 W e am 51 75 h e C 26 50 h e 2 DH 0 25 PSDR FAIL LED error display for corrupt rectifier 12 FAULT Central error LED display e g when UPS is overloaded or encounters a short circuit on the output BAD BAT LED for battery problem e g discharged The LED indicator will flash every two seconds when the battery failes or if the battery is disconnected Please check your battery connection replace the battery or contact your local dealer for a battery replacement kit OVERLOAD LED for violation of overload time limit The LED indicator will light on when the UPS overload timeout Information concerning the time limit is available in chapter 3 4 43 6 2 6 3 Audible Alarm Trouble Shooting Problem Cause Solution Sounding every 4 seconds The UPS is on battery Check the input voltage the input fuse resp the circuit breaker Sounding every second The battery is running l
26. mp O unemone F P O O mmr VOLTAGE RANGE INPUT TYPE FAULT O zovac O NORMAL BAD BAT O zovac GENERATOR 240vac WIDE RANGE CAAS OO Explanations see chapter 6 1 Main switch of the UPS mains switch 2 Pushbutton for system test manually triggering or switching off the buzzer Pushbutton to view the configuration Enter button LED for operating mode details on page 42 LED for current output rate voltage LED for line mode LED for battery mode Bar graph LEDs for load level 0 Bar graph LEDs for battery capacity remaining autonomy time 11 LED for rectifier failure 12 LED error display e g UPS overtemperature short circuit 13 LED for battery problem e g discharged 14 LED for fails overload is timed out or short output SODNDAAR YW 23 ooo 8 4 3 3 Rear view connections FINEN o w Uy PROTECT B 750 und 1000 Comments 1 Mains connection UPS input with electric fuse and integrated spare fuse 2 Load connections UPS outputs 3 Overvoltage protection for data interface for ISDN fax modem or network RJ11 RJ 45 4 Communication interface RS232 9 pin SUB D socket 5 USB communication interface 24 DaD a Cae T T E E E EEEO
27. mpt to open the battery door Please call local dealer or distributor immediately 47 PROTECT B 750 and 1000 1 Unscrew the two screws on the side and remove the front panel carefully on both ends Make sure that the panel does not tilt too much 2 Disconnect the battery cable from the UPS and remove the battery retaining battery bracket to the right so that the battery can be pulled out to the front 3 Withdraw the new batteries from the transport container an put into the right position Fix both blocks together and connect the electric connections of the extracted battery system 4 Slide the new battery carefully into shaft of the UPS until the end Mount the bracket for fixing the battery pack and connect the system electrically Push the contact together quickly and firmly Take care of the right polarity red red black black 48 5 Close and reinstall the front panel Take care to push it in firmly and fix the front panel with the two screws from the beginning PROTECT B 1500 und 2000 1 Unscrew the two screws from the battery case and remove front panel by pulling on both ends 2 Disconnect the battery cable from the battery module and remove the bracket by sliding it to the side Remember the position of the bracket for the reassembly The notches are good for orientation 49 3 Withdraw the new batteries from the transport container and put into the right position Fix both blo
28. ng signaled by the green LED LINE MODE which lights up permanently pos 7 p 42 Normal Operation During normal operation i e when mains voltage is available the built in battery charger keeps the battery fully charged and the mains voltage monitoring system switches the inverter to standby mode The connected loads are powered using the monitored and filtered mains voltage which is additionally stabilised by the integrated AVR control unit The UPS capacity utilisation can be read off the bar chart of the operating panel pos 9 fig p 42 Battery Operation Autonomous Operation When there is a mains failure or if the input voltage moves outside the tolerance range the inverter automatically 36 switches over to autonomous mode and supplies the loads with voltage from the battery This drains the capacity of the battery and it is discharged This status is signalled by the yellow LED BAT MODE flashing as well as an intermittent acoustic signal s p 42 If the UPS does not automatically return to normal operation after a few minutes close all jobs as usual and switch off your loads e g PC before the battery is fully discharged This lengthens the service life of the battery Switch OFF the UPS by pressing the main switch During the discharge process as the battery capacity consistently drops the LED BAT MODE flashes accompanied by an intermittent double acoustic signal once every four seconds When the
29. nsure effective protection for the data network interface Safety General Safety Instructions Read these operating instructions carefully prior to commissioning of the PROTECT B UPS and observe the safety instructions Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose while being aware of safety and danger aspects and in accordance with the operating instructions Immediately eliminate any faults which could be detrimental to safety The following pictograms are used in these operating instructions to identify dangers and important information A Danger Identifies risk of fatal injury to the operator A Attention Identifies risk of injury and risk of damage to the unit and parts of the unit Information 1 Useful and important information for operating the UPS Safety Instructions for PROTECT B This chapter contains important instructions for the PROTECT B UPS These must be followed during assembly 10 operation and maintenance of the uninterruptible power supply and the batteries The UPS carries high voltage Danger The unit may only be opened by trained and qualified personnel Repairs may only be carried out by qualified customer service staff The output may be live even if the UPS is not connected to the mains supply as the UPS has its own internal power supply battery For health and safety reasons the unit must be earthe
30. oaded Check the load status on the bar graph reduce the load if necessary The UPS may be failed Please contact your local dealer The UPS fault LED lights on The UPS fails Save your work and turn off equipment Please contact your local dealer If you cannot solve the problem which has occurred stop the entire procedure switch off the UPS and disconnect the connector from the socket Please contact our hotline in this case see page 4 Please have the serial number of the unit as well as the purchase date to hand in this case The hotline will provide you with technical support and can inform you about further procedures once you have described the problem 45 7 Maintenance The PROTECT B consists of advanced and resistant components To guarantee a continuous and high availability it is recommended to check the unit especially the batteries and the fans in regular intervals at least every 6 months CAUTION Follow safety and security regulations unconditionally Visual control When going through the visual control check whether e mechanical defects or foreign matter is visible in the system e conducting dirt or dust sediments are in the unit and dust sediments prevent optimal ventilation in and out the unit CAUTION Before going through the next step disconnect the PROTECT B from the mains If the unit is very dusty it is recommended to clean the UPS with
31. onal 19 mounting kit for the installation in the rack PROTECT B 750 und 1000 1 Fix the mounting ears on the side of the UPS according to the following figure 3 Insert UPS into the slide assemblies and lock it in the rack enclosure 28 4 Add up the front panels for both sides The mechanical installation of the UPS is completed now PROTECT B 1500 und 2000 This model is designed such that the UPS and the battery module can be mounted beside each other into the rack 29 1 Place the UPS on a flat and in a clean place that the front side of the UPS is facing to you f F4 2 Loosen the screws in the middle of the cover and remove the covers from both units 3 Fix the wide mounting bracket to the open front Rack mounting holes stand out on each side of the units 4 Secure the bracket with the supplied screws to the UPS and the battery module 5 Reinstall the covers 30 6 Align the second smaller mounting bracket at the rear of both units and mount them with the enclosed screws po 7 Install Plug of the battery module with the socket at the rear panel of the USP Fix the output module to the notch of the battery module The setup of the rack mount is completed PROTECT B 1500 BP B 2000 BP If you want to install optional external battery modules in a 19 rack use two of the unit
32. open or damage batteries Electrolyte may leak out and damage skin and eyes It may be toxic Batteries can cause electric shocks and high short circuit currents Therefore take the following safety precautions when working with batteries e Take off watches rings and other metallic objects Only use tools with insulated handles For personal safety reasons never switch on the main switch when the mains connector of PROTECT B is disconnected 3 3 Certification AEG Power supply systems Declaration of Conformity Document No CE 0061 We AEG Power Supply Systems GmbH Emil Siepmann Stra e 32 D 59581 Warstein declare under our sole responsibility that the product Uninterruptible Power Supply UPS Protect B type power 750VA 1000VA 1S00VA 2000VA 3000VA to wich this declaration relates is in conformity with the following standards or other normative documents EN 62040 1 1 2003 EN 50091 2 1995 clause 2 4 2 5 class A EN 61000 3 2 1995 EN 61000 3 3 1995 Following the provisions of directives 89 336 EEC EMC Directive 73 23 EEC Low Voltage Directive 93 68 EEC Marking Directive Year of labelling the CE Mark 2005 Germany 59581 Warstein 07 11 2005 AEG PSS Q AEG PSS Product Management Quality Management Compact UPS Char Ln Fil Schneider 14 3 4 Technical Data Model power PROTECT B 750 PROTECT B 1000 PROTECT B 1500 PROTECT B 2000 PROTECT B 3000 UPS
33. ort Lee we u Tien WN sjsj wf cy Soin elp s com T welt es i e ee n e r s se 5 iji tE 41 6 Signalling and failure solution 6 1 LED display 00 BOSS OO LINEMODE O BATMODE INPUT TYPE NORMAL GENERATOR a a WIDE RANGE Main switch of the UPS mains switch Push button for manually triggering the system test or switching off the buzzer Push button to view the configuration Acknowledgement button INPUT TYPE LED for preselected operation state and output voltage NORMAL Normal mode The LED indicator will illuminate during normal mode the UPS accepts AC input voltage range from 20 GENERATOR Generator mode No change to voltage window However the low frequency transfer point is changed to 40Hz and there is no limitation for high frequency transfer point WIDE RANGE Extended UPS AC input voltage ranges from 30 20 VOLTAGE RANGE LED for current output rate voltage 220Vac 230Vac ex factory 240Vac LINE MODE Green LED for power mode The line LED indicator illuminates when the AC source is present BAT MODE Yellow LED for battery mode The LED indicator will flash every four seconds when the UPS is providing battery power to your equipment On the 42 10 11 13 14 other hand the LED indicator gives you a warning which will flash every two seconds when the battery is low LED Bar chart LEDs showing UPS util
34. ousehold appliances to the UPS A Never connect any additional loads to the UPS if there is a mains failure i e if the UPS is working in emergency power operation The UPS output is de energised if there is an overload of 150 for longer than 200 ms during normal operation During emergency power operation an instant shutdown additionally takes place if there is a unit overload of gt 120 see Chapter 3 4 As a rule if there has never been an overload during normal operation there will not be one during battery operation either System Diagnosis Battery Test It is possible to press the TEST button pos 2 p 42 to perform a manual check on the major hardware components of the UPS This test can only be initiated if the unit is operating normally and it involves switching the loads over to UPS inverter supply for a few seconds As well as checking the procedures and the functional capability of the static bypass switch this check also involves drawing current from the battery for a short time The inverter has to provide the entire load supply which means the entire process chain is tested with this function Normal operation is restored after the check Executing the Test 38 5 6 5 6 1 e To execute the manual check press the button for about five seconds until the UPS acoustic signal fades out e Additionally the button has the function to deactivate the acoustic alarm signal Press the button when t
35. ow Save your work and turn off your equipment Output overload Check load level indicator and remove some load Continuously sounding The UPS fails Please contact your local dealer Battery may need to charge or service Charge or replace the battery General Fault Diagnosis and Fault Rectification Problem Cause Solution The UPS is not on when power switch is pressed The power cord is not connected correctly Check the power cord connection especially the fit of the plug in the socket of the UPS The wall outlet may be faulty Please contact your local qualified electrician The UPS output may short circuit or overload 1 Disconnect all loads and restart UPS Connect loads again one by one 2 Ensure loads are not detective or shorted internally Internal fuse may be blown Please contact your local dealer 44 UPS could not provide power to the load Output fuse it released Check the output fuse B 3000 UPS output recognizes overload or short circuit Check the connected cable Ensure the load does not exceed the maximum rating of UPS Battery has reduced backup time Battery is not charged Re charge the battery at least 24 hours Battery may not able to hold a full charge due to age Replace Battery Connected equipment lose power while connected to the UPS The UPS may be over l
36. rinters large CRT monitors and the like which can quickly lead to a UPS overload Configuration To reconfigure the internal UPS setup options follow the procedure as below 1 Press the Configure O button more than three seconds Then UPS will transfer from configure mode to output voltage mode showing the value by a flashing LED at 220 Vac 230 Vac or 240 Vac Press the Configure O button more than one second the UPS allows you to select the output voltage mode one by one After selecting the mode press the Enter button more than three seconds the output voltage mode is configured UPS will automatically transfer from configure mode to operating mode displayed by a flashing LED beside NORMAL GENERATOR or WIDE RANGE 35 5 5 5 5 1 5 5 2 5 Press the Configure O button more than one second the UPS will allow you to select the operating mode one by one 6 After selecting the mode press the confirmation button more than three seconds to complete the configuation Operation Once you have connected the UPS to a suitable mains connection you can start operation using the UPS main switch On and Off switch To switch on the USP press the button for about 3 sec until the display goes on To switch off the UPS press the button until the UPS signal stops Normally the UPS operates continuously The UPS now supplies the output with voltage this bei
37. s together and follow the steps 1 to 7 as described above a g 5 2 PROTECT B 3000 3000 BP For mounting the 3000 VA UPS in a 19 rack fix the mounting ears to the UPS and install the unit to the rails Do the same for the optional battery module ol a P j g Jij N o aes S LF menaa N Additional battery installation setup PROTECT B 1500 2000 und 3000 include external battery ports that allow connecting additional battery modules This provides additional battery runtime Caution Connect the battery connectors quickly and check for a tight fit of the connections PROTECT B 1500 und 2000 There is one external battery port on the UPS and on the battery pack 1 Connect the battery cable to the external battery port of the rear of UPS 2 Then connect the supplied battery cable from extended battery module to the external battery port on the rear of the UPS If continuing to add up extended battery packs repeat above step 32 5 3 PROTECT B 3000 Connect the supplied battery module cable from extended battery module to the external battery port of the rear of UPS If continuing to add up extended battery module repeat above steps Emergency Power Off EPO set up PROTECT B 1500 2000 and 3000 include EPO port that allows power to be shut down the protected equipment
38. the mains connector into a suitable shockproof socket 1 Avoid using extension cables and or adapters In particular in the case of high capacity types ensure that the fusing in your sub distribution is adequately dimensioned The PROTECT B 3000 for example requires its own connection with a 16 A fuse No other loads should be connected to this circuit 2 Then connect the outputs of your UPS pos 2 fig p 24 25 to your loads Use the load connection cables provided for this Don t switch on the loads yet Please contact your dealer if you require additional load connection cables 3 Now switch on the UPS To do this press and hold the UPS main switch for about 3 seconds until the display goes on 4 The UPS acknowledges your command by starting a self test During this automatically running procedure a periodically audible 34 5 4 2 signal can be heard The green Mains LED is permanently illuminated when the normal operating stag has been reached pos 7 p 3 In case anything different occurs please follow the instructions in Chapters 6 2 6 3 Please shut down the entire system if you cannot solve any problems which occur Please contact our hotline see page 4 5 When the LINE MODE display is lit switch on your loads one after the other Note the maximum permitted UPS load when doing this pos 9 fig p 42 In particular bear in mind the considerable power consumption of loads such as laser p
39. tline Tel 449 0 180 5 234 787 Fax 49 0 180 5 234 789 Internet www aegpss de Copyright No part of these operating instructions may be transmitted reproduced and or copied by any electronic or mechanical means without the express prior written permission of AEG Copyright AEG 2006 All rights reserved 4 Table of Contents 1 Notes on these Operating Instructions 0 ceeeee 3 2 System Description eccceeeeeeeeeeeeeeeeeeeeeeeeaeeeeneeeeeeeeeees 7 2A OVOWIOW fii 0 tech en a a a i 7 22 Runctonality a e secs hie ie Ali eet ae 8 3 SAC LY ses a e a E a E anustat stake 10 3 1 General Safety Instructions eeeeeceeeeeeeeeees 10 3 2 Safety Instructions for PROTECT B eee 10 33 Certificato N esee ana are iena ninade ipada 14 3 4 Technical Dala ciie aa e eed ee 15 4 Set Up and Operation ccceecceceeeeeeeeceeeeeeeeeeeneeeee 20 4 1 Unpacking and Inspection 0 ee eeeeeeeeeeeeees 20 4 2 Point of installation ccceeeeeeeseeeeeeeeeeeeeeeeeeeee 21 4 3 Connections Operation Display Elements 22 4 3 1 FOIE Vieou oore e a E 22 4 3 2 Operating panel 0 ccccceeeceeeeseteeeeneeeees 23 4 3 3 Rear view connections ccceeeeeeeeeees 24 5 Activation Fehler Textmarke nicht definiert 5 1 Deploy menec AREA 26 5 1 1 Tower Stand alone deployment 05 26 5 1 2 19 Rack Mount Setup 28 5 2 Additional battery inst
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